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SpecialInstruction
JacketWaterHeaterGroupPartsListForCertain3500Engines{1383}
MediaNumberREHS823600 PublicationDate30/10/2013 DateUpdated20/12/2013

i05523350

JacketWaterHeaterGroupPartsListForCertain3500
Engines{1383}
SMCS1383

Engine:
3508B(S/N:S2B1UP)
3508C(S/N:TTB1UP)
3512(S/N:65Z1UP)
3512B(S/N:PTF1UPS2J1UPS2L1UPPTM1UP1GZ1UP)
3512C(S/N:TTC1UPTTF1UPSLM1UPE3W1UPE3Y1UP)
3516B(S/N:S2P1UPS2R1UPS2S1UPS2X1UP)
3516C(S/N:TTD1UPPAG1UPTTH1UPTTJ1UPJTS1UP)
PetroleumEngine:
3512C(S/N:LLB1UP)
3516C(S/N:PES1UP)

Introduction
ThisSpecialInstructionprovidesaguidefororderingpartstoinstallthenewjacketwaterheater
groupfor3500Engines.Additionally,eachsectioncontainstworeferencetablestoassistinthe
properinstallationofthesenewheaters.

AllSerialNumbers
Allenginesneedtwojacketwaterheatergroups.RefertoTable1toselecttheheaterwiththecorrect
voltage.

Note:Caterpillarrecommendsusinga6Kwheater.

Table1
Kw Voltage Part
3Kw 120V 4302750JacketWaterHeaterGp

6Kw 240V 4302751JacketWaterHeaterGp

 6Kw 480V 4302752JacketWaterHeaterGp

PartsNeededforSerialNumberPrefixesS/N:TTH,S/N:TTD,
S/N:S2X,S/N:S2S,S/N:S2R(MarineOnly),S/N:S2P,and
S/N:JTS
Table2
LeftHandSideHardware

Qty Part
1 7M8485ORingSeal
1 9S4181ORingPlug

1 9X6772CableStrap
1 1488352ElbowAs
1 1771061ElbowAs

2 3697765AdapterAs
1 4478609HoseAs
1 4478614HoseAs

Table3
RightHandSideHardware
Qty Part
1 7M8485ORingSeal
1 9S4181ORingPlug
1 9X6772CableStrap

1 1488352ElbowAs
2 3697765AdapterAs
1 4478610HoseAs
1 4478613HoseAs

Note:Clockingistheoperationoforientingthebottom"T"totheoutletportofthejacketwater
heater.Adjustyourheatersothatitmatchesthedrawing.RefertoTable4forclockingvisualaids.

Table4
ReferenceMaterial
4302745JacketWaterHeaterGp(LeftHandSide)
 4302746JacketWaterHeaterGp(RightHandSide)

Note:RefertoTable5foravisualreferencewhenassemblingthemountinggroups.

Table5
ReferenceMaterial
4302764JacketWaterHeaterMountingGp(LeftHandSide)withAlternatePowerDistribution
BoxLocation

4302766JacketWaterHeaterMountingGp(RightHandSide)withthe8N7236OilPanGp
4302767JacketWaterHeaterMountingGp(RightHandSide)withthe7C7178OilPanGp
4470815JacketWaterHeaterMountingGp(LeftHandSide)withStandardPowerDistribution
BoxLocation

PartsNeededforSerialNumberPrefixesS/N:S2J,S/N:S2L,
S/N:TTF,S/N:TTC,S/N:E3W,andS/N:E3Y
Table6
LeftHandSideHardware
Qty Part

1 7M8485ORingSeal
1 9S4181ORingPlug
1 9X6772CableStrap
1 1488352ElbowAs
2 3697765AdapterAs
1 4478610HoseAs
1 4478613HoseAs

Table7
RightHandSideHardware
Qty Part
1 7M8485ORingSeal
1 9S4181ORingPlug

1 9X6772CableStrap
1 1771061ElbowAs

2 3697765AdapterAs
 2 3697765AdapterAs
1 4478609HoseAs
1 4478613HoseAs

Note:Clockingistheoperationoforientingthebottom"T"totheoutletportofthejacketwater
heater.Adjustyourheatersothatitmatchesthedrawing.RefertoTable8forclockingvisualaids.

Table8
ReferenceMaterial
4302745JacketWaterHeaterGp(LeftHandSide)
4302746JacketWaterHeaterGp(RightHandSide)

Note:RefertoTable9foravisualreferencewhenassemblingthemountinggroups.

Table9
ReferenceMaterial
4302756JacketWaterHeaterMountingGp(LeftHandSide)
4302759JacketWaterHeaterMountingGp(RightHandSide)
4470813JacketWaterHeaterMountingGp(LeftHandSide)withAlternatePowerDistribution
BoxLocation

PartsNeededforSerialNumberPrefixesS/N:TTJand
S/N:PAG
Table10
LeftHandSideHardware

Qty Part
1 7M8485ORingSeal
1 9S4181ORingPlug
1 9X6772CableStrap
1 1488352ElbowAs
1 1771061ElbowAs
2 3697765AdapterAs
1 4478609HoseAs
1 4478614HoseAs

Table11
 RightHandSideHardware

Qty Part
1 7M8485ORingSeal
1 9S4181ORingPlug
1 9X6772CableStrap
1 1488352ElbowAs
2 3697765AdapterAs
1 4478609HoseAs
1 4478613HoseAs

Note:Clockingistheoperationoforientingthebottom"T"totheoutletportofthejacketwater
heater.Adjustyourheatersothatitmatchesthedrawing.RefertoTable12forclockingvisualaids.

Table12
ReferenceMaterial
4302745JacketWaterHeaterGp(LeftHandSide)
4302746JacketWaterHeaterGp(RightHandSide)

Note:RefertoTable13foravisualreferencewhenassemblingthemountinggroups.

Table13
ReferenceMaterial

4302747JacketWaterHeaterMountingGp(RightHandSide)
4302764JacketWaterHeaterMountingGp(LeftHandSide)

PartsNeededforSerialNumberPrefixesS/N:SLM
Table14
LeftHandSideHardware
Qty Part
1 7M8485ORingSeal
1 9S4181ORingPlug
1 9X6772CableStrap
1 1771061ElbowAs
2 3697765AdapterAs

1 4478609HoseAs
 1 4478609HoseAs
1 4478613HoseAs

Table15
RightHandSideHardware
Qty Part
1 7M8485ORingSeal
1 9S4181ORingPlug
1 9X6772CableStrap

1 1488352ElbowAs
2 3697765AdapterAs

1 4478609HoseAs
1 4478613HoseAs

Note:Clockingistheoperationoforientingthebottom"T"totheoutletportofthejacketwater
heater.Adjustyourheatersothatitmatchesthedrawing.RefertoTable16forclockingvisualaids.

Table16
ReferenceMaterial
4302745JacketWaterHeaterGp(LeftHandSide)

4302746JacketWaterHeaterGp(RightHandSide)

Note:RefertoTable17foravisualreferencewhenassemblingthemountinggroups.

Table17
ReferenceMaterial

4302756JacketWaterHeaterMountingGp(LeftHandSide)
4302762JacketWaterHeaterMountingGp(RightHandSide)

4470813JacketWaterHeaterMountingGp(LeftHandSide)withAlternatePowerDistribution
BoxLocation

PartsNeededforSerialNumberPrefixesS/N:TTBand
S/N:S2B
Table18
LeftHandSideHardware

Qty Part

1 7M8485ORingSeal
 1 7M8485ORingSeal
1 9S4181ORingPlug
1 9X6772CableStrap

1 1488352ElbowAs
1 1771061ElbowAs

2 3697765AdapterAs
1 4478609HoseAs

1 4478614HoseAs

Table19
RightHandSideHardware
Qty Part

1 7M8485ORingSeal

1 9S4181ORingPlug
1 9X6772CableStrap

1 1488352ElbowAs
1 1771061ElbowAs

2 3697765AdapterAs
1 4478609HoseAs

1 4478613HoseAs

Note:Clockingistheoperationoforientingthebottom"T"totheoutletportofthejacketwater
heater.Adjustyourheatersothatitmatchesthedrawing.RefertoTable20forclockingvisualaids.

Table20
ReferenceMaterial

4302745JacketWaterHeaterGp(LeftHandSide)
4302746JacketWaterHeaterGp(RightHandSide)

Note:RefertoTable21foravisualreferencewhenassemblingthemountinggroups.

Table21
ReferenceMaterial

4302744JacketWaterHeaterGp(LeftHandSide)withLeftHandSideAirStarter

4302749JacketWaterHeaterMountingGp(LeftHandSide)withLeftHandSideAirStarter

4302755JacketWaterHeaterMountingGp(RightHandSide)
 4302755JacketWaterHeaterMountingGp(RightHandSide)
4302753JacketWaterHeaterMountingGp(LeftHandSide)

PartsNeededforSerialNumberPrefixesS/N:CTBand
S/N:PTF
Table22
LeftHandSideHardware
Qty Part

2 6V9182Elbow
2 6V9746ORingSeal

3 7M8485ORingSeal
1 9S4181ORingPlug

1 9X6772CableStrap

Table23
RightHandSideHardware
Qty Part

2 6V9182Elbow
2 6V9746ORingSeal

3 7M8485ORingSeal

1 9S4181ORingPlug
1 9X6772CableStrap

Note:Clockingistheoperationoforientingthebottom"T"totheoutletportofthejacketwater
heater.Adjustyourheatersothatitmatchesthedrawing.RefertoTable24forclockingvisualaids.

Table24
ReferenceMaterial

4478620JacketWaterHeaterGp(LeftHandSide)

4478621JacketWaterHeaterGp(RightHandSide)

Note:RefertoTable25foravisualreferencewhenassemblingthemountinggroups.

Table25
ReferenceMaterial
4470816JacketWaterHeaterMountingGp
PartsNeededforSerialNumberPrefixesS/N:1GZand
S/N:PTM
Table26
LeftHandSideHardware
Qty Part

1 7M8485ORingSeal
1 9S4181ORingPlug

1 9X6772CableStrap
2 1488352ElbowAs

2 3697765AdapterAs

1 4478611HoseAs
1 4478614HoseAs

Table27
RightHandSideHardware

Qty Part
1 7M8485ORingSeal

1 9S4181ORingPlug
1 9X6772CableStrap

1 1488352ElbowAs
2 3697765AdapterAs

2 4478611HoseAs

Note:Clockingistheoperationoforientingthebottom"T"totheoutletportofthejacketwater
heater.Adjustyourheatersothatitmatchesthedrawing.RefertoTable28forclockingvisualaids.

Table28
ReferenceMaterial

4302743JacketWaterHeaterGp(RightHandSide)
4470807JacketWaterHeaterGp(LeftHandSide)

Note:RefertoTable29foravisualreferencewhenassemblingthemountinggroups.

Table29
ReferenceMaterial
 ReferenceMaterial

4302757JacketWaterHeaterMountingGp(RightHandSide)

4302757JacketWaterHeaterMountingGp(LeftHandSide)

PartsNeededforSerialNumberPrefixesS/N:65Z,S/N:LLB,
andS/N:S2H
Table30
LeftHandSideHardware
Qty Part

1 7M8485ORingSeal
1 9S4181ORingPlug

1 9X6772CableStrap
1 1771061ElbowAs

2 3697765AdapterAs

1 4478609HoseAs
1 4478613HoseAs

Table31
RightHandSideHardware

Qty Part
1 7M8485ORingSeal

1 9S4181ORingPlug
1 9X6772CableStrap

1 1488352ElbowAs
2 3697765AdapterAs

1 4478610HoseAs
1 4478613HoseAs

Note:Clockingistheoperationoforientingthebottom"T"totheoutletportofthejacketwater
heater.Adjustyourheatersothatitmatchesthedrawing.RefertoTable32forclockingvisualaids.

Table32
ReferenceMaterial
4302745JacketWaterHeaterGp(LeftHandSide)

4302746JacketWaterHeaterGp(RightHandSide)
 4302746JacketWaterHeaterGp(RightHandSide)

Note:RefertoTable33foravisualreferencewhenassemblingthemountinggroups.

Table33
ReferenceMaterial

4302759JacketWaterHeaterMountingGp(LeftorRightHandSide)
4470813JacketWaterHeaterMountingGp(LeftHandSide)withAlternatePowerDistribution
Box

PartsNeededforSerialNumberPrefixesS/N:S2R(Petroleum
Only)andS/N:PES
Table34
LeftHandSideHardware
Qty Part

1 7M8485ORingSeal
1 9S4181ORingPlug

1 9X6772CableStrap

1 1771061ElbowAs
2 3697765AdapterAs

1 4478609HoseAs

1 4478613HoseAs

Table35
RightHandSideHardware

Qty Part
1 7M8485ORingSeal

1 9S4181ORingPlug

1 9X6772CableStrap

1 1488352ElbowAs

2 3697765AdapterAs
1 4478610HoseAs

1 4478613HoseAs

Note:Clockingistheoperationoforientingthebottom"T"totheoutletportofthejacketwater
heater.Adjustyourheatersothatitmatchesthedrawing.RefertoTable36forclockingvisualaids.

Table36
ReferenceMaterial

4302745JacketWaterHeaterGp(LeftHandSide)

4302746JacketWaterHeaterGp(RightHandSide)

Note:RefertoTable37foravisualreferencewhenassemblingthemountinggroups.

Table37
ReferenceMaterial

4302756JacketWaterHeaterMountingGp(RightHandSide)

4302759JacketWaterHeaterMountingGp(LeftHandSide)

4470813JacketWaterHeaterMountingGp(LeftHandSide)withAlternatePowerDistribution
Box

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