INDEX LIST

Date: 02/02/2015
Keppel Fels Limited
50, Gul Road
S(629351)

Hull No. B350

CONTRACT NO. JU350009

Our Job No. SO313-0007

Trash Compactor

Item No. Description Model Qty Voltage

Scope of supply EnviroPack Waste Compactor

1 ENVIRO-PAK WASTE COMPACTOR 1200EMR 1 480Vac 60Hz 3Ph
 Tech Oil Products, Inc.
4308 West Admiral Doyle Dr.
New Iberia, LA 70560
P: 337.367.6165 | F: 337.367.9956
www.enviro-pak.net

Enviro-Pak
MODEL 1200 GENERAL WASTE COMPACTOR
Model 1200 Highlights
Simple, Safe, Reliable Operation
Compacts inside a disposable bag or into a 55 gallon / 200 liter drum
Crushes 55 gallon drums to 4 inches
Deep Drip Pan with 2 Welded Drain Plug
Seal welded for strength and corrosion resistance for harsh environments
Manual operation with air or electric operating system
Hydraulic operated rollback top for ease of loading and unloading
In bag (woven polypropylene) compaction with a 5:1 safety ratio

Model 1200 Specifications

(specifications subject to change)

12 ft3
Capacity
0.34 m3

110
Unit Height
2794mm

37
Unit Width
940 mm

67
Unit Depth
1702 mm

18 ft2
Deck Space
1.68 m2

1960 lb/
Unit Weight
890 kg

Cycle Time 50 seconds

38,000 lbs/
Compaction Force
19 t

Electric 240V, 480V 5HP /

(Three Phase) 15.5, 7.8 Amps

Air Requirements
100PSI /7 bar
(minimum)

Air Requirements 75 CFM/

(minimum) 2m3/min

Hydraulic System 3000PSI/

(maximum) 210 bar

NOTE: All measurements are rounded to the

nearest whole unit or decimal.

Enviro-Pak | SafeSub | Recycle the Gulf | TOP Offshore Baskets

Divisions of Tech Oil Products, Inc
8
TECH OIL PRODUCTS, INC.

Operation Manual
for
ENVIRO-PAK
Model 1200EMR
Rollback Trash Compactor

Manual Operation / Electric / Hydraulic

 CONTENTS

Section Name Page Number

Safety 1

Cylinder Installation 2

Electrical Installation 3

Drip Pan Plugs Installation 3

Installation of Bag 4

Removal of Bag 4

Sequence of Operations 5

Maintenance Schedule 6

Shipping 6

Diverter Valve Maintenance Procedure 7

Master Parts List 8

General Arrangement Drawing 9

Hydraulic Diagram Drawing 10

Electrical Diagram Drawing 11

Wiring Diagram 12
 SAFETY

CAUTION:
The unit uses high hydraulic pressures to acquire the compaction needed. Caution should be used at all
times.

1. For operator safety, two handed operation is required.

2. Due to the close fit between the ram and the compaction chamber, always keep hands and loose
clothing clear of the container during operation.

3. Under no circumstances should materials considered to be explosive be placed in the

compactor. Serious injury may occur.

4. During compaction, do not look into the container due to the possibility of glass breakage or some
other material coming out of the container.

5. All adjustments on the unit are preset prior to delivery. Any attempt to alter or adjust the
hydraulic, mechanical, or electrical systems may cause a dangerous situation.

6. Do not try to remove the bag from the container without first opening the door of the container.
Failure to open the door may result in weakened or broken lifting straps.
Always lift the bag using all four straps.

7. Notify Tech Oil Products, Inc. of any malfunctions.

Telephone: 1-337-367-6165
Web Site: www.enviro-pak.net

1
 CYLINDER INSTALLATION
To ensure proper operation, the unit should be placed on a level surface.

1. Bolt down tabs have been provided for anchoring the unit in place if required by operator.
2. The unit was shipped with the hydraulic cylinder and ram assembly lowered into the compaction
chamber. This is done to accommodate height restriction of freight carriers.
3. After the unit is placed on a level surface, the cylinder and ram assembly must be installed into the
operating position.
3.1. Open chamber door to reveal the cylinder, cylinder mounting bolts, cylinder lifting eye.
3.2. On top of the hydraulic cylinder is a nut. Screw the lifting eye into the nut (this may already be
done).
3.3. Attach the lifting cable through the opening of the compactor from the top.
3.4. Slowly lift the hydraulic cylinder
3.5. **CAUTION: Be careful not to jam the hydraulic hoses or fitting during lifting.
3.6. When the mount plate on the cylinder aligns with the mounting holes on the compactor, install the
four bolts provided with the unit.

Connecting Hydraulic Hoses

**CAUTION: At any time during installation there is danger of the ram free falling. Introducing
air into the cylinder by removing a hose, cap, or any hydraulic fitting would be a dangerous
situation. Take appropriate precautions such as a support system being placed under the
ram to prevent it from free falling.

WARNING
HYDRAULIC OIL TANK: For shipping purposes, the
hydraulic oil tank was sealed. This tank must be opened to
ambient air in order for the compactor to operate. Remove the
plug in the top of the tank and replace it with the tank breather
that is provided.

DO NOT OPERATE THIS EQUIPMENT UNTIL THE

HYDRAULIC TANK BREATHER IS INSTALLED.
Remove the hydraulic tank plug before connecting the
electrical system.

Your hydraulic oil tank should

have a breather cap like this
before operating unit.

Location or style of your

hydraulic tank may differ slightly.

2
 ELECTRICAL INSTALLATION

1. To ensure proper operation and highest performance, the unit should be placed on a level surface.
2. A licensed electrician is needed for initial connection.
3. Voltage required for unit is 480 VAC 3 Phase. The unit will be tagged to identify the correct
voltage. If this tag has been removed, the correct voltage can be determined by removing the
cover on the starter box. The diagram on the voltage transformer will identify what voltage the unit
is wired for.
4. Connect the three wires into the starter box and onto the magnetic
starter. Rotation on the motor is checked by viewing the fan end of
the motor. Turn the power to the motor on momentarily and then
turn the power off. Determine which way the fan is rotating
(clockwise or counter clockwise). If the fan is rotating clockwise,
the unit is wired properly.
5. If the fan is rotating counter clockwise, turn the power off to the
unit and switch any two (2) wires on the magnetic starter. The
motor will then rotate in a clockwise direction.

DRIP PAN PLUGS INSTALLATION

Install the included drip pan plugs if desired or if a discharge hose will not be connected to the unit. These
were taped to the unit but were left un-installed to allow the drip pans to drain any rain water should the
unit be stored outside waiting for installation. If installation is desired, follow these steps:

1. Locate the drip pan plug (usually in a zip lock bag and taped to the unit)
2. Installed if desired by screwing into the drain port.

Lower main drip pan hole installation location

3
 INSTALLATION OF BAG
Compaction cycle and moving the carriage requires two handed operation.

1. To start the unit, press and hold the START button.

2. While pressing the START button, push the CARRIAGE FORWARD / REVERSE Manual
Control Valve lever DOWN to move the carriage to the back of the unit.
3. Release the START button and control valve to turn the unit power off.
4. The unit is ready to accept bag.
5. Place the bag into the chamber so that the straps will position themselves so they are aligned with
the bag hooks on the outside of the container.
6. Pull the duffel material down over the outside of the bag before installing so that it is against the
inside wall of the compaction chamber.
7. Pull the lifting straps through the hole in the duffel (all four corners).
8. Secure the lifting straps on the hooks located on the exterior of the chamber.

Front Bag Hook Rear Bag Hook (1 on each side) Typical Model 1200 bag hook

REMOVAL OF BAG
1. Remove the straps from the hooks.
2. With all four straps connected to a crane or forklift, slightly open the door of the compaction
chamber and lift the bag out of the unit.
3. Place the bag on the deck.
4. Remove the straps from the crane.
5. Pass the straps back through duffel material at each corner.
6. Gather the duffel material together to secure close.
7. This prevents spillage during transportation.

4
 SEQUENCE OF OPERATION
Compaction cycle and moving the carriage requires BOTH hands to operate unit.

1. To start the unit, DEPRESS AND HOLD the START button. For safety, this unit is designed
to run ONLY when the green START button is pressed down. Releasing the start button will
cause the motor to stop running.

Green START Button

NOTE: the layout of your electrical box may vary slightly.

Red STOP Button: provided as a precaution in case the unit malfunctions

and the motor continues to run after the start button is released.

2. Push the CARRIAGE FORWARD / REVERSE Manual Control Valve lever DOWN to move
the carriage to the back of the unit.
3. Release both the START button and manual control valve to turn the unit power off.
4. The unit is ready for loading the waste stream.

Carriage FORWARD /
REVERSE manual control
valve lever

RAM UP / DOWN
Manual Control Valve

5. Load the compaction chamber until full.

6. Turn the unit on by DEPRESSING AND HOLDING the START button.
7. Push the CARRIAGE FORWARD / REVERSE Manual Control Valve lever UP to move the
carriage forward to the compact position.
8. The carriage is in the correct position when the carriage is all
the way forward and the rear diverter valve lever on the back
side of the carriage is engaged.
9. While pressing the START button, push the RAM UP /
DOWN Manual Control Valve lever DOWN.
10. The ram and cylinder rod will move downward. The ram
extends fully into the chamber (either strokes out full or
compacted waste stops the travel).
11. Push the RAM UP / DOWN Manual Control Valve lever UP and the cylinder rod and ram
will begin to retract.
12. Release the manual control valve lever and START button to turn the unit power off.
13. NOTE: Compaction Ram will not operate unless compaction chamber door is FULLY
closed and carriage is fully forward causing the lever to fully depress the diverter valve
wheel (see photo above).

5
 MAINTENANCE SCHEDULE
ENVIRO-PAK Model 3000
Manual / Electric Compactor

Task Frequency Procedure

Sight glass is located on the side
of the tank and should read
Hydraulic Fluid full. Add oil as needed.
As Needed Hydraulic fluid used is
in Tank
Chevron Rando 68 AW or
equivalent.

Check all four bolts for tightness,

Hydraulic plus the bolt that attaches the ram
Three (3) Months
Cylinder Bolts to the cylinder.

Located between the motor and

the pump. Allen screws must be
Motor and Pump Every 50 hours of checked for tightness and key
Coupling operation ways for alignment.

Motor and Pump

Ninety (90) Days Adjust as needed
Bolts

Remove the suction line from the

bottom of the tank. Unscrew the
Hydraulic Filter As Needed filter from the line fitting.
Installation is in reverse.

Check hydraulic hose for weather

degradation and/or rub spot wear.
If signs are evident of either
Hydraulic Hose Sixty (60 ) Days condition, remove the existing
hose and replace with a new
hose.
Diverter valves act as a safety
measure to prevent the unit from
operating when components are not
See Diverter Valve Maintenance
Diverter Valves As needed Procedure
properly aligned or when doors and
panels are not fully closed. A
malfunctioning diverter valve will
prevent the unit from operating.
SHIPPING
Caution: If unit is shipped with ram extended and is to be left unattended for several days,
grease should be applied to exposed ram to prevent corrosion of cylinder rod.

6
 DIVERTER VALVES
Maintenance Procedure

1. Remove the 4 Allen screws from the shaft cover using a 5/32 Allen wrench.

2. Remove the shaft cover.

3. Lift the rubber seal.

4. Grease around the shaft and the face of the valve.

5. Place the rubber seal back on the face and grease the top of the seal.

6. Replace the shaft cover.

7. Tighten the 4 Allen screws evenly

7
 Tech Oil Products, Inc.
MASTER PART LIST: Model 1200 EMR

PART DESCRIPTION INVENTORY NUMBER QTY

Electric Motor Baldor E-Mtr-0242-00 1

Enclosure E-Enc-0007-00 1
Transformer E-Tra-0265-00 1
Starter E-Sta-0294-00 1
Overload Relay E-Olr-0325-00 1
Push Button START / STOP E-Pbt-0208-00 1
Push Button Insert RED E-Pbt-0209-00 1
Push Button Insert GREEN E-Pbt-0210-00 1
Contact Block E-Cnt-0174-00 1
Contact Block E-Cnt-0175-00 1
ATM 1 Amp fuse E-Fus-0412-00 3
Fuse Block E-Fus-0411-00 3
Pilot Light GREEN E-Lgt-0380-00 1
Hydraulic Main Cylinder H-Cyl-0044-00-01 1
Counter Balance Valve Body H-Vlv-0092-00 1
Counter Balance Valve H-Vlv-0092-01 1
Hydraulic Assist Cylinder H-Cyl-0031-00 1
Manual Control Valve H-Vlv-0095-00 2
Diverter Valve H-Vlv-0099-00 2
Hydraulic Pump H-Pmp-0003-00 1
Connection M-Con-0081-00 1
Connection M-Con-0080-01 1
Connection M-Con-0082-00 1
Hydraulic Filter H-Fil-0072-00 1
Sight Glass H-Msc-0436-00 1
Tank Breather M-Bre-0161-00 1
Wheel M-Whl-0282-00 4
Wheel Glide M-Whl-0282-01 4

8
 Qty: -
Notes:
1.) Unit Weight Dry = 1677 lbs. [761 kg.]
Wet = 1727 lbs. [783 kg.]
2.) Cylinder pressure = 2000 P.S.I. Main Cylinder
3.) Air Pressure Requirements:
100 P.S.I. (min.); 125 P.S.I. (max.).
1622.43 Carriage
7
63 8"
Ram
1257.30
4912"
Bolt Down
Pattern
909.64
13
35 16"
Bag Strap Hooks Assist
(CG)
Cylinder

Drain
Collar
15.88
5 952.50
1200.15 8" 1
37 2"
4714" Bolt Down Door Diverter Hydualic
Pattern Valves

Enclosure
Door Latch

Bolt Down Foot Can Door

2822.02
11118"

1520.27 Elect Motor

7 904.88 &
59 8" 5
35 8" Hydraulic Pump
(CG)

527.05
3
20 4"
(CG) Material Date TECH OIL PRODUCTS, INC
PROPRIETARY Revisions Approved by: see BOM 3-8-10 4308 W. Admiral Doyle Dr.New Iberia La.
(337-367-6165)
AND Date Rev By Description Person Signature Date Sheet Scale Size
CONFIDENTIAL
1 OF 1 1:12 D Info@enviro-pak.net
The information contained - - - Technician
in this drawing is covered
Foreman Drawn By TOL. ANGULAR 1
under U.S. patent and is X.XX .01 Name - 1200 Gen Arr 2516
the sole property of Tech Manager Ryan S.
Oil Products,Inc..Any X.XXX .005
reproduction in part or as
a whole is prohibited.
File Path C:\cad\PARTS ACTIVE\Compactors\1200\ Drawing # - GA001
1200 Gen Arr 2516
10
Special Volt. 480V
3Ph 60Hz upon
indent

11
12