Beruflich Dokumente
Kultur Dokumente
2
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
3
Location of Parts
Grab
Pillion Seat Rider Seat Front Brake Digital Speedometer
Handle
Lever
Front Number
Rear Plate
Number
Plate
Front Fork
Nitrox
Rear
Shock
Absorber
4
Steering cum Ignition Lock
Steering cum Ignition Lock : To Lock the Steering : To lock the steering,
turn the handle bar to the left side. Push &
It has three positions.
release the key. Turn the key to LOCK
position and remove the key. Steering lock
LOCK: Steering locked. Ignition OFF. can be done on left side only.
To Unlock the Steering : To unlock steering,
OFF: Steering unlock. Ignition OFF. insert the key in steering cum ignition lock &
turn it clockwise to OFF or ON position.
Key : A common key is used for Steering
ON: Steering unlock. Ignition ON. cum Ignition lock, Fuel tank cap & Rear
Seat.
5
Fuel Tank Cap / Fuel Tap
6
Speedometer Details
1
2
3
4
5
6
7
8
9
Speedometer display will work when, only both 6. Low Battery Indicator : It indicates battery needs
Ignition switch & kill switch are in ON position. charging.
1. Fuel Level Indicator: It shows fuel level in fuel tank. 7. Malfunction Indicator ( ) :It blinks whenever any
2. Tachometer Dial: It shows engine speed in RPM. abnormality is noticed in fuctioning of FI system
3. Turn Signal Indicator (LH & RH): When Turn signal related componenets
switch is turned to Left or Right, Turn pilot Indicator - 8. Low Oil Pressure Indicator ( ) : It blinks when
LH or RH will flash. engine oil pressure is low.
4. Neutral Indicator: When the transmission is in 9. Coolant Temperature Indicator ( ) : It blinks when
Neutral, Neutral indicator will glow. engine coolant Temperature is more than 1150
5. Hi Beam Indicator: When Headlight is ON & Hi centigrade.
beam is selected with engine running, Hi beam
indicator will glow.
7
Speedometer Details
12
13
14
15
16
17
10
18
M
S
11
10. Bajaj Logo : Bajaj logo flying B continuously glows. and subsequently at each 5000 kms. Icon will
11. Mode Button : Mode button used for changing the continue to glow till it is reset. This icon is to be
mode while selecting & setting Trip1, Trip2, ODO, reset after service is carried out.
Clock & Service reminder. 14. Side Stand Indicator : When side stand is ON .
12. Engine Over Rev Indicator : It glows when engine 15. Digital Clock : It indicates time in HR : M (AM/PM)
RPM crosses 9500 RPM. 16. Speedometer: Vehicle speed will be displayed in
13. Service Reminder ( ): Spanner symbol glows digital form in Km / Hr.
when ODO meter reading reaches set Kms. for 17. Odometer : The Odometer shows the total distance
service. This Icon will flash at - that the vehicle has covered. Odometer can't be
1st : 450 km 2nd : 4950 km, reset to Zero.
rd
3 : 9950 km, 4th : 14950 km 18. Trip Meter : Trip 1 & Trip 2 shows the distance
Side Stand Indicator will light. traveled since it was last reset to zero.
8
Speedometer Details
21
20
M
S 19
19. Set Button : Set button used for setting Clock & Coolant Temperature Indicator
Service reminder. Low Battery Indicator
20 ABS Indicator (Yellow) ( ABS ) : With ignition switch Low Oil Pressure
ON & Kill switch ON the ABS indicator glows. Malfunction Indicator
When vehicle speed is more than 10 km/hr the ABS
indicator goes off, if this indicator glows while vehicle Instructions :
is running, it means there is problem in ABS unit. Incase, Malfunction indicator / ABS indicator gets ON
21 Low Fuel Level Indicator : It blinks incase of low during vehicle running, bring the vehicle to the nearest
fuel level (1 bar or less) BAL dealership for inspection / repair
Note : After switching ON the ignition switch & kill ABS System
switch, the following indications will remain ON till Always maintain a safe distance between you and
engine is started. objects ahead.
9
Speedometer Setting
Vehicle speed should always be reduced during extreme road 1. Trip Meter Reset :
conditions. The braking distance for motorcycle equipped with an
anti-lock braking system may be longer than for those without it Mode & Set push button is provided for selecting &
on rough road conditions. During these conditions the vehicle resetting ODO/TRIP1/TRIP2. LHS part of speedo
should be driven at reduced speeds. console.
When you apply front brake under conditions which may lock the 1. Press 'Mode' button Mode changes from
wheels, you feel a corresponding sensation (pulsation) in Front for less than 2 sec. ODO/TRIP1/TRIP2
brake lever. This is normal & it means your ABS is active.
Also it is recommended to use both front & rear brakes 2. Press 'Mode' button Selected mode
simultaneously. for more than 15 sec. TRIP1/TRIP2 will get reset.
Other TRIP mode will
Always slow down when cornering. the anti-lock brake system
cannot prevent accidents resulting from excessive speeds continue updating.
10
Speedometer Setting
11
Control Switches
A D
13
Rear Seat / Tool Kit
Tool Kit
14
Front Seat / Battery
Battery
15
Fitment of Front & Rear Seat
Front seat lug & bracket
C F
A H
E
I
B D
G
16
Daily Safety Checks
Before riding motorcycle be sure to check Brake Fluid level above MIN mark
following items. Please give proper importance provided on reservior, applicable to disc
to these checks and perform all of them brake vehicle.
before riding motorcycle.
Drive Chain slack of 15 to 25 mm
If any irregularities are found during these adequately lubricated.
checks, refer to the Maintenance chapter &
see your dealer for the action required to Function of all lights & horn
return the motorcycle to a safe operating Clutch lever play - 2 to 3 mm
condition.
Check Coolant level between MIN and
Warning : Failure to perform these MAX mark in coolant reservoir tank.
checks every day before you ride, may Smooth steering movement without
result in serious damage or severe restriction.
accident.
Side stand return to its retracted position.
Enough fuel for planned distance of Correct inflation pressure in both tyres
journey. No fuel leakage in fuel lines. Adequate tyre tread depth - no cracks /
cuts.
Engine oil level (between upper and lower
level mark) Correct rear viewing span adjustment of
mirror.
Throttle cable play of 2 ~ 3 mm. Smooth
operation and positive return to closed
position,
17
How to Ride Your Bike
1. Starting The Engine : 2. Shifting Gears :
Turn ignition switch key to ? position. Close throttle & depress the clutch.
Keep kill switch in position. Shift into next higher or lower gear.
Confirm that transmission is in neutral / Open the throttle and release the clutch
press the clutch lever. lever slowly and simultaneously.
Keep throttle completely closed, press
starter button,
Release starter button as soon as engine 3. Moving Off :
starts. Check that side stand is up / retracted.
Depress the clutch lever.
Shift into 1st gear.
Caution : Do not operate the starter
Open the throttle and release the clutch
continuously for more than 5 seconds
lever slowly and simultaneously.
otherwise battery would get discharged.
As the clutch starts to engage, open the
Wait 15 sec. between each operation of the throttle a little more, giving the engine just
starter which will facilitate battery to recover. enough rpm to prevent it from stalling.
Note : The motorcycle is equipped with a starter
lockout switch. This switch ensures that engine
does not start if the transmission is in gear.
However, the engine can be started in any
gear if the clutch lever is pressed.
Note : Incase of battery discharged condition,
vehicle can be started by pushing it.
18
How to Ride Your Bike
6 4. Braking :
5
4 Close the throttle completely, leaving the
3 clutch engaged (except where shifting gears)
2
N so that the engine braking will help slow
1 down the motorcycle.
Shift down one gear at a time so that you
Gear shifting are in Neutral when you come to a complete
Gear shifting Lever pattern stop.
When stopping, always apply both brakes at
Recommended Speed for Shifting Down the same time. De-clutch as necessary to
From 6th to 5th Gear 54 km/h avoid engine stalling.
45 km/h Never lock the brakes, or it will cause the
From 5th to 4th Gear
tyres to skid. When cornering, use brakes
From 4th to 3rd Gear 35 km/h judiciously and do not de-clutch. Reduce
From 3rd to 2nd Gear 25 km/h your speed before you get into the corner.
For emergency braking, disregard
From 2 nd st
to 1 Gear 15 km/h downshifting, and concentrate on applying
brakes as hard as possible without skidding.
Warning : When shifting down to lower
gear, do not shift at such high speed 5. Stopping the Vehicle :
that engine rpm jumps excessively. This Close the throttle completely.
may cause engine damage, & rear wheel
Shift the transmission into neutral.
may skid. Downshifting should be done
at speeds as recommended in table Bring the vehicle to complete stop.
above. Turn the ignition switch off.
19
How to Ride Your Bike
6. Parking the Vehicle : 7. Running IN
Proper running-in is important for better life &
trouble free performance of the vehicle.
Parking using side stand.
During first 2000 kms running-in period do
Support the motorcycle on a firm level not exceed following speed limits.
surface with the side stand.
Lock the steering on LHS. Kms 1st 2nd 3rd 4th 5th 6th
0 - 1000 10 18 24 32 40 48
1000 - 2000 16 24 30 38 46 54
20
How to Ride Your Bike
Fuel Saving Tips : Ensure following maintenance points to get
A well maintained vehicle and good driving optimum performance from your bike.
can contribute a lot to the saving of feul.
Following are a few simple fuel saving tips. Fuel Check fuel lines & connections
for leakage.
Good Riding Habits :
Ride smoothly and steadily at a reasonable Spark Plugs Inspect and clean spark plugs.
speed. Adjust electrode gap. Replace
Avoid harsh braking. spark plugs as per P.M. Chart.
Change the gear judiciously according to Air Filter Clean the air filter element
the speed and load requirement. periodically. Replace as per
Dont overload the vehicle above the Periodic Maintenance Chart.
specified payload. Engine Oil Check engine oil level. Always
Use the accelerator judiciously. use recommended grade and
Cut off the engine if you want to stop for quantity.
more than two minutes.
Brakes Ensure that the brakes are not
How to check mileage (Fuel efficiency) dragging / binding.
Best way to calculate mileage is by following
the full tank to full tank method. Clutch Ensure correct clutch lever
Fill way tank full up to small mouth (brim). play.
Run the bike for say 100 km. Tyre Air Always maintain recommended
Fill the tank full again in same fuel filling Pressure tyre pressure.
station, preferably from same fuel
dispenser.
Divide kilometers run / fuel quantity filled.
21
Safe Riding Tips
Safe Riding Tips Drive cautiously. Start early & reach your destination
Always wear Helmet while riding. Your helmet should safely.
conform to appropriate Safety standards. Always carry vehicle registration & insurance papers,
Thoroughly read the and a valid driving licence with you.
instructions given in this manual Avoid driving on loose sand or stones where vehicle
and follow them carefully. is likely to skid.
Avoid unnecessary accessories Properly wrap-up loose clothes while riding to avoid
for the safety of both rider and entangling in wheel or other objects on road.
other motorists. Always concentrate on Safe riding.
Get familiar with and follow
traffic rules & regulations in your states as well as Rainy Season Care :
general traffic signs. It is suggested to customer to take appropriate care
Familiarise yourself well with starting, acceleration and in area of high rainfall area. Appropriate surface
braking of the vehicle. preventive coat to avoid rusting on account of
When applying the brakes, use both front & rear adverse atmospheric conditions.
brakes simultaneously. Applying only one brake may Vehicle cleaning to be done with soft & clean wet
cause the rider to loose control. cloth to avoid scratches on painted parts.
Riding at proper speed and avoiding unnecessary Clean & lubricate all the important parts as detailed in
acceleration and braking are important not only for a periodic maintenance chart.
safety and low fuel consumption, but also for long life Do not apply direct water jet on painted, electrical /
of the vehicle. electronic parts.
During monsoon drive the vehicle more cautiously. Do not obstruct engine cooling by adding mud
Remember vehicles skid more easily during light protection sheet from front.
showers.
22
Engine Oil
Recommended Engine Oil:
Model Recommended Engine oil Grade
A
Tyre Pressure :
Front Wheel
Keep appropriate tyre pressure as mentioned
CAUTION : Tubeless tyres are fitted in this below to increase life of the tyre & for better
motorcycle. The walls of the tyres in fuel consumption.
contact with the wheel rim should not be
damaged in any way during fitment / Front 25 PSI
removal of tyre. The tyre side walls in
contact with wheel rim seals air. Pulsar RS 200 Rear (Solo) 28 PSI
Removing Front Wheel :
Rear (with Pillion) 32 PSI
Park vehicle perpendicular to the ground on
level surface as mentioned in page no. 21
(6.1)
Remove speed sensor cable from case meter Note : Ensure tyres fitted comply with local
assembly. rules and regulations governing tyres.
Loosen front axle nut.
Remove front wheel assembly from fork.
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Battery
It is always recommended to hand over
the same to an Authorised battery / Bajaj
dealer for proper disposal.
When low battery icon pops-up on
speedometer display, it is advised to get in
touch with Bajaj dealer & get it charged
immediately.
Expansion
Tank
Radiator
Cooling Fan
26
Coolant
Coolant Specifications :
Antifreeze ready mix (Recommended Brand-
Coolant level
Motul : Moto cool expert,
inspection window Max Castrol : Radicool
Total coolant quantity : 1000 ml. (750~780 ml
Min in radiator & 220~230 ml expansion tank).
Coolant Top up
Park vehicle perpendicular to the ground on
level surface by using side stand.
Check coolant level in engine cold condition
only.
Ensure coolant level is between Min & Max
mark.
Warning : Coolant is poisonous and is a Always top up coolant through reservoir cap.
health hazard. Always replace coolant with recommended
Avoid skin, eye and clothing caontact brand only. (Radicool from Castrol, Moto
with coolant. If it gets into your eyes, cool expert from Motul) or equivalent.
rinse immediately with water and contact Use nitrile rubber hand glows while draining
a doctor. & topping up coolant.
Do not top up coolant through radiator cap.
Wash affected skin areas immediately Where pre-mixed coolant is not available
with soap and water. If coolant is coolant concentrate and distilled water
swallowed, contact a doctor should be mixed separately in a clean jar in a
immediately. Change clothes that have proportion of 1:1
come into contact with coolants. Keep
coolant out of the reach of children
27
Periodic Maintenance Information
Spark Plug Drive Chain Slackness
Remove spark plugs by using plug Chain slackness will have to be adjusted
spanner. whenever required.
Clean the spark plugs. Std. Chain slackness 15 ~ 25 mm.
Adjust the gaps if incorrect by bending Marking on chain adjusters should be
outer electrode carefully. identically positioned on both sides.
A C
0.7 to
0.8 mm
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Periodic Maintenance Information
Drive Drive
Chain Chain
Cleaning Lubrication
Drive chain must be cleaned & lubricated as Method of O-ring Chain Lubrication :
per periodic maintenance schedule. Park vehicle perpendicular to the ground on level
Drive Chain (O-ring type) surface. Clean the chain by using lint free cloth (If
excessive mud / slush found approach Bajaj
O rings must always be kept wet for Service Center for proper cleaning)
best performance hence lubricate every Shake the can vigorously by holding vertically
500 Km. upright till the noise of steel ball inside heard
uniformly.
O-ring chain lubrication can easily be
Hold spray can at the back of rear sprocket with
done by owners using Bajaj Chain Lube extension tube nose at 5~10 cm.
Spray Can available with Bajaj dealers, Rotate the wheel in reverse direction & spray the
or equivalent. Ensure that the lubricant lube on middle portion of the chain up to full
length of the chain.
does not damage the rubber 'O' rings.
29
Brake Fluid
Front Rear
Brake Brake
Fluid Fluid
Reservior Reservior
30
Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation Remarks
No. Servicing 1st 2nd 3rd 4th 5th 6th 7th
500 4500 9500 14500 19500 24500 29500
Kms ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
1 Clean the vehicle with water wash & dry Ensure to prevent water entry in
Petrol tank, Silencer & electrical
completely
parts.Use caustic free detergent for
washing.
2 Engine oil & engine oil C,R R R R R R R R SAE 20W50 "API SJ" Grade
filter* Replace at every 5000kms. And
top-up at every 2500 Kms (If
required)..
8 Valve tappet clearance C,A C,A Check & adjust at every 20000
kms
9 Sealed drive chain cleaning & lubrication CL,L,A CL,L CL,L CL,L CL,L CL,L CL,L CL,L Customer to apply OKS chain lube
A A A A A A A spray at every 500 kms
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Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation Remarks
No. Servicing 1st 2nd 3rd 4th 5th 6th 7th
500 4500 9500 14500 19500 24500 29500
Kms ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
12 Brake pedal pivot pin C,L,R C C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use recommended AP grease.
13 Brake lining or pad -Check wear indicator C,R C,R C,R C,R R C,R C,R R Replace brake shoes /brake
pad at every15000 Kms
14 Brake fluid level - top up / replace C,A,R C,A R Use recommended brake
fluid (DOT3/DOT4).
15 Disc brake assly -- Check functionality, C C C C
leakage or any other damage.
16 All cables & rear brake pedal -free play C,A C,A C,A C,A C,A C,A C,A C,A
17 Wiring harness & Battery connections- C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
routing, tie bands & clamps tightness.
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Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation Remarks
No. Servicing 1st 2nd 3rd 4th 5th 6th 7th
500 4500 9500 14500 19500 24500 29500
Kms ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
18 Steering play C,A C,A C,A C,A C,A C,A C,A C,A
19 Ignition switch barrel cleaning & handle bar C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use recommended WD40
control switches contacts cleaning, spray
20 Steering stem bearing & Cap steering C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Check & replace if damaged.
bearing(Plastic) L,R L,R L,R L,R L,R L,R L,R L,R Use HP Lithon RR3 grease
for lubrication.
22 All fasteners tightness C,T C,T C,T C,T C,T C,T C,T C,T
24 Coolant level in expansion tank C,A C,A C,A C,A C,A C,A C,A C,A Use recommended Ready
to use coolant
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Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation Subsequent
No. Servicing 1st 2nd 3rd 4th 5th 6th 7th
500 4500 9500 14500 19500 24500 29500
Kms ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
25 Coolant hose damage/clamps/leakage C C C C C C C
26 Radiator fins C C C C C C C
* It is strongly recommended to use specified grade only , In case of any other engine oil of same specifications is
used the frequency would be every 5000 kms
Note: periodic parts / lubricants as per periodic maintenance & chart are mandatory & the same is chargeable to customer.
34
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle with soap water. The rust will go off
remains off road for a longer duration (more automatically during first few application of
than 15 days**). The correct and careful non- brake.
use maintenance carried out before storing ** For Battery :
a. Remove battery and keep it on wooden
the vehicle will prevent the vehicle from
plank, in properly ventilated area.
rusting and from such other non-operational b. Before taking the vehicle for use.
damages like fire hazards. Get the battery recharged from the
Clean the entire vehicle thoroughly. Authorised Service Center / Battery Dealer.
Remove spark plug & put several drops of Apply petroleum jelly on terminals.
engine oil into the cylinder. Kick engine (applicable to certain models).
over slowly a few times to coat cylinder Preparation for regular use after storage :
wall with oil & install spark plug. Clean the vehicle
Set the vehicle on a box or a stand so that Fit the battery after recharging.
both wheels are raised off the ground. Make sure the spark plug is tight.
Spray oil on all unpainted metal surfaces to Fill the fuel tank with fuel.
prevent rusting. Avoid getting oil on rubber Change the engine oil.
parts or brake liners. Check all the points listed in the Daily Safety
Cover entire vehicle neatly. Make sure that Checks section.
storage area is well ventilated & free from Check and inflate tyres to proper tyre
any source of flames or spark. pressure.
Fill 10% excess air pressure in both wheels.
Do not apply oil on front brake disc, to
prevent rusting. If the front brake disc rusts
during storage, do not attempt to clean it