I.

AVCON is an energetic and highly motivated team of

I Techno-Managerial professionals with strong
commit'ments to excellence in presentation of
automated valves, which includes Solenoid, Motorised
and Pneumatic Operated Valves, used in diverse field
where automation is needed.
AVCON motto is to "give worth of money you spend in
buying automated valves". AVCON always pioneered
the design and development of industrial duty Solenoid
Valves, resulted in most comprehensive complete
range of Solenoid Valves, recognised every-whereand
yet economically priced.
AVCON's two factories located in Bombay and Pune,
Sales Offices in Bombay,Madras, Delhi, Calcutta and
Pune, these sales points are equipped with factory
trained engineers, who are ready to solve any
application problem, relating to valves needed for
automation.
AVCON quality products are on the approved list of
EIL, NTPC, IVPB, HWP, DESEIN, DASTURCO, MECON,
DCPL, LIHDE, TCE, EPIL, P&D, SAIL, DEFENCE, KPC',
TELCO, MICO, BHPV, FEDO, ELECOIV, FLAKT, FCI,
THERMAX, BUKACJ WOLF, O U 0 , STEEL PLANTS,
INDCON, MSL,BHEL and all leading consultants and
thousands of satisfied clients.
Title-lndex
CONTENTS PAGE NO.
Page Index 101
Symbols 102
General Application Guide & Index 103-104
Fluid Compat~bilityTable 105-107
Suffixes Used for Features After Valve Catalogue Numbers 107
Fluid and Materials Com~atibilitvTable 108
Cross Sectional Views of Solenoid Valves 109-110
Engineering Information 111-113
Nomographs (Kv Flow Charts) 114-116
Some Useful Engineering Tables 117-118

SOLENOID VALVES
2-Way Solenoid Valves 201-216
3-Way Solenoid Valves 301-310
4-Way Solenoid Valves 401-406
Manual Reset Valves 501-502
Electrical Latch & Release Type Valves 505-506
lntrins~cSafe Valve Operators 507-508
212 Pulse & P~lotValves 509-512
212 Way Washing Machine Valves 513
212 Way Fuel Oil Valve 513
212 Dual Coil, High & Low Flow Solenoid Valves 514 -
312 Dual Coil, Redundant Control Valves 514
212 Way External Pilot Solenoid Valves 515
- - - - - - - - - - - - - -

212 Way Shielded Core Solenoid Valves 515

212 Wav Vacuum Valves. 516
312 Way Compressor Loading & Unloading Valves 516
2 Way Gang Type Manifold IVlounted Solenoid Valves 51 7
3 Way Gang Type Manifold Mounted Solenoid Valves 518
4 Way Gang Type Manifold Mounted Solenoid Valves 519
Cod Enclosures 520
- - - -- - - - - - - - - -

Solenoid Valve Specification Data Form 521-522

Some Useful Hints 522
Notes 523
Symbols
Complies with standards I S 0 1219
SOLENOID VALVES
The indication of the functron of a valve is shown by two figures. The first shows the number of ports,
the second shows the number of valve positions (NB: pilot ports do not count).
eg: 412 4 ports - 2 positions
The valve symbol of pneumatic valves has the same number of squares as the valve has position
eg: 2 positions
En
In this catalogue there are two & three position valves, the.right hand square shows the valve
unoperated,the left hand valve operated.
The arrows in the squares show the direction of flow of the fluid.
eg: T
Normally the pipework is shown connected to the square representing the valve unoperated.
Symbols showing connections to parts.
eg: exhaust which cannot exhaust which
pressure source
The methods of controlling the valve are shown added to the square. The left hand control shows the
pilot,the right hand control shows the return pilot method.
eg: solienoid air
I
pilot . 1 w",1;:;{
Examples of valves in this catalogue are as follows:

Direct Acting1
PortsIPositions Function Pilot Return Pilot

solenoidlair spring

212 NO solenoidlair spring

b

312 IVC solenoid spring T

* 6 -
h
312 NO solenoid spring

312 U solenoid spring aazbQ'

312 NC solenoidlair spring T
0 Q
b
312 NO solenoidlair spring #,l,!w.
I

6 o

412 solenoidlair spring

412 solenoidlair spring

412 solenoidlair spring

- -

412 solenoidlair spring

413 solenoidlair spring

AVCON VALVES GENERAL APPLICATION GUIDE & INDEX
 A V C O N S o l e n o i d V a l v e s a r e a v a i l a b l e t o c o n t r o l directly o r indirectly,
m o s t o f a c i d s , alkalies, alcohols, solvents and c o r r o s i v e g a s e s ,
liquids. M a n y r e g u l a r d e s i g n s a r e s o m e t i m e s m o d i f i e d t o suit t h e
fluid and applications. C o r r o s i o n o c c u r s d u e t o c h e m i c a l o r
e l e c t r o c h e m i c a l reaction. C o n s i d e r a t i o n m u s t b e g i v e n t o g a l v a n i c
a s w e l l a s electrolytical reactions, pressure;temperature and o t h e r
COMMONLY-USEPSYNTHETIC-RUBBER-AND-PLASTICSMATERIALS:
SYNTHETIC RUBBER:
NITRILE - B U N A 'N': O u r s t a n d a r d c o m p o n e n t material, c o m m o n l y
u s e d i n s e r v i c e o f p e t r o l e u m oils, air, water, m i l d a c i d s , alcohols,
acethylene, kerosene, l i m e solution, liauified p e t r o l e u m asses;
turpentine, e t c . Material i s n o t r e c o m m e n d e d f o r h i g h a r o m a t i c
gasoline, s t r o n g a c i d s , o x y g e n , solvents.
ETHYLENE PROPYLENE-EPDM: U s e f u l a s ' 0 ' r i n g g a s k e t o n
s t e a m valves, d u e t o l o w c o m p r e s s i o n set. E x c e l l e n t f o r p h o s p h a t e s ,
factors, m a y b e i n v o l v e d i n t h e applications. This t a b l e p r o v ~ d e s
information o n m o s t c o m m o n corrosive a n d non-corrosive fluids. W e
r e q u e s t c u s t o m e r s t o refer A V C O N , g i v i n g full details o f o p e r a t i n g
c o n d ~ t i o n ,w h e r e a b n o r m a l c o n d i t i o n s exists. T h i s g u ~ d ei s c o m p i l e d
a s a r e c o m m e n d a t i o n only. O t h e r f a c t o r s b e y o n d o u r c o n t r o l a f f e c t
v a l v e o p e r a t i o n s o r material o f c o n s t r u c t i o n a n d A V C O N d o e s n o t
h o l d r e s p o n s i b l e f o r d i r e c t o r i n d i r e c t losses, d u e to u s e o f this table.
VITON: E x c e l l e n t resistance t o m a n y p e t r o l e u m oils, gasoline, d r y
c l e a n i n g fluids, jet fuel, e t c . N o t r e c o m m e n d e d f o r ketones,
h a l o -g e n a t e d h y d r o c a r b o n s .
!
PLASTICS:- I
DELRIN: A c e t a l r e s i n tvDe t h e r m o ~ l a s t i c .w h i c h i s r i a i d b u t n o t
brittle. K n o w n f o r i&ughness, i e n s i ~ e ' s t r e n ~ t hs ,t i i n e s s , l o n g
f a t i g u e life. H e n c e resistant t o m o s t solvents. S o m e c o m p o u n d s c a n - '

ester t y p e fluids. N o t r e c o m m e n d e d o n p e t r o l e u m b a s e t y p e fluids. b e u s e d i n f o o d p r o c e s s valves.

HYPLON: U s e d o n s t r o n g o x i d i z i n g fluids, e d i b l e fluids, p e t r o l e u m NYLON: A g o o d d u r a b l e , resistant t o w i d e variety o f fluid, exhibits
g a s , distilled water, e t c . N o t r e c o m m e n d e d f o r h y d r o c a r b o n s a n d a b r a s i o n r e s i s t a n c e and inertness t o a r o m a t i c c h e m i c a l s .

6 .chlorine.
,,NEOPRENE: U s e d on alcohols, m i l d a c i d s , w a t e r , air, a c e t o n e ,
a m m o n i a , a r g o n g a s and o t h e r g a s e s ; A l s o in u s e o f refrigeration
TEFLON: G o o d a s a s e a t i n g material for l a r g e s i z e valves. A l s o
g o o d a s d i s c material for u s e o n c o r r o s i v e fluid w h e r e all synthetic
r u b b e r fail. S o m e l e a k a g e i s e x p e c t e d w h e n u s e d o n g a s ; a l s o s o m e
s y s t e m and c r y o g e n i c s y s t e m . slight l e a k a g e will b e e x p e r i e n c e d w h e n u s e d o n liquids.

I
Acetic Acid
I Qualifying Service
information
Pure Liquid (glacial) not as
1 Materials of Construction
and 0rderi"g Information
Stainless steel normally
I
Benzene-Bensol
1 Qualifying Service
Information
Coal-tar solvent or additiveto
I Materials of Construction
and Ordering Information
Standard cataloguevalves
I !
CH3COOH corrosive as diluted. closed valves except with CsHs motor fuels. Attacks most except Viton disc and gasket;
ethylene propylene elastomers. add suffix "V" to catalogue
elastomers. Add suffix "E" number.
to catalogue number.
Butane One of the principal LPgases. Special construction required.
Acetone Flammable solvent. Not Standard catalogue valves CH
,, Used as fuel for household and Use suffix 'V" to catalogue No.
CH3COCH3 corrosive to most metals. except with etylene other industrial purposes. Also a
propylene elastomers.Add refrigerant and a propellant in
suffix " E to catalogue , aerosol cans.
Number. Teflon or metal
seated valves also used. Carbon Dioxide Used in industrial refrigeration, , For gas pressures below 7 Bar
(Gas or Liquid) refrigeration of foods and use standardvalves with
Acetylene
HC = CH
Colorless gas. Highly
flammable. Used in welding and
Standard catalogue
aluminium, brass, Steel or
COP carbonatedbeverages. Also, as a
fire extinguisher and inert - BunaUN"discs.
cutting equipment. If moisture is stainless steel valves, and atmosphere in welding equipment. Above 7 Bar use specially
present Copper.Silver and alloys specify aluminium shading designed valve forthis service.
containingmore than 66% copper coil. Group iI C Coil (Only 118" available)
are not suitable. enclosure necessary.
Carbon
Air, Lubricated Mostsources of air carry Standard resilient seated valves except with Teflon or
lubricationfrom pumps and other cataloguevalves. Viton discs. Add suffix 'T"
equipment. Others are directly
lubricatedin lines.
in well ventilated areas.

wheremoistureand oil cannot be

tolerated. Cellulube One of the phosphate ester Standard catalogue designs
resistent. propylene elastomers.Add
suffix 'E" to catalogue
number. Teflonor metal
- -
.Alcnhnll
.. -. . . seated valves also used.
C~H,OH
Chlorine Use appropriateball valve
MethylAlcohol A wood alcoholand flammable. Standard catalogue cI2 with Rotary Actuators and
(Methanol) Used in automotiveantifreeze, constructions however, where AVCON air pilot valve.
CH3OH general solvent, aviation and high purity of liquid essential,
rocket fuel. use stainless steel designs. Coffee Automatic or semi-automatic Slainless steel or plastic
dispensingequipment. valves.
Ammonia Used in refrigerationand many Stainlesssteel or steel Coke Oven Gas Flammablegas used in domestic Standard steel or stainless
(Anhydrousor other applications. Presence of constructionwith aluminium (Bench Gas; and industrial heating. steel valves with Buna "Nu
Dissociated) slight trace of water moisture can shading coil and neoprene Coal Gas) elastomers.
NH3 be harmful to brass. elastomers are required.
Coolant Oil Oils used in cutting machines Catalogue 6000, specially
Argon The valves must be free of Standard catalogue aluminium and related equipment as cutting designedto handle this fluid.
contaminantswhen filling and brass valves used in oils or coolants. Usually contain Refer to AVCON.
incandescent lamps, luminescent connection with welding suspendedsolids.
tubes, gas thermometers, etc. equipment. Mostother
Also used as an inert shielding applications require stainless Diesel Oil Petroleumoil used as fuel for Standard resilent seated
gas in welding process. steel valves, speciallycleaned diesel engines. catalogue valves except with
to avoid contamination. Viton seating.
Asolvent whichis commonly

or hypo. Most rnetalscor~ode

sufficiently to cause solution
 fluids Qualifying Service Materials of Construction Fluids Qualifying Service Materials of Construction
Information andordering Information Information and Ordering Information

Toluene One of the coal-tar solvents.
(Toluol) Used in aviationand high octane
CHJCBHS gasolines. Alsoa solvent for
paints, coatings, resins etc. It is a
flammable liquid.
Trichloro- Common degreasing solvent.
ethylene non-combustible,but very toxic.
CHCI :CCI 2 Requires adequate ventilation.
Turpentine Solvent or thinner lor paints,
varnishes and lacquers. Also a
rubber solvent and reclaiming
agent. The liquid is volatile.
Standard cataloguevalves
except with Viton disc and
gasket; add suffix "V" to
catalogue number.
valves if dry, except use
Viton elastomers add suffix
"V" tocatalogue number. If
moisture is present, use
stainlesssteel. Metal andTeflon
seated valves also used.
Standardresilientseated
catalogue valves.
Water, A purilied Water, sometimes called Stainless steel valves except
Distilledor deionizedwater, neutral and free with ethylene propylene
Deionized from contaminants. elastomers. Add suffix " E
tocatalogue number.Tellon
and metal seated valves also
used.
Standard resilientseated
catalogue valves. However,
areatedwater which is slightly
acidic will cause seat erosion
by process known as
dezincification.Stainless steel
or plastic valves should then
be selected.
Water, High When handling water to, generally Special designs for car wash
Pressure above 500 psi erosion and water applications, etc. Consult

Vegetable Oils Edible oils extracted from seeds

I See Vacuum Valves or Refer
to AVCON.

Stainless Steel, Viton

Water. Hot
hammer must be considered.

other line restrictions. Below

AVCON Sales Office.

fruits, orplants, such as Ground seated valves. 9ZC this change of state in
Nut oils, cottonseedoils, etc. unlikely.
Vinegar A dilute impure solutionof Stainless steel valves except Water, Sea Difficult to handledueto Use appropriate ball valve
ac6tic acid. with V i t ~ n e l a ~ t ~ mAdd
er~. Brine Brackish galvanic corrosion. with Rotary Actuators &
suffix 'V" to catalogue number. AVCON air pilot valve.
Water. Boiler Commonlytreated water with Standardstainless steel
Feed inhibitorsto avoid corrosion of catalogue valves.
boiler tubes.

SUFFIXES USED FOR FEATURES AFrER VALVE CATLOGUE NUMBERS.

AL :Aluminium MB : Mounting Bracket
BN : Buna Nitrile (Supplied as standard M3 . : 3 Meter Long Cable Wire
in most of the valves) MR : Manual Reset
Br : Brass Construction NVR : Trip when coil is de-energised .
Bz : Bronze Construction N : Neoprene
C : Proof of Closure NP : Nuclear Construction
CS : Cast Steel Construction NPT : NPT (female) Threaded Bodies
CI : Cast Iron Construction NPP : Externally Screwed Nipple
CG :,Cable Gland BSP to NPT
D . : Dash Pot NL : Not Listed
EC : Die Casted (Zinc or Alu) OC : Oxygen Construction
: Ethylene Propelene OU . : Open frame construction
EB : Electronic Control Box PL : Plastic Construction
F : Normally Closed Flow PB : Pilot Valve Box
FM , ,: Flow Metering Device SQ : Square Coil
FLP-IIB : Flameproof construction to 18-2148 SP : Special Construction not mentioned
Group IA, IIA, llB. anywhere in the catalogue
FLP-IIC : Flameproof construction to IS-2148 S4 : Stainless Steel 304
, Group IIC S6 : Stairiless Steel 3 t 6
FLG : Externally Screwed in Flanges Si : Silicon
G : Normally Open Flow ST : Steam Service
GP : General Purpose SWP : Safe Working Pressure
HF : Diversion of flow T : Teflon
HW : Hot Water Construction TSO :Trip when coil is energised
H : Class 'H' Insulated coil TR :Tappered
HT : High Temperature Construction U : Universal Construction (3-way)
I : Selection of Flow V : Viton
IC : Cold Construction VH : High Vacuum
IM : Instruction Manual VM : Medium Vacuum
JB :Junction Box WP-55 : Waterproof enclosure as per
L1 : 1-No. Limit Switch IS-2147 IP-55
L2 : 2-Nos. Limit Switches WP-67 : Waterproof enclosure as per
LT : Low Temperature IS-2147 IP-67
i@h
-<./
MM : Metal to Metal Y : By Pass.
MO : Manual Operator
 I 1 :;
FLUIDS AND MATERIALS COMPATIBILITY TABLE Cros
I

as a guide only. There are a num-.

ber of factors such as ternpera-
tures, pressure and concentration
of solution that can change a satis-
factory (S) rating into a Fair (F) or.
unsatisfactory (U) list~ng.
Gases specific gravity air = 1 .
Density calculated 1 bar absolute

Liquids specific gravity water = 1

T - Test (may or may not be used): '

; .'

.. . .
 Cross Sectional Views of AVCON Solenoid Valves

212 Way Direct Acting 2/2 Way Semilift

D
I
ISED

FIG. 1 A FIG. 1 B FIG 2 A FIG. 2 B

mater~alselection
t 212 Way Pilot Diaphragm I 2/2 Way Pilot Piston, I

Je must be treated ,
There are a num-
such as tempera-
and concentration !
:an change a satls- ,
g ~ntoa Falr (F) or
U) l ~ s t ~ n g
7
gravlty air 1
ited 1 bar absolute

c gravlty water = 1
FIG RA FIG 3R

'1 412 Way Pilot Poppet Single Solenoid 1 412 Way Pilot Poppet Double Solenoid 1
 412 Way Spool Type Single Solenoid

PRIN(:
Solenoi
1
1
1. Mag
stati~
1 stair
3 coil

FIG. 9 A FIG 9 B
1 conr
field
net,
mag
pull
coil

-
412 Way Spool Type Double Solenoid
ERGISED

3
dow~
sagt
2 Bod1
forgi
syntl
11 asse
, mon
? Soleno~

'
i
I b~oadc
A) Dlre~
B) Inter
FIG 1 0 A FIG 1 0 B I hrag
& 2E
C) Inter
Type
I 7B, E
D) Man1
E) Eleci
Type
TYPE
HOW'

$ The Sol
.ate,
.For exa
can be

413 Way Spool in Mid-Position i

3 Seml

i 2/2 Dil

corpora
closes t
3 or norm
1 these v
o r.~. f ~ sc e
2/2 Pi1
These :
less anc

- 4-
I are in T\
A) Main
closc
Qs) PI~o
or nc
Manufactured bv:
orific
AVCON' CONTROLS PVT. LTD. ates
23/24, New Nandu lndustr~alEstate, Mahakali Caves Road,
Andheri (East), Bombay-400 093. Tel No 6349134,6345489.
Tlx. No 011-79044, ACPL IN, Tele Fax 022-632 5851, GRAM. MOTORVALVE, Bombay-93.
110-5-88
I
3 AVCON SOLENOID VALVES
ENGINEERING INFORMATION
AND DATA

[ PRINCIPLE OF OPERATIONS: 2/2 Semi-Lift Type Valves (refer fig. 2

1
*
Solenoid Valve is a combination of Two basic units:
1. Magnetic construction-which comprises of
Principle is similar to those above, but the plunger is
..connectedmechanically to the diaphragm or piston,
stationery magnet (stopper or plug-nut), fixed in so that valve will operate at 'Zero' differential pressure.
!
stainless steel core tube; moving magnet (plunger), Unlike Direct Acting Valves, these valves too have a
i! limitation of pressure. Valves are available in normally
i coil and coil houslng. When coil is energised, on
connecting electrical supply, sets electro magnetic closed design only.

/1 field around moving magnet and stationery mag-

net, pulling moving magnet towards stationery
magnet. A seat attached to moving magnet gets
\ pulled upward allowing passage to the fluid; when
coil is deenergised moving magnet is pushed
downward with the help of spring,closing the pas-
sage of the fluid. Thus valve is opened or closed
9 2. Body and Bonnet -which normally consist of brass
forgings, stainless steel castings or bar stock;
synthetic parts, diaphragm assembly andlor piston
b assembly. Many a times, body contains one or
more orifices.
\; Solenoid Valve workinglfunction can be divided Into 5-
1 b~oadcategories:
A) Direct Acting Valves -to Fig 1A, 1B,5A, 5B.
1 11
B) Internal Pilot O~erated- Semi-lift Valves. Diao-
' hragmAssisted or piston Assisted- Refer Fig 2 ~ '
& 2B.
C) Internal Pilot Diaphragm or Internal Pilot Piston
Type Valves - Refer Fig 3A, 3B, 4A: 4B, 6A, 6B,7A,
7B,8A,8B,9A,1OA,~OB,11A,11B,andl1C.
i1 D) Manual Reset Valves - Electrically trip type.
E) Electrical Reset Type Valve and Electrical Trip
Type.
*
312 Way Valve - Direct Acting:
(refer fig.5 )
These valves operate on the same principle as 212 ver-
sion, but plunger has two seats. When energised, the
top port is closed, opening the bottom port; on de-
energisation, the action reverses. 312 Solenoid Valves
are either normally inlet closed or normally inlet open
type, when coil is de-energised or Universaldesign for
mixing and diverting applications.
312 Way Valves - Pilot Operated(refer fig. 6)
Thesevalves again operateon the principleof 212 Pilot
Operated Valves but has two ports. Whep pilot valve
coil is energised, inlet port allows fluid to outlet port,
closing exhaust port. On de-energisation, inlet port is
closed, allowrng outlet port to exhaust. Valves are av-
ailable in normally closed or normally open design
when coil is de-energised.
412 Way Poppet Type Valves (refer fig.7&8)
'These valves are Poppet Type, basically pilot oper-
ated, as if combining Two 3-way Pilot Operated Pop-
pet Valves, arranged in such a way that, while using
with Pneumatic Cylinder, inlet is connected to one cy-
linder port, while other cylinder port exhaust through

I
TYPE OF SOLENOID' VALVES AND
HOW VALVE WORKS:
The Solenoid Valves have 21314-ports and are desig-
nated by number of main port and number of positions.
For example - 212, 312, 412, 413. The Solenoid Valves
Solenoid Valve. On energisation - action reverses.
These valves are also again available in dual coil
execution.
412-Way - Spool and Sleeve Type Valves :
(refer fig.9)

i can be sub-categorised in Four different types:-

1 Direct operated
: 2. Pllot operated
, 3. Semi lift Type
1 4. Remote piloted.
i
\ 2/2 Direct Operated Valves - (refer fig. 1)
6
In direct operated Solenoid Valves, the seating is in-
corporated in the plunger, this plunger opens or
closes the flow path. Valves are either normally closed
j or normally open, when coil is de-energised. Use of
1 these valves are limited due to pressure range and
; orif~cesizes.
1 2/2Pilot-Operated Valves - (refer fig. 3 )
1 These Solenoid Valves are pressure assisted, pack-
!.
less and are compact, monoblock design. The valves
j are in Two parts:
[
A) Main valve body accomplished with an orifice -
= -+ closed by seat in a diaphragm or a piston.
.)B) 9 Pilot arrangement comprising of 212 normally open
:
or normally closed solenoid plunger, with small
orifice and low .consumption coil. The valve oper-
( ates if there is minimum differential pressure.
I
These valves are available in two configurations -
A) Single Solenoid - 2-position, .Spool and Sleeve
Type Valves are based on air spring return
mechanism. On de-energisat~onof coll, the valve
allows inlet to be connected to the one side of cvlin-
der, exhausting other side of cylinder thrchgh
exhaust port. On energisation, the action reverses.
-
6) Dual Solenoid Valves These Spool and Sleeve
type Solenoid Valves are momentary contact type.
In normal position - inlet is connected to the one of
the cylinder outlet ports, allowing other sideof cylin-
der to exhaust through exhaust port. On momentary
energisation of other side coil, valve changes flow
position, reversing the flow direction.
413 Position Dual Solenoid Operated Valves
These valves are available in Two basic functions -
A)-All ports locked- when both solenoids arede-ener-
gised, the spool is arranged to block all ports by
help of springs, keeping Pneumatic Cylinder
locked in its position. On energising of one sol-
enoid, the spool moves, allowing inlet port to con-
nect with one side of cylinder, at the same time
other side of cylinder exhaust, either advancing or
 retracting the piston rod. On de-energisationof the Again on de-energisation, inlet is locked, exhaust-
solenoid, again cylinder gets locked. ing cylinder through exhaust port. 3 MINIM1
PRESS
B) Inlet Port Locked -exhausting both sides of the cy- COILS:
linder through the exhaust port when both sol- Minimum
AVCON Offers 4-Main sizes of coils and magnetic con- ,to open
enoids are de-energised.This way, cylinder can be
structions. They are distinguished by size and pulling i Semi-lift
moved freely, by small force. On energisation of
force - M-30, M45-1, M45-6 and M-50. quire mir
one side solenoid, air is admitted to one side of the .
Coils are designed and tested to operate at + 10% to - i ated ValL
cylinder, advancing or retracting the piston rod.
15% of nominal'working voltage. below ir
TABLE 1 Way, an
CLASSIFICATION OF COILS AS PER MAXIMUM OPERATING TEMPERATURE. '. pressure

Class of insulation Ambient and fluid temp. rise Temp. due to El. supply Allowable max. temp. rise
"C "C including ambient.
F 75 80 155%
H 100 80 lab%

TABLE 2
TYPE OF COILS (SQUARE SERIES)

Coil code no. Insulationclass Power rating (watts)

AC DC
M-30 F 6 6
M-45-1 F or H 10 10
M-45-6 ForH 16.5 18
M-50 ForH 20 22

TABLE 3
TYPE OF COILS (ROUND SERIES)

Co~l
code no. lnsulat~onclass Power ratlng
AC DC

P5
5000
F
ForH
10
10
10
10
1 THE MINI
Normal
P 75 For H 22 30 gree cel
times, w
r
Most of the AVCON valves are supplied with Class 'F' coils. Whenever valve application is for higher fluid temperature ble amb
or higher ambient temperature, use of Class 'H' insulated coil is recommended. Consult AVCON Factory for advice. bient ter
termine:
TABLE 4 maximu~
COIL ENCLOSURES (AVAILABLE) AND CODE NOS: 1 undercc
I fluid terr
AVCON General' Waterproof Protection 'Flameproof Group IIA. Flameproof Group IIC.
Magnetic Purpose Class IP-55. IP-56, llB as per IS 2148, as per IS2148,
construction Protection IP-65. IP-67 as per Waterproof upto IP-67, Waterproof upto IP-67 can be F
Ref. No. IP-20as per IS 2147, Dustproof as per IS 2147. Dustproof as per IS 2147, Dustproof Sales.
IS2147 as per IS 4012 and Dust as per IS 4012 and Dust as per IS 4012. Dust
Tight as per IS4013 Tight as per IS4013 Tightas per IS 4013
(1) (2) (3) (4)
M-30 M30 - -
M45-1 (SQ.L RD.) M45-1(SQ. L RD.) WP-M45-1-IP-67 FLP-M45-1-IIB FLP-M45 -110 .

M45-6(SQ. L RD.) M45-6 (SQ. L RD.) WP-M45-6-IP-67 FLP-M45-6-llB FLP-M45-llB The Lette
M50 (SO. 8 RD.) M-50 (SQ. L RD.) WP-M50-IP-67 FLP-M5O-IIB FLP-M5O.-IIB i -The firs
5000 5000 5000-WP-67 5000-FLP-llB 5000-FLP-llC objects
P5 P5 P5-WP-67 P5-FLP-IIB -

P75 P75 P75-WP(Factory P-75-FLP-110 -

1I - The sec

Standard)

NOTES:
1. Approx. confirming to NEMA 1 & 2.
2. Approx. confirming to NEMA 3. 3R. 35. 4. 4X. 5.
3. Approx. confirming to NEMA 4. 7C. 7D. NEC 500 Class I Div 2. Group C & D.
4. Approx. confirming to NEMA 4, 7. 9. E. F;G. Class 1. Div. II. Group A & B. Class II. Div. II, Group E. F, G.

SOLENOID VALVE
CONSTRUCTIONS:
Internal parts which are in contact with the fluid are
made out of Brass or series 300 and 400 Stainless
steel. Shading ring is fixed as per requirement of fluid.
However, standard shading ring is made out of cop-
per. No shading ring is provided in D.C. design. A.C.
magnetic construction, can be used for D.C. with cer-
tain restrictions, but NOT viceversa. AVCON core
tubes are one piece design and are welded to station-
ery magnet at the top by micro plasma Tig welding
process. This makes sound joint.
 MINIMUM OPERATING
PRESSURE DIFFERENTIAL:
Minimum operating pressure differentialis-which requires
,.to open the valve and keep it open: Direct Acting and
Semi-lift type diaphragm or piston valves, do nor re-
quire minimum pressure differential. 2-Way Pilot Oper-
ated Valves with piston or diaphragm, will start closing
below indicated minimum pressure differential. 3-
Way, and CWay, Pilot Operated Valves, minimum
pressure differential is to be measured between the
inlet and exhaust ports. The indicated minimum pres-
sure differential figures must be maintained through-
out the operations to ensure complete change over
from one ~ositionto other.
MAXlMLlM OPERATING PRESSLIRE
DIFFERENTIAL:
Maximum operating pressure differential is - a diffe-
rential pressure between the inlet and outlet sides of
the valve,against which solenoid can safely operate.
For practical purpose - working pressure mentioned
in the leaflet is considered to be maximum operating
pressure differential.
SAFE WORKING PRESSURE:
Many a times regarded as caie body pressure, to
which the valve can be safely subjected to, without
causing damage to the valve. Safe working pressure
for any valve can be three to five times of maximum
operating pressure differential.
'TEMPERATURE LIMITA'I'IONS:
THE MINIMUM & MAXIMUM AMBIENT TEMPERATURE
Normal limitation for minimum temperature is 'O'de-
gree centigrade, where moisture is present. Many a
times, where moisture is not a factor minimum tolera-
ble ambient temperature can be -5C. Maximum am-
bient temperature is listed in Table 1 , which also de-
termines safe limitations for coil insulation. The
maximum operating temperatures is determined
under continuous energised conditions with maximum
fluid temperature existing in the valve. Under certain
conditions, maximum ambient temperature limitation
can be extended upto 100C. Please Consult AVCON
Sales.
i I
! STANDARD OF PROTECTION FOR ELECTRICAL HOUSINGS
,
SPECIAL SUFFIXES USED
FOR FEATURES:
Refer to Table on pagel07.ln order to facilitate produc-
tion engineering and indication to simplify supply
code, AVCON uses various suffixes to the valve
catalogue numbers. Useof suffixes is limited to certain
conditions. Many a times, depend on application en-
gineering.
SEISMIC CAPABILITY:
Number of valves from AVCON range are tested and
are capable of withstanding Seismic vibration test.
This capability ensures that AVCON Solenoid Valves
can operate during and following a simulated ear-
thquake. The testing applies with IEEE standard (IEEE
recommended practices for seismic qualifications of
Class IE equipment for Nuclear Power Generating Sta-
tions.) For specific seismic test data on particular
valve, Consult AVCON Sales.
RESPONSE TIME:
Response time from fully closed to fully open position
or vice-versa, is depending on valve size, operating
mode, electrical characteristics, fluid, pressure, temp-
erature, pressure drop and many other factors. Indica-
tive response time for A.C. Valve on air service can be
generalised as under:
Direct Acting Small .............................5 to 20 ms
Valves
Direct Acting Large
Valves ......................................... 20 to 50 ms.
Internal Pilot Operated and
semi-lift valves, small
diaphragm type valves .....................15 to 18 ms.
Large diaphragm
type valves ..................................... 50 to 100 ms
Small Piston type
valves .................... .... ................ 50 to 125 ms
Large piston type
valves ........................................... I 0 0 to 200 msecs.
DC valves will increase the operating time approxi-
mately 50% over indicative A.C. valve timings. In case,
where response time is critical, Consult AVCON with
complete details; perhaps response time can be im-
proved to meet special application conditions.
I

;
ASPERIS2147of1962
The Letters IP (degree of protection) followed by 2 f~gurese.g. IP 54
I
1
:j -The first figure shows the standard of protection of the energised parts and internal moving parts against penetration by foreign
objects
-The second figure shows the standard of protection against penetration by liquids.

IP 1st Figure Abridged definition 2nd figure Abridged definition IP 1st Figure Abridged definition 2nd figure Abridged definition
I I I I
IP 0 Noprotect~on 0 No protection IP 4 Protection against solid 4 Protection against
bod~es0 greater than cascading water
1 mm

I I
IP 1 Protection against 1 Protection against 5 Protection against
solid bodies 0 vertical drops water jets
greater than 50 mm of water

bodies 0 greater than

I 2

I Protection against
drops of water
u~to 15'anale from
Dust sealed completely Protection against
sea water or simllar

Protected against

IIPI
3

I Protection against solid

bod~es0greater than
2.5 mm
I I 3 ;;yon against -
I 8

I
effects of immersion

Can be operated
under water
I
NOMOGRAPHS (Kv FLOW CHARTS) j 1. A s t
rate
eg
FLOW CHART STEAM
The rate of flow of a flutd or gas through the valve or system 1s 2 If th
Qm = 22 the
determined by uslng data of system pressure, pressure dlfferentlal,
klnd of flu~d,vlscoslty, temperature and effectlve area of the orlflce 4,
Where = Q = Flow rate ln ~ ~ / h r
All these cr~ter~a, except effectlve area, and pressure drop are 9,
Qv = Volume of flow at standard cond~t~ons
~ndependentof the valve construction Both effectwe area and 16)
Qm = Mass flow In Kglhr
pressure drop can be speclfled by means of flow factor (Kv) A p = Pressure drop ~nbar 3 The
The flow factor expresses the relatlonshlp between the flow and Ps = Supply pressure ~nBar absolute (Ps + 1) Cor
pressure drop The Kv factor IS standard according to VDENDI 21 73 To = Amblent Temperature = 293K 4 If th
and IS deflned as flow In M3/hr of water at 5C to 30C, passlng Tl = Fluld temperature = 273 + t ("C) "K wat
through a valve, wlth pressure drop of 1 bar d = Speclflc Mass relatlve to water or
to alr (for gaseous medla)
Wlth the followlng formula the actual flow for any condltlon can be
calculated The dlmenslons of Kv values can be transposed
by means. of followlng factors
LIQUIDS

Q = Kv \
IF M3/hr (eq-1)
Kv (Umln)
Kv (M3/hr)
Cv (Galllmln)
= 16 7 x Kv (Wlhr)
= 0 06 x Kv (UMln)
= 0 07 x Kv (UMln) (In USA)
I Table

Kv = Q \IT
d (denslty)
(eq-1A)
Kv (UMln)
CV
Kv ((ln
~ USGPM)
~/hr) = 1
= 14 3 x Cv (GalllM~n)

Kv16
(M3/hr)
x Cv ( x~0USGPM)
n86
(In USA)

To facilitate quick selection of a valve for a given flow rate the l!

AP = -Q2
Kv2
x d (density) I and 2 specify flow rate as a function of pressure drop for a nud
of Kv values.
I
AIR AND GASES I

Q
Kv = (where A P < 0.5 P,-07 P1) (eq-2A)
512 x / m

Kv = ild
512 X P l
(where A P > 0.7P1) , (eq-2A)

TABLE-1 FLOW RATE FOR LIQUIDS (viscosity 1)

Pressure Oiffential [bar]
b AP
I NOTE!

To finc
the tat
I To finc
found
For flol
i EXAM
Specif
! Inlet PI
i Requlr
/ Solutio

, Note:

:\ minim(
may el
gases
j media
oy;sl; valve,
drop.

0[l/min] as functi~nof A p and Kv-value Diagram 1 I

 , .

CRotes EXAMPLES:
: 1. As the flow rate is directly proportional to the Kv value, other flow Specified : flow rate 5 m3/hr Solution: under the column
rates can be calculated from the table by multiplying factors: water : A P 0.4 bar A P = 0.4 bar find 5 m3/hr.
e.g. given Kv value 0.01; read on table behind Kv = 1 and Required : Kv value Read Kv= 8 in the extreme
multiply the flow rates by 0.01. left hand column.
2. If the pressure drop is beyond the specifications of the table use 'Pecified : rate0.05 m31hr
: the following factors: AP5bar
Requlred : Kvvalue
4 x A P : multiply the flow rates from the table by 2
9 x A P : multiply the flow rates from the table by 3
16 x A P : multiply the flow rates from the table by 4
3. The table is valid for all fluids with a viscosity upto 65 cStokes.
-
Solution : the flow rate is beyond the table 1, multiply the flow
rate by 100 (100 x 0.05) = 5m3/hr) under the
column A P = 5 bar find 5 m3/hr. Read Kv value is
between 2 and 2.5. Divide the result b y 100.
Consult Avcon if viscosity exceeds 65 cStokes. Required Kv value is between 0.02 and 0.025.
, 4. If the given specific gravity is greater than the specific gravity of

--
water, multiply the flow rates of the table with

V$ :q2 = specific mass of the fluid

concerned compared with water.

Table 2 FLOW RATE FOR AIR AND GASES:

2-WAY VALVES, FUEL GAS SERVICE:

e flow rates specified in this table are normalized values of Kv = 1,
General Description:
) To find the actual flow for a given Kv, multiply the values, found from Solenoid valves listed in this section are primarily designed to control
: the table, by the specified Flow value.
fuel gas, but can also be used on air.
' To find the actual Kv value for a given flow rate, divide the values,
I found from the table, by the specified flow rate. Application:
i For flow rate on steam, refer to Steam-section, Table 4.
For gas pilot control on industrial power boilers and low pressure air
EXAMPLE: and gas control on gas-fired ovens and furnaces.
! Specified: Flow rate 4 M3/hr air Installation:
i Inlet pressure 10 bar, A P 3 bar.
1 Required Kv value. 9240 valves should be mounted with solenoid vertical and upright.
j Solution: Find the flow of rate (for a Kv = 1) in the intersection of the All other valves are mountable in any position.
pressure drop column ( A P) at 3 bar and the column P-
supply (Ps) at 10 bar. Read 138 m3/hr (Kv = 1). To find the Valve sizing:
actual Kv divide the specified flow rate (4 m3/hr) by the With the following formula the actual flow for fuel gas can be
value found for a Kv = 1 (138). calculated:
4
Actual KV = -= 0.029
138
Note: In most systems it is desirable to keep the pressure drop to a
1 minimum. If necessary - ill the case of liquids - the pressure drop For explanation and further information on flow data, refer to page
I may equal the total inlet (gauge) pressure. This also applies to air, 116. Tofacilitatequick selection of a valve for a given flow rate, the
/ gases and steam upto 1.033 bar inlet (gauge) pressure, but for these
; media never use a A P greater than 50% of the absolute inlet
table specifies flow rate as a function of pressure drop for a number
kressure, because excessive pressure drops will cause an irregular of Kv values.
& ) w . If A P is not specified and this information is needed to size the
, valve, a rule of thumb is to take 10% of the inlet pressure as pressure
j drop.
 TABLE-3 FLOW RATE FOR GASES

The flow rates specified in this table are normalized values of
Kv = 1, for air of 20C only.
To find the actual flow for a given Kv, multiply the values,
found from the table, by the specified Kv value.
To find the actual Kv value for a given flow rate, divide the val-
ues, found from the table, by the specified flow rate.
For flow rate on steam, refer to Steam-section, Table 4.
EXAMPLE:
Specified: Flow rate 4 M3/hr gas,lnlet pressure 10 bar, A P 3
bar. Required Kv value.
Solution: Find the flow of rate (for a Kv = 1) in the intersection
of the pressure drop column ( A P) at 3 bar and thecolumn P-
supply (Ps) at 10 bar. Read 138 m3/hr (Kv = 1). To find the ac-
tual Kv divide the specified flow rate (4 m3/hr) by the value
found for a Kv = 1
Actual Kv = -
138
= 0.029
TABLE4 FLOW RATE FOR STEAM.
2 WAY VALVES, STEAM SERVICE:
General description: Rugged forged brass Gunmetal and stainless
steel body valves for heavy duty steam service.
Applications: These dependable valves are used in laundry, dry
cleaning, steam irons, steam atomization, sterilizers etc. I
I
Installation: Valves of bulletin (2000 B)should be mounted with
solenoid vertical and upright.
i
Valve sizing: To find the actual flow rate for steam, the following
formula is used:
For explanation and further information on flow dafa, refer to
Table-4. To facilitate quick selection of a valve for a given
dflow rate, the table specifies flow rate as a function of
pressure drop for a number of Kv values.

The flow rates specified in this table are normalized values
for Kv = 1.
To find the actual flow for a given Kv, multiply the values,
found from the table, by the specified Kv value.
To find the actual Kv value for a given flow rate, divide the
values, found from the table, by the specified flow rate.
EXAMPLE: Specified: Steam inlet pressure 10 bar, steam
temperature 180"C, allowable A P 0.5 bar, Kv value 5.6. Required:
actual steam flow.
Solution: Refer to table, find the flow (for a Kv = 1) in the intersection
of the pressure drop column ( A P ) at 0.5 bar and the column
(?-supply Ps) at 10 bar. Read 52 ~ ~ / hMultiplyr. this value by the
specified Kv value to find the weight of steam: 52 x 5.6 = 291 kglhr.

Manufactured bv:

7' AVCON'CONTROLS PVT. CTD.

23/24, New Nandu Industrial Estate, Mahakali Caves Road,
Andheri (East) Bombav-400 093. Tel No. 6349134 6345489
Tlx No 01 1-79044, ACPL IN, Tele Fax 022-632 5851, GRAM MOTORVALVE, Bombay-93
I 116-5-88
 SOME USEFUL ENGINEERING TABLES

GENERAL HEAT CONVERSIONS FORCE & VELOCRV

From b To Mult~plyBy From b To Multiply By

0.0023425 kcal kgm 426.9

3.2386~10 kcal ft-lb 3087.8 kglm Ib.p.yd.
0.1 757 kcalls PS 5.692 kglmm2 ton p.sq. in.(Br~ta~n)
0.1 781 kcalls HP 5.6148 kg/mm2 ton p. sq. In. (USA)
0.2390057 kcalls kW 4.184 kglcm2 Ib.p.sq. in.
0.7351 kW PS 1.3604 kg/mz Ib.p.sq.ft.
0.7452926 kW HP 1.341 755 kg/m2 1b.p. sq.yd.
kg/cm3 1b.p.c~. in.
0.0013551 kW It-lb.p.sec. 737.97 kg/m3 1b.p.c~. ft.
0.001 1628 kwh kcal 860 kgIm3. Ib.p.cu.yd.
2.9289~l o 4 kwh B.T.U. 3412.74 mls ft.p.min.
2.7225 x 10- kwh kgm 367.310 m31h cu.1t.p.min.
3.7647~lo-' kwh lt-lb 2 656 700 ft-lh
0.252 kcal B.T.U. 3 9683 f i . k (Britain)
0.5556 kcallkg B.T.U.p.lb. 1.8 ft.ton (USA)
0.0391 kcal/cm2 B.T.U.p.sq. ~n. ' 25.59 B.T.U.
2.712 kcal/m2 B.T.U.p.sq. ft. 0.3686 It-lb. D. sec.
0.01538 kcal/m3 B.T.U.p.cu.~n. 65.02
8.899 kcal/m3 B.T.U.p.cu.fl. 0.1 124
kgm
sI;::
Mult~ply
BY
To 4 From kgmls
mmls
knots
knots
TEMPERATURE CONVERSIONS knots
ToConverl From To Substilute in Formula kcalls
DegreesCelsius Degrees Fahrenheit ("C X 915) t 32
DegreesCelsius
Degrees Fahrenheit
Kelvin
DegreesCelsius
("C t273.16)
('F - 32) X 519
Multiply
BY
4 From
Degrees Fahrenheit Degrees Rankin ("F + 459.69)

CAPACITY AND FLOW RATE

I HEAD AND PRESSURE

Kilometers 1

Feet 0.3048 12 1 304.8 O.wO1894 a0003W8

M~llimeters 0.001 0.03937 0.0032808 1 0.0000006214 0.W0001
Miles 1609.35 63.360 5286 1609.350 1 1.60935
Kilometers 1 1.000 1 39370 1 3280.83 1 1,000~NOI 0.62137 1 1
1 meter = 100 cenlm?eters= 1WO mtll~meters= 0 001 k~lmelers= 1 ,WO000 m~cmmelers
TO Conved melrlc unlls merely adlust the dec~malpoint
 VOLUMETRIC RATE OF FLOW CONVERSIONS
U S Barrels
Liters per Liters per Cubic Meters Cubic Feel Gallons Imperial U.S. Gallons
Second Minute per Hour perHour perMinute Gallons per Minute per Day
per Minute i Q u s Gall

PRESSURE CONVERSIONS

AREA CONVERSIONS VELOCITY CONVERSIONS

Square Square Square Square Square

Meters Inches Feet Miles Kilometers

1 sauare millimeter = 001 sauare centimeter = 0 W155 sauare Inches

FORCE CONVERSIONS DENSITY CONVERSIONS

Kolograms
Grams

ORIFICE SIZES
Common catalogue ORIFICE sizes and IS0 equivalents in mm.
TORQUE CONVERSIONS
inches mrn inches mm
K~logramForce 3 1 (0.0469)
~ 1.19 'Il6 (0.4375)
Obtain Inch Pounds
11.11
NewtonMeters Meters Foot Pounds
'Il6 (0.0625) 1.59 1', (0.5000) 12.70
kpm 5/M (0.0781) 1.98 5/8 (0.6250) 15.88
Newton Meters 1
-
0.1020
-
0.7376
-
8.851
3/32 (0.0937) 2.38 111q6(0.6875) 17.46
1', (0.1250) 3.18 314 (0.7500) 19.05
Kilogram ForceMeters 9.807 1 7.233 86.80 'I3, (0.1562) 1 (1.OOOO)
3.97 25.40
Foot Pounds 1.356 0 1383 1 12.00 ll/M (0.1719) 4.37 1118(1.1250) 28.58
Inch Pounds 0.1130 0.01152 0.08333 1 31,6 (01875) 4.76 1'1, (1.2500) 31.75
'132 (0.2187) 5.55 1'12 (1.50CO) 38.10
'Iq (0.2500) 6.35 13/4 (17500) 44.45
1'3, (0.2812) 7.14 2(2.0000) 50.80
5116 (0.3125) 7.94 3(3.0000) 1 76.20

Manufactured by:

\ v y @ AVCON CONTROLS PVT. LTD.

23124, New Nandu Industrial Estate, Mahakali Caves Road.
Andheri (East), Bombay-400 093. Tel. No. 6349134,6345489.
Tlx. No. 01 1-79044. ACPL IN, Tele. Fax. 022-632 5851. GRAM: MOTORVALVE. Bombav-93.
3 7 212 Way Midget Type Direct- DATA SHEET
9210 B
Acting Solenoid Valves 9220 B
1
NORMALLY CLOSED, ENERGISED TO OPEN.
NORMALLY OPEN, ENERGISED TO CLOSE.

SPECIFICATIONS
Sizes : 3 rnrn (118")to 15 rnm (112")
End connections : Standard - BSP, Optional
- NPT
Construction -body : Standard -Brass forged,
bar stock
: Optional -Stainless steel
casted, bar stock.
: Standard - Nitrile (Buna'N')
Optional - Neoprene,
Viton, others,
Differential pressure : 0 to 40 bar
Temperature of fluid : -5C to 80" C
7 Coil voltage : Standard - 230-volts,
50 Hz. A.C.
Optional -Any standard
A.C.1D.C.
voltage range.
Coil insulation : Ambient upto 75C ,
and temperature Class 'F' insulated
upto 155C
Class 'H' insulated
upto 180C
Coil rating : Continuousl rated
Enclosure 6
: Standard - eneral
Purpose IP-20 Sales ~ o i n t : Most versatile and
Optional - Weatherproof reliable valve for
upto IP-67, millions of trouble
Flameproof upto FLPTIB free operations.
-IIc. Applications : Furnaces, boilers, textile
Fluids : Air, water, gas, vacuum machinery, water
light and heavy oil, treatment plant,
corrosive fluids, etc. ash handling,
Optional features : Manual override, sugar machinery
mounting bracket. and others.

SPECIFICATIONS TABLE
2.2 WAY NORMALLY CLOSED

212 WAY NORMALLY OPEN

ELECTRICAL REFERENCE

I CONSTRUCTION REF.: 2
*
CONSTRUCTION REF.:4

ZNos M6x8 CIeee/

Mounting Holes

CONSTRUCTION REF.: 3 CONSTRUCTION REF.:5

60 -1
I 60 I

DIMENSIONS

Note:
Technical specification details & dimensions are subject to change without prior notice.
Dimensions in the table are approximate subject to final confirmation by AVCON

Manufactured by:

'" 7""'" AVCON CONTROLS PVT. LTD.

23/24, New Nandu Industrial Estate, Mahakali Caves Road,
Andheri (East) Bombay-400 093, Tel. No. 6349134, 6345489.
Tlx. No. 01 1-79044, ACPL IN, Tele. Fax. 022-632 5851, GRAM: MOTORVALVE, Bombay-93.
 @ 212 Way Direct Acting Solenoid Valves DATA SHEET
NORMALLY CLOSED, ENERGISED TO OPEN; 9240 B
9242 B
f
I
1
NORMALLY OPEN, ENERGISED TO CLOSE
FOR LOW PRESSURE GAS, AIR

SPECIFICATIONS
Sizes : 3 mm (118") to 35 mm (1 l/2")
\ ,

End connections : standard LBSP,

Optional - NPTIBSPT
Construction -body : Standard -Brass forged
Optional -Stainless steel
casted
-seat : Standard - Nitrile (Buna'N')
Optional - ~eoprene,ito on,'
EPDM
Differential pressure : 0 to 0.35 bar
Tempeiature of fluid : -5" C to 80" C
Coil voltage : Standard - 230-volts,
50 Hz. A.C.
Optional -Any standard
A.C.1D.C.
voltage range
Coil insulation Ambient upto 75" C
and temperature Class 'F' insulated
upto 155" C
Class 'H' insulated
upto 180" C
Coil rating Continuously rated
Enclosure Standard - General
Purpose IP-20,
Optional -Weatherproof
U D ~ OIP-67.
~iameproofupto FLPIIB
-IIc. Sales point : Highflow capacity,
Fluids Natural gas, LPG, reliable valve.
Propane gas, air. Applications : Gas fired burners, furnaces,
Optional features Manual override, boilers, ovens,
Mounting bracket. heating plants.

SPECIFICATIONS TABLE
2/2 WAY NORMALLY CLOSED

2/2 WAY NORMALLY OPEN

ELECTRICAL REFERENCE

DIMENSIONS

Note:
Technical specifications details & dimensions are subject to change without prior notice.
Dimensions in the table are approximate subject to final confirmation by AVCON
./ '.,
u.
Manufactured by
AVCON CONTROLS PVT. LTD.
23/24, New Nandu lndustr~alEstate, Mahakal~Caves Road,
Andher~(East), Bombay-400 093 Tel No 6349134,6345489
Tlx No 01 1-79044, ACPL IN, Tele Fax 022-632 5851, GRAM MOTORVALVE, Bombay-93
~ A - ~ - RR3 R
C, 212 Way Semi Pilot DATA SHEET
9230 A
Diaphragm Type Solenoid Valves 9230 D
NORMALLY CLOSED, ENERGISED TO OPEN. I

SPECIFICATIONS
Sizes : 10 mm (318") to 50 mm (2")
End connections : Standard -ESP, Optional
- NPT
Construction - body : Standard -Brass forged,
: Optional Stainless steel
casted
Diaphragm - seat : Standard - Nitrile (Buna'N')
Optional - Neoprene,
Viton
Differential pressure : 0 to 2 bar for 9230A and
0 to 6 bar for 9230D valves
Temperature of flu~d : -5" C to 80C
'--I Co~lvoltage : Standard - 230-volts,
50 Hz. A.C.
L-.- Optional -An standard
A.&D.c.
voltage range.
Coil insulation : Ambient upto 75O C
and temperature Class 'F' insulated
upto -155" C
Class 'H' insulated
upto 180" C
Coil rating : Continuously rated Sales point : High volume flow,
Enclosure : Standard -General low pressure application -
Purpose IP-20, Only normally closed
Optional -Weatherproof design available.
upto IP-67, Applications : Gas burning equipments,
Flameproof upto FLPIIB autoclaves, Oil centrifuge
-IIC. plants, Vacuum plants,
Fluids : Air, water, gas, vacuum Pump seal water
light oil, application, low pressure
water circulation system,
corrosive fluids, etc. solar heating system
Optional features : Manual override, Gas generator and other.
mounting bracket.

SPECIFICATIONS TABLE
212 WAY NORMALY CLOSED

212 WAY NORMALLY CLOSED

ELECTRICAL REFERENCE
-

PowerConsumption8Watt Rating
Class
Coil Type AC DC - of Protection
VA VA Insulation
Inrush Holding Watts.
M.45.1 (SQ. 8 RD.) 36 18 10 F GPNP IP.67
M.45.6 (SQ 8 RD.) 60 30 16.7 F GPNP IP.67
M.50 fSQ. 8 RD) 41 GPNP lp.67
80
- F
20 - -
500C 36 18 10 F.H GPNP IP.55 15.2148Group IIA. 110 upto IP 67
M.45 FLP I1BlIIC.1 36 18 10 F.H
IS.2148. Group. IA. IIA, IIB, IIC
M.45 FLP I1BlllC.6 60 30 16.7 F,H uplolP67
M.50 FLP 11B/IlC 80 41 20 F
P.5. 36 18 10 F GPNP IP 67

CONSTR. REF.: 6 CONSTR. REF.: 71

CONSTR. REF.: 79

Note:
Technical specification details & dimensions are subject to change without prior notice.
Dimensions in the table are. approximale subject to final confirmation by AVCON

Manufactured bv:
@ AVCON' CONTROLS PVT. LTD.
23/24, New Nandu Industrial Estate,.Mahakali Caves Road,
Andheri (East). Bombay-400 093. Tel. No. 6349134. 6345489.
Tlx. No. 01 1-79044, ACPL IN, Tele. Fax. 022-632 5851, GRAM: MOTORVALVE, Bombay-93.
206-5-88 R2
,?
/'
212 Way Pilot Operated DATA SHEET
9100 F
Diaphragm Type Solenoid Valves 9120 F
NORMALLY CLOSED, ENERGISED TO OPEN,
NORMALLY OPEN, ENERGISED TO CLOSE.

SPECIFICATIONS
Sizes : 6 mm (114") to 75 mm (3")
End connections : Standard - BSP,
Optional - NPT
Construction - body : Upto 50 mm (2") Brass
foraed and above in
_~r&z~casted.
Optional - Upto 30 MM
(1 1/4") in S.S. 304 casted.
Diaphragm - seat : standard - Nitrile (Buna'N')
Optional - Neoprene, Viton
and others.
Differential pressure :0,5tolObar .
Temperature of fluid ~-5"Ct0120"C
Coil voltage : Standard - 230-volts,
'
-L, 50 Hz. A.C.
Optional -Any standard
A.C.1D.C.
voltage range.
Coil insulation : Ambient upto 75" C
and temperature Class 'F' insulated
upto 155" C
Class 'H' insulated
upto 180" C Optional features : Manual override,
Coil rating : Continuously rated mounting bracket.
Enclosure : Standard - General Sales point : Most reliable, maintenance
Purpose IP-20, free, on-off valve
Optional -Weatherproof In our range.
upto IP-67, Applicat~on : Chemical, textile, cement
Flameproof upto FLP I[B machinery, combustion
- IIC . equipment, air dryer,
Fluids : Air, water, Qas,l i ~ hoil,
t cleaning equipment and others.
heavy oil, CorrosGe NOT SUITABLE
fluid, etc. FOR STEAM DUTY.

SPECIFICATIONS TABLE
4

.c.,
/2/2
,,
'
WAY NORMALLY CLOSED

2/2 WAY NORMALLY OPEN

 ELECTRICAL REFERENCE

I
7

Cod T v ~ e
VA
Power Consumpt~on& Walt Ratlng
AC
VA
DC
Class
01
Insulation
I Protect~on

Inrush Holding Watts

M 45 1 (SQ & RD) 36 18 10 F GPNVP IP 67
M.45.6 (SQ. & RD.) 60 30 16.7 F I GPNVPIP.67
M.50 (SQ. & RD.) 80 41 20 F ( GPNVP IP.67
5G00 1 36 1 18 1 10 I F.H I GPNVP IP.55 18.2148 Grouo IIA. 118 u ~ t oIP 67 1
M.45 FLP II BIIIC.1 1 36 1 18 1
I
10 I
I
F.H I
IS 2148, Group. IA, IIA, 116, IIC
M.45FLP II B111C.6 60 30 16.7 F.H uoto 1P67
M.50 FLP IlB/IIC 1 80 1 41 1 20 I F I

CONSTR. 1 60 CONSTR. .
REF.: w . : i i P

Note:
Technical specifications details & dirnenslons are subject to change without prior notice
Dimensions in the table are approximate subject to final conflrrnation by AVCON

0
Manufactured by
AVCON CONTROLS PVT. LTD.
23/24, New Nandu lr~dustrlalEstate, Mahakall Caves Road,
Andher~(East) Bombay-400 093 Tel No 6349134, 6345489
Tlx No 01 1-79044 ACPL IN, Tele Fax 022-632 5851, GRAM MOTORVALVE, Bombay-93
208- 5-88 R2
 3 212 Way Pilot Operated Piston Type DATA SHEET
9100 H
High Pressure Solenoid Valves 9120 H
NORMALLY CLOSED, ENERGISED TO OPEN,
NORMALLY OPEN, ENERGISED TO CLOSE.

SPECIFICATIONS
Sizes \ ,

End connections standaid - BSP,

Optional - NPT
Construction -body Standard - Brass forged
-Piston Standard -Brass
Optional -Stainless steel
bar stock.
Standard -Teflon
Optional
Viton

I .
D~fferent~al
pressure
Temperature of flu~d
Cod voltage
2 to 30 bar
-5C to 120C
Standard - 230-volts,
50 Hz. A.C..
Optional -Any standard
A.C.1D.C.
voltage range.
Coil insulation Ambient upto 75C
and temperature Class 'F' insulated
upto 155" C
' Class 'H' insulated
upto 180" C
Coil rating : Continuously rated
Enclosure : Standard -General Sales point Highly reliable, compact,
Purpose IP-20, . .. maintenance free valve,
Optional -Weatherproof suitable for thousands
upto IP-67, of operations.
Flameproof upto FLPDB Applications Chemical, textile,
-IIC . petrochemical, water
Fluids : Air, water, light hydraulic oil, treatment, ash handling
hot water, corrosive system, combustion
medium, etc. eaui~mentetc.
Optional features : Manual override, NOTSUITABLE FOR STEAM
mounting bracket. DUTY APPLICATION.

!
0 SPECIFICATIONS TABLE
2/2 WAY NORMALLY CLOSED

1 2/2 WAY NORMALLY OPEN

ELECTRICAL REFERENCE
Power Consumption 8 Watt Rating
Class
Coil Type AC DC ol Protection
VA VA Insulation
Inrush Holding Watts

M.45.1(SQ. 8 RD.) 36 18 10 F GPMIP IP.67

M.45.6 (SO, & RD.)
-----GPNP IP.67
60 30 16.7 F
M.50 (SQ. 8 RD.) 80 41 20 F GPMIP IP.67
5000 36 18 10 F,H GPNP IP.55 13.2148 Group IIA, llB upto IP 67
M.45FLP I1BIIIC.1
-
36 -
18 -
10 -
F.H
lS.2148, Group. IA. IIA, 116, IIC
M.45 FLP II BlllC.6 60 30 16.7 , FS- upto 1P 67
M.50FLP IlBlllC 80 41 20 F
P.5. 36 18 10 F GPMIP IP 67
- -~ -

CONSTR. REF.: 10

CONSTR. REF.: 1

DIMENSIONS

Pipe Pipe
Catalogue Size Constr. A Weight Catalogue Size Constr. A Weight
Number kgs. Number kgs.
(inch) 1 (inch)
9100H 10 318 9 86 16 127 57 1.700 19120H 10 318 13 86 16 148 57 1.950

Note:
Technical specifications details &.dimensions are subject to change without prior notice.
Dimensions in the table are approximate subject to final confirmation by AVCON

Manufactured by:
@ AVCON-CONTROLS PVT. LTD.
23/24. New Nandu Industrial Estate. Mahakali Caves Road,
Andheri (East). Bombay-400 093. Tel. No. 6349134. 6345489.
Tlx. No..011-79044, ACPL IN, Tele. Fax. 022-632 5851, GRAM. MOTORVALVE,Bombay-93
 '3212 Way Pilot Operated DATA SHEET
9160 K
Diaphragm Type Solenoid Valves 9162 K
NORMALLY CLOSED, ENERGISED 'TO OPEN,
NORMALLY OPEN, ENERGISED TO CLOSE

SPECIFICATIONS
Sizes : 25 mm (1") to 100 mm (4")
End connections : Standard Flanged to ASA
150 RF.
optional - Other standards
Construction - body : Standard -Cast lron with
stainless steel seat,
Optional -Cast Steel
I -seat : Standard - Nitrile (Buna'N')
Optional -Neoprene, Viton
and others.
Differential pressure : 0.6 to 10 bar
Temperature of fluid : -5" C to 80C
: Standard - 230-volts,
50 Hz. A.C.
Optional -Any standard
A.C.1D.C.
voltage range.
Cotl ~nsulation : Ambient upto 75" C
and temperature Class 'F' insulated
upto 155" C
Class 'H' insulated
upto 180" C
Coil rat~ng : Continuousl rated
Enclosure : standard - 6eneral
Purpose IP-20,
1
O~tional- WeatherDr00f
upto IP-67,
Flameproof upto FLP IIB
-EC. Applications : Textile processing
Fluids : ~ i rgas,
, light oil, machinery, Sugar
Optional features : Manual override, machinery, silo fluidisation
Sales point : Flanged valve body in or wherever depeqdable
1 On-off type control is
I Cast lron materia1,reliable
and build around modular required. NOT SUITABLE
concept. FOR STEAM DUTY.

t SPECIFICATIONS TABLE
i
i 212 WAY NORMALLY CLOSED
d
I

e
1
1 212 WAY NORMALLY OPEN

9162~100 4 100 a1 0.6

1 4 1 4 1 - 1 3 26 C.I. 1 BN 1 32 1 ~ 4 5 . 11 18 1 ~ 4 5 . 1( 10 1
ELECTRICAL REFERENCE

15.2148.Group.IA, IIA, llB,IIC

I CONSTRUCTION REF.: 32 CONSTRUCTION REF.: 33

DIMENSIONS

Note:
Technical spec~ficat~ondetails & dimensions are subject to change without prior notice
Dimensions in the table are approximate subject to final confirmation by AVCON

Manufactured by.
@ AVCON CONTROLS PVT. LTD.
23/24, New Nandu Industrial Estate, Mahakali Caves Road,
Andheri (East), Bombay-400 093. Tel. No. 6349134, 6345489.
Tlx. No. 01 1-79044, ACPL IN, Tele. Fax. 022-632 5851, GRAM: MOTORVALVE, Bombay-93.
: 3
-
212 Way Pilot Operated DATA SHEET
9160 P
Piston Type Solenoid Valves 9162 P
NORMALLY CLOSED, ENERGISED TO OPEN,
NORMALLY OPEN, ENERGISED TO CLOSE.

SPECIFICATIONS
1:
11
Sizes : 25 mrn (1") to 150 mm ( 6 )
End connections : Standard -Flanged
to ASA 150
O~tional-Other standard
flanges.
Construction - body : Standard - Cast Iron
Optional -Cast steel
-Piston : Brass bar stock or bronze
-seat : Teflon
Differential pressure : 2to25 bar -
Temperature of fluid :-5"Cto120"C
Coil voltage : Standard - 230-volts,
50 Hz. A.C.
Optional -Any standard
A.C.1D.C.
voltage range.
Coil insulation : Ambient upto 75" C
and temperature Class 'F' insulated
'upto 155" C
Class 'H' insulated
upto 180" C
Coil rating : Continuousl rated
Enclosure : standard - zeneral Sales point : Reliable and maintenance
Purpose IP-20, free, on-off valve in
Optional - Weatherproof Cast Iron -Cast Steel body
U D ~ OIP-67. with flanges.
~ i a m e ~ r oupto
o f FLPI[B Applications : Furnaces, boilers, textile
-TIC. machinery,treatment
Fluids : Air,gas, light oil, plant, ash handling plant,
Optional features : Manual override, sugar machinery plant, etc.

SPECIFICATIONS TABLE
212 WAY NORMALLY CLOSED

2l;E WAY NORMALLY OPEN

-

9162P100 1 4 1 100 1 81 2 1 1 0 10 - 1 9 1 26 I C.I. I ~ e l l o n l 35 1 M45.1 1 18 1 M45.1 1 10

9162P150 ( 6 1150 1 120 2 7 7 - 6 ( 26 I C.I. ITeflon 1 35 1 M45.6 ( 30 1 M45.6 1 16.7