QUALITY NON-

COMPLIANCE REPORT#28
(SERVICES)

NOVEMBER/DECEMBER-2011
PROJECT: MIOT INTERNATIONAL
General Comments:
All the issues projected are examples. Actual number of
defects may be in multiples.
Issues mentioned in the NCR should not be repeated
during future erection process.
General working condition in the site and house keeping
has been poor.
Emphasis can be put to improve site level supervision to
ensure health & safety

Please submit the signed compliance report within 30 days

failing which concerned installations can be rejected.
 Issue Description Location Action Required Date Status
i) Wrong position of sprinkler- The i)2nd i) sprinkler position to be corrected- if 26.12.11 Pending
upright sprinkler position has been basement required extra length pipe to be cut &
found inside the wall Zone-1 sprinkler to be positioned as per
drawing & standards.
ii)Improper bend in sprinkler line ii)2nd
the drop in sprinkler line has been basement ii) For a neat & quality installation
done at an angle less/more then 90 Zone-1 such type of drop in pipe line is not
to the horizontal line. acceptable The drop should be
iii)8th Floor- vertically straightened.
iii) The welding joints & pipe Zone-3
section for horizontal tapping of iii) This issue has been being
sprinkler line from vertical riser are escalated repeatedly which is not
being left unpainted resulting in being taken care of. After erection
rusting & corrosion. work the welding joints to be cleaned
& freed from slag & joints & pipe
sections must be painted with coat
of prima & paint.
 Issue Description Location Action Required Date Status
i) Channel support for CHW pipe 1. 2nd 1. The support to be 26.12.11 Pending
has been removed to facilitate the Basement reinstalled at any nearby
P-trap erection due to space Zone-1 location
constraint - which may lead to the 2. 2nd
pipe failure since it is at the bottom Basement
of the 34 meter high riser Zone-3

ii) Core cut at ceiling has been

damaged the base plate of channel
support which may lead to the
failure of support. Also due to the
position of core the support may
fail.
2. The support to be removed
& re-installed at new location
(away from core cut hole) with
new base plate.
 Issue Description
Improper installation /
alignment of sprinkler which
will reduce the coverage area.
Also Non-uniform installation
of sprinklers will spoil the
aesthetic look.
Location Action Required Date Status
1st Floor Zone This has been notified in earlier 26.12.11 Pending
-2 quality NCR. All the sprinkler
bulb base should be inline with
sprinkler base frame during
installation. All the pendent
sprinkler bulbs must be
installed uniformly at 90 to
horizontal direction.
 Issue Description Location Action Required Date Status
Poor installation of FEA shaft Ground Floor / Mock-Up installation of the doors to 26.12.11 Pending
door - the doors are being First Floor be shown to PMC and comments to
installed without proper/wrong Zone 1/3 be incorporated in modified
alignment of shutters which installation.
will obstruct smooth turning of
doors. Moreover the quality &
finish of latch & hinge joints
are poor. The latches are found
very loose. Also all the stitch
welding joints are visible & not
properly grinded and finished.
 Issue Description Location Action Required Date Status
The flanges & bolts used for First Floor All the pipe section & flanges used 26.12.11 Pending
butterfly valve installation have Zone 3 (AHU for valve installation must be
been found rusted due to room) painted properly to avoid rusting.
improper painting which will
lead to corrosion of the The rusted flanges must be
flanges. replaced with new flanges duly
Also the bolts at valve handles quoted.
are found rusted.
 Issue Description Location Action Required Date Status
Bad quality of Second Floor Remove & Redo the insulation with 26.12.11 Pending
insulation Poor finish of Zone 1 proper tape finish
insulation joints may cause .
condensation
 Issue Description
1. Bad quality of duct
insulation Air gap found
inside thermo break insulation
due to improper pasting / fixing
of insulation sheet on the duct
surface.
2. Damages are found in duct
insulation caused during
installation of other services
work.
Location Action Required Date Status
Second Floor 1. The quality & skill of installation / 26.12.11 Pending
Zone 1 fixing of insulation sheet to be
improved. Proper gripping & fixing
of thermo break on the duct surface
to be ensured. The effected area of
air gap to be removed & re-executed
with proper finish.
2.Supervisory standards to be
improved & proper care to be taken
while installing the services lines to
avoid any kind of damage to already
installed line. The damaged
insulation to be removed & re-
executed with proper tape finish.
 Issue Description
1. CI pipe (soil line) joint has been
left without sealing with yarn &
sealant which will result in sewage
water leakage during future
operation.
2. Patch work found in CHW line
Flat plate sections are welded to
close the holes/defects in the pipe
line.
3. Wrong position of air release
valve the position of air release
valve on CHW line has been found
just below the fire detector which
may cause the damage of the
detector during future operation &
maintenance due to spillage of
water.
Location Action Required Date Status
Service Floor 1. The joint must be properly sealed 26.12.11 Pending
Zone 1 (East with yarn & sealant following a
side) leakage test of the line.
2. The pipe section with defect to be
cut & replaced by fresh piece of pipe.
Such type of installation work is
strictly avoidable for all piping work.
3. Air release valve to be removed &
the pipe nipple to be closed with
dummy plug . If required air release
point can be provided at new location
away from detector.
 Issue Description Location Action Required Date Status
Corrosion in welding joints Service Floor The weld pool in all the welding 26.12.11 Pending
Slag has not been cleaned from Zone-1 (West joints should be cleaned & freed from
weld pool properly & the joints Side) slag, properly grinded & painted with
have been left without painting red oxide prima immediately after the
leading to corrosion welding.
 Issue Description
HEPA filter plenum mouth
openings have been kept open
without any/proper protection
cover allowing dust, stones,
mortars inside plenum
damaging the filters. In fact
small stones found lying on the
filter. This will reduce the
efficiency of the high precision
filter & may cause
contamination in a clean room
like OT.
Location Action Required Date Status
Service Floor This issue has been highlighted in 26.12.11 Pending
Zone-3 earlier NCRs. Proper care to be taken for
safety of HEPA filter .The openings to be
closed immediately with proper cover.
The plenum to be cleaned inside &
outside.
However, since these are highly efficient
filter for OT area we cannot compromise
with the quality & safe performance of
the filter. Hence for any damage
caused due to this, the filter shall be
replaced with new one on clients
directive.
 Issue Description
1.Improper spacing between
services installation the
operating handle of butterfly
valve on CHW line is getting
obstructed to turn by the water
supply line erected next to the
CHW line which will hinder the
valve control thereby flow
control in CHW line.
2. Exhaust duct projection at
terrace level have been found
damaged.
Location Action Required Date Status
1.Service 1.This issue has been highlighted in 26.12.11 Pending
Floor Zone- earlier NCRs. Proper care to be taken for
3 safety of HEPA filter & workmanship to be
improved. The openings to be closed
2. Main immediately with proper cover. The
building- plenum to be cleaned inside & outside.
Terrace Floor However, since these are highly efficient
Zone-2 filter for OT area we cannot compromise
with the quality & safe performance of the
filter. Hence for any damage caused due
to this, the filter shall be replaced with
new one on clients directive.
2. The damaged ducts to be replaced by
new fresh piece of duct
 Issue Description Location Action Required Date Status
Unclean workmanship the fresh air All the floors L&T has been alerted many 26.12.11 Pending
duct inline fan have been received at times to cover the materials
site long before the installation & properly. However all the fans to
stored improperly without proper be cleaned & filters to be washed
protection & cover. As a result dirt, dust before installation to avoid any
have been gotten accumulated inside health hazard.
the fan & some cases damaged the
filters also. This unclean fans are being
installed without proper cleaning which
may lead to contamination in the air of
various clean room of Hospital.
 Issue Description Location Action Required Date Status
1.Exhaust shaft for exhaust duct & soil 1.Main 1.Necessary provision for soil 26.12.11 Pending
line vent has been closed & finished Building line vent pipe must be provided
without providing the vent pipe for soil Terrace Floor by making the required sized
line at terrace level. Zone-2 opening at the exhaust shaft.

2. Poor quality in hume pipe installation 2. The bed must be compacted &
- Hume pipe for sewage line laid without 2. South side leveled uniformly throughout the
making proper bed. The bed has not of service length & PCC to be provided
been compacted & leveled uniformly & building
& it is uneven throughout the length
which may cause the failure of collar
joints.
 Issue Description Location Action Required Date Status
Butterfly valves installed at cooling Service All the rusted valves to be 26.12.11 Pending
tower line have been found rusted. Building replaced by fresh valve.
Terrace Floor
 Issue Description Location Action Required Date Status
Proper support has not been provided South Side of Proper support arrangement to 26.12.11 Pending
for external water supply line. The pipes Service be provided.
have been tied with each other for Building
supports. Moreover proper protection
Also proper protection sleeve not cover to be provided for CPVC
provided for the CPVC line as it will be pipe either by providing metal
concealed by concrete. sleeve concealing the pipe by
concrete.
Pending Issues From NCR# 26
Issue Description Location Instruction Given For Intimation Status
Remedial Action Date
Improper slope in PHE Soil 2nd Basement- The pipe must be dismantled & re- 2.11.2011 Pending
line - the slope provided in Zone 1 - near erected with proper slope in flow
soil line is reverse direction entrance ramp direction. Necessary slope in the
which will cause the direction of flow to be provided in all
blockage in sewage flow soil line branches in order to get
during operating condition. smooth & efficient flow of sewage
Issue Description Location Instruction Given For Intimation Status
Remedial Action Date
AHU Filter has been found 1. Ground Floor Damage filters to be replaced & 2.11.2011 Pending
damaged & toured out and Zone-2 -AHU-5 proper protection / cover has to
full of dirt & cement slurry be provided for every AHU filter to
due to improper handling, 2. Ground Floor avoid any farther damage.
lack of care & poor Zone-4 -AHU-27
workmanship.
Issue Description Location Instruction Given For Intimation Status
Remedial Action Date

AHU coils have been
found unprotected &
uncovered leading to fins
damage which may lead to
further quality problem.
No proper care are being
taken for safe installation
& handling .
Ground Floor The damaged fins to be combed. For 2.11.2011 Pending
Zone-1 AHU- any damage found in the coil either to
20 & Zone-4- be brazed or replaced by new one.
AHU-27 The material (coil) to be kept safe &
protected. Any damage caused by
handling is to be rectified or replaced
on clients directive.
 Issue Description Location Instruction Given for Intimation Status
Remedial Action Date
1.Improper installation/alignment 1. 1st Floor 1. All the sprinkler bulb base 2.11.2011 Pending
of sprinkler which will reduce Zone-1 should be inline with
the coverage area of the sprinkler base frame during
sprinkler installation
2. Poor housekeeping Dirt & 2. 1st Floor 2. All the dirt to be removed
garbage found inside installed Zone-1 immediately. The material to
AHU unit which may lead to be kept safe & protected. Any
damage & further quality damage caused by handling
problem. No proper care being is to be rectified or equipment
taken for safe & clean to be replaced on clients
installation . directive.
 Issue Location Instruction Given Intimation Status
Description For Remedial Date
Action
Improper slope in FCU Ground Floor Zone-2 Proper slope to be ensured 2.11.2011 Pending
drain line- the slope in 1st Floor Zone-1 & in all FCU drain line in the
drain line has been Zone-2 direction of flow
provided is reverse
direction which will
hinder the water flow.
 Issue Description Location Instruction Given Intimation Status
For Remedial Date
Action
Improper installation of water 2nd Floor All the CPVC water line should 2.11.2011 Pending
line large bends found in Zone - 1 be erected in straight line
erected CPVC water line avoiding any single bend to
which may lead to the crack avoid any failure
/failure of the pipe due to the
intense stress generation.
 Issue Description Location Instruction for Intimation Status
Remedial Action Date
Improper support for water line 2nd Floor Such type of support 2.11.2011 Pending
Bottom pipe is hinged from the top Zone-1 system is strictly avoidable.
pipe which may lead to the failure of All the support for pipe line
pipe & pipe supports as well must be taken from ceiling.
Clamp Support has not been Required hi-tech clamp
provided for water line. The pipe is support to be provided
tied by wire with waste pipe which from ceiling & wire to be
may cause failure of both pipe. removed
 Issue Location Instruction Given Intimation Status
Description For Remedial Date
Action
Patch work found Service Floor The pipe section with defect to 2.11.2011 Pending
in chilled water Zone-3 be cut & replaced by fresh
line. Flat plate piece of pipe.
sections are welded Such type of installation work
to close the is strictly avoidable for all
holes/defects in the piping work.
pipe line.
 Issue Description Location Instruction Intimation Status
Given For Date
Remedial Action
Improper installation of OT Hepa filter- Service All the gaps around 2.11.2011 Pending
Improper sizing of filter- gap found between Floor / 2nd periphery of the plenum
filter plenum periphery & concrete Floor Zone- to be closed with proper
Gap found around top frame periphery-the 1 sealant & proper sizing to
joints are not sealed properly be ensured for a perfect
Improper support- the supports have been closed system.
provided from within filter-plenum body Existing support to be
which will make hindrance to make perfect removed & all the
closed system for the filter leading to the supports to be provided
inefficiency of the filter from the Channel/plate
fixed around the
periphery
Pending Issues From NCR# 25
 Issue Description Location Instruction Given Intimation Status
For Remedial Date
Action
Poor house keeping- 1.Ground Floor Material to be kept safe and 18.08.11 Pending
No care taken for safe & clean Zone-1 protected. Any damaged
installation of AHUs which 2.Ground Floor caused by handling is to be
leads to the damage of AHU Zone-3 replaced on clients directive.
fins & may lead to further
quality problems
Issue Description Location Instruction Given For Intimation Status
Remedial Action Date
OT- Dirt spot & cement Second Floor- Special Care to be taken for any 18.08.11 Pending
slurry has been found Zone-3 OT installation in OT area. Ducts
inside return air duct area must be fully cleaned of loose
particles.
 Issue Description Location Instruction Given Intimation Status
For Remedial Date
Action
1.AHU room acoustic insulation looks 1. 1st 1.Finish the acoustics and 18.08.11 Pending
dirty and unfinished. Basement clean.
2.Crack found in soil pipe Zone-2 2.Wherever cracks or
3.Support for sprinkler pipe has been 2. Ground damage found on the soil
provided from the duct support clamp Floor- Zone-1 pipe surface, the pipe must
3. Ground be replaced with new pipe
Floor- Zone-1 3.All the supports for FPS
pipeline should be clamped
from ceiling.
 Issue Description Instruction Given
Location For Remedial Intimation Status
Action Date
Defect/ patch work in CHW pipe line Service floor Any patch work in MS pipe 18.08.11 Pending
The hole in CHW pipe line has been Zone-3 is strictly avoidable. The
arrested by welding with plate affected pipe must be cut &
replaced with new pipe.
 Issue Instruction For
Description Location Remedial Action Date Status
Given
Installed AHU filters Ground Floor- AHU filters must be covered 18.08.11 Pending
found un-cleaned , Zone-1 properly as intimated
unprotected and Ground Floor repeatedly before.
damaged. Zone-4-AHU-27 Differential pressure gauge
Cement slurry & dirt reading must be shown
found inside AHU filter during commissioning to
prove that filters are
functioning properly.
ADDENDUM TO NCR
SNAG LIST FOR ONCOLOGY AREA AND
RELATED AHU ROOMS
SNAG LIST FOR STP & WTP

The snag list for this two has been given during
last two month and till date the target
completion has not been achieved.
 Thank you

Please revert back with a signed compliance

report within 30 days.