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5625_SupaNova Brochure 12/10/01 3:12 pm Page 2

Modular Industrial Pumps

STERLING FLUID SYSTEMS GROUP


www.sterlingfluidsystems.com
5625_SupaNova Brochure 12/10/01 3:12 pm Page 3

MODULAR PUMPS SERVING INDUSTRY


SuperNova
The SIHI range of pumps has been developed in response to customer
requirements for pumps that meet EN 733/DIN 24255 and ISO 9908. Some
designs meet EN 22858/DIN 24256. They are available in a number of different
materials and are suitable for a wide range of industrial applications, offering
high reliability, high efficiency, low NPSH, resulting in low operating costs.
The SuperNova range is based upon Sterlings proven and well respected range
of industrial centrifugal pumps which operate in thousands of locations around
the world. SuperNova combines the best features of these pumps whilst
offering significant improvements in modularity, interchangeability, reliability
and ease of maintenance.

PERFORMANCE RANGE
Capacity: max. 1800 m3/h

Head: max. 140 m

Speed: max. 3600 rpm

Casing pressures: max. 40 bar

Temperatures: max. + 400 C

Temperatures: min. - 40 C

APPLICABLE INDUSTRIES
Chemical Building

Pharmaceutical Drainage

Heating and Air conditioning Waste Water

Food and Beverage Water supply In addition to the


SIHI SuperNova industrial pump
Paint Irrigation range, Sterling also offers
SIHI ISOchem
Plastic and Rubber Iron, Steel and Non-Ferrous .
This is a modular pump range designed
Metals for the most demanding applications in
Paper and Pulp the chemical and related industries.
Manufacture of Machinery This additional range of horizontal
Textile and Automobiles volute casing pumps has been
designed to comply with
ISO 2858/EN 22858 and ISO 5199
Marine and many more

MATERIAL RANGE PRESSURISED IMPELLERS


WETTED PARTS
General purpose pumps
ZLN fine grain cast iron, fine grain cast iron,
stainless steel stainless steel and bronze
ZLK & ZLI fine grain cast iron, materials are available
stainless steel, bronze throughout the
SuperNova pump range
Hot water pumps
ZHN & ZDN & ZLI S&G cast iron
ZEN S&G cast iron, cast steel
Thermal oil pumps
ZTN & ZTK & ZTI S&G cast iron

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SIHISuperNova The Modular Industrial Pump Range

THE SOLUTION FOR INDUSTRIAL APPLICATIONS


n = 1450 rpm rpm
10 20 40 60 80 100 200 400 600 800 1000 1500 2000 3000 Imp.gal./min

10 20 40 60 80 100 200 400 600 800 1000 1500 2000 3000 4000 US gal./min
100
300
80
150-500 200-500 250- 300-500 250
500
60 200

50
125- 150- 150
80-400 100-400
40 400 400 200-
H 400 H H H
[m] 250- [ft] [m] [ft]
30 400 100
65- 80- 100- 125- 150-
40-315 50-315
315 315 315 315 315 300-
200- 250- 80
315 315 400
20
40- 80- 60
32-250 50-250 65-250
250 250 100- 125-
150-250 250-
250 250
300
32- 40- 50- 65- 80-
32-200A 100- 40
200B 200 200 200 200
200-
10 200 150- 250
125- 200 30
40- 200
32-160A 32- 160 65- 80-
160B 50-160
160 160
20
100-
5 160

4 32-125 40-125 50-125 65-125

3 10

2 3 4 5 10 20 40 100 200 400 1000


30 50 300 500 2000

Q [m3/h] Q [m3/h]

Pumps also available in 60 Hz

Industrial pumps of the SIHISuperNova range are single-stage volute and double volute casing pumps with dimensions to
EN 733/DIN 24255 and designs that meet the technical requirements of ISO 9908 and ISO 5199/EN 25199. Some
designs meet EN 22858/DIN 24256. This modular industrial pump consists of 50 hydraulic sizes with closed impellers up
to a transnorm size of 300 500.

Due to the modular design of the SIHISuperNova, it can be built in a bare shaft, close-coupled or in-line configuration
with numerous shaft sealing options including packed glands, mechanical seals and magnetic couplings.

FEATURE BENEFIT
Modular design Low inventories, short delivery times

Shaft deflection complies with ISO 5199 Higher mean time between failure and extended
pump life

High efficiency Reduced power consumption

Low NPSH Reduced installation costs

Interchangeable components Ease of maintenance

Global service network Local and rapid support

SuperNova family Ease of sourcing/wide range of applications

Complies with ATEX legislation Suitable for explosive atmospheres

SIHISuperNova The Pump Range With Low Life Cycle Costs.

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SIHISuperNova
Horizontal volute casing
pumps according to
EN 733/DIN 24255
General purpose pumps

ZLN ZLK (mechanical seal) ZLK (magnetic drive)


bare shaft design with close-coupled design close-coupled design
a mechanical seal or with a mechanical seal. with a magnetic drive.
gland packing. tmax = 120 oC. tmax = 300 oC.
For water tmax = 120 oC.
Maximum tmax = 170 oC.

Hot water pumps

ZHN ZDN ZEN


bare shaft design with bare shaft design with bare shaft design with
an uncooled mechanical an uncooled mechanical an uncooled mechanical
seal, tmax = 180 oC. seal, tmax = 185 oC. seal, tmax = 230 oC.
Connections to Main dimensions to
EN 22858/DIN 24256. EN 22858/DIN 24256.

Thermal oil pumps

ZTN ZTK (mechanical seal) ZTK (magnetic drive)


bare shaft design with close-coupled design with close-coupled design with
an uncooled mechanical an air cooled mechanical an uncooled magnetic
seal or lip seals, seal, tmax = 350 oC. drive, tmax = 400 oC.
tmax = 350 oC.

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Modular Industrial Pump Range

In-line volute casing


pumps based on
EN 733/DIN 24255
General purpose pumps

ZLI (mechanical seal) ZLI (magnetic drive)


close-coupled design close-coupled design
with a mechanical seal. with a magnetic drive.
tmax = 120 oC. tmax = 300 oC.

Hot water pumps

ZLI (uncooled mechanical seal)


close-coupled design with an
uncooled mechanical seal.
tmax = 150 oC.

Thermal oil pumps

ZTI (mech./lip seals) ZLI (magnetic drive)


close-coupled design with close-coupled design with
an air cooled mechanical seal an uncooled magnetic
or lip seals. tmax = 350 oC. drive. tmax = 300 oC.

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General purpose pumps

Horizontal volute casing


pumps according to
EN 733/DIN 24255

ZLN
bare shaft design with gland
1 packing or a mechanical seal,
with optional quench, heating
and external flushing.

ZLK (mechanical seal)


close-coupled design with
2 a mechanical seal.

ZLK (magnetic drive)


close-coupled design with
3 a magnetic drive.

Inline volute casing


pumps with
SuperNova hydraulics

ZLI (mechanical seal)


close-coupled design with
4 a mechanical seal.

ZLI (magnetic drive)


close-coupled design with
5 a magnetic drive.

REF GENERAL PURPOSE CAPACITY HEAD SPEED TEMPERATURE CASING PRESSURE


PUMPS (maximum) (maximum) (maximum) (maximum)
o
1 ZLN 1800 m3/h 140 m 3600 rpm 170 C PN 16
o
2 ZLK Mech. seal 740 m3/h 90 m 3600 rpm 120 C PN 16
o
3 ZLK Mag. drive 600 m3/h 90 m 3600 rpm 300 C PN 16
o
4 ZLI Mech. seal 280 m3/h 60 m 3600 rpm 120 C PN 16
o
5 ZLI Mag. drive 280 m3/h 60 m 3000 rpm 300 C PN 16

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DESIGN FEATURES
This extensive range of standard pumps has been The close coupled and bare shaft designs are available in a
developed to handle liquids with temperatures of up to range of materials and a variety of shaft seals with different
300 oC. options.

The range includes horizontal and inline volute casing


pumps.

Closed impeller with high efficiency Oversized longlife ball bearings

ZLN

Low NPSH

Shaft deflection
to ISO 5199

Vortex breaker
Mechanical seal or packed gland

BENEFITS
300 oC
High level of pumping efficiency and reliability
250 oC
Extended MTBF (meantime between failure) due to 200 oC
reduced shaft deflection, oversized ball bearings and 150 oC
long life shaft sealing 100 oC
The variety of materials and shaft seal options permits 50 oC

pumping of a wide range of liquids 0 oC


40 oC
Modular design results in reduced spare parts inventory

SIHISuperNova The Pump Range With Low Life Cycle Costs.

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Hot water pumps

Horizontal volute casing


pumps according to
EN 733/DIN 24255 or EN 22858/DIN 24256

ZHN
bare shaft design with
1 uncooled mechanical seal.
Main dimensions to
EN 733/DIN 24255.

ZDN
bare shaft design with
2 uncooled mechanical seal.
Connections to
EN 22858/DIN 24256.

ZEN
bare shaft design with
3 uncooled standard
mechanical seal.
Main dimensions to
EN 22858/DIN 24256.

Inline volute casing


pumps with
SuperNova hydraulics

ZLI
close-coupled design
4 with uncooled
mechanical seal.

REF HOT WATER PUMPS CAPACITY HEAD SPEED TEMPERATURE CASING PRESSURE
(maximum) (maximum) (maximum) (maximum)
o
1 ZHN 200 m3/h 60 m 3600 rpm 180 C PN 16
o
2 ZDN 200 m3/h 60 m 3600 rpm 185 C PN 25
o
3 ZEN 600 m3/h 90 m 3600 rpm 230 C PN 40
o
4 ZLI 140 m3/h 60 m 3600 rpm 150 C PN 25

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DESIGN FEATURES
This extensive range of pumps has been developed to The range includes horizontal and inline volute casing
handle hot water temperatures of up to 230 oC. pumps.

A unique feature of this pump range is its ability to The close coupled and bare shaft designs are equipped
handle hot water without external cooling. This is due to with a mechanical seal.
the mechanical seal being placed at the cold end/drive
end of the pump. As external cooling is not required,
installation and operating costs are minimised.

Closed impeller with high efficiency Separator for gas bubbles ZEN
Large seal chamber

Safety gaps Long life anti-


friction bearing

Low NPSH

Sleeve bearing Mechanical seal


according to
DIN 24960

BENEFITS
Thermo-photograph
Overall installation costs minimised of a hot water pump

230 oC
Low energy losses since no cooling system
200 oC
is required 150 oC
100 oC
High reliability and extended MTBF (mean
50 oC
time between failure) 0 oC
40 oC
Extended mechanical seal life due to low
temperatures at the seal and vapour/gas free
operation

SIHISuperNova The Pump Range With Low Life Cycle Costs.

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Thermal oil pumps

Horizontal volute casing


pumps according to
EN 733/DIN 24255

ZTN
bare shaft design with an
1 uncooled mechanical
seal or radial lip seal rings.

ZTK (mech./lip seals)


close-coupled design with an
2 air cooled mechanical seal or
radial lip seal rings.

ZTK (magnetic drive)


close-coupled design
3 with an uncooled
magnetic drive.

Inline volute casing


pumps with
SuperNova hydraulics

ZTI (mech./lip seals)


close-coupled design with
4 an air cooled mechanical
seal or radial lip seal rings.

ZLI (magnetic drive)


close-coupled design
5 with an uncooled
magnetic drive.

REF THERMAL OIL CAPACITY HEAD SPEED TEMPERATURE CASING PRESSURE


PUMPS (maximum) (maximum) (maximum) (maximum)
o
1 ZTN 1000 m3/h 90 m 3600 rpm 350 C uncooled PN 16
o
2 ZTK Mech. seal 200 m3/h 60 m 3600 rpm 350 C uncooled PN 16
o
3 ZTK Mag. drive 600 m3/h 90 m 3600 rpm 400 C uncooled PN 25
o
4 ZTI Mech. seal 200 m3/h 60 m 3600 rpm 350 C uncooled PN 16
o
5 ZLI Mag. drive 280 m3/h 60 m 3000 rpm 300 C uncooled PN 16

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DESIGN FEATURES
This extensive range of thermal oil pumps has been The range includes horizontal and inline volute casing
developed to handle oils with temperatures of up to pumps.
400 oC.
The close coupled and bare shaft designs are available with
Demands for operational safety, environmental protection lipseal rings, mechanical seals and magnetic couplings.
and reduced life cycle costs have been addressed in
these designs.

A unique feature of this pump range is its ability to


operate without external cooling.

ZTN
Closed impeller with high efficiency Sealing cartridge with mechanical
seal or radial lip seals

Low
NPSH

Carbon sleeve
bearing
Long life
anti-friction bearing

BENEFITS
Minimum temperature at shaft sealing
400 oC

Coupling alignment is not affected by thermal expansion 350 oC

of the pump 300 oC


250 oC
Overall installation costs minimised 200 oC
150 oC
Simple repair through exchange of sealing cartridges
100 oC
Low energy losses since no cooling is required 50 oC
0 oC
The highest level of safety requirements are integrated
40 oC
into this unique pump design

SIHISuperNova The Pump Range With Low Life Cycle Costs.

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