Open Wheelchair Part List

The parts list is broken into 3 parts:

PVC Frame,
Gear Train, and
Electronics.
The frame is adjustable to the size of the child and so you will need to make six measurents of
your child with a rule or tape measure, and enter the results below to get the correct size of the
PVC segments, so that your wheelchair can be perfectly tailored to the size of your child.
When you press the "Size Parts" button, below you will be give a total list of all the PCB segments
that will need to be cut for the wheelchair. This will also calculate the total length of PCB that you
will need to purchase. You should buy extra PVC, because there will be remnants from each stock
piece that is cut.

Child's Measurements

M1 Seat Width. Measure distance between hips 10

(inches)

M2 Seat Depth. Measure inside of knee to back of hips 11

(inches)

M3 Foreleg Length.Measure from inside of knee to bottom of foot 11

(inches)

M4 Back Length.Measure from bottom of seat to top of shoulders 14

(inches)

M5 Arm rest height. Measure from bottom of seat to elbow 5

(inches)

M6 Forearm length. Measure from elbo to tip of fingers. 10

(inches)
If you pruchase your PVC piping and connectors from www.formufit.com, you can get get them in
a variety of colors. When ordering use the color suffix.
 PVC Parts List
1/2" PVC Pipe Segments (From www.formufit.com Part Number: P012FGP-COLOR-5)

Part Number Description Pipe Length (inches) Quantity

PVC-PIPE1 Based on seat depth. PIPE1= M2 2

PVC-PIPE2 Based on seat width. PIPE2= M1+1 10

PVC-PIPE3 Fixed at 3.5 4

PVC-PIPE4 Half of seat depth. PIPE4= (M2-1) / 2 10

PVC-PIPE5 PIPE5= M4 - 5.5 2

PVC-PIPE6 Based onseat width. PIPE6= M1-2 2

PVC-PIPE7 PIPE7= PIPE2+8 1

PVC-PIPE8 Half of arm height. Minimum is (1.5). PIPE5= M5/2 8

PVC-PIPE9 Fixed at (1.5). PIPE5=1.5 5

PVC-PIPE10 Based on forearm. PIPE5= M6 2

PVC-PIPE11 Based on footrest height. PIPE3= M3-3 2

PVC-PIPE12 Based on footrest height. PIPE3= PIPE11-2.5 4

TOTAL PVC (inches) (feet) ($)

1/2" PVC Connectors

(From www.formufit.com)

Note that pricing is for plane white PVC. Colored PVC costs about 20% more.
Part Description Part Number Quantity Cost Total
PVC-CON-A 4-Way Tee Connect 1/2" F0124WT-COLOR 6 $1.20 $7.20
PVC-CON-B 5-Way Cross Connect 1/2" F0125WC-COLOR 4 $1.70 $6.80
PVC-CON-C 3-Way Elbo Connect1/2" F0123WE-COLOR 6 $1.10 $6.60
PVC-CON-D 90 Degree Connect 1/2" F01290E-COLOR 6 $0.90 $5.40
PVC-CON-E Tee Connect1/2" FO12TEE-COLOR 6 $1.10 $6.60
PVC-CON-F Slip Sling Tee Connect1/2" F012STE-COLOR 9 $1.60 $14.40
TOTAL $47
 PVC-CON-A PVC-CON-B PVC-CON-C

PVC-CON-E PVC-CON-F
PVC-CON-D

All prices are in $USD. Note that becuse the design is evloving part numbers, prices, or suppliers
may change without notice.

Main Parts List

Descripti QT
Part Part Number Supplier Cost Freight Total
on Y
Frame
PVC pipe Furniture
See PVC Parts
and grade www.formufit.com/ $75.5 1 $15 $90.50
List
fittings PVC
Auto-
Style www.1800wheelchair.co $12.5
Seatbelt 45928 1 $4.00 $16.50
Positioni m 0
ng Belt
5" x 1-
1/4"
Swivel
Hardware Store, or
Caster
with PRES5024ZN-
Casters A1-Casters $7.50 2 $10 $25.00
7/16" TPR
Phone or email Order
diameter
to sales@a1casters.com
grip ring
connecto
r.
$0.00, if
Pack of
purchase
Fastener screws, FASTENER- $14.9
www.openwheelchair.org 1 d with $14.95
Pack and PACK 5
controller,
clamps.
below.
 Cushion

Note that you can purchase a cushion or make one yourself.

Seat
Cushion(1
)

Note that
if you
use this
option Multiple sizes
you will Comfort
are available.
need to Compan
10"x10", or
use y Curve http://www.medicaleshop $61.6
12"x12" is a 1 $18.28 $79.96
these Pediatric
good size if you .com/ 8
dimensio Cushion
are unsure.
ns in the
calculato
r above
for the
hip width
M1, and
the femur
length
M2.
Drivetrain
2015021601
www.aliexpress.com
These gear
Takanaw boxes come Please note: if this link is
a 555 with integrated unavailable, search
$30.0
Gearbox Gearbox, motors. They aliexpress.com using the 1 $2.95 $32.95
2 pcs. 0
are not as following search words:
powerful, as the "Takanawa 555", and you
motor listed will find various vendors
below, but they that have stock.
can be used.
RS-540
Motor.
These
optional
motors
are more
powerful
Motor RB-Ban-68 www.robotshop.com $6.25 2 $0.00 $12.5
than the
motors
which
come
included
with the
gear box.
Set Actoboti www.robotshop.com
RB-Sct-628 $4.99 2 $0.00 $9.98
Screw cs 8mm www.amazon.com
Hub Bore
0.77''
Actoboti
Hub www.robotshop.com
cs 1.50" RB-Sct-376 $3.99 2 $0.00 $7.98
Adapter www.amazon.com
x 0.770"
Actoboti
cs 6" www.robotshop.com
Wheel RB-Sct-437 $9.99 2 $9.00 $28.98
Heavy www.amazon.com
Duty
Turnigy
Pinion
Removal
Tool.
This is
used to
remove
the
pionion
from the
motor
which
comes
with the
Tekanaw
a gear
box. You
remove
the
Pinion pinions,
S630 www.hobbyking.com $5.06 1 $6.37 $11.43
Remover and
press
them
onto the
other
motors
which
are more
powerful.
If you are
just
using the
motorsth
at
comewit
h the
gear box,
you don't
need this
tool.
$0.00, if
Custom
purchase
Gear Box Milled GEARBOX- $14.9
www.openwheelchair.org 2 d with $14.95
Plate Aluminu PLATE 5
controller,
m Plate
below.
 Electronics
Joystick $9.95 $149.90
Motor www.openwheelchair.org
Motor USA, USA,
Controlle Note, we are currently
Controlle JOY_MOTOR_C $139.
r Board beta testing this product. 1
r Board TRL 95 $47.00 $186.95
and If you order it now,it has
with Internatio Internatio
Joystick not been fully tested.
Joystick nal nal
5 Ah SLA $14.9
Battery(2) B000YA7SQU www.amazon.com 1 $0.00 $14.99
battery 9
Battery
Tender
Battery Junior $25.6
210123 www.amazon.com 1 $0.00 $25.66
Charger 12V 6
Battery
Charger

NOTES:
(1) The seat cushion can be sown and assembled from these parts, or optionally a more expensive
off the shelf seat cushion can be purchased.
(2) Any size battery may be used between 5 - 12 Ah or that fits below the seat.
Gather the various parts for the base assembly as listed in the following table:

Base Assembly Parts

Part Number Designator Quantity
PVC-PIPE1 1 2
PVC-PIPE2 2 5
PVC-PIPE3 3 4
PVC-PIPE4 4 4
PVC-PIPE9 9 2
PVC-PIPE11 11 2
PVC-PIPE12 12 4
PVC-CON-A A 2
PVC-CON-B B 2
PVC-CON-C C 2
PVC-CON-D D 2
PVC-CON-E E 2
PVC-CON-F F 2

Assemble the pipe segments and connectors as shown in the following figure. Connectors have square
annotations and pipes circular.
Step 5 - Assemble PVC Seat

Gather the various parts for the base assembly as listed in the following table:

Seat Assembly Parts

Part Number Designator Quantity
PVC-PIPE2 2 4
PVC-PIPE3 3 2
PVC-PIPE4 4 4
PVC-PIPE8 8 4
PVC-PIPE9 9 1
PVC-CON-A A 2
PVC-CON-B B 2
PVC-CON-C C 4
PVC-CON-F F 2

Assemble the pipe segments and connectors as shown in the following figure.
Step 6 - Assemble PVC Arms and Back

Gather the various parts for the base assembly as listed in the following table:

Arms and Back Assembly Parts

Part Number Designator Quantity
PVC-PIPE2 2 1
PVC-PIPE4 4 2
PVC-PIPE5 5 2
PVC-PIPE6 6 2
PVC-PIPE7 7 1
PVC-PIPE8 8 4
PVC-PIPE9 9 2
PVC-PIPE10 10 2
PVC-CON-A A 2
PVC-CON-D D 4
PVC-CON-E E 4
PVC-CON-F F 5

Assemble the pipe segments and connectors as shown in the following figure.
Step 7 - Secure Pipe and Connectors with Screws

The PVC frame is held together with #6-20 pan head 3/8" length sheet metal screw, rather than glue.
This allows the frame to be expanded as the child grows. To fix a pipe to a connector, insert the pipe into
the connector, and dril a 0.1 inch hole using a #38 or 7/64" drill bit centered on the pipe 1/4 inch (6mm)
from the edge of the connector as show in this diagram. Make sure that piping and connectors are
secured tightly in place before drilling and screwing them.

After drilling holes avoid twisting the pipe so that the holes stay aligned. Drilling and and inserting screws
in each of the 3 sub assemblies and then combine them. Screws should be inserted on the bottom or
facing inside where possible so that they are out of sight. It is easier to drill when the sub assemblies are
oriented so that the drill is facing downward.
Usia & Tinggi Ideal Anak Anak Perempuan Indonesia
5 Tahun - 109.6 Cm
6 Tahun - 115.1 Cm
7 Tahun - 120.8 Cm
8 Tahun - 126.6 Cm
9 Tahun - 132.5 Cm
10 Tahun - 138.6 Cm
11 Tahun - 145.0 Cm
12 Tahun - 151.2 Cm
13 Tahun - 156.4 Cm
14 Tahun - 159.8 Cm
15 Tahun - 161.7 Cm
16 Tahun - 162.5 Cm
17 Tahun - 162.9 Cm
18 Tahun - 163.1 Cm
19 Tahun - 163.2 Cm
20 Tahun - 163.3 Cm

Usia & Tinggi Ideal Anak Anak Laki Laki Indonesia

5 Tahun - 110.3 Cm
6 Tahun - 116.0 Cm
7 Tahun - 121.7 Cm
8 Tahun - 127.3 Cm
9 Tahun - 132.6 Cm
10 Tahun - 137.8 Cm
11 Tahun - 143.1 Cm
12 Tahun - 149.1 Cm
13 Tahun - 156.0 Cm
14 Tahun - 163.2 Cm
15 Tahun - 169.0 Cm
16 Tahun - 172.9 Cm
17 Tahun - 175.2 Cm
18 Tahun - 176.1 Cm
19 Tahun - 176.5 Cm
20 Tahun - 176.8 Cm

Perempuan dinyatakan Tinggi jika dia 4 Cm Diatas Tinggi Ideal yang sudah ada.
Laki-Laki dinyatakan Tinggi jika dia 5 Cm Diatas Tinggi Ideal yang sudah ada. Untuk menentukan
standar ideal berat tubuh, penentuannya berdasarkan pada usia dan tinggi badan, dan jika dibagi
berdasarkan usia, maka cara menghitung berat badan ideal adalah,

Rumus berat badan ideal untuk usia 1 sampai 10 tahun

 Berat badan ideal untuk usia 1 sampai 10 tahun adalah hasil dari 2 kali umur ditambah 8,
atau (2 x umur) + 8 = berat ideal.
Contoh ;
Untuk anak usia 8 tahun, maka berat idealnya adalah (2 x 8) + 8 = 24kg.

Rumus berat badan ideal untuk usia diatas 10 tahun

Berat badan ideal untuk usia diatas 10 tahun adalah hasil perhitungan dari tinggi badan
dikurangi 100 dikali 90%, atau (tinggi badan - 100) x 90% = berat ideal.
Contoh ;
Untuk tinggi badan 155cm, maka berat badan idealnya adalah (155 - 100) x 90% = 49,5kg

Cara menghitung berat badan ideal

Standar berat ideal adalah di kisaran 10% di atas maupun di bawah berat ideal berdasar
pada rumus berat badan ideal di atas. Bagaimana, sudah ideal-kah berat badan anda?
 Child's Measurements

M1 Seat Width. Measure distance between hips 10

(inches)

M2 Seat Depth. Measure inside of knee to back of hips 11

(inches)

M3 Foreleg Length.Measure from inside of knee to bottom of foot 11

(inches)

M4 Back Length.Measure from bottom of seat to top of shoulders 14

(inches)

M5 Arm rest height. Measure from bottom of seat to elbow 5

(inches)

M6 Forearm length. Measure from elbo to tip of fingers. 10

(inches)

10 11 11 14 5 10
Dalam satuan
mm 25.4 27.94 27.94 35.56 12.7 25.4
 JENIS
KELAMIN TINGGI BADAN M1 M2 M3 M4 M5 M6
NAMA USIA KETIKA BERDIRI CM CM CM CM CM CM
Virda 13 P 145 39 47 48 55 25 35
Dewi 11 P 135 33 46 50 43 24 32
Dewi A 12 P 135 37 43 51 41 21 37
Baihaqi 12 L 143 37 47 54 44 22 32
Marisan 11 P 134 34 47 56 37 16 38
Viana 12 P 135 33 47 50 40 17 37
Linda 13 P 144 37 54 52 48 25 32
Feni 14 P 144 26 46 52 47 18 39
Nisa 11 P 135 36 47 50 44 22 36
Nur Azizah 13 P 132 29 45 48 38 14 35
Dwi Andita 12 P 138 30 46 52 49 20 34
Rata-rata usia 12 Rata-rata 138 34 47 51 44 20 35
Standar
deviasi 4.83 4.03 2.68 2.40 5.31 3.72 2.48
percentile 10-th perhitungan 132 29 43 48 37 16 32

Usia & Tinggi Ideal Anak Anak Perempuan Indonesia

NO Usia Tinggi Badan Berat Badan

1 5 Tahun - 109.6 Cm 109.6 10
2 6 Tahun - 115.1 Cm 115.1 12
3 7 Tahun - 120.8 Cm 120.8 14
4 8 Tahun - 126.6 Cm 126.6 16
5 9 Tahun - 132.5 Cm 132.5 29.25
6 10 Tahun - 138.6 Cm 138.6 34.74
7 11 Tahun - 145.0 Cm 145 40.5
8 12 Tahun - 151.2 Cm 151.2 46.08
9 13 Tahun - 156.4 Cm 156.4 50.76
10 14 Tahun - 159.8 Cm 159.8 53.82
11 15 Tahun - 161.7 Cm 161.7 55.53
 12 16 Tahun - 162.5 Cm 162.5 56.25
13 17 Tahun - 162.9 Cm 162.9 56.61
14 18 Tahun - 163.1 Cm 163.1 56.79
15 19 Tahun - 163.2 Cm 163.2 56.88
16 20 Tahun - 163.3 Cm 163.3 56.97

Usia & Tinggi Ideal Anak Anak Laki Laki Indonesia

NO Usia Tinggi Badan Berat Badan

1 5 Tahun - 110.3 Cm 110.3 10
2 6 Tahun - 116.0 Cm 116 12
3 7 Tahun - 121.7 Cm 121.7 14
4 8 Tahun - 127.3 Cm 127.3 16
5 9 Tahun - 132.6 Cm 132.6 29.34
6 10 Tahun - 137.8 Cm 137.8 34.02
7 11 Tahun - 143.1 Cm 143.1 38.79
8 12 Tahun - 149.1 Cm 149.1 44.19
9 13 Tahun - 156.0 Cm 156 50.4
10 14 Tahun - 163.2 Cm 163.2 56.88
11 15 Tahun - 169.0 Cm 169 62.1
12 16 Tahun - 172.9 Cm 172.9 65.61
13 17 Tahun - 175.2 Cm 175.2 67.68
14 18 Tahun - 176.1 Cm 176.1 68.49
15 19 Tahun - 176.5 Cm 176.5 68.85
16 20 Tahun - 176.8 Cm 176.8 69.12