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Reduce your tool costs with reconditioning

BALINIT ALCRONA PRO also means: No performance as after initial coating and you save considerably on costs.
losses after reconditioning. Even after multiple recoating We would be pleased to provide you with information on our
operations, you still benefit from the same high performance reconditioning services.

BALINIT ALCRONA PRO


Amount of machined material, 100%
Uniquely adaptable
Universal machining at the highest level

+ + + + + +

1 new tool
4 new tools Reconditioned 3 times

100% 50%
total costs cost savings

Benefit from the BALINIT ALCRONA PRO high-performance coating


Contact us now!

Headquarters Our worldwide coating centre


Oerlikon Balzers Coating AG network addresses are listed at:
Balzers Technology & Service Centre www.oerlikon.com/balzers
HQ090EN (1508)

Iramali 18
9496 Balzers
Liechtenstein
T +423 388 7500
F +423 388 5419
E info.balzers@oerlikon.com

Cutting Tools
BALINIT ALCRONA PRO BALINIT ALCRONA PRO
Optimal machining, multiple benefits The ideal solution for your end mills and hobs

You are undoubtedly familiar with this challenge faced from Oerlikon Balzers, a worldwide technological leader
Rough milling, wet Wet machining of carbon steel
in manufacturing engineering: Your tools are already in the field of hard coatings. Benefit from the improved
subjected to heavy mechanical and thermal loading, properties of this coating and a multitude of possible
yet there is a drive to continuously increase productivity. applications coupled with exceptional reliability even Tool life [m] Tool life [m]
So being able to rely on a coating that has been adapted after reconditioning. Get the BALINIT ALCRONA PRO 50 350
for changing manufacturing conditions and masters new competitive edge with its many benefits. + 400%
+ 80%
300
challenges is really important: BALINIT ALCRONA PRO 40
250

30
200

Coating properties that are top notch 20 150

100

as are your advantages 10


50
50

0 0
TiAIN BALINIT TiAIN BALINIT
ALCRONA PRO ALCRONA PRO

Optimized performance Tool Carbide end mill Carbide end mill


10 mm 8 mm, Z = 3

Significantly strengthened performance profile Workpiece Steel 1.2344


Lorem (AISI H13,
ipsum dolorSKDsit
61)amet BALINIT
Steel
1.1191 (AISI 1045, S45C)
ALCRONA PRO
Optimized process parameters and modified
38 HRC, 1200 N/mm 2

layer structure Broad application range


Cutting data vc = 175 m/min vc = 400 m/min
ft = 0.05 mm ft = 0.1 mm
Very high wear resistance and excellent  astly improved tool lifetimes compared to
V ae = 4 mm, ap = 8 mm ae = 0.5 mm, ap = 10 mm
VBmax = 0.12 mm
hot hardness conventional all-round coatings
6% Emulsion 6% Emulsion

Source Oerlikon Balzers cutting laboratory Oerlikon Balzers cutting laboratory


 op results in both wet and dry machining
T
Very good thermal shock stability
and at the highest of cutting speeds

Increased machine utilization and productivity Hobbing: Increased service life Hobbing: Increased productivity
Usable at significantly higher cutting speeds
and service life

Number of parts manufactured [pcs.] Number of parts manufactured [pcs.]


+ 120% + 210%
AlCrN-based material composition Groundbreaking all-round coating 5,000 2,500

4,000 2,000

BALINIT ALCRONA PRO 3,000 1,500


More productivity and manufacturing reliability with a great width
of application possibilities 2,000 1,000 Machining time:
1.4 min
Machining
time:
0.8 min

1,000 500

0 0
AlTiN BALINIT TiAlN BALINIT

Rely on a tool coating with application versatility ALCRONA PRO ALCRONA PRO

Tool Hob, PM HSS Hob, PM HSS


90 mm
Carbide and HSS end mills, Drills Carbide and HSS hobs, S390

modular milling cutters stick blades, shaper cutters Workpiece Lorem ipsum
Steel 1.7131 (~ AISIdolor sit amet
5120, ~SMnC BALINIT
420(H)) SteelALCRONA

PRO ~ SNCM 220 (H))
1.6526 (~AISI 8620,

Cutting data vc = 200 m/min TIAN: ALCRONA PRO:


Roughing and finishing of Drilling in Gear cutting in VB ~ 0.3 mm ft = 3 mm ft = 4 mm
- Steel, up to 52 HRC - Steel, up to 52 HRC - Steel, up to 52 HRC vc = 110 m/min vc = 146 m/min
- Cast iron - Cast iron - Wet, MMS and dry machining dry with oil with oil
- Wet, MMS and dry machining - Wet, MMS and dry machining Source Automobile manufacturer Automotive supplier Sweden

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