Welcome

CAU-Express 2014
CAUx Keynote - Tools
Richard Ay, ICAS
Challenges

Tighter project deadlines

Profitable
Job-to-job
Squeezed process
resources reinvention

Successful
Increased quality and
accuracy requirements
 True Costs of Design/Engineering Mistakes

Focus on
accurate
$ $
engineering
$ $
$ $
$ $$$$ $
$ $ $
$ $$ $$ $$ $ $$ $ $ $$ $$
$

Process engineering Design engineering Construction Operations

www.freedigitalphotos.net
 Optimizing Project Information Flow

Flow sheets Isometrics Isometrics

P&IDs Layouts GAs As-built P&IDs
Line list GAs Welding docs As-built Isometrics
Equipment list Stress Eng. QA docs As-built GAs
Valve list Vessel Eng. Erection docs Commissioning
Data sheets Mech. Eng. Test docs

Process engineering Design engineering Construction Operations

Seamless Workflows

P&ID
E&I Intelligent
P&IDs and
collaboration
Plant Professional
fieldPipe
ISOGEN Intelligent 3D Design Review
Construction
OrthoGen External project design and
PV Fabricator drawings databases
Equipment collaboration
P&ID vs Data
BOMs valve lists Line lists BOMs
Plant Audit sheets

PV Elite Pressure CAESAR II

Pipe stress
vessel
analysis
analysis
Value of Integration

P&ID
E&I

Plant Professional
fieldPipe
ISOGEN Design Review
OrthoGen External project
PV Fabricator databases

PV Elite CAESAR II
2014 Drivers of Success Award Winners
DoS Winner for CADWorx: Richard Design
Services
DoS Winner for CADWorx: Richard Design
Services

Front-end dev. 200,000ft USD

pipes
Detail design
Design mgmt. 450 $360
million
equipment pieces

CADWorx
Plant CAESAR II
Instrumentation
Professional

within Isometric drawings

6,500 100,000
piping isometrics 12 month completed
concurrently with man-hours
schedule
engineering

Project engineering was completed in 200,000 hours. Without

CADWorx, an additional 100,000 hours would have been needed.
Michael Tran, Design Coordinator
DoS Winner for CAESAR II: L & T Chiyoda (LTC)
DoS Winner for CAESAR II: L & T Chiyoda (LTC)

Reactor Third-stage Construction

Design USD
regenerator
separator
Standpipes
Fourth-chamber
Engineering separator
Commissioning
$25million
Procurement Fines disposable hopper

RR analysis covering multiple skin temperatures

CAESAR II
Stiffening model with user-defined cold modulus of elasticity

Flange leakage within

API check 2 month $1 million
NEMA check plant shutdown Material costs
WRC calculation

Critical systems analyzed using CAESAR II were later verified to

almost exactly match the behavior in the field.
Pradeep Darji, Manager
DoS Winner for PV Elite: Engineers India Limited
DoS Winner for PV Elite: Engineers India Limited

Tail gas

Constant heating supplied Sulphur

Unique equipment designed to support 62.4MT hydrotest weight

PV Elite
Included leg and base plate design, and steam coil

Numerous design and within

process engineering
edits
tight 15%
schedule Material costs

The results reaffirmed the confidence EIL has shown towards PV

Elite for over a decade.
SourabhAgarwal, Sr. Engineer
Delivering Value
World Leading Capabilities

Support
Integration
3rd party
i partners i

3rd party
i solution i
Innovation Partnerships
CADWorx
CADWorx Delivering Innovation Globally

Semiconductor
Mining Water
treatment
CADWorx fieldPipe
CADWorx fieldPipe Delivering Value

Dismantle and replace reactor, Critical reactor fabrication

and effected pipework
errors resolved
New steam and condensate
pipe spools generated Piping adjusted to accommodate
new nozzle locations
Phosgene reactor to
tie-in with existing piping Smooth turnaround no piping or
mechanical interferences

Leica
Laser scanner
CADWorx fieldPipe in Action
 Full Range of Supported Input Devices

P20
Data
acquisition The
scope
(no. of pipelines) Right tool MS50

DPI-7

TS15
for the
Right job
Degree of automation
OrthoGen for CADWorx from 3DS

OrthoGen

Automated tags
Bill of Materials
Automated dimensions

Automated BOMs
CAESAR II
CAESAR II Update

Technical capabilities Productivity

Piping code and material Static and dynamic
Flange enhancements
database updates analysis

CAESAR II
Modeling and usability Interoperability Documentation/help
 With The Right Tools

Man is a tool-using
animal. Without tools, he
is nothing.

With tools, he is all.

Thomas Carlyle
30%
CAESAR II
HxGN Live 2014 CAESAR II users trained
CAU Express
Conference Fundamentals Conferences
online training worldwide
PV Elite
PV Elite Update

Largest
code
database

PV Elite

i
NozzlePro

CodeCalc
TANK
TANK Update

TANK
API-650 12th Ed.

API-653 4th Ed.

API-2000 6th Ed.

CADWorx E&I
 CADWorx E&I

Cabinet layout Terminal diagram

Maximize
PLC diagram productivity Equipment data

Instrument list Single

EPC line
CADWorx
E&I
Owner
Connection Data sheet

Bus diagram Minimize Specification

errors
Functional diagram General layout
GT STRUDL
Intergraph Acquires GT STRUDL

Pharmaceutical
Chemical Consumer
goods
Solar
Wind
Marine Oil &NRC
gasquality
regulations

Mining
GT STRUDL
Metals
Nuclear Cleanrooms
GT STRUDL Development Roadmap

Most
valuable?

How will
system
work? How will it
happen?

Prioritize

Identify Define Analyze Design Verify Release
& select
Bringing it all Together
Integration of CADWorx Plant Design Suite with
SmartPlant Enterprise

SPI

SPEL B

SPRD
P&ID
Plant SPMAT
E&I
S3D

SPR

SP Constrc.
A Promise to You

Show

fairness &
honesty


Optimize
productivity Never forget
Broaden Rule No.1
integration
 Ready for the Future?

Man is a tool-using animal.

Without tools, he is nothing.
Production ready Support & Product Global user
software Training integration community
With tools, he is all.

i
Thomas Carlyle
One More Thing
Intergraph iPad App

Available to
download today
Thank you!