Routine Maintenance Report

Sr.No. Equipment/Part Sub Part Work Description Frequency Fault description Action Taken
water hardness check water hardness 1 week
water bellow check bellow 1 week
1 Primary water line
Instruments (pressure gauge, Check working Every Heat
temp.indicator, pt, Rtd)

check operation, clean,

spray nozzles Every 2 days
2 secondary water line change if reqd.
CI strainer and Basket filter open and clean 1 month
Oil refilling fill tank 50 heats
3 Mould lub. Line fiter cleaning clean filter 1 week
oil flow check 1 week
Casing & cooling jacket clean 2 week
5 Mould jacket Mould tube check, clean 10 heats
oil flow check & set oil flow(if reqd.) 1 week
Return line filter Open & check 1 month
Hose connection check & tight (if reqd.) 2 months
Hydraulic Power Oil level check and refill 1 week
6 pack Hyd. Cylinder clevis Greasing 1 week
Line Pressure Check & set pressure (if reqd) 1 month
Motors Check 1 week
Air drier Check dirt in frl 1 week
7 Pneumatic line Frl (Lubricator) Oil refilling 1 week
Bellow check & replace (if reqd.) 1 week
Motors checking 1 week
W/d & Aux. w/d
8 Gear box Checking & Oiling 1 week
Assembly
Rollers checking & Greasing 1 week
Plummer block check & replace (if reqd.) 1 week
Bearings Greasing & replce (if reqd) 1 week
9 IRT & DRT
Rollers Greasing 1 week
Chain Check, grease 1 week
Guide rollers Check, grease & set 1 week
10 Mould oscillation
Bearings Check, Greasing 1 week
Gear box Oil refilling 1 week
Motors checking 1 week
Adj. Eccentric
11 Assembly
 Adj. Eccentric
11 check & tight lock nuts if
Assembly Adjustable nut 1 week
reqd.
stroke length check and set 1 week
check cutting point, set if
Limit switch 1 week
12 Billet Pusher reqd.
Forward & Reverse stroke check Every Heat
13 Tundish car Motors Checking 1 week
Gear box Check & Oiling 1 week
Chain Check, grease 1 week
Wheel Bearings check & Greasing 2 week
Handles check operation Every Heat
14 scale pit clean 3 months
15 Trenches clean 1 months
Checked on Checked by Remarks
 Preventive Maintenance Report
Sr.N Equipment/part Sub Part Work Description Frequency Fault description Action Taken
o.

Storage tank clean tank 6 months

1 Primary water line
CI strainer and Basket filter open and clean 2 months

Storage tank clean tank 6 months

2 secondary water line
CI strainer and Basket filter open and clean 2 months
Lubrication tank Clean 4 months
3 Mould lub. Line
Motor & Pump Checking 2 months
4 Al. wire feeder Motor & its connection Checking 2 months
Casing & cooling jacket check & clean 3 months
5 Mould jacket check condition and send for
Mould tube 250 heats
reconditioning (if reqd)
Oil Tank Cleaning 6 months
6 Hydraulic Power pack Hoses check 1 year
Hyd. Cylinder check 1 year
Air drier Check air quality 2 months
Frl Check air quality 2 months
7 Pneumatic line
Flow controller check flow controlling 6 months
Flow meter check 6 months
Check heating, Current taken,
Motors 1 year
Noise level
8 W/d & Aux. w/d
Assembly Gear box Checking heating & noise level 1 year
Rollers Dismantle, clean & check 6 months
Check heating, Current taken,
Motors 1 year
Noise level
9 IRT & DRT
Gear box Checking heating & noise level 1 year
Rollers check& replace if reqd. 6 months
Mould table Check Level & set 6 months
10 Mould oss. Oscillator Frame Check Level & set 6 months
Bearings Check,replce if reqd. 6 months

Gear box Checking heating & noise level 1 year

11 Adjustable Eccentric Check heating, Current taken,

Motors 1 year
Assembly Noise level
11 Adjustable Eccentric
Assembly
Bush check 6 months
Eccentric shaf check 6 months
12 Billet Pusher Bearings check & replace if reqd. 1 year
Motors Checking heating & noise level 1 year
Check heating, Current taken,
Gear box 1 year
13 Tundish car Noise level
Chain check & replace if reqd. 1 year
Wheels check & replace if reqd. 1 year
tive Maintenance Report
Checked on Checked by Remarks