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APRIL/MAY 2014

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LEDsmagazine.com

SIL 2014
Conference report and
market projections
P. 35 and P. 47

Failure modes
Reliable SSL
design P. 61
TECHNOLOGY AND APPLICATIONS OF LIGHT EMITTING DIODES
Drivers
Specification and
design P. 71 and P. 85

Tough stylish
headlamps
LEDs pervade
mainstream vehicles,
deliver better beam P. 9
LED BRIGHTNESS THATS

TOO GOOD
TO BE TRUE
Introducing the Acrich MJT 4040
High-Voltage LED
Using our patented Multi-Junction
Technology, the MJT 4040 offers
increased brightness and light density
perfectly suited for your next
outdoor LED application.

www.seoulsemicon.com
Visit us at LIGHTFAIR Booth #5830
ISSUE 69

2014
April/May Cover Story
New LED headlamps designed to deliver
63% energy savings and improved optical
performance for Ford light-duty trucks go
through heavy-duty testing before they
are deemed up to the task. (See p. 9;
courtesy of Ford Motor Company)

features
31 DESIGNERS CORNER NEW!
Land of context confusion Derry Berrigan

35 MARKETS
Research projects five years of growth for
columns/departments
packaged LEDs and SSL Maury Wright
4 COMMENTARY Maury Wright

47 CONFERENCES
SIL program spans LED technology to the breadth
Is saving energy through SSL
an empty promise?

of emerging SSL applications Maury Wright


9 NEWS +ANALYSIS

55 CONTROLS
Smart solid-state lighting depends on advanced
Light duty trucks get tough
LED headlamps
Packaged LEDs: Samsung, Philips
controls Pekka Hakkarainen, Lutron Electronics
Lumileds, Seoul Semiconductor, Cree

61 ANALYSIS
Four ways to die: Overcoming common challenges
Business & IP: Lutron and
Crestron, Revolution Lighting,
Lighting Science Group
in SSL design Nat Cannon, Cree, Inc.
LED Modules: Cree, Xicato, Bridgelux

67 STANDARDS
IES updates LED Lumen Maintenance documents
Networks & Control: Philips and
Ericsson, Daintree and LG Electronics
Outdoor Lighting: Transport
Jianzhong Jiao, Osram Opto Semiconductors for London, Cree and Ewo

71 SPECIFICATION
Simplifying the sophisticated: LED driver selection 25 FUNDING + PROGRAMS
EEPCA and LightingEurope announce
made easy Scott Barney, ERG Lighting
performance mark for LED lighting

79 TECHNOLOGY
LED advancements drive quality of light gains
LightingEuropes SSL-erate initiative
debuts lighting education resource
UL launches enhanced Type TL
Aurelien David, Frank Shum, and Mike Krames, Soraa LED driver certification program

85 DEVELOPER FORUM
Proper driver design eliminates LED light
Zhaga Consortium appoints new
Secretary General, expands
scope to electrical
strobe flicker Zhaoqi Mao, Lane Ge, and Gary Hua,
Inventronics (Hangzhou) Co., Ltd.
LEDsmagazine.com APRIL/MAY 2014 3
commentary

Is saving energy through


SENIOR VICE PRESIDENT Christine Shaw
& PUBLISHING DIRECTOR cshaw@pennwell.com
EDITOR Maury Wright

SSL an empty promise?


mauryw@pennwell.com
ASSOCIATE EDITOR Carrie Meadows
carriem@pennwell.com
CONTRIBUTING EDITOR Caroline Hayes
caroline.hayes@ruivamedia.com
MARKETING MANAGER Kimberly Ayer

W
ART DIRECTOR Kelli Mylchreest
PRODUCTION DIRECTOR Mari Rodriguez
SENIOR ILLUSTRATOR Christopher Hipp
e write about LED-based lighting increase in residential light usage in house- AUDIENCE DEVELOPMENT Debbie Bouley
constantly, and a recurring theme is holds that had replaced incandescent lamps
the energy savings that can be had in appli- with LED lamps. He said other research indi-
cations from residential to institutional to cates that up to 50% of US households will
commercial through the broader deploy- simply leave lighting turned on once they
EDITORIAL OFFICES PennWell Corporation,
ment of solid-state lighting (SSL). But there have adopted SSL. LEDs Magazine
may be a gremlin lurking in that optimis- In addition with the long lifetime of LED- 98 Spit Brook Road, LL-1
Nashua, NH 03062-5737
tic outlook, according to Norman Bardsley based lighting, manufacturers will seek Tel: +1 603 891-0123
Fax: +1 603 891-0574
of Bardsley Consulting. History would indi- more avenues to market for new lighting www.ledsmagazine.com
cate that we may just use more light as the products because the replacement cycle
SALES OFFICES
energy required to power lighting is reduced cant support lighting businesses. Bard- SALES MANAGER Kelly Barker
in terms of kWh. sley said we will see vigorous sales tech- (US EAST COAST) kellybarker@Pennwell.com
Tel. +1 603 891 9186
Bardsley presented The global challenge niques that encourage the use of new light- SALES MANAGER Allison OConnor
More and better light from less energy ing products. (US WEST COAST) allison@jagmediasales.com
Tel. +1 480 991 9109
at the 15th-anniversary Strategies in Light Hopefully, society can break the 300- SALES MANAGER Virginia Willis
conference held in February. Bardsley is very year trend and get on a path to lower energy (EUROPE) virginiaw@pennwell.com
much an SSL proponent, but also tends to usage. In a keynote speech at Lightfair Inter- Tel. +44 (0)7534 294 950
SALES MANAGER Masaki Mori
have a critical eye on subtleties in all of his national 2010, Jim Brodrick of the DOE said, (JAPAN) mori-masaki@ex-press.jp
work. Among others, his clients include the This is one of the few technologies that Ive Tel: +81 3 3219 3641
SALES MANAGER Mark Mak
US Department of Energy (DOE). seen for 20 years at the department that can (CHINA & HONG KONG) markm@actintl.com.hk
Bardsley said 300 years of data tells us actually turn the consumption curve down. Tel: +852 2838 6298
that nations spend a fixed percentage of the And there is some positive data in certain SALES MANAGER Monica Liu
(TAIWAN) monica@arco.com.tw
gross domestic product (GDP) value on light regions. Bardsley said the UK has witnessed Tel: +886 2 2396 5128 ext: 270
over history. He suggested that the number a 30% reduction in energy use for residential SALES MANAGER Young Baek
(KOREA) ymedia@chol.com
might be in the 1% range. And taking in the lighting starting with the uptake of compact Tel: +82 2 2273 4818
total cost of lighting sources, systems, fluorescent lighting in 2005 and now again SALES MANAGER Dan Aronovic
(ISRAEL) aronovic@actcom.co.il
and energy costs Bardsley said we could being impacted by SSL. Tel: +39 972 9899 5813
be in for a $600 billion annual productivity Adaptive controls could help cure the
CORPORATE OFFICERS
hit if we dont change the historical pattern. casual overuse of lighting. In some cases, CHAIRMAN Frank T. Lauinger
There are many reasons that people however, we have to consider increased light- PRESIDENT AND CEO Robert F. Biolchini
CHIEF FINANCIAL OFFICER Mark C. Wilmoth
may increase their use of lighting. Tech- ing good utilization. If more-efficient LEDs
TECHNOLOGY GROUP
nologies such as human-centric lighting, can help feed the world through better plant
SENIOR VICE PRESIDENT Christine A. Shaw
for instance, might lead to additional SSL production or enrich our lives with tunable & PUBLISHING DIRECTOR
products installed in homes and offices. lighting, then I would call that proper utili- SUBSCRIPTIONS: For subscription inquiries:
Tel: +1 847 763-9540;
Other areas of potential increase include zation. But we all must do our part to avoid Fax: +1 847 763-9607;
use in food production, more outdoor light- overlighting spaces indoors and out. e-mail: LED@halldata.com;
ledsmagazine.com/subscribe
ing for safety and security, and of course the Bardsley closed by saying, The people We make portions of our subscriber list available to carefully screened
global population increase heavily centered that think we are going to save energy are companies that offer products and services that may be important for
your work. If you do not want to receive those offers and/or information
in urban areas. probably going to be disappointed. via direct mail, please let us know by contacting us at List Services
LEDs, 98 Spit Brook Road LL-1, Nashua, NH 03062.
Bardsleys talk leads to the idea that we
Copyright 2014 PennWell Corp (ISSN 2156-633X). All rights
really need to educate the global population reserved. Contents of this publication may not be reproduced in any
base on the best use of light as a resource. He Maury Wright, EDITOR form without prior written consent of Publishers.

cited a Fraunhofer study that revealed a 47% mauryw@pennwell.com

4 APRIL/MAY 2014 LEDsmagazine.com


Thomas Research Products
SSL Solutions Faster Than The Speed Of Light

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Designed to be standard, these boards are easy to seamlessly drop
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product line gives you options for a variety of Simplicity and complete solutions.
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2014
FEATURED events
| online DOE SSL Manufacturing Workshop
May 78, 2014
San Diego, CA

Editorial Digests LED Lighting Institute


May 1315, 2014
Robust SSL requires systematic Troy, NY

thermal approach DisplayWeek


June 16, 2014
http://bit.ly/QLGabI San Diego, CA

Lightfair International 2014


LED modules advance SSL June 35, 2014
developments and light quality Las Vegas, NV

http://bit.ly/1k9nm2e SEMICON West 2014


July 810, 2014
San Francisco, CA
Webcast The LED Show
September 1618, 2014
SSL 2014: LED technology Los Angeles, CA
advancements accelerate the
Boston Lights Exposition
lighting revolution September 18, 2014
http://bit.ly/1ptNplg Boston, MA

MORE: www.ledsmagazine.com/events

White Paper
Correction
How to Better Manage the In the March 2014 issue of LEDs
Complexity of LED Binning Magazine, Fig. 2 on p. 53 should have
been identified as A typical LED-based
http://bit.ly/1hovtRh recessed downlight from MaxLite. Visit
http://ow.ly/vibox for the full article.

ADVERTISERS index
A.A.G Stucchi S.R.L U.S ..............................69 Heatron ......................................................51 Plessey Semiconductors, Ltd. .....................24
Aamsco Lighting .........................................28 Helio Optoelectronics Corp. .........................76 Proto Labs, Inc. ...........................................29
American Bright Optoelectronics .................81 Henkel ........................................................23 Radiant Zemax LLC .....................................21
Bayer Material Science, LLC ........................26 Indium Corporation .....................................15 Sapa Industrial ...........................................39
Chroma Systems Solutions .........................19 Instrument Systems GmbH .........................11 Seoul Semiconductor Co., Ltd. ......................2
Citizen Electronics Co., Ltd. .........................13 Inventronics (Hangzhou), Inc........................60 Shanxi Guangyu LED Lighting Co. Ltd. .........49
Cooledge Lighting .......................................17 Iota Engineering ..........................................53 Shenzhen OKT Lighting Co., Ltd...................22
Cree Inc. ...................................................CV4 KMW.............................................................8 Shenzhen Refond
E-Lite Semidonductor Inc. ...........................41 Ledlink Optics Inc........................................33 Optoelectronics Co., Ltd. ..........................66
Edison Opto Corporation .............................46 Lextar Electronics Corp. ..............................34 Shin-Etsu Silicones of America Inc...............58
Elemental LED ............................................43 LIGHTFAIR International...............................70 Shrewdd Marketing .....................................87
Ellsworth Adhesives ....................................63 Linear Technology .....................................CV3 Signcomplex Limited ...................................73
Epistar ..........................................................1 Lumens Co., Ltd.................................... 44-45 TE Connectivity ...........................................32
Eptronics ....................................................82 Luminus Devices.........................................18 The Korean Consulate General ....................12
ERG ............................................................68 Maruwa Co., Ltd. .........................................14 Thomas Research Products ..........................5
Everlast Lighting..........................................52 Matrix Lighting Limited, Hong Kong ...........CV2 Underwriters Laboratories .....................30, 87
Future Lighting Solutions......................... 7, 65 MBN GmbH.................................................83 USHIO America ...........................................82
G-S Plastic Optics .......................................69 Mean Well USA Inc ......................................37 Verbatim Americas LLC ...............................27
Gooch & Housego PLC ................................75 Nichifu America Inc. ....................................63 Verde Designs.............................................57
Hangzhou Everfine Orb Optronix................................................20 Zhejiang Baikang Technological Co., Ltd. .....59
Photo-E-Info Co., Ltd. ................................54 Otsuka Electronics Co., Ltd. ........................16 Zhejiang LEDCOM Electronics Co., Ltd .........40

6 APRIL/MAY 2014 LEDsmagazine.com


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+
news views
AUTOMOTIVE LIGHTING

Light duty trucks get


tough LED headlamps
Ford has announced that the light-duty used halogen and high-intensity
F-150 truck line will now have LED head- discharge (HID) headlamps could
lamps that are designed to last longer require replacement at 40,000-
than headlamps based on legacy sources mile intervals, especially in harsh
while also delivering superior reliability. workplace environments. The
Osram and automotive OEM Flex-N-Gate company expects the LED head-
worked with Ford developing the head- lamp unit to last five times longer.
lamp unit that the three companies Stand on it, said Ford light-
assert will deliver superior lighting on ing specialist John Teodecki
the road while using less energy. as indeed he did on top of the
LED headlamps have become com- 11-pound F-150 headlamp unit. This the LED-based design will outperform
monplace on luxury autos, but the tech- lens just wont break. We fire stones at it, traditional headlamps optically. Fords
nology is just entering the mainstream expose it to extreme sun, soak it in salt- engineers took advantage of the small
market; Ford is the first to make LED water, shoot rocks, rock salt, and ice size of LED sources to create a unique
lighting a factory-supplied feature on a this thing is very tough to crack. design that relies on 16 precision sur-
truck. The company said the previously- Perhaps more significantly, Ford says faces and 80 facets on the page 10

PACKAGED LEDS

Samsung introduces flip-chip mid- and high-power LEDs, SSL module


Delivering on a new LED architecture first By utilizing an advanced flip-chip chip-on-board (COB) LED space, although
disclosed at the February Strategies in Light technology, Samsung has made signifi- applying the flip-chip LEDs with phosphor
(SIL) conference, Samsung has announced cant improvements to its LED packages on each individual LED to a circuit board is
the LM131A mid-power and LH141A high- and modules, said Oh. Our new Sam- quite a different approach. Samsung says
power LED families based on a flip-chip sung flip-chip and FCOM solutions also that the FCOM concept will give it more
device architecture. The company also strengthen our overall lineup of LED com- flexibility in delivering configurations in
announced a new flip chip on module ponent solutions, further enhancing our terms of lumen package and driver current
(FCOM) product (pictured) that utilizes the market competitiveness. required for specific applications.
new LEDs and is designed for use in down- The modules are meant to compete in the In the larger modules sector, Samsung
light applications. Meanwhile, the company also announced the lens-attached mod-
also recently announced a large solid-state ules (LAMs) that are essentially larger-
lighting (SSL) module family designed for format circuit boards with both LEDs
planar lighting applications. and optics installed on the board.
Bangwon Oh, senior vice president of The company offers the LAMs in
the LED strategic marketing team at both linear and rectangular form
Samsung Electronics, had revealed factors. Samsung said that design
Samsungs plans during a keynote with the optics allows better light
speech at SIL. The flip-chip con- distribution and therefore fewer fix-
cept isnt new in general, but tures to light an area. The modules
mid-power LEDs are not typi- enable slim fixture designs that can be
cally constructed with such recessed or surface mounted.
architectures. MORE: http://bit.ly/1oqPX5O

LEDsmagazine.com APRIL/MAY 2014 9


news+views
Truck from page 9 NETWORKS & CONTROL
lens to spread the light evenly on the roadway.
Teodecki said the headlamps use 63%
less energy than competitive designs based
Philips and Ericsson plan to combine
on legacy sources. The energy savings com- LED lighting and mobile broadband
bined with the expected longevity convinced
Ford to make the switch from the main- Royal Philips has announced
stream vehicle. a partnership with Ericsson
Still, there was a styling angle behind the to combine LED-based street
choice. The headlamp unit features an LED- lights and mobile broadband
lit light guide that surrounds the perimeter access points on the same
of the design, which Ford says will deliver poles. Ultimately, the combina-
signature styling (as seen on our cover). It tion could enable cities to both
looks so cool, said Teodecki. Im telling expand wireless data services
you, this LED light tube is going to be the to residents while gaining rev-
next big thing. Our new F-150 owners will be enue from mobile broadband
longing for dusk every day, just to show off operators. SSL fixtures from
their trucks in dramatic lighting. Philips Lighting would deliver
energy efficiency and improved light qual- that offers a way for people to succeed
PACKAGED LEDS ity relative to legacy fixtures. in the networked society.
Ericsson and Philips announced the The Zero Site platform relies on an
Lumileds adds high-voltage venture at the Mobile World Congress antenna placed on the top of a pole and an
mid-power Luxeon LEDs (MWC) held in Barcelona, Spain earlier underground equipment box that houses
Philips Lumileds has announced the Luxeon this year. Ironically, population growth, the communications equipment and
3535 HV LED family that, as the model suffix much of which is happening in cities, is power supplies. The wireless infrastruc-
implies, operates from higher voltages; 24V both driving a need for better energy effi- ture can draw AC power for the same line
and 48V versions are available. The higher ciency and stressing the capacity of leg- that powers the street light. The imple-
forward voltage simplifies driver design acy mobile broadband equipment. And mentation is scarcely noticeable on the
because the voltage drop from the AC line new smaller-range wireless cells can pole and cities can dictate color options,
power is less than in typical low-voltage allow a system to serve far more users. with mounting available on poles span-
LEDs, and the lesser difference can result in Indeed, Ericsson has a technology that ning 812m.
better efficacy. it calls Zero Site that can be deployed The economics of combining the two
Lumileds is targeting what it terms on light poles. City populations are services are intriguing. The ability to
space-constrained SSL applications includ- increasing at the rate of 7500 people per license pole space to a mobile broad-
ing retrofit lamps, downlights, and wall- hour, but our world is not geographically band operator could help enable the
expanding, said Ericsson president and transition to LED-based lighting in cit-
CEO Hans Vestberg. Meanwhile, our ies with limited budgets for such SSL
ConsumerLab research shows that Inter- projects. Moreover, the combination
net connectivity is one of the top five fac- could expand the concept of lighting-
tors for satisfaction in city life. This Zero as-a-service business models.
Site solution is the kind of innovation MORE: http://bit.ly/1mL3enV

on average less than 20 components, rela- perature. Those conditions yield an output
tive to standard LED drivers that can con- of 120 lm, and the LEDs deliver CRI of 80
tain up to 50 components, said Lumileds across the board.
product manager Michael Howley. As a Lumileds only entered the mid-power
result, the total BOM cost can be reduced LED space targeting general lighting
and the amount of inventory they need to applications last year. The company now
mounted luminaires including sconces. carry to design the driver is minimized. intends to broaden its position in what it
The advantages of a high forward volt- The new mid-power LEDs do trail the lat- considers a fast-growing segment. Indeed,
age are manifested directly in driver com- est high-power LEDs in terms of efficacy. At in an interview last October, CEO Pierre
ponent count, according to Lumileds. The a 4000K CCT, efficacy tops out at 125 lm/W Yves Lesaicherre foreshadowed a broader
advantage of designing in high-voltage for the 24V model when driven at 20 mA mid-power family on the way (http://bit.
LEDs is that they utilize drivers containing and characterized at a 25C junction tem- ly/1qeM1k0).

10 APRIL/MAY 2014 LEDsmagazine.com


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news+views
Some industry players have questioned MJT LEDs inte- of 80. As the model number
the reliability of mid-power devices, espe- grate multiple implies, the LED mea-
cially in applications such as downlights or emitters in one sures 2.5 mm per side.
retrofit lamps where temperatures get quite monolithic chip MORE: http://bit.ly/1ecEooS
high. Since entering the mid-power mar- with the emitters con-
ket, however, Lumileds has insisted that nected in high-voltage con- Cree launches XB-H
it would apply technology gleaned from its figurations in the back-end of LED family, tripling output
high-power LEDs to the lower-cost prod- the manufacturing process with no Cree has announced another LED in its
ucts. The company has yet to reveal details requirement for bond wires. high-power XLamp family that is smaller
of how the new LEDs are packaged or con- The 22V forward voltage of the new LED than most mid-power LEDs yet delivers sig-
structed. But Rahul Bammi, vice president will simplify driver design and enable bet- nificantly more light output and includes
of marketing at Lumileds, said, Lumileds ter system efficiency. The high-voltage primary optics for beam control. The XB-H
intended goal is identical reliability for approach has been used in high-power LEDs LEDs measure 2.45 mm per side yet can
mid-power and high-power LEDS. but is new to the mid-power segment beyond deliver more than 500 lm at 1.5 A and 25C.
Lumileds said that it is providing LM-80 the combination of two or three emitters at Cree is positioning the LED as delivering the
lumen maintenance data for its mid-power levels of 10V and below. same level of output as the 3.45-mm XP-G2
LEDs that would provide backing for long- The new Seoul design includes a package or three times the light output of the XB-D
life claims. Moreover, the company noted architecture more like that used in high- family in the same small footprint.
that the new LEDs are being offered with power LEDs. The included primary optic The XB-H LED family is another step in
a choice of 3- or 5-step MacAdam ellipse provides a broader 130 beam distribution Crees recent push on increasing what it
color bins color uniformity common to than is typical in mid-power LEDs. More- calls optical control factor (OCF). The com-
discrete high-power LEDs. over, it should be useable with total internal pany characterizes OCF as output divided
MORE: http://bit.ly/1hlq7ME reflection (TIR) lenses. The new LED specs by the area of emission and Cree is applying
go well beyond the 0.5W upper limit that has the metric from small discrete LEDs such
Seoul Semi adds high- traditionally defined the mid-power seg- as the XB-H to COB arrays. The point is that
voltage mid-power emitters ment. Seoul said the new LED delivers 95 the smaller the light-emitting surface (LES)
Seoul Semiconductor has integrated high- lm and efficacy of 105 lm/W from a 40-mA area, the better you can control the beam.
power-like features in the Acrich MJT 2525 input current at 25C. That performance Cree component product marketing man-
LED (pictured) with a 22V forward volt- places the LED at the 0.9W level, although ager Paul Scheidt said that high OCF is espe-
age and new package that includes a pri- maximum drive current is 25% higher, tak- cially important in directional applications
mary optic. The new Seoul LED is based ing the device over 1W. where the figure of merit for an SSL product
on what the company refers to as multi- Seoul announced the LEDs across a is often center beam candle power (CBCP)
junction technology (MJT). Essentially, the range of 2600K to 3700K CCTs with a CRI measured in cd.

12 APRIL/MAY 2014 LEDsmagazine.com


news+views
Cree has characterized the XB-H LED pri- and optics. The fact that the XB-H is a follow- ital in order to continue to pursue our infra-
marily at the elevated drive current of 700 on product means that market transforma- structure-related objectives for the next
mA and 85C temperature as those levels tion programs such as Energy Star will rec- several years, as well as our innovative
are more indicative to how the products are ognize products that use the LED after only product and technology development strat-
being used. At those conditions the flux out- 3000 hours of LM-80 testing, allowing quicker egies, said Richard Davis, Lighting Science
put maxes out at 499 lm. The company did time to market for SSL manufacturers. interim chief executive officer.
state maximum efficacy of 175 lm/W at 25C, MORE: http://bit.ly/1dNAE2B MORE: http://bit.ly/1i2sBKZ
providing a comparison with the prior-gen-
eration products. Efficacy will drop slightly BUSINESS & IP Lutron and Crestron
at higher temperature. settle RF patent suit
The new LED uses essentially the same Lighting Science Group enters Lutron Electronics has announced that it
die that Cree uses in the XP-G2 family with into new $53M credit facility settled an RF-centric patent-infringement
enhancements in the package architecture Lighting Science has entered into a new $53 lawsuit against Crestron, with the latter
million credit facility agented by Medley agreeing to license intellectual property
Capital Corp. Proceeds from the transaction (IP) related to wireless communications for
will be used to refinance existing debt and remote control of automated shades and
to fund operations as the company focuses lighting including LED-based products.
increasingly on LED retrofit lamps that deliver Lutron and Crestron did not reveal the
biologically-corrected light. The lamps are part details of their settlement of a lawsuit
of the human-centric lighting trend and deliver that was first filed in August 2009. Lutron
spectral distributions that can either increase claimed that Crestron products infringed
alertness or encourage rest. two patents in the RF communications area
This transaction provides Lighting Sci- and that Crestron also infringed a Lutron
ence with additional and more flexible cap- product design patent.
news+views
Solder and
Crestron will now have a license to use the at the Light+Building (L+B) trade fair that
IP in question. The company will pay roy- recently took place in Frankfurt. In addi- Fluxes for LEDs
alties to Lutron on past and future sales of tion, the company has achieved 300-lm/W
products that use the covered RF technology. efficacy in an LED in the research lab.
Lutron has previously licensed the IP in the
RF patents to a number of other players in LMH2 module
the lighting space including Control4, Coo- Modules continue to be a popular building Solder
per, Leviton, and Vantage Controls. block product. One of the big advantages of Paste
Lutron has a broad portfolio of control-cen- modules for luminaire makers is the ability
tric products that can be used with both SSL to design one luminaire and offer a range of
and legacy lighting. Most recently, the com- lumen packages and features based on the
pany rolled out new wired and wireless con- modular light engine deployed in the product. Flux-Coated
Preforms
trols in February including an LED driver Cree said the new module uses 63% less
based on the companys wired EcoSystem tech- power than the 150W CMH lamp that it is
nology and wireless dimmer control modules intended to replace. It adds to the family in
for use with 010V-based luminaires. terms of the high-end range of output, while
Cree has also expanded the family recently Flux
Revolution Lighting with options such as high CRI and the dim-
acquires Value lighting to-warm effect in the Sunset Dimming ver-
LED Lighting vendor Revolution Lighting sion of the modules.
will pay $35.6M for Value Lighting and Thermal
assume $3.5M in debt. The transaction will Lab efficacy milestone Interface
include a $7.5M cash payment with stock Moving to the packaged LED space, Cree has
accounting for the remainder of the pur- regularly announced R&D efficacy milestones
chase. Revolution said that Value Lighting over the last several years. Generally, the com-
has revenue of $43M in 2013. pany has delivered commercial products two NanoFoil
The acquisition will provide Revolution to three years after the laboratory demonstra-
Lighting with access to the multifamily tion. In February of 2013, the company said
dwelling market such as apartments. Value in a Strategies in Light keynote that it had
Lighting has specialized in the multifam- achieved 276 lm/W (http://bit.ly/1mUmqgl).
ily housing sector, and Revolution said that With the latest announcement of a 303-
market is expected to grow faster than the lm/W demonstration, the company once
long-term average in coming years. again derived the performance in relatively Learn more:
This is an exciting and highly complemen- typical conditions. In other words, the efficacy http://indium.us/F313
tary acquisition that will allow Revolution achievement did not come at an unusually low
Lighting to penetrate new markets, including drive current or high CCT. The mark was set
the fast-growing multifamily residential hous- with a 5150K CCT LED driven at 350 mA.
ing sector, and further accelerate our overall This is truly an impressive accomplish-
growth as a company, said Robert V. LaPenta, ment, said Steven DenBaars, professor and
chairman and CEO of Revolution. Value co-director of the Solid State Lighting and
Lightings existing and new build customers Energy Center at the University of Califor-
are seeking to expand into LED lighting solu- nia, Santa Barbara. Achieving this level
tions and will provide a new and significant
distribution channel for our company.

LED MODULES

Cree launches 8000-lm LED


module, sets lab efficacy mark
Cree has announced a new LED module in
the LMH2 family that can deliver 8000 lm www.indium.com
and replace 150W ceramic metal-halide askus@indium.com
lamps (CMH) in applications such as high- ASIA CHINA EUROPE USA
ceiling areas. Cree demonstrated the mod-
ule along with other LEDs and SSL products 2014 Indium Corporation

LEDsmagazine.com APRIL/MAY 2014 15


news+views
of LED efficacy amplifies the potential for sensors, and networking protocols, we are than one of its prior modular light engines.
the solid-state lighting industry to deliver enabling an Internet of Lights. The ability Clearly, the XTM has very little separation
smaller, lower-cost lighting solutions, and of light sources to communicate with each between the LEDs and the remote phosphor.
even larger-than-expected energy savings. other, a management system, or with people in Yet Xicato said the design includes a metal
MORE: http://bit.ly/1hi7aEA spaces sets the stage for a broad range of appli- cooling ring that ensures the phosphor stays
cations that improve a customers experience. cool and the product delivers on the compa-
Xicato launches connected and The new module includes a constant-cur- nys color uniformity promise.
Zhaga-compatible LED modules rent driver along with the light engine, sen- Xicato will offer the new products in
Xicato has introduced the XIM LED module sors for light and occupancy, and connectiv- its Standard, Artist (95 CRI), and Vibrant
that combines the companys remote phos- ity features. In its press release, Xicato didnt (color measured on
phor technology with sensors and wired specify the network interfaces. At the recent the GAI scale) Series.
and wireless connectivity options that will Strategies in Light conference in Santa The products will be
enable manufacturers to simply add sup- Clara, California, however, de Roos showed offered over the range
port for networking and adaptive controls a block diagram indicating the presence of a of 4005000 lm with
to luminaires. The company also announced DALI (digital addressable lighting interface) CCT ranging from
the XTM module recently that is much thin- wired link and a separate wireless link. 2700K to 4000K. Pro-
ner than the companys prior products and The company has not detailed the XIM duction volumes of the 1300-, 2000-, and
is Zhaga compatible, yet the company states family offerings in terms of lumen packages 3000-lm devices will be available in June.
that the product is still based on remote and performance. Presumably it will match While the company said the module is
phosphor for color consistency. the existing product families over time. Zhaga compatible, it is not claiming compli-
Color uniformity both initially and over the ance at this time. Xicato is not a member of
life of an SSL product has been Xicatos core Zhaga compatibility Zhaga and has not put the product through
value proposition. Because the companys Meanwhile, the announcement of a Xicato certification testing.
modular light engines use remote phosphor Zhaga-compatible module came as a bit of MORE: http://bit.ly/1dNKz8v
technology, the phosphor is separated from a shock. In a module feature article in LEDs
the heat-generating LEDs and therefore the Magazine (http://bit.ly/MS1tGR), company Bridgelux announces
phosphor doesnt deteriorate and shift in color. executive Thor Scordelis said the dimen- LED-based module to speed
sions of the Zhaga Books were not a match outdoor development
Integration story for the remote phosphor design and the per- Bridgelux has announced the Outdoor
Were essentially putting the power of a formance the company wanted to offer with Lighting Module (OLM) LED-based prod-
smartphone into the module, said CEO its modules. uct family meant to accelerate the develop-
Menko de Roos. A smartphone has about a Fast-forward six months and the com- ment cycle for manufacturers working on
dozen different sensors, including ambient pany has announced the 5.6-mm-thick XTM outdoor-lighting products. Bridgelux said
light for the screen. With chip technologies, that looks more like a COB LED in a holder the weather-tight module with integrated

16 APRIL/MAY 2014 LEDsmagazine.com


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optics can reduce SSL devel- supplied the product along with many applications. The Bridgelux design uses
opment time by three to six exclusive partner Chevron Energy the combination of a reflector and diffuser
months and cut $100,000 in Solutions to retrofit projects. lens to control the beam.
R&D expenses. For outdoor lighting, the fact that MORE: http://bit.ly/1hid3BV
Each module integrates the OLM is IP-66 rated against water
two Bridgelux Vero Series and dust ingress takes considerable RETROFITS
COB LEDs with a custom- burden off the development team
designed optic covering each that needs to ensure reliable opera- TerraLUX linear light engines
LED. The company will offer tion in harsh conditions. Brad Bull- replace fluorescents
six versions of the OLM with ington, Bridgeluxs CEO, said, We are in condominiums
flux output ranging from now introducing the industrys most TerraLUX has announced an LED-based
2000 lm to more than 4000 advanced and sophisticated LED sub- lighting project in San Jose, California in
lm and a choice of 4000K or system for outdoor applications. which fluorescent lamps in 200 wall sconces
5000K CCTs. Product devel- The OLM is based on a Vero 10 LED were replaced with linear light engines. The
opers can combine as many that enables system efficacy ranging SSL project resulted in better light distribu-
as three of the OLMs in a sin- from 96124 lm/W. A COB LED is a tion and warmer color temperature while
gle fixture design, enabling compromise in an outdoor-lighting also eliminating discoloration on the walls
the six base models to support design. Without question a carefully- due to the heat generated by the previously-
luminaire designs that can replace 70250W crafted luminaire that uses small LEDs and used PL 13 fluorescent lamps.
HID lighting. TIR lenses can deliver more precise beam The Paseo Villas complex was built in 2000
The OLM is not Bridgeluxs first foray into patterns. That said, we expect more outdoor in downtown San Jose and houses six floors
outdoor modules. Back in early 2012, Bridge- lighting products to use COBs because they of residential condominiums along with some
lux developed a module based on one of its are much simpler to design into luminaires commercial space. Hallways were lit with
LED arrays in a large discrete package and and provide performance that is suitable in sconces that housed the fluorescent lamps.

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There were a number of issues with the was able to fit two of the LED light engines In the Paseo Villas project, the SSL mod-
fluorescent lighting, starting with black into each sconce while keeping power levels ules deliver far more light output than the
streaks on the walls that were created by the equivalent to when the fixtures were oper- fluorescent lamps. The lighting is now very
heat from the lamps. The sconces also lacked ate with a single PL 13 lamp. pleasing, and with a fresh coat of paint on
uniformity in terms of color and bright- The light engines are available in 4-, 6-, and the walls, delivers on functionality and aes-
ness. As lamps were replaced over thetics. The modules are color matched for
the years, new lamps were substan- consistency. Furthermore, the complex is
tially different in color from older projecting 33% energy savings.
ones. Moreover, the hallways were The longevity of the light engines will
dim because the complex installed also deliver considerable maintenance sav-
one lamp in each sconce instead of ings. TerraLUX projects that the engines
two in an attempt to save energy. will operate for more than five years with no
From a decorative perspective, maintenance. The cooler LED engines have
the existing sconce fixtures were also eliminated a potential fire hazard.
perfectly acceptable and indeed a
good match to the aesthetics of the Cooper Lighting supplies
building. So the complex conducted LEDs to Detroit airport
months-long research into options for retro- 8-in. lengths. The complex installed the 4-in. The Wayne County Airport Authority
fitting the existing fixtures. models. The project utilized the 2700K CCT (WCAA) has undertaken a lighting retrofit in
TerraLUX proposed that Paseo Villas ret- version of the product for warm light. That parking garages at the Detroit Metropolitan
rofit the sconces with its LED-based Line light engine delivers 400 lm whereas as the Airport (DTW) with LED lighting projected to
Voltage Linear Engine product family. A coolest option ups the output to 460 lm at reduce energy consumption by 66% and gen-
nearby photo shows the modular prod- 4000K and 5000K. Each module consumes erate $1.2 million annual savings in electric-
uct mounted inside a sconce. The complex 8W and offers efficacy in the 50-lm/W range. ity and maintenance costs. Eaton's Cooper
Lighting supplied 6050 McGraw-Edison Valet
and Ventus luminaires for the project.
While the airport project was certainly
driven by energy savings, the WCAA also
sought to improve the light quality in its park-
ing structures. "Our team invested a signifi-
cant amount of time field testing 12 different
lighting fixtures and visiting local municipal-
ities that completed parking garage lighting
upgrades to take into account their lessons
learned and implement best practices for a
results-driven end product," said Tom Naugh-
ton, CEO of WCAA.
LED lighting has been deployed in parking
garages in general and airport settings in par-
ticular over the past four years. Pittsburgh,
Pennsylvania was among the first to install
SSL in an airport project. There was also a
major project at the Atlanta, Georgia airport.
The project included two different facili-
ties and SSL choices. In the Blue Deck garage,
the WCAA installed 1200 60W Valet lumi-
naires in place of 210W metal-halide fixtures.
The same products were also installed in the
lower levels of the McNamara Terminal Park-
ing Structure, replacing 4800 legacy fixtures.
The WCAA installed the pole-mounted Ven-
tus luminaires on the open upper decks.
The project also includes installation
of Cooper's LumaWatt Outdoor Wireless
Control and Monitoring System that both

20 APRIL/MAY 2014 LEDsmagazine.com


news+views
able to control the LG fixtures and also link
the lighting system to building-management
systems and/or to the evolving smart grid.
LG Electronics has quietly launched the
beginnings of a lighting business in North
America. The company demonstrated some
early products at Lightfair 2013 in a pri-
vate suite. Now it is ready to move forward
with a more public presence. The companys
automates maintenance operations and NETWORKS & CONTROL website includes troffers, downlights, some
adds adaptive control to maximize energy replacement lamps, and a planar lighting
savings. The lighting in the garages operates Daintree and LG Electronics technology. Still, the success LG has enjoyed
24 hours a day, but the control capabilities partner on LED lighting in other electronics segments could portend
can dim the lighting to save energy based on and controls a major player in lighting.
occupancy and daylight sensors. LG Electronics and Daintree Networks have For commercial office environments, LG
The WCAA projects a reduction in elec- announced a partnership intended to spur will offer both a troffer fixture and a retro-
tricity usage of 7,335,000 kWh annually and deployment of wirelessly-connected com- fit kit that can be installed into existing trof-
equates that conservation to the ability to mercial lighting systems that are integrated fer housings that previously hosted fluores-
power 880 US homes each year. "This proj- with building- and energy-management sys- cent tubes. Other companies including Cree
ect is improving the lighting performance tems. The partners have integrated support offer similar kits. In either case, the LG fix-
in our parking facilities, reducing energy for the ZigBee wireless network directly tures will include integral ZigBee support.
consumption, saving on maintenance into the LG drivers that will be used in the LG and Daintree are stressing the integra-
costs, and shrinking our carbon footprint," recessed-troffer SSL fixtures. The Daintree tion story because the companies say con-
said Naughton. ControlScope management platform will be trols have been implemented as add-ons to

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news+views
standard fixture designs until now. Dain- and that the integration story will drive the
tree had announced a partnership with Phil- cost of such capabilities down. Daintree
ips Lighting back in 2012, although Philips projects that customers who buy the wire-
would use a module manufactured by Dain- less-enabled fixtures will save 85% per fix-
tree to add the ZigBee support to lighting ture relative to integrating an add-on wire-
products. Likewise, a project that combined less network into a standard fixture. The
Cree fixtures and Daintree network technol- LG fixtures should also be compatible with
ogy was based on add-on modules. other ZigBee lighting products available on
Daintree and LG are betting that the the market.
future of commercial lighting is networked MORE: http://bit.ly/1dNNGgy

OUTDOOR LIGHTING in which LEDs have struggled to find


success with fixtures mounted at 100 ft
London makes LED or higher. Ewo, however, has installed
streetlight plans its LED-based F32 floodlights in such
The Transport for London (TfL) tran- an application on the apron of the
sit authority has announced plans in Munich Airport (FMG) after first trial-
conjunction with the Mayors office to ing SSL technology at the airport two
upgrade 35,000 streetlights with LED years ago.
luminaires and to install a networked The prior high-pressure sodium
adaptive control system to monitor and (HPS) lights rendered colors poorly, as
control the streetlight inventory. The is common with HPS lights. Low CRI
London streetlight project will sup-
port Mayor Boris Johnsons target goals
of reaching a 60% reduction in carbon
emissions by 2025.
The TfL authority has a total inven-
tory of 52,000 lights on the TfL Road Net-
work (TLRN). The plan is to ultimately
upgrade all of the lighting over ten years,
but the first phase will focus on 35,000
lights that will be replaced by 2016 either isnt an issue in many outdoor applica-
as part of normal TfL maintenance or as tions, but the airport wanted lights that
targeted retrofits that can deliver the could boost safety. Ewo didnt reveal
most savings. The initial phase will cost the actual CRI of the lights, but the Cree
GBP 10.9 million (about $18.1 million) so XT-E LEDs used in the fixtures have a
payback will take a few years. minimum CRI of 70 and are offered at
Savings will be extended in terms of higher CRIs. HPS lights have a typical
maintenance costs and energy efficiency CRI in the range of 25. The higher CRI
by a lighting network with controls and makes it far easier for equipment opera-
what TfL terms a Central Management tors to see workers and other obstacles.
System (CMS). TfL will use the system When Ewo initially tested LED light-
to set light levels to the minimum safe ing on two of the high-mast poles in
levels based on traffic and pedestrian 2012 (http://bit.ly/1eNpi8F), the lights
activity, and to automatically detect delivered 46% energy savings. The air-
required maintenance. TfL said that it port projects a minimum of 50% energy
has already awarded a contract to sup- savings with the new lights. That will
ply the CMS to Harvard Engineering. equate to an annual reduction of
122,000 kWh and a reduction of 70 tons
Cree and Ewo deliver LED high- of carbon emissions. The final installa-
mast lighting at Munich Airport tion used newer Cree LEDs, and deliv-
High-mast outdoor lighting applica- ered better performance.
tions are one area-lighting technology MORE: http://bit.ly/1n7tlkP

22 APRIL/MAY 2014 LEDsmagazine.com


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+ funding
programs
EEPCA and LightingEurope
LightingEuropes
SSL-erate initiative
debuts lighting
education resource
LightingEurope has used Light+Building
to broaden the impact of the market
transformation SSL-erate program,
which has been partially funded by the
European Union (EU), with the launch of
the Lighting For People initiative.
SSL-erate was funded to broaden
announce performance deployment of LED-based lighting and
increase energy savings. The Lighting
mark for LED lighting For People initiative is centered on a
new website intended as an educational
The ENEC+ mark announced at Light+Building will serve to certify resource and a vehicle for collaboration.
LightingEurope, for instance, says
the initial performance of legacy and LED-based lighting products,
the website will include resources on
in a somewhat similar manner to the Lighting Facts program human-centric lighting. At L+B, the new
operated by the Department of Energy in the United States. Lighting For People website launched
and complementary programs within
EEPCA (European Electrical Products proof as it will always remain attuned to SSL-erate were available to attendees
Certification Association) and LightingEurope the developments in product performance. of the fair. LightingEurope conducted a
held a press conference at the mammoth ENEC+ has all the elements necessary to half-day seminar program that covered
Light+Building (L+B) trade fair to announce become largely adopted by manufacturers, a range of topics from a broad overview
the new ENEC+ mark intended to cer- as the ENEC mark has been for the of the European lighting market to a
tify the initial performance of LED- past 20 years. session focused on emerging opportu-
based and legacy lighting. Baggios comments were nities including human-centric light-
The ENEC (European Norms instructive in terms of where the ing. The organization also presented
Electrical Certification) mark two organizations hope to take an overview of all the companies at L+B
has for more than two decades the new mark. Initially, ENEC+ that had human-centric lighting tech-
been the Pan-European stamp of will be applied to the initial per- nologies on display and even published
approval that declares the safety of a formance of luminaires. But the pro- a map to guide a walking tour of those
marked product. Certification Bodies (CBs) gram will evolve to both validate that prod- exhibits.
around the globe test electrical products for ucts carrying the mark in the field perform to Funding for the SSL-erate program
ENEC safety compliance just as CBs test for specifications and ultimately to validate per- in part came from the EU under the
compliance to UL standards in the US. formance over the life of the products. It will Seventh EU Framework Programme
Now EEPCA and LightingEurope will pro- be interesting to see how the ENEC+ program for Research and Technological Devel-
mulgate the ENEC+ mark that is focused on compares or contrasts with the compliance opment. There are 34 members in the
the performance of lighting products includ- testing specified by the DOE in Lighting Facts. consortium behind the SSL-erate pro-
ing solid-state lighting (SSL). The organiza- Initial certification testing of new SSL gram, including leading universities
tions will not define performance require- lighting products will be handled by the CBs and research labs. The consortium
ments but rather hope to ensure that marked that serve Europe for other product testing members represent 13 countries.
products deliver the initial performance such as safety and energy-efficiency require- LightingEurope has been espe-
found in manufacturers specifications. ments. EEPCA and LightingEurope are still cially focused on the opportunity in
The program will be somewhat similar to working on details as to how compliance the human-centric lighting area. Last
the Lighting Facts program operated by the over time is validated for ENEC+ certified fall the organization published some
US Department of Energy (DOE). products and how to implement life testing. research on the topic with its partners,
The launch of ENEC+ demonstrates our The new mark will help ensure that poor- the German Electrical and Electronic
ability to respond to the new market expec- performance issues dont derail the prolifera- Manufacturers Association (ZVEI)
tations, said Valberto Baggio, president of tion of LED-based lighting and the energy effi- and A.T. Kearney.
EEPCA. Its evolution model makes it future- ciency that the technology can page 27

LEDsmagazine.com APRIL/MAY 2014 25


funding programs +
UL launches enhanced Type TL LED
driver certification program
UL has announced an addition to its UL Recognized Component
Program that is meant to simplify the process of modular LED driver
selection for SSL product development teams. The optional Type TL
Program places some minimum requirements on modular LED driv-
ers that would allow a luminaire manufacturer more flexibility in
swapping from one driver to an alternative, assuming both had the
Type TL certification.
The Recognized Component Program is meant to streamline the
UL product safety certification process. When an SSL development
team specifies a product from
ULs component data-
base, certain attributes
of that product rela-
tive to safety are known
through the process that
manufacturers undergo
in submitting a component
into the program. Compo-
nent types include packaged
LEDs, modular LED drivers, light
engines and modules, LED hold-
ers, and other products. For exam-
ple, Philips Lumileds Luxeon Rebel
LED (shown in the nearby photo) was
among the first LEDs submitted to the
program back in 2009.
An end SSL product must still undergo
safety certification, but the process is simpler when recognized com-
Bring your vision to light... ponents are used in the product. Moreover, when a component is
swapped out in an iteration of a product design, replacement by
Makrolon Lumen XT another recognized product results in a simpler new system-level
certification, or possibly elimination of the need for an additional
Bayer MaterialScience has transformed the world of evaluation.
lighting. The Makrolon Lumen XT sheet product line LED drivers have already been part of the Recognized Component
offers a wide range of diffusion levels with optimized Program, but there has been considerable flexibility in terms of how
light transmission and uniform LED light diffusion. the drivers are packaged and tested. For example, the program has
included drivers in full enclosures, in a partial housing, and in an
It has higher impact strength than glass or acrylic
open-frame format, basically meaning a driver implemented on a
and high temperature resistance to satisfy design printed circuit board (PCB). The driver manufacturers have dictated
exibility and is UL 94 listed. Put it all together their own temperature testing and rating procedures. SSL develop-
and Makrolon Lumen XT sheet provides the ers that swap drivers have generally had to submit the revised prod-
freedom in design to maximize your light xtures uct for safety testing.
performance and maintain optimum aesthetics. The Type TL program will tighten the requirements on LED driv-
ers. For example, all products submitted to the new program will
require a full enclosure. Moreover, UL will require that products
For more information: must be temperature tested in a 40C oven. The tighter guidelines
will ensure that drivers have enough critical safety commonality
800.254.1707 or
so SSL developers may be able to substitute drivers without having
www.shefeldplastics.com
to resubmit the system for a safety evaluation.
Bayer MaterialScience LLC Our goal is to help manufacturers by providing a more efficient
119 Salisbury Road path to market access, said Michael Ritto, UL business page 28
Shefeld, MA 01257
LEDsmagazine.com
+
funding programs

EEPCA and LightingEurope from page 25


Zhaga Consortium appoints new Secretary deliver. The ENEC+ scheme comes at the
right time as lighting manufacturers active
General, expands scope to electrical on the European market now have the pos-
The Zhaga Consortium is under new lead- technology. The organization has delivered sibility to better respond to quality-based
ership as of April 1, 2014 when Musa on its promise to first publish specifications tenders in the area of professional lighting
Unmehopa took on the position of Secretary for its members and then to make them gen- fixtures in the European
General, replacing erally available to the industry. market, said Lighting-
Menno Treffers, who Europe president Diet-
has guided the orga- New leadership mar Zembrot.
nization since its New Secretary General Musa Unmehopa The organizations
inception. Zhaga has has been involved in many standards bodies hope the ENEC+ mark
also announced that and presently serves on the board of direc- will coalesce the conti-
going forward it will tors for the ZigBee Alliance and the EMerge nent around a single
develop specifica- Alliance. Both of those organizations are product-performance Valberto Baggio
Musa Unmehopa
tions for the electrical closely related to solid-state lighting (SSL) validation scheme. Currently, a number of
interface between drivers and LED modules with ZigBee finding use as a wireless net- European countries have individual perfor-
that together form an LED light engine work for lighting systems and EMerge being mance programs in place. The EEPCA-
(LLE), allowing independent interchange of used as a DC grid to power lighting systems. administered program should reduce the
either the LED module or driver. Like Treffers during his time with Zhaga, testing burden on manufacturers, enabling
The Zhaga Consortium seeks to help Unmehopa is a Philips employee. the single mark to serve in all countries.
lighting manufacturers simplify the supply It is my pleasure to be appointed to The ENEC safety mark, for instance, is rec-
chain and even enable field upgrade and this challenging position of Secretary Gen- ognized by 21 European countries and
repair of installed luminaires via modular eral, serving the leading page 28 today covers 85,000 products.

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funding programs

UL from page 26
Zhaga from page 27 processes to enable smooth and effective development manager for lighting com-
companies in the lighting industry around ways to develop specifications. ponents. With this program in place,
the globe, said Unmehopa. I am looking LED luminaire manufacturers will be
forward to the many exciting opportunities Electrical interface plans able to more easily source alternate
ahead, as I firmly believe that the Zhaga Con- One item that will certainly be discussed LED drivers.
sortium has a pivotal role to play in helping in terms of future direction will be the plan The benefits of the new program
the lighting industry with its transformation for Zhaga to specify the electrical interface to SSL manufacturers will come in a
towards LED. between LED modules and drivers. A num- number of ways. For example, a lumi-
Treffers, meanwhile, is leaving to take a ber of Zhaga Books specify LLEs with one or naire design might be offered with
job at One-Red LLC. That company special- more LED modules and separate control gear optional feature sets such as 010V
izes in licensing the intellectual property or driver. Today modules and drivers from dif- dimming, or DALI (digital address-
related to DVD, Blu-ray, and CD technol- ferent vendors would offer mechanical com- able lighting interface) control. Those
ogy. Treffers will leave Zhaga being cred- patibility, meaning they could be housed in features are implemented in the driver,
ited with delivering the growing portfolio the same luminaire that was designed to the and the luminaire maker can select a
of Zhaga books while managing the inter- Book in question. But the lack of a detailed range of Type TL drivers to offer the
ests of more than 200 member companies. electrical specification means that LED mod- optional features.
Due to Mennos work and leadership, hun- ules and drivers must effectively be selected The Type TL program will also pro-
dreds of companies around the globe are and bought as matched pairs. vide SSL manufacturers with supply
working directly together to create interface The Zhaga Consortium believes that now chain flexibility. The lighting manufac-
specifications for LED light engines, said is the right time to develop specifications for turer can swap vendors based on pric-
Jan Denneman, chair of the General Assem- the module-driver interface and enable inde- ing or supply limits. And manufacturers
bly of Zhaga. As Secretary General, Menno pendent interchangeability of LED modules can more simply upgrade products as
has supported the Zhaga members with and LED drivers, said Unmehopa. new driver technology emerges.

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design | CONTEXT

Land of context confusion


Return on experience, says DERRY BERRIGAN, may be more important than
return on investment when we apply SSL to the built environment with a focus
on the people that will use the space.

E
ducation about light is more crucial now tum Form ever follows function. For years sist in perpetuating the value of light as an
than ever. Leading education efforts I pondered this philosophical tenet, always energy story only, and more fundamentally,
with students over the last two years, feeling that something was missing. Finally, we characterize the return only in financial
and collaborating with lighting companies and I figured it out: People were missing! After all, terms. Its difficult for most to understand
commercial clients over the last two decades, the built environment is created for people that when people have a better experience in
I realized that we are deep in the land of con- therefore the light and everything else within the built environment, the returns (and often
text confusion (with a nod to Phil Collins and a space should serve their needs. unexpected collateral benefits) are far greater
Genesis song, for those who wondered how The number one thing people want to feel for the bottom line. Although we may think
they knew the phrase). is comfort, and the level and type of com- that these returns are more difficult to mea-
What I call context confusion starts fort is totally dependent on the context. For sure at the moment, the problem is the way
with a lack of shared definitions. I say lamp, instance, when dining in an Italian restau- we characterize the return, how we measure
you say bulb. Most people think that light- rant, we experience a totally it, what we value as an indus-
ing design is only luminaire design, that con- different comfort than when try, and how we communicate
trols relate only to occupancy sensors, and working in an office. So, I have those values to our custom-
that investment in lighting is only about added on to Sullivans state- ers. In lighting today, we need
energy savings. These examples apply to ment, Form follows function to educate more about ROE
both customers and to the industry as a and comfort follows context. (return on experience) than
whole. Confusion. Everyone has different When talking about light- about ROI.
definitions because there are so many dif- ing and the built environ- Smart lighting is the future,
ferent contexts. Who is a lighting designer ment, confusion arises when but ask five people to define
and who is a specifier? What is quality of context is generalized and peo- smart lighting and youll get
light? What is the value of light? I was at ple are removed from the pic- five different answers. Is it all
a smart lighting summit and saw firsthand ture. People dont experience about occupancy sensors, dim-
every speaker espouse a different definition light in terms of foot candles, ming, spectral tuning, data
of what smart lighting is. If we, the indus- but this is the way most lighting is marketed, collection, wireless networks, energy effi-
try, cannot agree on definitions amongst designed, and specified. We need to edu- ciency, sensors, or all of the above? Like most
ourselves, how do we expect our customers cate the industry and markets, and develop technology revolutions, its all a moving tar-
to understand what we are talking about products and designs based upon peoples get. We are evolving in what we want, tech-
and navigate the landscape of lighting? real experiential context. When we do, we nology is evolving in its capabilities, and the
Education about light, lighting, lighting pro- not only deeply enrich experiences for peo- industrywell, we need to evolve our defini-
fessionals, energy use, and comfort in build- ple and enhance interaction with products tions to communicate effectively with cus-
ings is critical now for many reasons: rethink- and environments but we propel the engines tomers and with each other while we bring
ing return on investment (ROI), understanding of prosperity forward. Example, Apple. Need new technologies and products to market.
application context, defining and managing I say more? Theres a pervasive tendency to either
the smart lighting revolution, and expanding Another expanse of land in context con- oversimplify or technologize lighting with-
and growing market opportunity and technol- fusion is the term ROI. I have had so many out consideration for how real people will
ogy transitions. clients with so many different definitions implement and benefit by emerging technol-
Louis Sullivan issued the modernist dic- of ROI, not just in terms of payback period ogies or combinations of them. We transition
but what factors could be included within from one generation of technology to the next
DERRY BERRIGAN is a lighting the definition. with little self-awareness. I get concerned that
anthropologist, experiential designer, and The biggest problem today in adopting the majority of designers, specifiers, electri-
educator. She can be reached at derry@ new technologies and sustainable practices cians, and facility managers that I have inter-
lightthink.org. is the traditional mindset of ROI: We per- acted with over the last several years havent

LEDsmagazine.com APRIL/MAY 2014 31


design | CONTEXT

smart lighting with data collection.


I look to the important work of Bob
Karlicek and the Smart Lighting ERC (Engi-
neering Research Center) to help guide our
Form follows function and comfort follows context
industry in not only developing the founda-
tional technologies for the next generation of
smart lighting but also in collaborating with
different stakeholders on education for indus-
try and customers alike. Education is needed
to bring things into balance.
There is much more to explore in the land
of context confusionmore to come in the
next issue of LEDs Magazine. This is the
beginning of a dialogue with you, for you
and me to define context and clarify what
we mean so we can construct meaningful
messages and educational content for our
customers, for the next generation of indus-
There is no better building than Louis Kahns Kimbell Art Museum with Richard Kellys
try professionals and customers, and for
lighting design that illustrates Form follows function and comfort follows context.
ourselves. And most importantly, to begin
This building was and continues to be my inspiration for architectural lighting design.
to collaborate to create experiential light-
yet mastered the design and installation of based lighting controls that select zones of ing products and designs that deliver light-
the first generation of smart lighting (defi- luminaires to dim, turn on or off). But we're ing experiences that will deeply enrich peo-
nition: whole building activity and/or time- already heading into the next generation of ples lives.

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markets | LEDS AND LIGHTING

Research projects fve years of growth


for packaged LEDs and SSL
Bracketing the keynote presentations at Strategies in Light, Strategies Unlimited analysts reported
positive developments in the LED component and lighting markets, reports MAURY WRIGHT, with both
projected at double-digit growth through 2018.

T
he Plenary session at the Strategies track fve companies in Korea that in aggre-
in Light (SIL) 2014 conference held gate earn the second highest revenues.
February 2527 in Santa Clara, Outside of Japan and Korea, however, the
California again featured analysts from story is far more interesting. In the US, for
Strategies Unlimited presenting their instance, the revenue is generated by only three
most recent research on the packaged LED companies and in Europe only one is tracked.
component and LED-based general light- In contrast, Strategies Unlimited tracks 13
ing markets. Packaged LED revenue was companies in Taiwan and nine in China.
reported at $14.4B (billion) for 2013 with Tose numbers are indicative of the upstarts
projection that the total will reach $25.9B attempting to win space in what is already a
in 2018. Te general lighting market will crowded market.
grow even more steeply. Te SIL presenta-
tion focused on LED replacement lamps, Application segments
with that segment alone generating $4.8B Now lets discuss the application segments
in 2013 and projected to reach $12.2B in FIG. 1. Cree announced the CXA1310 for packaged LEDs. Te Strategies Unlimited
2018. In both cases, the revenue growth (pictured), CXA1850, and CXA2590 team has long broken the market into fve
will come amongst price decreases with the COB LED arrays leading up to Strategies segments plus a catchall other category:
next fve years being an exciting time in the in Light. Backlights for displays, monitors, and TVs
maturing solid-state lighting (SSL) space. Mobile devices
The LED research was focused on pack- is planning a report to address the mod- Automotive lighting
aged components, as it has been in the ules and light engine space. Te universe Signage
past. It does not include the sale of bare of manufacturers of modular products will General lighting
die. It also excludes products such as be signifcantly broader than that of pack- Other
infrared (IR) and ultraviolet (UV) LEDs aged LEDs, and that research will surely be Fig. 3 depicts these market segments
that are sold into industrial, security, and of interest. and the contribution of LED revenue that
other applications. is attributable to each segment. Clearly, the
The LED research does include chip- LEDs by regions general lighting segment will drive the LED
on-board (COB) LEDs such as the recently Diving into the packaged LED revenue component market going forward. Indeed,
announced Cree CXA1310 pictured in Fig.1 research, Evstratyeva frst broke down the general lighting displaced backlighting as
(http://bit.ly/1hpGVhW). Analyst Katya revenue by region and compared 2012 and the growth driver, as we reported in our SIL
Evstratyeva made the point during her pre- 2013 data (Fig. 2). Tere was modest 7% coverage last year (http://bit.ly/1jD9DNa).
sentation that the line between such COB growth in 2013, although as we mentioned Still, all of the segments are signifcant and
LEDs and other light engine or modular previously the ramp will be steeper pro- worth further discussion.
products is blurring. Indeed, many com- jected at 13% CAGR (compound annual Given that backlighting has been such a
panies use the COB term to describe larger growth rate) going forward. Companies signifcant market, lets begin in that appli-
light engines based on printed circuit boards based in Japan remain responsible for the cation. Strategies Unlimited is projecting
in a variety of form factors. Conversely, some largest sum of global LED revenue. Certainly, in a decline in the segment at a 7.74% CAGR
modules look more like a COB LED than a market leader Nichia is in part responsi- from 2013 to 2018. Tere are several factors
module, such as the new Xicato XTM mod- ble for that countrys position, although that are combining to portend the decline.
ule (http://bit.ly/1ljJ7wB). Strategies Unlimited tracks the fve larg- First of all, the application segment is virtu-
Evstratyeva said that the research frm est LED makers in Japan. Te analysts also ally fully saturated with a transition to LED

LEDsmagazine.com APRIL/MAY 2014 35


markets | LEDS AND LIGHTING

backlights at this point. Second, brighter LED components mean an LED-based fash on both the forward- and rear-facing cameras
that in many cases fewer LEDs will be needed to backlight a screen. in mobile devices.
Tird, the price drop in LED components has been especially acute Evstratyeva said LED revenue sold into fash applications is in the
in the mid- and low-power LED space and those are the predomi- $700M (million) range in 2013. Moreover, she said that sub-segment
nant LEDs used in the application. will continue to rise in revenue through 2018, albeit not at a rate that
Fig. 4 details the backlight segment. Te peak in the 2011 to 2012 will eliminate the aggregate projected decline.
timeframe came as there were still legacy fuorescent-based back-
lights in use and more potential for market share gains for LEDs. Automotive lighting
Still, the projected $1.7B in 2018 is a very signifcant market. Now we will transition into growth segments including automotive
lighting and signage. Tere are a number of factors that will keep
Mobile applications LED revenue on the rise in the automotive segment. For starters,
Moving to mobile, Strategies Unlimited primarily focuses on mobile the market is far from saturated. LED exterior lighting including
phones, including smartphones, and tablets. Te mobile sector is pro- headlamps has been primarily limited to luxury-level vehicles. But
jected in a more moderate 2.36% decline (Fig. 5). As with the back- that situation is changing. Evstratyeva noted that Toyota is moving
light segment, lower LED prices and brighter components are part to LED-based headlamps on its Corolla model, which is a smaller
of the story. economy vehicle.
Tere are market dynamics, however, that have made the revenue LED headlamps are also moving beyond stylish cars. Ford recently
decline for mobile more shallow than for backlight. In many cases, announced that its best-selling F-150 light-duty truck will get LED
mobile devices have displaced dedicated digital cameras as the pri- headlamps across the model (see p. 9). Ford noted that the durability
mary camera used by consumers. Higher pixel counts in image sen- of LED lighting technology was a good match to the work truck mar-
sors and lower cost have enabled better cameras in mobile devices. ket. Indeed, the company said it fred stones at the headlamp unit
And now the market is demanding better LED-based fash for cam- in tests. But the company also noted a styling angle and the LED-lit
eras. We discuss the trend in the companion story on the SIL con- light guide implemented around the perimeter of the unit that the
ference (p. 47). In many cases, mobile device makers are including
Revenues (US$B)
2012 Industry revenues 2013 Industry revenues
$13.3 B $14.397 B 3.0
$2.6B CAGR
Europe 2.5 -7.74%
Europe
China 8% China 8% 2.0
8% Japan $1.7B
Japan 10% Monitors
USA 27% 1.5 Video walls
32% USA
12% 13% 1.0
TVs
Taiwan/
SE Asia Taiwan/ Korea 0.5
Korea
14% SE Asia 27%
26% 16% 0.0
10 11 12 13 14 15 16 17 18
Source:
Strategies Unlimited
FIG. 4. LED revenue in the backlight application will decline going
FIG. 2. Packaged LED revenue grew 7% in 2013 with Japan forward, driven by lower component prices and brighter LEDs.
remaining in the top spot in revenue production.
Revenues (US$B)
Revenues (US$B) 3.5
30 CAGR
3.0 -2.36%
$25.9B
$2.6B
25 CAGR Others 2.5 $2.3B
13% Others
20 2.0
Lighting Mobile
15 $14.4B 1.5 computing
devices
1.0
10
Signage Mobile
0.5
5 Automotive lighting phone
Mobile devices 0.0 revenues
Backlight in displays 10 11 12 13 14 15 16 17 18
0
12 13 14 15 16 17 18 and monitors
FIG. 5. The mobile segment is in a gradual decline in terms of
FIG. 3. Packaged LED revenue growth segment by application LED revenue, although the camera fash sub-segment lessened
projected through 2018. the impact of lower-cost LEDs.

36 APRIL/MAY 2014 LEDsmagazine.com


markets | LEDS AND LIGHTING

company said will ofer a signature look. Revenues (US$B)


Fig. 6 details the interior and exterior sub-segments of the automo-
2.5 CAGR $2.4B Channel letters
tive market. Te exterior segment will remain the larger of the two, 5.72% and others
primarily because of the number of diferent ways that LEDs are used LED multi-color
2.0
in headlamps, turn signals, brake lights, and other functions. Still, $1.8B LED single-color
Evstratyeva pointed out the in-cabin potential. She said auto makers
are increasingly using LED lighting with features such as color tun- 1.5
ability to add styling inside the cabin and to help drive sales.
Signage is also a growth market that totaled $1.8B in LED reve- 1.0 LED full-color
nue in 2013 with growth projected to $2.4B in 2018 (Fig. 7). Te bulk
of the sign manufacturing is taking place in China, so that region 0.5
is driving the LED purchases. Te sign market itself will grow from
$4.7B in 2013 to $6.1B in 2018 and that would indicate a market that 0.0
12 13 14 15 16 17 18
is far from saturation.
FIG. 7. Signage will remain a growing source of LED revenue for
General lighting the next fve years.
And now lets get to general lighting and the largest market for LEDs
going forward. Here we will look at both LED revenue trends and Revenues (US$B)
Replacement lamps
at lighting revenues. Moreover, we will consider the types of LEDs 16 $14.9B Strips and strings
being used in general lighting and how specifc LED manufacturers
14 Outdoor area
are faring in the segment.
12 Industrial
Te chart in Fig. 8 is a complex one that depicts the revenue fore- $7.3B
Architectural
cast for packaged LEDs relative to specifc sub-segments of the light- 10 $6.6B
ing market. While we regularly write about and presentations at Commercial
8 $5.0B Residential
conferences such as SIL support the premise that LEDs will fun-
6 $4.4B $4.0B Consumer portable
damentally change the lighting market, presumably the bulb form
$2.5B Entertainment
will begin to disappear in favor of luminaires with integral LEDs or 4 $1.5B
modular SSL engines. And these new luminaires will truly leverage Retail display
2 $3.5B $4.3B
the compact size of LED light sources and the ability to distribute $1.4B $2.3B Off-grid
$0.5B $0.8B
LEDs in arrays to cover large areas. Examples of revolutionary new 0 Safety/security
13 14 15 16 17 18
designs include the planar fxtures based on light guides that are
edge lit with LEDs. FIG. 8. The lighting market will consume the most LEDs by
LEDs may indeed yet revolutionize lighting product design. But revenue, and the replacement lamps sub-segment will be the
Fig. 8 makes it clear that through 2018 the replacement lamp will largest consumer through 2018.
be the most widely deployed lighting product consuming LEDs. Te
graph tells an interesting story. Lamps trailed the aggregate lumi- tion window, and once again luminaires will become the larger sub-
naire segment in 2013, although the overall lamps LED revenue was segment for LED revenues.
an impressive $1.5B. But soon lamps will account for half of the LED It is worth noting that the replacement lamps segment includes
revenue for components sold into lighting. Ironically, socket satu- products sold into both residential and commercial applications.
ration will happen in the lamps space toward the end of the projec- Strategies Unlimited includes LED-based linear tubes in the cate-
gory, for example, and those products target industrial and commer-
Revenues (US$B) cial applications. Likewise, the MR16 sub-segment is mostly based
2.5 on business customers whereas A-lamps are more prominent in res-
CAGR $2.3B
10.16%
idential applications.
2.0

1.5 $1.4B LED lamp market


Exterior
lighting Taking a deeper look at the lamp market, Philip Smallwood, direc-
1.0 tor of research at Strategies Unlimited, addressed the end product
market at SIL. He presented the adoption graph depicted in Fig.
0.5 Interior
lighting
9 that pretty much confrms the LED research data in Fig. 8, the
0.0 blue arrow standing for the penetration of LED lamps with regard
12 13 14 15 16 17 18
to the total global installed base. Te LED lamp market today is
FIG. 6. The automotive segment for LED lighting is far from at the earliest stages in terms of technology adoption. Smallwood
saturated and is expected to deliver growth in terms of LED asserted that we havent even reached the early adopter stage at
revenue. this point.

38 APRIL/MAY 2014 LEDsmagazine.com


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markets | LEDS AND LIGHTING

Market share (%) Revenues (US$B)


100 14 2018
$12.2B
75 12 CAGR Refector
21%
10
50 MR16
8
25 LFT
6 2013
$4.8B Decorative/other
0
Innovators Early Early Late Laggards 4
2.5% adopters majority majority 16% A-19
13.5% 34% 34% 2
FIG. 9. In terms of the consumption of LED retroft lamps, the 0
12 13 14 15 16 17 18
market is still not at the early adopter stage.
FIG. 10. LED replacement lamp revenue is on a steep 21%
Still, the lamp market has racked up some impressive revenues. growth path over the next fve years.
In aggregate lamps revenue totaled $4.8B in 2013. Smallwood pro-
jected growth to $12.2B in 2018 a 21% CAGR (Fig. 10). What you have been many low-quality MR16 lamps made in China and sold
may fnd surprising is that the MR16 segment is the largest segment into markets such as Russia. Smallwood said as many as 50M MR16
at the moment and will continue to be so until A-lamps catch up in lamps were sold in Russia in 2013.
the 2015 to 2016 timeframe. Te MR16 sub-segment is also instructive of what will happen
Tere are several factors at play in the size of the MR16 sub-seg- across the lamps market because it is a year or two in front of the
ment. For starters, the lamps are primarily deployed in business other sub-segments in terms of adoption. Fig. 11 shows that in the
applications, as mentioned before. And businesses have adopted 20172018 timeframe socket saturation will impact MR16 lamps sales
LED lighting more quickly than residential consumers. Tere also with a decline in revenue inevitable.
markets | LEDS AND LIGHTING

Conversely, Smallwood projects A-lamp revenue at $5.2B in 2018, on the huge installed base of linear fuorescent lamps around the
exceeding MR16 revenue and still on a growth path at that point. But globe. While many prognosticators, including the US Department
saturation will happen soon after, and with the long LED lifetime the of Energy (DOE), have questioned the lighting quality produced
lamps market will decline considerably. Smallwood said that North by LED tubes, Smallwood based his thoughts on the incumbent
America has been consuming 1.1 replacement lamp per year based technology. He said T8 and T5 fuorescent tubes perform well and
on legacy incandescent and compact-fuorescent technology. Tat the efciency advantage of LEDs is not signifcant enough to spur
per-year unit volume will be slashed by LED lifetime. a broad retroft wave.
Smallwood also had an interesting outlook on the LED-based
tube market, which as Fig. 10 shows is substantial but probably
Revenues (US$B)
not as large as the participants in that space would hope based
25 2018
$21.3B Retail display
Revenues (US$B) CAGR Residential
2018 20
12.3%
3.5 CAGR $3.2B Outdoor
3.0 13% Off-grid
15 2013
2.5 $11.7B Industrial
2013 Entertainment
2.0 $1.7B 10
Emergency
1.5
Consumer portable
1.0 5
Commercial
0.5
Architectural
0.0 0
12 13 14 15 16 17 18 12 13 14 15 16 17 18

FIG. 11. MR16 LED lamps will be impacted by socket FIG. 12. LED luminaire revenue is much higher than lamps due
saturation earlier than other sub-segments. to the complexity of the products.

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markets | LEDS AND LIGHTING

LED luminaires Revenues (US$B)


Lets briefy consider the state of the LED luminaire market. While 8
comparing lamps and luminaires in terms of packaged LED revenue 7
revealed that lamps were the larger segment, the opposite is true in Super-high
6 power
terms of revenue of the lighting products. Consider Fig. 12. Luminaire 5
revenues totaled $11.7B in 2013 and will grow to $21.3B in fve years. 4
High power
Luminaires are simply much more complex products with more expen- 3
sive subsystems such as driver electronics and housings. And LEDs with 2 Medium
dropping component prices represent an increasingly smaller portion power
1
of the bill of materials cost for both lamps and luminaires. Low power
0
Te luminaire market is predominantly driven by four sub-segments. 13 14 15 16 17 18
Architectural or faade lighting outdoors has been an early area of suc- FIG. 14. The replacement lamps market will consume LEDs across
cess due to both the energy savings associated with LEDs and dynamic the power sub-segment categorization.
color capabilities. Outdoor street and area lighting is a prime sub-seg-
ment because those products burn all night, and energy and mainte- lower-end LEDs and more-reliable ceramic packages being used in
nance savings are critical. Likewise, the commercial and industrial sub- higher-power devices. But the boundary lines are being crossed from
segments are very focused on energy and maintenance savings and, every perspective. Mid-power LEDs are being operated at power lev-
more recently, the quality of light that LED sources can deliver relative els above 0.5W and increasingly include architectural elements that
to fuorescent and high-intensity discharge (HID) sources. were developed frst in high-power LEDs. For example, Philips just
announced high-voltage mid-power LEDs (p. 10), and added epoxy-
Success in lighting molded-compound packages that should deliver better reliability.
Having covered the lighting products, lets return to a fnal discus- Cree continues to push ceramic packages into smaller footprints
sion focused on LEDs relative to lighting applications. First, we will smaller than mid-power LEDs while delivering the luminous fux
look at how well the LED manufacturers are penetrating the general of larger high-power LEDs.
lighting market. Strategies Unlimited does not break such data out Evstratyeva readily admitted in her SIL presentation that new think-
per individual LED manufacturers, but ing was needed in the area of segmenting the LED market by
we can make some inferences based on US$4.47B type of device. Still, she presented some projections based on
Fig. 13, and the discussion we had based Europe the conventional segmentation tied to power level. And the
around Fig. 2 and the number of LED 4% results were surprising to some in the audience.
makers that Strategies Unlimited tracks Japan For example, consider the replacement lamps market
21%
in each region. depicted in Fig. 14 segmented by LED type. Strategies
USA
In perhaps a surprising fact, Evstra- 31% Unlimited projects high-power LEDs to remain dominant
tyeva reported that LED makers in the US Korea in terms of revenue in the retroft lamps segment. A num-
accounted for the majority of the LED rev- 15% ber of attendees at SIL questioned that projection in net-
enue sold into lighting in 2013. Te bulk of Taiwan China working events after the Plenary session.
that revenue is surely attributable to Cree. 18% 11% Wed speculate, however, that the devil is in the details.
While the company is only the sixth-larg- If you stick with a categorization based on power level,
est LED supplier based on revenue for then LEDs packaged in a plastic or hybrid-composition
2013, Cree is perhaps the top supplier in FIG. 13. US LED suppliers are package, and that operate above the 0.5W level, are in
lighting applications and has taken good leading the way in the lighting the high-power category. Moreover, remember that the
advantage of its early focus on the light- application. breakdown is based on LED revenue and not unit vol-
ing application segment. ume. High-power LEDs sell at higher price levels; there-
Te real question is how the lighting market will proceed going fore, the products that use high-power LEDs will contribute more
forward. And much of that discussion could hinge on the types to the high-power category measured by revenue.
of LEDs used in various lighting products. Strategies Unlimited Te surprising angle to the category-based breakdown is the
continues to segment the LED market into low-power, mid-power, increasing prominence of COB LEDs across many diferent light-
high-power, and super-high-power sub-segments. Te key difer- ing applications. Some in the industry have the mistaken idea that
entiating point has been the line in the middle where mid-power COBs deliver more uniform light. In reality a careful optical design
LEDs are operated at 0.5W and below and high-power LEDs in the can almost always deliver better optical performance with discrete
0.5W to 5W range. High-power LEDs have been dominant in light- emitters. Te fact is that COBs are easier to design into products.
ing applications. Driving the COBs is easier and the thermals are in part handled
in the LED package. Coming out of SIL the prevailing thought was
LED categorization that you should expect COBs in virtually every lighting application,
Te boundary between mid- and high-power LEDs has also been with lighting manufacturers trading simplicity of product develop-
neatly aligned with plastic or hybrid-plastic packages used in the ment for less-precise beam control.

42 APRIL/MAY 2014 LEDsmagazine.com



LEDs that you can rely on
conferences | STRATEGIES IN LIGHT

SIL program spans LED technology to the


breadth of emerging SSL applications
Quality of light was the predominant theme at Strategies in Light, reports MAURY WRIGHT, but the 2014
conference reflected a maturation of LED technology with speakers addressing a broad scope of
topics, including new ways to approach the lighting market and surprising new applications for LEDs.

H
ow to make chicks happy was one of
the more compelling presentations
at the 15th-anniversary Strategies in
Light Conference (SIL) held February 2527,
2014. LED lighting is how, the birds in ques-
tion are layer or broiler chickens, and that ses-
sion was representative of the broad range of
applications presented at SIL in which solid-
state lighting (SSL) is being applied. The 2014
SIL audience also heard plenty on the latest in
LED components. And if there was a prevail-
ing theme beyond diversity of applications, it
was that the general lighting market is enter-
ing a stage where manufacturers must boost
the value and quality of LED lighting prod-
ucts to both satisfy customers and to main-
tain economic health in the lighting industry.
Along with a packed exhibit floor (Fig. 1) FIG. 1. Strategies in Light 2014, the 15th anniversary of the conference, broke prior
SIL 2014 comprised a Plenary session, as well records with 200 exhibits along with an info-packed conference.
as market, technology, and luminaire design
tracks. Moreover, workshops along with an cost components, better efficacy, and better Oh. He said mid-power LEDs can only meet a
Investor Forum that pitted early-stage com- color consistency. He addressed the issues one 3-step MacAdam ellipse target through bin-
panies against investors in the Dragons Lair at a time starting with cost. The transition ning, whereas high-power LEDs can increas-
filled a pre-conference day. Here we will to lower-cost mid-power packages has pro- ingly hit that target for the bulk of produc-
focus on the Plenary keynotes, along with vided tremendous benefits to the lamp mak- tion. He added, Improving chip structure is
some of the more interesting application- ers, according to Oh. Moreover, he said that the most straightforward way.
centric presentations. mid-power LEDs capable of operating at 150
200 mA, in what was previously considered Mid-power flip-chip
Challenges to LED makers the lower end of the high-power region, have Oh said that Samsung is working on a flip-chip
The first keynote during the Plenary session enabled a 50% reduction in lamp prices and a architecture for mid-power LEDs. Such an
was entitled The real challenges facing the 230% increase in lm/$ (lumens per dollar). approach, where the epitaxial layers are grown
LED market and came from Bangwon Oh, The ability to push typical mid-power on a patterned substrate with contacts con-
senior vice president of lighting marketing packages, however, is diminishing. There structed on the top of the epitaxial layers, has
at Samsung Electronics. Oh was focused pri- seems to be very little room for further cost been used by a number of manufacturers in the
marily on the replacement lamp market with reduction in mid-power platforms, said high-power space. The chip is then flipped
the assumption that mid-power LEDs are Oh. Therefore, a total new platform is nec- with the contacts available on the bottom of
the most likely path forward, but his mes- essary to meet the market requirement for the structure and the light is extracted through
sage applies across LED segments because over 2000 lm/$ in a bulb. the sapphire layer for maximum efficacy.
he called for an all-new LED structure. Indeed, the existing mid-power architec- Bringing flip chips to mid-power will also
Oh described the three primary challenges ture is also incapable of meeting better effi- enable changes in phosphor application that
that he says face LED manufacturers: lower- cacy and color-quality goals, according to will yield better color consistency, according

LEDsmagazine.com APRIL/MAY 2014 47


conferences | STRATEGIES IN LIGHT

to Oh. Because there are no bond wires on Mid-power LED White-chip


the surface of the LED, unlike traditional
mid-power structures, Samsung will apply Phosphor and Package-free
L / Frame High lm/$ structure
phosphor in a film. Oh said the approach will encapsulation
lower cost and improve consistency (Fig. 2).
Oh called the new Samsung structure Chip High lm/W Flip chip
White Flip-Chip. The adjective white is
simply the color of the sides of the flipped
die that are not encapsulated in a plas- Color Phosphor
Plastic refector consistency flm PCB
tic package. The approach is similar to the
high-power chip-scale package that Philips Source: Samsung Electronics
Lumileds announced at SIL in 2013 (http://
bit.ly/1foX4lz). Oh said the new structure FIG. 2. Samsung believes a move to a flip-chip structure in mid-power LEDs can lower
would push mid-power LEDs above 1W cost while advancing efficacy and color uniformity.
and the cost profile near 1500 lm/$. More-
over, the design will maintain high efficacy Benefit metrics those are the old boundaries of efficiency,
at the higher drive currents. As we went to The problem with how the SSL industry is economics, and endurance, said Lydecker.
press, Samsung formally introduced the LED progressing is a focus on lumens because But those table stakes have been met.
hinted at during the keynote (p. 9). we can measure that data. But we dont see The lighting industry needs to move
Bringing the message back to the tar- lumens and metrics such as lm/W and lm/$ up the value creation curve to enrich and
get lamp market, Oh offered some com- are only meaningful in a commodity way. enhance our visual environment, according
parisons with current mid-power LEDs. What people will pay a premium for, accord- to Lydecker. But before he suggested how to
He said a 60W-equivalent lamp that today ing to Rea, are things such as health and make such a move, he used history to point
requires 20 0.3W LEDs would only need 10 wellbeing, driver safety, personal security, out where the industry cant go.
of the new devices. Moreover, he said the and improved productivity. But he admitted Our eyes are incredibly forgiving and tol-
approach will yield smaller LEDs that offer those things are difficult to quantify. erant to bad lighting, said Lydecker. He was
better optical control for directional appli- One way to characterize lighting perfor- referring to fluorescent lighting and the fact
cations such as downlights. mance, however, is benefit metrics based that it was only held to consistency within
on spectral weighting functions. The light- a 7-step MacAdam ellipse. He added, As an
SSL system benefits ing and color science industry has developed industry we accepted fluorescent shortcom-
Following Oh, Mark Rea, director of the numbers of characterizations of light and ings because it was cheap and easy to fix by
Lighting Research Center (LRC) at Rensselaer color that can be related specifically to ben- changing a lamp.
Polytechnic Institute, took the stage to dis- efits such as visual performance relative to LED lighting costs far more and is not
cuss SSL systems and how to monetize LED work or driving a car; brightness relative to easy to replace. Consistency must be engi-
lighting technology (Fig. 3). We covered some personal security; or what he calls Class A neered into the product. Lydecker said the
of this ground in our interview with Rea lead- color relative to food, furnishings, and faces. industry needs to be held to a 1- or 2-step
ing up to SIL (http://bit.ly/MXrc0s). But Rea Indeed, if the industry established bene- MacAdam ellipse.
was far more specific in his keynote. fit metrics tied to specific applications, then
An analogy led Rea into the topic at hand. you could relate those metrics to dollars or Color metrics
He said that Audi-branded vehicles comprise power consumption. For example, lighting One important measure of added value is
about 20% of the total sales of The Volkswa- science shows that in outdoor applications color rendering. And again Lydecker pointed
gen Group. Yet Audi sales contribute 40% of we can realize better effective brightness by out shortcomings with current approaches,
the profit to the group. Audi is perceived as applying the right CCT and spectral distribu- saying that color rendering index (CRI) was
delivering greater value because it delivers tion. The result is better personal security rel- a simple measure and adding, CRI is a one-
more engineered benefits and that I suggest ative to watts. Rea said that such a transition dimensional measurement.
can be monetized as demonstrated by The in approach by the lighting industry could lead Adding the R9 red and other color samples
Volkswagen Group, said Rea. to both increased profits for SSL manufactur- has helped but not enough, said Lydecker.
LEDs have breathed new life into lighting, ers and a reduction in energy usage. CRI doesnt tell us how well we can discrim-
leaving space for engineered benefits. Rea inate between two colors in that matrix.
said that for the first time in his near 40-year Improved light quality Surprisingly, it was Lydecker that men-
career focused on lighting his neighbors are Steve Lydecker, senior vice president of tech- tioned Gamut Area Index (GAI) rather than
interested in the topic. But he warned that if nology solutions at Acuity Brands, followed Rea since the LRC developed GAI as a second
the industry cant engineer tangible benefits, Rea in the Plenary session and reinforced metric to be used alongside CRI as a measure
Its close to a race to the bottom. Its going to many of the same messages on adding value in of vividness (http://bit.ly/1jNtPMR).
be a price war again. lighting (Fig. 4). Lm/W, lm/$, and lm over life Lydecker said, GAI gives a much better

48 APRIL/MAY 2014 LEDsmagazine.com


feeling as to whether a scene will be vivid. and thats fine for dimming white light in
CRI may be perfectly appropriate for residen- low-end applications because the eye can
tial applications, said Rea, but applications barely detect a 10% level change, according
such as retail need a better way to charac- to Lydecker. But for tunable color, Lydecker
terize color rendering and lighting products said, we need tools for color selection.
that deliver on that metric. Lydecker said we Lydecker showed an Acuity color-tunable
need to move lighting from the cost side of product that was demonstrated at Lightfair
the equation to the value side. last year and said the design includes multiple
Other angles to more value, according to channels of control including a 16-bit color
Lydecker, include a move from static settings channel, an 8-bit channel that controls the
to dynamic experiences. And the examples distance from the black-body curve, and a
may include moving light, but the point was 16-bit intensity channel. The industry needs
really to use lighting elements and tunabil- to borrow from the display monitor space to
ity to highlight parts of a scene. Again, satu- see how such tunability is handled. FIG. 3. Mark Rea of the LRC said the LED
rated colors are key along with subtle CCTs in But we need more basic improvement in lighting industry must deliver engineered
the white range. terms of dimming controls as well in pro- benefits.
fessional applications; that may imply better
Controls needed LED lighting products. Weve all been pretty application at hand.
Lydecker did say that light fixture design is spoiled by a $10 dimmer we can buy at the The real action, according to Lydecker,
not the only part of the equation, but that DIY store and a filament inside a glass enve- is below 1% levels that the eye perceives as
better tools (read controls) are required. lope, said Lydecker. That combination can 10%. Above that level the applications are
Controls have consisted of dimmers and deliver 2000:1 dynamic range. Of course, the load shedding or energy management. But in
on-off switches in most cases. Slide dimmers eye has a dynamic range of 1,000,000:1, and spaces with daylight exposure or in confer-
provide 50 steps of mechanical resolution, we need to match controls to the eye and the ence rooms with projection displays, we need
conferences | STRATEGIES IN LIGHT

accurate dimming to 1%. In spaces such as


theaters, we need accurate dimming to 0.1%,
said Lydecker. And we need it without flicker
yet LED lighting is generally more prone to
flicker at the lowest dim levels.
Now lets transition into some of the appli-
cation-focused presentations. The topics are
varied although the LED value proposition
is a constant.

LEDs and solar


The combination of solar energy and LED light-
ing has come up at several recent Strategies
Unlimited events. The presentation at SIL by
Moneer Azzam, president and CEO of SolarOne FIG. 4. Steve Lydecker of Acuity claimed SSL has broken through the energy efficiency,
Solutions, was the most comprehensive and cost, and reliability barriers and now the industry must focus on value.
provocative that we have seen. Saying that
Azzam is boldly optimistic is an understate- but chose to use solar at the pole level for reduction in solar cost because the efficiency
ment. He said that solar plus SSL will cause the roadway due to cost issues and to pre- of LEDs means fewer panels are required.
a transition in outdoor lighting analogous to serve the investment. Azzam said, Moving Azzam showed an actual comparison of
what the mobile phone has done to traditional the road was almost a certainty in the citys alternatives for a roadway lighting project in
phone companies. He asked, Can this combi- future. So installing a grid along the road the United Arab Emirates. The twenty-year
nation of technology loosen the grip that the could have been a waste of money. total cost of ownership (TCO) analysis con-
utilities have on the access to the power side of Azzam also said installing wiring is incred- sidered the upfront cost of the luminaires,
the business equation? At first his assertions ibly expensive in areas such as Abu Dhabi, installation, and energy and maintenance
may seem implausible, but Azzam is very con- with sandy soil that ultimately requires mul- costs. The solar-powered LED option was
vincing. And the reasons for using solar power tiple layers of protection for the power wiring. 10% lower in TCO than grid-powered metal-
are far broader than you might first expect; He said the installation cost can run as high halide lighting. Grid-powered LED lighting
they could expand the applicability of LED- as $100,000/km. The solar plus LED installa- came in a few percentage points below the
based lighting. tion cost less than $85,000/km. solar alternative but the two were close. Fur-
Back to the analogy, Azzam said that a But its not just exotic locales where you thermore, Azzam said that by 2016, the solar
mobile phone in 1973 cost $4000 for 20 min- see a high cost in connecting to the grid. LED TCO will drop by 30% with additional
utes of talk time. That was pre-cellular, of Azzam said that in cities such as Bos- technology developments. He said, Thats
course, and today voice is virtually free and ton, Massachusetts, Washington, DC, and exciting and transformative.
wired phone companies are struggling to Toronto, Canada the cost to run wiring to a Ironically, the cost picture improves when
stay in business. Only in 2004 did solar light- bus shelter is typically in the $6000 range. A you consider the usage of adaptive controls.
ing and LEDs combine in outdoor lighting. solar-powered LED installation for a shelter Azzam said a wireless network brings addi-
The $1/lm-h (dollar per lumen hour) effec- can cost less than $1500. tional energy savings that offset the require-
tive cost and the 400-lm average output of a You must also consider other sources of ments for the battery, solar panels, and size
solar light were unusable. Today, the figures costs when contemplating new grid installa- of the pole required. Essentially the addi-
are in the range of $0.03/lm-h with an aver- tion. Azzam discussed the rails to trails pro- tional savings cover the cost of adding net-
age output of 5500 lm in outdoor fixtures. gram in Massachusetts that is in the process works and controls, whereas the controls
Ironically, its not the fact that solar pan- of converting 450 miles of old railway beds and network account for an added cost in
els have magically broken through efficiency into recreational trails. Installing a grid grid-powered applications.
barriers or dropped in price that makes the along those trails would have first required
technology a viable option. Instead, its LED the decontamination of the soil. The cost UV LED chase
efficiency that makes solar viable in far more could have been $100M to reclaim the soil. Solar was also described as a potentially good
applications than in rural areas where there match for developing ultraviolet (UV) LED
is no grid. Weve covered a number of rural Hard solar costs technology in the presentation that followed.
applications, but going forward we will find But justifying the use of solar and LEDs Well explain why momentarily, but first lets
solar in areas near grid power. together is not limited to instances where cover the basics of UV LED technology. The UV
Azzam specifically mentioned a roadway there is an infrastructure cost issue with the spectrum is broken into UV-A (315400 nm),
lighting project in Masdar City, Abu Dhabi grid. Azzam said solar panels have dropped in UV-B (280315 nm), and UV-C (100280 nm).
(Fig. 5). The zero-carbon-footprint city cost, but prices are leveling. Still, he explained, UV-A LEDs are relatively commonplace and
actually already had massive solar farms LEDs have already created a 2030% used in curing applications, as we covered in a

50 APRIL/MAY 2014 LEDsmagazine.com


conferences | STRATEGIES IN LIGHT

recent feature (http://bit.ly/1gKflPU). The effi-


that could be applied to water and perhaps sur- similar to those used in general-purpose
ciency of UV-B and UV-C LEDs, however, drops faces or even entire rooms. Someday Liao fore- LEDs with efficiencies remaining low (http://
rather drastically. SIL presenter Yitao Liao, a
sees that a UV LED in your smartphone might bit.ly/1bY7FTg). Other companies are pursu-
scientist at startup Rayvio Corp, said that let you disinfect your table in a restaurant. ing exotic and more costly substrates. Liao
under 300 nm, efficiency is in the 10% range. Today, UV-B and -C application rely on mer- said, Growth in UV-C depends on a materi-
But its at the UV-C wavelengths that Liaocury lamps. UV-B applications are mainly als breakthrough.
sees the most potential for UV LED technology.
medical in nature where a bulky lamp may not Rayvio is a materials-focused company
The primary application would be disinfectionbe a huge issue. But the potential real-time- launched out of Boston University. The com-
disinfection applica- pany is pursuing the use of molecular beam
tion for UV-C requires epitaxy to grow more-efficient UV-C LEDs
a portable source that on standard sapphire substrates. Liao didnt
isnt prone to breaking, detail the companys progress. But he said a
has no hazardous mate- more-efficient UV-C LED could enable solar-
rial, and offers instant powered water purification for the many
on and off capabilities. regions around the world that lack access to
As we covered in clean water.
a UV article a couple
of years back, Sensor Camera flash advancements
Electronic Technology Another exciting application for LEDs that
Inc. (SETi) is the only isnt necessarily new camera flash has
volume manufacturer many new aspects to it. As we covered in
of UV-C LEDs, and that our article on Strategies Unlimited market
FIG. 5. A roadway in Abu Dhabi is cost-effectively lit with the company is using man- research (p. 35), LED revenues tied to the
combination of LEDs and solar power. ufacturing techniques flash market are growing. Yourii Martynov,

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conferences | STRATEGIES IN LIGHT

Ambient CCT 2800K Ambient CCT 4500K Ambient CCT 5800K FIG. 6. Matching the CCT of a camera
flash with the CCT of the ambient light
surrounding a subject enables better
Cool white photo quality.
LED fash

13 Mpixels, and the image size doesnt drive


the need for more or brighter LEDs. He did
say the brighter LEDs would be welcome to
Neutral extend the range of a camera sensor. The
white LED opportunity, however, is in the need for a
fash
second flash on the screen-side of the device
for self-portraits and much better quality
flash on the forward-facing camera.
Indeed, the light quality discussion preva-
High-CRI lent at SIL, and the look of the LED, came to
LED fash bear in the flash discussion. Phone vendors
dont want LEDs with visible signs of phos-
phor because the flash cant impact the cos-
Source: Philips Lumileds metics of the phone. The vendors want better
quality light that will allow their customers
director of strategic marketing at Philips Phones and smartphones now serve to capture better photos. That desire implies
Lumileds, examined the flash market in detail as the primary digital camera for many LEDs that can deliver consistent white color
and explained that there may be even more consumers. Martynov said the megapixel over angle at the very least, and perhaps even
opportunity for growth than most realize. race is over with no need to go beyond tunable-white flashes with excellent CRI and

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52 APRIL/MAY 2014 LEDsmagazine.com


conferences | STRATEGIES IN LIGHT

maybe even tunable color capabilities. be multiple LEDs in a phone flash going it can reduce food consumption per egg laid
It turns out the color science that comes to forward. It could be a mix of whites or while improving egg size. Green and blue light
play in the way humans see colors, which was perhaps a color array. The phone vendors have can lead to weight increase for broilers and
discussed in the keynotes, also applies to the repeatedly shown that they will spend money higher prices at market. We hope to bring you
quality of images captured. Poor CRI in a flash on features that add value for the consumer. more details on the science in a future article.
can result in photos without vivid colors (Fig. Of course, the advantage of LEDs with
6). But Martynov said that really good photos Poultry production narrow spectrum comes along with energy
need even more a flash CCT that matches Finishing where we started, we will now return reduction. LED lighting can deliver 97%
the ambient light in the area of the subject. to the subject of happy chicks. Brian Wilcox, energy savings relative to the high-pressure
At a minimum, phone vendors want a neu- president of Once Innovations, has his startup sodium lights used in many poultry oper-
tral white that delivers the best compromise chasing unlikely customers in applications ations. Wilcox said that one major com-
for a variety of lighting conditions. Profes- including both poultry and swine production, plex realized a $650,055 benefit based on
sional photographers, however, place filters, among other farming applications. Wilcox sur- increased production and energy savings.
including colored filters, on their flashes to vived the Dragons Lair at SIL and made a pre- SIL 2014 began to reveal once again what
match conditions. In the iPhone 5s Apple sentation in the market track. can happen when the semiconductor indus-
innovated a way to simulate that capability The science that Wilcox presented was try applies its expertise in mass production of
with a feature called TrueTone. The camera really amazing. Chickens have a far more com- a tiny device such as an LED and, in doing so,
senses the ambient light and chooses from plex visual system than humans with multi- enables a target application. Suddenly other
a 1000-scene palette to customize the flash ple receptors. The result is a broader range of industries find yet more uses for the low-cost
profile. Martynov did not know, or did not sensitivity and the ability of tunable lighting to enabling component. LEDs deployed in gen-
reveal, how Apple implemented the feature spur positive changes in production. eral lighting remain incredibly exciting and
but with- and without-TrueTone photos on Red light, for example, can increase the the primary driver of LED development. But
Apples website demonstrate the advantage. growth rate of chickens and turkeys at the leaving SIL the feeling that exciting applica-
Clearly, Martynov believes that there will beginning of the rearing period. Moreover, tions are yet to come was unmistakable.

LEDsmagazine.com APRIL/MAY 2014 53


controls | SMART LIGHTING

Smart solid-state lighting depends


on advanced controls
The energy savings, long lifetimes, performance, and aesthetics of LEDs can be optimized by
combination with advanced intelligent lighting control technologies in both residential and
commercial lighting applications, says PEKKA HAKKARAINEN.

I
n the last few years, LED light sources by the incandescent phase-out, offer sim- hospitality industry are the customers most
have gone from being an interesting nov- ilar light output to incandescent reflector likely to rely on the familiar light quality and
elty to a new light source option that can bulbs, and work with standard dimmers, but full-range dimming control options offered
be used for energy savings, long life, and they do not provide the energy efficiency or by incandescent sources. Ultimately, LEDs
high performance in almost any applica- long life offered by equivalent LED replace- are the most efficient alternative to incandes-
tion. A 15W LED lamp can replace a 75W cent bulbs, and the most likely replacement.
incandescent lamp, deliver a useful life- However, compatibility between LED lamps,
time averaging 25,000 hours, be dimmable, drivers, and controls can be confusing, and
require no warmup time, and offer superb when controls and lamps are not properly
color rendering. paired, performance will suffer.
These advantages alone capture our In an effort to minimize consumer con-
attention and ensure a strong future fusion, and to make it easier for manu-
for LEDs. Paired with smart lighting facturers to design lamps and dimming
control technologies that enhance controls that ensure basic compatibil-
both the energy savings and aes- ity, the National Electrical Manufac-
thetic benefits of LEDs, as well as turers Association (NEMA) has pub-
incentives and rebates that often lished NEMA SSL 7A-2013 Phase cut
help to offset the initial installation dimming for solid state lighting: Basic
costs, LEDs represent an econom- compatibility (http://bit.ly/1gDzAsg).
ically attractive alternative to both NEMA SSL 7A-2013 proposes a stan-
commercial and residential end users. dard for the recommended interface
between the source and the dimming con-
LED revolution and regulations trol, including the electric current require-
For most consumers, the phase-out of the ment of the power supply internal to mod-
traditional incandescent lamp provides ern digital dimmers. According to NEMA,
the most significant impetus for invest- FIG. 1. The phase-out of traditional All dimmers and LED Light Engines (LLEs)
ing in LEDs (Fig. 1). The Bush-era Energy incandescent lamps provides the most tested against the criteria set forth in SSL 7A
Independence and Security Act (EISA 2007; significant motivating factor for investing will be compatible with one another with-
http://1.usa.gov/1kN9FDJ) dictated a multi- in LED lighting. out the need for specific testing of every lamp
year phase-out of the most commonly used and dimmer pairing. This is a developing
and inefficient light sources. As of January ments. Fig. 2 shows a sampling of various standard, promising the assurance of com-
1, 2014, traditional 60W and 40W incandes- bulb options offered in the market. patibility moving forward, but it is not yet
cent bulbs can no longer be manufactured or Screw-in LEDs, with their falling prices broadly adopted in many existing products.
imported into the United States. This follows and rapid product changes, hold the most Todays consumers should remain vigilant
the 100W and 75W bulbs, which were elimi- promise for changing the way consumers in checking compatibility information on the
nated on January 1 of 2012 and 2013, respec- experience lighting and delivering significant product packaging when selecting a lamp
tively, as shown in the table. lighting energy savings. Beyond homeowners, and control combination. This information
Halogen bulbs have not been affected high-end retail outlets, restaurants, and the can help ensure that the lamp can deliver the
expected dimming range, and that the con-
DR. PEKKA HAKKARAINEN is vice president at Lutron Electronics, working in government and trol will get the best possible performance
industry relations, including codes and standards activities. out of the lamp. Look for a manufacturer

LEDsmagazine.com APRIL/MAY 2014 55


controls | SMART LIGHTING

that offers compatibility testing between


sources and controls, or is committed to
NEMA SSL 7A-2013 proposes a standard
providing resources that help clarify the for the recommended interface between the
selection process. One such resource is the
online LED Control Center of Excellence source and the dimming control.
offered by Lutron Electronics.
have affected other frequency bands. In this (non-proprietary) protocol meets all the
Connected light sources band continuous transmissions, such as requirements. For example, other build-
Connected light sources are also starting to streaming video, are not permitted. Inter- ing systems in commercial buildings use a
enter the market. These are devices that have ference by other systems is less likely than in variety of protocols, so that any lighting sys-
an integral radio transceiver so they can con- heavily trafficked frequency bands, ensuring tem in a commercial building needs to be
nect to other lighting devices wirelessly, much reliable system performance. multi-lingual. Any widely adopted stan-
like your PC can connect to a printer at home The multiple protocols being used by dard must not only handle the much larger
without the need for a USB cable, using either the industry are not necessarily problem- building and greater number of communica-
a Wi-Fi or Bluetooth connection. atic, but they put the onus on consumers tion devices compared with a residence, but
In the lighting industry, there are two types to make sure that the products they select it also has to seamlessly connect and inter-
of communications protocols being used: are designed to work together. The lighting face with the other building systems (HVAC,
open industry protocols and proprietary pro- industry recognizes that this is not ideal access, security, etc.).
tocols that are typically specific to a manu- for the end user and has formed The Con- In the short term, at least, the ZigBee
facturer. Open protocols, such as ZigBee, nected Lighting Alliance currently made standard is a logical choice for the compar-
Z-Wave, or EnOcean, offer the advantage that up of more than 20 industry partners to atively simple demands of the consumer
they are available for any interested company address the issue of compatibility between market. But for lighting systems used in
to use, provided that company pays the mem- different manufacturers products. commercial buildings and more complex
bership fee to the relevant alliance or associ- Starting first with standards for residen- residential applications that require inte-
ation. The membership fee ensures access to tial (consumer) products, in 2013 The Con- gration with security systems and audio/
the documentation necessary to implement nected Lighting Alliance endorsed ZigBee video systems, it is equally likely that mul-
the open protocol in products. Light Link as the preferred open proto- tiple lighting control protocols are here to
Proprietary protocols, such as Lutrons col for residential applications (http://bit. stay. In fact, some lamp and fixture manu-
ClearConnect, offer the advantage that prod- ly/1g5WpJS). The first lamps and controls facturers are choosing to integrate propri-
ucts using the protocol are typically tested that use ZigBee Light Link are starting to etary control protocols into their products
as a system in multiple configurations and become available. rather than use open communications pro-
are thus less likely to have communication The Alliance is currently working on tocols. These manufacturers have the great-
problems. ClearConnect operates in a quiet requirements for commercial installations, est confidence in the expected performance
frequency band with a long and stable his- a challenge that is proving to be much more of their products with the available propri-
tory with respect to regulatory changes that complex and where it is likely that no open etary technologies.

FIG. 2. Of the various options for


replacing incandescent bulbs,
including halogen reflectors and
compact fluorescents, LEDs are
the most efficient alternative.

56 APRIL/MAY 2014 LEDsmagazine.com


controls | SMART LIGHTING

Code compliance and light quality


Even as light sources use less energy to produce
recommended light output, codes still require
automated control strategies that further
reduce energy use. Low-power sources such
as LEDs still use proportionally less energy as
they are dimmed in response to daylight, or
turned off/lowered in response to occupancy.
Standards developed by the American Soci-
ety of Heating, Refrigerating and Air Condi-
tioning Engineers (ASHRAE) or their equiva-
lents are now mandatory according to the US
Department of Energy (DOE). The other allow-
able building standards, such as the Interna-
tional Energy Conservation Code (IECC) and
Part 6 of Title 24 of the California Code of Reg-
ulations, include similar requirements. Thus
far, only five states have adopted ASHRAE
Standard 90.1-2010 (or its equivalent; see
http://1.usa.gov/1l8foXo), but the standards
clearly indicate the trend toward stricter
energy codes that include lighting controls.
FIG. 3. Controllable LED lighting provides a comfortable and productive environment when The emergence of high-performance
integrated with consideration of the usage of the space and the needs of its occupants. (green) building standards, with the

See how low VeraDIM can really go...

LEDsmagazine.com APRIL/MAY 2014 57


controls | SMART LIGHTING

ultimate goal of (near) zero net energy Multi-year phase-out of most commonly used and ineffcient light sources
buildings, further supports the trend toward Todays incandescent bulbs New maximum wattage Light bulb law goes into effect
more stringent building energy regulations. 100W 72W January 1, 2012
Compared to minimum codes, these green
75W 53W January 1, 2013
standards require higher energy savings and
higher levels of human comfort that can only 60W 43W January 1, 2014
be achieved through an integrated approach 40W 29W January 1, 2014
to the buildings lighting and envelope design. Source: www.energystar.gov
Dynamic control of the building faade to
address solar heat gain as well as human relation between positive lighting appraisal by conditions that are appraised as being good
comfort, together with dynamic control of the employees in a space, and overall workplace will promote desirable work behaviors.
electric lighting in concert with the faade satisfaction and engagement. In their study, LED lighting and control technologies are
control, is the recipe for the future. Environment and Behavior (http://bit.ly/ expanding and improving rapidly, but even as
OFzc6s) occupants were asked to assess light- light sources approach maximum efficiency,
Satisfying the needs of the lit space ing conditions in an experimental office space. lighting control will continue to be called on
Its important to look ahead without forgetting When occupants positively appraised the light- to support the findings of the Vietch study,
that light serves the people in the space. Not ing system, they also reported the space to be and what LightingEurope calls human-cen-
only do smart lighting control systems help to more attractive, and described themselves as tric lighting which promotes a persons well-
meet and exceed building codes, controllable being in a better mood and more satisfied with being, mood, and health (http://bit.ly/1ik5Tkg)
lighting contributes to one of the most impor- their work environment. The leaders in the lighting control industry con-
tant aspects of commercial buildings: satis- The study further concludes, We have tinue to engage in proactive efforts to develop
fied, productive building occupants (Fig. 3). reported a connection between lighting- forward-thinking technologies that contribute
The research team of Vietch, Stokkermans, induced positive affect and work engage- to enhanced energy savings, and promote a pro-
and Newsham has confirmed a significant cor- ment, suggesting that providing lighting ductive, healthy lighting environment.

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analysis | SSL DESIGN

Four ways to die: Overcoming


common challenges in SSL design
NAT CANNON details common causes of LED failure in solid-state lighting systems, and offers
guidance on avoiding the potential pitfalls and delivering reliable products.

S
imultaneous with the rapid advance- exposure of a component to current or volt- rent exceeded the device specifications, the
ment of LED component technol- age beyond its maximum specifications, is result was considered a failure. Fig. 1 shows
ogy over the last several years, a sec- the leading cause of LED failures, regard- an example EOS failure of a high-power LED.
ond revolution has also been taking place in less of the manufacturer. LED EOS failures In general, single-chip high-power LEDs
solid-state lighting (SSL) luminaire and sys- result from excessive localized heat gener- with multiple contact vias are most robust
tem design. In the early days of SSL design, we ated by the high current or voltage transient against EOS events. Low-power plastic pack-
would frequently see obvious engineering mis- ages are most sus-
takes and Frankenstein-looking retrofit lamps ceptible to damage
and luminaires come into our Durham, Santa from EOS events. COB
Barbara, Hong Kong, Shenzhen, and Shanghai LEDs with more par-
Applications Tech Centers with their cre- allel strings of chips
ators looking for engineering design help and are more robust than
advice. We still see some of those on occasion, COB LEDs with fewer
but most of the design errors we have seen in parallel strings. Larger
recent history are of a more subtle nature. LEDs are more robust
While these mistakes may be less obvious, than smaller LEDs. For
they can be just as limiting to the market all the tested parts, as
potential of the individual designs and det- the power-to-failure
rimental to the reputation of the offering com- increases, the time-to-
pany and the proliferation of SSL as a whole. failure decreases.
Since it was launched in the fall of 2011, Events ranging from
Cree Services has tested more than 500 lumi- lightning strikes to
naires and retrofit lamps in our Thermal, driver in-rush current
Electrical, Mechanical, Photometric, Optical at power on can sub-
(TEMPO) test program. The TEMPO testing FIG. 1. Electrical overstress conditions can cause LED failure. ject LEDs to a variety of
program has provided a unique window to EOS events. However,
observe the rapid acceleration of SSL lumi- that causes damage to the materials in the failure-inducing EOS events can be avoided
naire design capability and creativity in the LED. Like all semiconductor devices, LEDs by applying proper protection techniques,
industry. That said, there are still a few com- have a limited ability to survive overstress. including metal-oxide varistors (MOV) for
mon mistakes we see even the most experi- Cree recently conducted a rigorous regime over-voltage protection and positive tem-
enced SSL designers make. This article dis- of testing of three general categories of LEDs: perature coefficient (PTC) resistors for over-
cusses the top four design mistakes we see mid-power single- and multiple-chip LEDs, current protection. The general guideline is to
most frequently, and makes some helpful high-power single-chip LEDs, and high- design a protection circuit capable of prevent-
suggestions to avoid them and bring qual- power chip-on-board (COB) LEDs from mul- ing anything greater than a 0.1-msec spike of
ity SSL luminaires to the market. tiple LED manufacturers. The test consisted 23 times the maximum rated current of the
of applying square-wave pulses of power lev- LED from reaching the LED. A more detailed
Electrical overstress els up to 1700W, with time durations rang- discussion of this topic can be accessed at
Our first area of focus is the electrical ing from 0.1 to 70 msec (milliseconds), to www.cree.com/xlamp_app_notes.
environment. Electrical overstress (EOS), each LED to simulate real-world EOS con-
ditions. The failure criteria were based on Thermal management
NAT CANNON is an applications engineer at junction leakage current measurements per- Next up, thermal issues can lead to prema-
Cree, Inc. formed after each pulse. If the leakage cur- ture LED failure. LEDs are designed to

LEDsmagazine.com APRIL/MAY 2014 61


analysis | SSL DESIGN

perform over a range of operating tempera- the heat sink to occur. With the voids filled
tures. With all LEDs, the expected lifetime by a TIM, heat flows much more freely from
depends on the operating temperature. One an LED to the heat sink. In any case, careful
of the most critical design parameters for an consideration must be taken to ensure a suf-
LED illumination system is the systems abil- ficient thermal path to ambient is provided.
ity to draw heat away from the LED junction. Fig. 2 shows an example of significant tem-
High operating temperatures at the LED perature variation 22C in a luminaire
junction adversely affect the performance due to inconsistent application of the TIM
of LEDs, resulting in decreased light output to the heat sink.
and lifetime. Properly managing this heat is
the result of attention to thermal manage- Chemical compatibility
ment in the design, assembly, and operation Now lets discuss chemical compatibility. The
of LEDs in lighting applications. Insufficient presence of incompatible volatile organic
thermal management can result in damage compounds (VOCs) in LED-based system FIG. 3. LEDs can discolor as a result of
very similar in appearance to that caused by designs can impair the performance and exposure to incompatible chemicals.
chemical incompatibility a topic we will reduce the lifetime of these illumination sys-
address shortly; however, unlike chemical tems. Glues, conformal coatings, O-rings, gas-
incompatibility damage, thermal damage kets, and potting compounds are materials
is irreversible. frequently used in the construction of LED-
LEDs are commonly soldered to an based luminaires or lamps, and often contain
FR-4 or metal-core printed-circuit board VOCs. The presence of chemically incompat-
(MCPCB) that is attached to a heat sink. ible VOCs on or near LEDs can degrade the
FR-4 boards are less expensive than MC- light output levels or cause changes in the
PCBs but have higher thermal resistance. chromaticity point of the light. The photo-
COB LEDs are commonly attached to a heat graph in Fig. 3 is an example of this VOC deg-
sink using a connector that attaches to the radation on the surface of an LED.
heat sink with screws. A good thermal con- This sensitivity to VOCs is not unique to
nection between the COB LED and the heat one LED manufacturer but is a known prob- FIG. 4. Moisture ingress prior to reflow
lem for all types of soldering can result in damage to the
blue, royal blue, and LED during the reflow process.
white-lig ht LEDs.
We typically do not LED handling and manufacturing
see these issues with LED handling during the SSL system man-
green, amber, or red ufacturing process is the fourth most com-
LEDs due to the lon- mon area we see that can lead to product
ger, lower energy level failure. Handling problems in general span
of these wavelengths. a broad set of potential failure modes and
Chemical incom- here we will focus on some specific sub-cate-
patibility in SSL sys- gories. We will discuss four of the most com-
tems is often a local- mon: moisture ingress, PCB flexure, solder-
ized phenomenon, ing and solder coverage, and component
occurring in lumi- pick-and-place.
naire designs that seal Moisture ingress. Many LEDs, particu-
portions of the sys- larly those constructed from plastic, are sus-
tem, resulting in an ceptible to damage from moisture ingress.
FIG. 2. Inconsistent application of thermal interface material LED operating envi- Most LEDs are shipped in sealed moisture-
can lead to a large temperature gradient. ronment having ele- barrier bags (MBBs) and are designed for
vated temperatures long shelf life if the MBB remains unopened.
sink is critical for successful designs. A ther- with little or no air movement. However, If moisture-sensitive LEDs are exposed to
mal interface material (TIM) is required for with proper design and adequate testing, high-humidity environments after open-
optimal performance. Air is a thermal insu- chemical incompatibility effects are pre- ing the MBB packaging but before soldering
lator, so a TIM is needed to fill any voids ventable. (For more information on chemical as shown in Fig. 4, damage to the LED may
between the COB LED and the heat sink. compatibility and a table of known good occur during the soldering operation.
Without a TIM, there are a limited number and bad chemicals, see www.cree.com/ LEDs that are exposed to moist envi-
of spots for heat transfer from the LED to xlamp_app_notes/chemical_compatibility.) ronments in excess of the manufacturers

62 APRIL/MAY 2014 LEDsmagazine.com


analysis | SSL DESIGN

maximum exposure limits will require pre- cesses. PCB bending and/or
conditioning, often baking for a period of f lexing is the fundamental
time, prior to soldering. Baking of LEDs for source of tensile stress induced
the recommended temperature and time on the electronic components
will remove any moisture and reset the expo- on the board assembly. For
sure time as defined by the manufacturer. more brittle components, like
LEDs that have not been soldered but ceramic-based LED compo-
that are unsealed or removed from the orig- nents, micro-cracks can be
inal packaging should be properly stored induced and eventually lead to
to prevent excess moisture ingress. Below failure (Fig. 5).
are some common storage practices used Following are situations in
within the industry: which a PCB can bend or flex,
Store opened LEDs in a rigid, airtight con- resulting in cracks in an LED
tainer with fresh desiccant and a relative chip attached to it:
humidity (RH) indicator. Screw tightening/torqueing.
Store parts in a dry, nitrogen-purged cab- Uneven/convex PCB surface.
inet or container that actively maintains Ref low soldering the LED
the RH below the exposure limit. board.
FIG. 5. An LED chip can crack (blue line) due to
For short-term storage, LEDs may be PCB punching/separation.
resealed in the original MBB soon after
bending or flexing of the printed circuit board. Cracks in the LED chip
opening. Fresh desiccant and a humidity and substrate resulting from
exposure indicator should be placed in the ing is an unavoidable phenomenon that is PCB flexure have been identified to cause
MBB to monitor exposure levels. known to exist and is easily encountered unstable, partial, or no-emission LED
PCB flexure. PCB bending and/or flex- during the electronic board assembly pro- failures in ceramic substrate-based LEDS.

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LEDsmagazine.com APRIL/MAY 2014 63


analysis | SSL DESIGN

This damage can be minimized or avoided


by practicing the following:
Do not overtighten the screws when
attaching an LED board to a heat sink.
Automated torqueing and the tighten-
ing of screws with a set torque force are
recommended.
Do not use an excessive amount of ther-
mal grease or a thick thermal tape/pad.
Do not use partial application of ther-
mal grease or tape under the LED compo-
nent only. An even spread and controlled
volume are critical to minimize possible FIG. 6. An x-ray image of an LED chip exhibits poor solder attach with excessive
board bending/flexing during the fasten- voiding.
ing process.
Do not mount an LED board on a warped, lies in the manufacturing process, not in place requirements of LEDs often expe-
convex, or uneven surface. thermal design. rience low pick-and-place yields or cause
Do not use an excessive amount of solder Most lighting-class LEDs are designed physical damage to the LEDs, as shown in
to attach an LED to a PCB. to be reflow soldered to a PCB. Reflow sol- Fig. 7. The inclusion of LEDs in the
When handling or separating LED dering may be done by a reflow oven or by pick-and-place process introduces many
boards after assembly, always ensure that placing the PCB on a hotplate and following variables that can affect the performance
the boards are properly supported to min- the manufacturers reflow soldering profile. of the pick-and-place system; most auto-
imize board bending and flexing. The choice of solder and the application mated pick-and-place tools were designed
Soldering and solder coverage. To method will dictate the specific amount of to work at high speeds with flat-top semi-
properly manage heat, specific practices solder. For the most consistent results, an conductor components, not domed-
should be followed in the design, assembly,automated dispensing system or a solder top LEDs. LEDs require specific process
and operation of LEDs in lighting applica- stencil printer is recommended. parameters for the pick-and-place equip-
tions. Insufficient solder attach between When establishing a soldering process, ment to optimize the systems perfor-
the LED and PCB and poor thermal trans- adjusting an existing process or qualify- mance. The pick-and-place issues faced
fer between the PCB and heat sink are com- ing a new product, it is recommended that with LEDs are primarily due to the phys-
mon causes of LED failure. In Fig. 6 we seethe consistency and quality of the solder ical differences in traditional surface-
an LED mounted on a PCB with severe sol- bond be verified on several trial PCBs prior mount devices (SMDs) such as integrated
der voiding. While this failure presents to running good product. The easiest and circuits (ICs) and SMD LEDs.
itself as a thermal problem (high solder quickest method to verify the solder bond Advances have been made in recent years
point temperature), the actual root cause is with an x-ray inspection. If x-ray analysis to overcome these common pick-and-place
is not available, shearing issues encountered with LEDs. Most issues
and inspecting the LEDs can be addressed by making simple tool-
is also an acceptable ing adjustments, selecting the proper noz-
method. Adjustments zle for the LEDs being used or by using a
should be made if un- feeder unit optimized for picking and plac-
reflowed solder or exces- ing LEDs. For more information on pick-
sive voiding is observed and-place operation, see www.cree.com/
during inspection. xlamp_app_notes.
Component pick- While great strides have been made over
and-place. Pick-and- recent years in SSL luminaire design, we
place is an automated still see more subtle issues with a number
operation in which a of fixtures from our TEMPO testing. Elec-
robotic arm retrieves a trical overstress, thermal design, chemical
component such as an compatibility, and handling and manufac-
LED from a dispensing turing issues are now the most common
mechanism and places sources of poor performance in LED sys-
the component precisely tems. You can avoid problems related to
on a PCB. Manufactur- these issues by carefully following the
FIG. 7. The automated pick-and-place operation used in ers not familiar with design guidance provided by LED manu-
PCB assembly can damage an LED. the specific pick-and- facturers such as Cree.

64 APRIL/MAY 2014 LEDsmagazine.com


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standards | LUMEN MAINTENANCE

IES updates LED Lumen


Maintenance documents
JIANZHONG JIAO explains that the IES is publishing addendums to both the LM-80 standard for testing
LEDs and documenting lumen maintenance, and to the TM-21 standard for projecting LED and SSL
system life, improving and harmonizing the documents.

F
or continuous improvement in tech- current LM-80 document specifies the test in TM-21 requires the test data collected
nology to be possible, its critical that duration and requires a minimum of three from two case temperatures, versus the orig-
corresponding testing standards are case temperatures be tested. inal idea of three sets of data. In all practical
established and continue to be reviewed cases, when an LED is used in an application
and improved. The solid-state lighting (SSL) Harmonizing LM-80 and TM-21 (in-situ) in which its case temperature is dif-
industry is no exception. In 2008, IES pub- Right after LM-80 was published, a group of ferent from the LM-80 test temperatures, the
lished LM-80 for recommending how to test experts in the IES committee continued to TM-21 instruction is to collect two case tem-
LED lumen maintenance. Three years later develop TM-21. During several years of hard peratures for LM-80 data one above the
TM-21 was published as a recommendation work in the TM-21 working group, experts in-situ temperature and another below the
for projecting long-term lumen maintenance developed many mathematical formulas in-situ temperature to make the interpo-
of LEDs using the test data collected per based on the physics of LEDs structures and lation. The third case temperature required
LM-80. Based on the continuous improve- materials, as well as an empirical data model by LM-80 does not have any relevance for
ment principle, IES is in the process of pub- to exemplify the LEDs lumen decay behavior. such interpolation purposes.
lishing an addendum to LM-80 and TM-21. Meanwhile, experts in the TM-21 work-
LM-80 and TM-21 have been widely used ing group conducted numerous statistical LM-80 changes
by manufacturers, testing laboratories, gov- analyses using more than 40 sets of LM-80 Because LM-80 has been used for laboratory
ernment specifications, and in other ways. data collected by LED manufacturers and accreditation, the procedures listed in LM-80
On a large scale, the overall LED lumen contributed to the TM-21 work- must be followed so that an accred-
maintenance information provided and ing group. In order to achieve ited LM-80 report is produced,
used in the industry has been more consis- the goal (desired by industry and which is required by the certifica-
tent since these two documents were pub- governments) to have one univer- tion bodies (CBs). And in turn the
lished, which demonstrates their benefits. sal model for making long-term CBs acceptance of an LM-80 report
At the time LM-80 was developed, experts in lumen maintenance projections, is the measure to meet market-
the IES committee believed that the test dura- pros and cons of each mathemat- transformation specifications such
tion should be long enough so that sufficient ical model were thoroughly stud- as Energy Star. For the purpose of
data could be collected to use mathematical ied in the working group. In the compliance with LM-80, unneces-
models to make a reliable projection. Further- end, engineering judgment was sarily testing three case tempera-
more, experts also believed that multiple LED used to derive the final approach presented tures does not add value to TM-21; rather, it
case temperatures should be tested in order to in TM-21. puts an additional burden on the industry.
make interpolations of the test data, as well as The method for interpolation of the in- The LM-80 test is lengthy and often costly. If
to make comparisons. For these reasons, the situ temperature projection recommended the IES document that sets the basis of all
these consequences can be improved, it cer-
tainly is the right thing to do for the standard
DR. JIANZHONG JIAO, Director of Regulations and Emerging Technologies at OSRAM Opto
development bodies.
Semiconductors, Inc., is an internationally recognized lighting expert. He has been actively
Improvement is the essential message
involved in LED and SSL standard development activities. He serves as the past Chairman of the
for the LM-80 Addendum. This addendum
SAE Lighting Committee, past Chairman of NGLIA, past Chairman of the NEMA SSL Technical
provides new requirements in Section
Committee, active member of IESNA Testing Procedure Committee, Roadway Lighting Committee,
4.4.2 as such: At least one of the selected
and Computer Committee, ANSI SSL Working Groups, Standard Technical Panel of UL8750,
case temperatures shall be 55C or 85C.
standard committees in IEEE, CIE USA, SEMI, JEDEC and other organizations. He can be reached
These case temperatures are commonly
at jianzhong.jiao@osram-os.com

LEDsmagazine.com APRIL/MAY 2014 67


standards | LUMEN MAINTENANCE

used for industry testing to support direct The TM-21 Addendum explains to users that
product comparisons of testing results. The in the situation with uneven length test dura-
requirement for a minimum of three case tions, the projection can only be based on the
temperatures in the current version of LM-80 test data set with the shorter duration. This
has been removed. is to ensure the acceptable confidence level in
In the past few years, vast numbers of the projection result per statistics.
LM-80 tests have been performed at case
temperatures of 55C and 85C. LM-80 data TM-21 extrapolations
alone is not very meaningful for one-to-one The next clarification in the TM-21
comparisons, as the test duration is too short Addendum is for the data extrapolation
in term of LEDs lumen decay behavior. The outside of the tested temperature range.
comparison usually takes place in the TM-21 The current TM-21 does not recommend
projected results. However, if for any reason the extrapolation for a temperature higher
users want to select a case temperature to than the LM-80 tested case temperature, nor
review more than one set of LM-80 data, the from the lower temperature. The engineer-
LM-80 Addendum will still meet this need. ing judgment for this requirement is that the
LED always decays faster for higher junc-
TM-21 Addendum tion or case temperatures. If that is the case
As for the TM-21 Addendum, in the past regarding the physics, if the in-situ temper-
two years of practice using TM-21, users ature is lower than the test temperature, the
raised several questions that need clarifica- LED lumen decay should not be worse than
tion. One question is regarding
the LM-80 data collecting time
interval tolerance. The current
version of TM-21 states the data
used for projection are collected
in 500- or 1000-hour time inter-
vals without specifying the time
tolerance. In reality, the data
collection often is not in the pre-
cise hour, and for the projec-
tion purposes, small variations
of the time interval do not sta-
tistically affect the results. The
TM-21 Addendum gives a toler-
ance of plus or minus 48 hours
for collecting LM-80 data. Any
data collected within this two-
day window should be accepted
as the 500- or 1000 hour mark.
This clarification will help lab accreditation the tested temperature.
as well as the overall practice of testing. The TM-21 Addendum has therefore
The second issue that was expressed regard- added clarification that the extrapolation
ing TM-21 is the data interpolation. When two cant be performed for the in-situ temper-
sets of LM-80 data are collected with a higher ature higher than the LM-80 tested tem-
and lower case temperature, one set of data perature. However, if the in-situ tempera-
may have a longer testing duration than the ture is lower than the tested temperature,
other. It was not clear for the users how the the tested temperate can still represent the
interpolation should be made for these two long-term lumen maintenance projection for
sets of data with uneven test durations. the lower in-situ temperature.
Per TM-21, test duration directly relates The fourth issue is related to the TM-21
to the total projection period. For example, report. The current version of the TM-21
if a six-time multiplier is used, the projection report includes two values: calculated lumen
is 60,000 hours for the 10,000 hour test data, maintenance life (e.g., L70) and reported
but 36,000 hours for the 6000 hour test data. lumen maintenance life. The question is

68 APRIL/MAY 2014 LEDsmagazine.com


standards | LUMEN MAINTENANCE

why there are two values, and what was the results as the examples in Annex E to ensure of confidence for the statistical uncertainty.
intent for reporting these two values? the tool was working correctly. The tool that Because the confidence level is associated
TM-21 users have not had a common or cor- the working group developed and used hap- with the length of test duration, and longer
rect understanding. Sometimes users employ pened to be developed in MS Excel. According durations represent a higher confidence level,
the calculated values to make a comparison to the IES non-commercialism policy, an IES TM-21 specifically requires a notation to tell
and to assume that LEDs with longer calcu- document cant embed a commercial product users how many hours of test data are used in
lated values may have longer lumen mainte- that may be interpreted as a promotion for the calculation. Beyond the time length cal-
nance life. In turn, the users may employ such MS Excel. That was the sole purpose of listing culated by multipliers, the projection result
judgment to select LEDs. Even though several a calculated value for L70 without putting MS will exceed the confidence level allowed by
LEDs were having the same reported L70, the Excel sheets in the current TM-21. TM-21; thus, any lumen maintenance values
users believed the calculated values mattered. are no longer practically meaningful. Having
That is a completely incorrect assumption. Removing calculated projections the calculated value listed in the report and
At the time TM-21 was developed, the Shortly after TM-21 was published, Energy interpreted by someone to use as the compar-
working group established a tool to take the Star released an MS Excel-based calculator. ison has misled users and consumers. In the
mathematical model and LM-80 test data The tool for calculating lumen maintenance TM-21 Addendum, the calculated lumen main-
into calculations, and to derive the calculated projection became publicly available. The tenance values are removed from all places.
results for projection. In order to help users Energy Star calculator has been verified by In most cases, LED and SSL related IES
calibrate the tool, two examples of calcula- the NIST experts and other individuals and documents, LMs, and TMs are the basis of
tions were listed in Annex E using real sets showed no errors in calculations. Therefore, continuous improvement following the ANSI
of LM-80 test data. The calculated projection the calculated value for the lumen mainte- accreditation process. The improvement can
values for lumen maintenance life (e.g., L70) nance projection has been verified and no be demonstrated via addendums, and in the
were listed in the examples and the reports, longer needs to be listed. next revision of the IES document, the adden-
so users could compare if the tool they were The basic need to set multipliers in the dums will be fully integrated into the new ver-
programming would get the same or identical lumen maintenance projection is the degree sion of the LM or TM document.

CELEBRATING
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LEDsmagazine.com APRIL/MAY 2014 69


THE NEW
LANGUAGE OF LIGHT
LAS VEGAS, NV USA
Las Vegas Convention Center

TRADE SHOW & CONFERENCE


6.1.14 6.5.14

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PHOTO CREDITS
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OFFICE INC. & NIKKEN SEKKEI LTD |
PHOTOGRAPHY, TOSHIO KANEKO
specification | DRIVERS

Simplifying the sophisticated:


LED driver selection made easy
SCOTT BARNEY takes developers through the decision-making tree for SSL system driver
selection, pointing out potential issues and highlighting the cost and benefits of common
specification options.

I
n todays fast-paced and rapidly-changing Volts Normal Dimmed 50%
LED arena, the complex and subtle choices
300
involved in choosing an LED or LED array
can be difficult enough. Add to this the con- 200
fusion of selecting an LED driver in a solid-
state lighting (SSL) industry marked by On
100
obscure terminology where even the experts
Off
still debate definitions and standards, and the 0
task can be overwhelming. As part of the LED Delay
driver selection process, it behooves a light- -100
ing product developer, or even a professional
lighting designer/specifier, to understand -200
concepts such as the choice of current- and
voltage-based drive, the process of matching -300
drivers to LED circuit topologies, dimming 20 30 40 50 60 70 80 90 100 110 120
and flicker considerations, when and why Time (msec) 10 msec/div
to opt for multiple outputs, and other issues.
This article will serve as a guide to help you FIG. 1. Forward-phase dimming cuts the front edge of each half-cycle of the AC line input.
navigate and simplify the sophisticated pro-
cess of LED driver selection, understand and connected in series and perhaps several of constant current, then youll need a CC LED
apply the appropriate features to the appli- these strings connected in parallel. driver. This type of driver will only have a cer-
cation at hand, and ask the right questions of Youll want to choose a constant voltage tain range of voltages which it can drive; there
your LED driver suppliers. array under two circumstances: will be a minimum voltage and a maximum
1) You have yet to determine your LED array voltage permissible. You need to ensure that
Constant voltage or current? and the application is one where you dont your LED array has a voltage requirement that
The first question developers face is almost know exactly how many LED strings will falls inside this permissible range.
always the choice of constant-current or be hung on that supply or what the cur- The table reviews AC-to-DC driver topol-
-voltage supply. There are two fundamental rent draw will be (i.e., cove lighting). ogies and their pros, cons, and applications.
types of LED arrays those which run off a 2) The LED array is of the constant voltage There is no wrong or right approach to
constant voltage (CV) and those which run variety and therefore has a fixed range of driver selection. Instead, you need to match
off a constant current (CC) and theyre current for that fixed output voltage. In topology to the application requirements.
materially different inside. A constant volt- this instance, youll need to ensure that Now lets address some specific issues.
age array will contain devices to limit the the driver you select is the right voltage
current from going too high when the LEDs and that the allowable output current The importance of dimming
get hot, such as resistors or constant cur- range is higher than the gross estimated Another early decision will consider the
rent resistors (CCRs) or even a switching current draw of your LED loads. importance of dimming and that can involve
DC-DC regulator of some kind. By contrast, If you are aware of the current draw needed human visual perception and/or energy con-
a constant current LED array will have LEDs to match application light-level requirements, servation issues. In order to select the right
youd probably choose a constant current features, it helps to understand the charac-
SCOTT BARNEY is vice president of sales and array because its usually the most efficient teristics of human perception. The human
marketing at ERG Lighting. arrangement. If your LED array requires a eye notices light changes on a scale which

LEDsmagazine.com APRIL/MAY 2014 71


specification | DRIVERS

relates to what its already seeing and the drove fluorescent tubes, which produced an switching the LED light on and off at a rela-
light output of an LED lamp is roughly pro- intense flash near the peak of the power-line tively high frequency, a process called pulse-
portional to the current going through voltage cycle such that the entire light out- width modulation (PWM) dimming or digi-
it. As a result, dimming to 50% is hardly put consisted of a series of light flashes at tal dimming. The human eye is completely
noticeable to most people and 10% is per- twice the frequency of the power line. It was oblivious to these high frequencies and sim-
ceived as just a few degrees dimmer than found that even though most people couldnt ply perceives less light.
that. Therefore, to have a discernable visual detect this fluctuation, some developed Dimmable LED drivers exist, however,
dimming effect, you need to be able to dim headaches and other stress symptoms when that simply modulate the light on and off at
down to 1%. By comparison, movie theaters exposed to it. In response to the dissatisfac- twice the line frequency; at low dim levels,
require dimming in the range of 0.1%. tion with magnetic ballast flicker, electronic the result can be a lot like the light output
The lack of sensitivity doesnt mean that ballasts were developed that were capable of of old magnetic ballasts where the flicker
dimming to above 1% is not useful. In fact, less than 2% flicker, which proved effective may be easily perceived. In addition, if used
the situation is quite the contrary. If you dim and quickly became the industry standard with a triac dimmer, which doesnt dim pos-
an LED light down to 10%, youve just saved for good quality light. itive and negative half-cycles equally, it may
90% of its energy consumption, which is very The problem still being discussed is introduce a line frequency component to the
significant. Dimming by any degree is worth- that flicker considerations arent simple. PWM that will be perceptible to anyone.
while for energy-saving purposes, but if you Modern LED lights that have flicker are Other LED drivers produce a uniform DC
want to have a dimly-lit room or theater, you likely to have a 120-Hz fluctuation that has current level, which is then adjusted down-
must have drivers capable of dimming down a smooth alternating variation at twice the ward to produce dimming. This method-
below 1%, and down to 0.1% for full-range line power frequency. Even when this flicker ology is sometimes referred to as analog
dimming. The bottom line is that while the approaches 100%, it results in a significantly dimming. For task and office lighting, this
benefits of dimming in increments above less-noticeable flicker than that of magnetic approach is the most trouble-free kind of
the 1% range are often not perceived by the ballasts. We recommend that the 120-Hz dimming to use, though its likely to be more
human eye, the energy benefits generated by ripple in the output of a driver should be less expensive than digital dimming.
dimming even a few degrees can have a tre- than 10% for LED task and office lighting, There is also the issue of how dimming
mendous impact on energy savings. while for LED decorative lighting (e.g., cove information is conveyed to drivers. In many
lights, sconces, outdoor lighting, etc.), as cases, drivers must work with legacy wall
The flicker controversy much as 100% flicker may be acceptable. dimmers. The diagrams in Figs. 1 and 2 visu-
With dimming come flicker issues and the ally contrast two legacy dimming methods
question of how much flicker is too much. Dimming methods and flicker used in todays LED applications that are
In the lighting community, flicker is defined Dimming methodologies, however, can based on controlling the AC line. Forward
as the percentage fluctuation of the light (or impact flicker. In the output of an LED phase dimming typically operates on two
LED current) at twice the line frequency, driver, the percentage of ripple at twice the wires and avoids the labor associated with
expressed as a fraction of the steady light line frequency is the parameter that cor- adding a third wire; it is commonly used in
(or DC current) through the LED. responds to the flicker in the light output. churches, auditoriums, and schools. Reverse
Twenty years ago, magnetic ballasts Many LED drivers produce dimming by phase dimming is considerably more expen-
sive but minimizes electromagnetic inter-
Normal Dimmed 50% ference (EMI) issues. The driver selected
Volts
must have the ability to work with the dim-
300 mers deployed in an application, especially
in retrofit scenarios.
200

LED driver lifetime


100
Off Driver lifetime should also be a major con-
On cern. If the temperature of your LED array is
0
Delay properly controlled, it should produce more
-100 than 70% of its initial light output after
50,000 hours. Obviously, youd like your LED
-200 driver to last equally as long.
The lifetime of an LED driver is deter-
-300 mined by the lifetime of the individual
20 30 40 50 60 70 80 90 100 110 120 electronic components inside. The weak
Time (msec) 10 msec/div link, in particular, is the electrolytic capaci-
tors, which are like little batteries. The elec-
FIG. 2. Reverse-phase dimming cuts the trailing edge of each half-cycle. trolyte inside is typically a gel that gradually

72 APRIL/MAY 2014 LEDsmagazine.com


specification | DRIVERS

evaporates over the life of the component. The is a small circle called the hotspot or Tc ture, its operating lifetime will typically be
evaporation rate depends upon the tempera- point. This is usually the hottest point on shorter than if operated at a lower temper-
ture inside the driver which, in turn, cor- the can and is used to determine the can ature. The driver manufacturer is able to
relates to the external temperature on the temperature. The manufacturer will supply supply curves that correlate the lifetime of
driver case. Higher operating temperatures a temperature that must not be exceeded if the driver to its hotspot temperature. Fig. 3
speed evaporation and hence shorten the life the UL approval of the product is to remain provides an example of the curve for a typi-
of the capacitor. valid. However, be aware that if you use cal LED driver.
On the label of most LED drivers there the driver close to this limiting tempera- To ensure that the lifetime of the elec-
trolytic capacitors exceeds the
Driver lifetime
(years 24 hrs on) lifetime of your LED array at
the necessary temperature, you
40
must ensure that the manufac-
turer has used long-life electro-
30 lytic capacitors.

20
Measures of power
line quality
There are additional power qual-
10 ity issues that you should con-
sider. Datasheets for LED driv-
0 ers can introduce bewildering
30 40 50 60 70
terms such as THD (total har-
Temperature (C)
monic distortion), power factor
FIG. 3. Driver lifetime varies with temperature. (PF), and universal input voltage.
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specification | DRIVERS

TABLE. Overview of driver topologies.


Input Single output
Two-stage AC to DC Single-stage AC to DC Constant voltage Constant current
Pros Relatively simple circuits: Boost Fully isolated flyback PFC, highly Allows for a great deal of Driver is optimized for the
non-isolated PFC and isolated efficient ~90%, economical, flexibility: Can "drive" several load highest possible
DC to DC, high load regulation, smaller sizes possible strings in parallel, stock fewer efficiencies
flexible part numbers
Cons Inefficient (two stages in series) More complex circuit, poor line Requires additional hardware Driver is specific to LED
~80%, requires three stages rejection and load regulation to provide constant current, string configuration, lack
for multiple-output driver loads should not be susceptible stocking one part number of flexibility
~70%, relatively large, potentially to ripple/voltage variations may be more power than
more expensive needed
Apps Applications requiring tight General lighting, very high For lighting integrators High-volume applications,
output regulation with very quick efficiency requirements (for handling a large variety of applications requiring the
transient response energy savings payback: street lighting configurations with highest efficiency
lighting, parking, high bay, multiple strings
AC to DC

refrigeration, etc.), smaller


package requirements, cost-
sensitive applications

Understand these concepts when making a power actually delivered to a facility and tion needs to be paid when installing large
driver selection. the power detected by a meter that deter- volumes of normal-power-factor products
THD. The distortion of the sinusoidal mines the bill to a facility. Low power factor in industrial or commercial applications.
waveform can lead to potentially danger- is costly to a utility. A conventional stan- Universal input voltage. In the US, most
ous consequences, such as the overheating dard for PF is 0.9 or above; anything lower commercial and industrial lighting runs
of electrical equipment and even fires in may result in a penalty assessed by the util- off 277V, while consumer and retail light-
transformers and switching stations. Con- ity in the form of a multiplier on your elec- ing is mostly run off 120V. An LED driver
sidering the growth in electrical devices tric bill. If PF isnt mentioned in a driver that can run off either is said to have uni-
with non-linear loads, THD is becoming specification, the default is referred to as versal input voltage capability. Its assumed
more and more important. Today, THD normal power factor and implies any PF that the adaptation is completely automatic
below 20% is usually acceptable and a THD below 0.9. The actual spec could be as low and reversible. Lighting distributors like
of less than 10% is exceptionally good. as 0.4 in some of the least expensive lighting to stock universal input voltage products
PF. This is of major concern to utilities products. While PF is generally meaning- so they dont have to worry about the volt-
as it represents a difference between the less in a residential setting, careful atten- age required.

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LEDsmagazine.com APRIL/MAY 2014 75


specification | DRIVERS

Multiple output ambiguity the other loads to absorb the additional current. The tradeoff is that now either the
Now lets discuss outputs in particular and current and possibly drive them to thermal PFC is less perfect or sometimes as much as
the possible ambiguity when a driver offers overload and early life failure. Even under a 50% ripple at twice the line frequency is
multiple outputs. The terms outputs and normal operation, without tightly matched introduced into the output.
channels are often used interchangeably, LED loads there will be very poor balance Startup time. A compromise between
but professionals need to be aware that of current among the outputs. cost and efficiency is introduced with
theres a difference between multiple out- By contrast, a driver with independent startup time. A short startup time can be
puts and multiple independent outputs. The outputs (a true multi-output driver) will achieved by using high power to charge up
difference can have a significant impact on regulate each channel independently of the all the capacitors quickly. However, this
the luminaires reliability. other outputs. This architecture allows each same high power will still be there after-
The easiest way of connecting a single channel to have its own current regulation wards and will decrease the efficiency
driver to multiple outputs is to simply bring or fault protection and helps answer the of the lighting system. Components can
multiple wires out of the driver to handle question of what happens on the remaining be introduced to turn the excess power
the current load. Inside the driver, the outputs when one output (or light engine) off, but the tradeoff is additional system
wires are all paralleled and provide mul- fails? Instead of regulating to a total out- cost. Its worth considering whether the
tiple paths for current to flow. While very put current of 1A, for example, each of four application requires fast startup at all
simple, this creates some significant disad- theoretical outputs are regulated to 250 mA, for example, most HID street lights take
vantages. In this type of driver, for exam- allowing each output to have its own control a minute or so to start up, so theres no
ple, the faults arent contained and theres and ensuring that the brightness difference need for an LED street light to start in less
poor balance of current through the multi- between each LED load is minimal. than a second because it makes no differ-
ple outputs, resulting in varied brightness To help illustrate this benefit, our own ence to the users of the light and only gets
of each output. In addition, if one LED load ERG Lighting E54W Archilume driver is switched on once a day.
shorts, it can bring down all of the other an example of a driver that goes one step Dimming level and efficiency. Though
outputs; if the LED load opens, it will cause beyond and enables paralleling of those advances are currently being witnessed in
outputs to create different combinations. the area of dimming, in general, to achieve
With its four outputs of 350 mA each, not lower dimming levels the tradeoff will be
only can outputs be run separately, but its lower efficiency.
possible to run two 700-mA outputs by tying Cost and efficiency. Generally, an
the channels together. The E54W can also LED driver can be made more efficient by
be connected in many other combinations. using oversize switching transistors and
Leaving a channel unconnected or having a high-frequency transformers, which adds
channel inadvertently shorted will not cause expense.
a change in performance within the unaf- Universal input voltage and cost. A uni-
fected channels. versal input voltage product contains the
components and capability for both high
Tradeoff considerations input voltage operation and high input cur-
Last, you need to understand common trade- rent operation. You need higher current at
offs in driver design and how that might the low voltage. The tradeoff is that youre
impact the selection process. Cost factors paying for both and you can get better value
may require tradeoffs in features or capa- by purchasing a single-voltage product.
bilities. Following are five potential com- However, fixture OEMs dont often know
promises to consider. what voltage the product will need, so its
Output ripple. Its straightforward to usually worthwhile to pay for the more
make an LED driver that has essentially no expensive universal input voltage feature.
output current ripple by building it with Evaluating and selecting an LED driver for
two power conversion stages; a first stage your project doesnt have to be a daunting
generates a stable power supply and a sec- task. As outlined in the previous overview,
ond stage then generates the output cur- an understanding of such issues as current
rent. A two-stage design has two control and voltage, LED circuit topologies, dim-
chips and two lots of high-frequency trans- ming and flicker considerations, and mul-
formers inside and is more expensive. The tiple/independent outputs will help you ask
cost of a driver can be significantly reduced the right questions of your driver supplier
by using just one power conversion stage and help identify the important features
for both power factor correction (PFC) at essential to optimizing your lighting sys-
the input and for controlling the output tem performance.

76 APRIL/MAY 2014 LEDsmagazine.com


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technology | LED ARCHITECTURE

LED advancements drive


quality of light gains
GaN-on-GaN LED technology can deliver better light quality in terms of color rendering and accurate
bright whites while also providing a lumen-per-wafer advantage over conventional LEDs, write
AURELIEN DAVID, FRANK SHUM, and MIKE KRAMES.

G
allium nitride (GaN) LEDs based on
sapphire and silicon-carbide sub-
strates have advanced over the last 20
years but generally still fail to meet the light
quality aspects we associate with natural
lighting (daylight and incandescence).
The shortcoming is partly due the
LED industrys focus on increasing
luminosity at the expense of aspects
such as color and whiteness render-
ing, beam pattern, and total light output. A
different approach would be to develop high-
efficiency LEDs and leverage the performance
to provide the quality aspects of natural light- deep reds but also, crucially, the tones of
ing. Lets discuss ways to characterize light human skin. Most LED products aim
quality and how it can be delivered by LEDs moderately for Ra in the range of 80 and
built on homogeneous substrates. R9 above 0. This target is based on the
The latest GaN-on-GaN LEDs will afford often-held belief that such values are suffi-
the headroom from a performance perspec- cient. On the other hand, higher-end options Soraa's LED-based AR111 retrofit lamp.
tive to allow a focus on better light. The are also available with values as high as Ra =
third-generation devices exhibit peak wall- 95 and R9 = 95. Such higher color rendering daylight, as well as in halogen and incandes-
plug efficiency of 80% (at 85C), and 65% at requires photons at the ends of the spectrum cent lamps, and convert the energy to blue
150 A/cm 2, a current density five (or more) (violet and deep red) and therefore comes at light. The OBA essentially causes a color shift
times higher than for LEDs based on foreign cost of efficiency. The superior efficiency of that is perceived as a bright and clean white.
substrates. The practical benefits of this GaN-on-GaN technology will be crucial in Many white objects including fabrics, paper,
recent performance leap are twofold. First, supporting high CRI, as the efficiency head- plastics, and others contain these whiteness-
it enables a compelling LED-based solution room more than makes up for the penalties enhancing OBAs.
in systems running at high temperature inherent at the high QoL levels. The OBA trick doesnt play well with many
and high current densities, where conven- LEDs. Conventional LEDs use primarily blue
tional LED technology has struggled. And Optical brightening agents emission and do not deliver short-wavelength
the headroom provided by increased effi- An equally important and often disregarded radiation. They are thus unable to excite
ciency can be spent on light quality. measure of light quality is whiteness ren- OBAs, making white objects appear dull
Indeed, Quality of Light (QoL) must be dering. While rendering of the color white and yellowish. A solution is the use of high-
considered as an essential property of light may seem trivial, this is not the case due to efficiency violet pump LEDs that correctly
sources. QoL has many aspects, but perhaps the decades-old and near-ubiquitous use of excite OBAs and render whites accurately.
the best known is color fidelity, measured by optical brightening agents (OBAs) in man- The amount of violet light can be precisely
the color rendering index (CRI) Ra and the ufactured white products. OBAs absorb tuned to emulate the whiteness rendering of
special index R9. The latter is important for short-wavelength light present in natural natural light sources.
Fig. 1 depicts the color science behind the
AURELIEN DAVID is senior principal scientist, FRANK SHUM is vice president of LED lamp use of OBAs. The material in question converts
products, and MIKE KRAMES is CTO at Soraa, Inc. the short-wavelength energy as shown in the

LEDsmagazine.com APRIL/MAY 2014 79


technology | LED ARCHITECTURE

OBA luminescence 0.6


0.525
0.5 LED #1
100%

0.4

Refectivity OBA absorption v' 0.3 7 SDCM


v' 0.520

0.2 LED #2

0.1 Halogen
1 SDCM
0.0 0.515
400 500 600 700 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.243 0.248 0.253
(nm) u' u'

FIG. 1. Optical brightening agents (OBA) create additional blue energy in reflected light. A halogen lamp, and LED #2 based on a
violet emitter, result in white paper with OBA appearing bright white. Conventional LEDs based on a blue emitter such as LED #1
result in the paper appearing cream colored.
graph on the left. (For background informa- in the case of the Cree and Nichia LEDs. We both for colors and whites.
tion on color science see the multipart series see that for similar input power and efficacy The crucial importance of QoL for the broad
that concluded in LEDs Magazine last year levels, the QoL for the violet-primary GaN- adoption of energy-saving lighting technology
http://bit.ly/MqbtWY.) The figure compares on-GaN LED is much higher. The compari- is clearly exemplified by the inability of com-
how the human visual system would perceive son shows that the raw performance of the pact fluorescent lamps (with their mediocre
the color of commercial white paper illumi- GaN-on-GaN LED can overcome the inher- QoL) to win over end users/customers. Hence,
nated by different light sources with identi- ent efficiency penalties of using a primary it is perhaps surprising that the QoL topic has
cal 3000K CCTs. The example compares a hal- violet emitter resulting in Stokes loss and the not been a subject of focus from more LED
ogen source, a conventional LED (#1) with no use of deep red phosphor that radiates some manufacturers. The good news is that the dis-
OBA excitation, and a high-QoL LED (#2) with energy outside the human visual sensitivity ruptive performance leap offered by native
OBA excitation. The violet energy in LED #2 range. The GaN-on-GaN LED delivers the QoL GaN substrates finally enables high-perfor-
is tuned to match the halogen lamp and the aspects we associate with natural lighting. mance products with uncompromising QoL.
pair result in color uniformity within a 1-step Does such superior color and whiteness ren-
MacAdam ellipse (also called SDCM or stan- dering truly matter to users? To assess this, LED surface area
dard deviation of color matching). LED #1, Professor Kevin Houser at Penn State Univer- Another aspect of high lumen density enabled
meanwhile, results in a 7-step color error sity recently organized a study comparing the by GaN-on-GaN is its ability to deliver small
meaning that the paper appears cream col- perceptual response to two LED MR16 lamps. LED source sizes while maintaining high light
ored rather than bright white. The study included a conventional LED lamp output or brightness along with high QoL. This
(Ra = 84, R9 = 24), and a high-QoL LED lamp aspect of a light source is critical when narrow
LED comparison (Ra = 97, R9 = 88). Participants were presented beams of light are required. Its generally eas-
In fact, not all high-CRI LEDs perform sim- with two side-by-side booths displaying a retail ier to control the beam from smaller sources.
ilarly when you consider all aspects of QoL. environment. They were asked to make visual Lets consider the source size issue rel-
Table 1 compares GaN-on-GaN, -sapphire, comparisons and indicate their preference for ative to a replacement lamp that is diffi-
and -silicon-carbide LEDs side-by-side for various colors. The results, summarized in Fig. cult to achieve with LEDs. The AR111 is a
similar 800-lm flux levels. The data came 2, show that users easily perceived a difference professional lamp that cannot compromise
directly from the manufacturer datasheets and strongly preferred the high-QoL option on light quality and requires very narrow

TABLE 1. LED technology performance comparison for high-color-rendering LED sources with typical
800-lm output at a 3000K CCT and 85C.
LED technology Manuf. Part no. Forward Forward Input Lum. Primary CRI R9 OBA
current (mA) voltage (V) power efficacy emission whiteness
(W) (lm/W)
GaN-on-GaN Soraa N/A* 360 28 10 80 Violet 95 95 Yes
GaN-on- Nichia NSCLL036A 275 36 10 80 Blue 93 65** No
sapphire
GaN-on-SiC Cree MTG-2 310 36 11 72 Blue 90 *** No
*6-mm LES lightchip for Soraa Vivid MR16 lamp
**Not listed; estimate from datasheet spectrum
***No information

80 APRIL/MAY 2014 LEDsmagazine.com


technology | LED ARCHITECTURE

beam angles. Until now, a) b) Overall


there have been few LED- Cosmetics
based AR111 lamps on the Red
market and those that do Orange
exist suffer from the typi- Yellow
cal LED problems of poor Green
beam quality, low Ra, poor Blue
color uniformity, multiple Violet
shadows, and form factors Pink
too big to fit into existing White
fixtures. Neutral
Preference for Preference for
Soraa recently intro- standard LED high QoL LED
duced a GaN-on-GaN-based
AR111 LED lamp with
FIG. 2. Research using a prototypical retail scene had test subjects evaluate lighting in side-by-side
exceptional center beam
booths (a). The participants expressed a strong preference for the booth that used a high-QoL LED
candle power (CBCP), CRI
source when judging the appearance of both whites and colors (b).
Ra and R9 of 95, whiteness
rendering capability, a single source beam, that was published in January 2012. GaN-on-GaN cost
and mechanical design that fits within the The advantage of the smaller sources is evi- Despite the quality advantages evident in
ANSI envelope. Table 2 compares the Soraa dent in the CBCP of 30,000 achieved by the GaN-on-GaN products applied in demand-
product with some commercially available Soraa lamp. The design delivers on all aspects ing restaurant and high-end retail applica-
LED-based AR111 lamps and with a Cree of QoL. And the small source helped the lamp tions (see the December 2013 cover story of
reference design based on the companys designers maintain compatibility with the LEDs Magazine at http://bit.ly/1ghtX3o),
XLamp MT-G2 LED (http://bit.ly/1gSDQ7E) ANSI-specified form factor. some in the industry have questioned the

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LEDsmagazine.com APRIL/MAY 2014 81


technology | LED ARCHITECTURE
10.8 million
GaN-on-GaN GaN-on-SiC (8'')
cost of the LED technology. Conventional
wisdom dictated that for GaN-based LEDs,
Phosphor
the benefits of the native substrate would + silicone
be small in consideration of the much
higher prices of free-standing GaN sub-
strates compared to sapphire, silicon-car-
Phosphor
bide, or silicon substrates. and silicone
For an accurate cost picture, however, removed
examine the case for GaN on GaN relative Lumens
to higher power densities and a reduction 5 per wafer
LED die area: 2.5 mm2 12 mm2
in $/lm achieved by an approach that yields
more lm/wafer. Its an established fact that
GaN substrates offer much higher reliable
operating power densities. Indeed, these
substrates are used in the Blu-ray industry
2.7 million
for laser diodes operating at greater than 1.9 million (4'')
1000 A/cm2. 1.2 million
The power density directly enables more
lm/wafer. Fig. 3 shows the estimated lm/
wafer for GaN-on-GaN technology, com-
pared to GaN-on-sapphire, -silicon-carbide, 6'' GaN-on-sapphire, 8'' GaN-on-Si GaN-on-GaN
GaN-on-SiC
and -silicon approaches. The LED images
in the left of Fig. 3 depict the difference in FIG. 3. The high power density of GaN-on-GaN technology yields more lumens per wafer
chip size. Even in LEDs with a similar light- relative to conventional LED architectures and upstart GaN-on-silicon technology.

82 APRIL/MAY 2014 LEDsmagazine.com


technology | LED ARCHITECTURE

TABLE 2. A comparison of AR111 replacement lamps based on a variety of LED architectures.


Mfr. & Part no. LED technology No. of sources Beam CBCP (cd) CRI R9 OBA whiteness ANSI
Soraa AR111 GaN-on-GaN Single 8 30,000 95 95 Yes Yes
Megaman LR1715d GaN-on-sapphire Multiple 8 20,000 82 * No No
OptiLED Array-MX GaN-on-sapphire Single 8 10,000 80 * No No
Osram Parathom GaN-on-sapphire Mulitple 9 6000 90 * No Yes
Cree (MTG-2 ref. design) GaN-on-SiC Single 27 4600 79 * No Yes
*Not listed

emitting surface (LES), the actual area of sapphire LED is assumed to be the same as wafers. Future 8-in. GaN-substrate technol-
the emitters in the array is far smaller in the GaN on silicon carbide, while a 10% effi- ogy, which will be driven by both the LED
GaN-on-GaN case. Both the Cree MT-G2 pic- ciency penalty is included for GaN on sili- and power electronics markets, will deliver
tured on the right and the Soraa array used con, due to the inherently higher defect den- more than 10 million lm/wafer five times
in the companys MR16 lamps have a 6-mm sity for that approach. GaN-on-sapphire and more than 8-in. silicon.
LES. But the area of the actual emitters, rep- -silicon-carbide technologies offer about 1.2 GaN-on-GaN technology was introduced
resentative of the wafer area required to pro- million lm/wafer for 6-in. substrates. GaN- in 2012 to deliver the world's first single-
duce the requisite lumen level, is almost five on-silicon technology offers the promise of beam 50W-equivalent LED MR16. Within
times greater in the Cree LED. 1.9 million lm/wafer for an 8-in. substrate, two years, it has advanced to offer the same
The projections in Fig. 3 are based on total although the technology has not been com- efficiency levels as traditional GaN-based
wafer area of 12 mm2 to produce 800 lm for mercialized to this level yet. In contrast, LEDs, while enabling much higher light
GaN-on-silicon-carbide LEDs, and take into 4-in. GaN substrates that are available today quality. GaN on GaN also offers several times
account the higher lumen density for GaN- deliver 2.7 million lm/wafer, already more higher power density and a considerable lm/
on-GaN LEDs. Lumen density for a GaN-on- than the potential for 8-in. GaN-on-silicon wafer advantage.

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developer forum | LED DRIVERS

Proper driver design eliminates


LED light strobe flicker
LED driver architectures determine SSL flicker, explain ZHAOQI MAO, LANE GE, and GARY HUA, but
techniques that suppress ripple can prove cost effective and deliver comfortable LED-based lighting.

R
eplacing traditional incandescent the higher SSL system-level effi- A (Maximum value)
and fluorescent lights with more cacy but also a better lighting
efficient, and longer-lasting LED- environment.
based solid-state lighting (SSL) is an undeni- Like the legacy lighting tech- Area 1
able trend in the lighting industry. However, nologies, however, most LED
since SSL fixtures are directly connected to lights are directly connected
the AC line, like with legacy lighting, there to the AC mains that oper- Area 2 Average
is a risk that 100-Hz or 120-Hz flicker could ates at 50 or 60 Hz in differ- light
occur as a result of driving current ripple at ent global regions. Even after output
the supplys output. Flicker can make peo- rectification to frequencies of B (Minimum value)
ple uncomfortable, causing headaches and 100 or 120 Hz, any line-asso-
other maladies even though the human ciated flicker may be detect- One cycle
eye may not detect the flicker. Careful LED able by the human eye due to Source: IESNA Lighting Handbook, 10th Edition
driver design can minimize flicker and help the relatively low frequencies
ensure that SSL delivers on its energy-effi- involved. Indeed, the rectified FIG. 1. The IES defines flicker index.
ciency promise through broad deployment. line may lead to strobe flicker,
Indeed, LED and luminaire manufactur- which can cause the previously mentioned and performance. Different levels of flicker
ers are keen to solve the flicker problem, and distress in humans. are acceptable in different applications. A
they have turned largely to the driver man- In particular, LED driver designs that system design that is unacceptable in indoor
ufacturers for a solution because ultimately rely on a single-stage architecture to han- applications due to flicker may perform fine
the driver determines the extent of flicker. dle both power factor correction (PFC) and in an outdoor street or area lighting role.
This article will explain the root cause and output drive current are especially suscep-
characterization of flicker, describe how tible to flicker. Among other causes, flicker The effect of flicker
it occurs in LED lighting, and explain how is affected by the LED ripple current. But Now lets examine flicker. According to the
engineers can trade off different driver there are numerous methods to eliminate paper A review of the literature on light
topologies in an effort to find the right cost/ the problem including a ripple suppressor flicker: Ergonomics, biological attributes,
benefit combination. We will describe a rip- circuit. SSL product developers need to eval- potential health effects, and methods that
ple suppressor circuit that is a cost-effective uate the approaches and choose a driver that was published by the Institute of Electrical
and flexible way of implementing flicker-free meets the application requirements in cost and Electronic Engineers (IEEE) in 2010,
LED lighting.
Rectifer Passive PFC Isolated DC /DC
Market expectations
It is a well-acknowledged trend that LED Secondary
Switches rectifcation
lighting will replace legacy sources includ-
L
ing incandescent bulbs and fluorescent
bulbs and tubes in the next few years. Since N
LED is a new-generation light source with
Fly-back
electronic roots, the market expects not only Opto Regulation
controller

ZHAOQI MAO, LANE GE, and GARY HUA are Isolation


members of the technical and marketing staff
at Inventronics (Hangzhou) Co., Ltd. FIG. 2. Passive or valley-fill PFC stage plus a DC/DC-converter stage in an LED driver.

LEDsmagazine.com APRIL/MAY 2014 85


developer forum | LED DRIVERS

light flicker frequency in the 370-Hz range TABLE 1. Summary of percent flicker and flicker index for light sources.
is highly perceptible by human beings and Max. Min. Avg. Flicker (%) Flicker
this could make them very uncomfort- index
able (http://bit.ly/1iL2vjq and http://bit.ly/ Incandescent 12.180 10.745 11.460 6.2594 0.0194
NAtjXq). Even repetitive flashing lights and
100W metal halide 9.1472 3.2066 6.5147 48.088 0.1398
static repetitive geometric patterns may
induce seizures in these individuals, and the T12 magnetic 9.6281 4.6256 7.1565 35.096 0.0897
occurrence rate is around 0.025%. This type T5HO elec. 10.52 9.960 10.20 2.734 0.0036
of flicker can be easily solved by the driver, LED at DC 43.4 41.0 42.2 2.84 0.0037
and normally we regard the driver as unsta- LED with flicker 15.996 0.0555 6.3026 99.309 0.4498
ble if that kind of frequency can be seen in
the output current ripple waveform. TABLE 2. Comparison of different driver architectures.
Now, however, people are beginning Design Cost Efficiency AC input range Ripple current
to pay more attention to long-term expo- complexity
sure under higher-frequency flicker in the Passive PFC + Low Low High Narrow Medium
70160-Hz range. Such flicker can cause DCDC
malaise, headaches, and visual impairment.
Active PFC Low Low Medium Wide Large
Some researchers even claim the retina can
sense flicker up to 200 Hz, but tests have Active PFC + DCDC High High 23% lower Wide Small
shown that above 160 Hz the health effects Active PFC + Medium Medium 23% lower Wide Small
of flicker are negligible. Because of the pre- Ripple suppressor
viously mentioned rectified line frequencies
of 100 and 120 Hz, we will focus on mitigat- times referred to as the modulation index. index by dividing Area 1 by the sum of Area
ing flicker in that range here. And in actual- Referring to Fig. 1, you calculate percent 1 and Area 2.
ity the human health impact of 100- or 120- flicker based on the maximum (A) and min- As noted previously, in addition to the
Hz flicker is a function of not only frequency imum (B) light output levels. You divide the frequency, the flicker index has a signifi-
but also physical and physiological factors. sum of A and B by the difference of the two cant effect on how light makes people feel.
to obtain a percentage. Higher flicker index means more sensitiv-
Defining flicker Flicker index is defined in the IESNA ity to the human eye and a poorer com-
We first need to understand how flicker handbook as a reliable relative measure fort level. Table 1 shows the typical flicker
is characterized. The Illuminating of the cyclic variation in output of various index of different light engines according to
Engineering Society of North America sources at a given power frequency. It takes the paper The evaluation of flicker in LED
(IESNA) released the definition of percent into account the waveform of the light out- luminaires written by Michael Grather,
flicker and flicker index in the ninth edi- put as well as its amplitude. The flicker president of Luminaire Testing Labora-
tion of The IESNA Lighting Handbook. Fig. 1 index assumes values from 0 to 1.0, with 0 tory, and posted on the Council for Optical
shows how the metrics are defined. for steady light output. Higher values indi- Radiation Measurements (CORM) website
Percent flicker is a relative measure of the cate an increased possibility of noticeable (http://bit.ly/1jhzSsB).
cyclic variation in output of a light source lamp flicker, as well as stroboscopic effect.
(i.e., percent modulation). This is also some- Referring again to Fig. 1, you calculate the SSL light source output
Having defined flicker, lets consider how an
LED light source operates. LED light out-
Rectifer Isolated AC /DC put is almost linear with the drive current.
Peruse any high-power LED data sheet and
Secondary you can see the linearity in graphs that plot
Switches rectifcation forward current relative to luminous flux.
L
Such a plot makes it quite obvious that the
drive current is a critical source of LED light
N
flicker, and constant current supply is the
primary job of the LED driver.
Fly-back When we discuss 100120-Hz flicker,
controller Opto Regulation
most often we are focused on indoor light-
ing applications. There are quite a few LED
Isolation driver schemes for indoor lighting that can
provide a constant current. For example,
FIG. 3. Single-stage active PFC driver architecture. simple current-limiting resistors, linear

86 APRIL/MAY 2014 LEDsmagazine.com


developer forum | LED DRIVERS

Rectifer Active PFC Non-isolated lower the large ripple that is common in sin-
DC /DC gle-stage drivers.
Secondary Passive PFC plus switching DC/DC. Fig.
Switches rectifcation 2 depicts a two-stage design that includes
L
a passive PFC stage along with a switching
N + DC/DC converter second stage. This struc-
Fly-back
ture is widely used in low-cost offline adapt-
Opto Regulation ers and chargers. The PF design is often
controller
referred to as valley fill as capacitors keep
Isolation the output from falling to low levels. Thanks
to the valley fill circuitry and the bulk capac-
FIG. 4. Active PFC stage plus a DC/DC-converter stage in an LED driver. itor, the current ripple of this scheme is
small and easy to control. The drawback
semiconductor regulation, and switching have greater than 0.9 PF value. We predict of the passive scheme is that it is not suit-
pulse-width modulation (PWM) regulation that any lamps and luminaires with lower able for higher power over 20W because of
following AC rectification are all possibili- than 0.9 PF will be phased out soon. inherently poor PF electromagnetic com-
ties. But those schemes are outside our scope patibility (EMC) issues at higher power lev-
here because they are not able to provide the Driver topologies els. Such designs are incapable of passing the
power factor (PF) required for indoor com- Given our PF requirement, lets consider IEC EN61000-3-2 (Harmonic current emis-
mercial applications. Typically, commer- some driver topologies that can be used in sion test) class C standard. In addition, the
cial applications require a PF greater than indoor SSL products along with the cost and passive scheme is not suitable to achieve
0.9. More and more countries and standards performance implications of each. The var- wide universal input voltage ranges such as
associations like Energy Star and Design- ious approaches are summarized in Table 100240 VAC.
Lights Consortium (DLC) require lighting to 2. We will also introduce a new scheme to Single-stage active PFC. The single-stage

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LEDsmagazine.com APRIL/MAY 2014 87


developer forum | LED DRIVERS

approach with active PFC that is depicted lizes a uniquely designed


: 196 mA
in Fig. 3 is a widely adopted topology for linear regulator, which @: 500 mA
wide input range LED drivers. The topology can greatly reduce the
delivers good power-conversion efficiency output current ripple
and PF value with wide load range as well. from single-stage PFC Ch2
The drawback is the high current ripple constant-current out- 599 mA
that leads to visible or invisible 100120-Hz put with only 23% effi- Ch1
flicker. Good designs can reduce the current ciency loss. The approach 7.10 V
ripple to a relatively low value; however, offers additional bene- Ch2
the ripple is normally still higher than the fits. Adding a switching Ch1 = Output voltage 99.63 Hz
Ch2 = Output current
previous two-stage scheme. One interesting DC/DC stage to a driver
Ch1
feature of the single-stage topology is that handicaps the EMC per- ---- .Hz
the ripple is greatly affected by the different
formance in most of the
Ch1 2.00V Ch2 100 mA M 4.00 ms A Ch2
BW BW
622 mA
voltage and current characteristics that are cases, while adding the
52.00 %
specific to each LED load. Driver designers linear regulator does not.
FIG. 6. Single-stage driver output current.
are seeking better ways to control the ripple The better EMC perfor-
in the single-stage design. mance allows the ripple
Active PFC plus switching DC/DC. One suppressor to be flexibly : 58.0 mA
@: 568 mA
way to solve the output ripple problem is to utilized with existing
add an active second stage behind the active single-stage LED drivers
PFC stage. Such a topology is depicted in Fig.by SSL manufacturers. Ch2
4 with the addition of a DC/DC converter The addition of the cir- 601 mA
stage. But the additional DC/DC stage in the cuit to the output is far
Ch1
driver comes with a cost increase of 1520%. more cost effective than 7.08 V
This circuitry greatly lowers the output cur- buying another driver or
rent ripple and makes the output almost an switching DC/DC con- Ch2
Ch1 = Output voltage 100.2 Hz
ideal DC at the expense of losing 23% effi- verter to get much better Ch2 = Output current
ciency. Moreover, this structure can cover light output. Ch1
---- .Hz
most of the power levels required in indoor This ripple suppressor
applications and is widely used. circuit is used in series Ch1 2.00V Ch2 100 mA M 4.00 ms A Ch2
BW BW
622 mA
Single-stage PFC and ripple suppressor. with the single-stage PFC 52.00 %
Ideally, SSL system developers would prefer a output and is primar- FIG. 7. Driver output current with the ripple suppressor
lower-cost method to reduce the output rip- ily composed by a power circuitry.
ple, and that would bring us back to a single-MOSFET, a current sens-
stage approach. Fortunately, there is another ing resistor, and an error amplifier. The sens- the output. You can see how the suppressor
good solution for lowering the output current ing resistor gets the current ripple signal and effectively clips the ripple amplitude to an
ripple with a circuit thats far simpler than a
if the ripple is larger than the set value, the acceptable level, thereby eliminating the
switching DC/DC stage. You can segment a output of the error amplifier adjusts the volt- flicker through reduction of both the flicker
single-stage design with a relatively simple age on the MOSFET so as to make the rip- percentage and index.
linear ripple-suppressor circuit such as the ple smaller. Those simple components can As the LED lighting industry develops,
one depicted in Fig. 5. be encapsulated into a very small package or features like high efficiency and long life
The modified-single-stage topology uti- even made into an integrated circuit. alone cannot satisfy the market. People
are looking for a better lighting environ-
Output Driver test results ment, especially when it is related to health.
current
Consider tests on the ripple sup- For certain places like offices and living
pressor circuit that demonstrate rooms, elimination of strobe flicker is even
-
the value. Fig. 6 depicts the voltage more important.
+
and current output of a typical sin- There are multiple ways to create good
gle-stage driver. The 42W design is DC current with low ripple to drive LEDs;
Ref Filter
delivering 700 mA into an LED load. each method has advantages and draw-
Rsense The ripple is very apparent in the backs. The key advantage of the ripple
current waveform. suppressor is that it provides a very simple
Fig. 7 depicts the output wave- and flexible way to reduce the flicker of the
forms from the same 42W driver design we already have at a minimal and
FIG. 5. Ripple suppressor block diagram.
with the ripple suppressor added to very reasonable cost.

88 APRIL/MAY 2014 LEDsmagazine.com


60VIN 350W LED Driver
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