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ROTATING

ELECTROPUTERE S.A.
Craiova - Romania
80, Calea Bucuresti str.
Tel. +40 251 437 119
Fax. +40 372 003 056
www.electroputere.ro ELECTRICAL MACHINES
ELECTROPUTERE
World Wide Power Provider
Germany Romania

Russia

Italy Turkmenistan

USA

Morocco
Tanzania

Indonesia

Atacama-Chile
SHORT HISTORY
The manufacturing of electric rotating machines started in the year 1950 and since then,
over 400 types of electric machines have been delivered.

Based on its own research, as well as on BBC and ASEA licenses, during 1965-1970
ELECTROPUTERE became well known among the European companies in its field.

Due to massive investments, cooperation with prestigious companies from Switzerland,


Sweden, France, Germany, Italy and Canada, as well as to the efforts of our own specialists,
between 1980-1985 Electroputere motors and generators became known in over 100
countries all over the world.

In 2007 ELECTROPUTERE became a private company, the majority of which is owned by


Al-Arrab Contracting Company Limited, KSA.

The goal of ELECTROPUTERE is to become a global provider of electric rotating machines and
efficient solutions.

1
PRODUCT RANGE
A. STANDARD PRODUCTS

1. Asynchronous motors for operation in safe locations

FRAME SIZE

315 355 400 450 500 560 630 710 800 1000

LV CAGE ROTOR ASYNCHRONOUS MOTORS

LV SLIPRING ASYNCHRONOUS MOTORS

HV SQUIRREL CAGE ASYNCHRONOUS MOTORS

HV SLIPRING ASYNCHRONOUS MOTORS

2. Synchronous generators for hydropower stations: from 200 kVA/4 poles to


5500kVA/6poles or 1250 kVA/34 poles, 6.6 kV, coupled with Francis or Pelton turbines

B. SPECIAL PRODUCTS
Low voltage cage rotor asynchronous motor for oil drilling rigs
Explosion proof protection: Exe
max. 1000 V
max. 1000 kW
1000-1800 rpm, variable speed drive

Asynchronous motors for operation in hazardous locations:


ATEX certified (IECEx available on request)
Explosion proof protection: Exe, Exn, Exd IIB, Exd IIC, Exde
Shaft height: 315 710 mm
Up to 1600 kW in the poles range 2 8

Low voltage cage rotor asynchronous motors for variable speed drive
Max. 160 kW, up to 15000 rpm
Max. 250 kW, up to 12000 rpm
Max. 630 kW, up to 8000 rpm

Submersible motors:
400 V, 690 V
Up to 16 poles
Up to 800 mm shaft height
Up to 30 m depth (deeper on request)
Up to 2000 kW/16 poles for dredging vessels
2
PRODUCT SOLUTIONS

ELECTROPUTERE offers driving solutions for a wide range of industrial and utility
applications, being the biggest Romanian motor and generator factory with deliveries to
more than 40 countries. We offer motors and generators for:

Cement Industry
Mills, Crushers, Rotary Kilns, Fans, Belt Conveyors
Mining
Surface Excavators, Belt Conveyors, Underground Combines, Underground
Conveyors, Fans, Elevators
Metallurgical Industry
Rolling Mills, Fans, Hoisting Equipment
Oil & Gas
Drilling Rigs, Pumps, Compressors
Energy Production
Coal Mills, Belt Conveyors, Fans, Pumps
Railway & Urban Vehicles
A.C. Traction Motors, Power Supply, Train Heating
Water Supply and Irrigations
Pumps
Chemical & Petrochemical
Pumps, Fans
Pulp & Paper
Shredder Mills
Power Generation
Marine Power Generators, Land Gen-Sets
Testing Equipments
Trucks, Airplanes

3
LARGE MACHINES
Rotating Electrical Machines Division is oriented towards extending its product range to
10.000 kW in the field of large machines. This orientation is made in two directions:

Increasing the largest produced rated power for 2 to 8 pole machines


Delivered 7.200 kW, 1500 rpm, 6 kV water cooled asynchronous motor for thermal
power plants (4 poles);
Delivered 3.200 kW, 750 rpm, 6 kV, 50 Hz synchronous generator for hydro power
plants (8 poles)

Increasing the size of the motor by raising the number of poles to 34


Delivered 630 kW, 83 rpm, 6 kV converter fed asynchronous motor for belt
conveyors in surface mining industry (16 poles, 11 Hz);
Delivered 1250 kW, 176.5 rpm, 3 kV synchronous generator for hydro power
plants (34 poles, 50 Hz)

4
DESIGN
Rotating Machines Division has its own Design Department of highly trained engineers
committed to offer the best solutions for our partners with the help of specialized software
for 3D design and motor optimization.

Solid Works ProfessionalDesigning and AUTOCAD


Software are implemented in our R&D and
EngineeringDepartments to allow accurate3D
modeling and workshopdrawings.

5
MAIN COOLING SYSTEMS
Our product range covers the main cooling systems defined by IEC 60034-6:
IC 411 external surface air cooling with or without internal cooling circuit
IC 511 frames with aluminum cooling pipes (stainless steel for special application)
IC 611 machines with air to air cooler mounted on top, aluminum pipes and
stainless steel also available by customer request
IC 01 - open motors with one or two internal air cooling circuits
IC 81W - water cooled machines with external mounted finned pipe heat
exchangers (LUVATA)

Other cooling systems are


available on request:
IC 71W (water jacket)
IC 416 (external forced
cooled)
IC 666 (external and internal
forced cooled)
IC06 (internal forced cooled)

6
FRAMES
The machine frames are steel welded constructions.

The types of frames are correlated with the cooling systems.

IC 411 frames are manufactured in two versions, depending on the number


of cooling circuits:
Full ribs - one cooling circuit (external surface cooling)
Full ribs combined with hollow ribs - two cooling circuits (internal and external)
The Cooling elements of IC 511 frames are made of aluminum tubes.

The thermal method is applied for frame stress relief.

ELECTROPUTERE has the possibility to machine frames up to 1000mm frame size and
2500mm length.

7
STATORS
The laminations are stacked and pressed together, being held by straps that are
welded to the end rings and core.
The lamination material is M 330 50A,M350 50A, M400 50A or M530 50A, according
to EN 10106
specific losses 1.35, 1.5, 1.7, 2.3W/Kg at 1T and 50 Hz
coating C3 according to E 11508
thickness: 0.5 mm
thickness of coating/each side: max. 5 m
resistivity: max.10 cm

8
ROTORS
Cage rotors:
Cast aluminum cages made in our own workshop using the vibration method
Copper cage using CU-OF quality, according to ISO 431
Different shapes of standard copper bars are used to obtain the electrical and
mechanical characteristics of certain applications

Wound rotors:
Copper bars, insulated with class F insulation materials
VPI impregnation using class F varnish or class H resin
As standard, the slip ring assembly is located between the motor bearings, so
the cables coming from the winding are routed directly to the rings
ELECTROPUTERE has also developed a design with the connection cables
routed through the rotor shaft (the slip ring assembly located outside the
motor bearings)

9
SLIP RINGS, BRUSHES,
BRUSH HOLDERS
The slip ring assemblies are standardized. A number of 4 (four) slip ring sizes/diameters
cover the whole range of frame sizes for the wound rotor induction motors.

ELECTROPUTERE can equip the motors with renowned brands of slip rings and brush
holders (CEBES, CARBONNE LORRAINE, FERRAZ BUNG) and with our own design as well.

The standard grade of brushes is M9 (copper-graphite with 90% Cu content); other brush
grades (e.g. E43 Schunk, CM2 Morgan) can be used for certain applications.

ELECTROPUTERE also manufactures motors equipped with ring short circuiting and
brush lifting device. A number of 4 (four) versions are available for the motors in our
product range.

10
WINDINGS

The windings of our rotating electrical machines are designed for:


Random coils (enameled round copper wire, class F or H insulation) are used for
low voltage machines designed for standard applications;
Special qualities of copper wires are used for high stress applications such as
inverter fed motors (e.g. TERMEX CR 201 and TERMEX 220 from ISOVOLTA for
round and rectangular wires, respectively);
Formed coils (enameled rectangular copper wire with 2 layers of glass fiber in
class F or H insulation) are used for high voltage machines;
Our workshop is well equipped with modern coil manufacturing machines, such as:
coil forming machines
coil taping machine
The insulation system is made of class F or H insulation materials using:
Resin Rich technology for high voltage windings;
VPI impregnation in varnish or resin.

11
BEARINGS
As standard, our electrical machines are equipped with roller or ball bearings or a
combination of the two.

The locating bearing is mounted at the Non Drive End (NDE) of the machine.

Sleeve bearings are used for 2 pole machines in higher frame size (higher rated powers).

The upper bearing assembly of the vertical motors is equipped with angular contact ball
bearings, mounted single or in pairs.

Special types of bearings are provided when the upper bearing is subjected to high thrusts
from the driven equipment:
Spherical roller thrust bearings (up to 14 tons at low speed)
Cooper bearings
Michell bearings (higher than 14 tons in an extended speed range)

12
TERMINAL BOXES
The terminal boxes for the stator and the rotor are ELECTROPUTERE`s own design and
have the following characteristics:
welded steel constructions
equipped with porcelain insulators for machines with a nominal voltage up to
10 kV. For 10 kV and higher, the insulators can also be made of cast resin.
Equipped with copper made studs, Cu-ETP quality, their size being in
accordance with the rated current;
pressure relief valve, aluminum made, meant for a possible short circuit inside
the TB (for high voltage machines);
Provided with internal earthing bolt, made of Cu-Zn.
Cable entries: number and size to accomodate the customer feeding cables.

Terminal Boxes for Accesories are purchased from well renowned manufacturers
Terminal block with up to 30 terminals, as standard for:
o Space heater terminals
o The terminal of winding and bearing thermal detectors
o Other accessories requested by customers

13
ACCESSORIES
As standard, our machines are equipped with:
instruments for monitoring the temperature in stator windings and in bearings:
RTD Pt 100 at 0C.
Thermistors
Space heaters 220 V, 50 Hz, 1 ph. to prevent water condensation
Grounding pads
Leakage detectors for water-air cooling machines
On customer request:
Vibration monitoring :
Provisions for mounting: vibration probes, proxy meters, etc.
Speed control:
Provisions for mounting: keyphasor, encoders, speed switch etc.
Pressure control: pressure switch (Dwyer supply)
Gas detectors: provisions for mounting intelligent gas sensors
Cooling air temperature control:
RTD Pt 100 at 0C.
Dial type thermometers
Other accessories can be mounted upon customer request

14
ROTOR DYNAMIC STABILITY
ELECTROPUTERE standard design forrotor overspeed is 120%, according to IEC 60034-1, but
it can also be according to NEMA MG1(125%).
The residual unbalance is in accordance with G1.6 balancing class or better.
Vibration evaluation is made with a SCHENCKVIBROPORT 41 device.
Vibration velocity level is guaranteed in accordance with ISO 2373 and IEC 60034-14

15
QUALITY ASSURANCE AND TESTING
Quality in all activities is our main priority and thus every part and stage of the productionis
carefully checked by:
Analyzing and meeting or exceeding customer requirements
Training and motivating the personnel
Assuring product safety, Environmental and Occupational Health and Safety
Informing and involving our suppliers in the quality work
Continuously improving the quality management system

16
TRANSPORTATION & SERVICE
ELECTROPUTERE can provide transportation in accordance with the clauses
stipulated in the contract.

A very skilled and efficient service team ensures the good operation of the machine
during the guarantee period.

Upon customer request our service team can assist withthe putting into operation of
the machine.

17
LOW SPEED CAGE
ASYNCHRONOUS MOTORS
ELECTROPUTERE is one of the largest suppliers of motors and generators in South Eastern
Europe.
Squirrel cage asynchronous motor for belt conveyors in SNLO coal mines
Technical characteristics:
Nominal power: 630 kW
Synchronous speed: 83 rpm
Feeding voltage: 6kV
Frequency: 16.6 Hz
Feeding through frequency converter
Destination:
Replacing GAB 630 high capacity conveyor belt driving groups
Advantages:
Eliminating the gear box from the driving chain with significant advantages resulted
from the reduction of its maintenance costs;
Replacing the slip ring motor with a short-circuited one, having a more robust, reliable
design that is also easier to maintain;
Secure, shock-free operation, in a wide speed range due to the converter feeding
method;
Eliminaing the starting rheostat.

SYNCHRONOUS GENERATORS
FOR HYDRO POWER PLANS
Low speed synchronous generators for micro hydro power plants
Technical characteristics:
Power range: 250 500 kVA;
Speed range: 176 750 rpm;
Nominal voltage range: 400 6600 V;
Insulation class: F;
Excitation type: brushless.
Destination:
Production of electric energy in micro hydro power plants by
coupling with Kaplan or Pelton turbines.
Advantages:
Developing a green energy program with significant advantages with regards to:
o reducing the price of electric energy as compared to thermal plants on solid fuel;
o eliminating the pollution produced by thermal plants;
Extending the manufacturing range with products having a high level of technicity.

18
CUSTOMERS

19
CERTIFICATIONS
ISO Certification

Nuclear Certification ATEX Certification


(For potentially explosiveenvironment)

20
ELECTROPUTERE
World Wide Power Provider
Germany Romania

Russia

Italy Turkmenistan

USA

Morocco
Tanzania

Indonesia

Atacama-Chile
ROTATING
ELECTROPUTERE S.A.
Craiova - Romania
80, Calea Bucuresti str.
Tel. +40 251 437 119
Fax. +40 372 003 056
www.electroputere.ro ELECTRICAL MACHINES

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