FUEL INJECTION PUMP

FUEL SYSTEM

1. Fuel tank
2. Strainer
3. Fuel filter
4. Fuel injection pump
5. Feed pump
6. Nozzle

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 FUEL INJECTION PUMP

FEED PUMP

Priming Pump

Check Valve

Check Valve

Feed Pump Filter

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PUMPING PROCESS

A. Suction
B. Discharge
C. Floating

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FUEL INJECTION PUMP

Function: Regulated fuel quantity and timing, to be injected to engine (combustion chamber)

Types of Fuel Injection Pumps, according by Bosch:

PE-K Type, for Komatsu engine models 2D94

PEA Type, for Komatsu engine models 4D120, 4D130, 6D105
PES-A Type, for Komatsu engine models 3D94, 4D94, 4D105
PES-AD Type, for Komatsu engine models SA6AD110
PES-PD Type, for Komatsu engine models S6D155
PE-ZW Type, for Komatsu engine models SA6D170-A

Explanations type of Injection Pump:

PE-K Type: small sized, lightweight, pump and governor are made as one unit.
PE-A Type: Most extensively used. Pump, governor and feed pump are integrated into one unit.
PE-P Type: Large-sized, high-speed pump. The pump housing is totally enclosed. Plunger, delivery valves, etc. can be
can be removed and installed as one unit.
PE-Z Type: This is PEP type with increased capacity.

Note: Pump S and D have the following meaning (e.g. PES-PD)

S: Flanged type (without S: Coupling type)
D: Increased injection quantity and reinforced type.

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INJECTION PUMPS TYPE CODES:

NP P E S 6 A 80 C 4 2 1 R N229

ND P E S 4 A 50 C 4 2 0 R S256

1 2 3 4 5 6 7 8 9 10 11 12 13

(1) Injection pumps manufacturers codes

NP: Diesel Kiki CO., LTD.
ND: Nippon Denso CO., LTD.
(2) P denotes an injection pump.
(3) E indicates that the injection pump has a camshaft.
(4) S indicates flanges mounting, without S coupling mounting to engine.
(5) Number of plungers (number of cylinders).
(6) Pump basic type: A, B, K, P, Z, AD, PD etc.
(7) Plunger O.D. (mm) x 10
(8) Design code by Robert Bosch G.m.b.H
(9) Used of feed pump and setting direction of camshaft.*
(10) Used of governor and its position.*
(11) Used of timer and its position.*
(12) Direction of rotation. R is CW from driving side; L is CCW from driving side.
(13) Manufacturers design code.

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Construction of injection pump PES-PD type * Construction of injection pump PE-A type *

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INDIVIDUAL FUEL INJECTION PUMP FUEL INJECTION PUMP

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DRAWING EXPLANATION

1. Straight pin 12 . Delivery valve spring

2. Flange sleeve 13 . Delivery valve
3. Pump housing 14 . Adjust shim
4. Plunger spring 15 . Plunger
5. Lower spring seat 16 . Plunger barrel
6. Control rack 17 . Guide pin
7. Rack guide screw 18 . Control pinion
8. Plunger seat 19 . Tappet
9. Camshaft 20 . Cover
10 . Delivery valve holder 21 . Center metal
11 . Delivery valve stopper 22 . Cover

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PLUNGER HEAD BEGIN INJECTION END INJECTION

INJECTION NO INJECTION

Beginning End of Injection

Of Injection Injection Beginning suction

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