Beruflich Dokumente
Kultur Dokumente
+
LEDsmagazine.com
SIL 2014
Conference report and
market projections
P. 35 and P. 47
Failure modes
Reliable SSL
design P. 61
TECHNOLOGY AND APPLICATIONS OF LIGHT EMITTING DIODES
Drivers
Specification and
design P. 71 and P. 85
Tough stylish
headlamps
LEDs pervade
mainstream vehicles,
deliver better beam P. 9
LED BRIGHTNESS THATS
TOO GOOD
TO BE TRUE
Introducing the Acrich MJT 4040
High-Voltage LED
Using our patented Multi-Junction
Technology, the MJT 4040 offers
increased brightness and light density
perfectly suited for your next
outdoor LED application.
www.seoulsemicon.com
Visit us at LIGHTFAIR Booth #5830
ISSUE 69
2014
April/May Cover Story
New LED headlamps designed to deliver
63% energy savings and improved optical
performance for Ford light-duty trucks go
through heavy-duty testing before they
are deemed up to the task. (See p. 9;
courtesy of Ford Motor Company)
features
31 DESIGNERS CORNER NEW!
Land of context confusion Derry Berrigan
35 MARKETS
Research projects five years of growth for
columns/departments
packaged LEDs and SSL Maury Wright
4 COMMENTARY Maury Wright
47 CONFERENCES
SIL program spans LED technology to the breadth
Is saving energy through SSL
an empty promise?
55 CONTROLS
Smart solid-state lighting depends on advanced
Light duty trucks get tough
LED headlamps
Packaged LEDs: Samsung, Philips
controls Pekka Hakkarainen, Lutron Electronics
Lumileds, Seoul Semiconductor, Cree
61 ANALYSIS
Four ways to die: Overcoming common challenges
Business & IP: Lutron and
Crestron, Revolution Lighting,
Lighting Science Group
in SSL design Nat Cannon, Cree, Inc.
LED Modules: Cree, Xicato, Bridgelux
67 STANDARDS
IES updates LED Lumen Maintenance documents
Networks & Control: Philips and
Ericsson, Daintree and LG Electronics
Outdoor Lighting: Transport
Jianzhong Jiao, Osram Opto Semiconductors for London, Cree and Ewo
71 SPECIFICATION
Simplifying the sophisticated: LED driver selection 25 FUNDING + PROGRAMS
EEPCA and LightingEurope announce
made easy Scott Barney, ERG Lighting
performance mark for LED lighting
79 TECHNOLOGY
LED advancements drive quality of light gains
LightingEuropes SSL-erate initiative
debuts lighting education resource
UL launches enhanced Type TL
Aurelien David, Frank Shum, and Mike Krames, Soraa LED driver certification program
85 DEVELOPER FORUM
Proper driver design eliminates LED light
Zhaga Consortium appoints new
Secretary General, expands
scope to electrical
strobe flicker Zhaoqi Mao, Lane Ge, and Gary Hua,
Inventronics (Hangzhou) Co., Ltd.
LEDsmagazine.com APRIL/MAY 2014 3
commentary
W
ART DIRECTOR Kelli Mylchreest
PRODUCTION DIRECTOR Mari Rodriguez
SENIOR ILLUSTRATOR Christopher Hipp
e write about LED-based lighting increase in residential light usage in house- AUDIENCE DEVELOPMENT Debbie Bouley
constantly, and a recurring theme is holds that had replaced incandescent lamps
the energy savings that can be had in appli- with LED lamps. He said other research indi-
cations from residential to institutional to cates that up to 50% of US households will
commercial through the broader deploy- simply leave lighting turned on once they
EDITORIAL OFFICES PennWell Corporation,
ment of solid-state lighting (SSL). But there have adopted SSL. LEDs Magazine
may be a gremlin lurking in that optimis- In addition with the long lifetime of LED- 98 Spit Brook Road, LL-1
Nashua, NH 03062-5737
tic outlook, according to Norman Bardsley based lighting, manufacturers will seek Tel: +1 603 891-0123
Fax: +1 603 891-0574
of Bardsley Consulting. History would indi- more avenues to market for new lighting www.ledsmagazine.com
cate that we may just use more light as the products because the replacement cycle
SALES OFFICES
energy required to power lighting is reduced cant support lighting businesses. Bard- SALES MANAGER Kelly Barker
in terms of kWh. sley said we will see vigorous sales tech- (US EAST COAST) kellybarker@Pennwell.com
Tel. +1 603 891 9186
Bardsley presented The global challenge niques that encourage the use of new light- SALES MANAGER Allison OConnor
More and better light from less energy ing products. (US WEST COAST) allison@jagmediasales.com
Tel. +1 480 991 9109
at the 15th-anniversary Strategies in Light Hopefully, society can break the 300- SALES MANAGER Virginia Willis
conference held in February. Bardsley is very year trend and get on a path to lower energy (EUROPE) virginiaw@pennwell.com
much an SSL proponent, but also tends to usage. In a keynote speech at Lightfair Inter- Tel. +44 (0)7534 294 950
SALES MANAGER Masaki Mori
have a critical eye on subtleties in all of his national 2010, Jim Brodrick of the DOE said, (JAPAN) mori-masaki@ex-press.jp
work. Among others, his clients include the This is one of the few technologies that Ive Tel: +81 3 3219 3641
SALES MANAGER Mark Mak
US Department of Energy (DOE). seen for 20 years at the department that can (CHINA & HONG KONG) markm@actintl.com.hk
Bardsley said 300 years of data tells us actually turn the consumption curve down. Tel: +852 2838 6298
that nations spend a fixed percentage of the And there is some positive data in certain SALES MANAGER Monica Liu
(TAIWAN) monica@arco.com.tw
gross domestic product (GDP) value on light regions. Bardsley said the UK has witnessed Tel: +886 2 2396 5128 ext: 270
over history. He suggested that the number a 30% reduction in energy use for residential SALES MANAGER Young Baek
(KOREA) ymedia@chol.com
might be in the 1% range. And taking in the lighting starting with the uptake of compact Tel: +82 2 2273 4818
total cost of lighting sources, systems, fluorescent lighting in 2005 and now again SALES MANAGER Dan Aronovic
(ISRAEL) aronovic@actcom.co.il
and energy costs Bardsley said we could being impacted by SSL. Tel: +39 972 9899 5813
be in for a $600 billion annual productivity Adaptive controls could help cure the
CORPORATE OFFICERS
hit if we dont change the historical pattern. casual overuse of lighting. In some cases, CHAIRMAN Frank T. Lauinger
There are many reasons that people however, we have to consider increased light- PRESIDENT AND CEO Robert F. Biolchini
CHIEF FINANCIAL OFFICER Mark C. Wilmoth
may increase their use of lighting. Tech- ing good utilization. If more-efficient LEDs
TECHNOLOGY GROUP
nologies such as human-centric lighting, can help feed the world through better plant
SENIOR VICE PRESIDENT Christine A. Shaw
for instance, might lead to additional SSL production or enrich our lives with tunable & PUBLISHING DIRECTOR
products installed in homes and offices. lighting, then I would call that proper utili- SUBSCRIPTIONS: For subscription inquiries:
Tel: +1 847 763-9540;
Other areas of potential increase include zation. But we all must do our part to avoid Fax: +1 847 763-9607;
use in food production, more outdoor light- overlighting spaces indoors and out. e-mail: LED@halldata.com;
ledsmagazine.com/subscribe
ing for safety and security, and of course the Bardsley closed by saying, The people We make portions of our subscriber list available to carefully screened
global population increase heavily centered that think we are going to save energy are companies that offer products and services that may be important for
your work. If you do not want to receive those offers and/or information
in urban areas. probably going to be disappointed. via direct mail, please let us know by contacting us at List Services
LEDs, 98 Spit Brook Road LL-1, Nashua, NH 03062.
Bardsleys talk leads to the idea that we
Copyright 2014 PennWell Corp (ISSN 2156-633X). All rights
really need to educate the global population reserved. Contents of this publication may not be reproduced in any
base on the best use of light as a resource. He Maury Wright, EDITOR form without prior written consent of Publishers.
NEW!
Drop-in DC LED Light Engines
For OEM & Retroft Applications
Simplify solid-state luminaire development with these high-performing Capitalizing on our experience in the
DC-based LED light engines from the authority on LED power, TRP. lighting industry, we combine our LED driver
expertise with Norluxs LED engineering strength
Designed to be standard, these boards are easy to seamlessly drop
to create products for a wide variety of SSL applications.
into a wide variety of existing luminaire form factors. A complete
product line gives you options for a variety of Simplicity and complete solutions.
applications. Get high lumen output and long life. We help you overcome cost and time
These models are optimized for use with TRPs barriers to LED system development.
comprehensive line of high performance LED drivers. Call us, and discover your options.
MORE: www.ledsmagazine.com/events
White Paper
Correction
How to Better Manage the In the March 2014 issue of LEDs
Complexity of LED Binning Magazine, Fig. 2 on p. 53 should have
been identified as A typical LED-based
http://bit.ly/1hovtRh recessed downlight from MaxLite. Visit
http://ow.ly/vibox for the full article.
ADVERTISERS index
A.A.G Stucchi S.R.L U.S ..............................69 Heatron ......................................................51 Plessey Semiconductors, Ltd. .....................24
Aamsco Lighting .........................................28 Helio Optoelectronics Corp. .........................76 Proto Labs, Inc. ...........................................29
American Bright Optoelectronics .................81 Henkel ........................................................23 Radiant Zemax LLC .....................................21
Bayer Material Science, LLC ........................26 Indium Corporation .....................................15 Sapa Industrial ...........................................39
Chroma Systems Solutions .........................19 Instrument Systems GmbH .........................11 Seoul Semiconductor Co., Ltd. ......................2
Citizen Electronics Co., Ltd. .........................13 Inventronics (Hangzhou), Inc........................60 Shanxi Guangyu LED Lighting Co. Ltd. .........49
Cooledge Lighting .......................................17 Iota Engineering ..........................................53 Shenzhen OKT Lighting Co., Ltd...................22
Cree Inc. ...................................................CV4 KMW.............................................................8 Shenzhen Refond
E-Lite Semidonductor Inc. ...........................41 Ledlink Optics Inc........................................33 Optoelectronics Co., Ltd. ..........................66
Edison Opto Corporation .............................46 Lextar Electronics Corp. ..............................34 Shin-Etsu Silicones of America Inc...............58
Elemental LED ............................................43 LIGHTFAIR International...............................70 Shrewdd Marketing .....................................87
Ellsworth Adhesives ....................................63 Linear Technology .....................................CV3 Signcomplex Limited ...................................73
Epistar ..........................................................1 Lumens Co., Ltd.................................... 44-45 TE Connectivity ...........................................32
Eptronics ....................................................82 Luminus Devices.........................................18 The Korean Consulate General ....................12
ERG ............................................................68 Maruwa Co., Ltd. .........................................14 Thomas Research Products ..........................5
Everlast Lighting..........................................52 Matrix Lighting Limited, Hong Kong ...........CV2 Underwriters Laboratories .....................30, 87
Future Lighting Solutions......................... 7, 65 MBN GmbH.................................................83 USHIO America ...........................................82
G-S Plastic Optics .......................................69 Mean Well USA Inc ......................................37 Verbatim Americas LLC ...............................27
Gooch & Housego PLC ................................75 Nichifu America Inc. ....................................63 Verde Designs.............................................57
Hangzhou Everfine Orb Optronix................................................20 Zhejiang Baikang Technological Co., Ltd. .....59
Photo-E-Info Co., Ltd. ................................54 Otsuka Electronics Co., Ltd. ........................16 Zhejiang LEDCOM Electronics Co., Ltd .........40
www.FutureLightingSolutions.com
Visit
Future Lighting Solutions at:
LightFair International 2014
June 3 - 5, 2014
Booth #7008
Las Vegas Convention Center
*Offer is based on certain marketplace assumptions and, as such, changes in the marketplace may invalidate this offer. Offer may end at Future Lighting Solutions discretion at any time.
Offer is valid in North America only. Please contact your local Future Lighting Solutions representative or visit www.FutureLightingSolutions.com/ZeroLT for details on this offer and its terms
and conditions.
+
news views
AUTOMOTIVE LIGHTING
PACKAGED LEDS
on average less than 20 components, rela- perature. Those conditions yield an output
tive to standard LED drivers that can con- of 120 lm, and the LEDs deliver CRI of 80
tain up to 50 components, said Lumileds across the board.
product manager Michael Howley. As a Lumileds only entered the mid-power
result, the total BOM cost can be reduced LED space targeting general lighting
and the amount of inventory they need to applications last year. The company now
mounted luminaires including sconces. carry to design the driver is minimized. intends to broaden its position in what it
The advantages of a high forward volt- The new mid-power LEDs do trail the lat- considers a fast-growing segment. Indeed,
age are manifested directly in driver com- est high-power LEDs in terms of efficacy. At in an interview last October, CEO Pierre
ponent count, according to Lumileds. The a 4000K CCT, efficacy tops out at 125 lm/W Yves Lesaicherre foreshadowed a broader
advantage of designing in high-voltage for the 24V model when driven at 20 mA mid-power family on the way (http://bit.
LEDs is that they utilize drivers containing and characterized at a 25C junction tem- ly/1qeM1k0).
DISCOVERING
LIGHT
light measurement
LED MODULES
Vi
sit
us
at
Bo
ot
h
82
35
...imagination...
...to illumination
cooledgelighting.com
news+views
optics can reduce SSL devel- supplied the product along with many applications. The Bridgelux design uses
opment time by three to six exclusive partner Chevron Energy the combination of a reflector and diffuser
months and cut $100,000 in Solutions to retrofit projects. lens to control the beam.
R&D expenses. For outdoor lighting, the fact that MORE: http://bit.ly/1hid3BV
Each module integrates the OLM is IP-66 rated against water
two Bridgelux Vero Series and dust ingress takes considerable RETROFITS
COB LEDs with a custom- burden off the development team
designed optic covering each that needs to ensure reliable opera- TerraLUX linear light engines
LED. The company will offer tion in harsh conditions. Brad Bull- replace fluorescents
six versions of the OLM with ington, Bridgeluxs CEO, said, We are in condominiums
flux output ranging from now introducing the industrys most TerraLUX has announced an LED-based
2000 lm to more than 4000 advanced and sophisticated LED sub- lighting project in San Jose, California in
lm and a choice of 4000K or system for outdoor applications. which fluorescent lamps in 200 wall sconces
5000K CCTs. Product devel- The OLM is based on a Vero 10 LED were replaced with linear light engines. The
opers can combine as many that enables system efficacy ranging SSL project resulted in better light distribu-
as three of the OLMs in a sin- from 96124 lm/W. A COB LED is a tion and warmer color temperature while
gle fixture design, enabling compromise in an outdoor-lighting also eliminating discoloration on the walls
the six base models to support design. Without question a carefully- due to the heat generated by the previously-
luminaire designs that can replace 70250W crafted luminaire that uses small LEDs and used PL 13 fluorescent lamps.
HID lighting. TIR lenses can deliver more precise beam The Paseo Villas complex was built in 2000
The OLM is not Bridgeluxs first foray into patterns. That said, we expect more outdoor in downtown San Jose and houses six floors
outdoor modules. Back in early 2012, Bridge- lighting products to use COBs because they of residential condominiums along with some
lux developed a module based on one of its are much simpler to design into luminaires commercial space. Hallways were lit with
LED arrays in a large discrete package and and provide performance that is suitable in sconces that housed the fluorescent lamps.
O
Lm, Im/w, Flicker
CIExy, Duv, CIEuv, CCT, CRI
AC mode: PF, Irms, Vrms, THD; DC mode: Forward voltage
' (( ( ('(
( ( (('( ( ( ( (
-
( '((
(( (('(('( ('(&'(('(-
crystalline silicon solar cells are distributed around the LED bulbs. Photoelectric conversion is
( ( ( '( ''( ' ( '( '( '( ( ' ( ( ( '(
( ( ( ''('('(!"( ('('''( (( ((
photoelectric test of one LED bulb or tube every six seconds.
#
('( (( (('('
( (
((('($'( (
%!(( (' (' ('
((! ('((
('
( ( '(
(
for label and logo.
chromausa.com
949-600-6400
sales@chromausa.com
news+views
There were a number of issues with the was able to fit two of the LED light engines In the Paseo Villas project, the SSL mod-
fluorescent lighting, starting with black into each sconce while keeping power levels ules deliver far more light output than the
streaks on the walls that were created by the equivalent to when the fixtures were oper- fluorescent lamps. The lighting is now very
heat from the lamps. The sconces also lacked ate with a single PL 13 lamp. pleasing, and with a fresh coat of paint on
uniformity in terms of color and bright- The light engines are available in 4-, 6-, and the walls, delivers on functionality and aes-
ness. As lamps were replaced over thetics. The modules are color matched for
the years, new lamps were substan- consistency. Furthermore, the complex is
tially different in color from older projecting 33% energy savings.
ones. Moreover, the hallways were The longevity of the light engines will
dim because the complex installed also deliver considerable maintenance sav-
one lamp in each sconce instead of ings. TerraLUX projects that the engines
two in an attempt to save energy. will operate for more than five years with no
From a decorative perspective, maintenance. The cooler LED engines have
the existing sconce fixtures were also eliminated a potential fire hazard.
perfectly acceptable and indeed a
good match to the aesthetics of the Cooper Lighting supplies
building. So the complex conducted LEDs to Detroit airport
months-long research into options for retro- 8-in. lengths. The complex installed the 4-in. The Wayne County Airport Authority
fitting the existing fixtures. models. The project utilized the 2700K CCT (WCAA) has undertaken a lighting retrofit in
TerraLUX proposed that Paseo Villas ret- version of the product for warm light. That parking garages at the Detroit Metropolitan
rofit the sconces with its LED-based Line light engine delivers 400 lm whereas as the Airport (DTW) with LED lighting projected to
Voltage Linear Engine product family. A coolest option ups the output to 460 lm at reduce energy consumption by 66% and gen-
nearby photo shows the modular prod- 4000K and 5000K. Each module consumes erate $1.2 million annual savings in electric-
uct mounted inside a sconce. The complex 8W and offers efficacy in the 50-lm/W range. ity and maintenance costs. Eaton's Cooper
Lighting supplied 6050 McGraw-Edison Valet
and Ventus luminaires for the project.
While the airport project was certainly
driven by energy savings, the WCAA also
sought to improve the light quality in its park-
ing structures. "Our team invested a signifi-
cant amount of time field testing 12 different
lighting fixtures and visiting local municipal-
ities that completed parking garage lighting
upgrades to take into account their lessons
learned and implement best practices for a
results-driven end product," said Tom Naugh-
ton, CEO of WCAA.
LED lighting has been deployed in parking
garages in general and airport settings in par-
ticular over the past four years. Pittsburgh,
Pennsylvania was among the first to install
SSL in an airport project. There was also a
major project at the Atlanta, Georgia airport.
The project included two different facili-
ties and SSL choices. In the Blue Deck garage,
the WCAA installed 1200 60W Valet lumi-
naires in place of 210W metal-halide fixtures.
The same products were also installed in the
lower levels of the McNamara Terminal Park-
ing Structure, replacing 4800 legacy fixtures.
The WCAA installed the pole-mounted Ven-
tus luminaires on the open upper decks.
The project also includes installation
of Cooper's LumaWatt Outdoor Wireless
Control and Monitoring System that both
Fast...Easy...Comprehensive
New optical and illumination design software engineered for the way you work
Fastest simulation, analysis and optimization available for unbeatable performance
Dynamic 2D/3D models and cross sections to validate designs and accelerate your productivity
Test drive it at Zemax.com
All marks used are trademarks and/or registered trademarks of Henkel and its affliates in the U.S. and elsewhere.
= registered in the U.S. Patent and Trademark Offce. 2014 Henkel Corporation. All rights reserved. 11803 (1/14)
+ funding
programs
EEPCA and LightingEurope
LightingEuropes
SSL-erate initiative
debuts lighting
education resource
LightingEurope has used Light+Building
to broaden the impact of the market
transformation SSL-erate program,
which has been partially funded by the
European Union (EU), with the launch of
the Lighting For People initiative.
SSL-erate was funded to broaden
announce performance deployment of LED-based lighting and
increase energy savings. The Lighting
mark for LED lighting For People initiative is centered on a
new website intended as an educational
The ENEC+ mark announced at Light+Building will serve to certify resource and a vehicle for collaboration.
LightingEurope, for instance, says
the initial performance of legacy and LED-based lighting products,
the website will include resources on
in a somewhat similar manner to the Lighting Facts program human-centric lighting. At L+B, the new
operated by the Department of Energy in the United States. Lighting For People website launched
and complementary programs within
EEPCA (European Electrical Products proof as it will always remain attuned to SSL-erate were available to attendees
Certification Association) and LightingEurope the developments in product performance. of the fair. LightingEurope conducted a
held a press conference at the mammoth ENEC+ has all the elements necessary to half-day seminar program that covered
Light+Building (L+B) trade fair to announce become largely adopted by manufacturers, a range of topics from a broad overview
the new ENEC+ mark intended to cer- as the ENEC mark has been for the of the European lighting market to a
tify the initial performance of LED- past 20 years. session focused on emerging opportu-
based and legacy lighting. Baggios comments were nities including human-centric light-
The ENEC (European Norms instructive in terms of where the ing. The organization also presented
Electrical Certification) mark two organizations hope to take an overview of all the companies at L+B
has for more than two decades the new mark. Initially, ENEC+ that had human-centric lighting tech-
been the Pan-European stamp of will be applied to the initial per- nologies on display and even published
approval that declares the safety of a formance of luminaires. But the pro- a map to guide a walking tour of those
marked product. Certification Bodies (CBs) gram will evolve to both validate that prod- exhibits.
around the globe test electrical products for ucts carrying the mark in the field perform to Funding for the SSL-erate program
ENEC safety compliance just as CBs test for specifications and ultimately to validate per- in part came from the EU under the
compliance to UL standards in the US. formance over the life of the products. It will Seventh EU Framework Programme
Now EEPCA and LightingEurope will pro- be interesting to see how the ENEC+ program for Research and Technological Devel-
mulgate the ENEC+ mark that is focused on compares or contrasts with the compliance opment. There are 34 members in the
the performance of lighting products includ- testing specified by the DOE in Lighting Facts. consortium behind the SSL-erate pro-
ing solid-state lighting (SSL). The organiza- Initial certification testing of new SSL gram, including leading universities
tions will not define performance require- lighting products will be handled by the CBs and research labs. The consortium
ments but rather hope to ensure that marked that serve Europe for other product testing members represent 13 countries.
products deliver the initial performance such as safety and energy-efficiency require- LightingEurope has been espe-
found in manufacturers specifications. ments. EEPCA and LightingEurope are still cially focused on the opportunity in
The program will be somewhat similar to working on details as to how compliance the human-centric lighting area. Last
the Lighting Facts program operated by the over time is validated for ENEC+ certified fall the organization published some
US Department of Energy (DOE). products and how to implement life testing. research on the topic with its partners,
The launch of ENEC+ demonstrates our The new mark will help ensure that poor- the German Electrical and Electronic
ability to respond to the new market expec- performance issues dont derail the prolifera- Manufacturers Association (ZVEI)
tations, said Valberto Baggio, president of tion of LED-based lighting and the energy effi- and A.T. Kearney.
EEPCA. Its evolution model makes it future- ciency that the technology can page 27
UL from page 26
Zhaga from page 27 processes to enable smooth and effective development manager for lighting com-
companies in the lighting industry around ways to develop specifications. ponents. With this program in place,
the globe, said Unmehopa. I am looking LED luminaire manufacturers will be
forward to the many exciting opportunities Electrical interface plans able to more easily source alternate
ahead, as I firmly believe that the Zhaga Con- One item that will certainly be discussed LED drivers.
sortium has a pivotal role to play in helping in terms of future direction will be the plan The benefits of the new program
the lighting industry with its transformation for Zhaga to specify the electrical interface to SSL manufacturers will come in a
towards LED. between LED modules and drivers. A num- number of ways. For example, a lumi-
Treffers, meanwhile, is leaving to take a ber of Zhaga Books specify LLEs with one or naire design might be offered with
job at One-Red LLC. That company special- more LED modules and separate control gear optional feature sets such as 010V
izes in licensing the intellectual property or driver. Today modules and drivers from dif- dimming, or DALI (digital address-
related to DVD, Blu-ray, and CD technol- ferent vendors would offer mechanical com- able lighting interface) control. Those
ogy. Treffers will leave Zhaga being cred- patibility, meaning they could be housed in features are implemented in the driver,
ited with delivering the growing portfolio the same luminaire that was designed to the and the luminaire maker can select a
of Zhaga books while managing the inter- Book in question. But the lack of a detailed range of Type TL drivers to offer the
ests of more than 200 member companies. electrical specification means that LED mod- optional features.
Due to Mennos work and leadership, hun- ules and drivers must effectively be selected The Type TL program will also pro-
dreds of companies around the globe are and bought as matched pairs. vide SSL manufacturers with supply
working directly together to create interface The Zhaga Consortium believes that now chain flexibility. The lighting manufac-
specifications for LED light engines, said is the right time to develop specifications for turer can swap vendors based on pric-
Jan Denneman, chair of the General Assem- the module-driver interface and enable inde- ing or supply limits. And manufacturers
bly of Zhaga. As Secretary General, Menno pendent interchangeability of LED modules can more simply upgrade products as
has supported the Zhaga members with and LED drivers, said Unmehopa. new driver technology emerges.
Injection Molding
Part Design for Dummies
Request your free book at
protolabs.com/lighting
Enter code LM14B2
Major Credit Cards Accepted | ISO 9001:2008 Certied | ITAR Registered
2014 Proto Labs, Inc. | protolabs.com | 877.479.3680
BEYOND SAFETY
UL SERVICES AND EXPERTISE THAT BRING
NEW OPPORTUNITIES TO LIGHT:
INDUSTRY
EXPERTISE
NA SAFETY & STANDARDS
DEVELOPMENT FOR
EMERGING
TECHNOLOGIES
ENERGY EFFICIENCY
PROGRAMS:
DesignLights Consortium
ENERGY STAR
TECHNICAL
LED Lighting Facts
TRAINING
California Energy Commission (CEC)
National Resources Canada (NRCan)
European Energy Efficiency (ErP)
And other Global Energy
Efficiency Programs GLOBAL
MARKET ACCESS
TRUSTED
SUPPLIER OF
PHOTOMETRY PRODUCT
DIFFERENTIATION
TEST
EQUIPMENT
THROUGH
PERFORMANCE &
RELIABILITY
TESTING
E
ducation about light is more crucial now tum Form ever follows function. For years sist in perpetuating the value of light as an
than ever. Leading education efforts I pondered this philosophical tenet, always energy story only, and more fundamentally,
with students over the last two years, feeling that something was missing. Finally, we characterize the return only in financial
and collaborating with lighting companies and I figured it out: People were missing! After all, terms. Its difficult for most to understand
commercial clients over the last two decades, the built environment is created for people that when people have a better experience in
I realized that we are deep in the land of con- therefore the light and everything else within the built environment, the returns (and often
text confusion (with a nod to Phil Collins and a space should serve their needs. unexpected collateral benefits) are far greater
Genesis song, for those who wondered how The number one thing people want to feel for the bottom line. Although we may think
they knew the phrase). is comfort, and the level and type of com- that these returns are more difficult to mea-
What I call context confusion starts fort is totally dependent on the context. For sure at the moment, the problem is the way
with a lack of shared definitions. I say lamp, instance, when dining in an Italian restau- we characterize the return, how we measure
you say bulb. Most people think that light- rant, we experience a totally it, what we value as an indus-
ing design is only luminaire design, that con- different comfort than when try, and how we communicate
trols relate only to occupancy sensors, and working in an office. So, I have those values to our custom-
that investment in lighting is only about added on to Sullivans state- ers. In lighting today, we need
energy savings. These examples apply to ment, Form follows function to educate more about ROE
both customers and to the industry as a and comfort follows context. (return on experience) than
whole. Confusion. Everyone has different When talking about light- about ROI.
definitions because there are so many dif- ing and the built environ- Smart lighting is the future,
ferent contexts. Who is a lighting designer ment, confusion arises when but ask five people to define
and who is a specifier? What is quality of context is generalized and peo- smart lighting and youll get
light? What is the value of light? I was at ple are removed from the pic- five different answers. Is it all
a smart lighting summit and saw firsthand ture. People dont experience about occupancy sensors, dim-
every speaker espouse a different definition light in terms of foot candles, ming, spectral tuning, data
of what smart lighting is. If we, the indus- but this is the way most lighting is marketed, collection, wireless networks, energy effi-
try, cannot agree on definitions amongst designed, and specified. We need to edu- ciency, sensors, or all of the above? Like most
ourselves, how do we expect our customers cate the industry and markets, and develop technology revolutions, its all a moving tar-
to understand what we are talking about products and designs based upon peoples get. We are evolving in what we want, tech-
and navigate the landscape of lighting? real experiential context. When we do, we nology is evolving in its capabilities, and the
Education about light, lighting, lighting pro- not only deeply enrich experiences for peo- industrywell, we need to evolve our defini-
fessionals, energy use, and comfort in build- ple and enhance interaction with products tions to communicate effectively with cus-
ings is critical now for many reasons: rethink- and environments but we propel the engines tomers and with each other while we bring
ing return on investment (ROI), understanding of prosperity forward. Example, Apple. Need new technologies and products to market.
application context, defining and managing I say more? Theres a pervasive tendency to either
the smart lighting revolution, and expanding Another expanse of land in context con- oversimplify or technologize lighting with-
and growing market opportunity and technol- fusion is the term ROI. I have had so many out consideration for how real people will
ogy transitions. clients with so many different definitions implement and benefit by emerging technol-
Louis Sullivan issued the modernist dic- of ROI, not just in terms of payback period ogies or combinations of them. We transition
but what factors could be included within from one generation of technology to the next
DERRY BERRIGAN is a lighting the definition. with little self-awareness. I get concerned that
anthropologist, experiential designer, and The biggest problem today in adopting the majority of designers, specifiers, electri-
educator. She can be reached at derry@ new technologies and sustainable practices cians, and facility managers that I have inter-
lightthink.org. is the traditional mindset of ROI: We per- acted with over the last several years havent
T
he Plenary session at the Strategies track fve companies in Korea that in aggre-
in Light (SIL) 2014 conference held gate earn the second highest revenues.
February 2527 in Santa Clara, Outside of Japan and Korea, however, the
California again featured analysts from story is far more interesting. In the US, for
Strategies Unlimited presenting their instance, the revenue is generated by only three
most recent research on the packaged LED companies and in Europe only one is tracked.
component and LED-based general light- In contrast, Strategies Unlimited tracks 13
ing markets. Packaged LED revenue was companies in Taiwan and nine in China.
reported at $14.4B (billion) for 2013 with Tose numbers are indicative of the upstarts
projection that the total will reach $25.9B attempting to win space in what is already a
in 2018. Te general lighting market will crowded market.
grow even more steeply. Te SIL presenta-
tion focused on LED replacement lamps, Application segments
with that segment alone generating $4.8B Now lets discuss the application segments
in 2013 and projected to reach $12.2B in FIG. 1. Cree announced the CXA1310 for packaged LEDs. Te Strategies Unlimited
2018. In both cases, the revenue growth (pictured), CXA1850, and CXA2590 team has long broken the market into fve
will come amongst price decreases with the COB LED arrays leading up to Strategies segments plus a catchall other category:
next fve years being an exciting time in the in Light. Backlights for displays, monitors, and TVs
maturing solid-state lighting (SSL) space. Mobile devices
The LED research was focused on pack- is planning a report to address the mod- Automotive lighting
aged components, as it has been in the ules and light engine space. Te universe Signage
past. It does not include the sale of bare of manufacturers of modular products will General lighting
die. It also excludes products such as be signifcantly broader than that of pack- Other
infrared (IR) and ultraviolet (UV) LEDs aged LEDs, and that research will surely be Fig. 3 depicts these market segments
that are sold into industrial, security, and of interest. and the contribution of LED revenue that
other applications. is attributable to each segment. Clearly, the
The LED research does include chip- LEDs by regions general lighting segment will drive the LED
on-board (COB) LEDs such as the recently Diving into the packaged LED revenue component market going forward. Indeed,
announced Cree CXA1310 pictured in Fig.1 research, Evstratyeva frst broke down the general lighting displaced backlighting as
(http://bit.ly/1hpGVhW). Analyst Katya revenue by region and compared 2012 and the growth driver, as we reported in our SIL
Evstratyeva made the point during her pre- 2013 data (Fig. 2). Tere was modest 7% coverage last year (http://bit.ly/1jD9DNa).
sentation that the line between such COB growth in 2013, although as we mentioned Still, all of the segments are signifcant and
LEDs and other light engine or modular previously the ramp will be steeper pro- worth further discussion.
products is blurring. Indeed, many com- jected at 13% CAGR (compound annual Given that backlighting has been such a
panies use the COB term to describe larger growth rate) going forward. Companies signifcant market, lets begin in that appli-
light engines based on printed circuit boards based in Japan remain responsible for the cation. Strategies Unlimited is projecting
in a variety of form factors. Conversely, some largest sum of global LED revenue. Certainly, in a decline in the segment at a 7.74% CAGR
modules look more like a COB LED than a market leader Nichia is in part responsi- from 2013 to 2018. Tere are several factors
module, such as the new Xicato XTM mod- ble for that countrys position, although that are combining to portend the decline.
ule (http://bit.ly/1ljJ7wB). Strategies Unlimited tracks the fve larg- First of all, the application segment is virtu-
Evstratyeva said that the research frm est LED makers in Japan. Te analysts also ally fully saturated with a transition to LED
backlights at this point. Second, brighter LED components mean an LED-based fash on both the forward- and rear-facing cameras
that in many cases fewer LEDs will be needed to backlight a screen. in mobile devices.
Tird, the price drop in LED components has been especially acute Evstratyeva said LED revenue sold into fash applications is in the
in the mid- and low-power LED space and those are the predomi- $700M (million) range in 2013. Moreover, she said that sub-segment
nant LEDs used in the application. will continue to rise in revenue through 2018, albeit not at a rate that
Fig. 4 details the backlight segment. Te peak in the 2011 to 2012 will eliminate the aggregate projected decline.
timeframe came as there were still legacy fuorescent-based back-
lights in use and more potential for market share gains for LEDs. Automotive lighting
Still, the projected $1.7B in 2018 is a very signifcant market. Now we will transition into growth segments including automotive
lighting and signage. Tere are a number of factors that will keep
Mobile applications LED revenue on the rise in the automotive segment. For starters,
Moving to mobile, Strategies Unlimited primarily focuses on mobile the market is far from saturated. LED exterior lighting including
phones, including smartphones, and tablets. Te mobile sector is pro- headlamps has been primarily limited to luxury-level vehicles. But
jected in a more moderate 2.36% decline (Fig. 5). As with the back- that situation is changing. Evstratyeva noted that Toyota is moving
light segment, lower LED prices and brighter components are part to LED-based headlamps on its Corolla model, which is a smaller
of the story. economy vehicle.
Tere are market dynamics, however, that have made the revenue LED headlamps are also moving beyond stylish cars. Ford recently
decline for mobile more shallow than for backlight. In many cases, announced that its best-selling F-150 light-duty truck will get LED
mobile devices have displaced dedicated digital cameras as the pri- headlamps across the model (see p. 9). Ford noted that the durability
mary camera used by consumers. Higher pixel counts in image sen- of LED lighting technology was a good match to the work truck mar-
sors and lower cost have enabled better cameras in mobile devices. ket. Indeed, the company said it fred stones at the headlamp unit
And now the market is demanding better LED-based fash for cam- in tests. But the company also noted a styling angle and the LED-lit
eras. We discuss the trend in the companion story on the SIL con- light guide implemented around the perimeter of the unit that the
ference (p. 47). In many cases, mobile device makers are including
Revenues (US$B)
2012 Industry revenues 2013 Industry revenues
$13.3 B $14.397 B 3.0
$2.6B CAGR
Europe 2.5 -7.74%
Europe
China 8% China 8% 2.0
8% Japan $1.7B
Japan 10% Monitors
USA 27% 1.5 Video walls
32% USA
12% 13% 1.0
TVs
Taiwan/
SE Asia Taiwan/ Korea 0.5
Korea
14% SE Asia 27%
26% 16% 0.0
10 11 12 13 14 15 16 17 18
Source:
Strategies Unlimited
FIG. 4. LED revenue in the backlight application will decline going
FIG. 2. Packaged LED revenue grew 7% in 2013 with Japan forward, driven by lower component prices and brighter LEDs.
remaining in the top spot in revenue production.
Revenues (US$B)
Revenues (US$B) 3.5
30 CAGR
3.0 -2.36%
$25.9B
$2.6B
25 CAGR Others 2.5 $2.3B
13% Others
20 2.0
Lighting Mobile
15 $14.4B 1.5 computing
devices
1.0
10
Signage Mobile
0.5
5 Automotive lighting phone
Mobile devices 0.0 revenues
Backlight in displays 10 11 12 13 14 15 16 17 18
0
12 13 14 15 16 17 18 and monitors
FIG. 5. The mobile segment is in a gradual decline in terms of
FIG. 3. Packaged LED revenue growth segment by application LED revenue, although the camera fash sub-segment lessened
projected through 2018. the impact of lower-cost LEDs.
Aluminum extrusions
make the difference
Conversely, Smallwood projects A-lamp revenue at $5.2B in 2018, on the huge installed base of linear fuorescent lamps around the
exceeding MR16 revenue and still on a growth path at that point. But globe. While many prognosticators, including the US Department
saturation will happen soon after, and with the long LED lifetime the of Energy (DOE), have questioned the lighting quality produced
lamps market will decline considerably. Smallwood said that North by LED tubes, Smallwood based his thoughts on the incumbent
America has been consuming 1.1 replacement lamp per year based technology. He said T8 and T5 fuorescent tubes perform well and
on legacy incandescent and compact-fuorescent technology. Tat the efciency advantage of LEDs is not signifcant enough to spur
per-year unit volume will be slashed by LED lifetime. a broad retroft wave.
Smallwood also had an interesting outlook on the LED-based
tube market, which as Fig. 10 shows is substantial but probably
Revenues (US$B)
not as large as the participants in that space would hope based
25 2018
$21.3B Retail display
Revenues (US$B) CAGR Residential
2018 20
12.3%
3.5 CAGR $3.2B Outdoor
3.0 13% Off-grid
15 2013
2.5 $11.7B Industrial
2013 Entertainment
2.0 $1.7B 10
Emergency
1.5
Consumer portable
1.0 5
Commercial
0.5
Architectural
0.0 0
12 13 14 15 16 17 18 12 13 14 15 16 17 18
FIG. 11. MR16 LED lamps will be impacted by socket FIG. 12. LED luminaire revenue is much higher than lamps due
saturation earlier than other sub-segments. to the complexity of the products.
45
30
LED Light Engine 300W High Mast Light
markets | LEDS AND LIGHTING
H
ow to make chicks happy was one of
the more compelling presentations
at the 15th-anniversary Strategies in
Light Conference (SIL) held February 2527,
2014. LED lighting is how, the birds in ques-
tion are layer or broiler chickens, and that ses-
sion was representative of the broad range of
applications presented at SIL in which solid-
state lighting (SSL) is being applied. The 2014
SIL audience also heard plenty on the latest in
LED components. And if there was a prevail-
ing theme beyond diversity of applications, it
was that the general lighting market is enter-
ing a stage where manufacturers must boost
the value and quality of LED lighting prod-
ucts to both satisfy customers and to main-
tain economic health in the lighting industry.
Along with a packed exhibit floor (Fig. 1) FIG. 1. Strategies in Light 2014, the 15th anniversary of the conference, broke prior
SIL 2014 comprised a Plenary session, as well records with 200 exhibits along with an info-packed conference.
as market, technology, and luminaire design
tracks. Moreover, workshops along with an cost components, better efficacy, and better Oh. He said mid-power LEDs can only meet a
Investor Forum that pitted early-stage com- color consistency. He addressed the issues one 3-step MacAdam ellipse target through bin-
panies against investors in the Dragons Lair at a time starting with cost. The transition ning, whereas high-power LEDs can increas-
filled a pre-conference day. Here we will to lower-cost mid-power packages has pro- ingly hit that target for the bulk of produc-
focus on the Plenary keynotes, along with vided tremendous benefits to the lamp mak- tion. He added, Improving chip structure is
some of the more interesting application- ers, according to Oh. Moreover, he said that the most straightforward way.
centric presentations. mid-power LEDs capable of operating at 150
200 mA, in what was previously considered Mid-power flip-chip
Challenges to LED makers the lower end of the high-power region, have Oh said that Samsung is working on a flip-chip
The first keynote during the Plenary session enabled a 50% reduction in lamp prices and a architecture for mid-power LEDs. Such an
was entitled The real challenges facing the 230% increase in lm/$ (lumens per dollar). approach, where the epitaxial layers are grown
LED market and came from Bangwon Oh, The ability to push typical mid-power on a patterned substrate with contacts con-
senior vice president of lighting marketing packages, however, is diminishing. There structed on the top of the epitaxial layers, has
at Samsung Electronics. Oh was focused pri- seems to be very little room for further cost been used by a number of manufacturers in the
marily on the replacement lamp market with reduction in mid-power platforms, said high-power space. The chip is then flipped
the assumption that mid-power LEDs are Oh. Therefore, a total new platform is nec- with the contacts available on the bottom of
the most likely path forward, but his mes- essary to meet the market requirement for the structure and the light is extracted through
sage applies across LED segments because over 2000 lm/$ in a bulb. the sapphire layer for maximum efficacy.
he called for an all-new LED structure. Indeed, the existing mid-power architec- Bringing flip chips to mid-power will also
Oh described the three primary challenges ture is also incapable of meeting better effi- enable changes in phosphor application that
that he says face LED manufacturers: lower- cacy and color-quality goals, according to will yield better color consistency, according
Greater Heights
ASCENDIA
High Performance LED Module
Versatile. Configurable. Flexible.
Delivers up to 8800 lumens
For mounting heights up to 40 feet
3 color temperatures; 4 beam angles
LED I NT EG R AT IO N
www.heatron.com
1.877.553.9070 x 1.913.651.4420
sales@heatron.com
ISO 9001:2008 Registered by Underwriters Laboratories
conferences | STRATEGIES IN LIGHT
Ambient CCT 2800K Ambient CCT 4500K Ambient CCT 5800K FIG. 6. Matching the CCT of a camera
flash with the CCT of the ambient light
surrounding a subject enables better
Cool white photo quality.
LED fash
maybe even tunable color capabilities. be multiple LEDs in a phone flash going it can reduce food consumption per egg laid
It turns out the color science that comes to forward. It could be a mix of whites or while improving egg size. Green and blue light
play in the way humans see colors, which was perhaps a color array. The phone vendors have can lead to weight increase for broilers and
discussed in the keynotes, also applies to the repeatedly shown that they will spend money higher prices at market. We hope to bring you
quality of images captured. Poor CRI in a flash on features that add value for the consumer. more details on the science in a future article.
can result in photos without vivid colors (Fig. Of course, the advantage of LEDs with
6). But Martynov said that really good photos Poultry production narrow spectrum comes along with energy
need even more a flash CCT that matches Finishing where we started, we will now return reduction. LED lighting can deliver 97%
the ambient light in the area of the subject. to the subject of happy chicks. Brian Wilcox, energy savings relative to the high-pressure
At a minimum, phone vendors want a neu- president of Once Innovations, has his startup sodium lights used in many poultry oper-
tral white that delivers the best compromise chasing unlikely customers in applications ations. Wilcox said that one major com-
for a variety of lighting conditions. Profes- including both poultry and swine production, plex realized a $650,055 benefit based on
sional photographers, however, place filters, among other farming applications. Wilcox sur- increased production and energy savings.
including colored filters, on their flashes to vived the Dragons Lair at SIL and made a pre- SIL 2014 began to reveal once again what
match conditions. In the iPhone 5s Apple sentation in the market track. can happen when the semiconductor indus-
innovated a way to simulate that capability The science that Wilcox presented was try applies its expertise in mass production of
with a feature called TrueTone. The camera really amazing. Chickens have a far more com- a tiny device such as an LED and, in doing so,
senses the ambient light and chooses from plex visual system than humans with multi- enables a target application. Suddenly other
a 1000-scene palette to customize the flash ple receptors. The result is a broader range of industries find yet more uses for the low-cost
profile. Martynov did not know, or did not sensitivity and the ability of tunable lighting to enabling component. LEDs deployed in gen-
reveal, how Apple implemented the feature spur positive changes in production. eral lighting remain incredibly exciting and
but with- and without-TrueTone photos on Red light, for example, can increase the the primary driver of LED development. But
Apples website demonstrate the advantage. growth rate of chickens and turkeys at the leaving SIL the feeling that exciting applica-
Clearly, Martynov believes that there will beginning of the rearing period. Moreover, tions are yet to come was unmistakable.
I
n the last few years, LED light sources by the incandescent phase-out, offer sim- hospitality industry are the customers most
have gone from being an interesting nov- ilar light output to incandescent reflector likely to rely on the familiar light quality and
elty to a new light source option that can bulbs, and work with standard dimmers, but full-range dimming control options offered
be used for energy savings, long life, and they do not provide the energy efficiency or by incandescent sources. Ultimately, LEDs
high performance in almost any applica- long life offered by equivalent LED replace- are the most efficient alternative to incandes-
tion. A 15W LED lamp can replace a 75W cent bulbs, and the most likely replacement.
incandescent lamp, deliver a useful life- However, compatibility between LED lamps,
time averaging 25,000 hours, be dimmable, drivers, and controls can be confusing, and
require no warmup time, and offer superb when controls and lamps are not properly
color rendering. paired, performance will suffer.
These advantages alone capture our In an effort to minimize consumer con-
attention and ensure a strong future fusion, and to make it easier for manu-
for LEDs. Paired with smart lighting facturers to design lamps and dimming
control technologies that enhance controls that ensure basic compatibil-
both the energy savings and aes- ity, the National Electrical Manufac-
thetic benefits of LEDs, as well as turers Association (NEMA) has pub-
incentives and rebates that often lished NEMA SSL 7A-2013 Phase cut
help to offset the initial installation dimming for solid state lighting: Basic
costs, LEDs represent an econom- compatibility (http://bit.ly/1gDzAsg).
ically attractive alternative to both NEMA SSL 7A-2013 proposes a stan-
commercial and residential end users. dard for the recommended interface
between the source and the dimming con-
LED revolution and regulations trol, including the electric current require-
For most consumers, the phase-out of the ment of the power supply internal to mod-
traditional incandescent lamp provides ern digital dimmers. According to NEMA,
the most significant impetus for invest- FIG. 1. The phase-out of traditional All dimmers and LED Light Engines (LLEs)
ing in LEDs (Fig. 1). The Bush-era Energy incandescent lamps provides the most tested against the criteria set forth in SSL 7A
Independence and Security Act (EISA 2007; significant motivating factor for investing will be compatible with one another with-
http://1.usa.gov/1kN9FDJ) dictated a multi- in LED lighting. out the need for specific testing of every lamp
year phase-out of the most commonly used and dimmer pairing. This is a developing
and inefficient light sources. As of January ments. Fig. 2 shows a sampling of various standard, promising the assurance of com-
1, 2014, traditional 60W and 40W incandes- bulb options offered in the market. patibility moving forward, but it is not yet
cent bulbs can no longer be manufactured or Screw-in LEDs, with their falling prices broadly adopted in many existing products.
imported into the United States. This follows and rapid product changes, hold the most Todays consumers should remain vigilant
the 100W and 75W bulbs, which were elimi- promise for changing the way consumers in checking compatibility information on the
nated on January 1 of 2012 and 2013, respec- experience lighting and delivering significant product packaging when selecting a lamp
tively, as shown in the table. lighting energy savings. Beyond homeowners, and control combination. This information
Halogen bulbs have not been affected high-end retail outlets, restaurants, and the can help ensure that the lamp can deliver the
expected dimming range, and that the con-
DR. PEKKA HAKKARAINEN is vice president at Lutron Electronics, working in government and trol will get the best possible performance
industry relations, including codes and standards activities. out of the lamp. Look for a manufacturer
ultimate goal of (near) zero net energy Multi-year phase-out of most commonly used and ineffcient light sources
buildings, further supports the trend toward Todays incandescent bulbs New maximum wattage Light bulb law goes into effect
more stringent building energy regulations. 100W 72W January 1, 2012
Compared to minimum codes, these green
75W 53W January 1, 2013
standards require higher energy savings and
higher levels of human comfort that can only 60W 43W January 1, 2014
be achieved through an integrated approach 40W 29W January 1, 2014
to the buildings lighting and envelope design. Source: www.energystar.gov
Dynamic control of the building faade to
address solar heat gain as well as human relation between positive lighting appraisal by conditions that are appraised as being good
comfort, together with dynamic control of the employees in a space, and overall workplace will promote desirable work behaviors.
electric lighting in concert with the faade satisfaction and engagement. In their study, LED lighting and control technologies are
control, is the recipe for the future. Environment and Behavior (http://bit.ly/ expanding and improving rapidly, but even as
OFzc6s) occupants were asked to assess light- light sources approach maximum efficiency,
Satisfying the needs of the lit space ing conditions in an experimental office space. lighting control will continue to be called on
Its important to look ahead without forgetting When occupants positively appraised the light- to support the findings of the Vietch study,
that light serves the people in the space. Not ing system, they also reported the space to be and what LightingEurope calls human-cen-
only do smart lighting control systems help to more attractive, and described themselves as tric lighting which promotes a persons well-
meet and exceed building codes, controllable being in a better mood and more satisfied with being, mood, and health (http://bit.ly/1ik5Tkg)
lighting contributes to one of the most impor- their work environment. The leaders in the lighting control industry con-
tant aspects of commercial buildings: satis- The study further concludes, We have tinue to engage in proactive efforts to develop
fied, productive building occupants (Fig. 3). reported a connection between lighting- forward-thinking technologies that contribute
The research team of Vietch, Stokkermans, induced positive affect and work engage- to enhanced energy savings, and promote a pro-
and Newsham has confirmed a significant cor- ment, suggesting that providing lighting ductive, healthy lighting environment.
Illuminating Diffuser
in Silicone. Reector
LED Chip
PCB
Shin-Etsu Silicones propels vital silicone material Highly Reective Dam Materials:
solutions to provide innovative advantages that KER-2000-DAM
drive advanced LED display and lighting module KER-2010-DAM Heat Sink
performance including: Die Attach Adhesives:
Weatherability / Cycle Time Reduction / Environmental KER-3000 / KER-3100 / KER-3200
Durability / High Clarity / High Refractive Index Over Time SMP-2800 Driver
Driver Potting Compounds:
Shin-Etsus wide spectrum of LED application materials KET-132 / KET-132-H
includes:
Base
High Refractive Index (1.38-1.57) Encapsulants: Shin-Etsu Silicones illuminates pioneering solutions
ASP Series / SCR Series / KER-6xxx Series that drive LED productivity, innovation, and the evolving
KER-2xxx Series demands of the industry.
S
imultaneous with the rapid advance- exposure of a component to current or volt- rent exceeded the device specifications, the
ment of LED component technol- age beyond its maximum specifications, is result was considered a failure. Fig. 1 shows
ogy over the last several years, a sec- the leading cause of LED failures, regard- an example EOS failure of a high-power LED.
ond revolution has also been taking place in less of the manufacturer. LED EOS failures In general, single-chip high-power LEDs
solid-state lighting (SSL) luminaire and sys- result from excessive localized heat gener- with multiple contact vias are most robust
tem design. In the early days of SSL design, we ated by the high current or voltage transient against EOS events. Low-power plastic pack-
would frequently see obvious engineering mis- ages are most sus-
takes and Frankenstein-looking retrofit lamps ceptible to damage
and luminaires come into our Durham, Santa from EOS events. COB
Barbara, Hong Kong, Shenzhen, and Shanghai LEDs with more par-
Applications Tech Centers with their cre- allel strings of chips
ators looking for engineering design help and are more robust than
advice. We still see some of those on occasion, COB LEDs with fewer
but most of the design errors we have seen in parallel strings. Larger
recent history are of a more subtle nature. LEDs are more robust
While these mistakes may be less obvious, than smaller LEDs. For
they can be just as limiting to the market all the tested parts, as
potential of the individual designs and det- the power-to-failure
rimental to the reputation of the offering com- increases, the time-to-
pany and the proliferation of SSL as a whole. failure decreases.
Since it was launched in the fall of 2011, Events ranging from
Cree Services has tested more than 500 lumi- lightning strikes to
naires and retrofit lamps in our Thermal, driver in-rush current
Electrical, Mechanical, Photometric, Optical at power on can sub-
(TEMPO) test program. The TEMPO testing FIG. 1. Electrical overstress conditions can cause LED failure. ject LEDs to a variety of
program has provided a unique window to EOS events. However,
observe the rapid acceleration of SSL lumi- that causes damage to the materials in the failure-inducing EOS events can be avoided
naire design capability and creativity in the LED. Like all semiconductor devices, LEDs by applying proper protection techniques,
industry. That said, there are still a few com- have a limited ability to survive overstress. including metal-oxide varistors (MOV) for
mon mistakes we see even the most experi- Cree recently conducted a rigorous regime over-voltage protection and positive tem-
enced SSL designers make. This article dis- of testing of three general categories of LEDs: perature coefficient (PTC) resistors for over-
cusses the top four design mistakes we see mid-power single- and multiple-chip LEDs, current protection. The general guideline is to
most frequently, and makes some helpful high-power single-chip LEDs, and high- design a protection circuit capable of prevent-
suggestions to avoid them and bring qual- power chip-on-board (COB) LEDs from mul- ing anything greater than a 0.1-msec spike of
ity SSL luminaires to the market. tiple LED manufacturers. The test consisted 23 times the maximum rated current of the
of applying square-wave pulses of power lev- LED from reaching the LED. A more detailed
Electrical overstress els up to 1700W, with time durations rang- discussion of this topic can be accessed at
Our first area of focus is the electrical ing from 0.1 to 70 msec (milliseconds), to www.cree.com/xlamp_app_notes.
environment. Electrical overstress (EOS), each LED to simulate real-world EOS con-
ditions. The failure criteria were based on Thermal management
NAT CANNON is an applications engineer at junction leakage current measurements per- Next up, thermal issues can lead to prema-
Cree, Inc. formed after each pulse. If the leakage cur- ture LED failure. LEDs are designed to
perform over a range of operating tempera- the heat sink to occur. With the voids filled
tures. With all LEDs, the expected lifetime by a TIM, heat flows much more freely from
depends on the operating temperature. One an LED to the heat sink. In any case, careful
of the most critical design parameters for an consideration must be taken to ensure a suf-
LED illumination system is the systems abil- ficient thermal path to ambient is provided.
ity to draw heat away from the LED junction. Fig. 2 shows an example of significant tem-
High operating temperatures at the LED perature variation 22C in a luminaire
junction adversely affect the performance due to inconsistent application of the TIM
of LEDs, resulting in decreased light output to the heat sink.
and lifetime. Properly managing this heat is
the result of attention to thermal manage- Chemical compatibility
ment in the design, assembly, and operation Now lets discuss chemical compatibility. The
of LEDs in lighting applications. Insufficient presence of incompatible volatile organic
thermal management can result in damage compounds (VOCs) in LED-based system FIG. 3. LEDs can discolor as a result of
very similar in appearance to that caused by designs can impair the performance and exposure to incompatible chemicals.
chemical incompatibility a topic we will reduce the lifetime of these illumination sys-
address shortly; however, unlike chemical tems. Glues, conformal coatings, O-rings, gas-
incompatibility damage, thermal damage kets, and potting compounds are materials
is irreversible. frequently used in the construction of LED-
LEDs are commonly soldered to an based luminaires or lamps, and often contain
FR-4 or metal-core printed-circuit board VOCs. The presence of chemically incompat-
(MCPCB) that is attached to a heat sink. ible VOCs on or near LEDs can degrade the
FR-4 boards are less expensive than MC- light output levels or cause changes in the
PCBs but have higher thermal resistance. chromaticity point of the light. The photo-
COB LEDs are commonly attached to a heat graph in Fig. 3 is an example of this VOC deg-
sink using a connector that attaches to the radation on the surface of an LED.
heat sink with screws. A good thermal con- This sensitivity to VOCs is not unique to
nection between the COB LED and the heat one LED manufacturer but is a known prob- FIG. 4. Moisture ingress prior to reflow
lem for all types of soldering can result in damage to the
blue, royal blue, and LED during the reflow process.
white-lig ht LEDs.
We typically do not LED handling and manufacturing
see these issues with LED handling during the SSL system man-
green, amber, or red ufacturing process is the fourth most com-
LEDs due to the lon- mon area we see that can lead to product
ger, lower energy level failure. Handling problems in general span
of these wavelengths. a broad set of potential failure modes and
Chemical incom- here we will focus on some specific sub-cate-
patibility in SSL sys- gories. We will discuss four of the most com-
tems is often a local- mon: moisture ingress, PCB flexure, solder-
ized phenomenon, ing and solder coverage, and component
occurring in lumi- pick-and-place.
naire designs that seal Moisture ingress. Many LEDs, particu-
portions of the sys- larly those constructed from plastic, are sus-
tem, resulting in an ceptible to damage from moisture ingress.
FIG. 2. Inconsistent application of thermal interface material LED operating envi- Most LEDs are shipped in sealed moisture-
can lead to a large temperature gradient. ronment having ele- barrier bags (MBBs) and are designed for
vated temperatures long shelf life if the MBB remains unopened.
sink is critical for successful designs. A ther- with little or no air movement. However, If moisture-sensitive LEDs are exposed to
mal interface material (TIM) is required for with proper design and adequate testing, high-humidity environments after open-
optimal performance. Air is a thermal insu- chemical incompatibility effects are pre- ing the MBB packaging but before soldering
lator, so a TIM is needed to fill any voids ventable. (For more information on chemical as shown in Fig. 4, damage to the LED may
between the COB LED and the heat sink. compatibility and a table of known good occur during the soldering operation.
Without a TIM, there are a limited number and bad chemicals, see www.cree.com/ LEDs that are exposed to moist envi-
of spots for heat transfer from the LED to xlamp_app_notes/chemical_compatibility.) ronments in excess of the manufacturers
maximum exposure limits will require pre- cesses. PCB bending and/or
conditioning, often baking for a period of f lexing is the fundamental
time, prior to soldering. Baking of LEDs for source of tensile stress induced
the recommended temperature and time on the electronic components
will remove any moisture and reset the expo- on the board assembly. For
sure time as defined by the manufacturer. more brittle components, like
LEDs that have not been soldered but ceramic-based LED compo-
that are unsealed or removed from the orig- nents, micro-cracks can be
inal packaging should be properly stored induced and eventually lead to
to prevent excess moisture ingress. Below failure (Fig. 5).
are some common storage practices used Following are situations in
within the industry: which a PCB can bend or flex,
Store opened LEDs in a rigid, airtight con- resulting in cracks in an LED
tainer with fresh desiccant and a relative chip attached to it:
humidity (RH) indicator. Screw tightening/torqueing.
Store parts in a dry, nitrogen-purged cab- Uneven/convex PCB surface.
inet or container that actively maintains Ref low soldering the LED
the RH below the exposure limit. board.
FIG. 5. An LED chip can crack (blue line) due to
For short-term storage, LEDs may be PCB punching/separation.
resealed in the original MBB soon after
bending or flexing of the printed circuit board. Cracks in the LED chip
opening. Fresh desiccant and a humidity and substrate resulting from
exposure indicator should be placed in the ing is an unavoidable phenomenon that is PCB flexure have been identified to cause
MBB to monitor exposure levels. known to exist and is easily encountered unstable, partial, or no-emission LED
PCB flexure. PCB bending and/or flex- during the electronic board assembly pro- failures in ceramic substrate-based LEDS.
Adhesives
& Specialty
Chemicals for
LED Lighting
Assembly
1-800-888-0698
ellsworth.com
Distributors of Contact us
products from today to
speak with
our Lighting
Specialist!
and more!
Philips Fortimo
LED Line Gen 2
Systems
Features and Benets
*+ ,- +-+
- ++
+++
*+
+
+
+
*+ +
- +
-+
++++
+
-+
-
*+
-+
+-+!"+
-+#$++
-
*+ +
#
-+ --
*+ ,++--
*+ %
+
++"+&
+-+'"+(+)
-
+&
*+ "++
+-
Ordering Information
1.888.589.3662
Americas@FutureLightingSolutions.com
F
or continuous improvement in tech- current LM-80 document specifies the test in TM-21 requires the test data collected
nology to be possible, its critical that duration and requires a minimum of three from two case temperatures, versus the orig-
corresponding testing standards are case temperatures be tested. inal idea of three sets of data. In all practical
established and continue to be reviewed cases, when an LED is used in an application
and improved. The solid-state lighting (SSL) Harmonizing LM-80 and TM-21 (in-situ) in which its case temperature is dif-
industry is no exception. In 2008, IES pub- Right after LM-80 was published, a group of ferent from the LM-80 test temperatures, the
lished LM-80 for recommending how to test experts in the IES committee continued to TM-21 instruction is to collect two case tem-
LED lumen maintenance. Three years later develop TM-21. During several years of hard peratures for LM-80 data one above the
TM-21 was published as a recommendation work in the TM-21 working group, experts in-situ temperature and another below the
for projecting long-term lumen maintenance developed many mathematical formulas in-situ temperature to make the interpo-
of LEDs using the test data collected per based on the physics of LEDs structures and lation. The third case temperature required
LM-80. Based on the continuous improve- materials, as well as an empirical data model by LM-80 does not have any relevance for
ment principle, IES is in the process of pub- to exemplify the LEDs lumen decay behavior. such interpolation purposes.
lishing an addendum to LM-80 and TM-21. Meanwhile, experts in the TM-21 work-
LM-80 and TM-21 have been widely used ing group conducted numerous statistical LM-80 changes
by manufacturers, testing laboratories, gov- analyses using more than 40 sets of LM-80 Because LM-80 has been used for laboratory
ernment specifications, and in other ways. data collected by LED manufacturers and accreditation, the procedures listed in LM-80
On a large scale, the overall LED lumen contributed to the TM-21 work- must be followed so that an accred-
maintenance information provided and ing group. In order to achieve ited LM-80 report is produced,
used in the industry has been more consis- the goal (desired by industry and which is required by the certifica-
tent since these two documents were pub- governments) to have one univer- tion bodies (CBs). And in turn the
lished, which demonstrates their benefits. sal model for making long-term CBs acceptance of an LM-80 report
At the time LM-80 was developed, experts in lumen maintenance projections, is the measure to meet market-
the IES committee believed that the test dura- pros and cons of each mathemat- transformation specifications such
tion should be long enough so that sufficient ical model were thoroughly stud- as Energy Star. For the purpose of
data could be collected to use mathematical ied in the working group. In the compliance with LM-80, unneces-
models to make a reliable projection. Further- end, engineering judgment was sarily testing three case tempera-
more, experts also believed that multiple LED used to derive the final approach presented tures does not add value to TM-21; rather, it
case temperatures should be tested in order to in TM-21. puts an additional burden on the industry.
make interpolations of the test data, as well as The method for interpolation of the in- The LM-80 test is lengthy and often costly. If
to make comparisons. For these reasons, the situ temperature projection recommended the IES document that sets the basis of all
these consequences can be improved, it cer-
tainly is the right thing to do for the standard
DR. JIANZHONG JIAO, Director of Regulations and Emerging Technologies at OSRAM Opto
development bodies.
Semiconductors, Inc., is an internationally recognized lighting expert. He has been actively
Improvement is the essential message
involved in LED and SSL standard development activities. He serves as the past Chairman of the
for the LM-80 Addendum. This addendum
SAE Lighting Committee, past Chairman of NGLIA, past Chairman of the NEMA SSL Technical
provides new requirements in Section
Committee, active member of IESNA Testing Procedure Committee, Roadway Lighting Committee,
4.4.2 as such: At least one of the selected
and Computer Committee, ANSI SSL Working Groups, Standard Technical Panel of UL8750,
case temperatures shall be 55C or 85C.
standard committees in IEEE, CIE USA, SEMI, JEDEC and other organizations. He can be reached
These case temperatures are commonly
at jianzhong.jiao@osram-os.com
used for industry testing to support direct The TM-21 Addendum explains to users that
product comparisons of testing results. The in the situation with uneven length test dura-
requirement for a minimum of three case tions, the projection can only be based on the
temperatures in the current version of LM-80 test data set with the shorter duration. This
has been removed. is to ensure the acceptable confidence level in
In the past few years, vast numbers of the projection result per statistics.
LM-80 tests have been performed at case
temperatures of 55C and 85C. LM-80 data TM-21 extrapolations
alone is not very meaningful for one-to-one The next clarification in the TM-21
comparisons, as the test duration is too short Addendum is for the data extrapolation
in term of LEDs lumen decay behavior. The outside of the tested temperature range.
comparison usually takes place in the TM-21 The current TM-21 does not recommend
projected results. However, if for any reason the extrapolation for a temperature higher
users want to select a case temperature to than the LM-80 tested case temperature, nor
review more than one set of LM-80 data, the from the lower temperature. The engineer-
LM-80 Addendum will still meet this need. ing judgment for this requirement is that the
LED always decays faster for higher junc-
TM-21 Addendum tion or case temperatures. If that is the case
As for the TM-21 Addendum, in the past regarding the physics, if the in-situ temper-
two years of practice using TM-21, users ature is lower than the test temperature, the
raised several questions that need clarifica- LED lumen decay should not be worse than
tion. One question is regarding
the LM-80 data collecting time
interval tolerance. The current
version of TM-21 states the data
used for projection are collected
in 500- or 1000-hour time inter-
vals without specifying the time
tolerance. In reality, the data
collection often is not in the pre-
cise hour, and for the projec-
tion purposes, small variations
of the time interval do not sta-
tistically affect the results. The
TM-21 Addendum gives a toler-
ance of plus or minus 48 hours
for collecting LM-80 data. Any
data collected within this two-
day window should be accepted
as the 500- or 1000 hour mark.
This clarification will help lab accreditation the tested temperature.
as well as the overall practice of testing. The TM-21 Addendum has therefore
The second issue that was expressed regard- added clarification that the extrapolation
ing TM-21 is the data interpolation. When two cant be performed for the in-situ temper-
sets of LM-80 data are collected with a higher ature higher than the LM-80 tested tem-
and lower case temperature, one set of data perature. However, if the in-situ tempera-
may have a longer testing duration than the ture is lower than the tested temperature,
other. It was not clear for the users how the the tested temperate can still represent the
interpolation should be made for these two long-term lumen maintenance projection for
sets of data with uneven test durations. the lower in-situ temperature.
Per TM-21, test duration directly relates The fourth issue is related to the TM-21
to the total projection period. For example, report. The current version of the TM-21
if a six-time multiplier is used, the projection report includes two values: calculated lumen
is 60,000 hours for the 10,000 hour test data, maintenance life (e.g., L70) and reported
but 36,000 hours for the 6000 hour test data. lumen maintenance life. The question is
why there are two values, and what was the results as the examples in Annex E to ensure of confidence for the statistical uncertainty.
intent for reporting these two values? the tool was working correctly. The tool that Because the confidence level is associated
TM-21 users have not had a common or cor- the working group developed and used hap- with the length of test duration, and longer
rect understanding. Sometimes users employ pened to be developed in MS Excel. According durations represent a higher confidence level,
the calculated values to make a comparison to the IES non-commercialism policy, an IES TM-21 specifically requires a notation to tell
and to assume that LEDs with longer calcu- document cant embed a commercial product users how many hours of test data are used in
lated values may have longer lumen mainte- that may be interpreted as a promotion for the calculation. Beyond the time length cal-
nance life. In turn, the users may employ such MS Excel. That was the sole purpose of listing culated by multipliers, the projection result
judgment to select LEDs. Even though several a calculated value for L70 without putting MS will exceed the confidence level allowed by
LEDs were having the same reported L70, the Excel sheets in the current TM-21. TM-21; thus, any lumen maintenance values
users believed the calculated values mattered. are no longer practically meaningful. Having
That is a completely incorrect assumption. Removing calculated projections the calculated value listed in the report and
At the time TM-21 was developed, the Shortly after TM-21 was published, Energy interpreted by someone to use as the compar-
working group established a tool to take the Star released an MS Excel-based calculator. ison has misled users and consumers. In the
mathematical model and LM-80 test data The tool for calculating lumen maintenance TM-21 Addendum, the calculated lumen main-
into calculations, and to derive the calculated projection became publicly available. The tenance values are removed from all places.
results for projection. In order to help users Energy Star calculator has been verified by In most cases, LED and SSL related IES
calibrate the tool, two examples of calcula- the NIST experts and other individuals and documents, LMs, and TMs are the basis of
tions were listed in Annex E using real sets showed no errors in calculations. Therefore, continuous improvement following the ANSI
of LM-80 test data. The calculated projection the calculated value for the lumen mainte- accreditation process. The improvement can
values for lumen maintenance life (e.g., L70) nance projection has been verified and no be demonstrated via addendums, and in the
were listed in the examples and the reports, longer needs to be listed. next revision of the IES document, the adden-
so users could compare if the tool they were The basic need to set multipliers in the dums will be fully integrated into the new ver-
programming would get the same or identical lumen maintenance projection is the degree sion of the LM or TM document.
CELEBRATING
70 YEARS
OF IDEAS.
This year we celebrate 70 years of ideas
and we have decided to celebrate it
with a new big idea:
the birth of Gruppo Stucchi.
www.aagstucchi.com
LIGHTFAIR.COM
PHOTO CREDITS
TOKYO SKYTREE, TOKYO, JAPAN |
LIGHTING DESIGN BY SIRIUS LIGHTING
OFFICE INC. & NIKKEN SEKKEI LTD |
PHOTOGRAPHY, TOSHIO KANEKO
specification | DRIVERS
I
n todays fast-paced and rapidly-changing Volts Normal Dimmed 50%
LED arena, the complex and subtle choices
300
involved in choosing an LED or LED array
can be difficult enough. Add to this the con- 200
fusion of selecting an LED driver in a solid-
state lighting (SSL) industry marked by On
100
obscure terminology where even the experts
Off
still debate definitions and standards, and the 0
task can be overwhelming. As part of the LED Delay
driver selection process, it behooves a light- -100
ing product developer, or even a professional
lighting designer/specifier, to understand -200
concepts such as the choice of current- and
voltage-based drive, the process of matching -300
drivers to LED circuit topologies, dimming 20 30 40 50 60 70 80 90 100 110 120
and flicker considerations, when and why Time (msec) 10 msec/div
to opt for multiple outputs, and other issues.
This article will serve as a guide to help you FIG. 1. Forward-phase dimming cuts the front edge of each half-cycle of the AC line input.
navigate and simplify the sophisticated pro-
cess of LED driver selection, understand and connected in series and perhaps several of constant current, then youll need a CC LED
apply the appropriate features to the appli- these strings connected in parallel. driver. This type of driver will only have a cer-
cation at hand, and ask the right questions of Youll want to choose a constant voltage tain range of voltages which it can drive; there
your LED driver suppliers. array under two circumstances: will be a minimum voltage and a maximum
1) You have yet to determine your LED array voltage permissible. You need to ensure that
Constant voltage or current? and the application is one where you dont your LED array has a voltage requirement that
The first question developers face is almost know exactly how many LED strings will falls inside this permissible range.
always the choice of constant-current or be hung on that supply or what the cur- The table reviews AC-to-DC driver topol-
-voltage supply. There are two fundamental rent draw will be (i.e., cove lighting). ogies and their pros, cons, and applications.
types of LED arrays those which run off a 2) The LED array is of the constant voltage There is no wrong or right approach to
constant voltage (CV) and those which run variety and therefore has a fixed range of driver selection. Instead, you need to match
off a constant current (CC) and theyre current for that fixed output voltage. In topology to the application requirements.
materially different inside. A constant volt- this instance, youll need to ensure that Now lets address some specific issues.
age array will contain devices to limit the the driver you select is the right voltage
current from going too high when the LEDs and that the allowable output current The importance of dimming
get hot, such as resistors or constant cur- range is higher than the gross estimated Another early decision will consider the
rent resistors (CCRs) or even a switching current draw of your LED loads. importance of dimming and that can involve
DC-DC regulator of some kind. By contrast, If you are aware of the current draw needed human visual perception and/or energy con-
a constant current LED array will have LEDs to match application light-level requirements, servation issues. In order to select the right
youd probably choose a constant current features, it helps to understand the charac-
SCOTT BARNEY is vice president of sales and array because its usually the most efficient teristics of human perception. The human
marketing at ERG Lighting. arrangement. If your LED array requires a eye notices light changes on a scale which
relates to what its already seeing and the drove fluorescent tubes, which produced an switching the LED light on and off at a rela-
light output of an LED lamp is roughly pro- intense flash near the peak of the power-line tively high frequency, a process called pulse-
portional to the current going through voltage cycle such that the entire light out- width modulation (PWM) dimming or digi-
it. As a result, dimming to 50% is hardly put consisted of a series of light flashes at tal dimming. The human eye is completely
noticeable to most people and 10% is per- twice the frequency of the power line. It was oblivious to these high frequencies and sim-
ceived as just a few degrees dimmer than found that even though most people couldnt ply perceives less light.
that. Therefore, to have a discernable visual detect this fluctuation, some developed Dimmable LED drivers exist, however,
dimming effect, you need to be able to dim headaches and other stress symptoms when that simply modulate the light on and off at
down to 1%. By comparison, movie theaters exposed to it. In response to the dissatisfac- twice the line frequency; at low dim levels,
require dimming in the range of 0.1%. tion with magnetic ballast flicker, electronic the result can be a lot like the light output
The lack of sensitivity doesnt mean that ballasts were developed that were capable of of old magnetic ballasts where the flicker
dimming to above 1% is not useful. In fact, less than 2% flicker, which proved effective may be easily perceived. In addition, if used
the situation is quite the contrary. If you dim and quickly became the industry standard with a triac dimmer, which doesnt dim pos-
an LED light down to 10%, youve just saved for good quality light. itive and negative half-cycles equally, it may
90% of its energy consumption, which is very The problem still being discussed is introduce a line frequency component to the
significant. Dimming by any degree is worth- that flicker considerations arent simple. PWM that will be perceptible to anyone.
while for energy-saving purposes, but if you Modern LED lights that have flicker are Other LED drivers produce a uniform DC
want to have a dimly-lit room or theater, you likely to have a 120-Hz fluctuation that has current level, which is then adjusted down-
must have drivers capable of dimming down a smooth alternating variation at twice the ward to produce dimming. This method-
below 1%, and down to 0.1% for full-range line power frequency. Even when this flicker ology is sometimes referred to as analog
dimming. The bottom line is that while the approaches 100%, it results in a significantly dimming. For task and office lighting, this
benefits of dimming in increments above less-noticeable flicker than that of magnetic approach is the most trouble-free kind of
the 1% range are often not perceived by the ballasts. We recommend that the 120-Hz dimming to use, though its likely to be more
human eye, the energy benefits generated by ripple in the output of a driver should be less expensive than digital dimming.
dimming even a few degrees can have a tre- than 10% for LED task and office lighting, There is also the issue of how dimming
mendous impact on energy savings. while for LED decorative lighting (e.g., cove information is conveyed to drivers. In many
lights, sconces, outdoor lighting, etc.), as cases, drivers must work with legacy wall
The flicker controversy much as 100% flicker may be acceptable. dimmers. The diagrams in Figs. 1 and 2 visu-
With dimming come flicker issues and the ally contrast two legacy dimming methods
question of how much flicker is too much. Dimming methods and flicker used in todays LED applications that are
In the lighting community, flicker is defined Dimming methodologies, however, can based on controlling the AC line. Forward
as the percentage fluctuation of the light (or impact flicker. In the output of an LED phase dimming typically operates on two
LED current) at twice the line frequency, driver, the percentage of ripple at twice the wires and avoids the labor associated with
expressed as a fraction of the steady light line frequency is the parameter that cor- adding a third wire; it is commonly used in
(or DC current) through the LED. responds to the flicker in the light output. churches, auditoriums, and schools. Reverse
Twenty years ago, magnetic ballasts Many LED drivers produce dimming by phase dimming is considerably more expen-
sive but minimizes electromagnetic inter-
Normal Dimmed 50% ference (EMI) issues. The driver selected
Volts
must have the ability to work with the dim-
300 mers deployed in an application, especially
in retrofit scenarios.
200
evaporates over the life of the component. The is a small circle called the hotspot or Tc ture, its operating lifetime will typically be
evaporation rate depends upon the tempera- point. This is usually the hottest point on shorter than if operated at a lower temper-
ture inside the driver which, in turn, cor- the can and is used to determine the can ature. The driver manufacturer is able to
relates to the external temperature on the temperature. The manufacturer will supply supply curves that correlate the lifetime of
driver case. Higher operating temperatures a temperature that must not be exceeded if the driver to its hotspot temperature. Fig. 3
speed evaporation and hence shorten the life the UL approval of the product is to remain provides an example of the curve for a typi-
of the capacitor. valid. However, be aware that if you use cal LED driver.
On the label of most LED drivers there the driver close to this limiting tempera- To ensure that the lifetime of the elec-
trolytic capacitors exceeds the
Driver lifetime
(years 24 hrs on) lifetime of your LED array at
the necessary temperature, you
40
must ensure that the manufac-
turer has used long-life electro-
30 lytic capacitors.
20
Measures of power
line quality
There are additional power qual-
10 ity issues that you should con-
sider. Datasheets for LED driv-
0 ers can introduce bewildering
30 40 50 60 70
terms such as THD (total har-
Temperature (C)
monic distortion), power factor
FIG. 3. Driver lifetime varies with temperature. (PF), and universal input voltage.
TOP 25 FAST
GROWTH SHOW
IN 2013
91%
The LED Show
www.theledshow.com
+
"
,
"
-
Virginia Willis
+ .
/
0
&
"
&
)
/
) T: +44 1992 656 663
E: virginiaw@pennwell.com
Owned
Owne
w d an nd
Supp
porte
ed by: Events:
Even ts:
Prod
oduced
uced
e bby:
specification | DRIVERS
Understand these concepts when making a power actually delivered to a facility and tion needs to be paid when installing large
driver selection. the power detected by a meter that deter- volumes of normal-power-factor products
THD. The distortion of the sinusoidal mines the bill to a facility. Low power factor in industrial or commercial applications.
waveform can lead to potentially danger- is costly to a utility. A conventional stan- Universal input voltage. In the US, most
ous consequences, such as the overheating dard for PF is 0.9 or above; anything lower commercial and industrial lighting runs
of electrical equipment and even fires in may result in a penalty assessed by the util- off 277V, while consumer and retail light-
transformers and switching stations. Con- ity in the form of a multiplier on your elec- ing is mostly run off 120V. An LED driver
sidering the growth in electrical devices tric bill. If PF isnt mentioned in a driver that can run off either is said to have uni-
with non-linear loads, THD is becoming specification, the default is referred to as versal input voltage capability. Its assumed
more and more important. Today, THD normal power factor and implies any PF that the adaptation is completely automatic
below 20% is usually acceptable and a THD below 0.9. The actual spec could be as low and reversible. Lighting distributors like
of less than 10% is exceptionally good. as 0.4 in some of the least expensive lighting to stock universal input voltage products
PF. This is of major concern to utilities products. While PF is generally meaning- so they dont have to worry about the volt-
as it represents a difference between the less in a residential setting, careful atten- age required.
Multiple output ambiguity the other loads to absorb the additional current. The tradeoff is that now either the
Now lets discuss outputs in particular and current and possibly drive them to thermal PFC is less perfect or sometimes as much as
the possible ambiguity when a driver offers overload and early life failure. Even under a 50% ripple at twice the line frequency is
multiple outputs. The terms outputs and normal operation, without tightly matched introduced into the output.
channels are often used interchangeably, LED loads there will be very poor balance Startup time. A compromise between
but professionals need to be aware that of current among the outputs. cost and efficiency is introduced with
theres a difference between multiple out- By contrast, a driver with independent startup time. A short startup time can be
puts and multiple independent outputs. The outputs (a true multi-output driver) will achieved by using high power to charge up
difference can have a significant impact on regulate each channel independently of the all the capacitors quickly. However, this
the luminaires reliability. other outputs. This architecture allows each same high power will still be there after-
The easiest way of connecting a single channel to have its own current regulation wards and will decrease the efficiency
driver to multiple outputs is to simply bring or fault protection and helps answer the of the lighting system. Components can
multiple wires out of the driver to handle question of what happens on the remaining be introduced to turn the excess power
the current load. Inside the driver, the outputs when one output (or light engine) off, but the tradeoff is additional system
wires are all paralleled and provide mul- fails? Instead of regulating to a total out- cost. Its worth considering whether the
tiple paths for current to flow. While very put current of 1A, for example, each of four application requires fast startup at all
simple, this creates some significant disad- theoretical outputs are regulated to 250 mA, for example, most HID street lights take
vantages. In this type of driver, for exam- allowing each output to have its own control a minute or so to start up, so theres no
ple, the faults arent contained and theres and ensuring that the brightness difference need for an LED street light to start in less
poor balance of current through the multi- between each LED load is minimal. than a second because it makes no differ-
ple outputs, resulting in varied brightness To help illustrate this benefit, our own ence to the users of the light and only gets
of each output. In addition, if one LED load ERG Lighting E54W Archilume driver is switched on once a day.
shorts, it can bring down all of the other an example of a driver that goes one step Dimming level and efficiency. Though
outputs; if the LED load opens, it will cause beyond and enables paralleling of those advances are currently being witnessed in
outputs to create different combinations. the area of dimming, in general, to achieve
With its four outputs of 350 mA each, not lower dimming levels the tradeoff will be
only can outputs be run separately, but its lower efficiency.
possible to run two 700-mA outputs by tying Cost and efficiency. Generally, an
the channels together. The E54W can also LED driver can be made more efficient by
be connected in many other combinations. using oversize switching transistors and
Leaving a channel unconnected or having a high-frequency transformers, which adds
channel inadvertently shorted will not cause expense.
a change in performance within the unaf- Universal input voltage and cost. A uni-
fected channels. versal input voltage product contains the
components and capability for both high
Tradeoff considerations input voltage operation and high input cur-
Last, you need to understand common trade- rent operation. You need higher current at
offs in driver design and how that might the low voltage. The tradeoff is that youre
impact the selection process. Cost factors paying for both and you can get better value
may require tradeoffs in features or capa- by purchasing a single-voltage product.
bilities. Following are five potential com- However, fixture OEMs dont often know
promises to consider. what voltage the product will need, so its
Output ripple. Its straightforward to usually worthwhile to pay for the more
make an LED driver that has essentially no expensive universal input voltage feature.
output current ripple by building it with Evaluating and selecting an LED driver for
two power conversion stages; a first stage your project doesnt have to be a daunting
generates a stable power supply and a sec- task. As outlined in the previous overview,
ond stage then generates the output cur- an understanding of such issues as current
rent. A two-stage design has two control and voltage, LED circuit topologies, dim-
chips and two lots of high-frequency trans- ming and flicker considerations, and mul-
formers inside and is more expensive. The tiple/independent outputs will help you ask
cost of a driver can be significantly reduced the right questions of your driver supplier
by using just one power conversion stage and help identify the important features
for both power factor correction (PFC) at essential to optimizing your lighting sys-
the input and for controlling the output tem performance.
Germany
Over Johann Bylek
900 55 65 2 45 3 1 T: +49-89-90480-143
F: +49-89-90480-145
E: johannb@pennwell.com
Registered Countries Exhibitors Conference Presentations Workshops Investor
Attendees Represented Tracks Forum
SANDS EXPO &
CONVENTIONCENTER
LAS VEGAS,
NEVADA USA
95%
said they would
recommend
81%
Strategies in
Light to their
colleagues.
83%
CSA Group
Dialog Semiconductor
said the quantity
ERG LIGHTING and quality of
exhibitor traffc met
GAMMA SCIENTIFIC or exceeded their
expectations.
96%
GL Optic
HENKEL CORP
Hitachi Chemical Co. America, Ltd.
said that exhibitor
quality and variety 2014
FACTS &
met or exceeded
INSTRUMENT SYSTEMS GMBH their expectations.
INTEMATIX CORPORATION
FIGURES
LABSPHERE INC
LAIRD
LUXUL Technology, Inc.
90%
said contact for
future business
LYNK LABS opportunities met
OSRAM Opto Semiconductors Inc 95%
indicated that attending
or exceeded their
expectations.
PolyOne Corporation Strategies in Light was
ProMEMS Technologies Corp. important for their job
and for establishing
Seoul Semiconductor contacts in the industry.
STELLARNET INC
50
Styron
UL 97%
said that the
Countries
PLUS LOTS MORE! speakers
Represented
and technical
information met
their expectations.
OWNED AND PRODUCED BY: PRESENTED BY: Strategies Unlimited SUPPORTED BY:
WWW.STRATEGIESINLIGHT.COM
technology | LED ARCHITECTURE
G
allium nitride (GaN) LEDs based on
sapphire and silicon-carbide sub-
strates have advanced over the last 20
years but generally still fail to meet the light
quality aspects we associate with natural
lighting (daylight and incandescence).
The shortcoming is partly due the
LED industrys focus on increasing
luminosity at the expense of aspects
such as color and whiteness render-
ing, beam pattern, and total light output. A
different approach would be to develop high-
efficiency LEDs and leverage the performance
to provide the quality aspects of natural light- deep reds but also, crucially, the tones of
ing. Lets discuss ways to characterize light human skin. Most LED products aim
quality and how it can be delivered by LEDs moderately for Ra in the range of 80 and
built on homogeneous substrates. R9 above 0. This target is based on the
The latest GaN-on-GaN LEDs will afford often-held belief that such values are suffi-
the headroom from a performance perspec- cient. On the other hand, higher-end options Soraa's LED-based AR111 retrofit lamp.
tive to allow a focus on better light. The are also available with values as high as Ra =
third-generation devices exhibit peak wall- 95 and R9 = 95. Such higher color rendering daylight, as well as in halogen and incandes-
plug efficiency of 80% (at 85C), and 65% at requires photons at the ends of the spectrum cent lamps, and convert the energy to blue
150 A/cm 2, a current density five (or more) (violet and deep red) and therefore comes at light. The OBA essentially causes a color shift
times higher than for LEDs based on foreign cost of efficiency. The superior efficiency of that is perceived as a bright and clean white.
substrates. The practical benefits of this GaN-on-GaN technology will be crucial in Many white objects including fabrics, paper,
recent performance leap are twofold. First, supporting high CRI, as the efficiency head- plastics, and others contain these whiteness-
it enables a compelling LED-based solution room more than makes up for the penalties enhancing OBAs.
in systems running at high temperature inherent at the high QoL levels. The OBA trick doesnt play well with many
and high current densities, where conven- LEDs. Conventional LEDs use primarily blue
tional LED technology has struggled. And Optical brightening agents emission and do not deliver short-wavelength
the headroom provided by increased effi- An equally important and often disregarded radiation. They are thus unable to excite
ciency can be spent on light quality. measure of light quality is whiteness ren- OBAs, making white objects appear dull
Indeed, Quality of Light (QoL) must be dering. While rendering of the color white and yellowish. A solution is the use of high-
considered as an essential property of light may seem trivial, this is not the case due to efficiency violet pump LEDs that correctly
sources. QoL has many aspects, but perhaps the decades-old and near-ubiquitous use of excite OBAs and render whites accurately.
the best known is color fidelity, measured by optical brightening agents (OBAs) in man- The amount of violet light can be precisely
the color rendering index (CRI) Ra and the ufactured white products. OBAs absorb tuned to emulate the whiteness rendering of
special index R9. The latter is important for short-wavelength light present in natural natural light sources.
Fig. 1 depicts the color science behind the
AURELIEN DAVID is senior principal scientist, FRANK SHUM is vice president of LED lamp use of OBAs. The material in question converts
products, and MIKE KRAMES is CTO at Soraa, Inc. the short-wavelength energy as shown in the
0.4
0.2 LED #2
0.1 Halogen
1 SDCM
0.0 0.515
400 500 600 700 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.243 0.248 0.253
(nm) u' u'
FIG. 1. Optical brightening agents (OBA) create additional blue energy in reflected light. A halogen lamp, and LED #2 based on a
violet emitter, result in white paper with OBA appearing bright white. Conventional LEDs based on a blue emitter such as LED #1
result in the paper appearing cream colored.
graph on the left. (For background informa- in the case of the Cree and Nichia LEDs. We both for colors and whites.
tion on color science see the multipart series see that for similar input power and efficacy The crucial importance of QoL for the broad
that concluded in LEDs Magazine last year levels, the QoL for the violet-primary GaN- adoption of energy-saving lighting technology
http://bit.ly/MqbtWY.) The figure compares on-GaN LED is much higher. The compari- is clearly exemplified by the inability of com-
how the human visual system would perceive son shows that the raw performance of the pact fluorescent lamps (with their mediocre
the color of commercial white paper illumi- GaN-on-GaN LED can overcome the inher- QoL) to win over end users/customers. Hence,
nated by different light sources with identi- ent efficiency penalties of using a primary it is perhaps surprising that the QoL topic has
cal 3000K CCTs. The example compares a hal- violet emitter resulting in Stokes loss and the not been a subject of focus from more LED
ogen source, a conventional LED (#1) with no use of deep red phosphor that radiates some manufacturers. The good news is that the dis-
OBA excitation, and a high-QoL LED (#2) with energy outside the human visual sensitivity ruptive performance leap offered by native
OBA excitation. The violet energy in LED #2 range. The GaN-on-GaN LED delivers the QoL GaN substrates finally enables high-perfor-
is tuned to match the halogen lamp and the aspects we associate with natural lighting. mance products with uncompromising QoL.
pair result in color uniformity within a 1-step Does such superior color and whiteness ren-
MacAdam ellipse (also called SDCM or stan- dering truly matter to users? To assess this, LED surface area
dard deviation of color matching). LED #1, Professor Kevin Houser at Penn State Univer- Another aspect of high lumen density enabled
meanwhile, results in a 7-step color error sity recently organized a study comparing the by GaN-on-GaN is its ability to deliver small
meaning that the paper appears cream col- perceptual response to two LED MR16 lamps. LED source sizes while maintaining high light
ored rather than bright white. The study included a conventional LED lamp output or brightness along with high QoL. This
(Ra = 84, R9 = 24), and a high-QoL LED lamp aspect of a light source is critical when narrow
LED comparison (Ra = 97, R9 = 88). Participants were presented beams of light are required. Its generally eas-
In fact, not all high-CRI LEDs perform sim- with two side-by-side booths displaying a retail ier to control the beam from smaller sources.
ilarly when you consider all aspects of QoL. environment. They were asked to make visual Lets consider the source size issue rel-
Table 1 compares GaN-on-GaN, -sapphire, comparisons and indicate their preference for ative to a replacement lamp that is diffi-
and -silicon-carbide LEDs side-by-side for various colors. The results, summarized in Fig. cult to achieve with LEDs. The AR111 is a
similar 800-lm flux levels. The data came 2, show that users easily perceived a difference professional lamp that cannot compromise
directly from the manufacturer datasheets and strongly preferred the high-QoL option on light quality and requires very narrow
TABLE 1. LED technology performance comparison for high-color-rendering LED sources with typical
800-lm output at a 3000K CCT and 85C.
LED technology Manuf. Part no. Forward Forward Input Lum. Primary CRI R9 OBA
current (mA) voltage (V) power efficacy emission whiteness
(W) (lm/W)
GaN-on-GaN Soraa N/A* 360 28 10 80 Violet 95 95 Yes
GaN-on- Nichia NSCLL036A 275 36 10 80 Blue 93 65** No
sapphire
GaN-on-SiC Cree MTG-2 310 36 11 72 Blue 90 *** No
*6-mm LES lightchip for Soraa Vivid MR16 lamp
**Not listed; estimate from datasheet spectrum
***No information
SimpleTube
emitting surface (LES), the actual area of sapphire LED is assumed to be the same as wafers. Future 8-in. GaN-substrate technol-
the emitters in the array is far smaller in the GaN on silicon carbide, while a 10% effi- ogy, which will be driven by both the LED
GaN-on-GaN case. Both the Cree MT-G2 pic- ciency penalty is included for GaN on sili- and power electronics markets, will deliver
tured on the right and the Soraa array used con, due to the inherently higher defect den- more than 10 million lm/wafer five times
in the companys MR16 lamps have a 6-mm sity for that approach. GaN-on-sapphire and more than 8-in. silicon.
LES. But the area of the actual emitters, rep- -silicon-carbide technologies offer about 1.2 GaN-on-GaN technology was introduced
resentative of the wafer area required to pro- million lm/wafer for 6-in. substrates. GaN- in 2012 to deliver the world's first single-
duce the requisite lumen level, is almost five on-silicon technology offers the promise of beam 50W-equivalent LED MR16. Within
times greater in the Cree LED. 1.9 million lm/wafer for an 8-in. substrate, two years, it has advanced to offer the same
The projections in Fig. 3 are based on total although the technology has not been com- efficiency levels as traditional GaN-based
wafer area of 12 mm2 to produce 800 lm for mercialized to this level yet. In contrast, LEDs, while enabling much higher light
GaN-on-silicon-carbide LEDs, and take into 4-in. GaN substrates that are available today quality. GaN on GaN also offers several times
account the higher lumen density for GaN- deliver 2.7 million lm/wafer, already more higher power density and a considerable lm/
on-GaN LEDs. Lumen density for a GaN-on- than the potential for 8-in. GaN-on-silicon wafer advantage.
R
eplacing traditional incandescent the higher SSL system-level effi- A (Maximum value)
and fluorescent lights with more cacy but also a better lighting
efficient, and longer-lasting LED- environment.
based solid-state lighting (SSL) is an undeni- Like the legacy lighting tech- Area 1
able trend in the lighting industry. However, nologies, however, most LED
since SSL fixtures are directly connected to lights are directly connected
the AC line, like with legacy lighting, there to the AC mains that oper- Area 2 Average
is a risk that 100-Hz or 120-Hz flicker could ates at 50 or 60 Hz in differ- light
occur as a result of driving current ripple at ent global regions. Even after output
the supplys output. Flicker can make peo- rectification to frequencies of B (Minimum value)
ple uncomfortable, causing headaches and 100 or 120 Hz, any line-asso-
other maladies even though the human ciated flicker may be detect- One cycle
eye may not detect the flicker. Careful LED able by the human eye due to Source: IESNA Lighting Handbook, 10th Edition
driver design can minimize flicker and help the relatively low frequencies
ensure that SSL delivers on its energy-effi- involved. Indeed, the rectified FIG. 1. The IES defines flicker index.
ciency promise through broad deployment. line may lead to strobe flicker,
Indeed, LED and luminaire manufactur- which can cause the previously mentioned and performance. Different levels of flicker
ers are keen to solve the flicker problem, and distress in humans. are acceptable in different applications. A
they have turned largely to the driver man- In particular, LED driver designs that system design that is unacceptable in indoor
ufacturers for a solution because ultimately rely on a single-stage architecture to han- applications due to flicker may perform fine
the driver determines the extent of flicker. dle both power factor correction (PFC) and in an outdoor street or area lighting role.
This article will explain the root cause and output drive current are especially suscep-
characterization of flicker, describe how tible to flicker. Among other causes, flicker The effect of flicker
it occurs in LED lighting, and explain how is affected by the LED ripple current. But Now lets examine flicker. According to the
engineers can trade off different driver there are numerous methods to eliminate paper A review of the literature on light
topologies in an effort to find the right cost/ the problem including a ripple suppressor flicker: Ergonomics, biological attributes,
benefit combination. We will describe a rip- circuit. SSL product developers need to eval- potential health effects, and methods that
ple suppressor circuit that is a cost-effective uate the approaches and choose a driver that was published by the Institute of Electrical
and flexible way of implementing flicker-free meets the application requirements in cost and Electronic Engineers (IEEE) in 2010,
LED lighting.
Rectifer Passive PFC Isolated DC /DC
Market expectations
It is a well-acknowledged trend that LED Secondary
Switches rectifcation
lighting will replace legacy sources includ-
L
ing incandescent bulbs and fluorescent
bulbs and tubes in the next few years. Since N
LED is a new-generation light source with
Fly-back
electronic roots, the market expects not only Opto Regulation
controller
light flicker frequency in the 370-Hz range TABLE 1. Summary of percent flicker and flicker index for light sources.
is highly perceptible by human beings and Max. Min. Avg. Flicker (%) Flicker
this could make them very uncomfort- index
able (http://bit.ly/1iL2vjq and http://bit.ly/ Incandescent 12.180 10.745 11.460 6.2594 0.0194
NAtjXq). Even repetitive flashing lights and
100W metal halide 9.1472 3.2066 6.5147 48.088 0.1398
static repetitive geometric patterns may
induce seizures in these individuals, and the T12 magnetic 9.6281 4.6256 7.1565 35.096 0.0897
occurrence rate is around 0.025%. This type T5HO elec. 10.52 9.960 10.20 2.734 0.0036
of flicker can be easily solved by the driver, LED at DC 43.4 41.0 42.2 2.84 0.0037
and normally we regard the driver as unsta- LED with flicker 15.996 0.0555 6.3026 99.309 0.4498
ble if that kind of frequency can be seen in
the output current ripple waveform. TABLE 2. Comparison of different driver architectures.
Now, however, people are beginning Design Cost Efficiency AC input range Ripple current
to pay more attention to long-term expo- complexity
sure under higher-frequency flicker in the Passive PFC + Low Low High Narrow Medium
70160-Hz range. Such flicker can cause DCDC
malaise, headaches, and visual impairment.
Active PFC Low Low Medium Wide Large
Some researchers even claim the retina can
sense flicker up to 200 Hz, but tests have Active PFC + DCDC High High 23% lower Wide Small
shown that above 160 Hz the health effects Active PFC + Medium Medium 23% lower Wide Small
of flicker are negligible. Because of the pre- Ripple suppressor
viously mentioned rectified line frequencies
of 100 and 120 Hz, we will focus on mitigat- times referred to as the modulation index. index by dividing Area 1 by the sum of Area
ing flicker in that range here. And in actual- Referring to Fig. 1, you calculate percent 1 and Area 2.
ity the human health impact of 100- or 120- flicker based on the maximum (A) and min- As noted previously, in addition to the
Hz flicker is a function of not only frequency imum (B) light output levels. You divide the frequency, the flicker index has a signifi-
but also physical and physiological factors. sum of A and B by the difference of the two cant effect on how light makes people feel.
to obtain a percentage. Higher flicker index means more sensitiv-
Defining flicker Flicker index is defined in the IESNA ity to the human eye and a poorer com-
We first need to understand how flicker handbook as a reliable relative measure fort level. Table 1 shows the typical flicker
is characterized. The Illuminating of the cyclic variation in output of various index of different light engines according to
Engineering Society of North America sources at a given power frequency. It takes the paper The evaluation of flicker in LED
(IESNA) released the definition of percent into account the waveform of the light out- luminaires written by Michael Grather,
flicker and flicker index in the ninth edi- put as well as its amplitude. The flicker president of Luminaire Testing Labora-
tion of The IESNA Lighting Handbook. Fig. 1 index assumes values from 0 to 1.0, with 0 tory, and posted on the Council for Optical
shows how the metrics are defined. for steady light output. Higher values indi- Radiation Measurements (CORM) website
Percent flicker is a relative measure of the cate an increased possibility of noticeable (http://bit.ly/1jhzSsB).
cyclic variation in output of a light source lamp flicker, as well as stroboscopic effect.
(i.e., percent modulation). This is also some- Referring again to Fig. 1, you calculate the SSL light source output
Having defined flicker, lets consider how an
LED light source operates. LED light out-
Rectifer Isolated AC /DC put is almost linear with the drive current.
Peruse any high-power LED data sheet and
Secondary you can see the linearity in graphs that plot
Switches rectifcation forward current relative to luminous flux.
L
Such a plot makes it quite obvious that the
drive current is a critical source of LED light
N
flicker, and constant current supply is the
primary job of the LED driver.
Fly-back When we discuss 100120-Hz flicker,
controller Opto Regulation
most often we are focused on indoor light-
ing applications. There are quite a few LED
Isolation driver schemes for indoor lighting that can
provide a constant current. For example,
FIG. 3. Single-stage active PFC driver architecture. simple current-limiting resistors, linear
Rectifer Active PFC Non-isolated lower the large ripple that is common in sin-
DC /DC gle-stage drivers.
Secondary Passive PFC plus switching DC/DC. Fig.
Switches rectifcation 2 depicts a two-stage design that includes
L
a passive PFC stage along with a switching
N + DC/DC converter second stage. This struc-
Fly-back
ture is widely used in low-cost offline adapt-
Opto Regulation ers and chargers. The PF design is often
controller
referred to as valley fill as capacitors keep
Isolation the output from falling to low levels. Thanks
to the valley fill circuitry and the bulk capac-
FIG. 4. Active PFC stage plus a DC/DC-converter stage in an LED driver. itor, the current ripple of this scheme is
small and easy to control. The drawback
semiconductor regulation, and switching have greater than 0.9 PF value. We predict of the passive scheme is that it is not suit-
pulse-width modulation (PWM) regulation that any lamps and luminaires with lower able for higher power over 20W because of
following AC rectification are all possibili- than 0.9 PF will be phased out soon. inherently poor PF electromagnetic com-
ties. But those schemes are outside our scope patibility (EMC) issues at higher power lev-
here because they are not able to provide the Driver topologies els. Such designs are incapable of passing the
power factor (PF) required for indoor com- Given our PF requirement, lets consider IEC EN61000-3-2 (Harmonic current emis-
mercial applications. Typically, commer- some driver topologies that can be used in sion test) class C standard. In addition, the
cial applications require a PF greater than indoor SSL products along with the cost and passive scheme is not suitable to achieve
0.9. More and more countries and standards performance implications of each. The var- wide universal input voltage ranges such as
associations like Energy Star and Design- ious approaches are summarized in Table 100240 VAC.
Lights Consortium (DLC) require lighting to 2. We will also introduce a new scheme to Single-stage active PFC. The single-stage
QUICKLY
DELIVERED
READY
TO SHIP UTILIZED BY
LEADING GLOBAL
LIGHTING
MANUFACTURERS
WORLD AND TESTING
IESNA
CLASS LABORATORIES
SOFTWARE
LM-79
FAST
COMPLIANT
MEASUREMENT
BROAD
ARRAY OF
BENEFITS AND
CUSTOMIZABLE
FEATURES
IVINP IVINN
VOUT
IVINMON
ISMON
SENSE +
FAULT
3000:1 ing SENSE
PWM
imm GND
PW D
M
20A Outputs for LEDs or Current Sources That Are Easy to Parallel
The LT 3763 is a high power synchronous step-down controller delivering up to 20A of output current to drive big LEDs.
It can also be used as a current source for charging supercapacitors or lead acid batteries. Capable of sensing both input and
output current, the LT3763 ensures accurate current limiting and regulation, enabling 1.5% voltage regulation accuracy and
6% current regulation accuracy. The devices input voltage range of 6V to 60V and output from 0V to 55V provide design
flexibility. Its FBIN pin is ideal for applications that require a peak power tracking function such as solar panel chargers.