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LIGHTWEIGHT STRUCTURES IN CIVIL ENGINEERING

PROCEEDINGS OF THE INTERNATIONAL SYMPOSIUM


Warsaw, Poland, 24-28 June , 2002
G E N E R A L L E C T U R E S

DESIGN PRINCIPLES OF GLASS ROOFS

J. SCHLAICH1 and H. SCHOBER2


1
Emeritus Professor University of Stuttgart and Schlaich Bergermann und Partner, Consulting Engineers, Stuttgart
2
Schlaich Bergermann und Partner, Consulting Engineers, Stuttgart

ABSTRACT: With his knowledge of spatial geometry, shell theory and manufacturing processes, the structural engineer is able to further
develop light and transparent glass roofs. They are attractive from an architectural as well as climatical point of view. Having already been
the symbol of the new architecture of the Industrial Revolution during the 18th and 19th century, they experienced a revival during the second
half of this century through the work of pioneers like Walther Bauersfeld, Konrad Wachsmann, Buckminster Fuller, Max Mengeringhausen,
Frei Otto and others. In the paper the authors will describe some transparent glass roofs designed by their team with emphasis on form
finding and manufacture.

GRID SHELLS
The appeal of glass domes grows with their translucence.
Double-curved grid shells with triangular mesh offer favourable
prerequisites for optimum transparency. Only the triangular mesh
enables the membrane forces to basically flow only in the plane with
almost no bending stress in the slats, a necessity for single-layer
membrane shells.

Surface structures of this type, especially if directly glazed, pose


three fundamental problems:
- How to resolve the antithesis of favourable load-bearing behaviour
and difficult, double-curved manufacture?
- How to cover a triangular structure with the much more favourable
quadrangular panes?
- How to cover double-curved surfaces with plane quadrangular
panes?

We have obviously solved the first two problems with our grid shells
by fabricating the base grid of the structure from a quadrangular
mesh made of slats, square if laid flat on the ground. This plane mesh
can assume almost any shape by modifying the original 90° mesh
angle. The squares become rhombi.

These quadrangular meshes are diagonally stiffened by pretensioned


thin cables, thus forming triangular elements – the essential
prerequisite for the favourable structural characteristics of a shell
(Fig. 1). The glass panes are directly clamped with the slats.

Fig. 2: The Neckarsulm dome from inside. (Architects: Kohlmeier


und Bechler, Heilbronn)

The buckling stability of these filigree ribbed domes is of such


importance that it needs to be addressed here. A focal point is how to
determine the relevant buckling shape. We developed the subsequent
checking procedure for this purpose:
Fig. 1: Geometric principle of grid shells If an ultimate load calculation is conducted using a perfect structure
a) plan without diagonal cables; b) elevation with diagonal cables; and geometrically non-linear calculation, the load is constantly
c) the grid laid out into a plane (= a plane square net) increased until failure in stability occurs. Depending on the system's
stiffness an eigenvalue-analysis is conducted during the final iteration,
This design principle was developed in 1989 and 1990 and built first resulting in natural frequencies and eigenmodes. Fig. 3 shows the
in Neckarsulm and Hamburg (Figs. 2 and 6). In the meantime it has resulting buckling shapes for domes with different curvatures.
been applied in various cases for geometrically rather sophisticated
glass roofs. The sections "Barrel Vault Domes" and "Domes as With the eigenmodes standardized to a maximum value, specified to
Translational Surfaces" include detailed descriptions of some be the imperfection of the shell, a geometrically non-linear
examples. calculation is conducted. It is important to keep in mind that the
imperfection consists of a geometrical and a structural part.
If instead of this rather extensive procedure to determine the buckling
shape, the deformation shape resulting from snow load, applied to the
entire or only half of the shell, is assumed to be the imperfection, the
resulting limit load would be on the unsafe side (Fig. 4).
A sound curvature still and forever remains to be the most effective
remedy against failure in stability.

CHAPTER 22 - Glass structures 815


ROTATIONAL CENTROSYMMETRICAL DOMES
Ribbed domes with ring- and meridional bars only can easily be con-
structed because of their rotation-symmetrical structure. However,
these domes require correspondingly heavy members, as they rely on
frame action resp. on bending stiffness. Diagonal cables stiffening
the rectangular glazed meshes transform these ribbed domes into true
shell structures with optimum translucence. Examples of such
structures are the clinic in Bad Neustadt/Rhön and the shopping mall
Grünau in Leipzig (Fig. 5).

Rotation-centrosymmetrical structures can of course always be


covered with plane quadrangular panes. The concentration of bars in
the zenith - exactly where one would expect maximum transparency -
is certainly a basic disadvantage of this approach.

Fig.5a: Glazed dome of Rhönklinikum, Bad Neustadt, (Architect:


W. Wilhelm, Bad Neustadt)

Fig. 3: Buckling shapes resulting from ultimate load iterations, left


and design loads, right ( g + snow on the entire shell, g + snow on
half of the shell)

Fig.5b: Glazed dome of shopping mall Grünau, Leipzig, (Architects:


von Gerkan, Marg + Partner, Leipzig)

BARREL VAULT DOMES


Compared to double-curved domes, barrel domes are "merely" plane
or two-dimensional and thus easier to construct - constituting their
wide-spread use. In terms of structural behaviour a barrel dome with
Fig. 4: Limit loads for different buckling shapes evenly distributed loads along its lower edges is identical to an arch.
If the warp is designed to follow the thrust line, only axial

PART IV Application traditional and innovative materials 816


compression forces will occur, but no bending moments. However,
barrel domes must withstand the most diverse loads and therefore
require bending-stiff arched girders.

The lattice barrel shell transforms into an efficient cylindrical shell


only when its quadrangular mesh is stiffened by diagonal cables and
if it is equipped with transverse diaphragms. These diaphragms
provide for the double curvature required for shell behaviour and
may be made from pretensioned "spoked wheels" with the spacing
depending on the barrel's span and curvature (Fig. 6). More about
that is provided in [3].

Due to the asymmetric barrel shape of the roof for the spa in Bad
Cannstatt, the spoked wheels had to be asymmetrical as well. In the
case of the WTC in Dresden pretensioned cable trusses were applied
(Figs. 7 and 8).

Fig. 7: Mineralbad Bad Cannstatt. (Architects: Beck-Erlang +


Partner, Stuttgart)

Fig. 6: Roof for the Museum für Hamburgische Geschichte.


(Architect: von Gerkan, Marg + Partner, Hamburg)

CHAPTER 22 - Glass structures 817


Fig. 9: Atrium roof of Quartier 203, Friedrichstrasse, Berlin.
(Architects: von Gerkan, Marg + Partner, Hamburg)
Fig. 8: World Trade Center Dresden. (Architects: Nisch Prasch
Sigl, Hamburg)
The examples above described continuously supported and
diagonally reinforced barrel domes acting like a shell only under
If - as in case of the courtyard roof in Berlin, Friedrichstrasse –
asymmetrical loading. In case of symmetrical loading the arch – if
objections are raised towards diagonal bracing of the barrel dome,
following the thrustline – experiences no moments.
stronger profiles are necessary because it now predominantly acts in
If the barrel dome cannot be supported continuously at its lower
bending. However, it was possible to minimize the size of these profiles
edges but only on columns - like for example the platform roof of
by applying more spatial prestressed cable diaphragms, and by using
the Spandau railroad station in Berlin – the shell transfers the loads
the frame action of the barrel made from welded pipes (Fig. 9).
longitudinally and transforms into a true cylinder shell, acting like a
continuous girder with a depth corresponding to the rise. The barrel's
diagonal cables are now indispensable for all loading cases and must
be carefully anchored and clamped.
A rigid diaphragm at the supports of the shell must not only provide
for the transversal stiffening of the barrel dome, but also for the
shell-adequate support of the barrel, i. e. the diaphragm must be able
to absorb continuous shear forces from the roof. Thus the steel arch
functions as transverse diaphragm (Fig. 10).

Fig. 10
Fig. 9:

PART IV Application traditional and innovative materials 818


Fig. 10: Railroad terminal Berlin-Spandau. (Architects: von Gerkan,
Marg + Partner, Hamburg)

Fig. 11: Protective roof for the ancient Roman hot springs in
Badenweiler (Architects: Hochbauamt Freiburg)

The protective roof for the ancient Roman hot springs in Badenweiler
(Fig. 11) is also a barrel dome with individual supports at the lower
edges in 6 resp. 7 m intervals. It spans 36 resp. 40 m and is 68 m
long. A crescent-shaped cable with ascending and descending
catenaries provides the transversal stiffening.

Fig. 11

CHAPTER 22 - Glass structures 819


SUSPENDED CATENARY CANOPY ROOFS
The inversion of the barrel vault is the catenary, transferring all loads
as tension forces without any bending. Since each loading case
results in a different catenary, the occuring deformations have to be
carefully tracked during the design. Without the application of
extensive suction-prevention, wind suction can only be counteracted
by the structure's deadload.
The price for the structure's simplicity and translucence are the
anchorages for the cable forces depending on the degree of the sag.
The canopy roof for the railroad station in Ulm is an example of a
single-glazed suspended roof (Fig. 8). The edge beam (truss)
distributes the suspension forces on to strut-and-tie supports.

Fig. 13: Indoor swimming pool in Baden near Vienna (Architects:


Dipl.-Ing. R. Nemetz, Baden/Vienna)
Fig. 12: The Ulm railroad station canopy. (Architect: H. Gaupp)

In Baden near Vienna a thermopane suspended roof spans 28 m


across an indoor swimming pool (Fig. 13). At the high point the
suspension forces are diverted across inclined forked supports to the
inclined supports of the facade. At the low point a truss positioned in
the roof distributes the suspension forces to the strut-and-tie supports.

Extreme attention has to be paid to the increased suction along the


edge of the roof. These suction forces are usually determined in
wind-tunnel-tests because only the deadloads counteract the suction
and the system reacts sensitive if this counterweight should become
insufficient. In two fields each at both sides of the roof triangular
panes had to be applied instead of square ones to provide for
increased deformations there.

Fig. 14: Glass suspension roof in front of the railway station


Heilbronn (Architects: Auer und Weber, Stuttgart)

In front of the railway station in Heilbronn, a preserved monument, a


lightweight glass roof was to span across the tracks and the platforms
without either obstructing the view of the station’s facade or visually
block the station square. Due to the overhead cables of the city
railroad the roof had to be constructed with a clearance of 7.35 m.

PART IV Application traditional and innovative materials 820


The result is a 1.000 m² glass mat consisting of large panes which
meet the strict demands for overhead glazing. Stainless steel
mounting brackets attach the mat to stainless steel cables which hang
in a tubular steel frame by cast-iron joints. The glass is also used for
the load transfer with the panes transferring the horizontal loads [17].

In the case of the roof in Heilbronn a suspension roof using a


minimum of material, just like the roof in Ulm, seemed to be a good
approach [1]. However, inclined stays as in Ulm or in Baden (Figs.
12 and 13) were impossible, since the tracks run just along the roof
edge. Therefore, the horizontal forces from the suspension roof were
short-circuited directly with horizontal compression rods (Fig. 14).
And in Heilbronn the glass is separated from the supporting steel
strip to avoid any water running off from the center of the roof on to
the tracks. This resulted in thin high-strength cables being used to
suspend the glass instead of the comparatively wide steel strips
necessary in the case of directly applied panes. Raising one side of
the slightly curved glass roof facilitates the one-sided water run-off
even more and allows an unobstructed view of the station (Fig. 14).
Water accummulating at the longitudinal side of the roof is being
gathered in a channel and drains through the supports.

CABLE NET FACADES


Our cable net facades consist of a single-layer, plane, prestressed
cable net with the glass panes directly attached to its nodes. Wind
loads hitting the net at a 90° angle cause large deformations which
can be controlled by prestress of the cables. The surrounding
structure has to be able to absorb the net forces. The support of the
panes and the cable anchorages have to be designed to allow for large
deformations of the net. Therefore, the meshes and the glass panes
are no longer plane under load. Tests confirmed the sufficient
loadbearing capacity of the glass panes. Deformations occuring in the
net plane have to be tracked carefully during the design process.
A 40 x 25 m2 cable net facade was first designed for the Hotel
Kempinski at Munich Airport. The mesh width and the size of the
panes are 1.5 x 1.5 m (Fig. 15). The lateral concrete structures Fig. 15: Tensioned grid facade of the Hotel Kempinski Munich,
together with the arch of the roof form a stiff frame as bracing for the (Architects: Murphy Jahn, Chicago)
cable net.
A similar facade, but with a mesh width of 2.07 x 1.56 m, was
designed for the WTC in Dresden (Fig. 16).

CHAPTER 22 - Glass structures 821


historical monument was closed off with a tensioned facade. Here,
the glazing joints were not sealed with silicone but remained open
instead. A gap of about 50 cm remains between the glass membrane,
the end cable and the roof to ensure sufficient aeration. The mesh
width is max. 1.20 x 1.80 m.
For the facade of the Foreign Ministry in Berlin the horizontal cables
are recessed for about 40 cm compared to the vertical cables and both
net planes are connected by spacers for attaching the dichroic glass
strips. The mesh width and the pane size are 1.80 x 2.70 m (Fig. 18).

Fig. 16: Tensioned grid facade of the WTC Dresden, (Architects:


Nietz Prasch Sigl, Hamburg)

Fig. 18: Foreign Ministry Berlin (Architects: Müller Reimann,


Berlin; Glass art: James Carpenter, New York)

Fig. 17: Badenweiler

The canopy covering the ruins of the ancient Roman public bath in
Badenweiler called for lightweight structures. The front of this

PART IV Application traditional and innovative materials 822


FLAT ROOFS WITH SLIGHT ARCHING The curtain facade of the same building is to connect the newly
Frequently, roofs over rectangular courtyards are supposed to be flat added storey to the existing structure. The objective of the
and pillow-shaped to prevent obstructing the view from the floors design was to reflect the old punctuated facade through steel
above the roof. In this case the pillow-shaped surface may be covered frames covered by glass and to obtain maximum transparency
with plane glass, if the rise resp. the warp is small. However, for for the loadbearing structure. Therefore, tension rods hold the
roofs with insignificant rise single-layer structures are ruled out due entire deadload of the 5-storey glass wall at the top and the
to stability reasons calling for dual-layer structures. wind load is transfered to the building at each grid point by thin
The glass roof of the Deutsche Bank in Berlin has a grid of slats in poles (Fig. 20).
compression vaulting 0.60 m, and a cable net in tension sagging
1.40 m. The grid is directly covered with rectangular thermopane
glazing and the diagonal cable net only supports every other node to
prevent a maze of stakes (Fig. 19).

For stress optimization a formfinding analysis was conducted for the


pillow-shaped solution.

Fig. 20: Facade of the Deutsche Bank, Berlin (Architects: B. Tonon,


Berlin; Novotny, Mähner + Assoziierte, Offenbach)

If a flat glass roof surrounded by a concrete slab is chosen as in the


case of the Katharinenhospital in Stuttgart, the trusses can be braced
between this solid concrete structure which acts like a frame.
Depending on the degree of prestress the compression flange of the
fish-belly cable truss can be minimized until the prestress finally
exceeds the forces of the compression flange due to loading. The
compression flange could have even be a cable, but this was not the
chosen solution in this case (Fig. 21).

Fig. 19: Unter den


Linden, Berlin. Fig. 21: Courtyard roof, Katharinenhospital, Stuttgart (Architects:
(Architects: B. Tonon, Heinle Wischer und Partner, Stuttgart)
Berlin; Novotny, Mähner
+ Assoziierte, Offenbach) The architect’s idea for covering the 32.4 x 40.5 m courtyard of the
Foreign Ministry in Berlin was a horizontal glass roof. Therefore, steel
main girders with parallel chords were chosen spanning 32.4 m with
slightly curved fish-belly girders inbetween at 2.70 m intervals (Fig. 22).

CHAPTER 22 - Glass structures 823


Fig. 22: Glassroof Foreign Ministry, Berlin (Architects: Müller
Reimann, Berlin)

Fig. 24: Museum für Hamburgische Geschichte, transition area


(Architects: von Gerkan, Marg und Partner, Hamburg)
Fig. 23: Roof of the company restaurant Audi, Ingolstadt (Architects:
Ahlheim-Nebe-Schoofs, Darmstadt)

In the case of the flat roof over the company restaurant in building A50
at the Audi-plant in Ingolstadt (completed in 2000) the cables were
placed on the outside. The result is a suspension-bridge type roof. Its
barrel-vault-type steel grid is back-anchored across nine spatially curved
cable systems and masts (Fig. 23).

TRIANGULAR MESHED DOMES


We often face the challenge of designing freely shaped glass domes,
because they either span across irregular plans, form the transition
between different geometric areas or they are intended as sculptures.
Since such areas usually can no longer be covered by plane
quadrangular panes, the less favourable triangular panes have to be
used. Especially when using thermopane, the grid will also be designed
as a directly glazed triangular net.
Even despite the crooked quadrangular meshes the transition between
the two barrel vaults of the roof in Hamburg could be covered in vast Fig. 25: Courtyard at the Palais Bernheimer, Munich. (Architects: A.
areas by quadrangular single glazing. However, the quadrangular panes Freiherr von Branca, E. Freiin von Branca)
had to be dissolved into triangles in areas of extreme warping (Fig. 24).

The irregular shaped courtyard of the Palais Bernheimer in Munich and


that of the Flemish Council in Brussels were to be spanned by a
thermopane pillow-shaped glass roof. The rise as given allowed for a
single-layer grid shell formed according to an inverted suspended shape.
Since, in both cases, quadrangular meshes would have caused too much
warp only a directly glazed triangular grid was applicable. Despite the
triangular structure with 6 bars crossing at each node, a filigree and
transparent roof was the result (Figs. 25 and 26).

Fig. 26: Courtyard roof of Flemish Council, Brussels. (Architects:


Arrow, Verstraete, Gent; J. Puyen, Antwerpen)

PART IV Application traditional and innovative materials 824


The architect Frank O. Gehry designed a three-dimensional barrel-
shaped roof as a sculpture intervening with the interior for the roof over
the atrium at the Pariser Platz in Berlin (Fig. 27). The central courtyard
abandons the conventional architecture of roofs in favour of a crimped
barrelshaped roof as a sculpture.

Free shapes like this can only be glazed with triangles and made from a
triangular grid. The shell structure is not continuously supported at its
edges, but only at 16 m intervals. Due to the small longitudinal
curvature, the shell had to be additionally stiffened by spoked wheels
(Fig. 27). The entire structure is made of stainless steel. The nodes were
milled three-dimensionally.

Fig. 27 (cont'd): Atrium roof of DG Bank, Pariser Platz 3, Berlin


(Architect: Frank O. Gehry, Santa Monica)

DOMES AS TRANSLATIONAL SURFACES


The previous examples showed that freely shaped, double-curved
surfaces can always be formed using triangles. However, they will never
attain the same translucence as a structure with quadrangular glazing.

For double-curved surface structures with favourable quadrangular


glazed mesh, the glass panes must either be able to absorb the mesh
warp or have the same curvature as the load bearing structure, or the net
shape must be chosen in such a way that the individual quadrangular
meshes can remain plane.
The thermopanes of the spherical dome in Neckarsulm are spherically
curved, resulting in warped quadrangular meshes and an ideal spherical
shape (Fig. 28).

Fig. 28: Grid dome Neckarsulm (Architects: Kohlmeier und Bechler,


Heilbronn)

This architecturally sophisticated, but also very expensive type of


glazing would definitely restrict the construction of double-curved
shells with quadrangular meshes. But there is a geometrical technique
for designing almost any shape with plane quadrangles.
H. Schober demonstrated that translational surfaces allow for a vast
variety of shapes of grid domes with evenly meshed nets consisting of
quadrangular meshes [2], [16].
For example, a parabola (generatrix) translating across another parabola
(directrix) perpendicular to it, results in a elliptic paraboloid with an
elliptic layout curve, which can be covered with an evenly-meshed net
consisting of plane quadrangular meshes.
Fig. 27: Atrium roof of DG Bank, Pariser Platz 3, Berlin (Architect: This principle was first realized with the roof over the courtyard of the
Frank O. Gehry, Santa Monica) Rostocker Hof in Rostock (Fig. 29).

CHAPTER 22 - Glass structures 825


Fig. 29: Gallery Rostocker Hof, Rostock, grid shell as translational
surface. (Architects: Schweger + Partner, Hamburg)

A directrix curving opposite to the generatrix creates a hyperbolic


paraboloid, which can also be formed by two systems of linear
generatrices (Fig. 30). This allows for the creation of hypar-surfaces
with straight edges.

Fig. 30: The hyperbolic paraboloid, a translational surface with plane


quadrangular meshes.

The courtyard roof in Leipzig is an example for a translational surface


covered with plane rectangular glass panes, spanning the trapezoidal
courtyard (Fig. 31).

Fig. 31: Courtyard roof of Industriepalast, Leipzig (Architects: M.


Frishman und D. Düttman, Berlin)

However, directrix and generatrix must not necessarily consist of


geometrically simple curves, but can also be defined as random spatial
curves, and thus offer a huge variety of shapes.
A most recent example is the hippopotamus-house in the Berlin Zoo.
Fig. 32: Glass roof for the Hippo House at the Berlin Zoo. A
Here, two parabolas with a freely defined transition curves were chosen
translational surface with plane quadrangular meshes. (Architect: J.
as a directrix for the roof of two circular ponds (Figs. 32, 33).
Griebl, München)

PART IV Application traditional and innovative materials 826


Parabolas were also selected as generatrix and had to be identical with This is a simple but by far not the only method of creating grid shells
the corresponding parabolas of the directrices, in order to yield circular with plane meshes. In [16] further procedures for covering double
layout curves. The different generatrices of the small and large pond curved surfaces with plane quadrangular mesh-elements are described.
merge in the transition area. The facade of the visitor's hall intersecting One example is given in Fig. 35.
with the roof surface is defined by a circular cone standing on its tip and
inclined by 8 degrees, covered with standard glazing without any warp, These examples prove that grid shells can be economically constructed in
blending with the dome in a freely sweeping edge. almost any shape using the technique of translational surfaces and
constructing the entire dome from a evenly-meshed net with plane
quadrangular panes, an optimum solution for translucence and economy.

Fig. 33: Glass roof for the Hippo House at the Berlin Zoo. (Architect: J.
Griebl, München)

Another example of designing rather difficult geometries as


translational surfaces is the roof over the courtyard of the Bosch Areal
in Stuttgart. Although in this case there are several adjoining irregular
courtyards, it was possible to create a continuously curved transition
area consisting solely of plane and evenly meshed quadrangles (Fig. Fig. 35: Double curved surfaces with plane quadrangular meshes by
34). Additions are made to the generatrix in the transition according to centric expansion and translation
the requirements of the entering courtyards. The directrix is freely
formed as to allow for sufficient curvature for the transition area and the
entering roofs. REFERENCES
[1] Schlaich, J., Schober, H.: Verglaste Netzkuppeln, Bautechnik 69
(1992), S. 3-10.
[2] Schober, H.: Die Masche mit der Glaskuppel. Netztragwerke mit
ebenen Maschen,
Deutsche Bauzeitung 128 (1994), S. 152-163.
[3] Knippers, J., Bulenda, T., Stein, M.: Zum Entwurf und zur
Berechnung von Stabschalen, Stahlbau 66 (1997), H. 1, S. 31-37.
[4] Das Mineralbad Cannstatt in Stuttgart, Glas 4 (1995), S. 42-47.
[5] World Trade Center in Dresden, Glas 1 (1997), S. 34-40.
[6] Fassaden und Glasdächer der Deutschen Bank in Berlin, Glas 5
(1998), S. 19-26.
[7] Überdachung Vorplatz Hauptbahnhof Ulm, Glasforum 1 (1994), S.
26-28.
[8] Der Vlaamse Raad in Brüssel, Glas 1 (1996), S. 18-24.
[9] Glaskonstruktion Hotel Kempinski, München, Glas 2 (1995), S. 30-
37.
[10] Schlaich, J., Schober, H.: Glaskuppel für die Flußpferde im Zoo
Berlin, Stahlbau 67 (1998), H. 4, S. 3-8.

[11] Schober, H.. Netzkuppeln mit ebenen Maschen, Beratende


Ingenieure, September 1998, S. 15-19.
[12] Bahnhof Berlin Spandau, Glas 3 (1999), S. 12-18.
[13] Schober, H.: Zum Tragwerk des Funktionsneubaus
Katharinenhospital Stuttgart, Stahlbau 63 (1994), H. 5, S. 129-133.
[14] Schlaich, J., Schober, H., Helbig, T.: Eine verglaste Netzschale: Dach
und Skulptur, DG Bank am Pariser Platz in Berlin.
Bautechnik 78(2001), H. 7, S. 457-463
[15] Empfehlungen für die Bemessung und Konstruktion von Glas im
Bauwesen, Entwurf 2/01, Der Prüfingenieur, April 2001
[16] Schober, H.: Geometrie-Prinzipien für wirtschaftliche und effiziente
Schalentragwerke , Bautechnik (2002), H. 1, S.
[17] Schlaich, M., Golenhofen, D., Das hängende Glasdach vor dem
Hauptbahnhof Heilbronn, Stahlbau 70 (2001) Heft 11, S. 821 – 826

_______________________________________________________
1
) J. Schlaich, Emeritus Professor University of Stuttgart and partner of
Fig. 34: Roof over the courtyard of the Bosch Areal. Grid shell as
Schlaich Bergermann und Partner, Consulting Engineers,
translational surface with plane meshes. (Architect: Prof. Ostertag,
Hohenzollernstr. 1, D-70178 Stuttgart, Germany
Stuttgart). 2
) H. Schober, partner of Schlaich Bergermann und Partner, Consulting
Engineers, Hohenzollernstr. 1, D-70178 Stuttgart, Germany

CHAPTER 22 - Glass structures 827


LIGHTWEIGHT STRUCTURES IN CIVIL ENGINEERING
PROCEEDINGS OF THE INTERNATIONAL SYMPOSIUM
Warsaw, Poland, 24-28 June , 2002

THE DESIGN OF A FULL GLASS DOME,


USING A NEW GLASS/POLYMER COMPOSITE MATERIAL

G.J. HOBBELMAN1, B. TIMM2, F.A. VEER3, P.M.J. VAN SWIETEN4


1
Associate professor, Faculty of Architecture, Delft University of Technology
2Graduated at the Faculty of Architecture, Delft University of Technology
3
Assistant professor, Faculty of Architecture, Delft University of Technology
4
Assistant professor, Faculty of Architecture, Delft University of Technology

ABSTRACT: A current trend in Architecture is towards maximum transparency. This counts not only for the cladding and glazing of building but, if
possible, also for the structure. In order to obtain transparant building materials a research program [1] has been started in Delft towards the design of
a new laminated glass/polymer sandwich composite material. Optimal combination of the ductile polymer and the strengthened glass which is strong
but brittle leads to a composite that is strong and ductile.
In this research project several graduation students participate, each with a different subject of interest. One of them has investigated the possibilities
of the new composite to construct a dome. Fig 1. Load bearing elements of glass are allways combined with steel components in order to provide
stability and ductile behaviour of the structure. In this study it was tried to design a dome without any steel added to it. The double curvature of the
shell combined with the ductile behaviour of the glass/polymer sandwich should do the job.

Key words: glass, polymer, shell, dome, structural glass,

1. THE PROJECT 2. THE USE OF GLASS


As a graduating project, Beatrice Timm designed a new opera house for Glass is an interesting material to investigate as a structural material. It
Oslo, Norway and she investigated the possibilities of constructing a full has sufficient strength and can be treated in a way that the strength is
glass dome for the roofing of the main room for 800 spectators. The roof maintained over a period of time.
should be fully transparant in order to give the people a view at the sky It also has several drawbacks. One of them is the brittleness, which can
during breaks. The dome has a span of 22 meters and a height of 7 be compensated by laminating the glass.
meters. The shell thickness is 36 mm. It is built on an irregularly shaped Standard soda lime glass seems to be the best option on the market
ground surface. At first several possible shapes of the crosssection were because it is cheap and easy to laminate. The glass has to be coated to
investigated. This led to the conclusion that a parabolic shape gave the avoid microcracks.
best results. The surface then was divided into components of the Laminating also is necessary because the glass is used overhead with the
sandwich material. The influence of the size of these components was danger for people that it falls down on the spectators.
determined by computer calculations. Steel was only used for the joints Thermal strengthening is an effective way of increasing the strength of
of the glass elements. Microscale calculations were carried out to find glass, but unfortunately it is not applicable on double curved, laminated
the right form and size of the joints. elements. The production of doubly curved laminated elements requires
heating of the components wich counteracts the effect of the hardening.
Architectural and acoustical considerations also played an important role Hardening after laminating is impossible because the heat would
in the choice of the right shape of the dome. For acoustic reasons the damage the plastic lamination part. Chemical strengthening could be a
volume of a hall may not be too big compared with the surface. On the possibility but is expensive.
other hand from an architectural point of view the dome had to get an
outspoken form, that could be achieved by increasing the height. For 3. THE CHOICE OF THE FORM
these two contradictary demands a compromise was found. It was In order to choose a suitable form for the shell structure, four types of
concluded that it was possible to design a dome of glass/polymer of the cyclic shells were investigated, Fig 2: a paraboloïd, a sphere, an ellipsoïd
given size and that it could withstand the loads according to the dutch and a cycloïd.
regulations, with some adaptions for norwegian cicumstances. Second The radius of curvature was varied: 10, 15, 20 and 25 meters. This
order behaviour was not investigated, however the stresses found were resulted in different hights of the shells: the greater the radius, the lower
so extremely low that this is not likely to occur. the shell.

Fig. 1, groundplan and crossection of the shell

PART IV Application traditional and innovative materials 828


a b

Fig. 2 Four types of shells, with the typical stresses under vertical load. a: sphere, b: ellipsoid, c: cycloid, d: paraboloid

The radius at the bottom was kept at a constant value of 10 meter, due to 5. FORMS AND SHAPE OF THE GLASS ELEMENTS
the design of the concertroom.
The influence of the variation in radius at the top and near the bottom of
the four forms was a criterion. Possibilities for production and
construction were also observed.

Comparison of the stresses led to the following conclusions:


- Stresses in the cycloïd were allways higher coMPared to a sphere at
own weight and tension occurs at an angle of 42o with the vertical.
- ellipsoïds gave much tension at the top due to the small curvature of
the shell, which is not desirable when constructing with glass.
- paraboloïds performed better whith smaller radiusses and thus
higher tops. Only when the top was comparably low performed the
spheres better then paraboloïds.
- The ratio between the top and the radius determined the choice of
the form of the shell.
It is very important that the stresses in a full glass shell be kept as low as
possible and also equally divided. Therefore the choice for an paraboloid
with a height-radius ratio of about 3 was made. The radius will be 22
meter, the height 7 meter.

Fig. 4 layouts of glass elements


4. THICKNESS OF THE SHELL
The most important feature that determines the thickness of a shell Several layouts of the glass elements were investigated. Fig 4. The
surface is buckling. elements were all quadrilateral, only the size varied from 0.4 – 1 - 2 - 4
To avoid buckling the thickness has been approximated with the method meter. The shells with the four different elements were loaded with
of [1]. Using conservative estimations for the loading and safetyfactor a gravity, snow and windloads. The stresses in the four types were allmost
thickness of 36 mm was found. Two layers of glass were used of 18 mm the same with small variations. Only in the shells with the largest
each, connected by a layer of polymer to provide ductility. Fig 3. This elements rather big bending stresses occurred. This was due to the fact
value of 36 mm shall be used in following calculations. that the elements in the model were flat, which introduced quite
substantial bending stresses, wereas the real elements are doubly curved,
For protection of the structural glass shell a second layer of glass was following the curvature of the shell.
added with the same thickness. This second layer was taken into account The overall stresses in all the four shells corresponded well with the
in the structural analysis only as loading through its own weight. analytical results.
The optimal thickness and the number of layers much be established.
First of all the overall stresses in the shell must be calculated.

6. LOADINGS

To determine the correct loads several codes were compared.


The snow load in Oslo turned out to be much higher than that in the
Netherlands, so the practice of calculation must be adapted to the
circumstances in Norway.
Windload turned out to be quite the same.
The snowload found was 1.9 kN/m2.
The dead load of the glass was 1.7 kN/ m2 .
Fig. 3 four layers of glass (18 mm) and three layers of epoxy (9 mm)
The windload 1.1 kN m2.

CHAPTER 22 - Glass structures 829


7. RESULTS

Fig 5a stresses self weight, large elements (4m).


Fig. 6. Glass elements removed.

The problem of progressive collapse was also investigated. This was


done on the final design of the shell with an irregular shaped
groundplan. On several places an element was removed. The black spots
are removed elements. The stresses around the openings were somewhat
greater, but the influence was only local. The overall stress distribution
of the shell was hardly disturbed. Fig 6. It is however extremely unlikely
that these number of elements would fail totally at the same time.

8. JOINTS
The joints were designed using the stresses due to asymmetric loading,
with the top of the shell unloaded and the lower parts of the shell loaded
with snow. The resultant stresses were applied on four elements of the
shell held together by one joint. So the stresses in the joint could be
calculated.
For the design of the joint there are several principles, Fig 7.

1. Line joint

2. Point joint

3. Fully fixed
Fig. 5b, stresses self weight, small (1m) elements 4. Hinged

5. Joint in between the plates


For the comparison of the sizes of the elements a shell with a circular 6. Joint over the plates
groundplan was considered. The stresses are equaly divided over the
7. Joint under the plates
shell. The contours of the (flat) elements are to be seen. The peak
stresses at the middle of each element are mainly bending stresses due to 8. Joint on both sides of the plates
the fact that the elements, used for the calculation, were flat. Fig 5a.
In the next figure, the peak stresses for self weight are much smaller, the Fig. 7. priciples of connection
total appearance of the stress figure is much smoother. Fig 5b. This is
because the elements are smaller and thus the bending stresses in them. Comparison of the above cases led to the conclusion that a joint on both
The average stresses coincided well with the theoretical values. sides of the shell that can transfer small bending moments gave the best
The choice has been made to an element of 2 x 2 meters. results. So a combination of 3 and 8 was chosen.
The compression stresses found under several loadings were maximal There are six variables that determine the functioning of the joint:
-5 MPa wereas the tensional stresses due to asymmetric loading were - the height - the width
not higher than 1.9 MPa. This was the case for snowload only on the - the area - the material
lower parts of the shell. - the thickness of the glass - the width of the joint
So the stresses in the shell remain very low, which proves that the shape
and curvature of the shell were well chosen and that the thickness of the All variables were varied under the loads mentioned bofore. The results
shell is sufficient. led to the following conclusion: the joint should be as low as possible,
In a former graduate project, Ting [3] found out that a composite of the width should be three to four times the thickness of the glass. A
glass and polycarbonate could perform under stresses up to 40 N/mm2 flexible material such as nylon gives lower stresses but bigger

PART IV Application traditional and innovative materials 830


displacements than steel, so steel was considered to be better.The joints The connection then was calculated under different loads, using a diameter of
between the glass elements should be as small as possible. the foot of 50 mm and 75 mm and by varying the dimension of the branches
of the connection from 25 to 35 mm The results showed that enlarging the
To find the right dimensions of the joint three forms of joints were diameter of the foot decreased the stresses in the glass and the adhesive.
investigated, Fig 8. Enlarging the dimension of the branches increased the stresses in glass and
adhesive due to the bending stiffness of the branches. In the end a diameter
of the foot of 75 mm and a dimension of the branch of 25 mm was chosen.
The stresses in glass and adhesive were –10 MPa to +7.5 MPa, Fig 10.

9. SUPPORTS
The supports of the shell structure were designed using a maximum vertical
displacement of 1 mm. This dictated the stiffness of the edge beam and the
number of supports for it.
The value of 1 mm was derived from calculations in which the displacements
of the shell were coMPared with the acceptable stresses.
The design of the opera house led to a column distance of 3.5 meter for the
Fig. 8 Three forms of joints, ring, square, cross edge beam. For the edge beam an ordinary HE beam was chosen: HE1000A.
If the form of the edge beam should be designed other than an I shape the
The ring and square type of joints transfer the forces from one element bending stiffness of that beam should be the same.
to the adjacent element, wereas the cross type of joint transfers the To support the circular shaped hollow section of the shell an arch was
forces to all three other elements. designed in the shape of a sickle with a tension rod. The supports are shown
So the choice fell to the cross type joint, Fig 9. in Fig 11.
The dimensions of the joint were determined by the strength, the case of
on site of assembly of the connection, and the filling of the joints
between two elements.
The contact surface between the connection and the glass was
determined by the forces that should be transferred and the strength of
the adhesive. The width of the joint was set to 25 mm, taking into
account the tolerances caused by the the bending and cutting proces of
the glass elements and by the construction. For the glue an epoxy resin
was chosen, because the ability of filling the gap between the flat
surface of the connection foot and the curved surface of the glass
element.
Also the good performance under maritimal conditions and the cold
conditions in Oslo of epoxy resin, made it a good choice.

Fig 11 The shell and its supports

10. CONCLUSIONS
- A full glass dome with a span of 23 meter could be realised. The
dimensions of the shell elements and of the steelconnections between
them are realistic. The stresses and strains are acceptable for the
materials used.
- In the course of the graduating process a choice for epoxy resin as adhesive
to be used for laminating the glass elements and for the connection between
them. Further investigation towards a better material is necessary.
- The building of a prototype could not be performed due to lack of time
but should be carried out by an other graduate student. This will give
more insight in the behaviour of the shell as a whole and of its
Fig 9 the cross shaped connection components.
- The problem of progressive collapse should be examined in more detail,
also using scale models.

11. LITERATURE
[1] F.A. Veer, M.A.C. van Liebergen, S.M. Benedictus-De Vries:
Designing and engineering transparent building components with high
residual strength. 5th glass processing days, Finland 1997
[2] C.B.Wilby: Concrete Dome Roofs, Longman Scientific & Technical, 1993
[3] G.J. Hobbelman, G.P.A.G. van Zijl, C.N. Ting: A new structural
material by architectural demand, Structural Engineering, Mechanics
and Computation, ed. A. Zingoni, Elsevier, 455-462.
[4] C.J.J. Vreedenburgh, J.G. Bouwkamp: Axiaalsymmetrische Schalen
[5] T.H.Hsu, Volume 4: Shells, Gulf publishing Company, 1991.
[6] P.Csonka, Theory and Practice of Membrane Shells, VDI Verlag, 1987.
1) G.J. Hobbelman, Delft University of Technology, Faculty of Architecture,

Berlageweg 1, 2628 CR, Delft, The Netherlands


2) B. Timm, Delft University of Technology, Faculty of Architecture,

Berlageweg 1, 2628 CR, Delft, The Netherlands


3) F.A. Veer, Delft University of Technology, Faculty of Architecture,

Berlageweg 1, 2628 CR, Delft, The Netherlands


4 ) P.M.J. van Swieten, Delft University of Technology, Faculty of
Fig 10 stresses in connection and glass
Architecture, Berlageweg 1, 2628 CR, Delft, The Netherlands

CHAPTER 22 - Glass structures 831


LIGHTWEIGHT STRUCTURES IN CIVIL ENGINEERING
PROCEEDINGS OF THE INTERNATIONAL SYMPOSIUM
Warsaw, Poland, 24-28 June , 2002

THE EFFECTS OF TORSION ON THE LOAD-BEARING CAPACITY OF


SINGLE-PANE GLASS BEAMS
J.BELIS1, R.VAN IMPE2, F.VERNAILLEN3, G.LAGAE4 AND W.VANLAERE5
1,5
Doctoral Research Assistant, 2,4Professor, 3Graduate Student,
Ghent University, BELGIUM

ABSTRACT: Contemporary architects seem to strive constantly for more transparency in their designs. Even the primary load-bearing
building structure can be made of glass. Because of the slenderness of their cross-section, glass beams tend to collapse due to lateral torsional
buckling. The critical buckling load is far below the theoretical critical load under simple in-plane bending. We examined the effectiveness
of horizontal supports of the upper “flange” in order to avoid the negative effects of torsion in the beam. The dependency of the load-bearing
capacity on the lateral restraint of the supported upper “flange” is examined numerically. Both continuous and point-like, elastic lateral
supports along the upper fibres are examined. It is shown that the load-bearing capacity can be considerably increased by preventing the
upper fibres of the beam from moving out of the beam’s plane. Conclusions are drawn on the efficiency of the different flange supporting
concepts and on the strength requirements needed for realising efficient connections, able to prevent torsion. The results of this study provide
useful data for a conceptual optimisation of the load-bearing capacity of glass beams and for the design of “flange” supporting connections.

Key words: glass, beams, transparency, lateral torsional buckling, experiment, analysis

1. INTRODUCTION 2. GLASS AS A BUILDING MATERIAL


Transparency has become an important characteristic of contemporary Glass has specific properties of thermal and acoustical insulation,
architecture and building design. Not only infill and cladding elements, chemical resistance, durability and recycling, all of which are beyond
but also the primary load-bearing building structure can be made of the scope of this article. Moreover, glass is an interesting structural
glass. Considerable know-how exists for the first type of applications, engineering material. Some typical properties of annealed glass can be
but for the latter several years of further scientific research will be found in literature [2, 7, 9] (Table 1).
needed for optimisation of load-bearing capacity, material use, safety
and construction methods. Density 2500 kg/m3
Young’s Modulus 70-74 kN/mm2
The lack of national or international codes or standards makes it difficult Poisson’s ratio 0.22
for designers to bring forth economic load-bearing glass designs. Two Tensile strength Theoretical value 3600-5000
main causes are responsible for exaggerated costs: the used safety N/mm2 (cf. §4)
factors are very well on the conservative side (resulting in uneconomical Compressive strength > 1000 N/mm2 but
use of material), and expensive full-scale experimental tests which are complimentary tensile stresses
required for every individual project. will govern
Hardness 6 MoH
However, this relatively new application is looked at with great interest Maximum service temperature Approx. 280° C (beware
by designers and the glass industry. Though a load-bearing glass temperature differences!)
structure will probably never be used on the same scale as e.g. steel or
Coefficient of thermal expansion 7.7-8.8 x 10-6 /K
concrete, its relevance is shown by a growing number of realisations.
Table 1. Some typical properties of annealed glass [5]
The connecting pedestrian bridge between two office buildings in
Rotterdam, The Netherlands is a speaking example (Fig 1). The
The combination of a very good transparency with a high strength (cf.
Laboratory for Research on Structural Models is active in research on
§3.) makes glass a unique building material. The main disadvantage,
load-bearing glass beams since a few years.
however, is its total lack of tensile ductility: glass is a brittle material.

In order to build in some residual strength in the concept, glass beams


will usually be drafted as laminates: a number of individual glass panes
held together by means of a soft transparent interlayer. Polyvinyl butyral
(PVB) or resin are chosen in most cases. If a glass pane breaks, pieces
stay adhered to the interlayer, and people below are saved from injuries.

Even with composed glass beams, the geometry of the structural


elements is limited to a rectangular cross section. The reason is that
there are no connection systems that are suitable to deal with the shear
forces between a glass web and flanges. Glues are too much deformable
or simply not strong enough, and glass welding induces complicated
residual stresses. Moreover, this last technique is not very well known.

Before examining the sandwiched beam, it is necessary to look at the


structural behaviour of single-pane glass beams first.

3. THE GLASS STRENGTH CONCEPT

3.1. Micro-macro scales


Glass strengths as given in Table 1 are to be situated at a microscopic
¤ Detail scale, where the material strength depends above all on the quality of the
molecular bonding. The scale of building components, on the other
Fig.1 D.J.Postel: Kraaijvanger-Urbis architects,The Netherlands [7] hand, is called “macro-scale”. Due to the production process, transport

PART IV Application traditional and innovative materials 832


and handling, glass at macro-scale shows unavoidable surface
imperfections and invisible or nearly visible micro-cracks, known as 0 .5
Griffith flaws. [4, 5] 4S 2 EI y ª«§ I w L2GI t · º
M cr C1 ¨   C y ¸ C y » (1)
2 g 2 g
L 3 « ¨ I y S EI y
2 ¸ »
3.2. Statistics ¬«© ¹ ¼»
If a glass surface is subjected to tension, crack tips act as stress
concentrators. The value of the concentrated stress depends on the crack The symbol It denotes the torsion constant, Iw is the warping constant, Iy
length, the radius of curvature of the discontinuity, and the initiated is the second moment of area about the minor axis, L=2200 mm is the
tensile stress. Crack propagation will occur if the energy released upon length of the beam between points which have lateral restraints and
crack growth is sufficient to provide all the energy that is required for yg=200 mm is the distance between the point of load application and the
crack growth. Griffith flaws are randomly distributed across the surface shear centre. Values of C1 and C2 are given in Eurocode 3 for various
of a piece of glass. The probability that a crack will propagate and glass load cases [6]. For a point load P at midspan and for a uniformly
will break equals the probability that a flaw or crack is situated at a distributed load along the total length of the beam, values are
critical stress location. The statistical distribution, which is mostly used respectively C1=1.365 or 1.132 and C2=0.553 or 0.459. The obtained
to express this probability, has been developed by Weibull [13], critical load Pcr is 9755 N for a point load at midspan and pcr=7.52 N/mm
although the relevance of this theory has been questioned by Calderdone for a constant load. (The resultant of the constant load p in the given
[3]. In the literature we find values for the characteristic tensile strength geometry is 16548 N).
of glass between 10 and 100 MPa, but laboratory experiments showed
that values for the tensile strength could go up to 200 MPa. 4.3. Bending
Since both the glass beam and its load are in a vertical plane, we will
3.3. Reinforcements discuss here the in-plane bending of the glass element.
An improved resistance against tensile stresses can be realised by
artificial prestressing. High compressive stresses can be induced on the From classical beam theory we can easily calculate the bending stresses
glass surface by a thermal or chemical treatment [4, 7]. Depending on at the outer fibres of the rectangular beam section for the critical loads as
the degree of stress induced, the glass is called heat-strengthened, obtained above (cf. §4.2.):
tempered or toughened (= fully strengthened).
M
3.4. Stress concentrations V 20.12MPa for the point load (2)
It is clear that stress concentrations on the glass surface can cause it to W
break. For this reason, a direct contact of glass with hard materials such 17.07 MPa for the constant load
as steel or concrete is usually avoided by a soft interlayer (e.g. rubber).
It is seen that the maximum in-plane bending stresses are very low when
4. BEAM THEORY the beam is loaded with the critical load for lateral torsional buckling.
On the other hand, if we suppose a typical characteristic tensile strength
4.1. Geometry of 60 MPa for the glass (§3.2.), loads could go up to 29061 N for a point
In order to demonstrate our reasoning and to make results practical and load at midspan and to 58182 N for a constant load. Characteristic
easier to interpret, we choose to show our research starting from one breaking strengths can easily go up to 100 MPa [9], resulting in even
example beam geometry. This beam geometry corresponds to the one of higher allowable loads if only bending is considered.
real single pane glass beams which have been (and will be) used in the
Laboratory for Research on Structural Models of the Ghent University The example above shows clearly that the load-bearing capacity of glass
[9]. The beam consists of a single float glass pane with dimensions beams can be improved considerably (critical loads can get up to five
L=2200 mm, H=400 mm and t=10 mm. It is supported by two fork times as high) if lateral torsional buckling can be prevented properly and
bearings, which allow rotations around the Y and Z-axis (Fig 2): the beam is forced to fail in simple bending. Lateral torsional buckling
can be excluded if the compressed rim can be restrained laterally. The
4.2. Buckling effects of reducing torsion in the beam by means of lateral restraints on
The considered beams have a relatively small thickness compared with the load-bearing capacity of glass beams are examined below.
their height; the cross-section is very slender with an H/t ratio of 40. At
the supports, any lateral movement or rotation about the longitudinal 5. NUMERICAL ANALYSIS
axis is prevented by the boundary conditions.
5.1. General
When the horizontal beam is subjected to an in-plane load (e.g. a At present the main part of our study consists of a numerical analysis.
bending moment at the supports or a vertical load at midspan), bending Computer calculations are performed by the computer program Rasta,
will appear in its vertical main plane. Bending stresses will occur, so that which is based on finite element techniques and has been developed at
the outer material fibres at the top and at the bottom of the web will be the Laboratory for Research on Structural Models by Van Impe [12].
subjected to compression and tension respectively. An increase of the
load might cause the stress in the compressed side of the web to exceed
a certain critical value, which causes buckling of the compressed fibres Y p
out of the beam’s plane. The cross section of the beam makes an out-of-
plane movement combined with a rotation about the longitudinal axis. X Loading type 1
Since this rotation is restrained towards the ends of the beam, the Z
structural element gets exposed to the effects of torsion. This is P fork bearings
structurally unacceptable: even if the laterally deformed beam may still
be able to carry its buckling load, lateral deflections and twisting Loading type 2
deformations will get so large that they cannot be tolerated anymore.
Moreover, additional out-of-plane bending stresses and torsional stresses
tend to grow in an uncontrolled manner and may induce complete failure L/4 L/4 L/4 L/4
soon.
Fig.2
The whole phenomenon is known as “lateral torsional buckling”. The
load at which buckling is initiated is called the critical buckling load. Two main loading types are considered. The first is a constant loading
over the full beam’s length with a value p=60 N/mm. The second is a
Several authors have proposed expressions to determine the critical load concentrated load at midspan with the same resultant as for the
for lateral torsional buckling of beams [6, 8, 9, 11]. A comparative study uniformly distributed load case: P=60*2200=132000 N. Since
has demonstrated that the results of the different expressions show good prevention of lateral movement in a real construction can vary from zero
agreement [8,9]. For that reason, it is sufficient for our purpose to focus (i.e. without restraints) to infinity (i.e. laterally totally immovable) -but
on only one solution, for example the one given in Eurocode 3 [6]. The usually lies somewhere in between-, we introduced lateral springs to
critical bending moment for lateral torsional buckling Mcr is given by: support the compressed rim of the beam model.

CHAPTER 22 - Glass structures 833


Springs are placed at the compressed rim along the whole beam length
1.0
in all simulations. The influence of the spring stiffness k (kN/cm) on the
load-bearing capacity of the beam is examined numerically by varying
its value during the simulations.
0.8
5.2. Load factor
The concept of a load factor O is introduced in the following manner: it

load factor O
is the factor by which the basic loads (as determined in the previous
paragraph) must be multiplied to determine the total load on the beam. 0.6
The loads are supposed to stay vertical during the deformation of the
beam.
0.4
5.3. Uniformly distributed load p=60N/mm
Three main cases with different boundary conditions are used, as
illustrate by Fig 3.
0.2
The first case represents the beam, supported by a fork bearing at each
end and by lateral springs at the compressed rim. It represents for
example a simply supported glass beam which has its compressed upper
rim silicon glued to a glass roof plate. The roof structure itself is 0.0
supposed to be very stiff in its plane and flexible in the direction 0.0 0.2 0.4 0.6 0.8 1.0 1.2
spring stiffness k (kN/cm)
perpendicular to its plane.
U nifo rmly distributed lo ad - case 1

L/2 L/2 U nifo rmly distributed lo ad - case 2

U nifo rmly distributed lo ad - case 3


Case 1,4
C o ncentrated lo ad - case 1

Y C o ncentrated lo ad - case 2
X Case 2,5
Lo ading type 4 - case 2

Z Lo ading type 3 - case 2


Case 3
Fig.4
midspan, on the contrary, has a positive effect on the load-bearing
capacity, except for values of k around 0.15 and above 1.0 kN/cm,
L/3 L/3 L/3 where the other curves are intersected.
Fig.3
5.5. Point load P=132000 N
The second case has a supplementary restraint, which doesn’t allow any For the point-wise loading type, only boundary condition cases 4 and 5
out-of-plane movement of the compressed rim: it has only its Z-direction are examined (Fig 3). In analogy with the previous loading type, a
fixed at midspan. This model simulates the influence of e.g. an meaningful difference is noticed in the initial load factors of case 1 and
inextensional stabilising cable (Fig 3). case 2 (k = 0). Here too, an additional lateral support increases the load-
bearing capacity of the beam considerably: the addition of one lateral
The third case has two such restraints, sub-dividing the beam in three support at midspan of the compressed material fibres triples the critical
equal lengths. buckling load. The reason is that the renewed boundary condition
actually forces the beam into higher buckling modes, which correspond
5.4. Observations with higher eigenvalues or critical loads (Fig 5).
In general it is noticed that higher spring stiffnesses result in an
important increase of the load factors. Applying lateral “spring” supports
Mode 1
can seriously augment the load-bearing capacity of the beams in all
cases. The results of the analysis are compiled in Fig 4.
Mode 2
For a beam without any lateral spring restraints (k=0) the load factor
Mode3
increases quickly when an increasing number of laterally immovable
supports is added. This corresponds with buckling loads pcr1=7.20 and
Fig.5
pcr2=17.98 pcr3=24.06 N/mm for the first, second and third case
respectively. For beams without lateral springs, the addition of point-
In contradiction with the constant load, both curves, which correspond to
wise lateral supports has a positive effect on their load-bearing capacity.
a point load, are very clearly separated and do not show any points
where the curves are tangent to one another. Moreover, the difference
Higher values of the spring stiffness (k > 0) result in a considerable
between the corresponding load factor values of both curves remains
growth of the load factor, especially for beams without additional lateral
very well pronounced for the total range of spring stiffnesses k. Since
restraints (case 1). The graph of case 1 shows a very steep part for 0 < k
we wanted to understand why we found such an important influence of
< 0.2 kN/cm, indicating that an important improvement of the load-
the additional lateral support here and not in the previous loading type,
bearing capacity can be achieved even with relatively weak springs on a
we checked some additional loading types, as described below.
two-fork supported beam. The same effect is noticed for beams with one
lateral restraint, but in a less pronounced way. The steeper part of the 5.6. Additional loading types
curve is situated in the region 0 < k < 0.3 kN/cm. For a beam with two Two more loading types have been simulated (Fig 6) in combination
or more lateral restraints, the curve is approximately linear and no steep with boundary condition case 2 (i.e. with one additional lateral restraint
part exists. at midspan). The point load P in loading type 3 is positioned on a quarter
length of the beam. For this position, maximum lateral deflection is
The lines of case 1 and case 3 touch and are virtually identical in the expected for the second eigenmode, in which the beam is forced by its
interval 0.2 < k < 0.4 kN/cm. For k > 0.4 kN/cm the difference between boundary conditions (Fig 5). In comparison with a load position at
both cases is not very important either. It seems that the addition of two midspan (Loading type 2, Boundary condition case 2) load factors lie
lateral restraints as in case 3 has a poor effect for values of the spring now below that previous curve (Fig 4).
stiffness, which exceed 0.1. The addition of only one restraint at

PART IV Application traditional and innovative materials 834


In loading type 4, two times half the initial point load is placed at a constantly supported by stronger springs, point-wise lateral restraints are
quarter span. Spreading the load into two half loads P/2 gives a more not very useful. E.g. if glass beams are silicon-glued to the roof
favourable situation than concentrating it at one location, as we see the structure, stabilising cables could be omitted in the design.
position of the corresponding curve lying far above the previous one.
7.2. Spring stiffness
Independently from loading type or boundary condition case, spring
Y P/2 P/2 stiffeners on the compressed rim increase the beam’s load-bearing
capacity. The beneficial effect of the springs on the critical load grows
X Loading type 3 more rapidly at relatively low values of the spring stiffness than at
Z P relatively large values of the stiffness. Quite evidently there must be an
asymptotic value of the lateral stiffness beyond which no further
Loading type 4 increase of the critical load factor is possible.

7.3. Loading types


L/4 L/4 L/4 L/4 In comparison to a local load, the load-bearing capacity of the beam is
higher if the same load is spread out over the length of the beam. This
Fig.6
was expected since the maximum bending moments are doubled for
For type 3, we notice that load factors are found lying in between the Pl pl 2 pl 2
local loads ( M P against M p ).
curves of one point load and a constant load over the full length. Recall 4 4 8
that all loading types represent the same total force of 132000 N!
8. FUTURE RESEARCH
6. EXPERIMENTS In near future more laboratory experiments will be executed on single
pane glass specimens. Tests on large models (span of 2.2 m) will be
6.1. Test set-up performed.
In order to simulate the theoretical boundary conditions as good as
possible, the beam is supported by steel fork bearings, which The value of spring constants of the lateral supporting springs has to be
mechanically allow translations and rotations as described in §4.1. At interpreted and translated towards realistic supports. These realistic
the moment of submission of this paper, loading types are limited to point-wise supports could e.g. be steel cables; realistic continuous
point loads. Loads are introduced in the system by placing masses of 1 supports could be realised by silicones.
and 0.5 kg on a balancing yoke, built around the beam. Lateral restraints
of the compressed upper rim are realised by steel spheres, which are A geometrical parameter study on the lateral torsional buckling load for
laterally fixed to the test set-up frame at both sides of the beam (Fig 7). beams with lateral supports is in progress, in order to generalise our
Dynamometers are used to control lateral reaction forces in the conclusions to beams with other geometries.
restraints. Displacements are measured with electronic devices.
9. REFERENCES
1. J.Belis: Glass Beams, Proceedings of the Second FTW PhD
Symposium, Ghent, 2001 paper 7
2. J.Belis, R.Van Impe, G.Lagae, P.Buffel: Glass and transparent
plastics: a structural engineering point of view, Proceedings of the
7th European Conference on Advanced Materials and Processes,
Rimini, 2001 paper 777
3. I.Calderdone: The Fallacy of the Weibull Distribution for Window
Glass Design, Proceedings of the Glass Processing Days, Tampere,
2001, pp293-297
4. H.Carré: Tempered glass, a new structural material (in French),
Cahiers du CSTB, Cahier 3003, 1997
5. A.Griffith: The phenomena of rupture and flow in solids, Phil. Trans.
Roy. Soc. of London, vol. 221, 1921
6. NBN-ENV 1993-1-1, Eurocode 3: Design of steel structures – Part
1-1: General rules and rules for buildings, Belgian Institute for
Normalisation (BIN) vzw, 1992
7. The Institute of Structural Engineers, Structural use of glass in
buildings, SETO, 1999
Fig.7 8. S.Pattheeuws: Calculation of lateral torsional buckling loads with
finite elements method, Graduate thesis (in Dutch), Ghent, 2001
6.2. Aluminium 9. M.Roelandt: Lateral Torsional Buckling of Glass Beams, Graduate
For the first experiments, aluminium is chosen as material for the scale thesis (in Dutch), Ghent, 2000
models, because it is easier to produce specimens, and costs are 10. S.Timoshenko and J.Gere: The Theory of Elastic Stability, 2nd
relatively low. The Young’s moduli of aluminium and glass are very edition, McGraw-Hill Book Company Inc., New
similar, so rectangular aluminium strips initially seem to be a valid York/Toronto/London, 1991
alternative to examine instability problems of glass beams [9]. 11. N.Trahair: Flexural-Torsional Buckling of Structures, E&FN Spon,
1993
The results of the numerical analysis are confirmed by the experiments. 12. R.Van Impe: Calculation of constructions with Rasta, manual v 3.0
However, not all cases have been experimentally tested at this moment. (in Dutch), 1998
The research on glass specimens is in progress. For a detailed 13. W.Weibull: A statistical Distribution Function of Wide
description, we refer to an oncoming report, which will be published in Applicability, Journal of Applied Mechanics, September 1951,
near future. pp293-297
14. W.Young: Roark’s Formulas for Stress an Strain, 6th edition,
7. CONCLUSIONS McGraw-Hill Book company Inc., 1989
Analogous conclusions could be drawn from numerical analysis and
preliminary experiments: 1,2,4,5
) J.Belis, R.Van Impe, G.Lagae, W.Vanlaere, Laboratory for
7.1. Lateral restraints Research on Structural Models, Department of Structural Engineering,
The addition of point-wise lateral restraints has a very important positive Ghent University, Technologiepark-Zwijnaarde 9, B-9052 Zwijnaarde,
effect on the load-bearing capacity of a beam subjected to a concentrated BELGIUM.
3
load. For constant loads, the effect is significant only for cases with ) F.Vernaillen, Department of Structural Engineering, Ghent University,
“weak” springs (k < 0.1 kN/cm). If the compressed rim is laterally Technologiepark-Zwijnaarde 9, B-9052 Zwijnaarde, BELGIUM.

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