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Printed in Great Britain. All rights reserved Copyright 0 1987 Pergamon Journals Ltd
1019
1020 HACKNEY and SHIFLET: PEARLITE GROWTH MECHANISM
RESULTS
Fig. 4. Relationship between growth ledges at the CA1 and direction steps at the FCI. 12 h, 610C.
gl = growth ledge, ds = direction step, and tl = triple junction line. (a) Cementite dark field showing
continuity between CA1 growth ledges and FCI direction steps. (b) Enlargement of triple junction 1.
(c) Enlargement of triple junction 2.
the distance the designated point must travel before ferrite-cementite-austenite triple junction line at an
cementite formation begins, thus increasing the angle, as shown schematically in Fig. 6. This growth
perpendicular distance the point must travel across ledge/directional step configuration is exactly that
the FAI and therefore the lamellar spacing. In this observed experimentally (Figs 3 and 4) giving strong
model, the growth ledge will now grow past the support to the proposed mechanism of directional
geometric plane (ABCD) defined by the previous step formation.
ledge, causing the FCI to be shifted over in space to As a check on this model, the configuration of the
ABCD [Fig. 5(c)]. It should be understood at this FCI direction steps might be examined more closely.
point that the spatial change just described will lead Since the advancement of the pearlite: austenite
to the formation of a step in the FCI similar to the interface occurs by the lateral movement of steps
one at point 0 in the schematic. Note that if we now the position of the interface with time is not a
allow every growth ledge to form a step at the FCI continuous function, but rather occurs by discrete
in question, the ferritecementite boundary plane will steps. Thus, if the model in Fig. 6 is correct, the
be translated in space (shifted over) continuously presence of small jogs on the FCI interfacial steps
as the pearlite colony grows. The resulting ferrite- (direction steps) is expected (see dashed square in
cementite boundary plane morphology would give Fig. 6). The magnitude of these jog heights would be
the distinct impression of lamellar curvature [Fig. a function of interledge spacing, ledge height, and
5(d)]. Thus the steps formed by the growth ledges ledge velocity. These jogs are observed experimentally
provide the exact same function as the FCI direction [Fig. 7(a), (b) arrows]. Thus the type of jog configur-
steps and indeed that is their origin. ation observed in Fig. 7(a) and (b) will occur if only
Consider now a second set of growth ledges (not one set of growth ledges is forming FCI directional
parallel to the first set) on the advancing interface steps while the second set of ledges acts only to
with only one set of ledges forming direction steps. advance the pearlite-austenite interface without
It should be apparent that the growth interface is changing the geometric plane of the FCI.
moving forward while the direction steps are being If we now allow the system to become highly
formed. This is due to the simultaneous lateral move- perturbed with respect to microscopic variations in
ment of two or more sets of non-parallel growth temperature and chemistry during the transform-
ledges. In this situation, both the growth ledge and ations, it becomes apparent that seldom will each
the associated FCI direction step would intersect the growth ledge be subject to the identical conditions as
HACKNEY and SHIFLET: PEARLITE GROWTH MECHANISM 1023
CEMEMITE
FERRITE
Jk.%l 4.. ..
U-J ... . . .
u *... .. . .
Ll .....- . . ..
(b)
DETAIL
ii/
Cc) Id)
Fig. 5. Schematic illustrating FCI direction step formation by pearlite growth ledge. See text for details.
those preceding it. Under these conditions, it would spacings, and directions. If these quantities are vari-
be possible for both sets of growth ledges to form a able, as in Fig. 6(d), the boundary plane (i.e. lamellae)
more complex pattern of FCI direction steps. In this not only may rotate about the FCI direction step but
case, the jogs on the FCI steps will be associated with also has the ability to twist.
the intersection of the two sets of direction steps. This
is indeed observed experimentally [Fig. 7(c), (d)].
Given that two (or more) nonparallel sets of
growth ledges may simultaneously form FCI
direction steps, it is clear that the apparent
ferrite:cementite boundary may become parallel to
a great many geometric planes without losing the
atomic habit plane. In this manner, the plane rotation
axis is not limited to a single geometric direction as
4
in the one ledge model (Fig. 6), but may have an axis
corresponding to a number of geometric directions. If I
AUSTENITE: FERRITE:
GROWTH DIRECTION
\
two (or more) sets of nonparallel FCI directional CEMENTITE TRIPLE LlNE
steps are present, as in Fig. 7(c),(d), the boundary Fig. 6. Schematic illustrating the growth ledge/direction step
plane normal is dependent upon the ledge heights, configuration for two sets of nonparallel growth ledges.
1024 HACKNEY and SHIFLET: PEARLITE GROWTH MECHANISM
Fig I. 8. Lamellar fault mechanism. (a) Schematic of lamellar fault mechanism. (b) Lamellar faults in
Fe- -12 wt% Mn-0.8 wt% C alloy. 7 h, 600C. (c) Lamellar fault in high purity Fea.8 wt% C. 14 s, 600C.
(d) FCI direction steps associated with lamellar fault in F&.8 wt% C. 14 s, 600C. (e) FCI direction steps
associated with small changes in lamellar thickness in Fe0.8 wt% C. 14s 600C.
1026 HACKNEY and SHIFLET: PEARLITE GROWTH MECHANISM
efficiently adjust to fluctuations in the parameters direction steps are apparent within the hole. Such a
determining lamellar spacing. configuration would allow branching to occur with-
(b) Maintenance of lamellar spacing. Jackson and out the need of a ferrite-cementite disordered inter-
Hunt [1 11, noting the presence of many partial face. In the ferrite dark field in Fig. 9(b), a highly
lamella, proposed that spacing adjustments might complex branching process is imaged and may best be
occur by lamellar faults [Fig. 8(a)]. They noted that visualized by considering the ferrite phase as growing
the abrupt termination or beginning of a lamella across the cementite phase, creating a hole in the
cause a rapid readjustment in the spacing of the cementite lamella and causing the FCI to be almost
neighboring lamellae. In this manner, if the pearlite perpendicular to the beam direction. Note the high
lamellar spacing becomes greater than the opti- density of FCI steps, intersecting the growth inter-
mum, the spacing may be readjusted by the creation face. At the points of intersection, growth ledges are
of a new lamella. Conversely, if the spacing is too apparent on the pearliteaustenite growth interface
small, the growth rate may be optimized by the (arrowed). This micrograph would seem to demon-
termination of a lamella. This type of configuration strate the proposed relationship between growth
has been used successfully by Puls and Kirkaldy [ 121 ledges, direction step formation and lamellar curva-
in the theoretical perturbation analysis of inter- ture. A limited number of prints of this micrograph
lamellar spacing and has been observed experi- are available to interested readers for review.
mentally [Fig. 8(b), (c)] in the present study in both The bright field/dark field pair in Fig. 9(c), (d) also
Fe-O.8 wt% C [2] and Fe-O.8 wt% C-12 wt% Mn. illustrates the application of the growth mechanism
As illustrated in these figures, the lamellar fault presented here to the Hillert mechanism of branch-
mechanism requires a significant amount of lamellar ing. The bright field in Fig. 9(c) shows an example
curvature. It is usually found that the lamellar of the classic Hillert pearlite. A continuous single
curvature associated with the lamellar fault occurs crystal of grain boundary cementite is giving rise
in conjunction with FCI direction steps [Fig. 8(d) to a number of cementite lamellae by a branching
arrows]. Based on the present model, it is possible to process. The dark field of the arrowed region reveals
understand how the formation of a lamellar fault is that FCI direction step formation is operative even
coupled to the growth mechanism of pearlite. This during this early stage of pearlite development [Fig.
coupling, as has been previously proposed arises 9(d)]. Noting that the direction steps arise from the
from the formation of direction steps at the three lateral movement of growth ledges, it follows that the
phase triple junction during the migration of the conditions controlling the behavior of growth ledges
pearlite : austenite triple junction. Small changes in also determine the branching process.
spacing (i.e. one in which the deletion or creation of The interfacial structure model presented here
a new lamellae is not needed) can also be accommo- explains synchronous growth phenomena trivially.
dated by the mechanism of direction steps. Figure Figure 11 in the previous paper shows clearly that
8(e) is of a relatively straight ferrite lamella which individual growth ledges sweep across both the ferrite
on closer inspection contains many direction steps and cementite phases, creating new bee or ortho-
(arrowed). Each of these steps, in turn, decreases rhombic crystal structure for each. It is the efficacy
or increases the proximity of the interface to its of these growth ledges to delay the creation of either
neighbor. In this fashion small alterations in spacing the ferrite or cementite crystal structure (and thus
can be accommodated. form FCI direction steps) that allows the individual
(c) Holes, branching, and synchronous growth. In lamellae to form lower energy FCIs during the
1962 Hillert [13] altered our conception of pearlite alteration of direction, branch, or change thickness in
by showing that in a commercial steel each pearlite response to any change in boundary conditions. The
colony contained only two crystals. One ferrite and principles presented here allow all these phenomena
the other cementite, each intricately intertwined with to occur while maintaining equal growth rates for the
the other. Based on this evidence, Hillert proposed two phases.
that sidewise growth occurred by lamellar branching.
The branching process is very dependent upon the SUMMARY
ability of a pearlite constituent to form a hole
through which the other constituent may grow. This In [l], the presence of mobile growth ledges
mechanism would seem to require large deviations associated with both constituents of pearlite at the
from the usually observed FCI habit plane, again advancing pearlite interface was demonstrated. This
suggesting nonsensitivity to crystallography. How- paper extends the role of the growth ledge by
ever, two (or more) sets of FCI directional steps [Fig. developing a growth mechanism model based on
7(c), (d)] could accommodate the complex habit plane an interpretation of experimental observations. The
permutations necessary for lamellar branching. An proposed ability of the pearlite growth ledges to affect
experimental example of hole formation is illustrated the position of the three phase triple junction allows
in the dark field micrograph in Fig. 9. In Fig. 9(a), the coupling of the thermodynamic and/or kinetic
the hole occurs in the cementite lamella, allowing the parameters controlling the development of lamellar
ferrite phase to be continuous. The two sets of FCI pearlite with the atomic scale growth mechanism.
HACKNEY and SHIFLET: PEARLITE GROWTH MECHANISM 1027
Fig. 9(d)
Fig. 9. Lamellar hole formation and lamellar branching.
(a) Ferrite dark field showing hole formed in cement&
lamella. 12 h. 610C. (b) Ferrite dark field showina branch-
ing process occurring-at the growth interface. 12Th,610C.
(Insert is enlargement of growth ledges at the FAI.)
(c) Bright field showing initial lamellar branching at con-
tinuous grain boundary cementite. 12 h, 610C. (d) Dark
field of (c) showing the presence of FCI steps at the initial
point of branching.
REFERENCES
4. F. C. Frank and K. E. Puttick, Acta metall. 4, 206 9. W. W. Mullins, Metal Surfaces, ASM seminar series
(1956). (1962).
5. B. L. Branfitt and A. R. Marder, Metallography 6,483 10. N. T. Belaiew, J. Iron Steel Int. No. 1, 201 (1922).
(1973). 11. K. Jackson and J. Hunt, Metall. Trans. 2A, 345 (1972).
6. F. C. Hull and R. F. Mehl Trans. Am. Sot. Metals 30, 12. M. P. Puls and J. S. Kirkaldy, Metall. Trans. 3, 2777
381 (1942). (1972).
7. C. Herring, Phys. Reu. 82, 87 (1951). 13. M. Hillert, Decomposition of Austenite by D@iional
8. F. C. Frank and K. E. Puttick, Acta metall. 4, 206 Processes, p. 197. Interscience, New York (1962).
(1956). 14. S. A. Hackney and G. J. Shiflet, work in progress.