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PROCESS
CONTROL AND
AUTOMATION
TURNKEY

CONVEYING | DRYING | SEED PROCESSING | ELECTRONIC SORTING | STORAGE | TURNKEY | SERVICE


Motor Control Centre.

Feed mill in Italy.


Motor Control Centre.

Feed mill in Italy.

Drying & cleaning plant


in Ukraine.

Drying & cleaning


in Ukraine.

Silo project in Russia.

Silo project in Rus

Cimbria automation systems


provide easy overview
of plant processing.
PROCESS CONTROL AND AUTOMATION Cimbria automation systems
provide easy overview
Process control is the central nervous system that controls performance thereby ensuring the best economy of the entire
of plant processing.
processes during operation. Since 1975, Cimbria has developed system throughout the complete lifetime of the plant.
and integrated effective and reliable control systems into projects.
With Cimbrias total project competencies, we provide our
The plant installations supplied by Cimbria combine in-house customers with high levels of reliability, comfort and respon-
manufactured equipment based on core technologies with siveness for their projects. Our staff of technical and electrical
thorough expertise on crops, processes, technologies and engineers, PLC and SCADA programmers and skilled service
systems, thus ensuring that the best level of automation personnel ensure that qualified expertise will be applied to all
is always achieved in controlling all processes. This is your aspects of your projects and will secure the complete integra-
guarantee that all installed machines operate at their optimum tion and co-ordination of all functions and components.
CIMBRIA | TURNKEY | PROCESS CONTROL AND AUTOMATION | 3 |

PROCESS
CONTROL AND
AUTOMATION

OUR SUPPLY YOUR BENEFITS


The benefits of being a turnkey partner encompass design and Competent in-house project team
execution, as well as subsequent servicing when the need for High quality platform based on standardised software
this arises. This includes both onsite and online servicing. Increased plant performance
Full range of services
Climate change, rising energy prices and limited resources of Fully automated process control in turnkey plants
fossil fuels urge us to utilise energy even better than before. Expertise in every detail
For many years, Cimbria has been exploiting opportunities Optional upgrade to the latest technology at all times
to minimise energy consumption in order to secure a cleaner Flexible and scalable plant design for future expansion
environment, whilst saving money for our customers. and modification
Smooth operation with minimised downtime
Online service
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TECHNICAL ENGINEERING

TECHNICAL ENGINEERING
BASED ON IN-DEPTH PROCESS KNOWLEDGE
Cimbria process control and automation systems ensure
homogeneous and confident production at all times. However,
KICK-OFF MEETING supplying control and automation system integration means more
than simply delivering and installing the electrical equipment. Our
understanding of the process, the machinery and the electrical
CONCEPTUAL
CONTROL & AUTOMATION

requirements enables us to supply customised solutions with


DESIGN built-in process knowhow.

By taking a starting point in the clients plant installation and ERP


DETAILED DESIGN system, we design and supply a control system that interacts
with the clients system by collecting and distributing information
SUPPLY AND between product, system and machinery for optimized plant
performance.
INSTALLATION
Our highly experienced electrical engineers are always at your
DOCUMENTATION disposal to offer advise and in-depth process knowledge which
will lead you throughout the design phase and help you gain a
complete overview of your plants current and future electrical
HAND OVER requirements.

Depending on your project requirements, we can combine


packages with basic and detailed engineering. We offer extensive
experience in all areas of electrical engineering.
CIMBRIA | TURNKEY | PROCESS CONTROL AND AUTOMATION | 5 |

PLC SYSTEMS

SCADA
MES
COMM.
TO ERP MANUAL
OPERATION

ENERGY
OPTIMISER DATABASE (SQL)

PLC
TRACEABILITY
AUTOMATIC
LINE START
SERVICE
PLANNER

INDIVIDUAL SOLUTIONS BASED ON


STANDARD SOFTWARE
The plants machinery and equipment are controlled by PLC
systems adapted to the size and configuration of the supplied
system.

With a starting point in standard software, we design a safe


and flexible processing system that meets the requirements of
the individual client.

Cimbrias Turnkey contracts include PLC and SCADA for


process control and electrical panel installations such as main
distribution panels (MDP), power-factor correction panels and
motor starter panels (MCC). Our in-house electrical engineers
not only have expertise in the complete design and execution
of electrical facilities and process control, but are also able to
adapt and design systems with new or existing machinery.
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SCADA SYSTEM

SCADA SCREEN
DUMP

SCADA SYSTEM
FOR OPERATING AND MONITORING
The SCADA system is tailor-made for operation, monitoring and The SCADA system can be supplied for all applications and
providing alerts, and it can be controlled and managed by the ensures optimum supervisory control and data acquisition
operator from one or several locations. To secure daily operation, Our preferred system is WinCC from Siemens: a powerful, user-
all routes and operations are saved and stored and can be easily friendly, high performance PC based Human-Machine Interface
accessed. (HMI) together with Microsoft Windows.

The plant will be controlled by the operator from one or more


operator stations, touch screens, etc., with a tailor-made system
for operating, monitoring and providing alerts. Status for all
machines is displayed directly by a colour change on each
machine symbol.

FUNCTIONS OF THE SCADA SYSTEM


Automatic operation
Manual operation
Alarm log
Communication to ERP
Automatic line start
Traceability
Service planner
Spare parts list
Preventive, corrective and remedial maintenance
Economic overview of operating and service costs
CIMBRIA | TURNKEY | PROCESS CONTROL AND AUTOMATION | 7 |

MANAGEMENT INFORMATION SYSTEM

DATA ACQUISITION
Cimbria ensures it remains at the cutting edge of data acquisiton
by providing computer systems which, in conjunction with
weighing machines and SCADA systems, can log, store and
process data concerning material transactions to and from
storage facilities, as well as additions and partitioning during the
production process.

TRACEABILITY
Grain represents great value, and therefore traceability is
becoming increasingly important. A well-tested and stable
database system is normally built in Microsoft SQL. Logging is
typically done using a barcode system, but other systems such as
RFID systems are also available.

SERVICE PLANNER
To minimise the risk of breakdowns and plant
downtime, operating statistics on each machine
can be set and monitored, thus enabling scheduled
service and preventive maintenance to be
carried out in a timely fashion.
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ELECTRICAL PANELS

ELECTRICAL PANELS
At Cimbria, we are specialists in designing and producing
electrical panels. Our panels are produced using electrical
components from well-reputed suppliers, thus ensuring high-
quality units, long service life and easy availability of spare part.

Each panel is supplied in type-tested modular systems,


complying with national, European and international norms and
standards. In addition, we have extensive experience of regional
requirements and demands around the world. All our panels are
supplied with comprehensive documentation.
CIMBRIA | TURNKEY | PROCESS CONTROL AND AUTOMATION | 9 |

ELECTRICAL INSTALLATIONS

ELECTRICAL INSTALLATIONS
Our in-house electrical engineers calculate the entire installation
from cable tray, main cables, control cables, networks, lighting
calculations, safety switches, etc., with all statutory documenta-
tion. Our supervisors cooperate with local companies wherever
possible to ensure that we comply with applicable regulations.

IN-HOUSE DISCIPLINES:
Connection to the MV utility distribution network
Connection to the LV utility distribution network
LV distribution
Protection against electric shocks
Overvoltage protection
Energy efficiency in electrical distribution
Power factor correction
Telephone systems
Network systems
Earthing, lightning protection
Aircraft warning system
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SERVICE AND SUPPORT

SERVICING THE PLANT CONTROL SYSTEM


Process control provides the first indication of errors at a plant
and an additional clue to localising the specific error. Cimbrias
service staff are widely experienced in localising and handling
all system errors and we place this experience at the immediate
disposal of our customers. As all our SCADA systems are

CIMBRIAE internet-linked, we can be online within a few minutes, regardless

SERVICENT
of where in the world a system is located.

AGREEM
Efficient after-sales service minimises downtime and production
losses. Cimbria has distinguish itself by offering exclusive
tween
Service co
ntract be after-sales service, thus providing the customer with well-qualified
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CIMBRIA | TURNKEY | PROCESS CONTROL AND AUTOMATION | 11 |

SERVICE AND SUPPORT

TRAINING
As part of our dedication to continuous improvement, we
have established Cimbria testing and training centres for the
education, instruction and training of all personnel who will
subsequently be working with our systems on a daily basis.

At the training centres, we hold both general courses and


individually designed courses that are customised with regard
to quality personnel for the commissioning, operation and
maintenance of systems.

DOCUMENTATION
Every single system is unique, and hence is delivered with
specially adapted technical documentation that contains
a complete installation manual with detailed instructions
concerning its operation and a detailed maintenance guide.
As a supplement to personal advice, the manual offers rapid
clarifications of possible questions, while at the same time
ensuring proper operation. We always maintain complete
documentation for each individual system.
A/S CIMBRIA
Faartoftvej 22
P.O. Box 40, 7700 Thisted
DENMARK
Phone: +45 96 17 90 00
holding@cimbria.com
www.cimbria.com

SOLUTIONS.
TOGETHER. Cimbria In-house 07.16

CIMBRIA.COM

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