Hazard Asessment Summary Report

RISK RATING METHOD
Once all the hazards have been identified and the control measures currently in place have been highlighted, the risk
rating can be completed. Trivial risks should be included but can usually be ignored.
Risk Rating -Two things contribute to the risk arising from a hazard
1. How likely it is that the hazard will cause an accident (Likelihood)
Unlikely If other factors were present an accident/illness/incident might occur but the probability
1 is low
Possible An accident/illness/incident may happen if additional factors precipitate, but unlikely to

2 occur
3 Probable An accident/illness/incident will happen if additional factors precipitate
4 Very Likely An accident/illness/incident will happen if additional factors are not eliminated
5 Certain If work continues as it is there is almost a 100% chance that an accident will happen
2. If it did cause an accident how severe the consequence would be (Severity)
1 Minor Minor injury/ First Aid/lost time/delay

2 Low Over 3 day injury
3 Medium Reportable injury/ disease/ occurrence. Temporary disability
4 High Permanent total/partial disability
5 Major Multiple/single death
RISK MATRIX
Likelihood 1 2 3 4 5
Unlikely Possibl Probabl Likely Certain
e e
1 Minor Low Low Low Low Medium
2 Low Low Low Medium Medium Medium
3 Medium Low Medium Medium High High
4 High Low Medium High High High
5 Major Medium Medium High High High
Severit
The risk rating for individual hazards can then be classified as follows:
The higher the score, the higher the risk and the higher the hazard priority for control measures
Individual Risk Rating
This is the usual rating you would expect and in the majority of cases is the normal
1-4 LOW condition using the correct control measures, but an accident or incident could still
happen.
Record the finding of your assessment and introduce additional control measure to
5 - 10 MEDIUM improve the Risk rating. Certain activities will be out of your control so every effort
should be exercised when carrying out such activities with medium risk
11 - 25 HIGH Stop immediately/do not start activity and seek further advice.
HAZARD ASSESSMENT SUMMARY REPORT
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
Potential Improvement
risk
No. WORK TASK Equipment, Tools Used Effects Required work precautions and controls Risk
5)
5)
Hazards to reduce Risk
Level
1 High Voltage AC High Voltage Test Kit High Voltage High Voltage O,C 3 5 High Manufacturers Information's/instructions / Manual must be available and referred to 1 3 Low Arc/ Flash
Testing DC High Voltage Test Kit Electrical Arc Burns to by Testing engineer and electrical crew. Ensure preparation and implementation of Protective Suit,
Insulation Tester 5 KV Shock / Skin, serious detailed testing method statement to carry out the High Voltage Testing Training in
(Megger-1550 B) Electrical ear damage All Equipment used for the test shall be inspected and tagged certified as FIT FOR Electrical Safety
Insulation Tester 1 KV Flash/ and memory PURPOSE and shall have valid Calibration Certificate. to all Personnel
(Megger-BM400/2) Explosion / Fire loss due to Involved in High
Ensure Testing notification is provided and acknowledgement received from all
Transformer Ratio Test Kit concussion, Voltage Testing
concern personnel prior to carrying out the test.
(Biddle Instrument) Fatalities ,
Micro OHM Meter Damage to Lock out, Tag out permit must be obtained before commencing the work and all the
(Megger-DLRO-200) Property, procedures of lock out , tag out and test to confirm circuits are de-energized must
Primary Injection Kit Electrical be followed.
(Programma Oden) Equipments, Ensure no work is carried out on any part of the HV apparatus unless such parts of
Secondary Injection Kit Materials the apparatus are dead , Isolated and practicable steps taken to lock off from live
(Freja-300) conductors , Efficiently connected to earth at all points of disconnection of supply to
Digital Multimeter ( Fluke such apparatus or between such points and the points of work
& Megger)
Ensure testing is carried out only by competent , authorized and trained personnel
Analog Multimeter
AC 3 Phase Varian All cables shall be discharged before and after the application of test voltage.
Transformer Winding Only Authorized Personnel to be present in the testing Area. Screen all personnel
Resistance Tester entering the testing area and ensure caution and danger notices are fixed and the
(Omicron CPL100) area barricaded with sign High voltage test in progress
Digital Clamp Meter (Tong
Danger notice / Warning signs must be attached during the time apparatus is
Tester) (Megger-DLM
considered energized.
2039)
CT Ration & Polarity Test Ensure good housekeeping in testing area
Kit (Cter-91) AVO Fire extinguisher to be placed in the testing area
Torque Wrench (Norber) All personnel involved in the High Voltage testing to be trained in CPR and First Aid.
Wear safety glasses to avoid eye injury, Contain and secure loose hair, Wear Safety
shoes or boots, hand gloves, safety helmet that have been approved for the rated
electrical work. Wear hearing protectors in noisy areas to prevent hearing loss. Follow
the manufacturers instruction for correct usage and maintenance of the provided
2 Cable Pulling, Cable Jack Awkward Injuries to O,A,P 3 3 Medium PPE.
Ensure adequate planning to reduce manual handling of the cable by workers by 1 2 Low Training in
Handling Heavy Lifting Equipment Movement of Body resulting using mechanical devices and expose to Hot and Humid environment by carrying out Manual Handling
and Big Size Winch Body, Working in outdoor work by working in early morning and evening hours. ( Provide adequate to all personnel
Cable Wire Rope in hot/humid musculoskelet breaks)
All determined work permits should be obtain before the start of the work activity and involved in
Rollers Environment, al disorders control measures implemented. Cable Pulling &
Pulleys Tripping (MSD), Handling of
Hand Tools Hazards, Fractures to Ensure only Competent well trained and experienced person are in charge of Heavy and big
High lift/scissor lifts to the Entrapment of hand and other winching operation and winch is installed as per manufactures recommendation and size cable
required level hand by Cable parts of the is FIT FOR PURPOSE.
HIAB pulling body, Fatalities WINCH Drive unit / moving part must be fully guarded
Hydraulic cutters winches, Fall
Winch should be well lubricated and free of dirt and grit.
Crimping Tools from Height,
Set of Tool Box Roll over of Ensure employees are trained on correct manual handing procedure /manual handling
Torque Wrench Cable Drum, risk factors and how injuries can occur and implement use Good handling technique
Testing Equipment Crushing of for lifting and pulling cables to reduce MSD injuries
Ladder hand due to Ensure the working area is free from obstructions
Scaffolding fall for cable Rope should be checked for any visible damages prior to use by competent person.
drum from
stand, Hit by Rope or chain should be properly secured to the drum by competent person.
moving forklift, Rope should be coiled when not in use and storage in appropriate location.
Hit by Cable Ensure adequate lighting in the work area
Drum during
Ensure vehicles/equipment used for lifting operations are FIT FOR PURPOSE and
unloading
certified/operated by competent person.
operations by
HIAB, Drawing Fork Lift and HIAB driver to be licensed, well trained and experience to carry out
in or caught in lifting operations. ( Follow control measures for lifting & machinery operations)
between the
rope and drum, Ensure the area is properly barricaded with warning tapes and warning signs
Whiplash displayed while carrying out lifting operations
occurring in All necessary warning signs are displayed at appropriate locations
the event of a
rope or chain
failure
HS-P1-F3.1 2 of 29
Scaffolding fall for cable
drum from
stand, Hit by
moving forklift,
Hit by Cable HAZARD ASSESSMENT SUMMARY REPORT
Drum during
unloading
operations by
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
HIAB, Drawing
Severity)
in or caught in
Risk =
Residual
risk
No. WORK TASK Equipment, Tools Used between the Effects Required work precautions and controls Risk
5)
5)
ropeHazards
and drum, to reduce Risk
Level
Whiplash
occurring in
the event of a
Ensure only trained certified and competent person carry out the erection and
rope or chain
dismantling of scaffolding used for cable pulling. Follow Working At Height procedure /
failure
control measures
Erect scaffolding according to safety regulations and standards for design and
assembly requirements and are inspected on a weekly basis
Ensure employees working at height follow Working At Height procedure / control
measures.
Ensure protective clothing provide is less restrictive and allows free movement of the
Ensure Rigger gloves are worn during cable pulling
Ensure work is carried out in shaded areas or adequate break provided if work is
carried out under drink sun.
Ensure adequate cool drinking water is provided and taken by personnel at suitable
interval to prevent heat stress while working in hot and humid climate and during hot
summer months.
Wear Safety shoes or boots, Contain and secure loose hair, Wear a Safety helmet.
Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness
while working at height, Follow the manufacturers instruction for correct usage and
maintenance of the provided PPE.
3 Installation of MV Switchgear, HIAB, Awkward Crushing, O,A,C 3 4 High Manufacturers Information's/instructions / Manual must be available and referred to 1 3 Low
MV Switchgear. Craw Bars Heavy Duty, Movement of Contusion, by Lifting supervisor and crew. Ensure preparation and implementation of detailed
Pipe Heavy Duty,C Body, Working Injury to hand method statement to carry out the installation of MV Switchgear.
Clamp, Drilling Machine in hot/humid and parts of Only trained and experience and competent personnel shall carry out the task.
, Lifting Equipments, Environment, body, Injuries
Heavy Duty Rollers, Tripping to Body Ensure the slings are properly secured to the switchgear and all personnel leave
Wooden Planks, Hand Hazards, resulting in alone the panels before starting the lifting operations.
Tools, Wire Ropes, Entrapment of musculoskelet Ensure Rigger gloves are worn while using heavy duty pipes and crow bars.
Shackles, Belts, etc. of hand, Fall from al disorders
Proper means of access shall be provided . Access ladder must be secured and shall
suitable capacity. Height, (MSD),
be fixed in proper angle.
Crane Injury ,Head Fractures to
, Trailer injury, cuts to hand and other Ensure ladder is free from defects and rungs of the ladder are not deformed.
, Set of Tool Box, Torque hand Hit by parts of the Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
Wrench, Ladder, Spanner moving forklift, body, Fatalities
All the lifting gears must be inspected and certified fit for use by the third party
Set Hit by
within six months.
switchgear
during Half yearly inspection of lifting gears shall be done by the competent people and
unloading color coding shall be done accordingly.
operations by Daily inspection ( visual check ) shall be done by Rigger before the actual use.
HIAB, Drawing
Lifting operation must be controlled by a qualified rigger.
in or caught in
between the The equipment must be inspected and certified by third party.
rope and drum, The equipment must be checked daily as per the inspection check list to ensure its
Whiplash suitability before use.
occurring in
the event of a Hard , leveled and compacted ground shall be used for placing the equipment
rope or chain ( HIAB ). If ground is fluffy or bit sandy, then metal sheet shall be used under the float
failure, pad.
Fork Lift and HIAB driver to be licensed, well trained and experience to carry out
contusion. lifting operations. ( Follow control measures for lifting & machinery operations).
Dislocation
Injury, Low Out riggers shall be extended fully and wooden pad must be placed under it. All the
back ache and tiers shall be off the ground then only the operation shall start.
spinal cord Equipment must not go out of radius or lift more than the capacity as it can cause
( Vertebra ) the equipment (HIAB) to topple.
problem to
personnel, Use Tag lines to control the swing of the load.
severe injury No one should come under or near to load.
or fatality due
Ensure the area is properly barricaded with warning tapes and warning signs
to fall of
displayed while carrying out lifting operations
switchgear
during lifting Lift must be vertical and slow. Tugging and pulling must not be done which can cause
operations. the load go out of radius and ultimately toppling of the crane .
Only competent riggers shall do the operation
HS-P1-F3.1 3 of 29
Dislocation
Injury, Low
back ache and
spinal cord
( Vertebra )
problem to
personnel,
severe injury
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
or fatality due
Severity)
to fall of
Risk =
Residual
Potential
switchgear Improvement
risk
5)
5)
Hazards
during lifting to reduce Risk
Level
operations.
Take care that the load does not hit the structure or any other object while lifting or
lowering the load.
Avoid bringing your body or parts of your body between two objects ( pinch points )
Use tongs or some other suitable tools to hold the job.
Avoid manual handling as for as reasonably practicable. Ensure Pallet truck is used to
move the switch gear to the desired location.
Try to lift load that you can lift easily. If the load is big then help of two or more
people shall be taken.
Keep the leg apart and keep the load closer to your body.
Suitable gloves shall be worn. Have proper grip on the load.
Keep your back straight. Lift the load with the help of Arm muscles and thigh
muscles.
Avoid twisting the back.
summer months.
Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet.
4 Installation of Crane Awkward Crushing, O,A,C 3 4 High Manufacturers Information's/instructions / Manual must be available and referred to 1 3 Low
Transformer Trailer Movement of Contusion, by Lifting supervisor and crew. Ensure preparation and implementation of detailed
CAMELON winch Body, Working Injury to hand method statement to carry out the installation of transformer.
Rollers heavy duty in hot/humid and parts of Only trained and experience and competent personnel shall carry out the task.
Jacks heavy duty Environment, body, Injuries
Wire Ropes, Shackles, Tripping to Body Ensure the slings are properly secured to the transformer and all personnel leave
Belts etc. of suitable Hazards, resulting in alone the panels before starting the lifting operations.
capacity Entrapment of musculoskelet Ensure Rigger gloves are worn while using heavy duty pipes and crow bars.
Craw Bar heavy duty hand, Fall from al disorders
Drilling Machine Height, (MSD),
Hand Tools Injury ,Head Fractures to
Torque Wrench injury, cuts to hand and other Ensure ladder is free from defects and rungs of the ladder are not deformed.
Ladder hand Hit by parts of the Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
Set of Tool Box moving forklift, body, Fatalities
Testing Equipments Hit by
within six months.
Transformer switchgear
Crimper during Half yearly inspection of lifting gears shall be done by the competent people and
Cutter unloading color coding shall be done accordingly.
Pallet Trunk operations by Daily inspection ( visual check ) shall be done by Rigger before the actual use.
HIAB, Drawing
Lifting operation must be controlled by a qualified rigger.
in or caught in
between the The equipment must be inspected and certified by third party.
occurring in Hard , leveled and compacted ground shall be used for placing the equipment
the event of a ( HIAB ). If ground is fluffy or bit sandy, then metal sheet shall be used under the float
rope or chain pad.
failure, Fork Lift and HIAB driver to be licensed, well trained and experience to carry out
Dislocation Out riggers shall be extended fully and wooden pad must be placed under it. All the
Injury, Low tiers shall be off the ground then only the operation shall start.
back ache and Equipment must not go out of radius or lift more than the capacity as it can cause
spinal cord the equipment (HIAB) to topple.
( Vertebra )
problem to Use Tag lines to control the swing of the load.
personnel, No one should come under or near to load.
severe injury
Ensure the area is properly barricaded with warning tapes and warning signs
or fatality due
displayed while carrying out lifting operations
to fall of
transformer Lift must be vertical and slow. Tugging and pulling must not be done which can cause
during lifting the load go out of radius and ultimately toppling of the crane .
operations. Only competent riggers shall do the operation
HS-P1-F3.1 4 of 29
contusion.
Dislocation
Injury, Low
back ache and
spinal cord HAZARD ASSESSMENT SUMMARY REPORT
( Vertebra )
problem to
personnel,
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
severe injury
Severity)
or fatality due
Risk =
Residual
risk
No. WORK TASK Equipment, Tools Used to fall of Effects Required work precautions and controls Risk
5)
5)
Hazards
transformer to reduce Risk
Level
during lifting
operations.
lowering the load.
move the transformer to the desired location.
muscles.
summer months.
5 Installation of LV LV Switchgear / MCC / Awkward Crushing, O,A,C 3 4 High Manufacturers Information's/instructions / Manual must be available and referred to 1 3 Low
Switchgear Distribution Board Movement of Contusion, by Lifting supervisor and crew. Ensure preparation and implementation of detailed
/MCC / HIAB Body, Working Injury to hand method statement to carry out the installation of LV Switchgear / MCC / Distribution
Distribution C Clamp in hot/humid and parts of Board.
Only trained and experience and competent personnel shall carry out the task.
Board Pipe Metallic Heavy Environment, body, Injuries
Duty Tripping to Body Ensure the slings are properly secured to the transformer and all personnel leave
Craw Bars Heavy Duty Hazards, resulting in alone the panels before starting the lifting operations.
Drilling Machine Entrapment of musculoskelet Ensure Rigger gloves are worn while using heavy duty pipes and crow bars.
Heavy Duty Rollers hand, Fall from al disorders
Wooden Planks Height, (MSD),
Wire, Ropes, Shackles, Injury ,Head Fractures to
Belts etc. of suitable injury, cuts to hand and other Ensure ladder is free from defects and rungs of the ladder are not deformed.
capacity hand Hit by parts of the Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
Set of Tool Box moving forklift, body, Fatalities
Torque Wrench Hit by
within six months.
Spanner Set switchgear
Hand Tools during Half yearly inspection of lifting gears shall be done by the competent people and
Cable Cutter unloading color coding shall be done accordingly.
Crimping Tool operations by Daily inspection ( visual check ) shall be done by Rigger before the actual use.
Crane HIAB, Drawing Lifting operation must be controlled by a qualified rigger.
Lifting equipment in or caught in
The equipment must be inspected and certified by third party.
between the
occurring in Hard , leveled and compacted ground shall be used for placing the equipment
the event of a ( HIAB ). If ground is fluffy or bit sandy, then metal sheet shall be used under the float
rope or chain pad.
Fork Lift and HIAB driver to be licensed, well trained and experience to carry out
failure,
Dislocation Out riggers shall be extended fully and wooden pad must be placed under it. All the
Injury, Low tiers shall be off the ground then only the operation shall start.
back ache and
spinal cord Equipment must not go out of radius or lift more than the capacity as it can cause
( Vertebra ) the equipment (HIAB) to topple.
problem to Use Tag lines to control the swing of the load.
personnel,
No one should come under or near to load.
severe injury
or fatality due Ensure the area is properly barricaded with warning tapes and warning signs
to fall of LV displayed while carrying out lifting operations
Switchgear / Lift must be vertical and slow. Tugging and pulling must not be done which can cause
MCC / the load go out of radius and ultimately toppling of the crane .
Distribution
Board during
lifting HS-P1-F3.1 5 of 29
operations.
failure,
contusion.
Dislocation
Injury, Low
back ache and
spinal cord
( Vertebra )
problem to
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
personnel,
Personnel at
Severity)
severe injury
Risk =
Residual
or Potential
fatality due Improvement
risk
No. WORK TASK Equipment, Tools Used to fall of LV Effects Required work precautions and controls Risk
5)
5)
Level
Switchgear /
MCC /
Distribution
Board during Only competent riggers shall do the operation
lifting Take care that the load does not hit the structure or any other object while lifting or
operations. lowering the load.
move the LV Switchgear / MCC / Distribution Board to the desired location.
muscles.
summer months.
6 Installation of Welding Machine Awkward cuts, Crushing, O,A,C 3 4 High Ensure preparation and implementation of detailed method statement to carry out 1 3 Low
Cable Tray/ Cutting Machine Movement of Contusion, the installation of Cable Tray/ Ladder System. Tool Box talks to be conducted and
Ladder System Lifting Ropes Body, Working Injury to hand Method statement briefed to all personnel involved in the installation of Cable Tray/
Pulley in hot/humid and parts of Ladder
Only System.
trained, experience and competent and authorized personnel shall carry out
Tool Box Set Environment, body, Injuries welding and grinding activity.
High Lift Tripping to Body
Drilling Machine Hazards, resulting in Proper means of access shall be provided . Access ladder must be secured and shall
Grinding Machine Entrapment of musculoskelet be fixed in proper angle.
Ladder hand, Fall from al disorders
Ensure ladder used for fixing cable tray are free from defects and rungs of the ladder
Scaffolding Height, (MSD), Carpal
are not deformed. Ensure a person is always available to hold the ladder which
Hand Tools Injury ,Head tunnel
carrying out work using the ladder.
injury, cuts to syndrome,
hand Fractures to Proper means of access shall be provided . Access ladder must be secured and shall
Dislocation hand and other be fixed in proper angle.
Injury, Low parts of the Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
back ache and body, Fatalities Avoid manual handling as for as reasonably practicable. Ensure Pallet truck is used to
spinal cord , Heat Stress, move the cable tray to the desired location.
( Vertebra ) Burns to skin,
problem to injury to eye, Try to lift load that you can lift easily. If the load is big then help of two or more
personnel due electrical people shall be taken.
to manual shock to body Keep the leg apart and keep the load closer to your body.
handling,
Suitable gloves shall be worn to avoid sharp edges of the cable tray. Ensure proper
Injury to eye
grip on the load.
during grinding
and welding Keep your back straight. Lift the load with the help of Arm muscles and thigh
operations, Fire Avoid twisting the back.
due to poor Ensure all portable electrical equipment are tagged according to the tagging
housekeeping procedure and visual inspection to be carrying out on equipment prior to use.
around welding
and grinding Ensure all hand tools are visual inspected prior to use and deformed or defective
operations, tools replaced.
Electric shock
Ensure all lifting ropes and pulley are free from defects and visually checked prior to
and burns to
use.
skins while
handling Ensure adequate cool drinking water is provided and taken by personnel at suitable
portable interval to prevent heat stress while working in hot and humid climate and during hot
electric summer months.
equipments
HS-P1-F3.1 6 of 29
during grinding
and welding
operations, Fire
due to poor
housekeeping HAZARD ASSESSMENT SUMMARY REPORT
around welding
and grinding
operations,
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Electric shock
Severity)
Risk =
and burns to Residual
risk
No. WORK TASK Equipment, Tools Used skins while Effects Required work precautions and controls Risk
5)
5)
handling Level
portable
electric
equipments Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet.
Wear Eye glasses /face shield while carrying out drilling and grinding activity. All PPE
designed for welding activity to be used while carrying out welding. Wear hearing
protectors in noisy areas to prevent hearing loss, Wear Safety harness while working
at height, Follow the manufacturers instruction for correct usage and maintenance of
the provided PPE.
7 Installation of GI Hand Tools Low back ache cuts, O,A,C 3 3 Medium Ensure preparation and implementation of detailed method statement to carry out 1 2 Low
Conduiting and Hand Drilling Machine and spinal cord Contusion, the Installation of GI Conduiting and wiring for Lighting and Small Power Installations.
wiring for Bending Machine ( Vertebra ) Injury to hand Tool Box talks to be conducted and Method statement and hazards in work location to
Lighting and OHMITE Spanner problem to and parts of briefed to all involved personnel
Small Power Hole Saw personnel due body, Physical Only trained, experience and competent personnel shall carry out drilling activity.
Installations Chalk Line to awkward Injuries to
Sprit Level movement of Body resulting Proper means of access shall be provided . Access ladder must be secured and shall
Nylon Draw Ropes Body, Working in be fixed in proper angle.
Threading Stock & Dye in hot/humid musculoskelet Ensure ladder used for installation are free from defects and rungs of the ladder are
Ladder Environment, al disorders not deformed. Ensure a person is always available to hold the ladder which carrying
Fixed / Mobile Scaffolding Tripping (MSD), Carpal out work using the ladder.
Hazards, , Fall tunnel
from Height, syndrome, Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
Head injury, Fractures to used.
stabbing hand and other Avoid awkward position of the body. Use pipe bending machine to bend pipes. Keep
injury, cuts to parts of the the Back Straight and avoid twisting the back while working
hand, Injury to body, Heat
eye during Stress, injury Suitable gloves shall be worn to avoid sharp edges of the GI pipes.
drilling, to eye, Ensure all hand tools are visual inspected prior to use and deformed or defective
Electric shock electrical tools replaced.
and burns to shock to body
skins while
handling
summer months.
portable
electric Ensure safety glasses and gloves are worn while using bending machine.
equipments Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet.
Wear Eye glasses during drilling activity and while using pipe bending machine. Wear
hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while
working at height, Follow the manufacturers instruction for correct usage and
8 Installation of Hand Tools Low back ache cuts, O,A,C 3 3 Medium Ensure preparation and implementation of detailed method statement to carry out 1 2 Low
PVC Conduiting Hand Drilling Machine and spinal cord Contusion, the Installation of PVC Conduiting and wiring for Lighting and Small Power
and wiring for Bending Spring ( Vertebra ) Injury to hand Installations. Tool Box talks to be conducted and Method statement and hazards in
Lighting and OHMITE Spanner problem to and parts of work location to briefed to all involved personnel
Small Power Hole Saw personnel due body, Physical Only trained, experience and competent personnel shall carry out drilling activity.
Installations Chalk Line to awkward Injuries to
Sprit Level movement of Body resulting Proper means of access shall be provided . Access ladder must be secured and shall
Nylon Draw Ropes Body, Working in be fixed in proper angle.
Ladder in hot/humid musculoskelet Ensure ladder used for installation are free from defects and rungs of the ladder are
Scaffolding Environment, al disorders not deformed. Ensure a person is always available to hold the ladder which carrying
Tripping (MSD), Carpal out work using the ladder.
from Height, syndrome, Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
Head injury, Fractures to used.
stabbing hand and other Avoid awkward position of the body. Use pipe bending spring to bend pipes. Keep the
injury, cuts to parts of the Back Straight and avoid twisting the back while working
hand, Injury to body, Heat
eye during Stress, injury Ensure adequate cool drinking water is provided and taken by personnel at suitable
drilling, to eye, interval to prevent heat stress while working in hot and humid climate and during hot
Electric shock electrical summer months.
and burns to shock to body Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet.
skins while Wear Eye glasses during drilling activity and while using pipe bending machine. Wear
handling hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while
portable working at height, Follow the manufacturers instruction for correct usage and
electric maintenance of the provided PPE.
equipments
9 Light fitting & Tool box set Low back ache cuts, O,A,C,V 4 3 High Ensure preparation and implementation of detailed method statement to carry out 2 2 Low
small power Hand Tools and spinal cord Contusion, Light fitting & small power installations. Tool Box talks to be conducted and Method
installations Drilling machine. ( Vertebra ) Injury to hand statement and hazards in work location to briefed to all involved personnel
Multimeter problem to and parts of
Meggar body, Physical HS-P1-F3.1 7 of 29
High lift. Injuries to
Spanner Set Body resulting
Ladder in
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
9 Light fitting & Tool box set cuts, O,A,C,V 4 3 High 2 2 Level
Low
small power Hand Tools Contusion,
installations Drilling machine. Injury to hand
Multimeter problem to and parts of Only trained, experience and competent personnel shall carry out drilling activity.
Meggar personnel due body, Physical
High lift. to awkward Injuries to Proper means of access shall be provided . Access ladder must be secured and shall
Spanner Set movement of Body resulting be fixed in proper angle.
Ladder Body, Working in Ensure ladder used for installation are free from defects and rungs of the ladder are
Scaffolding in hot/humid musculoskelet not deformed. Ensure a person is always available to hold the ladder which carrying
Environment, al disorders out work using the ladder.
Tripping (MSD), Carpal
Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
used.
from Height, syndrome,
Head injury, Fractures to Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
stabbing hand and other back while working
injury, cuts to parts of the
hand, Injury to body, Heat Ensure adequate cool drinking water is provided and taken by personnel at suitable
eye during Stress, injury interval to prevent heat stress while working in hot and humid climate and during hot
drilling, to eye, summer months.
Electric shock electrical Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet.
and burns to shock to body Wear clear safety glasses during drilling activity. Wear dark safety glasses while
skins while working under direct sun. Wear hearing protectors in noisy areas to prevent hearing
handling loss, Wear Safety harness while working at height, Follow the manufacturers
portable instruction for correct usage and maintenance of the provided PPE.
electric
10 Installation of Hand Tools Low back ache cuts, O,A,C 3 4 High Ensure preparation and implementation of detailed method statement to carry out 2 2 Low
works relevant Scaffolding and spinal cord Contusion, works relevant to installation of earthing & bonding. Tool Box talks to be conducted
to earthing & Drill Machine ( Vertebra ) Injury to hand and Method statement and hazards in work location to briefed to all involved
bonding. Earth tester problem to and parts of personnel
Only trained, experience and competent personnel shall carry out drilling activity.
Continuity tester personnel due body, Physical
Tool box set to awkward Injuries to Proper means of access shall be provided . Access ladder must be secured and shall
Ladder movement of Body resulting be fixed in proper angle.
Hand Crimper Body, Working in Ensure scaffolding planks are place atop the rebar's to allow safe access
Spanner Set in hot/humid musculoskelet
Extra care and attention to be taken while walking over uneven surfaces and rebar's
Hydraulic Crimper Environment, al disorders
Torque Wrench Tripping (MSD), Carpal Ensure all hand tools are visual inspected prior to use and deformed or defective
Gas welding set Hazards while tunnel tools replaced.
walking over syndrome, Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
rebar's, , Fall Heat Stress back while working
from same while working Fire extinguisher to be placed near gas welding operations. Ensure the value of gas
level, Head under direct cylinder are turned off after the job is complete and the excess gas is discharged
injury, cuts to sun, strain, from the nozzle. Pressure is released. Ensure all control measures related to gas
hand, Injury to injury to ankle/ cutting are carried out.
eye during leg while
drilling, walking on ensure work is carried out in shaded areas or adequate break provided if work is
Electric shock uneven carried out under direct sun.
and burns to surface or Ensure adequate cool drinking water is provided and taken by personnel at suitable
skins while rebar's, injury interval to prevent heat stress while working in hot and humid climate and during hot
handling to eye, summer months.
portable electrical Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet.
electric shock to body, Wear clear safety glasses during drilling activity. Wear dark safety glasses while
equipments, Burns to body/ working under direct sun. Wear hearing protectors in noisy areas to prevent hearing
Fire, burns, eye injury loss, Wear Safety harness while working at height, Follow the manufacturers
explosion due instruction for correct usage and maintenance of the provided PPE.
to gas welding.
11 Installation of Hand Tools Low back ache Cuts, O,A,C 3 4 High Ensure preparation and implementation of detailed method statement to carry out 2 2 Low
Lightning Scaffolding and spinal cord Contusion, works relevant to Installation of Lightning Protection System. Tool Box talks to be
Protection Drill Machine ( Vertebra ) Injury to hand conducted and Method statement and hazards in work location to briefed to all
System Earth tester problem to and parts of involved
Only personnel
trained, experience and competent personnel shall carry out drilling activity.
Continuity Tester personnel due body, Physical
Tool box set to awkward Injuries to Proper means of access shall be provided . Access ladder must be secured and shall
Ladder movement of Body resulting be fixed in proper angle.
Hand crimper Body, Working in Ensure scaffolding planks are place atop the rebar's to allow safe access
Spanner set. in hot/humid musculoskelet Extra care and attention to be taken while walking over uneven surfaces and rebar's
Environment, al disorders Ensure all hand tools are visual inspected prior to use and deformed or defective
Tripping (MSD), Carpal tools replaced.
Hazards while tunnel
walking over syndrome, Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
rebar's, , Fall Heat Stress back while working
from same
level/ Height, HS-P1-F3.1 8 of 29
Head injury,
cuts to hand,
Injury to eye
11 Installation of Hand Tools Low back ache O,A,C 3 4 High 2 2 Low
Lightning Scaffolding and spinal cord
Protection Drill Machine ( Vertebra )
System Earth tester
Continuity Tester
problem to
personnel due
Tool box set to awkward
Ladder movement of
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Hand crimper Body, Working
Severity)
Spanner set. in hot/humid
Risk =
Residual
Environment,
risk
5)
5)
Tripping
Level
Hazards while
walking over
rebar's, , Fall Heat Stress
from same while working Ensure ladder used for installation are free from defects and rungs of the ladder are
level/ Height, under direct not deformed. Ensure a person is always available to hold the ladder which carrying
Head injury, sun, strain, out work using the ladder.
cuts to hand, injury to ankle/ Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
Injury to eye leg while Ensure work is carried out in shaded areas or adequate break provided if work is
during drilling, walking on carried out under direct sun.
Electric shock uneven
and burns to surface or Ensure adequate cool drinking water is provided and taken by personnel at suitable
skins while rebar's, injury interval to prevent heat stress while working in hot and humid climate and during hot
handling to eye, summer months.
portable electrical Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet.
electric shock to body, Wear clear safety glasses during drilling activity. Wear dark safety glasses while
equipments, Fractures to working under direct sun. Wear hearing protectors in noisy areas to prevent hearing
hand and other loss, Wear Safety harness while working at height, Follow the manufacturers
parts of the instruction for correct usage and maintenance of the provided PPE.
body,
12 Installation of Drilling Machine Awkward Crushing, O,A,C 3 4 High Manufacturers Information's/instructions / Manual must be available and referred to 2 2 Low
Centralized Tool Box Movement of Contusion, by Lifting supervisor and crew. Ensure preparation and implementation of detailed
Battery System Multi Meter Body, Working Injury to hand method statement to carry out the installation of the control panel
for Emergency Megger in hot/humid and parts of Only trained and experience and competent personnel shall carry out the task.
Lighting Continuity Tester Environment, body, Injuries
Ensure the slings are properly secured to the control panel and all personnel leave
Variable Load Bank Tripping to Body
alone the panels before starting the lifting operations.
HIAB Hazards, resulting in
Hand Tools Entrapment of musculoskelet Ensure Rigger gloves are worn while using heavy duty pipes and crow bars.
Craw Bar hand, Fall from al disorders Proper means of access shall be provided . Access ladder must be secured and shall
Pipes Heavy duty Height, (MSD), Heat be fixed in proper angle.
Metallic Injury ,Head Stress while
Ensure ladder is free from defects and rungs of the ladder are not deformed.
Torque Wrench injury, cuts to working under
Spanner Set hand , Hit by direct sun, Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
Crimping Tool control panel Fractures to All the lifting gears to be used must be inspected and have a valid certificate certified
Rollers during hand and other fit for use by the third party
Testing Equipment & unloading parts of the
Ensure Half yearly inspection have been carried out on lifting gears by a competent
Materials operations by body, Fatalities
people and color coding has been done accordingly.
Scaffolding HIAB, Drawing
in or caught in Visual inspection shall be done by Rigger before the actual use.
between the Lifting operation must be controlled by a qualified rigger.
rope and drum,
The equipment must be inspected and certified by third party.
Whiplash
occurring in The equipment must be checked per the inspection check list to ensure its suitability
the event of a before use.
rope or chain Hard , leveled and compacted ground shall be used for placing the equipment
failure, ( HIAB). If ground is fluffy or bit sandy, then metal sheet shall be used under the float
contusion. pad.
Dislocation Fork Lift and HIAB driver to be licensed, well trained and experience to carry out
Injury, Low lifting operations. ( Follow control measures for lifting & machinery operations).
back ache and Out riggers shall be extended fully and wooden pad must be placed under it. All the
spinal cord tiers shall be off the ground then only the operation shall start.
( Vertebra )
Equipment must not go out of radius or lift more than the capacity as it can cause
problem to
the equipment (HIAB) to topple.
personnel,
severe injury Use Tag lines to control the swing of the load.
or fatality due No one should come under or near to load.
to fall of Ensure the area is properly barricaded with warning tapes and warning signs
control during displayed while carrying out lifting operations
lifting
operations. Lift must be vertical and slow. Tugging and pulling must not be done which can cause
the load go out of radius and ultimately toppling of the crane .
Only competent riggers shall do the operation
lowering the load.
HS-P1-F3.1 9 of 29
personnel,
severe injury
or fatality due
to fall of
control during
lifting
operations.
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
Level
move the switch gear to the desired location.
muscles.
summer months.
Wear Safety shoes and boots, Wear clear Safety Glasses indoor and Dark Safety
glasses under direct sunlight. Contain and secure loose hair, Wear a Safety helmet.
13 Installation of Street Light Poles Awkward Cuts, O,A,P 3 4 High Ensure preparation and implementation of detailed method statement to carry out 2 2 Low Traffic police
Street Lightning JCB-Excavator Movement of Contusion, works relevant to Installation of Street Lightning System. Tool Box talks to be presence during
Pole HIAB Body, Working head Injuries, conducted and Method statement and hazards (especially road traffic) in work the work
Crane in hot/humid Injury to hand location to briefed to all involved personnel operation
Pipe Metallic Heavy Environment, and parts of Ensure way leave certificate is obtained prior to carrying out street lighting work on
Duty Tripping body, Eye
Hazards, Only trained, experience and competent personnel shall use jack hammer to carry
Craw Bars Heavy Duty injury /serious
Entrapment of out drilling activity .
Drilling Machine ear damage /
Wooden Planks hand, Injury to Whole body Proper means of access shall be provided . Access ladder must be secured and shall
Wire, Ropes, Shackles, body, Head vibration while be fixed in proper angle.
Belts etc. of suitable injury, cuts to using jack Ensure ladder used for installation are free from defects and rungs of the ladder are
capacity hand , Injury to hammer, not deformed.
Set of Tool Box eye, Hit by Physical Extra care and attention to be taken while walking over uneven surfaces and rebar's
Torque Wrench light poles Injuries to
Spanner Set during Body resulting Ensure all hand tools are visual inspected prior to use and deformed or defective
unloading tools replaced.
Hand Tools in
Cable Cutter operations by musculoskelet Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
Crimping Tool HIAB, al disorders back while working
Lifting equipment Dislocation (MSD), Carpal
Compressor Injury, Low tunnel Ensure all personnel are at a safe distance while using the JCB to carry out
Jack Hammer back ache and syndrome, excavation.
Only authorized, trained and certified drivers to be involved in carrying out lifting
spinal cord Heat Stress Ensure all precautions are taken and proper lifting techniques are used while
( Vertebra ) while working unloading street light poles from HAIB.
problem to under direct
personnel, sun, strain, Ensure lifting and excavation area is properly secured, barricaded and warning signs
severe injury injury to ankle/ are displayed at prominent locations. Ensure fixed barriers are used between working
or fatality due leg while crew and road traffic. Traffic cone and hazard warning lights are used to warn the
to fall of light walking on oncoming traffic about street lighting work.
pole during uneven Ensure work is carried out in shaded areas or adequate break provided if work is
installation & surface, injury carried out under direct sun.
lifting to eye,
operations. Fractures to Ensure adequate cool drinking water is provided and taken by personnel at suitable
Hits by hand and other interval to prevent heat stress while working in hot and humid climate and during hot
vehicles along parts of the summer months.
the road, body, Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet.
Toppling of Fatalities. Wear dark safety glasses while working under direct sun. Wear hearing protectors in
crane, falling noisy areas to prevent hearing loss, Follow the manufacturers instruction for correct
Objects. usage and maintenance of the provided PPE.
14 Installation of Drilling Machine Low back ache Cuts, O,A,C 4 3 High Ensure preparation and implementation of detailed method statement to carry out 2 2 Low
Fire Alarm Hand Tools and spinal cord Contusion, works relevant to Installation of Fire alarm System. Tool Box talks to be conducted
System Set of Tool Box ( Vertebra ) Injury to hand and Method statement and hazards in work location to briefed to all involved
Megger problem to and parts of personnel
Only trained, experience and competent personnel shall carry out drilling activity.
Multi Meter personnel due body, Physical
Fire Alarm System testing to awkward Injuries to Proper means of access shall be provided . Access ladder must be secured and shall
equipments movement of Body resulting be fixed in proper angle.
Scaffolding Body, Working in
Ladder in hot/humid musculoskelet
Mallet Environment, al disorders HS-P1-F3.1 10 of 29
Tripping (MSD), Carpal
Hazards , Fall tunnel
from same syndrome,
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
14 Installation of Drilling Machine Low back ache Cuts, O,A,C 4 3 High 2 2 Low
Severity)
Fire Alarm Hand Tools and spinal cord Contusion,
Risk =
Residual
System Set of Tool Box Potential
( Vertebra ) Injury to hand Improvement
risk
5)
5)
Megger Hazards
problem to and parts of to reduce Risk
Level
Multi Meter personnel due body, Physical
Fire Alarm System testing to awkward Injuries to
equipments movement of Body resulting
Scaffolding Body, Working in Ensure all hand tools are visual inspected prior to use and deformed or defective
Ladder in hot/humid musculoskelet tools replaced.
Mallet Environment, al disorders Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
Tripping (MSD), Carpal back while working
Hazards , Fall tunnel
from same syndrome, Ensure ladder used for installation are free from defects and rungs of the ladder are
level/ Height, Heat Stress not deformed. Ensure a person is always available to hold the ladder which carrying
Head injury, while working out work using the ladder.
cuts to hand, under direct Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
Injury to eye sun, injury to Ensure work is carried out in shaded areas or adequate break provided if work is
during drilling, eye, electrical carried out under direct sun.
Electric shock shock to body,
and burns to Fractures to Ensure adequate cool drinking water is provided and taken by personnel at suitable
skins while hand and other interval to prevent heat stress while working in hot and humid climate and during hot
handling parts of the summer months.
portable body, Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet.
electric Fatalities. Wear clear safety glasses during drilling activity. Wear dark safety glasses while
equipments, working under direct sun. Wear hearing protectors in noisy areas to prevent hearing
loss, Wear Safety harness while working at height, Follow the manufacturers
instruction for correct usage and maintenance of the provided PPE.
15 Transformer Oil Oil filtration machine. Skin contact Skin disorder, O,A,C 3 3 Medium Ensure preparation and implementation of detailed method statement to carry out 2 2 Low
Filling Oil tanks filled with may result in chronic filling of transformer oil. Tool Box talks to be conducted and Method statement and
vendor specified oil & in irritation exposure may hazards in work location to briefed to all involved personnel. Obtain necessary
sufficient quantity. Chronic cause cancer, permit before carrying out the work
Oil testing kit. exposure may eye infections Only trained, experience and competent personnel shall carry out the work activity.
Tool box lead to cancer, or
Hand Tools eye contact inflammation, Transformer should be on Foundation with de-energized condition & fitted with all
Scaffolding may result in liver damage accessories
Ladder irritation, due to Ensure all connecting valves between accessories are in open condition
ingestion, ingestion, Ensure all tools & equipments required in filling Oil are arranged and placed near the
Awkward Cuts, transformer
Movement of Contusion,
Ensure all hand tools are visual inspected prior to use and deformed or defective
Body, Tripping Injury to hand
tools replaced.
Hazards , Fall and parts of
from same body, Physical Proper means of access shall be provided . Access ladder must be secured and shall
level/ Height, Injuries to be fixed in proper angle.
Head injury, Body resulting Avoid skin contact. Absorb spills with sand of other noncombustible absorbent
cuts to hand, in material. Collect spilled material and place in an appropriate container for disposal.
Working in musculoskelet Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
hot/humid al disorders back while working
Environment, (MSD), Heat
Ensure ladder used for installation are free from defects and rungs of the ladder are
Static Stress while not deformed. Ensure a person is always available to hold the ladder which carrying
electricity. working under out work using the ladder.
direct sun,
Fractures to Only scaffolding (fixed and mobile) which are inspected and green tagged shall be
hand and other used.
parts of the Ensure work is carried out in shaded areas or adequate break provided if work is
body, carried out under direct sun.
Fatalities.
Burns to parts Wash Hands properly prior to eating to prevent ingestion of oil
of body due to Ensure adequate cool drinking water is provided and taken by personnel at suitable
fire interval to prevent heat stress while working in hot and humid climate and during hot
summer months.
Wear safety goggles. An eye wash station should be readily available near areas of
use, Wear appropriate protective clothing and chemically resistant gloves to prevent
skin exposure, Wear hearing protectors in noisy areas to prevent hearing loss, use
respirator if workplace conditions warrant a respirator, Wear Safety harness while
working at height, Follow the manufacturers instruction for correct usage and
16 Battery Acid Acid resistant funnel & Splashes in the Corrosive to O,A 3 4 High Follow Manufactures recommendation for refilling activity. Tool Box talks to be 2 2 Low
Filling bottle Eyes skin, Lose of conducted and hazards in work location to briefed to all involved personnel. Obtain
Batteries assembled on Splashes on vision or eye necessary permit before carrying out the work
stand and rubber mat on Skin, inflammation,
floor. Swallowed damage to
Hand Tools body organ HS-P1-F3.1 11 of 29
Battery level Indicator due to
Hydrometer ingestion
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
16 Battery Acid Acid resistant funnel & Splashes in the Corrosive to O,A 3 4 High 2 2 Level
Low
Filling bottle Eyes skin, Lose of
Batteries assembled on Splashes on vision or eye
stand and rubber mat on Skin, inflammation, Only trained, experience and competent personnel shall carry out the work activity.
floor. Swallowed damage to
Hand Tools body organ Ensure all tools & equipments required in filling battery acid are arranged and placed
Battery level Indicator due to near the battery
Hydrometer ingestion Ensure all equipments are visually inspected prior to use and deformed or defective
equipment replaced.
Confirm battery charger or load is in isolated condition before carrying out acid filling
activity
Fill the battery acid and check that the acid reaches the indicated levels in the cells
or on the battery casing.
Once the cells are properly filled, replace the caps. HAND TIGHTENS ONLY.
Use only appropriate storage container for storing H2SO4 acid
Avoid skin contact. Absorb spills with sand of other noncombustible absorbent
material.
Wash Hands properly prior to eating to prevent ingestion
Wear full protective clothing (acid resistant Clothing, eye goggles, PVC gloves and
rubber Boots) where there is a risk of splashes. Contain and secure loose hair, Wear a
Safety helmet. Have a copious supply of water available, Keep an eyewash bottle
ready, containing 1% of boric saline solution, Wear hearing protectors in noisy areas
to prevent hearing loss, Follow the manufacturers instruction for correct usage and
17 Instruments Digital Multi-meter Low back ache Injury to hand O,A,C 3 3 Medium Tool Box talks to be conducted and hazards in work location to briefed to all involved 1 2 Low
calibration DC Standard voltage and and spinal cord and parts of personnel. Obtain necessary permit before carrying out the work
current generator ( Vertebra ) body, Physical Only trained, experience and competent personnel shall carry out the work activity.
Portable Potentiometer problem to Injuries to
All Equipment used for the test shall be inspected and tagged certified as FIT FOR
Portable ammeter and personnel due Body resulting
PURPOSE and shall have valid Calibration Certificate.
voltmeter to awkward in
Portable Calibrator movement of musculoskelet Ensure all tools are visually inspected prior to use and deformed or defective
Circuit Tester Body, Working al disorders equipment replaced.
Digital Manometer in hot/humid (MSD),
Mercury and water Environment, Fractures to Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
manometer Tripping hand and other back while working
Precision air regulator Hazards, , Fall parts of the Keep away from high pressure areas and which releases steam and gases.
Hand-operated air pump from Height, body, Heat
Follow instructions and warning signs and keep away from areas barricaded by
Test bench for safety Head injury, Stress, injury
warning tapes
relief valve cuts to hand, to eye, Burns
Pulse Generator eye injury, to parts of the Keep away from high pressure areas and which releases steam and gases.
Temperature Generator Electric shock body, Fatalities Ensure adequate cool drinking water is provided and taken by personnel at suitable
Calipers while handling interval to prevent heat stress while working in hot and humid climate and during hot
Adapters portable summer months.
Coupling plugs electric
Tube & fittings equipments, Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet.
Blind flange with NPT High Pressure , Wear clear safety glasses will working in shaded or congested areas inside the
connector Thermal Burns refinery units. Wear dark safety glasses while working under direct sun. Wear
hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while
conducting calibration at height, Follow the manufacturers instruction for correct
usage and maintenance of the provided PPE.
18 Drilling Pedestal Drill Low back ache Injury to hand O,A,C,V 4 3 High Tool Box talks to be conducted and hazards in work location to briefed to all involved 2 2 Low
Angle /Hand/ Air Drill and spinal cord and parts of personnel.
(Vertebra ) body, Physical Only trained, experience and competent personnel shall carry out the drilling activity
problem to Injuries to
personnel due Body resulting All drilling equipment to be used shall be inspected and tagged as per the tagging
to awkward in procedure and visually inspected prior to use for any defects.
movement of musculoskelet
Double insulated equipment or ELCB or GFCI should be used in circuit
Body, Carpal al disorders
Tunnel (MSD), strain Ensure all equipments used are fixed with dead man switch and ( in case of pedestal
Syndrome from to waist and drill) it has a emergency stop button located near the user of the machine
repetitive hand, injury to Ensure the right drill is used for the task and it is properly secured to the machine
movement of eye, heat before carrying out drilling activity.
hands, Head Stress,
injury from Fractures to Ensure all the equipments have industrial sockets.
hand and body
due to fall from
same level / HS-P1-F3.1 12 of 29
height
18 Drilling Pedestal Drill Injury to hand O,A,C,V 4 3 High 2 2 Low
Angle /Hand/ Air Drill and parts of
body, Physical
Injuries to
Body resulting HAZARD ASSESSMENT SUMMARY REPORT
in
musculoskelet
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
al disorders
(Likelihood X
Personnel at
(MSD), strain
Severity)
Risk =
to waist and Residual
risk
5)
5)
Hazards hand, injury to to reduce Risk
eye, heat Level
Stress,
injury from Fractures to
falling hand and body Ensure 110V Equipments are connected male jack plug is connected to 110 female
materials, cuts due to fall from socket connector. Prevent alteration of the 110 V male jack plug to connect to 220 V
to hand, Hand same level / female socket connector
injury from height
Ensure the electrical cables are properly coiled and away from access routes and
stabbing or
areas covered with water
puncture from
the end of drill Ensure equipment is isolated from power while changing the drill bit
bit, eye injury Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
from ejection back while working
of broken bit or
work pieces, Ensure work is carried out in shaded areas or adequate break provided if work is
Electric shock carried out under drink sun.
while handling Ensure adequate cool drinking water is provided and taken by personnel at suitable
portable interval to prevent heat stress while working in hot and humid climate and during hot
electric summer months.
equipments, Wear clear safety glasses to avoid eye injury, Contain and secure loose hair, Wear
entanglement: Safety shoes or boots, hand gloves, safety helmet . Wear hearing protectors in noisy
with bit or areas to prevent hearing loss. Wear safety harness while carrying out work at height,
chuck of long Wear Dust mask in dusty environment. Follow the manufacturers instruction for
hair, finger correct usage and maintenance of the provided PPE.
ring, loose
19 Grinding / Bench Grinder Hot Sparks, Minor / severe O,A,C 3 4 High Tool Box talks to be conducted and hazards in work location to briefed to all involved 2 2 Low Provision for
Cutting Angle Grinder flying metal major cut personnel. flame-resistant
Miter Saw particles injury to hands clothing for
Only trained, experience and competent personnel shall carry out the grinding/
Contact with and parts of employees
cutting activity.
rotating wheel body, Physical working with
Wheel Injuries to Ensure that workers are adequately trained in the safe use of grinders and that they grinders
disintegration Body resulting know about rpm limitations
Entanglement in Obtain hot work permit if atmosphere is explosive or flammable/ client requirement
Electrocution/ musculoskelet All equipments to be used shall be inspected and tagged as per the tagging
electric shock al disorders procedure and visually inspected prior to use for any defects.
Generation of (MSD), Heat
Toxic Fumes Stress, injury
Noise to eye, Carpal Use only abrasive wheels that match the diameter and speed (rpm) rating of the
Fire Tunnel Before using a grinder, always make sure the guard is installed
Awkward Syndrome Ensure all equipments used are fixed with dead man switch and ( in case of bench
movement of from repetitive grinder) it has a emergency stop button located near the user of the machine
body movement of Ensure the flooring of the workplace on which the abrasive wheel is going to be
Working in hands, Loss of mounted is even and good condition and free of slippery surfaces
hot/humid Hearing, Head
Environment ache ill heath Ensure all the equipments have industrial sockets.
due to Ensure 110V Equipments are connected male jack plug is connected to 110 female
inhalation of socket connector. Prevent alteration of the 110 V male jack plug to connect to 220 V
fumes, Burns female socket connector
to parts of the
Ensure the electrical cables are properly coiled and away from access routes and
body, Head
areas covered with water
injury from
falling Ensure equipment is isolated from power while changing the abrasive wheel and
materials, when the equipment is not in use
Heat stress, Keep working environment dry and ensure good housekeeping
Fatalities Keep a Fire extinguisher nearby & use Fire blanket if necessary
Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
back while working
summer months.
All visitors must wear eye protection when inspecting or passing near by grinding
Ensure corrugated sheet is used around the grinding area
Ensure adequate Hazard warning and precautions signs are fixed around the working
HS-P1-F3.1 13 of 29
materials,
Heat stress,
Fatalities
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
Level
Wear clear safety glasses to avoid eye injury, Contain and secure loose hair, Wear
Safety shoes or boots, hand gloves, safety helmet. Wear hearing protectors to
prevent hearing loss , Wear Dust mask, use respirator if workplace conditions warrant
a respirator. Follow the manufacturers instruction for correct usage and maintenance
20 Gas Welding/ Gas Cylinders Back Fire, Minor/ Major O,A,C 4 4 High of the
Tool provided
Box talks toPPE.
be conducted and hazards in work location to briefed to all involved 2 2 Low Training for
Gas Cutting and Gas cutting set Flash Back burns from fire personnel. employees to
similar Unsecured / & explosion , Only trained, experience, competent and authorized personnel shall carry out the use fire
processes Unprotected Musculoskeleta gas welding/ cutting activity. extinguisher
Gas Cylinders l disorders and emergency
High (MSD) due to Obtain hot work permit if atmosphere is explosive or flammable/ client requirement procedures in
Temperature awkward All equipments to be used shall be visually inspected prior to use for any defects. case of fire /
Hot molten position of Ensure work is carried out in a safe location and away from other people explosion.
metals work , Carpal Remove any combustible materials (such as flammable liquids, wood, paper, textiles,
Hot Sparks, Tunnel packaging or plastics) from within about 10 meters of the work and ensure good
flying metal Syndrome housekeeping
particles from repetitive
Gas Leakage movement of Protect any combustible materials that cannot be moved, from close contact with
Generation of hands, eye flame, heat, sparks or hot slag by using suitable guards or covers such as metal
Toxic Gases & injury, sheeting, or fire retardant blankets
Fumes suffocation Protect hoses, connections and containers from damage and inspect them regularly
Explosion of Head ache, for signs of wear. Ensure hoses are kept away from the working area to prevent
Gas Cylinders dizziness , contact with flames, heat, sparks or hot spatter
Hot Sparks, nausea, ill Keep hoses clear of sharp edges and abrasive surfaces or where vehicles can run
flying metal heath due to over them;
particles inhalation of
Fire fumes, Head Always use the correct fittings and valves for the specific cylinder, do not mix and
Awkward injury from match fittings,
movement of falling Use the correct lighting up procedure. Purge the hoses before lighting the blowpipe to
body materials, remove any potentially explosive gas mixtures.
Working in Heat stress,
Ensure the blowpipe is fitted with spring-loaded non-return valves to prevent a
hot/humid Fatalities
backflow of gas into the hoses
Environment
Use the correct gas pressures and nozzle size for the job. In particular, the acetylene
pressure must not exceed 0.62 bar (9 psi)
Handle cylinders carefully. Keep them in an upright position and fasten them to
prevent them from falling or being knocked over. For example, chain them in a
wheeled trolley or against a wall
Store gas cylinders outside whenever possible or in a well-ventilated place
Avoid taking gas cylinders into poorly ventilated rooms or confined spaces.
Always provide adequate ventilation during welding and cutting operations
Shut off the blowpipe when not in use. Always turn the gas supply off at the cylinder
when the job is finished
Ensure fire watcher is maintaining a continuous fire watch during the period of the
work, and for at least an hour afterwards;
Ensure fire extinguishers is available nearby.
Regularly check all connections and equipment for faults and leaks.
Maintain all equipment and keep in good condition
back while working
Ensure employees are place themselves in the wind direction while working, so that
the fumes and gases are blown away from them.
summer months.
HS-P1-F3.1 14 of 29
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
Level
Wear clear safety glasses / goggles to avoid eye injury, Contain and secure loose hair,
Wear Safety shoes or welders boots, welding hand gloves, safety helmet , gauntlets .
Wear hearing protectors in noisy areas to prevent hearing loss, Wear Dust mask, use
respirator if workplace conditions warrant a respirator. Follow the manufacturers
21 Arc Welding Welding machine Exposure to Short/Long O,A,C 4 4 High Tool Box talks to be conducted and hazards in work location to briefed to all involved 2 2 Low Training for
Welding generator Toxic Gases & term health personnel. employees to
Cables Fumes effects such as use fire
Only trained, experience, certified and authorized personnel shall carry out the arc
Chipping device Ultra violet stomach pain, extinguisher
welding.
radiation diarrhea, and emergency
kidney Obtain hot work permit if atmosphere is explosive or flammable/ client requirement procedures in
infrared damage, or All equipments to be used shall be visually inspected prior to use for any defects. case of fire
radiation respiratory
High failure. Long- Double insulated equipment or ELCB or GFCI should be used in circuit
Temperature term exposure Ensure work is carried out in a safe location and away from other people
Hot molten may produce Remove any combustible materials (such as flammable liquids, wood, paper, textiles,
metals tremors, packaging or plastics) from within about 10 meters of the work and ensure good
Hot Sparks, emotional housekeeping
flying metal instability, and
Protect any combustible materials that cannot be moved, from close contact with
particles hearing
flame, heat, sparks or hot slag by using suitable guards or covers such as metal
Electrical damage, Lead
sheeting, or fire retardant blankets
Shock adversely
Tripping affects the Ensure good cable management to prevent tripping hazard.
Hazards brain, central Before using welding cables, check the insulation and lead cables for exposed
Fire nervous conductors.
Awkward system,
movement of circulatory Replace all weld lead spliced within 10 feet of the holder. Reduce the chance of shock
body system, by checking the electrode holders for loose or exposed connection.
Working in reproductive Ensure the welding machine frame is properly grounded; double-check the ground
hot/humid system, connections
Environment kidneys, and
Never use pipelines carrying gases or flammable liquids or conduits carrying
muscles. a dull
electrical conductors as grounds.
headache,
flashes before Take special precautions when working on Wet floors which can cause electrical shock
the eyes, Ensure the insulation is sufficient on higher open-circuit voltage.
dizziness,
ringing in the Do not change the polarity switch when your machine is under load. It may cause
ears, and arcing because of high current which can burn the switch contact surface
nausea. Skin Ensure there is a power disconnect switch on the welding machine; which
exposure to UV automatically shuts down the machine immediately in an emergency.
can result in Ensure Electrode holders are stored where they cannot make contact with personnel,
severe burns conductors, fuels or compressed gas tanks.
UV radiation Disconnect the power source and remove the electrodes immediately after the work
can also
Always keep electrodes and their holders and any other live parts away from gas
damage the
lens of the eye Always provide adequate ventilation during welding and cutting operations
"arc-eye," Ensure Local exhaust ventilation is provided in confined spaces and in areas with low
Exposure to ventilation
infrared Ensure fire watcher is maintaining a continuous fire watch during the period of the
radiation (IR), work, and for at least an hour afterwards;
may heat the
skin surface Ensure fire extinguishers is available nearby.
and the tissues Regularly check all connections and equipment for faults and defects
immediately Maintain all equipment and keep in good condition
below the
surface which Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
can progress back while working
to thermal Ensure employees are place themselves in the wind direction while working, so that
burns, Minor/ the fumes and gases are blown away from them.
Major burns Ensure work is carried out in shaded areas or adequate break provided if work is
from fire & carried out under drink sun.
explosion, Ensure adequate cool drinking water is provided and taken by personnel at suitable
Musculoskeleta interval to prevent heat stress while working in hot and humid climate and during hot
l disorders summer months.
(MSD) due to
awkward HS-P1-F3.1 15 of 29
position of
work, Carpal
Tunnel
may heat the
skin surface
and the tissues
immediately
below the
surface which
can progress
to thermal
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
burns, Minor/
Severity)
Major burns
Risk =
Residual
risk
No. WORK TASK Equipment, Tools Used fromEffects
fire & Required work precautions and controls Risk
5)
5)
Hazards explosion, to reduce Risk
Level
Musculoskeleta
l disorders
(MSD) due to
awkward Ensure adequate Hazard warning and precautions signs are fixed around the working
position of Wear clear safety glasses / goggles to avoid eye injury, Contain and secure loose hair,
work, Carpal Wear Safety shoes or welders boots, welding hand gloves, safety helmet , gauntlets .
Tunnel Wear hearing protectors in noisy areas to prevent hearing loss, Wear Dust mask, use
Syndrome respirator if workplace conditions warrant a respirator. Follow the manufacturers
from repetitive instruction for correct usage and maintenance of the provided PPE.
22 Work at Height Ladders Insecure movement
Minor / Major of O,A,C,V 4 4 High Tool Box talks to be conducted and hazards in work location to briefed to all involved 2 2 Low Training for
Scaffolding materials platform hands,
injury toHeat
parts personnel. employees on
Mobile Scaffolding Falling objects stress,
of body due to working at
Fatalities Qualified personnel to erect fixed and mobile scaffolding and ensure only green tags
Scissor Lift Unauthorized fall from height
scaffolding are used to carry out work at height
MEWP Alterations of height,
Scaffolds Physical Only personnel who are physically fit and not scared of heights should be involved in
Collapse of Injuries to task which are carried out at height
Scaffolding Body resulting
Incomplete in The precautions listed below must be observed for ladders;
scaffolding musculoskelet In good working order and complying with relevant standards
Defective al disorders Secured against movement in their head and base
ladders (MSD), Heat Metal ladders not used in or near electrical cabling or circuitry
overloaded Stress, Any equipment to be carried to the task is secured to a belt or hoisted up separately
working Fatalities Any ladder work to be conducted in a pedestrian or vehicular thoroughfare is
platform cornered off by a barrier and signed
Tripping Step ladder spreaders locked into position
Hazards Only approved attachments used.
Awkward
The precautions listed below must be observed for Mechanical Aids Elevated Work
movement of
Platforms
body
Equipment providing mechanical elevation must be safety approved.
Working in
Only licensed operators used.
hot/humid
The area for use is not impeded or in proximity to electrical cabling or live wires
Environment
Fall arresting harness used at all times
Ensure work is carried out in a safe location and away from other people
Remove any combustible materials (such as flammable liquids, wood, paper, textiles,
packaging or plastics) from within about 10 meters of the work and ensure good
housekeeping
The following precautions listed below must be observed for scaffolding:
Scaffolding complies with relevant standards
Ensure scaffold platforms are fit for the purpose. The scaffolding is erected only on
leveled / compact concrete ground
Scaffolding equipped with toe-holds and guardrails
Mobile scaffolding level and wheels locked when in use. Mobile scaffolds must not be
moved with occupied.
Care should be taken from overhead electrical hazard and plank should be placed on
electrical cable on the ground while moving mobile scaffolding
Outriggers are in place for stability
Do not over load the working platform; remove all unwanted materials from the
platform as soon as possible.
Ensure toe boards are fixed on working platform to prevent any material falling over
Both Hands should be free for climbing the ladder and always ensure three point
contact of the body while climbing.
Never carry any materials up a ladder, always use buckets to lift tools, consumables,
and scrap materials
back while working
summer months.
HS-P1-F3.1 16 of 29
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
Level
Wear clear safety glasses / goggles to avoid eye injury, Contain and secure loose hair,
Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing protectors in
noisy areas to prevent hearing loss, Safety harness to be worn, safety line or lifeline
or nets to be fixed if workplace conditions warrants its requirement. Follow the
manufacturers instruction for correct usage and maintenance of the provided PPE.
23 Working in Hand tools Oxygen Asphyxiation, O,A,C 4 5 High Tool Box talks to be conducted emergency procedures and hazards in the confined 2 3 Medium Educate and
confined space Lighting equipment deficiency loss of space to briefed clearly to all involved personnel. train workers in
+C695Portable electrical hazardous air consciousness, safe work
Only trained, competent and personnel medically fit as well as taking into account
equipment contaminants Short/Long procedures
factors such as their physical build, propensity to suffer from claustrophobia and
Ladders toxic gas, term health specific to the
general fitness levels to be allowed to work in confined space.
flammable effects due to work activity to
gases or exposure to Ensure a written confined space entry program is prepared and implemented before a be done in the
vapors, Being toxic gases worker enters a confined space confined space
Trapped, and hazardous (e.g., air testing,
Ensure tests to determine the nature and quantity of harmful vapors, gases, fumes,
crushed or air lockout, and
mists, dusts, and oxygen quantity have been conducted by a competent person and
buried. contaminants adequate
recorded prior to entry into confined space and at regular interval if required
Fire /explosion, may cause bonding and
trapped kidney Obtain confined space permit prior to starting work if atmosphere is explosive or grounding of
static electric damage, or flammable/ client requirement equipment and
discharge respiratory tools)
failure. Long- Ensure Washing/Steaming is done properly of the confined space prior to entry where
term exposure chemical hazard exist
may produce Ensure necessary lockout Tag out procedures are implemented and followed
tremors,
emotional All portable electrical equipment to be used inside confined spaces should be either
instability, and grounded and insulated, or equipped with ground fault protection
hearing safe means of access and egress to be provided and ensure entry & exit routes are
damage, clearly marked
adverse Ensure industrial fans or suitable local exhaust system is provided to provide
affects the continuous fresh air
brain, central Job watcher to be appointed and effective means of communication to be provided
nervous between safety watcher and workers in confined space as well their supervisor
system,
circulatory The Job Watcher (attendant) shall know the exact number (crew shall hand over their
system, identity card to attendant before entering any confine space) of the crew working in
reproductive the confine space and regularly monitor them. he must know all the emergency
system, procedures and in case of emergency, he shall never attempt to enter the confine
kidneys, and space but inform his supervisor / rescue team immediately and call for emergency
muscles. Major help
Ensure there is no pile of any material near the entry point of a confine space, which
burns from fire
by movement / vibration may block the entry point or engulf the confined space.
& explosion,
Musculoskeleta Proper ladder must be provided to have easy access and egress
l disorders Proper illumination must be ensured inside the confined space
(MSD) due to
awkward Only low voltage equipment shall be used in a confined space
position of All equipments used shall be inspected by a competent person and tagged according
work, Heat to the tagging procedure
stress,
Explosion proof equipment shall be used in areas as directed by client requirement
Fatalities
which are certified by recognized third party agencies
Entry to confined space is restricted to authorized personnel only
housekeeping
back while working
interval to prevent heat stress. Ensure frequent breaks are provided to drink plenty of
water to avoid dehydration
Ensure entry to confined space is restricted to authorized personnel only and
adequate notices are displayed to prevent unauthorized entry.
HS-P1-F3.1 17 of 29
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
Level
Wear clear safety glasses / goggles to avoid eye injury inside confined space ,
Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety
helmet , Wear hearing protectors in noisy areas to prevent hearing loss, Safety
harness to be worn safety line or lifeline or nets to be fixed if workplace conditions
warrants its requirement. Use BA set ( Breathing apparatus set if required) Follow the
Shower and Eye Wash facilities must be made available
24 Excavation & JCB-Excavator Fire explosion Asphyxiation O,A,C,V, 3 5 High Tool Box talks to be conducted and hazards of the work location to briefed clearly to 2 2 Low
Back - Filling Compressor from electrical Loss of P all involved personnel.
Jack hammer hazards due to consciousness, Only trained, competent and personnel to be allowed to work with heavy electrical
Pick Axe overhead and adverse equipments.
Spade underground affects the
Excavation permit to be obtained prior to carrying out excavation work
Sheet Piling power-lines; brain due to
Road Plates and exposure to All Excavation must be carried out according to the approved drawing and only after
Hand tools underground toxic gas confirming the presence and location of any under ground services.
utilities, such Injury/ fracture In the presence of utility services, excavation should be done by hand tools only;
as natural gas to hand and these lines are identified by existing drawings or by excavating, trail pits.
working with parts of the
heavy body In the presence of electrical utility services, ensure digging is done from the side by
machinery injury to eye using only the shovel to clear the soil, no pick axe and forks shall be used.
manual Hearing
Ensure jackhammers are earthed to ground
handling of damage
materials Major / minor Fixed barrication shall be done and hazard warning lights shall be fitted at
loose soil burns from fire appropriate locations where ever required
fall of & explosion Ensure workers are away from the operating radius excavating machinery like JCB
Employees or Musculoskeleta which the machine is in motion
equipment l disorders
falling into (MSD) due to Ensure excavated Soil is kept at least one meter from the edge of the excavation
excavation awkward Ensure adequate shoring to prevent collapse of sides of trench. (Regular checks to
Collapse of position of be carried out to check stability)
trench sides, work All heavy equipments must have valid registration and must be checked daily as per
backfilled Carpal tunnel the check list to ensure the suitability of equipment.
excavation syndrome
extreme Sun burn, Heat All heavy equipment shall be fitted with reversing beeps.
temperature stress All drivers / operators must have valid license to drive / operate the equipment
vibration, Fatalities
Proper ladder must be provided for safe means of access and egress from the
Noise
awkward Ensure proper illumination while working at night
movement of Ensure all hand tools are visual inspected prior to use and deformed or defective
body tools replaced.
working in Ensure the job is rotated for workers using jack hammer
proximity to
traffic
back while working
Presence of
toxic gases Ensure adequate cool drinking water is provided and taken by personnel at suitable
Ensure entry to excavation area is restricted to authorized personnel only and
Ensure adequate warnings /diversion signs are placed to warn the visitors or public.
Note warning signs & warning lights must be placed at least 100 meters before any
road crossing excavation or for jobs done on any road. Blinkers must be placed at
nightbarrier
Use time cream to protect from sun burn while working under direct sun
Wear safety glasses / goggles to avoid eye injury Wear dark safety glasses while
working under direct sun , Contain and secure loose hair, Wear Safety shoes or
boots, hand gloves, safety helmet , Wear hearing protectors while working with
/around noisy equipment to prevent hearing loss, Follow the manufacturers
25 Lifting & Rigging cranes Failure of wire "Cuts, O,A,C,V, 3 4 High Tool Box talks to be conducted and hazards of the work location to briefed clearly to 2 2 Low
fork-lift trucks ropes, slings, Contusion, P all involved personnel.
Scissor Lift Hydraulic head Injuries, Only trained, competent and personnel to be allowed to work with heavy electrical
hoists system Dislocation equipments.
mobile elevating work Unstable Injury, injury to
platforms erection hand and parts HS-P1-F3.1 18 of 29
vehicle inspection Fall of load of body, Heat
platform hoists during lifting Stress while
lifting accessories such as operations working under
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
25 Lifting
No. WORK & Rigging
TASK cranes
Equipment, Tools Used Failure of wire "Cuts,
Effects O,A,C,V, 3 4 High Required work precautions and controls 2 2 Low
Risk
5)
5)
fork-lift trucks Hazards
ropes, slings, Contusion, P to reduce Risk
Level
Scissor Lift Hydraulic head Injuries,
hoists system Dislocation
mobile elevating work Unstable Injury, injury to
Ensure only certified and competent qualified personnel are involved in the lifting
platforms erection hand and parts
vehicle inspection Fall of load of body, Heat Ensure all cables, slings and shackles (lifting gear) are color coded as per color code
platform hoists during lifting Stress while procedures and visual inspected prior to carrying out lifting operations
lifting accessories such as operations working under Ensure correct type of slings is used as per the load
chains, slings, eyebolts Collapse/ top direct sun, Ensure all cranes and HIAB trucks will a valid load test certificates and Client approval
etc. over of crane, Fractures to certificates as necessary. (All certificates must be kept in the operators cabin)
forklift etc hand and other
entrapment of parts of the Conduct visual inspections before and after operations.
personnel body, Don't lift during heavy windy condition.
between Fatalities. Lift or lower a load slowly without any sudden acceleration or sudden stopping.
outriggers and
Ensure outriggers fully extended and the ground is compacted and level surface is
crane
firm. Always use blocking under outrigger float.
collusion
between Ensure that the load is secured before it is to be lifted.
person and Make sure the load is properly attached to the lifting equipment and there are tag
forklift lines attached to load,
Hit due to the
Never pound the slings under stress and also never force the choked sling eye down
movement of
close to the load.
crane
Fire/ explosion Check for the stability of the load as soon as it is lifted. It there is a variation more
from operation than 5 degree then the load is not balanced and the lift must be stopped.
near overhead Never pull or tug a load, Cranes are used only to lift a load.
power lines
All lifting equipment shall maintain safe distance while operating near overhead
operation
electrical services. Cranes shall not be erected near or on any buried service line.
near/next to
vehicular Crane Operator shall ensure that the boom / hook is not travelling near any overhead
traffic service lines.
unstable Correct sling length shall be used so that the minimum operating level of the boom
ground, loose shall be maintained.
soil Ensure the load is lifting within the lifting machinery safe working load
Noise No person should be under the suspended load. Crane operator to avoid lifting loads
Extreme over personnel, accommodation or traffic.
Temperature
All drivers / operators must have valid license to drive / operate the equipment
Ensure proper illumination while carrying out lifting operations at night
No person shall be lifted by the slings or by use of fork lift articulating load arms &
attachments
back while working
Ensure entry to excavation area is restricted to authorized personnel only and
Ensure adequate warnings signs are placed to warn employees, employees of other
companies and the visitors or public.
Ensure vehicles traffic is diverted from lifting area and a safe distance is maintained.
Ensure area around the lifting area is properly barricaded with warning tape to
prevent entry of personnel
Wear safety glasses to avoid eye injury Wear dark safety glasses while working
under direct sun , Contain and secure loose hair, Wear Safety shoes or boots, hand
gloves, safety helmet , Wear hearing protectors while working with /around noisy
equipment to prevent hearing loss, Follow the manufacturers instruction for correct
usage and maintenance of the provided PPE.
26 Handling of "HIAB Failure of Cuts, O,A 3 4 High Tool Box talks to be conducted and hazards of the work location to briefed clearly to 2 2 Low
Cable Drum fork-lift truck slings, contusion, all involved personnel.
Cable stand Crane Hydraulic laceration on Mechanical lifting shall be done where ever possible. Manual Handling shall be done
Pipe Metallic Heavy system hand & body, where mechanical lifting is not reasonably practicable
Duty unstable head Injuries,
Craw Bars Heavy Duty erection dislocation
lifting accessories such Fall of drum Injury, injury to
as chains, slings, eyebolts during lifting hand limbs HS-P1-F3.1 19 of 29
etc of suitable capacity operations and other
Hand Tools set Collapse/ top parts of body,
Cable Cutter" over of HIAB, Fractures to
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
26 Handling
No. of
WORK TASK "HIAB
Equipment, Tools Used Failure of Cuts,
Effects O,A 3 4 High Required work precautions and controls 2 2 Low
Risk
5)
5)
Cable Drum fork-lift truck Hazards
slings, contusion, to reduce Risk
Level
Cable stand Crane Hydraulic laceration on
Pipe Metallic Heavy system hand & body,
Duty unstable head Injuries,
Ensure only certified and competent qualified personnel are involved in the lifting
Craw Bars Heavy Duty erection dislocation
operation, Trained and qualified rigger shall assist in the lifting operation
lifting accessories such Fall of drum Injury, injury to
as chains, slings, eyebolts during lifting hand limbs Ensure all cables, slings and shackles (lifting gear) are color coded as per color code
etc of suitable capacity operations and other procedures and visual inspected prior to carrying out lifting operations
Hand Tools set Collapse/ top parts of body, Ensure correct type of slings is used as per the load
Cable Cutter" over of HIAB, Fractures to Ensure all Fork lift and HIAB truck will a valid load test certificates and Client approval
forklift hand and other certificates as necessary. (All certificates must be kept in the operators cabin)
entrapment of parts of the
personnel body, Low Conduct visual inspections before and after operations.
between Back ache , Don't lift during heavy windy condition.
outriggers and Lumber Lift or lower a load slowly without any sudden acceleration or sudden stopping.
HIAB/cable Vertebra
drum Compression, Ensure outriggers fully extended and the ground is compacted and level surface is
collusion Fatalities. Heat firm. Always use blocking under outrigger float.
between Stress while Ensure that the load is secured before it is to be lifted.
person and working under Make sure the load is properly attached to the lifting equipment and there are tag
forklift direct sun lines attached to load,
Hit due to the
movement of Check for the stability of the load as soon as it is lifted. It there is a variation more
HIAB, Collapse than 5 degree then the load is not balanced and the lift must be stopped.
of cable All lifting equipment shall maintain safe distance while operating near overhead
drum/stand, electrical services.
roll over of HIAB Operator shall ensure that the boom / hook is not travelling near any overhead
cable drum service lines.
, Slips, trips
and falls, Ensure the load is lifting within the lifting machinery safe working load
Manual No person should be under the suspended load. HIAB operator to avoid lifting loads
handling over personnel, accommodation or traffic.
awkward
All drivers / operators must have valid license to drive / operate the equipment
movement of
body, Noise, Ensure proper illumination while carrying out lifting operations at night
working in No person shall be lifted by the slings or by use of fork lift articulating load arms &
Extreme attachments
Temperature"
Site/ Road Ensure vehicles traffic is diverted from lifting area and a safe distance is maintained.
Vehicular All sharp edges and protruding objects on the cable drum shall be hammered down
Traffic Cable drum stand shall be free of defects and not damaged. It shall be placed on firm
and leveled ground
Ensure pipe used to place the cable drum on the stand is heavy duty. Do not use
scaffolding pipes
Ensure Wedge/ wooden blocks are placed shall on both the side of Cable Drum to
prevent rolling when storing cable drum
back while working
Ensure area around the lifting area is properly barricaded with warning tape to
prevent entry of personnel
under direct sun , Contain and secure loose hair, Wear Safety shoes or boots,
leather hand gloves (heavy duty), safety helmet , Wear hearing protectors while
working with /around noisy equipment to prevent hearing loss, Follow the
27 Manual Materials, Equipments & High risk of Cumulative O,A 4 3 High Tool Box talks to be conducted and hazards of the work location to briefed clearly to 2 2 Low
Handling Tools back injury and disorders due all involved personnel.
accident if load to gradual and
is too heavy, cumulative
too large, deterioration
difficult to of the HS-P1-F3.1 20 of 29
grasp, musculoskelet
unbalanced or al system
unstable, through
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
Level
27 Manual Materials, Equipments & High risk of Cumulative O,A 4 3 High 2 2 Low
Handling Tools back injury and disorders due
accident if load to gradual and
Mechanical lifting shall be done where ever possible. Manual Handling shall be done
is too heavy, cumulative
where mechanical lifting is not reasonably practicable
too large, deterioration
difficult to of the Ensure job rotation for task involving heavy load / repetitive handling work
grasp, musculoskelet Before lifting a load, Ensure the task is planned and prepared to make sure that:
unbalanced or al system an employee know where he is going
unstable, through the area is clear of obstacles
difficult to continuous they have a good grip on the load;
reach, of a lifting/handling their hands, the load and any handles are not slippery;
shape or size activities, e.g. They are lifting with someone else, both of them know what they doing before you
that obscures low back pain, start.
the workers Carpal tunnel Individual Capability: Physical capability, health condition, age is considered
view syndrome, Follow proper lifting techniques avoid twisting and bending of back:
Back disorders, acute trauma use the following technique when lifting a load.
Musculoskeleta such as cuts or Put your feet around the load, with your body over it (if this is not feasible, try to get
l disorders fractures due your body as close as possible to the load).
(MSD) if Task is to accidents. Use the muscles of your legs when lifting.
too strenuous, Muscular Straighten your back.
which involves sprains, ear Pull the load as close as possible to your body.
awkward Injuries, Lift and carry the load with straight downward turned arms.
postures or dislocation
movements, Injury and For pushing and pulling of the load it is important that;
e.g. a bent abrasions, pushing and pulling is done using the bodys own weight; lean forward when pushing,
and/or twisted Heat Stress lean backwards when pulling;
trunk, raised while working you have enough grip on the floor to be able to lean forward/ backwards;
arms, bent under direct you avoid twisting and bending your back;
wrists, over- sun handling devices have handles/hand grips so that you can use your hands to exert a
reaching, force; handle height should be between the shoulder and waist so that you can
involves push/pull in a good, neutral posture;
repetitive handling devices are well-maintained so that the wheels have appropriate size and
handling they run smoothly;
Work floors are hard, even and clean.
environmental
factors-Slip Trip Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
& Falls due back while working
insufficient All sharp edges and protruding objects on the load shall be hammered down
space, uneven, Ensure proper illumination in working areas to prevent slip trip and fall
unstable or
slippery floor Ensure adequate cool drinking water is provided and taken by personnel at suitable
working in interval to prevent heat stress. Ensure frequent breaks are provided to drink plenty of
extreme water to avoid dehydration
temperatures, Wear safety glasses to avoid eye injury Wear dark safety glasses while working
insufficient under direct sun , Contain and secure loose hair, Wear Safety shoes or boots, hand
lighting gloves, safety helmet , Wear hearing protectors while working with /around noisy
Individual equipment to prevent hearing loss, Follow the manufacturers instruction for correct
factors - lack of usage and maintenance of the provided PPE.
experience,
28 Working with an Pedestal Drill Exposure to Temporary O,A,C 4 3 High Tool Box talks to be conducted and hazards about noise in the work location to 1 3 Low
training and
noise Hand drill high level of threshold shift briefed clearly to all involved personnel.
familiarity with
generating Hitli Drill gun DX 450 noise Permanent
the job, High Only trained, competent person to be authorized to use
equipment or in Angle /Hand/ Air Drill Exposure to hearing
risk of low Ensure good maintenance, new mufflers, and other changes of work equipment
an noisy Bench Grinder noise for a impairment,
back disorders
environment Angle Grinder prolonged hypertension, Put sources of loud noise, like compressors and generators, as far away from the work
due to increase
Miter Saw duration of ischemic heart zone as possible.
with age,
Welding machine time disease,
physical Place plywood or plastic sheeting set up around machinery can shield noise.
Welding generator Working inside decreased
dimensions
Compressor or vicinity to work Ensure job rotation to prevent continuous exposure to noise
and capacity
Jack hammer noisy plant performance. Ensure adequate rest breaks are provided away from noisy spots.
such as height,
Generator Working in a Changes in the
weight and Ensure hearing protection are purchased that are easy to put on and take off.
Backhoe noisy immune
strength, High Wear hearing protectors while working with /around noisy equipment to prevent
Hammer construction system
chances of hearing loss (ear plugs, muffs), Follow the manufacturers instruction for correct
Other sound generating site tinnitus,
back disorder usage and maintenance of the provided PPE.
equipments & Plant Working hypertension,
injury due to
29 Using Hilti Hilti DX450 adjacent to
Misfire vasoconstrictio
Injury to hand/ O,A,C 4 4 High Tool Box talks to be conducted and hazards of the equipment to be briefed clearly to 2 2 Low
prior history of
DX450 Cartridge road way
Back thrust n and of
parts other
the all involved personnel.
back disorders,
Fasteners Noise cardiovascular
body or nearby
Collusion/
Hand tools Incorrect impacts
person or
Accident with
method of use stress, below
working HS-P1-F3.1 21 of 29
Site/ Road
Complete annoyance,
fall of person
Vehicular
penetration sleep
Hearing
Traffic
Equipment not disturbance,
impairment
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
Level
29 Using Hilti Hilti DX450 Misfire Injury to hand/ O,A,C 4 4 High 2 2 Low
DX450 Cartridge Back thrust parts of the
Fasteners Noise body or nearby
Only trained and experience and competent personnel shall carry out the task.
Hand tools Incorrect person or
method of use working below Ensure job rotation of the task to avoid fatigue
Complete fall of person Ensure no person is standing behind the area where the equipment is going to be
penetration Hearing Ensure equipment is inspected and tagged by a competent person according to the
Equipment not impairment tagging procedure
working Musculoskeleta
properly l disorders Ensure equipment is checked for defects each time prior to use. when any defect
Misuse of (MSD) due to detected or malfunction observed, the equipment shall be removed from service
cartridge strenuous job immediately
Ensure the operator shall stand or sit on suitable working platform. free of defects
Eye injury Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
Fatality back while working with the equipment maintain correct posture to prevent back
thrust. Keep the arms flexed when the tool is fired
Ensure no part of body (own or others ) should not be in the line of fire of Hilti
Use stabilizer guard where ever possible
Do not load the Gun unless you are immediately going to use it.
Do not use defective Hilti Gun, immediately remove it from service.
Always hold the machine perpendicular to the surface material in which fastener is to
be driven.
Never attempt to pry a cartridge from magazine strip or tool.
Never fire the Gun in pre drilled hole
Fasteners shall not be used without Cap or guide.
Provide solid protection behind the surface when driving into steel 6 cm or less in
Provide a guard or fixture if fastener is driven 1.25 cm from edge or corner
Remove the used cartridge strip and dispose off in such a way that it can be neither
reused of misused
Operator should keep in mind the things behind the surface of the line of fire
A register should be kept for review that includes the number of cartridges brought to
site, how many have been used, how many left & whether any cartridges are missing
from the overall count
Warning sign"" Hilti Gun is in use, keep a way"" shall be posted in the area of work
Ensure proper illumination in working areas to prevent slip trip and fall
gloves, safety helmet , Wear hearing protectors to prevent hearing loss, Follow the
30 Zinc rich Spray painting gun Exposure to Skin and eye O,A,C 4 3 High Tool Box talks to be conducted and hazards of painting to be briefed clearly to all 2 2 Low
painting on Compressor toxic irritation involved personnel.
galvanized steel paint brush composition & Throat and Only competent personnel shall carry out the painting task.
surface (Cable Metal scrappers fumes of lung irritation
Ensure job rotation of the task to limit exposure
Tray & Ladder) sand paper paints, varnish, Dermatitis,
and other solvent, allergic All work related to painting / spray painting must be done in well ventilated areas,
painting thinners Glues sensitization Ensure work is carried out in a safe location and away from other people. In case of
activities and fixatives Acute effects an enclose area ensure area is enclosed and provided with local area ventilation.
Aerosol include Ensure the compressor is inspected and tagged by a competent person according to
spraying headaches, the tagging procedure
suspend fine dizziness use the high-pressure gun correctly and always keep trigger clean. Always engage
mists in the air Long-term the trigger lock before changing, or cleaning the spray tip.
due to spray exposure may
painting cause chronic Check all hoses and connections. Always use steel wire for locking hoses connectors.
Inhalation of effects to the Minimize the amount of solvents kept at work place,
some types of liver, kidney,
Always store paint and paint products in airtight containers and in a separate storage
vapors and fine and the
area or in a metal container
dusts nervous
Accidental oral system Ensure painting is carried out at a reasonable safe distance from any welding / hot
ingestion and Minor / Major work activity
inhalation of Burns due to Eliminate ignition sources of ignition near painting activity
toxic material fire and Remove any combustible materials (such as flammable liquids, wood, paper, textiles,
Flammable explosion / packaging or plastics) from within about 10 meters of the work and ensure good
Composition fatalities housekeeping
Accidental Musculoskeleta
contact l disorders
HS-P1-F3.1 22 of 29
between (MSD),Heat
solvent and stress
ignition source
could cause
suspend fine dizziness
mists in the air Long-term
due to spray exposure may
painting cause chronic
Inhalation of effects to the HAZARD ASSESSMENT SUMMARY REPORT
some types of liver, kidney,
vapors and fine and the
dusts nervous
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Accidental oral system
Severity)
ingestion and Minor / Major
Risk =
Residual
risk
No. WORK TASK Equipment, Tools Used inhalation of Burns due to
Effects Required work precautions and controls Risk
5)
5)
Hazards
toxic material fire and to reduce Risk
Level
Flammable explosion /
Composition fatalities
Accidental Musculoskeleta
contact l disorders Contain spillage and dispose spill-containing materials in safe place. .
between (MSD),Heat Refer to Product MSDS for the necessary precautions
solvent and stress Avoid awkward position of the body. Keep the Back Straight and avoid twisting the
ignition source back while working
could cause Ensure adequate warnings signs and precaution signs are placed in visible locations
explosion and around the working area
fire Awkward
movement of Ensure fire extinguishers is available nearby.
body Ensure industrial fans or suitable local exhaust system is provided to provide
Extremes of continuous fresh air
Temperature Ensure proper illumination in working areas to prevent slip trip and fall
gloves, safety helmet , Wear hearing protectors to prevent hearing loss, Wear Dust
mask, use respirator if workplace conditions warrant a respirator Follow the
31 Handling and Petrol "Exposure to "Skin and eye O,A 4 4 High Tool Box talks to be conducted and hazards of job to be briefed clearly to all 2 3 Medium Training to be
storage of Thinner toxic irritation involved personnel. provided to
Flammable WD-40 composition & ,Throat and MSDS must be available with Store, All chemical containers must have labels. concern
materials Paints fumes of lung irritation employees
Ensure employees are provided with information , training and supervision
(gases, liquids Acids paints, varnish, ,Dermatitis, about safe
and chemicals Lubrication oil solvent, allergic Flammable materials must not be stored near exits, electrical equipment or heating handling and
etc) Flammable cylinders thinners Glues sensitization equipment. They should always be stored in a separate, well-ventilated storage area, storage of
(Oxygen, Acetylene, and fixatives, Acute effects away from potential sources of ignition. flammable
LPG),varnish, solvent, Inhalation of include If the material is removed from its original container, it must be placed into a materials
Glues and fixatives some types of headaches, container that is appropriate for flammable materials.
vapors and fine dizziness Ensure storage areas are equipped with spill protection.
dusts , Long-term
Accidental oral exposure may Contain spillage and dispose spill-containing materials in safe place
ingestion and cause chronic Drums or large containers of flammable materials should never be stored beside exits
inhalation of effects to the or in a way that blocks access.
toxic material liver, kidney,
Make sure that storage rooms have properly designed ventilation systems that are
Spillage from and the
regularly maintained.
solvents & nervous
leakage/over system store flammable gas cylinders in a separate well ventilated room
heating from Minor / Major Do not store flammable gas cylinders with oxygen cylinders maintained a distance of
cylinders could Burns due to 5 meters
cause fire and Ensure that cylinders are properly secured so that they cannot fall over and valves
explosion and explosion / protected from damage
fire Awkward fatalities
Limit the amounts of flammable and combustible materials Keep only what you need
movement of Musculoskeleta
on-site
body l disorders
Extremes of (MSD),Heat At work locations, keep only those chemicals that are needed for the present task
Temperature" stress Control ignition sources ,Ground and bond all work and ignition-proof equipment
" Ensure that there is no smoking in work areas where flammable materials are stored
or used
Never store flammable materials near hot equipment or open flames
Use intrinsically safe and non-sparking tools
Chemicals incompatible with each other and must be stored separately.
Keep flammable materials separate from other processes and storage areas
Do not let hazardous wastes accumulate at the work site, Store products, including
wastes, used at the work site in proper containers
housekeeping
back while working
HS-P1-F3.1 23 of 29
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
Level
Ensure adequate warnings signs and precaution signs are placed in visible locations
around the working area
Ensure fire extinguishers is available in the storage area
Ensure industrial fans or suitable local exhaust system is provided to provide
continuous fresh air
Ensure proper illumination in working areas to prevent slip trip and fall
Wear safety glasses/ goggles to avoid eye injury , Contain and secure loose hair,
Wear Safety shoes or boots, hand gloves suitable for working with chemicals, safety
helmet , Wear hearing protectors while working with /around noisy equipment to
prevent hearing loss, Wear Dust mask, use respirator if workplace conditions warrant
a respirator Follow the manufacturers instruction for correct usage and maintenance
of the provided PPE.
32 Transportation Petrol Inhalation of Skin and eye O,A,P 4 4 High Ensure the Material Safety Data Sheet to be available in the vehicle used for 2 2 Low
of Flammable Thinner gases, some irritation Ensure competent personnel are used for transportation of flammable material and
materials WD-40 types of vapors ,Throat and their are aware of emergency procedures in case of accidents
(gases, liquids Paints and fine dusts lung irritation Ensure the flammable materials are secured and placed properly on a safe position (it
and chemicals Acids due to ,Dermatitis, shall not move while transporting)
etc) Lubrication oil vehicular allergic
Flammable cylinders accident , sensitization Ensure the they are kept in a well ventilated shaded place while transporting
(Oxygen, Acetylene, Accidental oral Acute effects Ensure gas cylinder are transported in trolley, their valves to be closed and protective
LPG),varnish, solvent, ingestion and include caps installed
Glues and fixatives inhalation of headaches, The cylinder to be properly secured in upright position during transportation
toxic material, dizziness
Cylinder are marked empty/full
Spillage from Major/ Minor
solvents due to Burns due to Chemicals incompatible with each other and must be transported separately
movement of fire and Flammable materials are transported in a compartment separate from personnel
vehicle, explosion / The vehicle is equipped with fire extinguisher and first aid kit
leakage/over fatalities
The vehicle is operated by a qualified person with a valid driver 's license of the
heating from
appropriate class
cylinders could
cause Wear seat belt while driving , Contain and secure loose hair, Wear Safety shoes or
explosion and boots, hand gloves suitable for working with chemicals, , Wear hearing protectors
fire while working with /around noisy equipment to prevent hearing loss, Follow the
33 Working with a Compressor Toxic Gases, Inhalation of O,A,C,P 3 3 Medium Tool Box talks to be conducted and hazards of the machine to be briefed clearly to 1 3 Low
Compressor Hand tools (Carbon carbon gases, all involved personnel.
Monoxide) Suffocation, Ensure only competent and authorized personnel shall operate / touch the
Smoke, Fumes Temporary compressor
Ensure Proper maintenance regularly. Compressors must be inspected and tagged by
Noise threshold shift,
the competent person accordingly to the quarterly tagging procedure.
Compressed Permanent
air hearing Ensure they are placed in well ventilated area, in case compressors are kept in
High impairment, enclosed places than forced ventilation must be ensured.
Temperature headache,
Poor Stress, Slip trip Compressors must be kept at a distance or sound barriers shall be placed to prevent
management & falls due to exposure of personnel to noise .
of Compressor hose thermal Never direct compressed air on the body, face or horseplay with it and crew must
Hose Burns / burns always were PPE while working with compressed air.
Bursting of to parts of
compressed body/ eye Ensure the coupling of the hose is secured with locking wire. Besides this , whip back
Hose injuries, body arrestor can also be used to secure/ hold the hose to avoid hitting the employee in
Fire due to injuries due to case of accidental disconnection from coupling .
Overheating of bursting of The hose of the compressor shall not cross the walk ways or path. The hose shall be
Compressors compressed arranged in proper way to avoid trip and fall and damage to the hose
Towing of Hose
Compressors Damaged / cut hoses shall not be used. No vehicle shall pass over compressed hose.
Fire extinguishers must be placed nearby
Ensure the compressor is kept away from other flammable and combustible
materials.
Ensure the compressors is put off before going on break or when it is not in use.
HS-P1-F3.1 24 of 29
management & falls due to
of Compressor hose thermal
Hose Burns / burns
Bursting of to parts of
compressed
Hose
body/ eye
injuries, body
Fire due to injuries due to
Overheating of bursting of
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Compressors compressed
Severity)
Towing of Hose
Risk =
Residual
Equipment, Tools Used Compressors
risk
No. WORK TASK Effects Required work precautions and controls Risk
5)
5)
Level
Ensure the compressor is engaged properly with the towing vehicle. Speed must be
very slow and utmost care to be taken on turnings.
Ensure all traffic rules and regulations are followed.
gloves, safety helmet , Wear hearing protectors to prevent hearing loss, Wear Dust
mask, use respirator if workplace conditions warrant a respirator Follow the
34 Generators / Generators Toxic Gases, Inhalation of O,A,C,V, 2 3 Medium Tool Box talks to be conducted and hazards of the machine to be briefed clearly to 1 2 Low
Refueling Hand tools (Carbon carbon gases, P all involved personnel.
Generators Monoxide) Suffocation, Ensure only competent and authorized personnel shall operate / touch and refuel the
Smoke, Fumes Temporary generator
Ensure Proper maintenance regularly. Contact the authorized service center for repair
Noise, Slip trip threshold shift,
and fall Permanent Ensure they are placed in well ventilated area, in case generator is kept in enclosed
Electrical hearing places than forced ventilation must be ensured.
shock impairment, Generator must be kept at a distance or sound barriers shall be placed to prevent
High headache, exposure of personnel to noise .
Temperature, Stress, thermal Ensure the generator is earthen
Fire due to Burns / burns
All generator cables must be arranged properly and should not be crossing the walk
Overheating of to parts of
way
Fire extinguishers must be placed nearby
Generators body/ eye
injuries, injury Ensure the diesel and petrol drum is kept away at a reasonable distance from the
to body due to generator and protected from direct sun light.
fall, body Ensure petrol generator is shut down and allowed to cool down before starting
Burns/ fatality refueling activity.
due to
electrical Ensure only funnel is used for refueling of generator by cans. Take help from co
shock worker to hold the funnel to prevent splash of fuel on generator.
Ensure only Hand press pump is used while refueling from drums
Contain and secure loose hair, Wear Safety shoes or boots, suitable hand gloves,
Wear hearing protectors to prevent hearing loss, Follow the manufacturers
35 Carpentry Work Circular Saw, wood dust, skin disorders, O,A,C 4 3 High Tool Box talks to be conducted and hazards of the carpentry work to be briefed 2 2 Low
Hacksaw chemicals obstruction in clearly to all involved personnel.
Hammer caught in / the nose, and Ensure only competent and authorized personnel shall operate the machinery used
hand tools shearing rhinitis, for carpentry works
Other carpentry work Noise asthma, a rare
Ensure regular inspection and proper maintenance of all electrical equipments and
accessories and tools Sharp splinters type of nasal
quarterly tagging as per tagging procedure by a competent person.
Manual cancer
handling occasionally, Ensure work is carried out in well ventilated area, in case of an enclosed places than
Slip , trip, fall pulmonary forced ventilation (local exhaust ventilation) must be ensured.
Shock, disorders and Ensure machines are sited where the operator cannot be pushed, bumped into or
electrocution, systemic easily distracted
wood dust fires poisoning due Ensure Waste materials are stored in a suitable scrap bin and emptied at regular
and to exposure to Ensure the floor around a woodworking machine is kept in a good, level non slip
explosions. varnish, condition and should be kept free of loose materials such as chips or waste wood.
solvent, Glues
and fixatives, Ensure electricity supply cables are either routed above head height or set into the
Inhalation of floor in such a way as to prevent tripping hazards.
fine dusts Ensure effective machine guarding (with particular attention paid to the correct
airborne dust setting of these guards) must be installed where the possibility of contact between
can enter the part of a machine and the operator exists.
eyes and Safety appliances such as well designed push sticks and jigs should be used to keep
cause the hands in a safe position while maintaining full control of the work piece during
conjunctivitis/ cutting.
Machines should be switched off when they are not in use and should not be left
eye injury, unattended until the cutter has stopped turning.
laceration of
body parts, Woodworking machines should also be fitted with effective emergency stop buttons,
electrical which can isolate the machine from the electrical supply and should be accessible
shock , burns conveniently by the operator
to skin. Ensure proper illumination in working areas to prevent slip trip and fall
minor/major Fire extinguishers must be placed nearby
burns due to
fire
HS-P1-F3.1 25 of 29
Inhalation of
fine dusts
airborne dust
can enter the
eyes and HAZARD ASSESSMENT SUMMARY REPORT
cause
conjunctivitis/
eye injury,
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
laceration of
Severity)
body parts,
Risk =
Residual
risk
No. WORK TASK Equipment, Tools Used electrical
Effects Required work precautions and controls Risk
5)
5)
Hazards shock , burns to reduce Risk
Level
to skin.
minor/major
burns due to
Ensure adequate warnings signs and precaution signs are placed in visible locations
fire
around the working area
Wear Safety shoes or boots, hand gloves suitable for working with wood work,
safety helmet , Wear hearing protectors while working with /around noisy equipment
to prevent hearing loss, Wear Dust mask, use respirator if workplace conditions
warrant a respirator Follow the manufacturers instruction for correct usage and
36 Erection of Fixed Scaffolding materials Collapse of Major minor O,A,C 3 4 High Tool Box talks to be conducted and hazards of the work to be briefed clearly to all 1 3 Low
/ Mobile (pipes, couplers toe scaffolding, injury to body, involved personnel.
Scaffolding board wooden planks) fall from facture to A scaffold must be erected, altered, and dismantled by qualified workers or under the
Hand tools height, parts of the direct supervision of a qualified person. The qualified person must ensure that the
Loose soil body, erection is carried out according to acceptable practices in compliance with any
Deformed/ Musculoskeleta drawings and the manufacturer's or supplier's instructions, and that the correct
defective l disorders components and materials are being used.
materials (MSD) due to
awkward awkward All equipment must be inspected before use to ensure that it is in good repair and
position of position of suitable for the intended use.
body work , Heat The base must be firm and level enough to support the load of scaffolding, workers,
extreme of stress, and materials. Sills and base plates are required on any soil or unstable ground
heat Fatalities condition, or where any leveling adjustment is needed. The sill must be sound, rigid,
and capable of supporting the maximum loads without settlement or deformation.
Adjustable base plates must be adjusted within the limits specified by the
manufacturer or supplier.
The frames must be plumb and level and spaced to adequately support the loads.
If uplift could cause the components to separate, locking pins must be used and the
components secured. Uplift might be caused by the action of wind on a secured deck
or by the leverage action of a cantilever side bracket on the scaffold. All joints must
be pinned on rolling scaffolds and free-standing towers.
With a rolling scaffold or free-standing tower, the platform height must not exceed
three times its smallest base dimension (3 to 1 rule).
A scaffold built above the 3 to 1 rule must be effectively guyed or secured to a
building or structure to prevent overturning. The guying of a scaffold may require the
direction of a professional engineer. Other methods of tying the scaffold should be of
a push-and-pull type mechanism and located no more than 6 m (20 ft.) vertically and
6.4 m (21 ft.) horizontally, after the first tie has been installed to comply with the 3 to
1 rule.
Guardrails must be installed on all open sides of the platform where a person could
fall a distance of 3 m (10 ft.) or more. The top rail must be placed 102-112 cm (40-44
in.) above the work surface. An intermediate rail must be placed halfway between the
top rail and the toe board, if one is provided, or halfway between the top rail and the
work surface if no toe board is provided. The guardrail must be able to withstand a
load of 550 N (125 lb.) applied at any point on the top rail.
Toe boards must be installed on all the open sides of a platform where it is possible
for tools and or materials to roll off. The top of the toe board must be at least 10 cm
(4 in.) above the platform. If loose materials are to be stacked above the height of the
toe board, then the height of the toe board must be increased or mesh panels must
be installed to prevent materials from falling off the scaffolding.
Ladder access may be vertical or sloping. Ladders must be secured at the point of
support and must extend approximately 1 m (3 ft.) above the landing. A vertical
ladder must have a clear space of at least 15 cm (6 in.) behind each rung
Ensure all materials used are free of defects (cracks, welded or deformed tubes)
Ensure all scaffolding are green tagged prior to use and unsafe, under construction
scaffolding must be red tagged.
Ensure weekly inspection is carried out and the tag renewed.
Ensure the area of scaffolding erection is barricaded and with warnings tapes & signs
HS-P1-F3.1 26 of 29
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Severity)
Risk =
Residual
risk
5)
5)
Level
Wear Safety shoes or boots, hand gloves , safety helmet , Wear hearing protectors
while working with /around noisy equipment to prevent hearing loss, Wear safety
harness use lifeline or safety nets if workplace conditions warrant the use of lifeline
or safety nets, Follow the manufacturers instruction for correct usage and
37 Working on live Hand Tools High Voltage High Voltage O,A 4 5 High Manufacturers Information's/instructions / Manual must be available and referred to 2 3 Medium Arc/ Flash
Electrical Electrical Arc Burns to by Electrical engineer and electrical crew. Ensure preparation and implementation of Protective Suit,
components Shock / Skin, serious detailed method statement to carry out work on live electrical components All personnel
Electrical ear damage All Equipment used for the test shall be inspected and tagged certified as FIT FOR involved in
Flash/ and memory PURPOSE and shall have valid Calibration Certificate. working on live
Explosion / Fire loss due to electrical panel
concussion, Ensure work notification is provided and acknowledgement received from all concern to be provided
personnel prior to carrying out work on live electrical components.
Fatalities with training in
Lock out, Tag out permit must be obtained before commencing the work and all the CPR and First
procedures of lock out , tag out and test to confirm circuits are de-energized must Aid.
be followed.
Ensure work is carried out only by competent , authorized and trained personnel
Only Authorized Personnel to be present in the Area. Screen all personnel entering
the area and ensure caution and danger notices are fixed and the area barricaded
with warning tapes.
Danger notice / Warning signs must be attached during the time apparatus is
considered energized.
Ensure good housekeeping in work area
Fire extinguisher to be placed in the working area
Wear safety glasses to avoid eye injury, Contain and secure loose hair, Wear Safety
shoes or boots, hand gloves, safety helmet that have been approved for the rated
electrical work. Wear hearing protectors in noisy areas to prevent hearing loss. Follow
the manufacturers instruction for correct usage and maintenance of the provided
38 Transportation Cars, Accidents due Major minor O,A,P 4 4 High PPE. 2 2 Low Provide training
Ensure the vehicle is operated by a qualified authorized person with a valid drivers
of employees Pick up, to over injury to body, license of the appropriate class. to all drivers of
and employees Buses, speeding, Facture to Ensure proper seating for personnel inside the vehicle (personnel must be seated the company in
using company reckless parts of the during transport with the seat-belt securely fastened) defensive
provided driving, traffic body, driving
Ensure personnel are not permitted to ride with any part of their body outside the
vehicles violations, Musculoskeleta
defective l disorders Ensure tools and equipment are transported in a compartment separate from
vehicles (MSD) due to personnel, and when tools or equipment must be transported in the same
awkward compartment as the personnel, they must be secured (tied down and restrained so
position of that there is no hazard of injury in case of a rollover or sudden stop)
body due to Ensure a clean air supply, lighting and communication between the personnel and
driving driver are provided
Road Rage Ensure a secondary means of exit is installed and unlocked while crew is transported
Stress
No person is to leave or board the vehicle while it is in motion.
Burns to parts
of body in case Observe all traffic rules, maintained speed limit
of fire Start early to reach destination on time.
Fatalities Ensure the vehicle is equipped with fire extinguisher and first aid kit
39 Vehicle Repair Car Jack, Entrapment, Dermatitis and O 4 3 High Ensure right tools are used for the job and they are free from defects 2 2 Low
(Garage hand tools Crushing skin cancer. Fuel retriever to be used to empty vehicle fuel tanks outside
Activity) Pneumatic tools Awkward Eye irritation
Drip tray to be used to avoid spillage, any spillages to be cleared immediately
Flammable Materials position of and breathing
Compressor work difficulties Electrical equipments to be used should have industrial plugs and tagged by
Electrical from fumes competent personnel as per tagging procedure
shock Severe or fatal Ensure users carry out visual checks and report defects.
Exposure to burns if petrol Ensure all mechanical equipments checked before use and faults are reported to
chemicals, gets on them supervisor.
flammable and is ignited.
Ensure equipment not to be left running unattended and isolated from power when
liquids and Potentially
not in use
materials, toxic fatal shocks or
exhaust fumes burns by use Wheel chocks must be placed in front end and back end of a wheel before jacking it
e.g. carbon of faulty up.
Car jacks are serviced by supplier and regularly maintained and inspected
monoxide electrical
Spillage of fuel, equipment
engine oil, Crush injuries HS-P1-F3.1 27 of 29
grease etc. from moving
Fire parts to parts
Fall of of the body
39 Vehicle Repair Car Jack, Entrapment, Dermatitis and O 4 3 High 2 2 Low
(Garage hand tools Crushing skin cancer.
Activity) Pneumatic tools Awkward Eye irritation
Flammable Materials position of and breathing
Compressor work difficulties HAZARD ASSESSMENT SUMMARY REPORT
Electrical from fumes
shock Severe or fatal
Exposure to burns if petrol
Severity (1-5)
Severity (1-5)
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
chemicals, gets on them
Severity)
Risk =
flammable and is ignited. Residual
risk
No. WORK TASK Equipment, Tools Used liquids and Effects Required work precautions and controls Risk
5)
5)
Hazards Potentially to reduce Risk
materials, toxic fatal shocks or Level
exhaust fumes burns by use
e.g. carbon of faulty
monoxide electrical Ensure jacks are used only where ground conditions are firm, stable and level.
Spillage of fuel, equipment
Safe parking provided to employees without the need for reversing inside the garage
engine oil, Crush injuries
grease etc. from moving Ensure vehicles are driven slowly in/out and around the garage premises.
Fire parts to parts Maintain Good housekeeping
Fall of of the body Wear clear safety glasses / goggles to avoid eye injury , Contain and secure loose
equipments (e.g. hair, Wear Safety shoes or boots, hand gloves, Wear hearing protectors while
Manual fingers/hand/ar working with noisy equipment to prevent hearing loss, Follow the manufacturers
handling m) instruction for correct usage and maintenance of the provided PPE. Shower and Eye
Vehicle Cut injuries on Wash facilities must be made available
movements sharp edges or
40 Working in H2S Hand tools Leakage of H2S
Sharp edges Inhalation
scald by hot of O,A 4 5 High Gas test shall be done by authorized competent personnel. Before doing any task , 2 3 Medium Drill to be
Zone Lighting equipment Slips, trips and high
parts. work Permit shall be obtained. All precautions mentioned in the Permit Notification conducted for
Portable electrical falls concentrations
Severe crush shall be followed. employees to
equipment Extreme may cause
injuries due to Permanent Gas monitors shall be installed in such areas besides Gas tests at regular evaluate
Ladders temperature respiratory
failure of car intervals by authorized Gas tester. understanding
Scaffolding paralysis,
jack of emergency
All confined spaces , excavations, pits and low lying damp areas shall be checked for
irregular
Blast injuries if procedures
Hydrogen Sulphide ( H2s ).
heartbeat,
the air receiver
collapse
were to and Access and egress to work area shall be kept free of any obstructions
death.
explode; All the employees must be well familiar with Emergency Procedure in case of Gas
Symptoms
Back pain from of Leak. Tool Box talks to be held on periodic basis to remind employees about
acute
regularly emergency procedures.
exposure
lifting/carrying Ensure Employees are aware of their Assembly Points and Safe Evacuation Route to
include
heavy or Assembly points for their work area.
nausea,
awkward
headaches,
objects. Ensure work is stop immediately when the H2s alarm is sounded. Ensure the work
delirium,
Fractures if hit area is safe if the time permits them to do so.
dizziness,
by vehicles Ensure employees go crosswind and reach the Assembly point.
tremors,
Strain/sprain If someone becomes unconscious, Rescue is to be done by authorized personnel only
convulsions,
or even a After emergency clear siren is on , Ensure work is resume only after all permit are
and skin and
fracture revalidated
eye irritation"
through
slipping on Wear clear safety glasses / goggles to avoid eye injury , Contain and secure loose
oil/water hair, Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing
spillages. protectors in noisy areas to prevent hearing loss, Safety harness to be worn safety
Eye injury line or lifeline or nets to be fixed if workplace conditions warrants its requirement.
Musculoskeleta Use Respirators/ Breathing apparatus set ( if required) Follow the manufacturers
l disorders instruction for correct usage and maintenance of the provided PPE. Shower and Eye
(MSD) due to Wash facilities must be made available
41 Working on DSE Computers Exposure to Work-related O,A 4 3 High Adjust your chair and the monitor to find the most comfortable position for your work. 2 2 Low
( Display Screen Laptops awkward
radiation (Ultra upper As a broad guide, your forearms should be approximately horizontal and your eyes
Equipments ) Office furniture's Violet Rays) position of
extremity the same height as the top of the monitor.
Electrical equipments Ergonomical body while
musculoskelet Select the right size of the monitor depending on the task to be done
Problems working
al disorders
Improper Skins disorder,
(WRUEMSDS) Make sure you have enough work space to take whatever documents or other
design of lung infection,
Musculoskeleta equipment you need.
chairs, desk, lHead ache of
disorders etc Try different arrangements of keyboard, screen, mouse and documents to find the
shelves filling due to
the hand, best arrangement for you.
cabinets Inhalation
wrist, and
forearm Use a document holder to help you avoid awkward neck and eye movements.
ingestion
Poor Lighting / and elbowof
chemicals and Arrange your desk and VDU to avoid glare, or bright reflections on the screen. Adjust
Glare associated curtains or blinds to prevent unwanted light.
Electricity & toxic
with computer
electrical substances
work. Make sure there is space under your desk to move your legs freely. Move any
appliances Heat Stress
Repetitive obstacles such as boxes or equipment.
Slip/ Trips & strain injury Avoid excess pressure from the edge of your seat on the backs of your legs and
Falls (RSI). knees. A footrest may be helpful, particularly for smaller users.
Fires & Back pain Adjust your keyboard to get a good keying position. A space in front of the keyboard
Flammable Eye strain is sometimes helpful for resting the hands and wrists when not keying.
materials Headache Try to keep your wrists straight when keying. Keep a soft touch on the keys and dont
Chemical / Adverse effect overstretch your fingers.
Toxic on health
substances Injury to body, Position the mouse within easy reach, so it can be used with the wrist straight. Sit
Improper fractures due upright and close to the desk, so you dont have to work with your mouse arm
storage of to Slip, trips & stretched. Move the keyboard out of the way if it is not being used.
equipment / fall Support your forearm on the desk, and dont grip the mouse too tightly.
Tools Burns to body
Poor cable due to fire HS-P1-F3.1 28 of 29
management inhalation of
chemical /
Toxic
Glare associated
Electricity & with computer
electrical work.
appliances Repetitive
Slip/ Trips & strain injury
Falls (RSI). HAZARD ASSESSMENT SUMMARY REPORT
Fires & Back pain
Flammable Eye strain
Severity (1-5)
Severity (1-5)
materials Headache
Likelihood (1-
Likelihood (1-
(Likelihood X
Personnel at
Chemical / Adverse effect
Severity)
Risk =
Toxic on health Residual
risk
No. WORK TASK Equipment, Tools Used substances Effects Required work precautions and controls Risk
5)
5)
Hazards Injury to body, to reduce Risk
Improper fractures due Level
storage of to Slip, trips &
equipment / fall
Tools Burns to body Rest your fingers lightly on the buttons and do not press them hard.
Poor cable due to fire
Adjust the brightness and contrast controls on the monitor to suit lighting conditions
management inhalation of
in the room.
chemical /
Toxic Make sure the screen surface is clean.
substances Dont sit in the same position for long periods. Make sure you change your posture as
often as practicable.
Avoid repeated stretching to reach things you need
Take frequent breaks, they are better than fewer long ones.
Ensure all shelves and drawers are within the reach of office personnel
Ensure proper and sufficient illumination around the office area
Ensure all equipment used are free of defects and in good working conditions
Ensure proper connection for the computer, Use three pin Plugs. No loose
connections to be taken
Do not overload the extension box or the socket
Ensure all electrical cables are properly insulated and without any cut.
Ensure proper cable management and avoid any loose connections
Cables must not be passed through sharp edges, pressed in between two metals or
pass under the metals
There should not be any flammable material kept near electrical switches.
Good quality of electrical components shall be used.
CO2 / DCP Fire Extinguisher shall be placed at suitable locations around the office
premises.
Sufficient number of employees shall be trained in Fire Fighting (Theory & Practical)
Ensure good housekeeping around work area
Ensure the office corridor free from all obstructions
All flammable material should be stored in a safe and designated area only
Smoking only in designated area
Clean spillage immediately and ensure wet floors have a warning sign
Prepared by Safety Department
Signature : Date : 23/11/08

Note: although the above list address the majority of hazards encountered, it is not exhaustive due to the varied nature of our work. Hazards which may not appear on this list but are subject to be present due
to the scope of work off a particular project shall be identified and addressed by JHA / Risk Assessment for that particular project.
Legend;- Persons at risk (Own Personnel O Sub- Contractors A Public P Clients Personnel C Visitors V Others X)
HS-P1-F3.1 29 of 29

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RISK RATING METHOD

1. How likely it is that the hazard will cause an accident (Likelihood)

Possible An accident/illness/incident may happen if additional factors precipitate, but unlikely to

2. If it did cause an accident how severe the consequence would be (Severity)

1 Minor Minor injury/ First Aid/lost time/delay

Individual Risk Rating

HAZARD ASSESSMENT SUMMARY REPORT

Prepared by Safety Department

Signature : Date : 23/11/08

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