Beruflich Dokumente
Kultur Dokumente
by P8
3 Phase
P2 Rescuing refineries P6
Published by Megger
August 2016
ELECTRICAL
TESTER The industrys recognised information tool
Between a
rock and
a hard place
remains fully operational, reliably delivering energy
Damon Mount - Power sales manager
to the DNOs customers.
Distribution network operators (DNOs) are facing It is clear that substantial investment may be
a tough challenge. They need to offer speedy required, but DNOs operating in the UK are
and reliable connections for a diverse range of comparatively well placed when it comes to
renewable energy sources, but at the same time securing this investment. The energy market in
they must protect the reliability of their networks. the UK is stable, and energy supply is a privatised
In the UK, the RIIO-ED1 regulation and price control industry with established regulatory processes.
package from Ofgem, the government regulator These factors make investments in energy
for the gas and electricity markets, means that if infrastructure an attractive proposition.
they get it wrong they will potentially suffer severe Nevertheless, DNOs will still have to demonstrate
financial penalties. that they can produce an attractive return on this
a low carbon, sustainable energy sector at value performance including customer satisfaction, safety,
The very nature of power generation and investment which, to put it bluntly, means that they
for money for existing and future consumers. network reliability and availability, environmental
distribution is changing, and this is creating a have to operate profitably. And their profitability is
RIIO-ED1, which applies to the energy distribution impact, social obligations and connection terms.
real headache for DNOs. They have a distribution now almost completely dependent on RIIO-ED1,
Ofgems regulation and price control instrument. sector, came into force in April 2015, and will
network that was designed to accommodate Incentives are provided for speed of connection
remain in force for eight years.
a comparatively small number of large power RIIO is an acronym for Revenue = Incentives + and for customer engagement, factors that have
stations, and are now having to adapt this to the Innovation + Outputs, a formula that neatly Energy pricing is regulated by Ofgem and rises are a particular relevance in relation to new energy
world of embedded generation, where a large encapsulates its intentions. In Ofgems own words, capped, so DNO revenue depends almost entirely sources. Generating over-capacity in the UK
number of small power sources is the norm. The these are to drive real benefits for consumers, on RIIO. Innovation and outputs are measured, and network in 2014 was around 6%, but a programme
changes required are by no means trivial, especially by providing companies with strong incentives RIIO-ED1 has attractive incentives for exceeding of closing old environmentally damaging coal-fired
as they must be accomplished while the network to step up and meet the challenges of delivering the targets. These are set for many aspects of Continued on page 2
Under-voltage
Under-voltage is a decrease in rms voltage to less
than 0.9 pu for a duration longer than one minute.
Typical values encountered in practice are between
0.8 and 0.9 pu. Under-voltages are most often
caused by the switching of loads and capacitor
banks and may persist until the voltage regulation
equipment on the system has time to react
and bring the voltage back within acceptable
tolerance. Overloaded circuits can also cause
under-voltages.
undamentals
other types of lighting cannot be evaluated in Harmonics can be characterised by their order harmonic is a negative sequence harmonic and the the THD is now 100%! This is deceptive as THD
this way. In addition, the weighting curves apply which is equal to their multiple of the fundamental third order harmonic is a zero sequence harmonic. appears to be very high, but the only reason for
only to lighting that operates at 120 V 60 Hz or frequency. Thus a 180 Hz harmonic in a 60 Hz In balanced three-phase systems, the fundamental this is that the load is drawing so little current at
230 V 50 Hz. supply system is a third order harmonic. Odd currents cancel each other out, so that there is no the fundamental frequency.
Harmonics harmonics are harmonics with odd order numbers current in the neutral. Zero sequence harmonics To avoid this problem, total demand distortion
Harmonics are sinusoidal periodic waves with and even harmonics are those with even order however, such as the third harmonic, add together, (TDD) measurements should be used for current
frequencies that are integer multiples of the numbers. resulting in high neutral currents. harmonic measurements. TDD references the total
fundamental frequency. Harmonics can cause Even harmonics are often produced by faulty root-sum-square harmonic current distortion to
Total harmonic distortion
many problems, including excessive heating in rectifiers and produce waveform distortion that the maximum average demand current recorded
Total harmonic distortion (THD) is a measure
neutral conductors, overheating of motors and is non-symmetrical. Triplens are harmonics with during the test interval. The reference value is,
of the sum of the harmonic components in a
transformers, and failure of electronic equipment. therefore, the same throughout the test interval,
orders that are multiples of three. These do not distorted waveform, and it can be calculated for
ensuring that the TDD result obtained is valid.
IEEE 519 defines a harmonic as a component of cancel out in three-phase systems and, as a result, either current or voltage. THD is the rms sum of
TDD is calculated in accordance with the IEEE
order greater than one of the Fourier series of they give rise to high neutral currents. the harmonics, divided either by the rms value
519 document, Recommended Practices and
a periodic quantity. IEC 61000-4-30 defines a Harmonics can also be characterised by sequence, of the fundamental or the rms value of the
Requirements for Harmonic Control in Electrical
harmonic frequency as a frequency which is an based on the direction of rotation of the magnetic total waveform. Most often, THD is quoted as a
Power Systems.
integer multiple of the fundamental frequency, field they produce. Positive sequence harmonics percentage of the fundamental.
In summary, the power quality industry has
and defines a harmonic component as any of the create a magnetic field in the direction of rotation THD values can be misleading, especially when
developed certain index values that can be
components having a harmonic frequency. of the fundamental. Indeed, the fundamental can used in relation to current. The THD value is
used to assess the waveform distortion caused
Linear loads such as incandescent lights and be considered to be a positive sequence harmonic. typically calculated with reference to the amplitude
by the presence of harmonics. The two values
heating elements draw current equally at every Negative sequence harmonics produce magnetic of the fundamental. With voltage calculations, this most frequently encountered are THD and TDD.
point of the supply waveform. These loads do not fields that rotate in the opposite direction, which voltage fundamental will always be present, but Individual harmonic values are also indexed in
generate harmonics. However, non-linear loads reduces torque in motors and increases the current the amplitude of the current fundamental changes various specifications, such as the North American
such as switching power supplies and variable required to drive a given load. Zero sequence according to the load as the load decreases, IEEE 519 document and the European EN 50160
speed drives usually draw current only at the peaks harmonics do not produce a rotating magnetic so does the fundamental current amplitude. If standard issued by CENELEC.
of the supply waveform. It is these non-linear field. Zero sequence harmonics can be in phase. the current drawn by the load is low close to
Conclusion
loads that cause harmonics. Typically, current This can lead to high neutral currents, high neutral zero the THD value will, therefore, appear to be
This article has introduced some of the most
harmonics do not propagate through a system, to ground voltages, transformer losses as well as very high.
important concepts relating to power quality, and
but voltage harmonics will propagate as they can equipment overheating. For example, if the total harmonic current in a future articles in this series will build on these.
pass through transformers. Voltage Harmonics Positive, negative and zero sequence harmonics circuit is 0.2 A and the fundamental current is The next article will look at Class A recording and
occur when current harmonics are great enough run in sequential order positive, negative and 200 A, the THD is 3.16%, but if the fundamental this will be followed by an article examining the
to start clipping the voltage in various locations then zero. Since the fundamental frequency is current being drawn by the load drops to 0.2 impact of transients and harmonics on motors
throughout the waveform. a positive sequence harmonic, the second order A, and the harmonic current remains the same, and transformers.
Exhibit A:
Megger hand cranked
insulation test set
It all started in the 60s in London, when gangsters
Andrew Dodds - Group Technical Director like the Krays and the Richardsons ruled the back
streets. Murder, extortion, torture and everything
Meggers test instruments are well known for their in between were everyday activities for these
reliability and versatility and the many decades perpetrators.
of reliable service theyve provided in the electrical
Charlie and Eddie Richardson, crime gang leaders
industry can certainly testify to that. However, it is
from Camberwell in South East London, were
this versatility that has landed a 1950s version of
running a series of unsavoury businesses behind the
the popular insulation test set in court!
camouflage of a respectable (and thriving) scrap
The test set in question, which is at present metal merchant and a fruit machine dealership. In controlled a mineral claim in the Ghost Mountains was a Megger insulation tester the electrical
exhibited in New Scotland Yards Black Museum, is reality, the brothers were involved in racketeering, of the Transvaal. generator which was operated by gang member
a nicely dovetailed, wooden cased, 1950s Series 1 illegal drugs, extortion, money laundering, robbery,
Roy Hall to inflict pain on torture victims.
Megger - a 500V hand cranked insulation test set. prostitution and when necessary, contract killing. The murder, it later transpired, was the result of
Unfortunately, the series of events that landed this misunderstandings and voting rights amongst Stories in the press describe the so-called black
The Richardson gang were also known as the the mine shareholders. When sentenced to hang,
instrument in court, and subsequently in a crime box of torture, with claims that the generator
Torture Gang given their reputation for intimidating Bradbury offered to turn Queens evidence and
museum are quite gruesome so read on at your came from an army field telephone or from a
their victims with sadistic methods of persuasion. informed on the Richardson gang of which he was
own risk! WWII bomber. A keen electrician however will be
These included but were not limited to severe part, in exchange for a pardon and immunity. able to spot the fact that the item on display at
beatings, nailing feet to the floor, cutting off toes
The Richardson brothers were found guilty of New Scotland Yards Black Museum is not a death
and fingers, extracting teeth and electrocution!
fraud, extortion, assault and grievous bodily harm. box, but rather a 500 V hand cranked insulation
A public turf war and shoot-outs with rival firm test set which was built with the absolute opposite
Charlie Richardson was sentenced to twenty-five
the Krays in the 1960s, along with increasing intentions to make equipment and buildings safe
years in prison, and Eddie had ten years added
pressure on the police from the gangsters victims for users!
to his existing five year sentence for affray. Roy
led to the Richardsons capture. Key evidence was
Hall got ten years for his acts of torture with an
provided by Lawrence Johnny Bradbury, who The history of the Megger insulation testers is
electrical generator.
was convicted for the murder of Tom Waldeck, a interesting and without a doubt exciting to follow.
mineral prospector and business partner of Charlie The Torture Trial convened at the Old Bailey in Yet the use of this particular instrument will go
Richardson in the Perlite Mining Company which April 1967 and amongst the evidence and exhibits down in history for all the wrong reasons!
PD measurement saves
What is less well known is that these tried-and- It is worth mentioning, however, that had the needs to be prepared for all possible incidents that
Alexander Lpschen - Asset Consulting Engineer,
tested techniques also significantly improve the diagnostic tests been carried out earlier, even can occur on site. Thats why the company relies
Koopmann Energie und Elektrotechnik
ability to respond effectively to emergencies, the limited damage that did occur could have on the most powerful VLF testing systems with
as well as making it much easier to determine been avoided. cosine-square technology from Megger, which are
With a Megger Centrix cable test van, Koopmann the location of a cable fault. This means that integrated into all of its test vans.
Energie und Elektrotechnik, a service company The incident
from the perspective of a service company like
The Koopmann 24-hour service team was called These systems are the only way of testing
that specialises in handling emergencies in the Koopmann, the question of whether or not a cable
to an incident in an oil refinery. A 20 kV medium extremely long cable routes in a way that complies
energy supply sector, was able to prevent losses test van should incorporate diagnostic tools is
voltage cable had appeared to fail suddenly, with the applicable standards, a feature that the
amounting to millions of Euros at an oil refinery in completely redundant. The answer, unequivocally,
with the result that the circuit breaker supplying Koopmann engineers find particularly valuable.
Germany. The emergency arose when a medium- has to be yes.
power to a high-pressure tank had tripped. For Contrary to expectations, however, no breakdown
voltage cable failed, causing a circuit breaker to
In fact, status-oriented servicing is now well the refinery, the consequence was devastating occurred; the cable at the refinery withstood
trip and stopping the oil transport pumps. Not only
established as the best and most efficient servicing all of the pumps failed. Operations came to a this high stress without any problems. Apart
did this halt production, but if the situation had
strategy for network operators. This is the only complete standstill because the oil being supplied from slightly increased leakage current, yet again
not been remedied rapidly, very costly damage to
servicing strategy that Koopmann recommends via the pipelines could no longer be processed. no abnormalities were discovered. The cable
the plant would have resulted.
to its customers, as it demonstrably offers the The refinery was facing enormously costly damage fault, which certainly seemed to exist, was
Background best balance between economic efficiency and that would be almost impossible to rectify, and the proving elusive!
Network operators responsible for supply reliability supply reliability. immediate challenge was to contain this damage
An air of tension admittedly started to spread
usually want cable test vans that are perfectly within tolerable limits.
This is because the network operator only needs slowly among the members of the experienced
tailored to suit their own infrastructure. Before a to take action if the cable diagnostic tests indicate Koopmann team. All of the standard methods that
Insulation measurement
test van is purchased however, the question often that problems exist, rather than acting purely on had always been so successful did not seem to be
The first action taken by the emergency team was
arises whether it should be used exclusively to suspicion by replacing cables for no better reason yielding results this time.
to switch the power supply to another cable to put
deal with urgent incidents, or whether it would be than their age or, even worse, waiting until cable at least some of the pumps back into operation. The circuit breaker
more beneficial to use its diagnostic systems for faults occur and cause damage, meaning that But where was the original fault? As a first step For safety reasons, it was then decided to check
status-oriented servicing to help ensure that cable costly rectification work is carried out far too late. to answering this question, the team used its contact resistances at the circuit breaker, as the
faults do not occur in the first place. Of all available servicing strategies, this last one Centrix cable test van to carry out a standard pumps would stop only if this breaker tripped.
waiting until a fault occurs is the most expensive DC insulation measurement at 1000 V, along
Today, many sophisticated cable diagnostic The Koopmann team routinely carries a Megger
and the least efficient, but unfortunately it is still with capacitance measurements on the 20 kV
techniques are available, including tan delta MOM2 micro-ohmmeter in its emergency kit
the strategy most frequently adopted. cable. This preliminary insulation measurement
measurements as well as PD measurements using for situations of this type. Its compact dimensions
VLF test voltages with 50 Hz slope technology or This can have serious consequences, as is clearly usually determines whether the fault is solely and convenient weight of just 1 kg means that
damped AC (DAC) voltages, which can be used shown by the following report, which describes a the result of a short circuit, whether it is a high it is easily stored in any test van and, despite its
to test underground cables in a gentle, non- situation where, by using Megger DAC diagnostic impedance fault or indeed whether there is any small size, the MOM2 provides a test current
destructive manner. These methods have become systems, Koopmann saved an oil refinery from fault at all. Comparing the insulation resistances of 200 A.
widely known and accepted. the threat of millions of Euros worth of damage. and capacitance values of all phases often gives an
indication of the type of cable fault. This was not But even the contact resistance measurements at
the case here, however. There was no short circuit the circuit breaker did not yield any explanation.
and no significant differences in the insulation In fact, all of the tests performed indicated that
resistances of the phases. the supply network was essentially in tip-top
condition. The decision was therefore taken that it
Reflection measurement was safe to re-energise the cable. When this was
The service team then carried out a traditional done, everything worked perfectly; the problem
reflection measurement using a Megger Teleflex appeared to have been resolved. The refinery was
VX test set. It proved very easy to recognise the once again running at full output, much to the
end of the cable, thanks to the length-dependent satisfaction of the client. But still no one knew why
amplitude compensation. There were no the problem had occurred.
significant variations between the phases, which
reliably indicated that there were no particular The second event
issues anywhere between the measuring point Three days later, Koopmann received another
and the end of the cable. Neither was any problem call from the refinery. The section had tripped
found at the end of the cable. again. Once again, the standard tests described
above were carried out without success, raising
VLF test suspicions that this was a periodically occurring
Next, the team enhanced protection and fault that would continue to elude all traditional
connected its VLF system. A voltage of 3 x Vo fault location methods, unless someone happened
36 kV was used, with the intention of causing to be testing the cable section at exactly the
The Koopmann 24-hour deployment team was quickly on site
a breakdown. As a service provider, Koopmann right time.
refinery millions
Luckily for the refinery, the Koopmann team on Koopmann has been using DAC test equipment The fault is found!
site that day had a Megger Centrix 1 80 PD partial from Megger for PD measurements for years, as It was precisely this test that ended up paying
discharge analysis system, which incorporates it is still to this day the only non-destructive PD off in this situation, as it revealed increased PD
sophisticated diagnostic functions for DAC testing. measurement device on the market. When this levels at a coupling, which were indicative of a
The team recommended to the refinery that a equipment is used, even critical cables can be put serious abnormality.
partial discharge (PD) measurement be carried out. back into service following PD diagnostics.
The accompanying image clearly shows partial
discharges at a coupling 120 metres away (the
x-axis is the cable length, the y-axis the PD level).
In Koopmanns experience, it is the PD frequency
rather than its level that is the decisive factor in
intermittent faults. As there was only this one PD
weak point in this particular case, it was easy to
work out what had caused this intermittent fault. Mapping for V <= Vmax (L1, L2, and L3)
Mexico already has over 3 GW of installed wind For the cable at the Mexican wind farm however,
power capacity and plans are in place to increase the test set was configured to operate at 20
this to more than 9.5 GW by the end of 2018. kV. Partial discharge activity was immediately
This ambitious target can only be achieved if the detected on all three phases at the near ends
installation and commissioning of a new plant of the cables, and at 1.8 km on phases L1 and
proceeds smoothly and the plant proves reliable L2. The near-end activity was of little concern,
The splices were removed and opened, and a the lack of mastic remained undetected and
in operation. because the connection between the test set
visual inspection revealed that no sealing mastic the cable been put in service, however, it would
To help achieve the necessary high levels of and the cables is rarely PD free. The PD activity at
had been used in the mechanical connector screw almost certainly have failed in a relative short time,
reliability, partial discharge (PD) analysis is routinely 1.8 km was much more puzzling as the cable
housings on the L1 and L2 phases. (See Figure causing costly disruption and damage.
carried out on newly installed cables and has operator had no knowledge of any cable feature
2). This shortcoming was quickly remedied and,
proved invaluable in detecting poor workmanship at this distance. With modern test equipment that uses cosine-
on retesting, the cable was found to be free of
and splice defects. This was amply confirmed by a rectangular waveform technology, experience
Despite this, the indication provided by the TDS NT PD activity.
recent experience with a 6.3 km XLPE cable. on Mexican wind farms has clearly shown that
test set was clear and unequivocal, as is shown by
the screen capture in Figure 1. With this in mind, This exercise in preventive and predictive PD analysis, even on long cables, is a convenient
The cable was tested with a Megger TDS NT
60 kV test set using standards-compliant VLF the cable operator checked the documentation for maintenance revealed a problem that was possible and cost-effective form of insurance against
cosine-rectangular test technology operating the installation and discovered that this had been to address relatively easily and inexpensively. Had premature failure.
at a frequency of 0.1 Hz. This test technology is updated. The new version revealed that there was
ideally suited to testing the long cables often a joint in the cable at 1.8 km, in exactly the location
encountered in wind farm applications, as these where unexpected PD activity had been detected.
Figure 2. Circuit 7, L1 joint without seal mastic in the mechanical connector screw house Figure 1. PD activity showed by the TDS NT software in circuit 7 of the wind farm
Q&A
Not long ago, the need to measure earth resistivity or the resistance of an earth electrode
was, for most engineers, a rare occurrence. With the advent of small generating schemes
and, in particular, solar and wind energy schemes, this situation has changed. Most of these
schemes have their own earthing systems and, to ensure safe operation, these need to be
checked. This has led to a large increase in the number of questions our helpline receives
about earth testing; here is a selection of the most common.
Q: When Im measuring the resistance consist of a large number of rods or plates and Meggers invaluable publication, Getting Down below some specified maximum acceptable
of an earth electrode or system, how far away other metallic structures bonded together. to Earth, which can be downloaded free of value, there are certain applications where high-
from it should I place my test spikes? Q: My earth system is very large, so charge from the Megger website. resolution measurements are necessary. These
A: As far away as possible and ideally at to make measurements in the usual way I Q: Ive used the stakeless technique to include the determination of earth resistance
least 6 to 10 times the maximum dimensions of would need very long leads. This simply isnt measure the resistance of an earth electrode using the slope technique mentioned in an earlier
the earth system. To provide some rough rules of practical. Whats the alternative? and the result is very obviously too low.
question, and the evaluation of earth resistivity
thumb, for a single earth electrode, the current Whats going on?
A: You can work with the test spikes at over large areas. High-resolution instruments,
reference spike C can usually be placed 15 m shorter distances from the earth system if you use A: The most likely answer is that youre actually
such as the Megger DET2/2 automatic earth
from the electrode under test, with the potential the slope test technique. With this technique, the reading a metallic loop in the earth system. This
tester, typically use the four-terminal method of
reference spike P placed about 9.3 m (62% of the current spike is inserted at a distance of about 2 is a very common problem as most equipment is
measurement and include additional features
distance to C) away. With a small grid of two earth to 3 times the maximum dimension of the earth bonded to ground, and this bonding frequently
such as variable test frequency, that help users to
electrodes, C can usually be placed about 30 to 40 system. Measurements are then made with the creates earth loops. Unfortunately, you may not
be able to use the stakeless technique in your obtain good results even in difficult conditions. As
m from the electrode under test; P correspondingly voltage spike at 20%, 40% and 60% of the
application. well as earth electrode resistance measurements,
can be placed about 18.6 to 24.8 m away. If the distance to the current spike. By using various
earth electrode system is large, consisting of Q: What are the applications that these instruments are ideally suited for soil
criteria to evaluate the results obtained from these
several rods or plates in parallel, for example, the three tests and, if necessary performing further require high-resolution measurements of resistivity measurements, which can be used
distance for C must be increased to possibly 60 m, tests, a reliable value for the resistance of the earth resistance? to establish the optimum electrode design and
and for P to some 37 m. Youll need even greater earthing system can be obtained. Theres no space A: While in most cases it is only necessary location, as well as for performing archaeological
distances for complex electrode systems that here for the full details, but they can be found in to show that the earth electrode resistance is and geological investigations.
Reminder:
although controversial, his life is now celebrated potentially a high-functioning autistic.
the 60-year-old Tesla graciously accepted the award
by engineers and history pundits alike. for his lifetime achievements, and then proceeded He gradually withdrew from public life and his
Knowhow
However, this was not always the case and during to hold an extremely lengthy acceptance speech quirks slowly took over. He became obsessed with
his lifetime, Tesla rarely received the recognition he that went on for hours, much to the desperation hygiene and when he shook peoples hands he
deserved for his work. Ironically, when in 1917 the of his captive audience. felt compelled to wash his hands three times. The
fixation on number three and its multiples was
affecting every area of his life for instance he delivered
online!
had to have 18 napkins at the dinner table and
he would count the steps he walked during a day.
Tesla also claimed to have an abnormal sensitivity
to sounds, as well as an acute sense of sight. By his In the February issue of ET, special note was
own admission, he had a violent aversion against made of Meggers series of live monthly
webinars that make it easier for busy power
the earrings of women, and the sight of a pearl
engineers to keep up to date with the latest
would almost give me a fit he even sent his
testing techniques and technology. These have
secretary home one day upon seeing her choice
been formulated by the companys experts,
of accessories! who have consulted widely with customers
As Teslas world became more and more contorted, to identify the topics that are of the most
he found solace in observing and feeding pigeons. immediate interest. Register today at http://
Having remained a bachelor his entire life, his us.megger.com/company/media-centre/events/
twilight years were spent fixating on a specific for an upcoming webinar, including:
white female pigeon, which he claimed to love Friday, August 19th 2016 Improving the
almost as one would love a human being. efficiency of transformer commissioning
Allegedly, the white pigeon visited Tesla one night.
Friday, September 23rd, 2016 An
The bird flew in his hotel room though an open
approach to CT testing in the field
window. He believed the bird had come to tell him
she was dying. Tesla apparently saw two powerful Friday, October 21st, 2016 Testing
beams of light in the birds eyes: Yes, it was a complex relays
real light, a powerful, dazzling, blinding light, a All of the webinars start at 10:00 United States
light more intense than I had ever produced by the Central Time. For the benefit of anyone who
most powerful lamps in my laboratory. finds these times and dates inconvenient,
The white pigeon died in the inventors arms, the seminars are being recorded and will be
which made a profound impact on his already available to view online on the Megger website
(www.megger.com) within a few days of being
anguished psyche. He believed that the
presented.
pigeons death symbolized his own mortality and