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CINEO C2560
Service Manual
Questions and suggestions
Address:
WINCOR NIXDORF International GmbH
Handbuchredaktion R&D ACT 12
D - 33094 Paderborn
Germany
E-mail: manuals.hardware@wincor-nixdorf.com
Service Manual
Index.............................................................................................................. II-1
D E
D-SUB Connector series D, ec eurocheque
subminiature ECP Extended Capability Port
DC Direct Current EEC European Economic
DCD Data Carrier Detect Community
DDC Display Data Channel EEPROM Electrical
DDR Double Data Rate Erasable Programmable
Read Only Memory
DIMM Dual Inline Memory
Module EMA Intruder alarm system
DIN German Institute for EMC Electromagnetic
Standardization Compatibility
DIP Dual-in-line package EMV Europay, MasterCard,
Visa
DMI Desktop Management
Interface EN European standard
DOE Diffractive Optical Element EPLD Erasable Programmable
Logic Device
DOS Disk Operating System
EPP Encrypted PIN Pad
dpi Dots per inch
EPP Enhanced Parallel Port
DPS Digital photosensor
EPROM Erasable Programmable
DSP Diagnostic and Service
Read Only Memory
Package
ESD Electrostatic Discharge
DSR Data Set Ready
DT Data Transmission F
DTR Data Terminal Ready
FCC Federal Communications
DVD-ROM Compact Disk -
Commission
Read Only Memory
FCK Firmware Compatibility
DVD-ROM Digital Versatile
Key
Disk - Read Only Memory
fps Frames per second
DVD Digital Versatile Disk
FRU Field Repair Unit
DVI-D Digital Visual Interface,
Digital only out-/input FW Firmware
DVI-I Digital Visual Interface,
Integrated, analog and
G
digital out-/input GmbH Limited liability company
DVI Data terminal ready GND Ground
DVI Digital Visual Interface
U
UL Underwriters Laboratories
Inc.
UPS Uninterruptible Power
Supply
USB Universal Serial Bus
V
VGA Video Graphics Adapter
W
WN WINCOR NIXDORF
WN WINCOR NIXDORF
International GmbH
X
XGA Video graphics adapter
XGA Extended Graphics
Adapter
Z
ZKA Central Credit Committee
Be careful not to injure your head when the customer panel or the
operating unit door are lifted up!
Be careful not to injure your head when the customer panel is raised!
Be careful not to injure your head when the operating unit door is lifted up!
Make sure no water/liquids (e.g. rain, snow, etc.) get into the open
device and the exposed components, especially under adverse
weather conditions, as this could pose a danger to your life.
Make sure you take suitable precautions when working on an open
device (e.g. by covering components where necessary) so that fluid
cannot enter the open device.
Installation note
When installing the device or doing any work on the device make sure that
the device is not connected to power.
Remove the shipping restraints inside the unit which secure its components
during transportation if necessary for the installation (see enclosed
information sheet).
Repairs
Lithium batteries
Start-up
i Before operating the device, remove all parts inside of it which secure
its components during transportation or check whether they have been
removed (see info sheet supplied with the device).
i If the devices heating unit is out of service, be sure to comply with the
environmental conditions for storage (see chapter Appendix, section
Environmental conditions).
Levels must not fall below or exceed these conditions because
irreparable damage may be caused to the device otherwise. In the
event of non-compliance, WINCOR NIXDORF International GmbH
shall not assume liability for any damage that is caused to the device.
Be careful not to injure your head when the door of the operating unit
is raised!
Open the door of the operating unit (see chapter "Basic Operation).
To ensure the entire device is disconnected from the power supply you
should also disconnect the power supply cable from the electrical socket
installed onsite, or interrupt the power supply by switching off the circuit-
breaker or removing the fuse from the distributor box of the house
installation.
Outline
The chapter "Introduction" describes the important safety precautions and the
general power interruption. It also gives an overview of the possible functions
of the device.
The features are also described in the chapter "Introduction" in the section
"Technical data".
In the chapter "Function and Integration" you will find the block diagrams and a
short description of the main functions of the device.
This is followed by the chapters describing the components which are used or
can be used.
The next chapter "Removal/Installation of Components" provides detailed
information on how to remove and install each component.
Finally, the chapter "Maintenance and Service" contains information on
maintenance work to be carried out regularly.
Supplementary documentation
For the operation and installation of the device, separate manuals are
available in several languages.
These manuals can be ordered from our print partner. They are also available
in the intranet.
Usually the manufacturers' original manuals for OEM components are included
in the shipment. They may contain more detailed information.
Manual release
Since production began, some components have been replaced for various
reasons (e. g. progress in technology).
Often the hardware replacement does not result in a changed construction of
the device (mechanical or electrical) or the functional integration.
In this case, the new component is added to the service manual and the
previous component remains in the respective chapter.
If the integration of a new component results in changes, the corresponding
chapters will be adapted (e. g. block diagrams, removal/installation, preventive
maintenance, etc.).
The CINEO C2560 is based on a modular system which, apart from the basic
functions of the cash output and information display, can be extended with the
following functions:
Loading and unloading electronic purse data
Processing passbooks
Printing receipts or other documents
Depositing banknotes and papers (envelope deposit or CCDM)
Reading of bar codes
Service functionings
i The tests of the components are performed via the Diagnostics &
services plattform (D&S) or via the T/SOP.
KDIAG Qualifying plus is only used transitionally or for test tool
specialists.
HW Inventory
A considerable increase of efficiency in the service processes is the goal of
the HW Inventory function (electronically readable inventory data of the FRU).
Nearly all field-replaceable units (FRU) are electronically identifiable via the
stored data in the component.
HW Inventory data should be available for operators or technicians in remote
supervised systems as well as on-site at the system.
The data quantity depends on the type and on the manufacturer of the
component.
This data or a subset of it is also printed on the new module label as plain text
/ 1D barcode and 2D data matrix code. The WNS 60414 standard describes
the new FRU module labels.
The data is saved on the system unit (PC) in the form of an encrypted xml file.
This file can be displayed on the device via T/SOP and is used for data
transmission to the CRM system.
Complex components
These FRUs are preponderantly of WN manufacture, e.g. electromechanical
RM3 cash components, main and component electronics, etc.
An EEPROM with defined structure is integrated here with correspondingly
extensive data that is primarily generated during production. The EEPROM is
located either directly on the control logic or with components on the chassis
that do not have logic boards of their own and is wired with the rest of the
sensors and actuating elements.
The so-called data triple of the FRU is the core component.
Part number
Serial number
Revision level
Other data such as operating data, repair data, manufacturer parameters or
configuration data is stored, depending on the FRU.
If FRUs are loaded and operated with the WN firmware, there is always a
Firmware Compatibility Key (FCK) in the EEPROM that displays the
mechanics and electronics configuration of the FRU. This means the firmware
can react to specific features of the electronics and mechanics.
Simple Components
These FRUs are preponderantly OEM purchased parts, e.g. card readers,
monitors, scanners, etc.
The minimum requirement is the availability of the data triple of the FRU.
Part number
Serial number
Revision level
The data triple is generated from the manufacturer information saved in the
module. If the manufacturer does not save the WN part number directly in the
EEPROM, it will be generated for inventorying using a reference table (OCCT).
Die OEM Component Conversion Table (OCCT) is saved on the system unit
(PC) of the basic system. It needs to be updated with every new release of
FRUs. This is processed at the system by the D+S platform or T/SOP, if
required.
Only the revision level of the Simple Components in the HW Inventory data
can be updated in the field.
The electronic readability is based on the functioning of the D&S platform that
is delivered with each system as a standard component of the platform
software. The interface to the D+S platform is implemented through the T/SOP
in conjunction with a graphic screen.
CrypTA
A test function for the operator which is not protected by CrypTA is available
for all components. Further test functions need an authorization of the user for
the T/SOP as well as a assignment of the corresponding rights.
This tools are always encrypted and need in every case the authorization
through CrypTA as well as the assignment of the corresponding rights.
Further information to the CrypTA security systems are avaiable in the intra
and partner net under the keyword "CrypTA".
D&S
Procedures
To guarantee the operability of the safe channel, it is necessary that
mandatory defined procedures be observed during initial operation and
servicing.
Initial start-up
The following graphic shows the general process at the time of initial start-up
of an RM3 device with the safe channel.
For other cases of installation, e.g. installation via image tanking, the
processes must be modified accordingly.
Complete PC replacement
The "Complete PC replacement" use case requires the same handling as with
the first installation.
The popular shortcut performed during the service process for replacing the
PC in the field, by which the old hard disk is reinstalled in the new PC,
corresponds to the service process "Replacement of the system board
(motherboard)".
After the replacement of the system board. the keystore that matches the
system board must be restored from the flash. After a second basekey
replacement, the safe channel also runs to the respective component (e.g.
RM3).
This procedure also applies if the whole PC is replaced WITHOUT the hard
disk.
Hard disk replacement
The "Hard disk replacement" use case requires the same handling as with the
first installation.
Component replacement (e.g. RM3 Controller)
If the component (e.g. RM3 controller) is replaced, then the Smartcard is
removed from the defective component and installed in the new component.
The keys remain unchanged, so there are no dependencies on the safe
channel.
Smart card replacement
The Restore must also be carried out when TPM Simulation is used, although
the above steps do not take place.
Basekey replacement
In the following situations, a basekey replacement must be performed so that
the two communication partners (component (e.g. RM3 controller) and system
PC) can exchange current cryptographic keys and converse with one other:
Any change in this status (in the BIOS as well as via the Infineon Professional
package) will cause the deletion of the secret key in the TPM, so that the PC is
no longer usable for capacity protection between RM3 and system PC. A
change of this status can also occur if the TPM itself assumes that it is under
attack and deletes its content for security reasons.
If someone deactivates or clears the TPM and reactivates it afterwards, a
secret key will again be in the TPM, but this one will no longer match the
certificates in the flash memory of the system board. A check to see whether
the key is still correct can currently only take place at the time of the initial
operation of the component with the safe channel.
Every PC has a individual key in the TPM. This means that the key and
certificate memory on the hard disk also require an update in the event of a
system board replacement. To accomplish this, the restore function that is
included in the product range of ProBase 1.1/10 or higher must be used to
copy the key and certificate memory to the hard disk from the flash of the
system board, see section "Importing the truststore".
An update of the BIOS or a battery replacement has no influence on the
personalization and the state of the TPM.
Affected PCs
Personalization applies at a minimum to the following EPC_A4, EPC A4 AMT
and EPC_4G PCs/MBs:
Qualifying Plus
The TPM is not relevant for the utilization of Qualifying Plus. A special CrypTA-
encrypted key memory is used for this purpose.
Technical Data
Device conditions
110 - 120 V 220 - 240 V
Idle mode Operation Idle mode Operation
(maximum) (maximum)
without UPS
Rated current 1.55 A 2.65 A 0.81 A 1.32 A
consumption
Apparent power 167 VA 255 VA 185 VA 315 VA
consumption
Active power 154 W 230 W 150 W 225 W
Power factor 0.92 0.97 0.81 0.78
with UPS
Rated current 1.35 A 3.45 A 1.21 A 1.72 A
consumption
Apparent power 257 VA 345 VA 275 VA 405 VA
consumption
Active power 244 W 320 W 240 W 315 W
Power factor 0.83 0.83 0.76 0.76
Heating 1
(without device)
Rated current 4.36 A 2.17 A
consumption
Active power 500 W 500 W
Degree of protection in
acc. with EN 60529:
Outdoors: IP54 IP54
Indoors: IP20 IP20
Installation specifications
CINEO C2560
Operation and
maintenance space: 2.36 m (25.40 ft) 2.36 m (25.40 ft)
Surface load:
UL Safe: 15.73 kN/m 16.47 kN/m
(2.28 lbf/in) (2.38 lbf/in)
CEN L4 safe: 17.92 kN/m -
(2.60 lbf/in)
CEN III safe: 19.09 kN/m 19.94 kN/m
(2.77 lbf/in) (2.89 lbf/in)
CEN IV safe: 19.43 kN/m 20.44 kN/m
(2.82 lbf/in) (2.96 lbf/in)
Environmental conditions
*dependent on temperature
Class Remarks
Operation 3M2 Building without significant vibrations caused
by other objects
Transport (in 2M2 All types of trucks and trailers, as well as rail
original packing) and air transport
Storage (in original 1M3 Noticeable vibration and bumps caused for
packaging) example by machines or passing vehicles
Standards met
Safety standards: IEC 60950,
EN 60950,
CSA C22.2-60950,
UL 60950,
BSMI Standard CNS 14336
Conformity
The CE mark of conformity attached to the product or its package indicates
that the product complies with the requirements of the following EC directives:
EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
RoHS Directive 2011/65/EC
The corresponding statement of compliance has been issued by:
WINCOR NIXDORF International GmbH
Heinz-Nixdorf-Ring 1
33106 Paderborn
Germany
Environmental protection
Saving energy
Please switch on devices that need not be constantly running only when they
are actually needed. They should also be turned off when they are not needed
for longer periods of time.
Block diagrams
The following block diagrams show the connections between the individual
components.
Journal printer
Zentralnetzteil 24 V
Stecker B1/B2
Journaldrucker
Sonderelektronik CTM USB
Schnittstelle: 1 E
Receipt printer
Zentralnetzteil 24 V
Bondrucker
Sonderelektronik CTM USB
Schnittstelle: USB 1D
Bedienfeld- Bedienerfhrung
elektronik CTM
Shutter
Central power supply 24
unitV TH60
Connector F
Zentralnetzteil Spannungs-
Stecker E konverter Kassettenmodul
CCDM
Sonderelektronik CTM Shutter
USB
Schnittstelle: USB 1I
Bedienfeld- Bedienerfhrung
elektronik CTM
Audio loudspeakers/headphones
Lautsprecher am/im
Bedienfeld
L R
Kopfhrer PC
An- Audioausgang
Kopfhrer Bedienfeld-
schluss elektronik CTM
Taster
Netzverteiler
Sonderelektronik CTM
Netz- Schnittstelle: X22
eingang USV
USB Sonderelektronik CTM
Schnittstelle: 1J
Netzeingang
(230 V oder 120 V)
Voltage supply
Supply voltage
The device is equipped with the power distributor 01750150107 with the CMD
power supply unit 01750160689 as well or with the CMD-CCDM power supply
unit 01750160690. This one is used as a central power supply unit in the
PRODUCTNAME.
The central power supply unit, the system unit (PC), the passbook or form
printer, the coin dispenser module, the scanner module and the 'Special
Electronics CTM' are connected to the power distributor.
The power distributor is connected via a power cord to the UPS (optional)
which, in turn, is connected to the building installation.
Line voltage devices may not be connected to the system's internal
cabling/to the power distributor without the consent of the
WINCOR NIXDORF International GmbH.
The on/off switch can be used as a central system switch for all components
connected to the power distributor.
DC power supply
The required DC voltages for all components without a power supply unit of
their own are generated in the central power supply unit.
USB assignment
i The IC port connector for the Special Electronics CTM may only be
attached or detached when the device is disconnected from the power
supply.
USB assignment
Connected sub-assemblies
The following components can be connected to the Console Electronics CTM:
Display
Keypad (EPP)
Soft keys (left and right)
ASKIM
Four additional optical indicators (MEI) (up to eight indicators possible)
Customer panel lighting (BBA)
Illumination of logo areas
Signal generators such as loudspeakers or headphones
Additional door switch
Touchscreen
Cameras (portrait camera, cash slot camera, IDCU camera)
CHD-DIP reader
Barcode scanner
Shutter
Audio loudspeakers/headphones
The device is delivered with the sound system 'Audio
loudspeakers/headphones'. The circuit diagram is shown in the block diagram
in the section "Audio loudspeakers / headphones."
If the headphone jack features a volume control, the volume of the headphone
connection can be set to four levels via a button. Pressing the button once
increases the volume to the next level. Once the button has been pressed four
times, you return to the initial volume.
Camera monitoring
The cash dispensing process can be monitored by a portrait camera, by a
cash slot camera on the card reader and by an IDCU camera on the card
input.
The cameras are connected to the console electronics CTM.
The following cameras can be used in CINEO C2560:
Portrait camera
01750196300 Color
2 megapixels
01750196299 Color
2 megapixels
IDCU camera
01750167490 Color
2 megapixels
Overview
As standard, the PCs in the CINEO C2560 are fitted with a TPM.
The device can be fitted with the following PC versions:
Barebone Emb PC_A4 CPU RAM * HDD *
01750168372
PC Celeron 440 2.0 GHz 1 GB - 2 GB 160 GB / 2x 160 GB
01750171737 ** 500 GB / 2x 500 GB
PC Dual-Core E2160 1.8 GHz 1 GB - 2 GB 160 GB / 2x 160 GB
01750171738 ** 500 GB / 2x 500 GB
PC Core 2 Duo E6400 2.13 GHZ 1 GB - 2 GB 160 GB / 2x 160 GB
01750171739 ** 500 GB / 2x 500 GB
PC Core 2 Duo E8400 3 GHZ 1 GB - 2 GB 160 GB / 2x 160 GB
01750171740 ** 500 GB / 2x 500 GB
* customer-specific
** Part no. of Swap-PC Emb PC_A4
USB assignment
Components USB port on PC
--- USB S
--- USB T
DVD or CD-ROM USB U
Console Electronics CTM USB V
Operator Panel USB W
Special Electronics CTM USB X
--- USB Y
--- USB Z
Door switch
The operating unit door and the customer panel door are fitted with a door
switch that reports when the door has been opened.
The application can signal through the loudspeakers that the door switch has
been pressed.
Monitors
i These components include HW inventory data.
The following monitors can be integrated into the customer panel of the
device:
Monitor Part number in connection
with
LCD box-12.1" DVI ESRD Toshiba C355 01750124769 with touch
and/or soft key
LCD box_12.1"_standard 01750233250 with touch
and/or soft key
LCD box_12.1"_Semi-HB 01750233251 with touch
and/or soft key
Monitor 12" TFT LED Highbright DVI V2 01750194106 with touch
and/or soft key
LCD box 15" AUO with fan option 01750180259 with touch
and/or soft key
Monitor 15" TFT LED Highbright DVI 01750171633 with touch
and/or soft key
LCD box_15"_SHB_CineoC 01750231078 with touch
and/or soft key
LCD box_15"_standard_CineoC 01750237316 with touch
and/or soft key
The following touch panes can be used in combination with the deployed
monitors in the CINEO C2560:
Touch pane Part number used in
Touch screen CTII 14.8" profile ALCF 2 01750247440 14.8
Touch screen CTII 14.8" profile without LCF 01750182653 14.8
Touchscreen CTII 14.8" with LCF -2 01750247430 14.8
Touchscreen CTII 14.8" without LCF 01750127829 14.8
Touch screen CTII 15" Flextail ALCF -2 01750247444 15
Touch screen CTII 15" Flextail w/o ALCF 01750199660 15
Touch screen CTII 15" Flextail ALCF -2 01750247444 15
Touch controller RST WN USB incl. ground 01750170098
strap
Protective screens
In combination with a soft key keypad the following protective screens can be
used:
Protective screen Part number used in
Protective screen 15.0" 330.2x254.0 01750198411 15"
Protective screen 15.0" 330.2x254.0 01750198412 15"
ACLF
Protective screen PC 2050 12.1" cpl. 01750042303 12.1"
Protective screen PC 2050 12.1" cpl. 01750042364 12.1"
Printer
i These components include HW inventory data.
For further information on the printers and different versions of printers that are
used, please refer to the block diagrams in this chapter and in the
corresponding chapters on printers in this manual.
For further information about the coin dispenser please refer to the block
diagrams in this chapter and to the relevant chapters on coin dispensers in this
manual.
Card readers
i These components include HW inventory data.
The following card hoppers can be installed in the device in connection with
the card reader CHD V2CU (CHD V3x).
Card hoppers Part number
Card reject tray 01750165160
Card reject box 01750057198
Card reject box (removable) 01750037579
Card reject module 01750109608
(with long transport route for 100 cards)
For further information on the card readers and card reject modules please
refer to the block diagrams in this chapter and to the relevant chapters on card
readers in this manual.
Optical indicator
The following plug-in optical indicators are integrated in the customer panel of
the CINEO C2560:
Part number Usage
Optical 01750058806 Card input
indicator PC Cash in-/output
2XXXxe cpl. Receipt output
Form or passbook printer
Coin-out tray/
Scanner module
Control
The optical indicators are controlled via the Console Electronics CTM. Various
states can be defined by the application:
Permanently lit
Flashing
Flashing 0.5 Hz
frequency
Blinking 1 Hz
frequency
Blinking 2 Hz
frequency
Blinking 4 Hz
frequency
Keyboards
i These components include HW inventory data.
Operator panel
The device can be fitted with the following operator panel versions:
Operator panel Part number
Operator panel 05 10.4 with keyboard 01750104454
Operator panel USB 01750109076
Operator panel 06 II (display of the OP 06 only) 01750201871
Keyboard Operator Panel 06 II (customer panel of the 01750201959
OP 06 only)
The Operator Panel USB or the Operator Panel 05 or the Operator Panel 06 II
is connected to the USB W interface of the system unit (PC) and to the IC bus
of the Special Electronics CTM. The operator panel 06 is also connected to the
VGA interface of the PC.
The operator panel is supplied with voltage by the central power supply unit.
Temperature control
Ventilation
Ventilation of the device is implemented by means of two fans in the head unit.
In addition, some pieces of equipment or sub-assemblies are fitted with fans
(e.g. system unit (PC)). However, these fans have no air channels which
connect them directly to the outside.
Depending on the LCD version, monitors may be fitted with their own fans.
These fans provide cooling for the LCD box. A breakdown of the fans may
result, among others, in backlight failure due to overheating in the LCD box.
Heater
Type Part number Supply voltage / Power
Heater 255W / 115V with 01750179133 115 V/255 W
fan 24V
Heater 255W / 230V with 01750179132 230 V/255 W
fan 24V
Description
The CMD power supply unit provides voltages for all components of an ATM
with a CMD with 24V. The power supply unit is optimized to cooperate with the
special electronics CTM and with the special electronics PS.
The housing includes different connectors, but no power switch.
A power factor correction is built in.
If the supply voltage is turned on, the power supply unit continuously
generates the 'stand-by voltages'. In addition, 'switched voltages' are
generated.
The input voltage connector is a power connector IEC 60320-1/C14 (70 C)
158F)) for 10 A 250 V AC (VDE) and 15 A / 125 V AC (UL and CSA). It may
be used for all input voltages.
All outputs are protected against short-circuits, overvoltages, overheating and
blocked fans.
In this case, the power supply unit can reduce the voltage; but the power
supply unit will not shut down (see the section about output signals).
The loads can have a capacity range from 47 uF to 1000 uF on their inputs.
The loads may also generate their own voltages when the system is turned off.
The power supply unit can only be used in conjunction with an Uninterruptible
Power Supply (UPS).
Output voltages
The power supply unit generates in its first part 5.1 V and 12 V 'stand-by
voltages.'
In the second part, 5.1 V and 12 V voltages are generated. These voltages are
switched by the POWER-ON-NOT signal.
In the third part, 12 V and 25 V voltages are generated. These voltages are
switched by the SERVICE1-NOT signal.
The ground connection of these voltages are only connected to the grounding
of the supply voltage and the housing via high-impedance resistors (e.g. 100
kOhm
The column 'Continuous current max.' shows the maximum, continuous
current during regular operation.
The column 'Max. continuous overcurrent' is the continuous current level at
which the 'overcurrent limitation electronics' starts to down-regulate the current
if it rises.
Voltage no. 7 8
Voltage + 25 V + 25 V
Max. tolerance 6% 6%
Continuous current min. 0 A 0A
max. 4 A 4A
Max. continuous overcurrent 8A 8A
Ripple, noise max. 200 mVSS 200 mVSS
Max. overvoltage 30 V 30 V
Voltage no. 9
Voltage + 25.7 V
Max. tolerance 3%
Continuous current min. 0 A
max. 7 A
Max. continuous overcurrent 20 A
Ripple, noise max. 200 mVSS
Max. overvoltage 30 V
In case of overcurrents, the power supply unit reduces the output voltage so
that the current falls, too. Once the current fell to the normal range, the power
supply unit increases the output voltage to the defined level, and the signal
OVER-VOLTAGE-OVER-CURRENT-NOT becomes inactive.
This procedure does not affect the 'stand-by voltages'.
Technical data
Input voltage: 90 V AC - 264 V AC
Frequency: 47 - 63 Hz
Inrush current max. 50 A supply voltage peak, resistor max. 1 ohm
Stand-by input power: max. 30 W at full load of the stand-by voltages
Leakage current: max. 0.8 mA at 264 V AC
Efficiency: min 80 % at full load in the full supply voltage range
Power factor: min. 0.92
Pin assignments
1 Connector B1 6 Connector C1
2 Connector B2 7 Connector D2
3 Connector B3 8 Connector D1
4 Connector A 9 Power input
5 Connector C2
Connector A
Connection to the special electronics
10 Type of connector:
Molex Mini-Fit 18M
Pin Designation
1 5,1 V standby (voltage no. 1)
2 5.1 V standby switched by POWER-ON-NOT (voltage no. 3)
3 GND 1
4 12 V standby (voltage no. 2)
5 12 V switched by POWER-ON-NOT (voltage no. 4)
6 GND 1
7 12 V switched by SERVICE-ON-NOT (voltage no. 5)
8 25 V switched by SERVICE-ON-NOT (voltage no. 6)
9 GND 1
10 Input signal POWER-ON-NOT
11 Input signal SERVICE1-ON-NOT
12 n.c.
13 GND 1
14 Output signal POWER-FAIL-NOT
15 Output signal OVERTEMP-FAN-FAULT-NOT
16 Output signal OVER-VOLTAGE-OVER-CURRENT-NOT
17 n.c.
18 n.c.
Connector B1, B2
Connectors of the components
Type of connector:
Molex Mini-Fit 2M
Pin Designation
1 + 25 V switched (voltage no. 7 or 8)
2 GND 1
Connector B3
CMD connection
Type of connector:
Molex Mini-Fit 2M
Pin Designation
1 + 25.7 V switched (voltage no. 9)
2 GND 1
Connector C1, C2
System or customer panel connection
6 Type of connector:
Molex Mini-Fit 10M
Pin Designation
1 12 V stand-by (voltage no. 2)
2 GND 1
3 +12 V switched by POWER-ON-NOT (voltage no. 4)
4 GND 1
5 +12 V switched by POWER-ON-NOT (voltage no. 5)
6 GND 1
7 +25 V switched by POWER-ON-NOT (voltage no. 6)
8 GND 1
9 n.c.
10 n.c.
Connector D1, D2
Connectors of the components
3 Type of connector:
Molex Mini-Fit 4M
Pin Designation
1 GND 1 for 12 V
2 GND 1 for 5.1 V
3 +12 V switched by POWER-ON-NOT (voltage no. 4)
4 +5.1 V switched by POWER-ON-NOT (voltage no. 3)
Description
The power supply unit CMD-CCDM provides the voltages for all components in
the ATM with CMD and 24 V and the CCDM module, except for the system
unit. The power supply unit is optimized to cooperate with the special
electronics module CTM and the special electronics module PS.
The housing includes different connectors, but no power switch.
A power factor correction is built in.
If the supply voltage is turned on, the power supply unit continuously
generates the 'stand-by voltages'. In addition, 'switched voltages' are
generated.
The input voltage connector is a power connector IEC 60320-1/C14 (70 C)
158F)) for 10 A 250 V AC (VDE) and 15 A / 125 V AC (UL and CSA). It may
be used for all input voltages.
The outputs are protected against excess current, overvoltage and
overheating.
The loads can have a capacity range from 47 uF to 1000 uF on their inputs.
The loads may also generate their own voltages when the system is turned off.
The power supply unit can be used in conjunction with the Uninterruptible
Power Supply (UPS) used in the system.
Output voltages
The power supply unit generates in its first part 5.1 V and 12 V 'stand-by
voltages' with the connection to ground GND 1.
In the second part, 5.1 V and 12 V voltages with the connection to ground
GND 1 are generated. These voltages are switched by the POWER-ON-NOT
signal.
In the third part, 12 V and 25 V voltages with the connection to ground GND 2
are generated. These voltages are switched by the SERVICE1-NOT signal.
The fourth part generates the voltage 38 V. This voltage is switched by the
SERVICE2-NOT signal.
Ground connections GND 1 and GND 2 are not interconnected and are only
connected to the grounding of the supply voltage and the housing via high-
impedance resistors (e.g. 100 kOhm). Between GND 1 and GND 2, potential
differences of a max. of 1 volt may occur depending on the current.
The column 'Continuous current max.' shows the maximum, continuous
current during regular operation.
The column 'Max. continuous overcurrent' is the continuous current level at
which the 'overcurrent limitation electronics' starts to down-regulate the current
if it rises.
Stand-by voltages
The connection to ground of this part is referred to as GND 1.
Voltage no. 1 2
Voltage + 5.1 V + 12 V
Max. tolerance 3% 5%
Continuous current min. 0 A 0A
max. 1.5 A 1A
Max. continuous overcurrent 4A 2A
Ripple, noise max. 100 mVSS 200 mVSS
Max. overvoltage 6V 15 V
Voltage no. 7 8
Voltage + 25 V + 25 V
Max. tolerance 6% 6%
Continuous current min. 0 A 0A
max. 4 A 4A
Max. continuous overcurrent 8A 8A
Ripple, noise max. 200 mVSS 200 mVSS
Max. overvoltage 30 V 30 V
Voltage no. 9
Voltage + 25.7 V
Max. tolerance 3%
Continuous current min. 0 A
max. 7 A
Max. continuous overcurrent 20 A
Ripple, noise max. 200 mVSS
Max. overvoltage 30 V
Voltage no. 10
Voltage + 38 V
Max. tolerance 10 %
Continuous current min. 0 A
max. 6 A
Max. continuous overcurrent 14 A
Ripple, noise max. 200 mVSS
Max. overvoltage 45 V
Technical data
Input voltage: 90 V AC - 264 V AC
Frequency: 47 - 63 Hz
Inrush current max. 50 A supply voltage peak, resistor max. 1 ohm
Stand-by input power: max. 30 W at full load of the stand-by voltages
Leakage current: max. 0.8 mA at 264 V AC
Efficiency: min 80 % at full load in the full supply voltage range
Power factor: min. 0.92
Pin assignments
1 Connector E 6 Connector D1
2 Connector B1 7 Connector D2
3 Connector B2 8 Connector A
4 Connector C1 9 Connector B3
5 Connector C2 10 Power input
Connector A
Special electronics connection
10 Type of connector:
Molex Mini-Fit 18M
Pin Name
1 5.1 V stand-by (voltage no. 1)
2 5.1 V stand-by switched by POWER-ON-NOT (voltage no. 3)
3 GND 1
4 12 V stand-by (voltage no. 2)
5 12 V switched by POWER-ON-NOT (voltage no. 4)
6 GND 1
7 12 V switched by SERVICE1-ON-NOT (voltage no. 5)
8 25 V switched by SERVICE1-ON-NOT (voltage no. 6)
9 GND 1
10 Input signal POWER-ON-NOT
11 Input signal SERVICE1-ON-NOT
12 Input signal SERVICE2-ON-NOT
13 GND 1
14 Output signal POWER-FAIL-NOT
15 Output signal OVERTEMP-FAN-FAULT-NOT
16 Output signal OVER-VOLTAGE-OVER-CURRENT-NOT
17 n.c.
18 n.c.
Connector C1, C2
System or customer panel connection
6 Type of connector:
Molex Mini-Fit 10M
Pin Name
1 12 V stand-by (voltage no. 2)
2 GND 1
3 +12 V switched by POWER-ON-NOT (voltage no. 4)
4 GND 1
5 +12 V switched by SERVICE1-NOT (voltage no. 5)
6 GND 1
7 +25 V switched by SERVICE1-NOT (voltage no. 6)
8 GND 1
9 n.c.
10 n.c.
Connector B1, B2
Connectors of the components
Type of connector:
Molex Mini-Fit 2M
Pin Name
1 25 V switched by SERVICE1-NOT (voltage no. 7 or 8)
2 GND 1
Connector B3
CMD connection
Type of connector:
Molex Mini-Fit 2M (black)
Pin Name
1 25.7 V switched by SERVICE1-NOT (voltage no. 9)
2 GND 1
Connector D1, D2
Connectors of the components
3 Type of connector:
Molex Mini-Fit 4M
Pin Name
1 GND 1 for 12 V
2 GND 1 for 5.1 V
3 +12 V switched by POWER-ON-NOT (voltage no. 4)
4 +5.1 V switched by POWER-ON-NOT (voltage no. 3)
Connector E
Connectors of the components
1 Type of connector:
AMP-UNIV-MATE-N-LOK 2M
Pin Name
1 38 V switched by SERVICE2-NOT (voltage no. 10)
2 GND 2
Description
The 2 x 38 V / 395 W power supply unit provides voltages for individual compo-
nents of a recycling system. The power supply unit is optimized to cooperate with
the special electronics module CTM and the special electronics module PS.
The housing includes different connectors, but no power switch.
A power factor correction is built in.
If the supply voltage is turned on and the "PON" signal is in "active low" status,
the power supply unit generates 38 V at 2 plugs. This voltage is a switched
voltage, i.e. the 38 V can be switched on and off via the "PON" input signal.
The input voltage connector is a power connector IEC 60320-1/C14 ((70 C)
(158F)) for 10 A 250 V AC (VDE) and 15 A / 125 V AC (UL and CSA). It may
be used for all input voltages.
All outputs are protected against both short-circuits and overvoltages. There is
also an overheating protection in place.
In such cases, the power supply unit can reduce the voltage, but the power
supply unit will not shut down except when there is external or internal over-
voltage (see the sections about output signals).
The power supply unit can be used in conjunction with an Uninterruptible
Power Supply (UPS).
Output voltages
The power supply unit generates 38 V at 2 plugs. These voltages are switched
by the POWER-ON-NOT (PON) signal.
The ground connection of these voltages is connected to the earthing contact
of the supply voltage and the housing via high-impedance resistors only (e.g.
100 kOhm).
The column 'Continuous current max.' shows the maximum, continuous cur-
rent in normal mode.
Voltage no. 1 2
Voltage + 38 V + 38 V
Max. tolerance 10 % 10 %
Continuous current min. 0 A 0A
max. 7.1 A 7.1 A
Maximum overcurrent 18 A 18 A
Ripple, noise max. 200 mVSS 200 mVSS
Max. overvoltage 45 V 45 V
Technical data
Input voltage: 90 V AC - 264 V AC
Frequency: 47 - 63 Hz
Inrush current max. 50 A for 3 ms
Standby input power: max. 3 W
Leakage current: max. 0.8 mA at 264 V AC
Efficiency: min 80 % at full load in the full supply voltage
range
Power factor: min. 0.92
Pin assignments
Connector A
Special electronics connection
5 Type of connector:
Molex Mini-Fit 8M
Contact Designation
1 Input signal POWER-ON-NOT
2 n.c.
3 n.c.
4 GND
5 Output signal POWER-FAIL-NOT
6 Output signal OVERTEMP-FAN-FAULT-NOT
7 Output signal OVER-CURRENT-NOT
8 n.c.
Connectors E1, E2
Connection of the components
1 Type of connector:
UNIV-MATE-N-LOK 2M
Contact Designation
1 + 38 V switched (voltage no. 1/2)
2 GND
Pin assignment
Type of connector:
JST PA 1x6
Technical data
Introduction
The Special Electronics CTM represents, in addition to the built-in PC, the
central control and monitoring unit of the system and is connected to the PC
via the USB port.
The Special Electronics CTM fulfills various functions which are not assignable
to other components such as printer, PC, IDCU or separator. In particular, the
special electronics serves as a central control unit that switches the whole
system on and off.
Some of the functions are shifted on to other logic boards:
to the external control unit or the control unit functionally identical within the
operator panel which is addressed or queried by the Special Electronics
CTM via the integrated IC bus.
! The connectors of the IC ports may only be attached or detached when
the device is disconnected from the power supply. Improper handling can
cause complete damage to the components.
to the Console Electronics CTM that features their own USB interface and
are addressed not by the Special Electronics CTM but directly.
Up to 12 other high speed USB devices can be connected to the Special
Electronics CTM via the integrated USB hubs.
These voltages are just supplied by the power supply unit when the signal
NEN is activated (low active).
The voltage 5 V NEN powers for example the voltage power lines on the USB
ports.
The voltage 12 V NEN powers the power distributor and the operator panel.
These voltages are just switched on when the signal SERVICE 1 SWITCH is
activated. These voltages power all components of lower capacity within the
system.
36V SERVICE2
These voltages are just switched on when the signal SERVICE 2 SWITCH is
activated. These voltages power all components of higher capacity such as a
CCDM or a CRS module within the system.
By dint of the two different service voltages, different circuits can be de- and
reactivated for call-outs without shutting the whole system down.
The special electronics is started when power is supplied to the system. The
red and the green LEDs are switched on. First of all outputs are reset, the
flash checksum is checked, a RAM memory test and a hardware test are
performed. Subsequently the initialization phase is started.
A blinking red and green LED at the same time signalizes an error in the
preceding tests.
The special electronics module is either in standby mode where all single
components are still disconnected or in operating mode. In the operating
mode, all voltages are supplied and both climate control and USB are active.
A changeover between the operational modes can be affected either via the
platform software or manually via the external control unit.
The operational mode is saved in the serial EEPROM.
The 2 modes are:
Type A:
The device is not switched on and remains in standby mode.
Since the initialization phase is completed, the red LED is switched on and the
green LED is switched off.
Type B:
The device is meant to be switched on.
This is affected by activating the NEN SWITCH signal (switched to low)
towards the power supply unit. Subsequently, the signal SERVICE 1 SWITCH
is activated (switched to low). This happens after a time-delay of approx. 100
ms. Afterwards the signal SERVICE 2 SWITCH is activated (switched to low),
also after a delay of approx 100 ms. After another 100 ms the power distributor
is switched on. The time-delays prevent start-up peaks. All other components
such as logo lighting, monitor/LCD etc. remain off and need to be switched on
by request. This status is indicated by a lucent green and a dark red LED.
Optionally, the monitor / LCD lighting can be switched on by pushbutton. This
completes the initialization phase.
Further functions
Fan control
You can connect up to four fans to the special electronics. The rotational
speed for the first two fans can be controlled according to the temperature.
Two more fans are operated at constant-speed.
When the operator panel is in use, the rotational speed of the fan is reduced to
25% to prevent the operator from being exposed to a vigorous air flow. When
the device is set back into the normal state of operation or one minute without
any input passes, the original rotational speed is reactivated. Additionally the
control is reactivated when reaching an alarming temperature to prevent the
device from overheating.
For security reasons, all fans are deactivated on opening the doors.
Firmware download
The firmware can be updated via USB connection. A firmware download does
not have any effect on the data in EEPROM.
In case of a voltage loss during the download, the booter is kept. This enables
you to perform another firmware download after a power failure.
Initialization phase
ON ON X X or
pending request to switch off
BLINKING BLINKING X X Firmware error
BLINKING ON X X - vacant -
On the special electronics only one red and one green LED are integrated.
Technical data
Plug positions
Pin assignments
X1 Power Supply In
10 Type of connector:
Molex Mini-Fit Jr. 18M
Contact Name
1 5 V STANDBY
2 5 V NEN
3 GND
4 12 V STANDBY
5 12 V NEN
6 GND
7 12 V SERVICE 1
8 24 V SERVICE 1
9 GND
10 DIGITAL OUT NEN SWITCH
11 DIGITAL OUT SERVICE 1 SWITCH
12 DIGITAL OUT SERVICE 2 SWITCH
13 GND
14 DIGITAL IN POWER_FAIL
15 DIGITAL IN OVERTEMP_FAN_FAIL
16 DIGITAL IN OVERCURRENT_VOLTAGE
17 n.c.
18 n.c.
Contact Name
1 DIGTAL IN 11 e.g. IDCU
2 GND
Contact Name
1 12 V NEN
2 GND
3 DIGITAL OUT POWER SWITCH 1
4 GND
5 DIGITAL OUT POWER SWITCH 2
6 GND
Contact Name
1 DIGITAL IN 7 e.g. Door Response 1
2 GND
3 DIGITAL IN 8 e.g. Door Response 2
4 GND
5 DIGITAL IN 9 e.g. Door Response 13
6 GND
7 5V PULLUP PWM OFF LOOP
8 DIGITAL IN PWM OFF LOOP
Contact Name
1 DIGITAL IN SWITCH EXTERN
2 GND
3 CURRENT SOURCE 20mA RED LED
4 CURRENT SOURCE 20mA GREEN LED
5 DIGITAL IN 3 e.g.SOP DOOR
6 5 V STANDBY
7 DIGITAL IN SOP BUTTON
8 GND
X14 - Universal
1 Type of connector:
JST PHD 12M
Contact Name
1 12 V NEN
2 12 V STANDBY
3 5 V STANDBY
4 GND
5 DIGITAL IN 1 e.g. reserve
6 DIGITAL OUT 1 e.g. reserve
7 DIGITAL IN 2 e.g. reserve
8 GND
9 ANALOG IN 1 e.g. reserve
10 DIGITAL OUT 2 e.g. reserve
11 ANALOG IN 2 e.g. reserve
12 GND
X17 - Fan
1 Type of connector:
JST PHD 16M
Contact Name
1 POWER OUT 12V FAN 1 POWER
2 POWER OUT 12V FAN 2 POWER
3 POWER OUT 12V FAN 3 POWER
4 POWER OUT 12V FAN 4 POWER
5 DIGITAL IN FAN 1 RESPONSE
6 DIGITAL IN FAN 2 RESPONSE
7 DIGITAL IN FAN 3 RESPONSE
8 DIGITAL IN FAN 4 RESPONSE
9 GND
10 GND
11 ANALOG IN FAN 1 NTC
12 ANALOG IN FAN 2 NTC
13 GND
14 GND
15 DIGITAL OUT FAN 1 PWM
16 DIGITAL OUT FAN 2 PWM
Contact Name
1 MEI CURRENT SOURCE 1 e.g. MEI 1
2 GND
3 MEI CURRENT SOURCE 2 e.g. MEI 2
4 GND
5 POWEROUT OC 5 e.g. reserve
6 GND
7 24 V SERVICE1
8 GND
9 DIGITAL IN 14 e.g. reserve
10 GND
11 DIGITAL IN 6 e.g. reserve
12 GND
13 5 V NEN
14 5 V NEN
Contact Name
1 5 V NEN
2 12 V NEN
3 24 V SERVICE1
4 POWEROUT OC 1
5 GND
6 5 V NEN
7 12 V NEN
8 24 V SERVICE1
9 POWEROUT OC 2
10 GND
Contact Name
1 DIGITAL OUT
2 GND
3 n.c.
X22 - UPS
Type of connector:
JST PA 4-pin, M
1
Contact Name
1 DIGITAL IN UPS ACTIVE
2 GND
3 DIGITAL IN UPS CAPACITY
4 GND
Contact Name
1 IO INTERRUPT
2 5V STANDBY
3 GND
4 n.c.
5 n.c.
6 DATA
7 GND
8 CLOCK
IC-Bus
Additionally the central special electronics provides a RJ45 socket (X24) to
connect an external control unit or an operator panel via IC bus.
USB ports
Furthermore a USB hub type B (X30) serves as a connection to the PC (USB
Upstream) and another twelve USB hubs type A (1A-1L) are provided for the
connection of more components.
Introduction
The Console Electronics CTM serves as an extension of the Special
electronics CTM and is equally connected to the PC through the USB
interface.
It is used for a connection of the following sub-assemblies:
Display
Shutter
Control of the fans and function inquiry for 2 controlled and 2 uncontrolled
fans
PIN pad
Softkeys (left and right)
ASKIM
up to eight additional user guidance (MEI)
Customer panel light (BBA)
Illumination of logo areas
IDCU lighting exertion
Signal generators such as loudspeakers or headphones
Additional door switch
Fan control
You can connect up to four fans to the Special Electronics. The rotational
speed for the first two fans can be controlled according to the temperature.
Two more fans are operated at constant-speed.
When the operator panel is in use, the rotational speed of the fan is reduced to
25% to prevent the operator from being exposed to a vigorous air flow. When
the device is set back into the normal state of operation or one minute without
any input passes, the original rotational speed is reactivated. Additionally the
control is reactivated when reaching an alarming temperature to prevent the
device from overheating.
For security reasons, all fans are deactivated on opening the doors.
Display illumination
i The display illumination can be controlled both by request and by a
button on the Console Electronics CTM.
The background illumination of the display is switched off, after the CINEO
C2560 is powered on.
The display illumination can be controlled both by request and by a button on
the Console Electronics CTM. For instance, this is useful when the messages
shall be given on the display during the start-up phase of the PC. Pressing the
key another time disables this function again.
Audio outputs
The Console Electronics CTM has an input to receive audio-stereo signals
from the PC and to lead them to the 2 connectable speakers. If headphones
are connected, these can be addressed alternatively.
Either the audio signals from the PC are amplified or simple sounds generated
on the Special Electronics are emitted. A parallel operation of both inputs is
not possible. Since during audio operation e.g. the touch tones are to be
emitted via the logic board, the generated sounds are already mixed in on its
audio line.
Additionally the amplifier features a 'headphone detection' that can be used to
switch off the loudspeakers. For a changeover switch three different modes
are available
AutomaticMode
In the automatic mode the Console Electronics CTM detects automatically
when headphones are plugged in and cuts off the loudspeaker
immediately. When the headphones are detached, the special electronics
reactivates the loudspeaker output after a safety period.
SemiAutomaticMode
In the semiautomatic mode the loudspeakers are equally cut off by the
special electronics when headphones are plugged in. The reactivation in
contrast needs an approval by the system.
ManualMode
In the manual mode the special electronics detects the insertion and simply
reports this state to the system. Shutting on and off needs to be requested
by the system.
You can adjust the volume stepwise via a button on the operator panel.
Therefore a digital input port is provided whose signal is interpreted by the
microcontroller and passed on to the amplifier. Alternatively the volume can be
adjusted via software.
Firmware download
The firmware can be updated via USB connection. A firmware download does
not have any effect on the data in EEPROM.
In case of a voltage loss during the download, the booter is kept. This enables
you to perform another firmware download after a power failure.
Yellow Yellow
Red Green
(UPS (Capacity Status of the Special Electronics
(standby) (on)
working) empty)
Initialization phase
ON ON X X or
pending request to switch off
BLINKING BLINKING X X Firmware error
BLINKING ON X X - vacant -
Technical information
Plug positions
Pin assignments
X2 Supply In
5 Type of connector:
Molex Mini-Fit Jr. 8M
Contact Name
1 12 V STANDBY
2 12 V NEN
3 GND
4 12 V SERVICE 1
5 24 V SERVICE 1
6 GND
7 n.c.
8 n.c.
X3 - Supply A (Display)
3 Type of connector:
Molex Mini-Fit Jr. 4M
Contact Name
1 GND
2 GND
3 12 V NEN
4 5 V NEN
3 Type of connector:
Molex Mini-Fit Jr. 4M
Contact Name
1 24 V SERVICE 1
2 12 V NEN
3 GND
4 GND
Contact Name
1 DIGITAL OUT LCD LIGHT
2 GND
3 DIGITAL IN LCD LIGHT RESPONSE
4 GND
5 n.c.
6 n.c.
Contact Name
1 12 V STANDBY
2 12 V NEN
3 GND
4 DIGITAL OUT VOLTAGE 12V
5 GND
6 DIGITAL IN 6 e.g. ASKIM IN
7 GND
8 24 V SERVICE 1
1 Type of connector:
JST PHD 8M
Contact Name
1 24 V SERVICE 1
2 GND
3 POWEROUT OC 5 e.g. Door Switch
4 GND
5 DIGITAL IN 4 e.g. Door Response
6 GND
7 5 V NEN
8 GND
X14 - Universal
1 Type of connector:
JST PHD 12M
Contact Name
1 12 V NEN
2 12 V STANDBY
3 5 V NEN
4 GND
5 DIGITAL IN 1 e.g. reserve
6 DIGITAL OUT 1 e.g. reserve
7 DIGITAL IN 2 e.g. reserve
8 GND
9 ANALOG IN 1 e.g. reserve
10 DIGITAL OUT 2 e.g. reserve
11 ANALOG IN 2 e.g. reserve
12 GND
1 Type of connector:
JST PHD 20M
Contact Name
1 CURRENT SOURCE 1 e.g. MEI 1
2 GND
3 CURRENT SOURCE 2 e.g. MEI 2
4 GND
5 CURRENT SOURCE 3 e.g. MEI 3
6 GND
7 CURRENT SOURCE 4 e.g. MEI 4
8 GND
9 CURRENT SOURCE 5 e.g. MEI 5
10 GND
11 CURRENT SOURCE 6 e.g. MEI 6
12 GND
13 CURRENT SOURCE 7 e.g. MEI 7
14 GND
15 CURRENT SOURCE 8 e.g. MEI 8
16 GND
17 24 V SERVICE 1
18 12 V SERVICE 1
19 POWEROUT OC 4
20 GND
X17 - Fan
1 Type of connector:
JST PHD 16M
Contact Name
1 POWER OUT 12V FAN 1 POWER
2 POWER OUT 12V FAN 2 POWER
3 POWER OUT 12V FAN 3 POWER
4 POWER OUT 12V FAN 4 POWER
5 DIGITAL IN FAN 1 RESPONSE
6 DIGITAL IN FAN 2 RESPONSE
7 DIGITAL IN FAN 3 RESPONSE
8 DIGITAL IN FAN 4 RESPONSE
9 GND
10 GND
11 ANALOG IN FAN 1 NTC
12 ANALOG IN FAN 2 NTC
13 GND
14 GND
15 DIGITAL OUT FAN 1 PWM
16 DIGITAL OUT FAN 2 PWM
1 Type of connector:
JST PHD 14M
Contact Name
1 5 V NEN
2 12 V NEN
3 24 V SERVICE 1
4 POWEROUT OC 1
5 5 V NEN
6 12 V NEN
7 24 V SERVICE 1
8 POWEROUT OC 2
9 GND
10 5 V NEN
11 12 V NEN
12 24 V SERVICE 1
13 POWEROUT OC 3
14 GND
1 Type of connector:
JST PHD 10M
Contact Name
1 DIGITAL IN BUTTON 8
2 DIGITAL IN BUTTON 7
3 DIGITAL IN BUTTON 6
4 DIGITAL IN BUTTON 5
5 GND
6 DIGITAL IN BUTTON 4
7 DIGITAL IN BUTTON 3
8 DIGITAL IN BUTTON 2
9 DIGITAL IN BUTTON 1
10 GND
X21 - Audio In
Type of connector:
JST PA 3-pins M
Contact Name
1 AUDIO IN RIGHT
2 AUDIO IN LEFT
3 GND
Contact Name
1 AUDIO SPEAKER RIGHT +
2 AUDIO SPEAKER RIGHT -
3 AUDIO SPEAKER LEFT +
4 AUDIO SPEAKER LEFT -
Contact Name
1 DIGITAL IN VOL CONTROL IN
2 GND
3 AUDIO HEADPHONE RIGHT
4 AUDIO HEADPHONE LEFT
5 GND
X30 / 2A to 2F - USB
Furthermore the Console Electronics CTM has a USB hub type B (X30) serves
as a connection to the PC (USB Upstream) and another six USB micro hubs
(2A to 2F) are provided for the connection of more components.
Technical data
ATX system board
Chip set: INTEL chip set Q45 Express/
ICH10DO
Microprocessors:
Swape PC version:
01750171737, 01750190276 INTEL Celeron 440
01750171738, 01750190277 INTEL Pentium Dual-Core E2160
01750190275, 1750190280 INTEL Core 2 Duo E5300
01750171739, 1750190278 INTEL Core 2 Duo E6400
01750171740, 1750190279 INTEL Core 2 Duo E8400
Front side bus: 800/1066/1333 MHz
Main memory: 512 MB, max. 16 GB; Non-ECC
DIMM slots: 4x DDR3 DIMM base (240-pin)
Flash EPROM: BISO update possible via floppy disk
Slots 1 x PCI
2 x PCIe x1
1 x PCIe x16
Connected loads
Line voltage: 110 - 120 V / 220 - 240 V
Line frequency: 50 - 60 Hz
Dimensions
Dimensions (H x W x D): 120 x 370 x 290 mm
(4.72" x 14.57" x 11.42")
* customer-specific
Front side
Device rear
Controls
1 Power LED
2 ON/OFF button
3 LED HDD
4012copy
Lithium battery
To retent the data of the date, the time and the CMOS, there is a lithium
battery on the system board. This battery need to be replaced approx. all three
years.
Inside view
HD carrier with HD
The broken EPC A4 should only be returned without the hard disk.
There are also main components as spare parts available for the EPC A4:
Motherboard
Power supply unit
Memory
Processor
Hard Disk
Fan
TPM
Th Trusted Platform Module (TPM) is a Chip on the motherboard, which
extents the EPC A4 by essential safety functions. The chips acts in several
points like a permanently installed Smart card, but with the important
difference, that it is not coupled to a specific user (user Instance),but to a local
computer (hardware instance). Except in the EPC A4, the TPM is also
integrated in the RM3 modules and the data traffic between PC and RM3
module is encrypted with an unique cryptographic key.
If you replace the PC or the motherboard, manual alignments, which are
described in a separate documentation from PSD5, become necessary in the
software during the initial operation with a RM3 module,
If the TPM is not needed, the jumper JCI8 is set to inactive (2-3) on the
motherboard and the BIOS entry is set on disable. There is no need to change
the jumper JCI6.
The TPM is only active, if this is displayed on the identifying label on the PC.
Pin assignment
COM 1 / COM 2
1 Type of connector:
DSUB 9M
Pin Description
1 DCD
2 TXD
3 TxD
4 DTR
5 GND
6 DSR
7 RS-232
8 CTS
9 RI
USB
Type of connector:
USB 4F
Pin Description
1 VCC + 5 V
2 - Data
3 + Data
4 GND
DVI
1 8 C1 C2 Type of connector:
DVI-D (24 + 1) F
9 C5
17 24 C3 C4
C1 ANALOG RED No
C2 ANALOG GREEN No
C3 ANALOG BLUE No
C4 ANALOG HORZ SYNC No
C5 ANALOG GROUND Yes = digital ground
VGA
5 1 Type of connector:
DSUB 15/09F
15 11
Pin Description
1 RED
2 GREEN
3 BLUE
4 NC
5 GND
6 GND
7 GND
8 GND
9 + 5 V FS
10 GND
11 NC
12 MONID 1
13 HSYNC
14 VSYNC
15 MONID 2
Audio Line-In
Symbol:
Color of the socket: light blue
Pin Description
Tip Audio Left in
Ring Audio Right in
Sleeve GND
Audio microphone
Symbol:
Color of the socket: pink
Pin Description
Tip Mono in
Ring Mic Bias voltage
Sleeve GND
Audio Line-out
Symbol:
Color of the socket: light green
Pin Description
Tip Audio Left out
Ring Audio Right out
Sleeve GND
BIOS setup
i You can find the system-specific deviations of the BIOS settings in the
HW conf, which are attached in every system on floppy or CD ROM.
Notes: 1) Entry visible only if Core Multi-processing is provided by actual processor and is
set [Enabled]. After being set [Disabled], re-[Enabled] is possible only by loading defaults via
(F9).
Description
The Multi DVD drive is connected to the PC's USB port or to a USB hub.
The voltage supply is provided via the central power supply unit.
Pin assignment
USB port
2 1 Type of connector:
USB type B, 4-pin M
3 4
Contact Description
1 VCC (+5 V)
2 - DATA
3 + DATA
4 GND
Power supply
4 3 Type of connector:
Mini DIN 5F
5 2
Contact Description
1 +12 V
2 GND
3 GND
4 +5 V
5 +5 V
Technical data
Speed:
CD-RW: 32 x
DVD-RAM read / write: 12 x
CD-R: 48 x
DVD-ROM: 16 x
DVD+R / -R DL: 12 x
Supported media types:
CD-ROM, CD-R, CD-RW, DVD-RAM
DVD_ROM
DVD+R/ -R
Introduction
The Intel PRO/1000 GT PCI Ethernet adapter allows PCs to be connected to a
Gigabit Ethernet network. It has an RJ-45 connector.
The Ethernet adapter is compatible with Fast Ethernet and Ethernet. This
makes it easy to migrate 10/100 Mbit/s Ethernet networks to Gigabit Ethernet
networks. The existing 4-pair cabling can continue to be used in the event of
migration. The Ethernet adapter automatically detects the transmission rate
and uses the fastest data rate.
It dynamically tests and reports network problems (interrupts, error rate, cable
length) and automatically compensates for cable issues such as crossover
cable and incorrect pin assignment or polarity. In addition, the Ethernet
adapter assigns addresses and IRQs in accordance with the plug & play
specification.
The drivers for this adapter are on the firmware / driver / utilities CD from
Wincor Nixdorf which is shipped with the card or they are available in the
extranet/internet.
Offline diagnostics
Intel Boot Agent
ACPI Power Management
Wake on LAN
Desktop Management Interface (DMI) 2.0
Meaning of LEDs
The Ethernet card has two light emitting diodes (LEDs) to indicate the state of
operation. The LEDs have the following meaning:
Card settings
It is not necessary to define settings for the Ethernet adapter because it
assigns addresses and IRQs in accordance with the plug & play specification.
Installation
Install the necessary driver for the adapter from the driver/utilities CD or
from the Wincor Nixdorf extranet/internet.
Problems
If problems occur, please perform the following:
Check whether the Ethernet adapter and the connected component are
correctly connected.
Check that the connectors are correctly inserted.
Check the Windows 2000 / XP event log if problems occurred while loading
the drivers under the operating system.
You can view defective drivers in the System Information program under
Components//Problem Devices.
Check the software tutorial and readme file on the CD if any problems
occur with the software.
Technical data
Parameter Features
Manufacturer Intel
Type PRO/1000 GT Desktop adapter
Transmission rate 10 / 100 / 1000 Mbps
Operating voltage 5 V DC
Current consumption 800 mA
Temperature range 0 to 55 C (32 to 131 F) in operation
Pin assignment
1 Type of connector:
RJ45 8F
FireWire card
Delivery package
The delivery package includes the FireWire card PCIe x1 FWA2414A.
Malfunctions
If there are any malfunctionings, please note the following instructions.
Check if the FireWire card is inserted completely and equally into the PCIe
slot. Check if the card gets recognized by the operating system and
whether there was an error during the driver downloading.
If necessary, insert the card into another slot.
Check if the FireWire card and the affiliated component are connected with
a 1394 cable.
Check if the connectors are inserted correctly.
Check the Windows' event record, if the operating system had any troubles
during the driver downloading.
Check the software tutorial and the ReadMe file on the CD for possible
troubles with the software.
Technical Data
Parameter Values
Manufacturer Sunix
Type FWA2414A
Transmission rate 400 Mbps
Cycle Frequency 33 MHz
System requirements
Operating system Windows XP, Windows 7
Slot PCIe x1 (compatible with X4, X8 and X16)
Cable connection
FireWire card
2 6 Type of connector:
6-pin, F
1 5
Contact Designation
1 Power Supply
2 Power Supply
3 Signal line
4 Signal line
5 Signal line
6 Signal line
Components
The ASKIM unit consists of the ASKIM 2 basic unit, the sensor ASKIM, the
suppressor coil in the card reader shutter and the ASKIM button with status
LED (see section "Function elements").
Component Order number
ASKIM 2 base unit 01750176088
Sensors:
Sensor ASKIM 2 PC2XXX 01750174706
Sensor ASKIM 2 PC3100 01750174728
Sensor ASKIM 2 300mm 01750160003
Sensor ASKIM 2 400mm 01750175034
Sensor ASKIM 2 650mm 01750175035
Sensor ASKIM 2 PC2xxx / PC4xxx ET 01750186580
Sensor ASKIM 2 PC1500 1650mm 01750192836
Sensor ASKIM 2 PC1500 1300mm 01750193150
Sensor ASKIM 2 1000mm 01750196196
Sensor Askim II T 01750169345
Sensor Askim II ProCon 01750193563
Suppressor coil with metal plate
Print_ASKIM2_Coil_2xxx 01750174494
Interference electronics with illumination
Bel. Card input_suppressor coil kpl. 1750186807
Sensor
Depending on the application you use, it is capable to e.g. take the system out
of operation, to trigger a (silent) alarm, to switch a camera on or to send a
message via the product-specific software (e.g. ProView).
The alarm can be reset via the ASKIM button or via the product-specific
software.
After the device has been closed, the product-specific software starts the
calibration process with a short acoustic signal. For this purpose, the device
must remain closed for at least 45 seconds.
After the successful resetting of the alarm, 3 short acoustic signals sound and
the Status LED goes out or it lights up briefly every 10 seconds (depending on
the configuration).
Block diagram
LED
ASKIM 2 Taster
Sensor
X1 USB port
X2 ASKIM button / status LED connection
X3 Power supply connection
X4 Switching signals card reader / reserve in-/output connection
X5 Suppressor coil sensor ASKIM connection
X6 Sensor ASKIM connection
X7 Sensor ASKIM connection
X8 Sensor ASKIM connection
X9 Sensor ASKIM connection
Functions used
Switch-on/switch-off characteristics
After the first start-up or after replacing components (sensor, ASKIM 2 basic
unit, shutter), a basic calibration is necessary to get defined start parameters.
These start parameters are saved in the Anti-Skimming module II. If no basic
calibration is performed, the product-specific software detects this, if possible,
and the ASKIM status LED is set on "Calibration necessary". Then a
calibration has to be performed. And the product-specific software performs
automatically a basic calibration.
i Before you perform calibration make sure that there are no foreign
objects around or in the input slot for the magnetic cards.
If the device is shut down or isn't supplied with power, the last Anti-Skimming
module II's measured values are saved. When the device is switched on again
the measured values load and are compared to the measured values of the
power-on time. If the deviations are tolerable, the device switches back to
Normal operation. If not, an alarm is triggered.
Basic calibration/Start-up
After the first start-up or after replacing components (sensor, ASKIM 2 basic
unit, shutter) or after check-ups with KDIAG, a basic calibration is necessary to
get defined start parameters.
Before processing the basic calibration it is necessary to ensure that
i there are no foreign objects around or in the input slot for the magnetic
card,
that the product-specific software is active on the system unit and that
the CINEO C2560 is completely closed.
Normal operation
Normal operation: Power is supplied via switched voltage 12V.
Standby operation
Standby operation: Alarm evaluation is switched off. Interference field is turned
off. Switched voltage 12V is turned off, standby voltage 12V is switched on.
A set alarm will be displayed by a blinking Status LED on the ASKIM button. It
can be reset via the ASKIM button or via the product-specific software or via
KDIAG.
The calibration doesn't start until the device is closed. After it is shut it is
necessary to keep the door or the customer panel closed for 45 seconds.
Check carefully before the calibration process that there isn't a skimming
module or any other object attached near the input slot for the magnetic cards.
When calibration is completed, the status LED goes off.
Function elements
Status messages
The current status of the anti-skimming module II and any messages that
occur are shown on the status LED.
The anti-skimming module II status messages are listed in the following table.
The status messages, their meanings and the remedies you must employ are
explained so that you can eliminate problems.
LED Designation Action
lights up briefly
every 10
seconds * No alarm has been
No action needs to be taken
or off* triggered
Blinking red An alarm has been Reset the alarm after checking
triggered the card insertion slot in the
customer panel.
Red Calibration is necessary Calibrate the anti-skimming
device
Red after Calibration requested see section ("Calibration")
button is
pressed
Blinking red Basic calibration see section "Basic calibration"
briefly requested
The LED 'Ready' displays besides the statuses OFF and ON several hardware
statuses with blinking codes. This blinking code displays every 3 seconds with
a pulse duration of 200ms ON and 300ms OFF per single pulse. If there are
several statuses to show, the one with the highest priority will be displayed.
The blinking status display is updated after every 3 seconds.
Basic calibration/Start-up
After the first start-up or after replacing components (sensor, ASKIM 2 basic
unit, shutter) or after check-ups with KDIAG, a basic calibration is necessary to
get defined start parameters.
Before processing the basic calibration it is necessary to ensure that
i there are no foreign objects around or in the input slot for the magnetic
card,
that the product-specific software is active on the system unit and that
the device is completely closed.
Reconnect the ASKIM 2 base unit with the USB cable from the device, if is
was disconnected for the test with KDIAG.
Close the device (see the device's operating manual) and keep it closed for
at least 45 seconds.
After the device has been closed, the product-specific software starts the
calibration process. For this purpose, the device must remain closed for at
least 45 seconds.
Calibration
If recalibration becomes necessary while it is in operation, this is indicated by
a steady red status LED next to the ASKIM button. In this case, the ASKIM
button has to be pressed in order to obtain new start parameters.
i Before you perform calibration make sure that there are no foreign
objects around or in the input slot for the magnetic cards.
Open the device (see the chapter "Basic Operation").
Use an object such as a ballpoint pen
to press the ASKIM button for approx.
2 seconds, then release the button.
When you release the button the
status LED will be lit. When the
deposit process is completed, the LED
goes off.
Pin assignment
USB
2 1 Connector type:
USB 4-pin
3 4
PIN Assignment
1 +5 V
2 D-
3 D+
4 GND
Pin Assignment
1 +3.3 V
2 not applicable
3 Status LED
4 ASKIM button
5 GND
Pin Assignment
1 +12 V (switched)
2 +12 V (standby)
3 GND
Pin Assignment
1 Switching output
2 Switching output
3 Reserve input
4 GND
5 IDKG switch
6 GND
7 Shuttersignal IDKG
8 GND
Pin Assignment
1 Suppressor coil +
2 Suppressor coil -
3 Sensor
4 Sensor
Test
Functioning of the anti-skimming unit can be checked with the help of the
LEDs at the anti-skimming base unit and the test tool KDIAGplus for ASKIM 2.
From the firmware version 1010 of the base unit ASKIM 2 on, some status
codes are additionally displayed on the base unit ASKIM 2 using the LEDs.
You will find information about that in the ASKIM 2 service manual.
The tests are carried out with KDIAGplus for ASKIM 2. The following version
statuses (minimum status or higher) of KDIAGplus are preconditions for the
test:
QualifyingPlusAskim2 Version 1.0.7 (build22)
Precondition:
The test program KDIAGplus for ASKIM 2 was completely and correctly
installed on a notebook and is executable. An additional USB connecting cable
(connector A on connector B) is available (to connect the notebook directly to
the base unit ASKIM II).
Test procedure
Establish the USB connection between the notebook and the base unit
ASKIM 2.
Check the green LED on the base unit of the ASKIM II. If it does not light
up, all plug connections must be checked, especially the ones of the
suppressor coil and the detection coil. Then switch the power supply off
and on again or detach the power plug on the base unit ASKIM II for a
short time.
Query the operating status via the test center 'Connection test' in the
KDIAGplus for ASKIM 2. The connection of the power supply and the USB
connection are then checked and a connection test is carried out after that.
Query the coil function via the test center 'Coil test' in the KDIAGplus for
ASKIM 2. If one or both coils are defective, an error message is displayed
showing which coil is affected (suppressor coil and/or detection coil).
Using 'Prepare Module' in the KDIAGplus for ASKIM 2, the electronics and
the sensor technology are matched (Autoadjust & Autogain) and the
electronics are calibrated.
After the alarm test is completed, the subsequent dialog for the interfering
field must be confirmed with 'OK'.
Re-establish the USB connection between system unit (PC) and the base
unit ASKIM II. Particularly make sure that the USB connector is correctly
attached in the base unit ASKIM II.
On the operating system level, check that the base unit ASKIM 2 is
correctly integrated.
The card reader can process magnetic cards as well as chip cards. The
firmware can be reloaded, if necessary, via the interface. The card reader also
features an I/O port which can be used, for example, to control a certain anti-
skimming module.
The card handling device is prepared for integration of a security access
module (SAM). The device features an integrated module mounting located on
the side of the card reader to accommodate the SAM chip card in ID-000
format.
The SAM module can be used to implement encryption and decryption
standards by means of a crypto processor. The selection of the ID-000 chip
card is customer-specific and depends on the possibilities of the application
software used.
The ACT version also has a feature that arrests an ID card if the system
software detects a certain type of manipulation. The ID card arrest is triggered
by the software. The card can only be released again manually.
After an arrested ID card has been removed, the arrested card functionality
may no longer be ensured under certain circumstances.
Card reader CHD V2CU must therefore be checked and replaced if necessary
after ID card arrest.
The HiCo version enables the writing of ID cards in accordance with ISO 7811-
6. The high coercive magnetic track is resistant against deletions from other
magnets (e.g. magnetic pocket seals) and is intended to make manipulation of
the data on the magnetic track more difficult.
An optional firmware extension is offered by the so-called jitter functionality.
Here the ID card is subjected to a constant change of direction and movement
during insertion and release. This is intended to prevent the magnetic stripe
from being read out by skimmers mounted in front of the device (also see the
section "Firmware").
Device views
Overall view
Standard
2 4
1 2 3 2
ACT version
4 5
2 4
1 2 3 2
Front view
1 Shutter
2 Shutter lever to operate the shutter manually
Rear view
Firmware
The firmware modules (except for the firmware expansion for the jitter
functionality) are to be found on the CD 'Firmware/Driver/Utilities' (part
number: 01750038200) that is shipped with all devices. The current versions
are also provided on the Intranet/Extranet.
Download behavior depends on the parameter settings of the firmware loader
in the various operating systems.
The firmware expansion for the jitter functionality is subject to licence
conditions and therefore not freely available. Generally, the expansion is
installed automatically after start-up of the CINEO C2560 when the card reader
has been replaced. Otherwise, please use the separate data medium or load
the firmware segments from the system unit. You can gather information on
this from the bank's administrative staff.
Firmware-Files
The basic module can always be uploaded to the card reader. It should be
noted that the previous firmware must be uploaded again after the re-
installation.
Position of components
SW1 SL2
SW2 SL3 S1 M1 MM Head S2 IC SW4 S3 S4
Abbreviation Meaning
S1 - S4 Sensors for card position
SW1 Sensor for pre-recognition of magnetic track
SW2 Sensor for card width
SW3 Sensor for shutter position
SW4 Sensor to detect chip card contact pressed completely down
SL1 Solenoid which opens the shutter
SL2 Solenoid for pushing the chip card contact down
SL3 Magnet (only with ACT version)
M1 Motor
MM MM / CIM sensor
Head Magnetic head
IC Contact IC unit
Pin assignment
I/O Port
(control of anti-skimming module optional)
1 Type of connector:
JST PHD 14-pin, F
USB
2 1 Type of connector:
USB 4-pin
3 4
Contact Assignment
1 +5V
2 D-
3 D+
4 GND
Voltage supply
1
2
Contact Assignment
1 Supply voltage (24 V)
2 Ground (GND)
External capacitor
1
2
Contact Assignment
1 Auxiliary voltage from external capacitor (X24 V)
2 Minus external capacitor (XGND)
Technical Data
Operating voltage: 24 V
Power consumption:
Operation
Standard/ACT version 2.0 A
HiCo version: 3.5 A
Standby: 200 mA
Interface: USB 2.0 full speed
Number of chip card sockets: 1
ID-000 for SAM
Dimensions (H x W x L) 95 x 108 x 210 mm ( 1 mm)
Weight: approx. 1.5 kg
Test
The functionality is tested with the Diagnose & Service Platform (D&S) or via
the T-SOP or with KDIAG. If the card reader is equipped with a safe channel,
then not all functionalities can be checked with KDIAG.
A KDIAG test module for this component is available on the Intranet / Extranet.
Malfunctions
After an arrested ID card has been removed, the arrested card functionality
may no longer be ensured under certain circumstances.
Card reader CHD V2CU must therefore be checked and replaced if necessary
after ID card arrest.
Press the lever (1) as far as possible in the direction of the arrow.
Press the lever (2) as far as possible in the direction of the arrow.
Move the ID card into a position in which it can be removed by turning the
manual card transport wheel (3) toward the card insertion slot.
Maintenance
Maintenance should be performed after every 20,000 transactions or after 6
months of operation. Preventive maintenance (on-call) should be performed on
the occasion of fault clearance on the system.
Check the sensors using KDIAG or the T-SOP. Sensor values must be
2.5 V.
Clean the transport rollers, magnetic read heads and chip contacts using
the universal wet cleaning card; repeat, if necessary.
Test Resources
Cleaning utilities
Accessories
Emergency power capacitor suitable 6221306535
for external connection
Functions
Reading the 1, 2 and 3 tracks of the magnetic stripe
Reading and writing during the chip handling
Magnetic stripe
The evaluation of the card tracks can only be process during the manual
pushing in or pulling out of the card. The user software determines if the card
reading process is performed during the push-in, the pulling-out or in both
cases.
Chip handling
If the chip handling is activated, the card is locked with a pin inside of the
module. Because of this, the card cannot be pulled out during the process.
LED
Mounting position
The DIP hybrid reader can be installed horizontal or vertical into the systems.
If the DIP hybrid reader is installed horizontal, the magnetic track of the ID
card should always point downwards. So it is guaranteed that foreign objects
(e.g. coins) from the input slot cannot fall downwards into the device.
System connection
The device is connected to the system via the USB interface.
1 USB port
2 Power supply
3 Optional emergency power capacitor connection
Pin assignment
USB port
2 1 Connector type:
USB 4pin
3 4
Pin Assignment
1 Vbus
2 D-
3 D+
4 GND
Power supply
Type of connector:
Molex Mini-Fit Jr. 2M
Simplified diagram
1 2 3 4 5 6 7
Function elements
Power supply
Plan view
Technical data
Approved magnetic cards according to ISO / IEC 7810, 7811, 7813
Approved IC card ISO / IEC 7816 / 1-3
EMV 96 version 3.1.1,
EMV 2000 version 4.0
(EMV = Europay, Mastercard, Visa)
Memory card read / write SLE 4442, SLE 4428
Output / input signal USB 2.0 full speed (12 Mbps)
The following cards should be used for maintenance and service purposes:
Test utilities
Cleaning agents
1 Antenna
Connections
1 USB Interface
2 SAM module mounting
Description
The contactless card reader Multi-ISO compact can process contactless chip
cards according to specifications of the application software, e.g. for ticket
sale, access, authentication, purse, loyalty and/or toll charge systems.
The contactless card reader is prepared for integration of a security access
module (SAM). The card reader features an integrated module mounting to
accommodate the SAM chip card in ID-000 format.
The SAM module can be used to implement encryption and decryption
standards by means of a crypto processor. The selection of the ID000 chip
card is customer-specific and depends on the possibilities of the application
software used.
Firmware
The firmware modules are to be found on the CD 'Firmware/Driver/Utilities'
(part number 01750038200) which is shipped with all devices. The current
versions are also provided in the intranet/extranet.
Download behavior depends on the parameter settings of the firmware loader
in the various operating systems.
Firmware file:
CM5553.zip
Cable connection
USB
2 1 Type of connector:
USB 4-pin
3 4
Contact Assignment
1 +5 V
2 D-
3 D+
4 GND
Technical Data
DC power supply +5 V DC (+ / - 10 %)
Performance
Maximum 200 mA
Minimum 90 mA
Dimensions (L x W x H) 117 mm x 67 mm x 15 mm
(4.6" x 2.6" x 0.6")
Test
Use the T/SOP and the test card "Mifare" (01750089127) for the function test.
The user manual for the T/SOP "Technical Service and Operating (T/SOP) for
ProBase" can be found on the product CD and on the intranet at:
http://intranet.wincor-nixdorf.com.
Controls
Description
The contactless card reader is able to process contactless chip cards, mobile
phones and other similar devices that are equipped with a corresponding
wireless standard and a corresponding emulation of the standards specified
below. These versions are referred to as 'ID card' in the following section. It
supports contactless payments such as PayPass and payWave.
The contactless card reader EMV/NFC is divided into two parts. The send
module, for example, can be accommodated on the rear of the control panel.
The antenna is placed so it is accessible from the operator side. Both modules
are interconnected via cables.
RF interference
Communication between the contactless card reader and the ID card may be
impaired by radio transmitters that are set up in the immediate vicinity.
Connections
Technical Data
DC power supply + 7.5 V - 36 V DC
Supported standards
Pin assignment
Voltage supply
Type of connector:
Molex Mini-Fit Jr. 2M
USB interface
Connector type:
USB mini 5pin
Contact Assignment
1 Vbus
2 D-
3 D+
4 ID
5 GND
Troubleshooting
Malfunction Meaning Remedy
The contactless card The device is Switch the device on. If the
reader is not ready deactivated device is ready for operation
for operation (none of and the contactless card
the status indicators reader does not indicate any
illuminate). functionality, please check the
plug connections. If these
measures prove to be
unsuccessful, replace the
contactless card reader.
None of the status The ID card is Hold the ID card closer to the
indicators illuminate outside the operating antenna surface of the card
and no sound is range of the reader.
emitted when an ID contactless card Check the validity of the ID
card is presented. reader card.
RF interference Check the functionality of the
The ID card is not device by using a different ID
supported card.
When using devices with
emulation, check to make
sure they have been activated
for the payment process.
Examine the ID card for
obvious defects.
Check whether the plug
connections are fuly inserted.
If these measures prove to be
unsuccessful, replace the
contactless card reader.
Not all ID cards are ID cards are When using devices with
read defective emulation, check to make
ID cards are not sure they have been activated
supported for the payment process.
Examine the ID card for
obvious defects.
Test
Use the T/SOP and the test card "Mifare" (01750089127) for the function test.
The user manual for the T/SOP "Technical Service and Operating (T/SOP) for
ProBase" can be found on the product CD and on the intranet at:
http://intranet.wincor-nixdorf.com.
Circuit diagram
MM
IDCU V.24
Sensor
MM MM
module interface
Voltage
CIM86
IDCU V.24
Sensor CIM86
Voltage
CIM06
IDCU V.24
Sensor CIM06
voltage
Test procedure
The MM/CIM86/CIM06 module can be tested with the test program KDIAG or,
in individual cases, with PDIAG.
All 11 test cards are requested successively.
Test card Comment
T 1, T 2 Check internal module parameter.
T3 Looks for external high-frequency spurious signals.
T4 Looks for external low-frequency spurious and noise signals.
T 5, T 6 Check the card transport speed.
T7 Checks the distance between sensor and ec card.
T 8, T 9 Checks the horizontal position of the sensor.
T 10 Checks the sensors sensitivity.
T 11 Helps to identify reflections in the card transport.
The results of the individual tests are displayed via KDIAG or PDIAG.
General description
An ID card that is to be retained is transported to the card reject module to
prevent unauthorized access to the card. However, the application first checks
the card counter to determine that the reject cassette is not full.
A photosensor detects if an ID card is transported to the card reject module's
transport belt.
The photosensor's signal starts the motor, the transport belts start moving to
transport the ID card into the reject cassette.
The motor stops automatically after running for about 8 seconds.
Views
4 5 6
4 5 6
Function elements
1 2 3 4 5
10 9 8 7 6
Photosensor
Cover the photosensor. The motor starts running immediately and stops
automatically after about 8 seconds.
Motor
Cover the photosensor. The motor starts running immediately and stops
automatically after about 8 seconds.
Cover the photosensor to start the motor. Keep the photosensor covered
until the motor stops automatically after about 8 seconds.
Now uncover the photosensor. The motor re-starts and stops automatically
after about 8 seconds.
Troubleshooting
Problem What to check
Pin assignment
Type of connector:
Molex Mini-Fit Jr. 2M
Pin Assignment
1 + 24 V
2 GND
Technical data
Motor
Rated voltage 24 V
Load current 310 mA
Load speed 108 1/min 10%
Load torque 20 Ncm
Idle current < 60 mA
Idling speed 160 1/min 10%
Transmission ratio 30.8 : 1
Temperature range - 30 C to + 60 C (- 22 F to + 140 F)
1 PIN pad
2 EPP module on the back side of the keyboard.
Description
The EPP module contains the following functional elements:
Keyboard with numeric pad (0 to 9) and 4 function keys for entering the PIN
and carrying out transactions,
Keyboard logic including extensive security circuit components for software
protection and the secret keys used in case of tampering with the housing
and the electronics,
Functions for secure encryption and decryption of the transmitted
information.
Optional EPP V6 SAM Board with 4 sockets for SAM modules for
additional functions (such as extra keys for ID card procedures)
The keys for entering the PIN, the evaluating logic and the encoding
electronics are accommodated in tamperproof housing.
The EPP module has a USB port.
The optional cover is needed with employment of the EPP in older systems
EPP V6 Standard
1 Optional cover
2 Keypad
EPP V6 Vario
The 'EPP V6 Vario' is a smaller version of the EPP V6. All of the firmware and
software functions are the same as for the EPP V6. The only difference is in
the optional and additional equipment of a 'SAM board' that has only two 'ID00
chip card slots' and not 4 like in the 'EPP V6'.
Like its big brother the 'EPP V6', the 'EPP V6 Vario' can be equipped with a
PIN adapter with keypad reinforcement as an option.
Reset button
The EPP module has a delete possibility for the stored cryptographic keys.
The deletion can be made also with closed housing.
If the Reset button is pressed, all cryptographic keys are reset in the
EPP module. The EPP module will no longer work after the Reset
button has been pressed and has to be returned to the manufacturer.
Service LEDs
In the operating status two LEDs
indicate the current status of the EPP.
Red LED (1)
Green LED (2)
Green LED
The green LED indicates the operating condition of the EPP V6.
This means that power supply is activated and the main processor
is running. The EPP is ready to receive instructions.
In case of a firmware download the green LED is flashing.
Red LED
The red LED lights continuously to indicate that a defect arose
during the internal test or a manipulation attempt took place.
In this case the EPP must be exchanged and sent back to the
manufacturer.
A flashing red LED indicates that the retreating switch is activated
and the activation procedure for the EPP needs to be executed.
Tamper switch
1 Tamper switch
The EPP module features a tamper switch. This contact is switched by a pin
during the installation and is only active if the PCI2.0 firmware is loaded. The
EPP is activated or reactivated by a certain procedure.
SAM Board
Smartcard interfaces
To integrate additional functions (such as extra keys for ID card procedures),
the EPP module features the optional EPP V6 SAM Board four mountings for
SAM modules on smartcards in ID-000 format.
Inserting a smartcard
The EPP V6 has an error memory. This memory is used to store error
codes triggered by the security sensors. The error codes can be shown in
plain text with a suitable test program (such as KDIAG).
Detach the defective EPP module, remove the EPP V6 Sam Board with the
customer-specific smartcards from the defective EPP module, and insert
the EPP V6 Sam Board in the new EPP module.
After replacing the unit, arrange for initialization and reloading of the keys.
This is done by application programs.
Pin assignment
USB interface
2 1 Type of connector:
USB 4-pin
3 4
Maintenance work
The EPP module can be tested and settings can be made by means of the
KDIAG test program.
During this test a message is sent for example if the battery voltage drops
below a defined threshold value.
Description
i This chapter lists the available versions. Which version is used in the
device is described in the chapter "Function and Integration".
The softkeys are used for menu-driven inputs on screen, and are located on
the right and left of the monitor. The softkey dimensions depend on the
monitor used. The position of the keys and the distance between them depend
on the emulation or the software which runs on the system. In the course of
time two standards have been established: WN Standard, NDC/DDC.
Spare softkeys are delivered in pairs and the softkeys should always be
replaced in pairs, too. In the case of older versions the softkeys can be
ordered separately for the left and for the right side. Make sure then that the
softkeys for both sides are ordered and delivered.
Pin assignment
Type of connector:
1
Berg connector
Pin Description
1 Y0
2 Y1
3 Y2
4 Y3
5 X
Weight: 0.08 kg
The digitally controllable LCD box with DVI-I interface features an auto scaling
interface board for VGA, SVGA and XGA resolutions.
The backlight can be switched off.
You can install a fan box onto the LCD box as an option.
Connections
i The connectors are located at the rear of the LCD box.
To clean the display screen, only wipe it off with a soft cloth.
Before cleaning the screen, it may be advisable to breathe on the
screen or to slightly dampen the cloth with cleaning spirit.
Circuit diagram
12 VV
+24
12,1 TFT Flat Panel LCD-Box
PC
Lfterbox (optional)
VGA
Motherboard DVI-D Kabel
DVI-D DVI-I
+12V
DVI-D cable
Cable connection
DVI-I connection
1 8 C1 C2 Type of connector:
DVI-I (24 + 5) F
9 C5
17 24 C3 C4
1 Type of connector:
Molex Mini-Fit Jr. 4M
Technical Data
General
Dimensions:
Width: 326 mm
Height: 224 mm
Depth: 38 mm
Weight: 1900 g
Operation:
Temperature: 0 to +50 C (+32 F to +122 F)
Humidity: 10 to 90 % r.h.
Storage:
Temperature: -20 C to +60 C (-4 F to +140 F)
Humidity: 10 to 90 % r.h.
LCD
Screen diagonal: 31 cm (12.1")
Resolution:
VGA: 640 x 480
SVGA: 800 x 600
XGA: 1024 x 768
The digitally controllable LCD box with DVI-I interface features an autoscaling
interface board for VGA, SVGA and XGA resolutions.
The backlight can be switched off.
Connections
i The connectors are located at the rear of the LCD box.
To clean the display screen, only wipe it off with a soft cloth. Before
cleaning the screen, it may be advisable to breathe on the screen
or to slightly dampen the cloth with cleaning spirit.
Technical data
General
Dimensions:
Width: 356 mm (14.02")
Height: 254 mm (10.00")
Depth: 40 mm (1.57")
Operation:
Temperature: 0 to +50 C (+32 F to +122 F)
Humidity: 10 to 90 % r.h.
Storage:
Temperature: -20 C to +60 C (-4 F to +140 F)
Humidity: 10 to 90 % r.h.
LCD
Screen diagonal: 38,1 cm (15)
Resolution:
VGA: 640 x 480
SVGA: 800 x 600
XGA: 1024 x 768
Pin assignment
DVI-I connection
1 8 C1 C2 Type of connector:
DVI-I (24 + 5) F
9 C5
17 24 C3 C4
1 Type of connector:
Molex Mini-Fit Jr. 4M
This optional 15" DVI High Bright TFT monitor can be ordered for devices that
are set up at places with strong sunlight.
The monitor contains a TFT LCD color module and is equipped with a DVI
Autoscaling Interface Board for the resolutions VGA, SVGA and XGA and can
be operated not only on the digital interface (DVI-D connection) but also on the
analog interface (VGA connection) of a system unit (PC).
The picture setting takes place automatically, even with analog control. The
contrast and brightness can be set via the graphics driver if necessary. No
OSD panel is required.
The LCD Box is equipped with a fan for cooling.
The backlight can be switched on or off by the user software via the special
electronics module in the device. If there is no connection to the special
electronics module, the backlight is always switched on.
The background illumination can be adjusted automatically to existing light
conditions by means of an optionally available brightness control feature.
Connections
The following illustration shows all connections which are accessible from the
rear side of the monitor.
Technical data
General information
Dimensions:
Width: 373 mm (14.685")
Height: 261 mm (10.276")
Depth: 77 mm (3.0315")
Operation:
Temperature: 0 to +60 C (+32 F to +140 F)
Humidity: 10 to 90 % r.h.
Storage:
Temperature: -25 to +70 C (-25 F to +158 F)
Humidity: 10 to 90 % r.h.
LCD
Diagonal: 381 mm (15")
Resolution:
VGA: 640 x 480 pixels
SVGA: 800 x 600 pixels
XGA: 1024 x 768 pixels
Pin assignment
DVI-I connection
1 8 C1 C2 Type of connector:
DVI-I (24 + 5) F
9 C5
17 24 C3 C4
C1 ANALOG RED
C2 ANALOG GREEN
C3 ANALOG BLUE
C4 ANALOG HORZ SYNC
C5 ANALOG GROUND
Contact Designation
1 +24 V
2 GND
1 Type of connector:
Molex Mini-Fit Jr. 4M
Contact Designation
1 GND supply
2 GND
3 + 12 V supply
4 LCD illumination on/off
13 Type of connector:
HJS Hirose DF11 4M
24
Structure
The touch sensor and the protective screen form a single unit.
The touch kit comprises the touch screen and the touch controller with USB
interface. Voltage is supplied by the USB port at the touch controller.
How it works
The touch system uses the analog capacitive working technology and
comprises a glass screen with a melted transparent, conducting thin film
coating. Along the margins are narrow electrodes installed which create a
uniform low voltage AC field above the conducting layer.
If you touch the touch screen surface with a finger, the capacitive coupling with the
area of tension creates a short period current flow to the contact point. The current
flow of every corner is proportional to the distance of the finger from the margins.
The controller measures these relationship values, determines from this the touch
point and transmits this position though the interface to the PC.
1 Touch controller
2 Touch controller LED
The LED is on as soon as the touch controller is supplied with voltage. After
receiving a valid command, the LED display becomes less bright. A touching
of the sensor is displayed by a brightly blinking LED. The LED blinks if the
power-on self-test leads to a malfunction.
If one of these errors occurs, the touch controller is broken and need to be
replaced.
Pin assignment
Type of connector:
Molex Micro Blade 5-pin.
Contact Assignment
1 +5V
2 D-
3 D+
4 GND
5 Shielding
Technical data
Touchscreen
General information
Technology: Analog capacitive
Resolution: 1024 contact points for each shaft in the
calibrated field
Speed: max. 115 contacts per second
Active contact surface: Accurate coordinates starting from a 0.1"
distance from the edge electrodes
Light transmission: 85 - 95 % at 550 mm (21.654")
Sensor thickness: 0.125" ( 0.01)
Touch screen strength: 8 mm (0.31496")
Reliability:
FCC approval: Class A
This chapter describes the following model of the thermal journal printer TP06
and the matrix journal printer NP06:
Part number Description
01750057142 Thermal journal printer TP06
Paper width: 76.2 mm - 1 mm (3" - 0.04")
Outer journal roll diameter:
max. 80 mm / 110 mm (3.15" / 4.33")
01750110043 Thermal journal printer TP06
Paper width: 76.2 mm - 1 mm (3" - 0.04")
Outer journal roll diameter:
max. 80 mm / 110 mm (3.15" / 4.33")
01750064218 Matrix journal printer NP06
Paper width: 76.2 mm - 1 mm (3" - 0.04")
Outer journal roll diameter:
max. 80 mm / 105 mm (3.15" / 4.13")
01750110044 Matrix journal printer NP06
Paper width: 76.2 mm - 1 mm (3" - 0.04")
Outer journal roll diameter:
max. 80 mm / 105 mm (3.15" / 4.13")
The thermal [matrix] journal printer TP06 [NP06] is a modular roll printer. It
consists of a thermal printing unit [matrix printing unit], a control unit, a paper
holder and a winder. The individual modules are assembled on a mounting
plate which contains the controller. The controller incorporates an interface
socket, the plug for the power supply, control elements and status displays.
The following description contains no information on the normal operation of
the printer. You can find this information in the operating manual of the cash-
out system.
Power supply
The printer is operated with 24 V DC. The 5 V voltage for the logic is
generated internally.
Data interface
USB connector type B
Overall view
1 4
1
2
3
7
4
6
Position of sensors
5 4 3 2 1
Overall view
6
1
5
2
4
1
2
3
7
4
6
Position of sensors
6 5 4 3 2 1
Functions
When the power is turned on, the firmware is started. The keys that are
pressed at power-on define the start conditions for the firmware. The
permanent parameters are loaded and the relevant settings made.
The firmware is not operable if an error is found during the test of external
storage or during initialization of the emulation. In this case, the firmware is
halted and it is no longer possible to communicate via the interface.
Power-on procedure
After the power is turned on, the printer is initialized. The following functions
are executed during the initialization:
Processor initialization
Memory test
Define start conditions,
Load values from parameter memory
Execute mechanical reset (not in test mode),
Establish ready state (not in test mode).
Status indicators
The journal printer status is indicated by three LEDs. The statuses of the
individual LEDs are identified by the following abbreviations:
Abbreviation Status
0 LED is off
1 LED is on
x LED can be on or off
bl LED blinking
Indicators at power-on
Green Yellow Red Status
bl bl bl Test mode (selection level)
Functions of keys
Normal operation
Pressing individual keys when the printer is in normal operational mode will
give priority to the execution of certain functions.
Keys pressed Function
None None
TEST Prints test printout
FEED Paper feed by 1/6". If the key is pressed for longer than
2 seconds, the paper is fed continuously until the key
combination is changed.
Do not press the FEED key during normal operation.
The key functions are triggered via a spontaneous functions 'job channel in the
device controller' and are executed with higher priority than the functions from
the emulation. For this reason, you should not hamper or corrupt emulation
functions during operations by executing key functions.
Internal test
Internal test
Press the TEST key again and keep the TEST key pressed until the test
printout is output.
The keys are blinking and you can select a test with the FEED key (see
section "Indicators for the selected test level").
Press the TEST key to exit the test level. The printer returns to the
selection level (all LEDs blinking).
Exit the internal test by pressing the TEST key in selection level.
When entering the internal test, the controller disables the USB port. After
completion of the internal test the printer is initialized, the interfaces are
released and the message Power failure is issued.
Test printout
Select a test using the FEED key (see section "Indicators for the selected
test level") and start the test by pressing the TEST key.
Press the TEST key to exit the test level. The printer returns to the
selection level (all LEDs blinking).
Exit the internal test by pressing the TEST key in selection level.
When entering the internal test, the controller disables the USB port. After
completion of the internal test the printer is initialized, the interfaces are
released and the message Power failure is issued.
Explanation:
0 = Off
1 = ON
i The statistical values of the printer controller can be set via the KDIAG
program when components are replaced.
Abbreviation Description
EEP. Indicates whether or not the EEPROM checksum is in order
TDOT. Shows the total number of printed dots
DOT. Shows the number of dots printed with the current thermal
array
HEAD Shows the number of thermal array changes
TLFS. Shows the total number of line feeds **
LFS. Shows the number of line feeds executed with the current
line feed motor **
LFCH. Shows the number of line feed motor changes
TCUT. Shows the total number of paper cuts *
CUT. Shows the number of paper cuts executed with the current
cutter *
CUTC. Shows the number of cutter changes *
TRET. Shows the total number of retracts *
RET. Shows the number of retracts with the current retract unit
(optional) *
RETC. Shows the number of changed retract units *
TPRE. Shows the total number of receipts output *
PRE. Shows the number of receipts output with the current printer
unit *
PREC. Shows the number of presenter changes *
Abbreviation Description
TCAM. Shows the total number of carrier movements *
CAM. Shows the number of carrier movements executed with the
current carrier unit *
CAMC. Shows the number of changed carrier units *
POC. Shows the total number of power-on cycles
POT. Shows the number of operating hours
UPD. Shows the number of EEPROM updates
PCB. Indicates the revision level
SNO. Indicates the serial number
DAT. Indicates the production date
REV. Indicates the revision number
Abbreviation Description
VERS Indicates the FW version
DAT Indicates the release date of the FW
Form
Abbreviation Description
DATE Date of services (handwritten)
NAME Name of technician (handwritten)
To set the default values, press the TEST key when the red LED is
blinking.
If you do not want to reset the EEPROM parameters, press the FEED key
to return to the 'internal test with paper' or the 'internal test without paper'.
You can print out the current EEPROM parameters via the internal test with
paper (see section "Internal test with paper"). You can find the EEPROM
parameters under the header 'Memory Switches'.
Default values
Storage setting
Auto Line Feed disabled
Endurance Test disabled
User configuration
Paper width 76.2 mm (3")
Print density LIGHT [-6 ... 0 ... +6] DARK
To reset the EEPROM sensor values, press the TEST key when the red
LED is blinking.
If you do not want to reset the EEPROM sensor values, press the FEED
key to return to the 'internal test with paper' or the 'internal test without
paper'.
The result is output in a test printout in the section 'EEPROM sensor values'
(see also section "Calling and exiting the 'internal test with paper'").
All sensors and their default settings are output (see table below):
Sensor Sensor value Calibration status
PAPER_END : XX CAL
PRESENTER_OUT : XX CAL
PAPER_NEAR_END : XX CAL
MARK_SENSOR : 0 -
TOP_OF_FORM : XX CAL
In addition to the sensor designation, the sensor value (XX) and the calibration
status is printed out. If the sensor has been calibrated, this is indicated by the
letters 'CAL' (CALIBRATED = calibrated) in the calibration status. If the sensor
value shows a zero (0) and the calibration status shows '-', the respective
sensor has not been calibrated.
If a fault occurs during calibration, the sensor value shows '-' and the
calibration status 'ERR'.
Paper control
Paper is fed in a forward direction only. Backwards is not possible.
Loading paper
Feed the paper by hand into the paper channel of the printing unit. The printer
pulls the paper in automatically and outputs the paper via the presenter.
For correct paper feed or paper transport the front edge of the paper has to be
cut with scissors to get a right-angled sharp edge.
Feed the leading edge of the paper into the paper guides.
Once the paper has been properly inserted, pulled in and output, the following
text is automatically printed at the beginning of the paper roll:
If you can read this text,
Autoloading is successful
Error handling
Error indicators
Error indicators are issued at the beginning of error handling.
Green Yellow Red Status
Off Off Blinking Carrier error (NP06 only)
Off Off Blinking TOF position not found
Off Off Blinking Timeout for StartOfJob
Off Off Blinking Print head too hot
Off Off Blinking Voltage too high
Off Off Blinking Low voltage error
Off Off Blinking Device error
Recoverable errors
The following table shows the blinking pattern of all errors, that can be
recovered by removing and inserting the paper roll.
This pattern is called the 'positive' blinking pattern.
In case of the positive blinking pattern, you must count how often the ERROR-
LED is switched on.
Error Description ERROR LED blinking pattern
Carrier The carrier does 2
error not leave or
(NP06 reach its home approx. 5 sec
only) position.
ToF After cutting the 7
position printer doesnt
not found find the TOF approx. 5 sec
position.
Operation Paper is after 8
after power on not at
switch-on the print starting approx. 5 sec
error position. This
(TP06 error is activated
only) by memory
switch 7-4.
Paper The paper motion 9
motion sensor detects
error no paper motion approx. 5 sec
Timeout StartOfJob
for timeout occurred
StartOfJo because no approx. 5 sec
b EndOfJob was
received within
the specified
time.
LED is off
LED is on
Unrecoverable errors
The following table shows the blinking pattern of all errors, that cannot be
recovered by removing and re-inserting the paper roll.
This pattern is called the 'negative' blinking pattern.
In case of the negative blinking pattern, you must count how often the
ERROR-LED is switched off.
Error Description ERROR LED blinking pattern
Temperature Abnormal print 1
error head
temperature approx. 5 sec
(NP06) or
thermal array
temperature
(TP06).
High voltage The power 3
error supply voltage
is extremely approx. 5 sec
high.
Low voltage The power 4
error supply voltage
is extremely approx. 5 sec
low.
Printer error The loaded 5
printer driver
does not approx. 5 sec
correspond
with the
firmware.
LED is off
LED is on
Troubleshooting
Check the power lines and the power supply and replace them if necessary
(see chapter "Removal/Installation of Components").
Printer error
Check whether the take-up reel is jammed or whether there is a paper jam
(see chapter "Journal Printer NP06", section "Paper jam" or chapter
"Journal Printer TP06", section "Paper jam" in the operating manual).
Controller
The central control of the printer is handled by a 16-bit microcontroller. To
comply with the required range of functions, the following function blocks are
integrated in the controller:
Memory
1 MByte flash memory with boot sector for firmware and character
generators
4 MBit SRAM
256 Byte NVRAM
Interfaces
USB
Power control
Sensors
Photosensor for
weekend and paper-out sensor
Top of form (ToF) sensor
Pin assignment
24 V connector
Type of connector:
AMP Modu 2-pin M
Contact Description
1 24 V
2 Ground
Data connector
2 1 Type of connector:
USB type B, 4-pin M
3 4
Contact Description
1 VCC (+5 V)
2 - DATA
3 + DATA
4 GND
Check the thermal array or the print head for signs of wear.
Maintenance counter
When printer parts such as the thermal array or the print head are replaced,
the maintenance counter must be reset.
It is reset using the program KDIAG.
i The ribbon cartridge and the print head are consumables which the
customer has to order separately (see also chapter "Journal Printer
NP06", section "Consumables" in the operating manual).
If print quality is poor, first replace the ribbon cartridge (see chapter
"Journal Printer NP06", section "Replacing the ribbon cartridge" in the
operating manual).
If this does not improve print quality, replace the print head (see chapter
"Journal Printer NP06", section "Remedying poor print quality" in the
operating manual).
Remove paper scraps, paper dust and foreign objects from the thermal
array.
Use a soft, lint-free cloth moistened with pure isopropyl alcohol (e.g.
ISOPADS).
Do not close the printer until the alcohol has completely evaporated.
Technical data
Electrical characteristics
Room classification
Operating temperature: 0 C to +50 C (+32 F to +122 F)
Storage temperature: -10 C to +70 C (-14 F to +158 F)
Humidity:
Operation: 5 % to 95 %
Storage: 5 % to 98 %
Print head
Ribbon cartridge
Cartridge: Continuous ribbon
Ribbon cartridge: Nylon ribbon
Width: 11 mm - 0.3 mm (0.43" - 0.02")
Color: purple (black optional)
Service life:
Color: black 2,000,000 characters
Color: purple 6,000,000 characters
Print function
Print width: NP06: 63.84 mm (2.51")
TP06: 72 mm (2.83") at 576 dots
Character matrix:
Font A (W x H): NP06: 9 x 9 + 3 spacing
Font B (W x H): 7 x 9 + 2 spacing
Font A (W x H): TP06: 12 x 24 + 2 spacing
Font B (W x H): 8 x 17 + 2 spacing
Character size:
Font A (W x H): NP06: 1.92 x 3.17 mm (0.08" x 0.125")
Font B (W x H): 1.44 x 3.17 mm (0.06" x 0.125")
Font A (W x H): TP06: 1.75 x 3 mm (0.07" x 0.118")
Font B (W x H): 1.25 x 2.1 mm (0.05" x 0.08")
Number of characters:
Font A: NP06: 22 cpl at 8.84 cpi
24 cpl at 9.95 cpi
33 cpl at 13.26 cpi
Font B: 40 cpl at 15.91 cpi
44 cpl at 17.64 cpi
Font A: TP06: 28 cpl at 10.2 cpi
36 cpl at 12.7 cpi
41 cpl at 14.5 cpi
Font B: 48 cpl at 16.9 cpi
57 cpl at 20.3 cpi
Country-specific character
sets: Download of user-defined characters possible
Font attributes: Normal type
Bold type
Height and width (up to 8 times)
Underlined
Rotated print (90)
Mirroring
Inverted
Paper specifications
1
2
max. 80 mm (3.15")
Print head
Turn off the power by removing the power supply connector (see section
"Views of matrix printer", item 6 in the figure "Customer panel and
connectors").
Remove the ribbon cartridge (see chapter "Journal Printer NP06", section
"Replacing the ribbon cartridge" in the operating manual).
Press the respective retaining clip in
the direction of the arrows (1) and (2)
as far as possible. Raise the print
head (3) slightly until you can detach
the cable from the old print head.
Connect the cable to the new print
3 head, and carefully place the new print
head in its mounting.
Thermal array
This chapter describes the following versions of the thermal receipt printer
TP07A and the matrix receipt printer NP07A:
Part number Description
01750130744 Thermal receipt printer TP07A
Paper width: 76.2 mm, 82.5 mm - 1 mm
(3", 3.25" - 0.04")
Outer receipt roll diameter:
max. 180 mm / 260 mm (7.09" / 10.24")
01750190895 Thermal receipt printer TP07A-2
Paper width: 76.2 mm, 82.5 mm - 1 mm
(3", 3.25" - 0.04")
Outer receipt roll diameter:
max. 180 mm / 260 mm (7.09" / 10.24")
Printer connection
Connect the printer only when the system is disconnected from the
power supply.
Voltage supply
The printer is operated with 24V DC. The 5V voltage for the logic board is
generated internally.
Data interface
USB connector Type B
Entire device
TP07A
TP07A-2
Detail views
TP
Control panel
Connections
Position of sensors
1 2 3 4 5 6 7 8
Entire device
2 7
Detail views
Control panel
Connections
Position of sensors
8 7 6 5 4 3 2 1
Power-on procedure
After the printer is switched on, the printer is initialized. The following functions
are executed during the initialization:
Processor initialization,
Memory test,
Definition of start conditions,
Loading of values from parameter memory,
Execution of mechanical reset (not in test mode),
Establishment of ready status (not in test mode).
Status indicators
The status of the receipt printer is displayed by 3 LEDs. The statuses of the
individual LEDs are identified by the following abbreviations:
Abbreviation Status
0 LED is off
1 LED is on
x LED can be on or off
bl LED is blinking
s bl LED blinking fast
Indicators at power-on
green yellow red Status
bl bl bl Test mode (selection level)
Key functions
Normal mode
Pressing individual keys when the printer is in normal operational mode will
give priority to the execution of certain functions.
Keys pressed Function
None None
TEST Prints test printout
FEED Paper feed by 1/6". If the key is pressed for longer than
2 seconds, the paper is fed continuously until the key
combination is changed.
Do not press the FEED key during normal operation.
The key functions are triggered via a spontaneous functions 'job channel in the
device controller' and are executed with higher priority than the functions from
the emulation. For this reason, you should not hamper or corrupt emulation
functions during operations by executing key functions.
Internal test
Internal test
Press the TEST key again and keep the TEST key pressed until the test
printout is output.
The keys are blinking and you can select a test with the FEED key (see
section "Indicators for the selected test level").
Press the TEST key to exit the test level. The printer returns to the
selection level (all LEDs blinking).
Exit the internal test by pressing the TEST key in the selection level.
When entering the internal test, the controller disables the USB port. After
completion of the internal test the printer is initialized, the interfaces are
released and the message Power failure is presented.
Test printout
Select a test using the FEED key (see section "Indicators for the selected
test level") and start the test by pressing the TEST key.
Press the TEST key to exit the test level. The printer returns to the
selection level (all LEDs blinking).
Exit the internal test by pressing the TEST key in the selection level.
When entering the internal test, the controller disables the USB port. After
completion of the internal test the printer is initialized, the interfaces are
released and the message Power failure is presented.
Explanation:
0 = off
1 = on
i The statistical values of the printer controller can be set via the KDIAG
program or via the T/SOP when components are replaced.
Abbreviation Description
EEP. Indicates whether or not the EEPROM checksum is in order
TDOT. Shows the total number of printed dots
DOT. Shows the number of dots printed with the current thermal
array
HEAD Shows the number of thermal array changes
TLFS. Shows the total number of line feeds executed *
LFS. Shows the number of line feeds executed with the current
line feed motor *
LFCH. Shows the number of line feed motor changes
TCUT. Shows the total number of paper cuts
CUT. Shows the number of paper cuts executed with the current
cutter
CUTC. Shows the number of cutter changes
TRET. Shows the total number of retracts
RET. Shows the number of retracts with the current retract unit
(optional)
RETC. Shows the number of changed retract units
TPRE. Shows the total number of receipts output
PRE. Shows the number of receipts output with the current printer
unit
PREC. Shows the number of presenter changes
Abbreviation Description
TCAM. Shows the total number of carrier movements executed *
CAM. Shows the number of carrier movements executed with the
current carrier unit *
CAMC. Shows the number of changed carrier units *
POC. Shows the total number of power-on cycles
POT. Shows the number of operating hours
UPD. Shows the number of EEPROM updates
PCB. Indicates the revision level
SNO. Indicates the serial number
DAT. Indicates the production date
REV. Indicates the revision number
Abbreviation Description
VERS. Indicates the FW version
DAT. Indicates the release date of the FW
Form
Abbreviation Description
DATE Date of services (handwritten)
NAME Name of technician (handwritten)
To set the default values, press the TEST key when the red LED is
blinking.
If you do not want to reset the EEPROM parameters, press the FEED key
to return to the 'Internal test with paper' or the 'Internal test without paper'.
You can print out the current EEPROM parameters via the 'internal test with
paper' (see section "Internal test with paper"). You can find the EEPROM
parameters under the header 'Memory Switches'.
Default values
Memory setting
Auto Line Feed disabled
Black mark sensor disabled
Endurance test disabled
User configuration
Paper width 80.0 mm (3.15")
Paper is not at start position after power on present paper
Print density LIGHT [-6 ... 0 ... +6] DARK
Mark control
The printer prints a horizontal line at the control mark and then performs a
paper feed. The next mark is looked for, the paper is then transported to the
cutter, cut off and output via the presenter. Then the paper is retracted to the
1st print position (TOF). The printer then performs the test continuously.
The test can be aborted by pressing the TEST key.
The operating state of the photosensors are indicated by LEDs.
LED Function
green Presenter output
Yellow Top of Form (TOF) sensor
Red Paper out sensor
Cutter/presenter test
The printer prints a horizontal line in the first line of the receipt, then the paper
is advanced approx. 100 mm (3.94") (receipt length), cut and output. Then the
paper on the receipt roll is advanced to its first print position. The printer then
performs the test continuously.
The test can be aborted by pressing the TEST key.
The operating state of the photosensors are indicated by LEDs.
LED Function
green Presenter output
Yellow Top of Form (TOF) sensor
Red Paper out sensor
Test printout of mark control and cutter/presenter test
To reset the EEPROM sensor values, press the TEST key when the red
LED is blinking.
If you do not want to reset the EEPROM sensor values, press the FEED
key to return to the 'Internal test with paper' or the 'Internal test without
paper'.
The result is output in a test printout in the section 'EEPROM sensor values'
(see also section "Calling and exiting the 'Internal test with paper'").
All sensors and their default settings are output (see table below):
Sensor Sensor value Calibration status
PAPER_END : XX CAL
PRESENTER_OUT : XX CAL
PAPER_NEAR_END : XX CAL
MARK_SENSOR : 0 -
TOP_OF_FORM : XX CAL
In addition to the sensor designation, the sensor value (XX) and the calibration
status is printed out. If the sensor has been calibrated, this is indicated by the
letters 'CAL' (CALIBRATED = calibrated) in the calibration status. If the sensor
value shows a zero (0) and the calibration status shows '-', the respective
sensor has not been calibrated.
If a fault occurs during calibration, the sensor value shows '-' and the
calibration status 'ERR'.
Paper control
Loading paper
Feed the paper by hand into the paper channel of the printing unit. The printer
pulls the paper in automatically and outputs the paper at the paper output.
In order to ensure correct paper feed or paper transport, the leading edge of
the paper web has to be cut with scissors to get a clean, straight edge (i.e. a
right-angled sharp edge).
Feed the leading edge of the paper into the paper guides.
Once the paper has been properly inserted, pulled in and output, the following
text is automatically printed at the beginning of the paper roll:
If you can read this print,
Autoloading is successful
(If you can read this text,
the paper is correctly inserted)
Mark detection
The marks on the paper are detected with enabled mark control and enabled
mark detection during paper feed in forwards direction. When mark detection
is enabled, the photosensor 'MK' is activated for mark monitoring.
Synchronization on a mark takes place when the rear mark edge is detected. If
no mark is detected, error message 'Mark detection error' is issued. The marks
can be located on the left or the right or on both sides at the same height.
Reset at power on
This paper initialization is performed at power on. The paper initialization sets
the paper in the printer to first print position.
There are two options for printer reset without paper to the 1st print position:
If there is no document at the 1st print position when the printer is switched
on and Memory Switch 7-5 is set to OFF, the printer outputs the document
via the presenter.
If there is no document at the 1st print position when the printer is switched
on and Memory Switch 7-5 is set to ON, the printer switches to offline
status. In addition, the error message 'Operation following power-on error'
is issued (see section "Recoverable errors").
Calibration of sensors
To prevent sensor faults caused by wear and tolerances, the printer has a
sensor calibration feature. The calibration results are stored in EEPROM to be
able to use them after a power failure.
All beam interruption and reflective sensors are calibrated.
This happens automatically when a new receipt roll is inserted.
During calibration, the weekend (PWE), paper-out (PE), top of form (TOF) and
presenter exit (PrA) sensors must not detect any paper.
If calibration results in a value between '1' and '254', the value is accepted. If
calibration results in '0' or '255' there is an error.
Reflective sensors:
The light source emits light and a
photosensor detects it if it is reflected
by the paper. For calibration purposes,
the light intensity of the source '0' is
increased until the receiver detects the
light.
There must be paper in the area of the
sensor.
If during booting a '0' is found in EEPROM for mark detection, the printer
searches for a mark, transporting the paper in steps of 2.5 mm (0.1") each.
Once the printer has found the first control mark, it searches for the second
control mark. If after 20 steps it has found no second control mark, it aborts the
process. It also issues the error message 'Control mark detection error' (see
section "Recoverable errors").
If the paper roll is changed while the control mark sensor is calibrated, the
control mark sensor is calibrated again in a second procedure. The paper is
pulled in up to the first control mark and is then transported backwards. The
printer then transports the paper forward in steps of 2.5 mm (0.1") each until
the next control mark is detected.
An average value is calculated from the detected sensor voltage (DAC) for the
black area and the white area. This average is the new value for the sensor
voltage in the area of mark detection.
In level 7 you can initialize or set all EEPROM sensor values to factory default
(see section "Test level 7 (setting EEPROM sensor values to factory default)").
The status register of the sensors is deleted. The printer is reset and begins
with initial calibration.
Mark control
i When replacing sub-components, the control mark sensor has to be
calibrated using KDIAG or T/SOP, respectively.
For this purpose, the thermal receipt printer TP has two control mark
sensors each on the thermal print side and/or on the rear side of the
printer (see chapter "Receipt Printer TP07A/TP07A-2", section
"Control mark sensor position" in the operating manual).
The matrix receipt printer NP has three control mark sensor positions
on the print side (see chapter "Receipt Printer NP07A", section
"Control mark sensor position" in the operating manual).
Remove the paper roll if applicable (see chapter "Receipt Printer TP07A/
TP07A-2" or "Receipt Printer NP07A", section "Changing the paper roll" in
the operating manual).
The control mark sensor can be positioned either on the thermal print side or
on the rear, depending on the position of the control marks on the paper roll.
Use a suitable tool to bend the metal
bracket (1) to a vertical position and
remove the spacer plate (2) from its
mounting as shown by the arrow.
3
2
General information
End of paper
End-of-paper detection
The status of the PE photosensor is reported to the host as 'paper out'
message with each status query.
Paper-low detection
The status of the PWE photosensor is reported to the host as paper-low status
each time the status is queried. The message is used to determine the last
print jobs. The message does not have any influence on the operation of the
paper control.
Error handling
Error indicators
Errors are displayed at the beginning of error handling.
green yellow red Status
off off blinking Paper jam during cutting
off off blinking Carrier error (only NP)
off off blinking Paper jam before cutting
off off blinking Control mark detection error
off off blinking Paper jam after cutting - in the presenter
off off blinking TOF position not found
off off blinking Operation after power-up error
off off blinking Time out at StartOfJob
off off blinking Print head too hot
off off blinking Voltage too high
off off blinking Voltage too low
off off blinking Device error
Recoverable errors
This pattern is called the 'positive' blinking pattern.
In case of the positive blinking pattern, you must count how often the ERROR-
LED is switched on.
LED is off
LED is on
The following error conditions can be corrected by removing and inserting the
paper roll.
Error Description Blinking pattern of the ERROR-LED
TOF After cutting the 7
position printer doesnt
not found find the TOF approx. 5 sec
position.
Operation After switching 8
after on, the paper is
power-up not at its starting approx. 5 sec
error position. This
error is enabled
by memory
switch 7-4.
Timeout StartOfJob
for timeout as no
StartOfJob EndOfJob (end approx. 5 sec
(beginning of print order)
of the print was received
order) during the
specified period.
LED is off
LED is on
Unrecoverable errors
This pattern is called the 'negative' blinking pattern.
In case of the 'negative' blinking pattern you must count how often the
ERROR-LED is switched off.
Error Description Blinking pattern of the ERROR-LED
Tempera- Abnormal print 1
ture error head
temperature approx. 5 sec
(NP07A) or
thermal array
temperature
(TP07A)
High The power 3
voltage supply voltage is
error extremely high. approx. 5 sec
Low Supply voltage 4
voltage is extremely low.
error approx. 5 sec
Printer The printer 5
error driver does not
correspond to approx. 5 sec
the firmware
(printer error).
LED is off
LED is on
Troubleshooting
Paper jam
Cut off the paper at the paper support.
Remove the paper roll with the paper
roll holder up and out of the printer (2).
Remove the rest of the paper by
turning the wheel in the direction of the
arrow (1).
Presenter
When the cutter is in its home position you can see a red plastic mark at
position (1).
Check whether the cutter is in home
position. If not, turn the knurled
wheel (2) until you can see the red
plastic mark (1) on the upper side of
the cutter.
Remove the ribbon cartridge from the printing unit (see chapter "Receipt
Printer NP07A", section "Changing the paper roll" in the operating manual).
Cut the remaining paper in front of the paper guide and remove the paper
from the printer.
Check whether the paper roll is inserted correctly or a paper roll without
control marks is inserted.
Cutter
When the cutter is in its home position you can see a red plastic mark at
position (1).
Check whether the cutter is in home
position. If not, turn the knurled wheel
(2) until you can see the red plastic
mark (1) on the upper side of the
cutter.
Check the power lines and the power supply and replace them if necessary
(see chapter "Removal/Installation of Components").
Printer error
Load the following six files in the printer via KDIAG or T/SOP, respectively.
Printer NP Printer TP
NP07A.BIN TP07A.BIN
NP07A.FNT TP07A.FNT
NP07A.FRM TP07A.FRM
NP07A.LVF TP07A.LVF
NP07A.PUT TP07A.PUT
NP07A.SSV TP07A.SSV
Controller
The central control of the printer is handled by a microcontroller. To comply
with the required range of functions, the following function blocks are
integrated in the controller:
Memory
Flash memory with boot sector for firmware and character generators
4 MBit SRAM
256 byte EEPROM for settings and static data
Interfaces
USB
Power control
Sensors
Photosensor for
weekend and paper-out sensor
Mark detection
Presenter output
Top of Form (TOF) sensor
Pin assignments
24V connector
Type of connector:
AMP Modu 2-pin M
Contact Designation
1 24V
2 Ground
Data connector
2 1 Type of connector:
USB type B, 4-pin M
3 4
Contact Designation
1 VCC (+5 V)
2 - DATA
3 + DATA
4 GND
Check the thermal array or the print head for signs of wear.
Maintenance counter
When printer parts such as the thermal array or the print head are replaced,
the maintenance counter must be reset.
It is reset using the program KDIAG or T/SOP, respectively.
Matrix printer NP
A print image that is poor or too light may be caused by a dirty printing area or
a worn print head.
The print head can be very hot if the printer has been printing for a
longer period of time right beforehand. Wait until the print head has
cooled off and the danger of causing a burn no longer exists.
i The ribbon cartridge and the print head are consumables which the
customer has to order separately (see also chapter "Journal Printer
NP07A", section "Consumables" in the operating manual).
Remove any paper residue, paper dust and foreign matter in the print area.
You can use tweezers, a brush or a vacuum cleaner to do this.
If the print quality remains poor, replace the print head (see section "Print
head").
Thermal printer TP
Poor print quality can be caused by a dirty thermal array.
The thermal array can be very hot if the printer was used for a longer
period immediately beforehand. Wait until it has cooled off and the
danger of burns no longer exists.
Remove any paper scraps, paper dust and foreign material from the
thermal array.
Use a soft, lint-free cloth moistened with pure isopropyl alcohol (e.g.
ISOPADS).
Wait until the alcohol has evaporated completely before you close the
thermal printing unit.
Technical Data
Electrical data
Supply voltage: 24 V 10 %
Power consumption:
Print mode: max. 120 W
Standby: max. 5 W
Connector: AMP Modu 2-pin M
Room classification
Operating temperature: 0 C to +50 C (32 F to 122 F)
Storage temperature: -10 C to +70 C (14 F to 158 F)
Humidity:
Operation: 5 % to 95 %
Storage: 5 % to 98 %
Print head
Ribbon cartridge
Cassette: Continuous ribbon
Ribbon: Nylon ribbon
Width: 11 mm - 0,3 mm (0.43" - 0.012")
Color: purple (black optional)
Service life:
Color: black 2,000,000 characters
Color: purple 6,000,000 characters
Print functions
Print width: NP: 63.84 mm (2.51")
TP: 80 mm (3.15") at 640 dots
Character matrix:
Font A (W x H): NP: 9 x (9 + 3 spacing)
Font B (W x H): 7 x (9 + 2 spacing)
Font A (W x H): TP: 12 x 24 + 2 spacing
Font B (W x H): 8 x 17 + 2 spacing
Character size:
Font A (W x H): NP: 1.92 x 3.17 mm (0.08" x 0.125")
Font B (W x H): 1.44 x 3.17 mm (0.06" x 0.125")
Font A (W x H): TP: 1.75 x 3.0 mm (0.07" x 0.118")
Font B (W x H): 1.25 x 2.1 mm (0.05" x 0.08")
No. of characters:
Font A: NP: 22 cpl at 8.84 cpi
24 cpl at 9.95 cpi
32 cpl at 13.26 cpi
Font B: 40 cpl at 15.91 cpi
44 cpl at 17.64 cpi
Font A: TP: 28 cpl at 10.2 cpi
36 cpl at 12.7 cpi
41 cpl at 14.5 cpi
Font B: 48 cpl at 16.9 cpi
57 cpl at 20.3 cpi
Paper specification
Matrix printer NP
Paper quality: Z 100
Paper type: Paper on rolls
Paper color: white
Paper weight: approx. 55 to 90 g/m2 4 %
(1.94 oz/10.7639 ft - 3.1746 oz/12.1094 ft)
Paper thickness: approx. 0.06 to 0.1 mm
(0.002" to 0.004")
Paper smoothness: min. 20 Bekk sec.
Thermal printer TP
Paper quality: OJI KF50 HDA or equivalent
Paper type: Thermal paper rolls
(thermal layer on the outside and inside)
Paper color: white
Paper weight: approx. 55 to 80 g/m2
(1.94 oz/10.7639 ft - 2.8219 oz/10.7639 ft)
Paper thickness: approx. 0.06 to 0.1 mm (0.002" to 0.004")
Paper smoothness: Min. 300 Bekk sec.
* When ordering the paper rolls you have to specify one value.
8 (0.31")
8 (0.31")
5 (0.2")
1 Feeding direction
5 (0.2")
8 (0.31")
18 (0.71")
1 Feeding direction
Preprinted receipts
The receipts can be preprinted on the front side (TP and NP) and on the back
side (TP only) in the gray area (see illustration).
If the receipts are pre-printed outside the specified area the PCS value must
be less than 40%.
8 (0.31")
8 (0.31")
5 (0.2")
8 (0.31")
18 (0.71")
Print head
Turn off the power by unplugging the power supply connector (see section
"Connections", item 1).
Remove the ribbon cartridge (see chapter "Receipt Printer NP07A", section
"Replacing the ribbon cartridge" in the operating manual).
Press the respective retaining clip in
the direction of the arrows (1) and (2)
as far as possible. Pull the print
head (3) slightly out of its mounting
until you can detach the cable from the
old print head. Connect the cable to
the new print head, and carefully place
3 the new print head in its mounting.
Thermal array
TP20
TP22
Printer versions
Part Number Thermal array Description
01750182309 01750123488 Forms printer TP20 wide 1 paper path
01750192719 01750173534 Forms printer TP20 narrow 1 paper path
01750138067 01750123488 TP20 forms printer wide 2 paper paths
01750189960 01750173534 Forms printer TP20 narrow 2 paper paths
01750240452 01750205199 Forms printer TP22 wide 1 paper path
01750204783 01750205199 TP22 forms printer wide 2 paper paths
Description
The printing unit features a modular structure with modules such as the paper
feed, printing and cutting units, stacker, reject transportation and shutter.
The device specific function groups reject tray, paper trays and shutter are not
part of the printer; but they are connected to the printer control logic and are
addressed and controlled by it.
The documents, which are not taken out or which are cut by the printer during
paper loading, are put in the reject tray. The monitoring sensor "Empty reject
tray" is in the terminal device directly at the printer, in the cash device external
at the auxiliary transport/reject tray.
The paper trays each have 2 sensors for monitoring the weekend limit and the
end of the stack. The weekend sensor is adjustable.
The shutter is equipped with a sensor in the terminal devices for home position
and document detection. In the cash devices are 2 separated sensors
available for this.
Detailed information on the sensors and the shutters are provided in the
respective sections of this chapter.
You will find details of the document types in the "Paper specifications".
The printer versions with two paper paths can be operated in two different
modes:
Basic paper handling: If the same paper formats or types are used, the
paper guides are switched automatically from the printing unit during an
end of paper guide.
Extended paper handling: If the same paper formats or types are used, the
paper guide switching have to be carried out by the application software.
The paper handling is preset to the basic paper handling and can be switched
to the extended paper handling by using the application software.
The last sheets of continuous paper in the paper tray must not be
folded if the printer is to switch automatically to the other paper feed.
1 Status/7-segment display
2 Test key
3 EJECT key
EJECT key
The EJECT key causes the continuous paper feed to be ejected. If the printer
has two paper paths, the paper is ejected from the front, uncovered path
(paper path 2). When the key is pressed again paper is ejected from the rear
path (paper path 1).
In the event of a TP20/TP22 error condition, the EJECT key is used in the
same way as the TEST key to trigger the reset procedure.
If errors or warning messages are being indicated by the status display, these
are cleared with the EJECT key after the remedy of the error cause
TEST key
The TEST key has several functions:
1. When you press the Test key during the basic setting of the printer (no
form is being processed and no form is offered), a test printout is started.
The test document stays for 2 sec. inside of the opened device.
2. If there is a fault in the printer (flashing 7-segment display) or if print data is
hanging, the printer is reset with this key returning it to the basic setting.
The input buffer is cleared and any forms being printed are cut and
transferred to the reject box. Any forms in the collecting tray are also
transferred to the reject box.
Name Meaning
Header $MOD$ IDs Page header and $MOD$ IDs
TP20APGA.PGA $MOD$ ID of the loadable PGA (content of the
TP20ALDR.FRM programmable gate array)
TP20_437.FNT $MOD$ ID of the loadable loader
TP20ASTD.MOD $MOD$ ID of the loadable font
TP20ABST.BST $MOD$ ID of the loadable firmware
$MOD$ ID of the bootstrap
FACTORY Default settings
SETTINGS
Printer name Printer designation
Printer material Printer material number
number
Printer serial number Printer serial number
Printer production Printer production date in the format YYMMDD
date
Printer revision level Printer revision level MS 00-25 hexadecimal code,
(MS) e.g. "0x00000023". MS 00 = Bit0 (right Bit), MS 01 =
Bit1, .. , MS 25 = Bit25.
e.g. MS 00+01+05 = 00 0000 0000 0000 0000 0010
0011 (binary) = "0x00000023" (hexadecimal).
Printer country of Country of origin of the printer, e.g. "DE" =
origin Deutschland
Print unit material Material number of the mounted thermal array.
number
Adjustment horizontal Factory setting for horizontal mechanical adjustment
(path 1/2) values, separated according to paper path 1/2.
Specification in 1/180 inch.
Name Meaning
Adjustment vertical Factory setting for vertical mechanical adjustment
[1/180"] values, separated according to paper path 1/2 and
Path 1 paper marks D, C, CL (only available in the narrow
Path 2 printing unit) and CR (only available in the wide
printing unit). Specification in 1/180 inch.
System serial number System serial number
CONTROLLER Controller settings
SETTINGS
Controller material Controller material number
number
Controller serial Controller serial number
number
Controller production Controller production date in the format YYMMDD
date
Controller layout level Controller layout level
Controller revision Controller revision level MS 00-25 hexadecimal
level (MS) code, e.g. "0x00000023". MS 00 = Bit0 (right Bit),
MS 01 = Bit1, .. , MS 25 = Bit25.
e.g. MS 00+01+05 = 00 0000 0000 0000 0000 0010
0011 (binary) = "0x00000023" (hexadecimal).
Controller country of Country of origin of the controller, e.g. "DE" =
origin Deutschland
HARDWARE / Hardware and mechanical options
MECHANIC OPTION
Reject box Reject box type: "Terminal", "Cash", "TRU", "None",
"Unknown
Paper box (path 1/2) Paper tray available path 1/2: "Y" (=yes), "N" (=no)
Paper roll (path 1/2) Paper roll available path 1/2: "Y" (=yes), "N" (=no)
Shutter type Shutter type: "1", "2", "3", "None", "Unknown
The meaning is linked to the Add. transport ID, see
configuration table below.
Board version Controller board version (electrical ID)
GA release Gate array FPGA (Field Programmable Gate Array)
ID
Interface USB data interface: "USB2.0"
2nd paper path 2nd paper path available: "Y" (=yes), "N" (=no)
Name Meaning
Add. transport ID Additional transport ID: "Terminal", "Cash Indoor",
"Cash Outdoor", "None", "Unknown
TRU Blackening unit available: "Y" (=yes), "N" (=no)
(TRU = Thermal Reject Unit)
Print unit Print unit ID: "Wide" (=wide print unit, up to 216 mm
(8.50") paper width), "Narrow" (=narrow print unit, up
to 175 mm (6.89") paper width), "None", "Unknown"
Thermal head ID ID of thermal array: "0x5C" (=SHEC), "0xB0" (=AOI)
Resolution (hor./vert.) Print resolution 300/300 pixels per inch
Chip device version Processor version: "Rev. A", "Rev. B"
MAINTENANCE Maintenance counters for printer lifetime
COUNTERS FOR
PRINTER LIFE
Drum open counter Number of times drum cover is open
Drum errors Number of errors in collecting tray (drum, clamp)
Mark errors Number of mark errors
Cutter errors Number of cutter errors, printing unit (thermal swivel
unit, thermal array)
Shutter errors Number of errors in the output tray
LS adjust errors Number of errors for automatic photosensor
adjustment conducted by the firmware.
Paper jam errors Number of transport errors in the document transport
Reject jam errors Number of transport errors in the drum reject path
Reject tray locked Number of errors for reject tray full
Output transport Number of errors in the output transport (cash
errors additional transport only)
Reject transport Number of errors in the retract-reject transport (cash
errors additional transport only)
Lift transport errors Number of errors in the swivel transport (cash
additional transport only)
Stacker transport Number of errors in the stacker wheel transport of
errors the active reject tray (for roll paper processing)
Power on hours Number of hours for which the device has been
switched on.
This value is set by the system software, from
LMTP20.DLL 2.0./07
Name Meaning
Transport meter Paper transport in meters over the entire lifetime
Dots total Total number of printed pixels
Page counter Page counter, number of cut documents
FW start cycles Number of printer start cycles (system starts, restarts
and voltage drops)
Presentations Number of printer operations (= number of
transactions)
Retracts Number of retract/reject processes
Voltage drop counter Number of voltage drops
Max. head Number of times the thermal array is classed as hot
temperature reached (above 65 Celsius (149 Fahrenheit))
Print head installation Number of thermal arrays installed.
counter The counter automatically counts up when a thermal
array replacement has been logged via the T/SOP.
Last print head Date of last thermal array replacement in the format
replacement YYMMDD: e.g. "101224" (=December, 24th 2010)
The date is automatically set when a thermal array
replacement has been logged via the T/SOP.
Last reset of error Date when error statistics were last reset in the
statistics format YYMMDD: e.g. "101224" (= December, 24th
2010)
The date is automatically set when the error
statistics are deleted via the T/SOP.
RC page counter Page counter, number of cut documents since the
last repair.
Last reset of RC Date when the page counter was last reset in the
page counter repair center in the format YYMMDD: e.g. "101224"
(= December, 24th 2010)
The date is automatically set when the RC page
counter is deleted via the T/SOP.
RESETABLE Resettable maintenance counter for field replaceable
MAINTENANCE parts
COUNTERS FOR These values are automatically reset when a thermal
REPLACED SPARE array replacement has been logged via the T/SOP to
PARTS the printer.
Dots per head Printed pixels of the current thermal array
Transport meter per Paper transport of the current thermal array in
head meters
Name Meaning
ACTUAL PRINTER Actual printer values
VALUES
Temperature of print Temperature of the thermal array in degrees Celsius
head and digital value of the AD converter (hexadecimal).
The firmware provides temperatures of 5 to 65
Celsius (41 to 149 Fahrenheit), which corresponds to
the control range of the thermal array. Temperatures
outside this value range are reported back as
minimum/maximum values. It is assumed that no
negative temperatures (use of heater in device) and
no temperatures above 65 degrees can occur. The
determined temperatures are subject to the
tolerances of the thermistor of up to 10%.
Form length (path Document length of the paper in path 1/2 in 1/180
1/2) inch, "0" (=format-free)
Used mark types Paper mark used for path 1/2: "Undef" (undefined),
(path 1/2) "No mark" (unmarked paper), "C" (mark C center),
"D", (mark D), "CL" (mark C available left in narrow
printing unit), "CR" (mark C available right in wide
printing unit)
Current value of LS Current value of alignment photosensor path 1/2:
adjust (path 1/2) 0xFF (=0mA) .. 0x48-0x00 (=48mA)
Adjustment of alignment photosensors if there is no
paper in the path. The photosensor of a paper path
in an inactive or empty state is disconnected from
the power supply (0xFF) to protect the photosensor
from deterioration. The measured value is always
displayed in the test printout.
Voltage value of used Entry not relevant, omitted in the future.
LS adjust
Voltage value of used Entry not relevant, omitted in the future.
LS mark
Name Meaning
Current value of LS Adjusted current values of mark photosensors for
mark path 1/2: 0x00 (=0mA) .. 0xFF (=48mA)
Path 1 Transmit currents for mark photosensors of path 1/2,
Path 2 mark position left (D), center (C), center right (CR)
and left (CL), depending on the printing unit.
All mark photosensors are adjusted with each newly
submitted paper and after each transaction (white
adjustment). The measured value is therefore
dependent on the paper.
CONFIGURATION Configuration settings path 1/2
SETTINGS (PATH The following settings are implemented via the
1/2") Customizing software and the T/SOP. Further
information can be found in the manuals "Generation
and Tools" and "T/SOP".
Hor. pos. (ASCII) Horizontal first print position in ASCII text mode (in
1/180 inch), path 1/2.
This setting has no effect on printing in the GDI
graphics mode.
Paper grade Paper grade "0" .. "7", print quality optimized for
specific paper type
0= Default
6 = When using a blackening unit and WN paper
01750081601
Intensity mono Print intensity of black pixels "0" (= minimum) .. "7"
(= maximum)
Print speed mono Print speed for monochrome printing: "Opt" (print-
optimized), "Max" (speed-optimized)
Mark type Paper mark type for path 1/2: "Auto" (automatic
setting), "No mark" (unmarked paper), "C" (mark C
center), "D", (mark D), "CL" (mark C left in narrow
printing unit), "CR" (mark C right in wide printing unit)
Vert. pos. (ASCII) Vertical first print position in ASCII text mode (in
1/180 inch), path 1/2.
This setting has no effect on printing in the GDI
graphics mode.
Paper type Paper type: "Mono" (single color print), "Color" (dual
color print)
Intensity color Print intensity of colored pixels "0" (= minimum) .. "7"
(= maximum)
Name Meaning
Print speed color Print speed for color printing: "Opt" (print-optimized),
"Max" (speed-optimized)
Mark value Mark adjustment in 1/180 inch
Name Meaning
CONTROLLER Controller settings
SETTINGS
Controller material Controller material number
number
Controller serial number Controller serial number
Controller production Controller production date in the format YYMMDD
date
Controller layout level Controller layout level
Controller revision level Controller revision level MS 00-25 hexadecimal
(MS) code, e.g. "0x00000023". MS 00 = Bit0 (right Bit),
MS 01 = Bit1, .. , MS 25 = Bit25.
e.g. MS 00+01+05 = 00 0000 0000 0000 0000 0010
0011 (binary) = "0x00000023" (hexadecimal).
Controller country of Country of origin of the controller, e.g. "DE" =
origin Deutschland
HARDWARE / Hardware and mechanical options
MECHANIC OPTION
Reject box Reject box type: "Terminal", "Cash", "TRU", "None",
"Unknown
Paper box (path 1/2) Paper tray available path 1/2: "Y" (=yes), "N" (=no)
Paper roll (path 1/2) Paper roll available path 1/2: "Y" (=yes), "N" (=no)
Shutter type Shutter type: "1", "2", "3", "None", "Unknown
The meaning is linked to the Add. transport ID, see
configuration table below.
Board version Controller board version (electrical ID)
GA release Gate array FPGA (Field Programmable Gate Array)
ID
Interface USB data interface: "USB2.0"
2nd paper path 2nd paper path available: "Y" (=yes), "N" (=no)
Add. transport ID Additional transport ID: "Terminal", "Cash Indoor",
"Cash Outdoor", "None", "Unknown
TRU Blackening unit available: "Y" (=yes), "N" (=no)
(TRU = Thermal Reject Unit)
Print unit Print unit ID: "Wide" (=wide print unit, up to 216 mm
(8.50") paper width), "Narrow" (=narrow print unit, up
to 175 mm (6.89") paper width), "None", "Unknown"
Thermal head ID ID of the thermal array: "0x26" (=SHEC)
Name Meaning
Thermal head 2 ID ID of the 2nd thermal array (rear print): "0x26"
(=SHEC)
Resolution (hor./vert.) Print resolution 300/300 pixels per inch
Chip device version Processor version: "Rev. A", "Rev. B"
MAINTENANCE Maintenance counters for printer lifetime
COUNTERS FOR
PRINTER LIFE
Drum open counter Number of times drum cover is open
Drum errors Number of errors in collecting tray (drum, clamp)
Mark errors Number of mark errors
Cutter errors Number of cutter errors, printing unit (thermal swivel
unit, thermal array)
Shutter errors Number of errors in the output tray
LS adjust errors Number of errors for automatic photosensor
adjustment conducted by the firmware.
Paper jam errors Number of transport errors in the document
transport
Reject jam errors Number of transport errors in the drum reject path
Reject tray locked Number of errors for reject tray full
Output transport errors Number of errors in the output transport (cash
additional transport only)
Reject transport errors Number of errors in the retract-reject transport (cash
additional transport only)
Lift transport errors Number of errors in the swivel transport (cash
additional transport only)
Stacker transport errors Number of errors in the stacker wheel transport of
the active reject tray (for roll paper processing)
Power on hours Number of hours for which the device has been
switched on.
This value is set by the system software, from
LMTP20.DLL 2.0./07
Transport meter Paper transport in meters over the entire lifetime
Dots total Total number of printed pixels
Dots head 2 total Total number of printed pixels of the 2nd thermal
array (rear print).
Page counter Page counter, number of cut documents
Name Meaning
FW start cycles Number of printer start cycles (system starts,
restarts and voltage drops)
Presentations Number of printer operations (= number of
transactions)
Retracts Number of retract/reject processes
Voltage drop counter Number of voltage drops
Max. head temperature Number of times the thermal array is classed as hot
reached (above 65 Celsius (149 Fahrenheit))
Max. head 2 Number of times thermal array 2 is classed as hot
temperature reached (above 65 Celsius (149 Fahrenheit))
Print head installation Number of thermal arrays installed.
counter The counter automatically counts up when a thermal
array replacement has been logged via the T/SOP.
Last print head Date of last thermal array replacement in the format
replacement YYMMDD: e.g. "101224" (=December, 24th 2010)
The date is automatically set when a thermal array
replacement has been logged via the T/SOP.
Last reset of error Date when error statistics were last reset in the
statistics format YYMMDD: e.g. "101224" (= December, 24th
2010)
The date is automatically set when the error
statistics are deleted via the T/SOP.
RC page counter Page counter, number of cut documents since the
last repair.
Last reset of RC page Date when the page counter was last reset in the
counter repair center in the format YYMMDD: e.g. "101224"
(= December, 24th 2010)
The date is automatically set when the RC page
counter is deleted via the T/SOP.
RESETABLE Resettable maintenance counter for field
MAINTENANCE replaceable parts
COUNTERS FOR These values are automatically reset when a
REPLACED SPARE thermal array replacement has been logged via the
PARTS T/SOP to the printer.
Dots per head Printed pixels of the current thermal array
Dots per head 2 Printed pixels of the current thermal array 2 (rear
print)
Name Meaning
Transport meter per Paper transport of the current thermal arrays in
head meters
ACTUAL PRINTER Actual printer values
VALUES
Temperature of print Temperature of the thermal array in degrees Celsius
head and digital value of the AD converter (hexadecimal).
The firmware provides temperatures of 5 to 65
Celsius (41 to 149 Fahrenheit), which corresponds
to the control range of the thermal array.
Temperatures outside this value range are reported
back as minimum/maximum values. It is assumed
that no negative temperatures (use of heater in
device) and no temperatures above 65 degrees can
occur. The determined temperatures are subject to
the tolerances of the thermistor of up to 10%.
Temperature of print Temperature of thermal array 2 (rear print) in
head 2 degrees Celsius and digital value of the AD
converter (hexadecimal).
The firmware provides temperatures of 5 to 65
Celsius (41 to 149 Fahrenheit), which corresponds
to the control range of the thermal array.
Temperatures outside this value range are reported
back as minimum/maximum values. It is assumed
that no negative temperatures (use of heater in
device) and no temperatures above 65 degrees can
occur. The determined temperatures are subject to
the tolerances of the thermistor of up to 10%.
Form length (path 1/2) Document length of the paper in path 1/2 in 1/180
inch, "0" (=format-free)
Used mark types (path Paper mark used for path 1/2: "Undef" (undefined),
1/2) "No mark" (unmarked paper), "C" (mark C center),
"D", (mark D), "CL" (mark C available left in narrow
printing unit), "CR" (mark C available right in wide
printing unit)
Name Meaning
Current value of LS Current value of alignment photosensor path 1/2:
adjust (path 1/2) 0xFF (=0mA) .. 0x48-0x00 (=48mA)
Adjustment of alignment photosensors if there is no
paper in the path. The photosensor of a paper path
in an inactive or empty state is disconnected from
the power supply (0xFF) to protect the photosensor
from deterioration. The measured value is always
displayed in the test printout.
Voltage value of used Entry not relevant, omitted in the future.
LS adjust
Voltage value of used Entry not relevant, omitted in the future.
LS mark
Current value of LS Adjusted current values of mark photosensors for
mark path 1/2: 0x00 (=0mA) .. 0xFF (=48mA)
Path 1 Transmit currents for mark photosensors of path 1/2,
Path 2 mark position left (D), center (C), center right (CR)
and left (CL), depending on the printing unit.
All mark photosensors are adjusted with each newly
submitted paper and after each transaction (white
adjustment). The measured value is therefore
dependent on the paper.
CONFIGURATION Configuration settings path 1/2
SETTINGS (PATH 1/2") The following settings are implemented via the
Customizing software and the T/SOP. Further
information can be found in the manuals
"Generation and Tools" and "T/SOP".
Hor. pos. (ASCII) Horizontal first print position in ASCII text mode (in
1/180 inch), path 1/2.
This setting has no effect on printing in the GDI
graphics mode.
Paper width Paper width in 1/180 inch, path 1/2.
Paper grade Paper grade "0" .. "7", print quality optimized for
specific paper type
0= Default
6 = When using a blackening unit and WN paper
01750081601
Intensity mono Print intensity of black pixels "0" (= minimum) .. "7"
(= maximum)
Name Meaning
Print speed mono Print speed for monochrome printing: "Opt" (print-
optimized), "Max" (speed-optimized)
Mark type Paper mark type for path 1/2: "Auto" (automatic
setting), "No mark" (unmarked paper), "C" (mark C
center), "D", (mark D), "CL" (mark C left in narrow
printing unit), "CR" (mark C right in wide printing
unit)
Hor. pos. 2 (ASCII) Horizontal first print position on the rear in ASCII text
mode (in 1/180 inch), path 1/2.
This setting has no effect on printing in the GDI
graphics mode.
Vert. pos. (ASCII) Vertical first print position in ASCII text mode (in
1/180 inch), path 1/2.
This setting has no effect on printing in the GDI
graphics mode.
Paper type Paper type: "Mono" (single color print), "Color" (dual
color print), "Mono2" (single color, double-sided
print), "Color2" (dual color, double-sided print)
Page swapping Page swap: "N" (no page swap between front and
rear), "Y" (page swap between front and rear).
Intensity color Print intensity of colored pixels "0" (= minimum) .. "7"
(= maximum)
Print speed color Print speed for color printing: "Opt" (print-optimized),
"Max" (speed-optimized)
Mark value Mark adjustment in 1/180 inch
Warning messages
Code Status Meaning Explanation/action
on Reject tray early warning limit Empty the reject tray.
reached
on Thermal array is hot Check the ambient
conditions /
temperature and
reduce the
temperature if
necessary (e.g.
prevent direct
sunlight).
Error messages
Code Status Meaning Explanation/action
flashing End of paper or paper jam in feed Remove the scraps of
1 paper and load a new
stack.
flashing End of paper or paper jam in feed Remove the scraps of
2 paper and load a new
stack.
flashing Reject tray blocked Empty the reject tray.
Loader messages
Code Meaning
Firmware and character generator (font) loaded, loader active
New loader is reloaded (from the front area to the final loader
address)
Programming time-out
Programming error
Transmission error
Flash error
Firmware error
File Comment
Loadable microcode:
TP20ASTD.MOD
TP20ALDR.FRM Loader
After the loader has loaded the character generator has
to be downloaded again.
TP20APGA.PGA PGA
Loadable character set:
TP20_437.FNT Standard code page 437 standard
TP20EURO:FNT code page ISO 8859/15 west Europe
TP20R437.FNT code page 437 with Euro at 0x9F, @ at 0x15, at 0x40
(0x = hexadecimal)
TP201252.FNT code page 1252 west and northern Europe
TP22
File Comment
Loadable microcode:
TP22ASTD.MOD
TP22ALDR.FRM Loader
After the loader has loaded the character generator has
to be downloaded again.
TP22APGA.PGA PGA
Loadable character set:
TP22_437.FNT Standard code page 437 standard
Collecting function
Printer drum capacity (collecting
tray): max. 10 documents of the same length
Retract/reject function
The printer can collect any documents that have not been removed as well as
documents from aborted print jobs in a reject box.
Control logic
Technical Data
TP20 electronics
TP22 electronics
Power supply
Power supply: + 24 V
Roman, Sans Serif, DQ in 13 country versions each, 10, 12, 15 cpi, OCR A,
OCR B
TP20 sensors
TP22 sensors
Paper specification
For more detailed information please refer to the paper specifications below:
Functions
The following block diagrams show the connections between the individual
components.
Retract transport
There are two ways to transport documents to the retract tray.
1. Documents that are still entirely on the drum are transported to the retract
compartment via the retract path of the printer and then via the retract
transport of the support frame.
2. a. Short document 4" and 4 1/6" long, which are in the removal position for
the customer and because of this out of the drum area, are transported
from underneath the printing unit directly into the retract compartment.
b. Documents 8" and 12" long, the removal position for the customer and
because of this still in the drum area, are transported out of the drum and
by swerving the output transport, they are transported directly into the
retract compartment.
Shutter
A shutter that closes and opens the output slot, has been integrated in the
front part of the support frame
Shutter TP20 assy. 01750179819
This sub-assembly is adapted mechanically to the support frame with 4
Plastite screws and connected to the presenter via a toothed wheel.
Electronics/sensors
The entire sub-assembly has its own electronics that control the motors and
the sensors. A cable connects it to the controller of the TP20 form printer.
There is only one electronic assembly for cash indoor and cash outdoor.
A cable code (coding plug at the sensor cable S07 of the retract transport)
recognizes whether a cash indoor or a cash outdoor system is in place.
Motors
M01 Shutter drive system (SHU_SM)
M02 Output transport drive system (OUT_SM)
M03 Lifting transport (LIF_SM)
M04 Rejecter drive system (REJ_SM)
Photo sensors
S01 Document removal (SHU_LEER_C)
S02 Shutter home position (GS_SHU_C)
S03 Cash presenter start free (AT_START_FREI)
S04 Presenter end free (AT_ENDE_FREI)
S05 Upper transport (LIFT_AT)
S06 Bottom transport (LIFT_RT)
S07 Reject path free (RWEGFREI_C)
S08 Reject tray empty (RF_LEER_C)
S09 Document motion (BEL_TAKT)
Shutter
Output transport
Sensors
The shutter's working position "Open" and "Closed" are controlled via a timing
disk in combination with a hybrid photo sensor.
The drive system is controlled via 2 pairs of transmissive sensors LS3 and
LS4.
Document removal by the customer is detected by motion detector LS9 and
supported by motor M2 (applies only for documents which are bigger than 4
1/6").
The motion detector itself is a sub-assembly that basically consists of a hybrid
photo sensor and a stepping wheel.
The status query - "retract path free" takes place via transmissive sensor
(LS7).
Electronics
Pin assignment
Description
The barcode reader contains an image sensor, who transfers digizised images
to an integrated decoder. This decoded data or image data can be transmitted.
The compact barcode reader is operated via a USB port on the system unit
(PC). This is realized with a 9pol Dsub connection at the Barcode reader. The
reader is activated by means of the application software.
The barcode reader integrated in our products, is always delivered with the
default settings (see section "Default settings").
The operating parameters and the barcodes to be evaluated can be changed
by control sequences or by scanning barcode sequences. For more
information please refer the manufacturer's "Integration Guide".
The ready status and a successful reading operation are indicated by an LED.
MM Meaning
Red LED The barcode reader is ready.
Green LED The scanned barcode was recognized.
In Snapshot mode ist blinking in one
second clock.
The reader is integrated in all devices in such a way that the barcode can be
scanned.
The read area of the barcode reader is projected during the insertion of a
document with a laser diode and a diffractive optical element (DOE). A cross
line marks the middle of the read area. The barcode must be in this read area.
'
1 Type of connector:
DSUB, 9-pin M
Pin Signal
1 Trigger Starts a scan operation
2 nc
3 + Data USB
4 Connected with pin 8
5 GND
6 + 5.0 V + 10 %
7 - Data USB
8 Connected with pin 4
9 Beeper / Starts an external beeper / Starts a parameter
Download download
Factory defaults
The parameters are described in greater detail in the manufacturer's
"Integration Guide".
Programming
The default setting of the barcode reader can be changed in two different
ways:
The barcode reader is programmed by scanning certain barcodes. The
respective barcodes are listed in the manufacturer's "Integration Guide".
The parameters of the barcode reader are set via the programming
interface (Simple Serial Interface of the manufacturer) and loaded via the
USB interface.For a detailed description please refer to the manufacturer's
"Programmer's Guide".
Faults
Problem Cause / troubleshooting
The barcode reader is The glass of the barcode reader is dirty.
switched on but the barcode is
Clean the screen with a wet soft cloth.
not scanned.
The LED is red.
The selected barcode is not enabled in the
default setting or not implemented in the
application software.
The presented barcode does not match the
specification.
The barcode is damaged.
Test
The files SNAPIapp.exe and SNAPI.dll must be used for the test. They are in
the archiv MS4407.ZIP. This ZIP file is in the Intranet under
http://intranet.wincor-
nixdorf.com/cms/Products/Service/Software/Banking_Software/Testprograms/
Misc_Tools.
Only use for this test barcodes which are enabled by the customer.
Technical data
Electrical characteristics
Parameters Specification
Input voltage + 5 V DC 10 %
Rated current max. 265 mA
consumption:
Interface USB 1.1
Optical characteristics
Projection (DOE)
Parameters Specification
Light source Visible laser light (650 nm)
Laser power 0.7 mW max
Image sensor
Optical resolution 640x480 Pixel
Image format BMP, TIFF, JPEG
Effect of light from an
external source 9,000 ft. candles (96.9 lux)
Sunlight
Angle of inclination 60 o
Angle of rotation 360 o
lateral angle of inclination 50 o
Physical characteristics
Parameters Specification
Weight 0.051 kg
Dimensions (W x L x H) 48 x 59 x 25 mm
Ambient conditions
Parameters Specification
Operating temperature -20 to +50 C (-4 F to +122 F)
Storage temperature - 40 to + 70 C (- 40 to + 158 F)
Relative humidity 0 to 95 % (non-condensing)
(operation)
Relative humidity (storage) 0 to 85 % (non-condensing)
Safety standards
Laser safety IEC 60825 / EN 60825 Class 2
US 21CFR 1040 Class 2
CDRH Class II
Decoding
Parameters Specification
1D Barcode EAN / UPC *
Bookland EAN
UCC Coupon Code
ISSN EAN
Code 128 *
GS1-128
ISBT 128
Trioptic Code 39
Code 39 *
Code 93
Code 11
Interleaved 2/5 *
Discrete 2/5
Codabar
MSI Plessy
Chinese 2 of 5
Matrix 2 of 5
Inverse 1D
GS1 Databar *
Composite Codes
MSI Plessey
Parameters Specification
Postal Codes US Postnet *
US Planet *
UK Postal *
Japan Postal *
Australian Postal *
Netherlands KIX Code *
USPS 4CB/One Code/Intelligent Mail
UPU FICS Postal
Overview
1 USB port
Description
The ED40 2D barcode reader can be used to read barcodes which are located
on all kinds of documents.
The barcode reader features an image sensor which transmits digitalized
images to an integrated decoder. This decoded data or image data can be
transmitted.
During the insertion of a document, the read section of the barcode reader is
projected to the work surface with a red LED and a diffractive optical element
(DOE). The center of the read section is marked by crosshairs. The barcode
must be positioned in this reading area.
Technical Data
Electrical characteristics
Parameters Specifications
Input voltage via USB
Rated current 215 mA max.
consumption:
INTERFACE USB 2.0
Optical characteristics
Projection (DOE)
Parameters Specifications
Light source Visible laser light (650 nm)
Image sensor
Parameters Specifications
Optical resolution 1280x800 pixels
Image format BMP, TIFF, JPEG
Effect of light from an 9,000 ft. candles (96.9 lux)
external source
Sunlight
Physical characteristics
Parameters Specifications
Weight 0.010 kg
Dimensions (W x L x H) 34 mm x 19 mm x 6.15 mm
Ambient conditions
Parameters Specifications
Operating temperature -20o to + 60 C
Storage temperature -30o to + 70 C
Humidity (operation) 0 to 95 % (non-condensing)
Relative humidity (storage) 0 to 85 % (non-condensing)
Safety standards
Laser safety IEC 60825 / EN 60825 Class 1
US 21CFR 1040 Class 1
CDRH Class II
Malfunctions
Problem Cause / troubleshooting
The barcode reader is The glass of the barcode reader is dirty.
switched on but the barcode is
not scanned. Clean the glass with a moist, soft cloth.
The LED is red.
The selected barcode is not enabled in the
factory setting or not implemented in the
user software.
The presented barcode does not match the
specification.
The barcode is damaged.
Decoding
Parameters Specifications
1D Barcode EAN/UPC
GS1 Databar
RSS,
Code 39,
Code 128, UCC,
EAN 128,
ISBN,
ISB,
Interleaved/Matrix/Industrial and Standard 2 of 5,
Codabar,
Code 93/93I,
Code 11;
MSI,
Plessey,
Telepen,
Postal codes (Australian Post)
BPO,
Canada Post,
Dutch Post,
Japan Post,
PostNet,
Sweden Post,
2D Barcode Data Matrix, PDF417,
Micro PDF 417,
Codablock, Maxicode,
QR,
Aztec GS1 composite codes
Installation
The shutter closes the cash output area of the Cash Media Dispenser (CMD)
component and consists of the following components:
Shutter flap
Drive mechanism with DC motor, gear mechanism and interlock
mechanism
1 photo sensor for the provisioning of a note bundle to the output
1 photo sensor for the monitoring of the money withdrawal
Connector board with two hybrid photo sensors to control of the shutter flap
Both versions (Frontload and Rearload) differ only in the so called 'ramp' in the
cash path and in the position of the photo sensors PS 27 and PS 28.
Views
CMD-V4 shutter
CMD-V5 shutter
Function
The shutter is controlled by the firmware of the CMD-V4/V5 controller and is
triggered by the application software.
Control data
CMD-V4/V5 Control cable
Shutter
controller
Voltage
The motor-driven shaft has a driving cam on the left and on the right side.
They are constructed in such a way that the shutter is locked by the catches
on the shutter flap bearings when the shutter is closed.
Shutter and drive mechanism are not directly connected.
When the driving cams turn, the shutter is forced open.
To close the shutter, the cam shaft turns the driving cams back but it is the
spring that actually closes the shutter flap.
The latching mechanism of the shutter flap can only be performed if the flap is
completely close beforehand.
This construction excludes the risk of injury for the user.
Error code 28
If the locking procedure does not proceed in 1 second, the firmware turns off
the motor, signals an error code (displays error code 28 on the CMD-V4
controller) and messages the malfunction to the application.
If the closing shutter flap covers photo sensor PS 27, the error code 29 is
shown on the display. The firmware tries anyway to close the shutter flap. If
this is not possible during 1 second, the motor gets switched off.
The level of the DPS 10 and DPS 11 are 0 V and 5 V, if the shutter electronics
is connected to a CMD controller. If not, the measurement is not possible.
Pin assignment
1 Type of connector:
JST PHD 12M
Maintenance
The shutter does not require preventive maintenance under normal operating
conditions.
Technical Data
Dimensions:
Height: 128 mm (5.04")
Width: 304 mm (11.97")
Depth: 67 mm (2.64")
Manufacturer: IDS
Camera type: Wincor-Nixdorf UI-1553-C-WN
Camera versions
IDCU camera
Part number 01750167490
Order name Camera_IDS_2008-02_IDCU
Lens focal distance 2.1 mm (0.082677")
Opening angle 159 (diagonal) x 130 (length) x
99.4 (width)
Focus 80 mm (3.15")
Label color Yellow
Camera drivers
The drivers for the camera are part of the product-specific software provided
by Wincor Nixdorf.
Driver installation
Technical Data
Parameters Specifications
Manufacturer IDS
Type Wincor-Nixdorf UI-1553-C-WN
Video chip type 1/3" (8.46 mm) CMOS
Lens focal distance See camera versions
Pixels (H x V) 1600 x 1200
Frame rate Max. 18 fps
Camera setting parameters Frame rate, contrast, gamma correction,
brightness, color saturation, color on/off,
white balance, exposure control
Power consumption 150 - 200 mA
Operating temperature range -15 C to +55 C (+5 F to +131 F)
Weight 60 g (1.32 lb)
Dimensions (W x H x D) 33 x 40 x 70 mm (1.3" x 1.57" x 2.76")
System requirements
Operating system From Windows XP
Interface USB 2.0 high speed
Pin assignment
Voltage supply
Type of connector:
Micro USB 5-pin
1
Contact Assignment
1 VCC + 5 V
2 - Data
3 + Data
4 nc.
5 GND
Description
This relay panel for external features is a stand-alone Low Speed USB
component which - in combination with the application software - enables the
following functions :
Control of the self-service system by means of up to 4 external signal
devices (inputs 1 - 4).
Control of up to four external pieces of equipment via the self-service
system (relays 1 - 4)
Connection of a remote status indicator (RSI)
Power is supplied via the USB cable.
Operation of the remote status indicator, however, requires an additional 24 V
connection.
In a self-service system two relay panels for external features may be used.
The second relay panel for external features is addressed via a coding
connector (short-circuit bridge) which is polled by the firmware.
Technical data
Description of connectors
10
Connector X1
Connectors X2 and X3
These two connectors serve to connect external actuators (e.g. a door opener)
which are controlled by the application software via the relay. The relays are
addressed via the microcontroller.
Connector X4
This 4-pin connector is reserved for connection of the remote status indicator
(RSI).
Connector X5
Connector X6
Coding connector
Addresses the second relay panel for external features in the system by
means of a short-circuit bridge.
How the connector pins are used is shown in the following terminal
i diagram and pin assignments.
Terminal diagram
Relay 1 Relay 3
1 2
1 3 1 3 1 4
X2 X3 X5 X4
4 6 4 6 5 8 1 4
Pin assignment
1 2 Type of connector:
USB 4-pin (type B)
4 3
1
3
4
6
1 .
3
4
6
1 .
4
1
4
5
8
Type of connector:
Molex Mini-Fit Jr. 2M
Coding connector
Type of connector:
Jumper strip 2M
This connector is used for the short-circuit bridge to code the second relay
panel for external features.
Replacement
Please note that in case of a relay panel replacement the coding
i connector (for the second relay panel in the system) must be detached
from the defective component and attached to the new one.
Technical data
USB data transfer rate: 1.5 Mbit/sec
Description
This display can be installed physically separate from the system. It serves to
inform the operator of the current status of the system. In contrast to the
remote status indicator - standard, the remote status indicator - audio also
features an acoustic signal generator. In the case of display (red) (see section
"Indicators and controls"), an additional continuous tone is generated. It can be
deactivated via the Audio Reset key. However, the optical display is still
output.
1
2
3
1
2 4
3
5
Pin assignment
Pin Description
1 Service display 'red' (pin 11 on the relay panel for external features)
2 Service display 'yellow' (pin 12 on the relay panel for external features)
3 Service display 'green' (pin 13 on the relay panel for external features)
4 GND (pin 14 on the relay panel for external features)
Pin Description
1 Service display 'red' (pin 11 on the relay panel for external features)
2 Service display 'yellow' (pin 12 on the relay panel for external features)
3 Service display 'green' (pin 13 on the relay panel for external features)
4 GND (pin 14 on the relay panel for external features)
Introduction
This component allows the operator of the self-service system or the service
technician to perform various operations and indicates the operating status.
The labeling of the keys and indicators can be customized using the supplied
sets of labels.
The contrast of the LCD can be set by means of the application software.
Connection to the IC bus of the central USB special electronics is only
needed for the functions of the external control unit.
i The ic port connector to the central USB special electronics may only
be attached or detached while there is no connection to the power
supply. Improper handling can cause irreparable damage to the
component.
The 5 V operating voltage is supplied via the central USB special electronics.
Switching on
As soon as the supply voltage is applied via USB, the operator panel switches
on automatically and performs a power-on routine with an internal test.
At power-on the booter checks if valid firmware is available. If that is the case,
the firmware is started. The firmware performs a self-test at power-on (main
memory, USB port, LCD and keyboard).
The result of the self-test is shown on a start display for approximately five
seconds. Then the graphics display is deleted.
If an error occurred during the internal test, the red service LED is lit, provided
that it is not disabled by the application software.
i Replace the operator panel if the error keeps occurring after the unit
has been switched on repeatedly.
Operation settings
1 8
2 9
3 10
4 11
5 A B C D E F 12
1 2 3
13
14
4 5 6 15
7 8 9 16
17
6 0
18
19
Service key
This key is used to toggle between different logical application levels during
the running application.
This shift key for entering letters and special characters is not supported by all
applications. First press this key before entering letters and special characters.
The enter mode is maintained until the key is pressed again.
Keys A through F
These keys serve to enter letters, digits and special characters. The keys in
the right column of this keypad (e.g. the Confirm key) are used for entry
control.
Status indicators
ON / OFF key
If the central USB special electronics is in standby mode (red STANDBY LED
on, green ON LED off), pressing this key tells the system that you want to
switch it on. Switching on then takes place according to the application
software settings.
Pressing this key causes the green ON LED to flash in confirmation and to
indicate the restart phase which takes about ten seconds. At the end of the
restart phase, the system is switched on and the green ON LED shines
continuously.
Pressing this key in operating mode is interpreted as a request to switch to
standby mode, and the green LED flashes in confirmation. If this switchover
takes place according to the application software settings, the red STANDBY
LED shines continuously.
Speaker key
This key is used to adjust the volume of the system loudspeaker in eight steps.
The volume is increased by one step whenever this key is pressed. When the
highest volume is reached, the next keystroke will return the volume to the
lowest level. The last setting is automatically saved.
This key is used to switch the LCD backlight on and off. Enabling of this
function is indicated by the yellow LCD LIGHT LED, and the backlight is
switched on permanently and cannot be switched off by a software request.
SOP key
Pressing this key tells the system that you want to switch on the application
program's SOP mode.
The yellow SOP LED lights up briefly to confirm that this key has been
pressed. SOP mode itself is called according to the application program's
settings.
Status indicators
Technical specifications
Pin assignment
USB port
1 2 Type of connector:
USB 4-pin (type B)
4 3
IC bus
Type of connector:
RJ45 8F
Technical data
LCD
Data interface
Power supply
Connections
i The ports are on the back side of the operator panel 05.
i The connector of the IC port for the central USB special electronics
may only be attached or detached when the device is disconnected
from the power supply.
Improper handling can cause complete damage to the components.
To clean the display screen, only wipe it off with a soft cloth.
Before cleaning the screen, it may be advisable to breathe on the
screen or to slightly dampen it with screen or window cleaner.
i -Since the entire screen contents is transmitted via the USB 2.0 port,
make sure that the operator panel 05 is directly connected to the PC
via a high-speed USB 2.0 interface. Operation of the operator panel 05
connected to a USB 1.1 interface such as the special electronics USB
is not stable.
The keypad of the operator panel 05 is connected to the IC bus of the special
electronics USB.
Settings
When using the operator panel 05 for the first time or when retrofitting it, it
must be calibrated.
After changing the resolution on the system's monitor, re-boot the operating
system to force recalibration of the touch sensor. (The focus of the touch area
changes with the resolution of the system's monitor since the operator panel
05 is connected to the system's monitor as a secondary display).
For calibration you need the software
CSC-W Rel. 21.30 or higher. During boot-up of the CSC-W software there is a
pause for 10 seconds during which you can confirm calibration on the operator
panel 05. Then you can perform calibration by touching spots on the touch
screen displayed in a defined manner.
The generated calibration data is stored in the controller of operator panel 05
so that no calibration is required again after OP 05 has been repaired. Re-
calibration is only performed in exceptional cases.
Circuit diagram
ON/OFF key
If the red STANDBY LED is lit, you can switch the system on by pressing the
ON/OFF key. After you have pressed the key, the green ON LED blinks to
confirm this. After approx. 10 seconds the system switches on and the green
ON LED stays on permanently.
Pressing the ON/OFF key in the operating mode, switches the device to
standby mode and the green LED blinks to confirm this. If the system is in
standby mode, the red STANDBY LED is on permanently.
SPEAKER key
This key is used to adjust the volume of the system loudspeaker in 8 steps.
Each time you press the key the volume is increased by one step. If the
highest step is reached, pressing the key the next time returns the volume to
the lowest level.
This key is used to turn the LCD backlight on or off in the boot phase. The fact
that this function is switched on is indicated by the yellow LCD LIGHT LED. If
the function is activated, the backlight is on permanently.
SOP key
This key is used to call the service and operation mode of the application
program. The SOP function can be generated via a key function or switch
function, depending on the application program settings.
Key function: After pressing in the key function, the yellow SOP LED lights
up briefly for confirmation.
Switch function: In the switch function, the LED indicates the state of the
switch. When the SOP function is on, the yellow SOP LED lights up.
Status indicators
Technical specifications
Pin assignment
Type of connector:
RJ45 8F
i The connector of the IC port for the central USB special electronics
may only be attached or detached when the device is disconnected
from the power supply.
Improper handling can cause complete damage to the components.
1 Type of connector:
Molex Mini-Fit Jr. 4M
USB port
1 2 Type of connector:
USB 4-pin (type B)
4 3
Technical data
General
Dimensions and weight of operator panel 05 (with/without keypad):
Width: 326 mm (12.83")
Height: 224 mm (8.82")
Depth: 38 mm (1.5")
Weight: 2.1 Kg (4.63 lb)
Operation:
Temperature: 0 to +40 C (+32 F to +104 F) (non-
condensing)
Humidity: from -20 to +60 C (-4 F to +140 F) less than
90 % rel.h. (non-condensing)
Storage:
Temperature: -20 to +80 C (-4 F to +176 F) (non-
condensing)
Humidity: from -20 to +60 C (-4 F to +140 F) less than
95 % rel.h. (non-condensing)
LCD
Screen diagonal: 10.4" / 26.4 cm
Resolution: 800 x 600 (SVGA)
Brightness: 190 cd/m (typically)
Response time: 10 ms (typically, shift from white to black)
30 ms (typically, shift from black to white)
Interfaces
IC bus Connection of OP 05 keypad component
to the central special electronics USB
Power supply Connection via the external power supply unit
USB 2.0 HighSpeedport Connection of the LCD/touch component
to USB
Connectors
i The connectors are located at the rear of the operator panel 06.
Operator Panel 06
To clean the display screen, only wipe it off with a soft cloth.
Before cleaning the screen, it may be advisable to breathe on the
screen or to slightly dampen the cloth with cleaning spirit.
Operating settings
During the initial start-up and during retrofitting of the operator panel 06 you
should perform a calibration.
After the conversion of the system display resolution of the device, the
operating system needs to be restarted to force a recalibration of the touch
sensor. (The focus of the touch area changes along with the resolution of the
system display because the operator panel 06 is as a secondary display
connected to the display of the system.)
A corresponding product-specific software is necessary for the calibration, e.g.
ProBase/G or ProBase/J which support the OP06. During the start-up of the
software, the boot procedure stops for 10 seconds and on the operator panel
06 can confirm the performance of the calibration. After that you can perform
the calibration process by pressing defined displayed points on the touch
surface.
Circuit diagram
USB
System unit
(PC) VGA LCD +
Power Power Touch
distributor supply unit +12 V
Special
electronics Keyboard
module
Menu key
The menu key is used to activate the "On screen display mode." Press the key
twice to deactivate OSD mode. After you waited 20 seconds, the OSD mode
switches off independently.
Enter key
The enter key is used to confirm various menu functions.
Technical information
Pin assignments
VGA connector
5 1 Type of connector:
DSUB 15/09F
15 11
Pin Name
1 RED
2 GREEN
3 BLUE
4 NC
5 GND
6 GND
7 GND
8 GND
9 + 5 V FS
10 GND
11 NC
12 MONID 1
13 HSYNC
14 VSYNC
15 MONID 2
USB port
2 1 Connector type:
USB 4pin
3 4
Type of connector:
1 2 Jack plug
Pin Description
1 0V
2 +12 V
Technical data
General
Operation:
Temperature: 0 to + 40 C (non-condensing)
(32 to 104 F)
Humidity: 10% to 85 % r.F. (non-condensing)
Storage:
Temperature: - 20 to + 60 C (non-condensing)
Humidity: 10% to 85 % r.F. (non-condensing)
LCD
ON/OFF key
If the red STANDBY LED is lit, you can switch the device off by pressing the
ON/OFF key. After you have pressed the key, the green ON LED blinks to
confirm this. After approx. 10 seconds the device switches on and the green
ON LED stays on permanently.
Pressing the ON/OFF key in the operating mode switches the device to
standby mode, and the green LED blinks to confirm this. If the device is in
standby mode, the red STANDBY LED is on permanently.
SPEAKER key
This key is used to adjust the volume of the device loudspeaker in eight steps.
Each time you press the key the volume is increased by one step. If the
highest step is reached, pressing the key the next time returns the volume to
the lowest level.
This key is used to switch the LCD backlight on or off in the start-up phase
(boot phase). If the function is activated, the backlight is on permanently.
SOP button
This key is used to call the service and operation mode of the application
program. The SOP function can be generated via a key function or switch
function, depending on the application program settings.
Key function
After pressing in the key function, the yellow SOP LED lights up briefly for
confirmation.
Switch function
In the switch function, the LED indicates the state of the switch. When the
SOP function is on, the yellow SOP LED lights up.
Status indicators
Pin assignments
Voltage connection and backlight on/off
1 Type of connector:
Molex Mini-Fit Jr. 4M
Structure
The media entry indicators comprise a plastic frame, the LED board and the
optical indicator.
The LED board includes the connector and an IC with the LED, which is the
light source for the optical indicator.
1 Connector
2 IC with LED
Pin assignment
Type of connector:
1 Dubox 3-pin, M
Pin Name
1 Source
2 Not used
3 GND
The heating control has an adjustment-free logic board that measures the
temperature using the connected sensor and controls up to two heating
elements with one 24 V fan each.
The direct currents required for the logic board are generated in the heating
control itself.
Pin assignments
Fan control
The two fans that can be connected to the heating control are each fastened to
a one heating element and ensure that the heating output of the heating
elements is conveyed into the device. The heating control detects the number
of connected fans automatically during the power-on phase. The fans work
with a supply voltage of 24V DC and are fitted with a speed query that
switches an output in the case of a blocked fan wheel. This output is queried
by the heating control, and evaluated in such a way that the heating elements
are turned off and the error is displayed with a flashing green LED if the fan
wheel is blocked.
The heating control can switch off the two fans together during summer
operation and also to minimize possible dust swirls inside the device.
The fans may not be switched off under any circumstances when the
heating element is switched on. The heating elements could overheat
and become destroyed if this is not observed.
Heating elements with integrated 230 V/115 V fans can not be operated on
this heating control.
Temperature sensor
In most cases, the temperature sensor is located on the control panel.
Maintenance
The heating control is maintenance-free. The function test takes place with the
internal test (see following section "Test"). The heating element fans must be
checked and (if necessary) cleaned as part of system maintenance (see
chapter "Maintenance and care").
Test
The button installed in the electronic control can be used to check the function
of the heating equipment even above the switching point. After the button is
actuated, a check is made to determine whether a sensor is connected and
whether the supply voltage is switched through to the heating elements. If the
sensor is not connected, the heating elements will not be able to be activated,
not even with the button pressed.
The heater is operated automatically for 5 minutes after the button was
pressed. The red LED is turned on for visual display purposes. A warm current
of air should start up during this time at the air outlets. If this is not the case,
check the LED display.
LED display
= on = off = flashing
Pin assignments
Temperature sensor
2-pin Molex Micro Fit
Contact Designation
1 P 24 V
2 SENSOR
Fan connections 1, 2
3-pin Molex Micro Fit
Contact Designation
1 GND
2 P 24 V
3 Blocked
The Power ware 5115 prevents that power outages, voltage dips as well as
under and overvoltages can reach the connected devices. It filters low current
Function elements
Front view
1 ON/OFF button
2 TEST button
3 Input voltage (green LED)
4 Battery operation (yellow LED)
5 Service display (red LED)
2
3
4
5
6
7
8
1
2
4
5
1 Network protection
2 USB port
3 Power outputs
4 DIP switches
5 Fan
6 Power cable
Initial operation
i After approx. 3 hours the battery has reached a charge of 90 %.
If the device is used the first time, the battery should continuously
charge for 6 - 24 hours.
i If the UPS locates an error while running a self-test, this error will be
indicated by blinking of corresponding LEDs (see also section
"Indications/Troubleshooting" in this chapter).
Switching on
i After the UPS is connected to the power supply, it switches to standby
mode.
Switching off
Press and hold the ON/OFF button (1)
for 2 seconds.
1
Standby mode
In standby mode all LEDs are turned off and the connected devices are
supplied.
The battery can be charged again, if necessary.
Self-test
The self-test can be used to test the UPS operation.
i If the UPS locates an error while running a self-test, this error will be
indicated by blinking of corresponding LEDs (see also section
"Indications/Troubleshooting" in this chapter).
* Default setting
i Before you change the position of the DIP switch, you have to switch
the UPS off and disconnected it.
Switch off the UPS (see the section "Switching off") and disconnect the
UPS from power.
Set the DIP switch 1 (1) and the DIP
switch 2 (2) correspondingly to the
ON
configuration table.
OFF
1 2
Connect the device to the power supply again and switch the UPS back on
(see the section "Switching on").
Indications/Troubleshooting
i Before the alarm can be reset, the error should be fixed (see section
"Malfunctions").
Malfunctions
Display Meaning
LED is off
LED is permanently on
LED is blinking
+
Battery operation Prepare the device for
switching it off.
1 sound each
4 seconds
+
Battery operation: Check the input voltage.
The power supply voltage The UPS is in the battery
is too high or too low. mode as long as the
error is fixed or the
battery is empty.
1 sound each 4 If it is not possible to
seconds remedy the error, replace
the UPS.
+
Battery operation: Check the connected
The UPS is overloaded devices.
or the battery charger is Switch the device off and
defective. The battery charge the battery. Wait
mode can only be kept at least four hours to the
1 beep each up for max. 30 seconds battery can charge
Second properly. Run a self-test.
If it is not possible to
remedy the error, replace
the UPS.
3 beeps each 10
seconds
Continuous beep
Pin assignments
V.24
1 Type of connector:
D-SUB 9F
USB
2 1 Type of connector:
USB 4-pin
3 4
Contact Assignment
1 +5 V
2 D-
3 D+
4 GND
Technical data
120 V version
Rated power
PW 5115 750 VA 500 W
Input
Voltage 120 V (default) / 110 V, 120 V
(selectable)
Rated frequency 45 - 65 Hz
Power input fuse AC electric-surge arresters
Output (battery mode)
Output voltage -10 % to +6 % of the nominal voltage
Waveform Sinusoidal wave
Accumulators
Battery type Lead, sealed and maintenance-free
Charging time approx. 3 h until 90% of the capacity is
reached
Ambient conditions
Electrical safety UL 1778 / UL 497A /
CSA C22.2, No. 107.1
Electromagnet. compatibility ICES-003 / FCC Part 15
Ambient temperature
(operation) 0 to 40 C with max. 95% r.h.
Dimensions
Height x Width x Depth 150 x 190.3 x 330.5 mm
(5.91" x 7.49" x 13.01")
Weight
PW 5115 12.40 kg (273.37 lb)
230 V version
Rated power
PW 5115 750 VA 500 W
Input
Voltage 230 V 230 V (default) / 220 V, 230 V, 240 V
(selectable)
Rated frequency 45 - 65 Hz
Power input fuse Resettable power input fuse
Output (battery mode)
Output voltage -10 % to +6 % of the nominal voltage
Waveform Sinusoidal wave
Accumulators
Battery type Lead, sealed and maintenance-free
Charging time approx. 3 h until 90% of the capacity is
reached
Ambient conditions
Electrical safety UL 1778 / UL 497A /
CSA C22.2, No. 107.1 EN 50091-1-1 /
IEC 60950
Electromagnet. compatibility ICES-003 / FCC Part 15 / EN 50091-2
Ambient temperature
(operation) 0 to 40 C with max. 95% r.h.
Dimensions
Height x Width x Depth 150 x 190.3 x 335 mm
(5.91" x 7.49" x 13.19")
Weight
PW 5115 12.40 kg (273.37 lb)
Maintenance
The UPS is maintenance-free.
Voltage can still be applied to the power outputs, even if the UPS is
not connected to an AC source.
Because of the short circuit current batteries can cause electric
shocks and burns. Therefore remove watches, rings and other
metallic objects, before replacing the battery. Only use tools with
insulated handles.
The battery has to be properly discarded. Follow the national
regulations.
Never burn a battery, as it may explode.
Do not open or damage the battery; effluent electrolyte is harmful
for skin and eyes.
Replace batteries only with the same type of batteries as originally
installed in the UPS.
Open the CINEO C2560 and pull the printer carriage as far as possible out
of the UPS (for its position in the CINEO C2560 please refer to the chapter
"Device Overview", for its accessibility to the chapter "Basic Operation").
Insert the new batteries in the same position as the battery poles.
Charge the battery continuous for 6 - 24 hours and perform a self-test after
that (see section "Initial operation").
Device views
i The following illustration shows all service relevant views of the
device. Please refer to the operating manual for further views of the
device and for the basic operation of the device.
Power supply
Safe opened
Pushing in
Push the cash media dispenser into
the safe until it locks in position.
Emergency release
The two gas springs are removed in the same way. Removing the
springs is described for the right gas spring by way of example.
Open the door of the operating unit.
First remove the rear locking plate and
washer (1), and then remove the front
locking plate and washer (2).
Power distributor
Disconnect the device from the network (see chapter "Introduction").
Reinstall it by following the same steps in reverse order. Please note the
following installation instructions.
Installation instructions
Receipt printer
Open the door of the operating unit and pull the equipment carriage A out.
i Transfer the printer consumables (e.g. paper roll) to the new printer
and if necessary set the new receipt printer to the used paper roll core
diameter (see operating manual).
Journal printer
Open the door of the operating unit and pull the equipment carriage A out.
i Transfer the printer consumables, e.g. paper roll, to the new printer
(see operating manual).
Capacitor
Open the door of the operating unit and pull the equipment carriage A out.
Remove cable ties (1) and (2).
When removing the capacitor, do not touch the contacts, since the
capacitor may still have a residual current.
Avoid any short circuit at the contacts.
When installing the capacitor, be sure to take note of the polarity of
the connecting cables.
Make sure that the rubber cap on the positive pole is secured with a
cable tie.
i The CIM board must be removed from the removed card reader and
mounted on the new card reader. Before detaching the CIM board
connector, contact the bank's administrative staff and follow the
instructions.
Remove the card reader (see section "Card reader CHD<V2CU (CHD
V3x)").
Detach the connector from position (1)
after consultation with the bank's
administrative staff.
Mount the CIM board on the new card reader in the reverse order of steps.
i Lay the CIM sensor cable along the card reader so that the cable does
not extend to the side.
Operator panel 05
Open the door of the operating unit.
Pull the latching mechanism of the
operator panel 05 upwards and tilt the
operator panel down by the green grip
(2).
24 V distributor
Open the door of the operating unit.
i During installation, make sure that the strain relief is pushed in front of
the Special Electronics CTM as far as possible.
Heating unit
Heating control
i For installing the new output transport, you may only use the screws
previously removed or screws of the same type.
CMD stacker
Open the safe door.
i To fasten the output transport only use the screws removed earlier or
screws of the same type.
CMD controller
Remove the CMD stacker with the CMD controller and the CMD output
transport (see section "CMD stacker").
Pull the CMD controller (1) off the
mounting pins.
The controller is replaced with the
protective cover.
CMD chassis
Open the safe door.
Remove the stacker with the controller and the output transport (see
section "CMD output transport").
i Before installing the reject/retract cassette, make sure you mount the
two securing screws.
For further information about the CMD please refer to the service
manual for the CMD which is available in German and English.
Logo lighting
Pull the customer panel out of the device.
Disconnect the plug connection (1).
Bend the retaining clips slightly
upwards (see arrows) and remove the
lighting unit (2).
Audio loudspeakers
Pull out the customer panel.
The two audio loudspeakers (1) and
(2) are removed in the same way.
System loudspeaker
Pull out the customer panel.
Remove the screws (1) and (2) inside
the customer panel.
i The connector of the IC port for the Special Electronics CTM may
only be attached or detached when the device is disconnected from
the power supply.
Improper handling can cause complete damage to the components.
Portrait camera
Pull out the customer panel.
Detach the connector (1).
Monitor fan
Pull out the customer panel.
Remove the screw (1).
LCD monitor
Pull the customer panel out of the device.
Remove the cable holder (see section "Removing the cable holder").
i When installing the new monitor, remove any protective foil from the
display.
Pane/Soft keys
Pull the customer panel out of the device.
Touch controller
Pull out the customer panel.
Remove the screws (1) and (2).
Headphone jack
Pull out the customer panel.
Remove the screws (1) to (6) from the
headphone jack on the rear of the
customer panel and detach all
connectors.
Continue with the installation by following the same steps in reverse order.
Optical indicator
Pull out the customer panel.
Detach the connector (1).
CMD shutter
Pull the customer panel out of the device.
Remove the screw (1).
i The keypad (EPP V6) is removed from the underside of the customer
panel.
ASKIM module
i The screws removed during de-installation of the equipment are also
required for installation.
ASKIM sensor
Detach the four cables of the ASKIM
sensor from the anti-skimming base
unit (1).
When you have replaced the ASKIM sensor or the anti-skimming base unit,
test the ASKIM module as described in the chapter "Anti-Skimming Module
(ASKIM) 01750080047", section "Function test".
When you replaced the anti-skimming base unit of the ASKIM module as
described in the chapter "Anti-skimming-module (ASKIM) 01750080047",
section "Function test."
Scanner
Open the door of the operating unit and pull the equipment carriage B out.
Loosen screws (1) and
(2) ...
Shutter of presenter
Pull out the customer panel.
Remove screws (1) and (2) and
remove the shutter (3).
CCDM shutter
Pull out the customer panel.
Open the flap of the shutter by
pressing the lever (1) down in front (2)
and lifting the flap (3).
i Manually open the new shutter's flap before installing the new shutter.
Continue with the installation by following the same steps in reverse
order.
i For further information about the CCDM please refer to the service
manual for the CCDM which is available in German and English.
Reinstall it by following the same steps in reverse order. Please note the
following installation instructions.
Installation instructions
First insert the printer in the front near the mounting screws (5) and (6) into the
device.
Let it go from the rear side. The shaft
on the bottom side of the printer will
then automatically find the shaft
mounting (see arrow).
Shutter
Remove the form printer TP20 (see section "Forms printer TP20").
Detach the connector (1).
Remove the form printer TP20 (see section "Forms printer TP20").
Reinstall it by following the same steps in reverse order. Please note the
following installation instructions.
Installation instructions
Output transport
Remove the form printer TP20 (see section "Forms printer TP20").
Disconnect connectors (1) to (4).
Reinstall it by following the same steps in reverse order. Please note the
following installation instructions.
Installation instructions
Logic board
Remove the form printer TP20 (see section "Forms printer TP20").
Disconnect all plugs (1) from the logic
board.
Loosen screw (2).
Remove the metal plate with the logic
unit.
Open the door of the operating unit and pull the equipment carriage out.
Barcode reader
Loosen the knurled screws (1).
Remove the screws (2).
If the system is equipped with a UPS, you should note that the UPS
continues to supply power even after it has been disconnected from
the power supply network.
Test options
All components of the system unit (PC) can be tested using the SDIAG test
program.
As a rule, the integrated components can be checked with KDIAG or, in
individual cases, with PDIAG.
It is also possible to carry out a check of the components with DSP
(Diagnostics and Service Package). This requires that DSP has been
installed on the hard disk of the system unit (PC) either during the system
installation or later by a service technician.
The current versions of the test programs are available in the intranet/extranet.
Intranet: http://intranet.wincor-nixdorf.com
Extranet: http://extranet.wincor-nixdorf.com
Maintenance
Journal printer
The printers are maintenance free.
Remove any paper scraps, paper dust and foreign material in the printing
area. You can use tweezers, a brush or a vacuum cleaner to do this.
The operator should perform maintenance work at least with every change of
paper. Pin heads have to be replaced after about three years (subject to a
charge).
Receipt printer
The printer is maintenance-free.
Remove any paper scraps, paper dust and foreign material in the printing
area. You can use tweezers, a brush or a vacuum cleaner to do this.
The operator should perform maintenance work at least with every change of
paper. A thermal print array has to be replaced after about
50 km of paper (subject to a charge).
Card reader
Clean the shutter (switch, magnetic track pre-recognition unit) with a brush
or with isopropyl alcohol.
Remove residues of dirt from the card insertion slot using a brush.
In the event of problems, the operator has to clean the magnetic heads using
the universal cleaning card for ID card readers.
Keypad (EPP)
The keypad is maintenance-free.
For cleaning the operator should use the professional cleaning set for IT
equipment.
For cleaning the operator should use the professional cleaning set for IT
equipment.
CIM
Remove the sensor head. Clean it with a brush or cloth, or with a specific
cleaning brush.
Housing
Heater
Optical indicators
Fan
Check the functioning and easy movement of the fans, and clean them.
General
Check the gas springs of the device doors and replace them if necessary.
Check the parts protecting the cables and replace them if necessary.
Check the functioning of locks and make contacts and adjust them.
You will find a list of all the cleaning and maintenance materials released by
Wincor Nixdorf in the intranet or extranet.
E Monitor
12.1 6-1
EC 15'' LCD Box DVI 6-17
European Community 1-34 15LCD-Box DVI 6-9
Embedded SEQ chapter \h \r Touchscreen for LCD 6-25
4 PC A4 4-1 Monitors
EPP V6 5-87 Overview 2-17
Ethernet adapter Intel PRO/1000
GT 01750107095 4-25 N
NP06 7-1
F
NP07A 7-45
FireWire card PCIe x1 FWA2414A
01750167156 index 4-31 O
Flat displays 2-19
OP 04 10-13
H Operator panel 05 10-25
Operator Panel 05 10-39
Headphones 2-13
Operator panel 05 11-22
Heating control 01750190720
Operator Panel USB (OP 04)
10-55
10-13
HW Inventory 1-10
Optical indicators 2-23
Assignment 2-12
I
Intrusion protection facility 2-15 P
PC
K Overview of PCs 2-14
Keyboards 2-24 Embedded 4-1
PCI
L Peripheral Component
Interconnect Express 4-32
Lock 11-, 11-7 PGA Programmable Gate Array
Loudspeakers 2-13 7-145
Plug-in media entry indicators
M 10-53
Maintenance and Service 12-1 Power distributor 01750150107
3-33
MM/CIM86/CIM06 5-73
Power supply
S
Shutter 8-5
Softkey pads 2-19
Softkeys 5-99
SOP button 2-16
SOP switch 2-16
Special Electronics CTM 2-8
Special Electronics CTM
assignment 2-9
T
Temperature control 2-25
Touchkit for LCD monitor 6-25
Touchscreen
Overview 2-18
TP06 7-1