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EHSM Preliminary

April 2002

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924G and 924Gz Wheel Loader
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Electrical and Hydraulic Systems

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924G: 924Gz:
AAN1-UP AAB1-UP

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9SW1-UP 6YW1-UP
3PZ1-UP 3DZ1-UP

O For questions or concerns about this manual, please contact:


Jim A. Roal (309)578-8498
Table of Contents 924G Wheel Loader

Cell Description
Connector Table
Table of Contents
Cell
504
Description
Radio

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Component Table 505 Security System

000 How to use this manual 601 Flood Lights

100 Power Distribution 602 Road Lights

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200 Grounds 603 Marker Lights

301 Starting System 604 Instrument Illumination

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302 Charging System 605 Interior Lights

303 Starting Aid 700 Engine Controls

304 Horn 701 Transmission (Autoshift) Control

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305 Backup Alarm 703 Ride Control

306 Secondary Steering 704 Quick Coupler

307 Reversing Fan Attachment 705 Kickouts / Implement Control

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308 Air Ride / Heated Seat / Park Brake 706 TUV Speed Limiter

309 Electric Window Defroster CON Connector Detail Views

310 Accessory Power / 12 V Converter / Cigar Lighter LOC Machine Location Views

401 Gauges and Displays Wire Description Tables

403 Load Check System Diagnostic Codes

501 Heating and Air Conditioning Specifications

502 Wiper / Washers


Connector Table
Connector
Number
Detail
Pinout
LOC
Page
Connector
Number
Detail
Pinout
Machine
Location

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Connector
Number
Detail
Pinout
924G Wheel Loader
Machine
Location
Connector
Number
Detail
Pinout
Machine
Location

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A-C1 CON-A-01 1 C-C66 CON-C-29 JA-C1 CON-JA-62 N-C1 CON-N-93
A-C2 CON-A-01 3 C-C67 CON-C-30 JA-C13 CON-JA-62 N-C2 CON-N-93
A-C3 CON-A-02 3,2 C-C68 CON-C-30 JA-C14 CON-JA-63 N-C3 CON-N-94
A-C4 CON-A-02 1 C-C69 CON-C-31 JA-C15 CON-JA-63 NA-C1 CON-NA-95 16,13,5
C-C1 CON-C-03 C-C70 CON-C-31 JA-C16 CON-JA-64 NA-C2 CON-NA-95 16
C-C2 CON-C-03 C-C71 CON-C-32 JA-C2 CON-JA-64 P-C1 CON-P-96
C-C3 CON-C-04 CA-C1 CON-CA-33 JA-C8 CON-JA-65 P-C2 CON-P-96
C-C6 CON-C-04 CA-C2 CON-CA-33 K-C1 CON-K-66 P-C3 CON-P-97

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C-C7 CON-C-05 8 CA-C3 CON-CA-34 K-C2 CON-K-66 P-C4 CON-P-97
C-C8 CON-C-05 6 CF-C1 CON-CF-35 KA-C1 CON-KA-67 P-C5 CON-P-98
C-C9 CON-C-06 6 CF-C3 CON-CF-35 L-C1 CON-L-68 P-C6 CON-P-98
C-C10 CON-C-06 CF-C4 CON-CF-36 L-C2 CON-L-68 P-C7 CON-P-99
C-C11 CON-C-07 E-C1 CON-E-37 2 L-C3 CON-L-69 P-C8 CON-P-99
C-C12 CON-C-07 E-C2 CON-E-37 2 L-C4 CON-L-69 P-C9 CON-P-100

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C-C13 CON-C-08 7 E-C3 CON-E-38 L-C5 CON-L-70 P-C10 CON-P-100 3
C-C14 CON-C-08 E-C4 CON-E-38 3,2 L-C6 CON-L-70 P-C11 CON-P-101 3
C-C15 CON-C-09 7 E-C5 CON-E-39 3,2 L-C7 CON-L-71 P-C12 CON-P-101
C-C16 CON-C-09 7 E-C6 CON-E-39 L-C8 CON-L-71 PA-C1 CON-PA-102
C-C17 CON-C-10 E-C7 CON-E-40 10 L-C9 CON-L-72 PA-C2 CON-PA-102
C-C19 CON-C-10 E-C8 CON-E-40 12,11 L-C10 CON-L-72 PA-C3 CON-PA-103

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C-C20 CON-C-11 E-C9 CON-E-41 9 L-C11 CON-L-73 PC-C1 CON-PC-104
C-C21 CON-C-11 8 E-C10 CON-E-41 9 L-C12 CON-L-73 PC-C2 CON-PC-104
C-C21A CON-C-12 8 E-C11 CON-E-42 9 L-C13 CON-L-74 PE-C1 CON-PE-105
C-C22 CON-C-12 E-C12 CON-E-42 L-C14 CON-L-74 PE-C2 CON-PE-105
C-C23 CON-C-13 E-C13 CON-E-43 1 L-C15 CON-L-75 PE-C4 CON-PE-106
C-C24 CON-C-13 E-C14 CON-E-43 9 LA-C1 CON-LA-76 14 R-C1 CON-R-107
C-C25 CON-C-14 8 EC-C1 CON-EC-44 9 LA-C2 CON-LA-76 14 R-C2 CON-R-107
C-C26 CON-C-14 EF-C1 CON-EF-45 LA-C3 CON-LA-77 16 RF-C1 CON-RF-108

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C-C27 CON-C-15 8 EJ-C1 CON-EJ-46 LA-C4 CON-LA-77 16 RF-C2 CON-RF-108
C-C29 CON-C-15 8 EJ-C2 CON-EJ-46 9 LA-C5 CON-LA-78 RF-C3 CON-RF-109
C-C30 CON-C-16 F-C1 CON-F-47 13,5 LA-C6 CON-LA-78 15,14,13,5 T-C1 CON-T-110
C-C31 CON-C-16 3,2 F-C2 CON-F-47 5 LA-C7 CON-LA-79 16 U-C1 CON-U-111 3
C-C32 CON-C-17 3,2 F-C3 CON-F-48 LA-C8 CON-LA-79 14,13 U-C2 CON-U-111
C-C33 CON-C-17 3,2 G-C1 CON-G-49 14,13,5 LA-C9 CON-LA-80 14 V-C1 CON-V-112
C-C34 CON-C-18 3 G-C2 CON-G-49 LA-C10 CON-LA-80 16,13 VA-C1 CON-VA-113
C-C35 CON-C-18 G-C3 CON-G-50 14,13 LA-C11 CON-LA-81 14 VA-C2 CON-VA-113
C-C36 CON-C-19 3 G-C4 CON-G-50 13,5 M-C1 CON-M-82 1 W-C1 CON-W-114
C-C37 CON-C-19 G-C5 CON-G-51 16 M-C2 CON-M-82 WA-C1 CON-WA-115
C-C38 CON-C-20 14,13 GA-C1 CON-GA-52 M-C3 CON-M-83 WA-C2 CON-WA-115
C-C46 CON-C-20 2 GA-C2 CON-GA-52 M-C4 CON-M-83 X-C1 CON-X-116
C-C47 CON-C-21 2 H-C1 CON-H-53 7 M-C5 CON-M-84 Y-C1 CON-Y-117
C-C48 CON-C-21 4 H-C2 CON-H-53 7 M-C6 CON-M-84 Y-C2 CON-Y-117
C-C49 CON-C-22 14 H-C3 CON-H-54 7 M-C7 CON-M-85 Y-C3 CON-Y-118
C-C50 CON-C-22 14 H-C4 CON-H-54 7 M-C8 CON-M-85 Y-C4 CON-Y-118
C-C51 CON-C-23 H-C5 CON-H-55 6 M-C9 CON-M-86 YC-C1 CON-YC-119
C-C52 CON-C-23 H-C6 CON-H-55 6 M-C10 CON-M-86 YC-C2 CON-YC-119
C-C53 CON-C-24 H-C7 CON-H-56 7 MA-C1 CON-MA-87 YC-C3 CON-YC-120
C-C54 CON-C-24 H-C15 CON-H-56 6 MA-C2 CON-MA-87 YC-C4 CON-YC-120
C-C55 CON-C-25 H-C18 CON-H-57 7 MA-C3 CON-MA-88 YJ-C1 CON-YJ-121
C-C56 CON-C-25 7 H-C19 CON-H-57 6 MA-C4 CON-MA-88 YJ-C2 CON-YJ-121
C-C59 CON-C-26 H-C20 CON-H-58 7 MA-C5 CON-MA-89 YJ-C3 CON-YJ-122
C-C60 CON-C-26 H-C22 CON-H-58 6 MA-C6 CON-MA-89 YJ-C4 CON-YJ-122
C-C61 CON-C-27 H-C24 CON-H-59 7 MA-C7 CON-MA-90 YK-C1 CON-YK-123
C-C62 CON-C-27 H-C25 CON-H-59 MA-C8 CON-MA-90 YK-C2 CON-YK-123
C-C63 CON-C-28 J-C10 CON-J-60 8 MA-C9 CON-MA-91 YK-C3 CON-YK-124
C-C64 CON-C-28 J-C11 CON-J-60 8 MA-C10 CON-MA-91 YK-C4 CON-YK-124
C-C65 CON-C-29 J-C2 CON-J-61 8 MA-C11 CON-MA-92 YL-C1 CON-YL-125
Component Table

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Schematic LOC Schematic LOC Schematic LOC
Component Component Component
Page Page Page Page Page Page
Alternator 302-1 9,10 Meter - Service 302-3 7 Switch - Kickout 604-3 3
Arc Disengage Quick Coupler 704-1 Motor - Blower 501-1 Switch - AC Pressure 501-1

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Arc Engage Quick Coupler 704-1 Motor - Cold Start Advance 303-1 Switch - Axle Oil Press (Att) 701-9
Arc Suppressor - Ride Control (Att 703-1 Motor - Front Wiper 502-1 6 Switch - Beacon 603-1 6,15
Arc Suppressor - Sec. Steer (Att) 306-1 Motor - Rear Defroster 309-1 Switch - Blower 501-1 4
Arc Suppressor A (Att) 602-7 Motor - Rear Wiper 502-2 16 Switch - Bucket Fork Select 604-4 3
Arc Suppressor B (Att) 602-7 Motor - Sec Steer 306-3 Switch - Coolant Temp Sender 401-6

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Arc Suppressure 501-2 Motor - Washer (Front) 502-1 16 Switch - Defrost 309-1
Battery (2) 301-1 Motor - Washer (Rear) 502-2 16 Switch - Dimmer 601-1 8
Breaker - Air Seat 308-2 Radio 504-1 Switch - Disconnect 301-1 1
Breaker - Alternator 301-1 10 Radio - Japan (Att) 504-2 Switch - Downshift 701-7

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Breaker - Aux 601-2 10 Relay - Alarm Disarm A 505-1 4 Switch - Engine Oil Pressure 401-2 1,2,3
Breaker - Main 301-1 10 Relay - Alarm Disarm B 505-1 4 Switch - Forward Horn 304-1 15
Cigar Lighter 310-2 5,15 Relay - Backup Alarm 305-1 4 Switch - Front Wiper 502-1
Control - CST Autoshift 308-1 14 Relay - Main Power 501-2 4,14 Switch - Hazard Lamp 602-6 6
Control - FNR 701-6 Relay - Park Brake Alarm 308-2 4 Switch - Hyd Lock Detent Override 705-1
Control - Secondary Steer 302-3 14 Relay - Park Brake LT/Seat Alarm 401-1 4 Switch - Hydraulic Sender 401-6,8

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Converter - 12v to 24v DC 310-1 Relay - Ride Control/load Check 403-1 Switch - Key Start 301-1 7,8
Coolant Temperature 401-6,8 Relay - Sec Steer 306-1 Switch - Lift Position 705-1 5,13,14,15,16
CST Shifter 301-1 6,15 Relay - Start 301-1 10 Switch - Parking Brake 308-1
Diode Block B 701-5 Sender - Fuel Level 401-5 1 Switch - Quick Coupler 704-1 4
Flasher 602-2,6 Sensor - Engine Speed 701-3 10,12 Switch - Rear Wiper 502-2
FNR - Relay 701-6 Sensor - Transmission Speed 701-3 Switch - Ride Control 703-1
FNR LED Panel 701-8 8 Socket - Aux 12v 504-1 Switch - Ride Control - Tilt 703-1
Fuel Level Gauge 401-5 6,7,8 Solenoid - A/C Compressor (Att) 501-1 Switch - Secondary Steer 306-1 6,7,15
Fuses 100-1 Solenoid - Fuel Shutdown 501-2 1 Switch - Service Brake 602-5
Gauge - Coolant Temp 401-6,8 6,7,8 Solenoid - Ride Control Valve (Att) 703-2 Switch - Start Aid 303-1 6,15
Gauge - Hydraulic Temp 401-6,8 6,8 Solenoid - Sol 1/Fwd High 701-5 2 Switch - Steering Pressure 306-2 2,3,11
Gauge - Speedometer 701-6 6,7,8 Solenoid - Sol 2/Rev 701-5 2 Switch - T/C Oil Temp Sender 701-9 11
Gauge - Torque Conv Temp 701-9 7,8 Solenoid - Sol 3/Fwd Low 701-5 2 Switch - Thermastat 501-1
Ground - Cab Boss 200-1 2,3,14 Solenoid - Sol 4/Spd 1 701-4 2 Switch - Turn Hazard 602-2 7,8
Ground - Shell Stud 200-12 Solenoid - Sol 5/Spd 2 701-4 2 Switch - Turn Hazard Cosa (Att) 602-6
Heater - Cold Start 303-1 Solenoid - Sol 6/Spd 3 701-4 Switch - Wiper (Att) 502-1
Heater - Seat (Att) 308-1 Speedometer 701-6 Switch - XMSN Auto Manuel 604-4 4
Lamp - High Beam 602-4 Starter 301-1 10 Switch - XMSN Neutralizer 701-2 7,15
Lamp - Left Turn 602-2 Suppressor 501-2 Torque Converter Temperature 701-9
Lamp - Right Turn 602-2 Suppressor 505-1 TUV Speed Limit 706-1
CELL 000-1 HOW TO USE THIS MANUAL

How to use this manual

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Symbols

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924G ELECTRICAL HYDRAULIC SUBSTYSTEM MANUAL CATERPILLAR INC.
CELL 000-2 HOW TO USE THIS MANUAL

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1

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Internal
ground

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Ground
connection

Blade, spade,

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ring, or screw
terminal

Circuit

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connected

OK
924G ELECTRICAL HYDRAULIC SUBSTYSTEM MANUAL CATERPILLAR INC.
CELL 000-3 HOW TO USE THIS MANUAL

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924G
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CELL 000-4 HOW TO USE THIS MANUAL

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Wire Color Codes (colors of the actual wire)
BK - Black GY - Gray RD - Red
BU - Blue OR - Orange WH - White
BR - Brown PK - Pink YL - Yellow
GN - Green PU - Purple

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Schematic Color Codes (colors used on the schematic)
Color Identification
Wires with battery voltage even when key is switched OFF
Wires with battery voltage only when key is switched ON
Starting circuit
Gauge circuit
Panel lamp circuit
Wiper/washer circuit
Heating, ventilating, and air conditioning circuit
Ground circuit
Engine control circuit
Turn signal circuit
T Start aid circuit
Transmission control circuit
OK

924G ELECTRICAL HYDRAULIC SUBSTYSTEM MANUAL CATERPILLAR INC.


CELL 000-5 HOW TO USE THIS MANUAL

Male terminal
Circuit Identifiers symbol

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Connector number (PW-C3)
and total number of pins (20 Park
in this case) GND Brake Connector pin
Switch
location

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2 11
PW-C3
20 Female terminal
202-BK 419-YL
symbol
Partial connectors shown with

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PW-C30
waved lines
PARK
Both sides of BRAKE Connector number (PW-C30)
connectors SWITCH

labeled Splice ID
(CS6
with 2 202-A3

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BK-12
wires in CS6
2
this
case)
Wire circuit number and
color code

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Ground
Total pins

Last 2 chartacters identify


circuits within a family (number

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19 in this case)

First 1 or 2 characters identify a Harness and wire number


family of circuits (number 4 in within that harness. Harness
this case) 419-C5 C, wire number 5 in this case.

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YL-14

First 2 characters identifies the wire Wire Gauge


color (YL, or yellow in this case)

924G ELECTRICAL HYDRAULIC SUBSTYSTEM MANUAL CATERPILLAR INC.


CELL 000-6 HOW TO USE THIS MANUAL

Switch Operation Normally Open Switch

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Normally Open - A normally open switch will has the contacts disconnected during the normal, machine OFF and
unattended state. For instance, a dome lamp switch would typically be turned OFF when the machine is left unattended.
Therefore, the switch to operate the dome lamp would be shown normally open on the schematic.
Normally Closed Switch
Normally Closed - A normally closed switch will have the contacts connected during the normal, machine OFF and

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unattended state. This is less common than a normally open switch. An example of a normally closed switch would be the
Prelub oil pressure switch.

Double Pole - This is a switch that switches power form one terminal to the other. In the example to the right, terminals 4
and 5 are normally open and terminals 5 and 6 are normally closed. Double Pole Switch

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Double Throw - This is basically 2 switches connected together so they switch together.

Double Pole Double Throw - The is 2 double throw switched connected together so they switch together. In the example, 1
and 2 are in contact, and terminals 4 and 5 are in contact during the normal state. When the switch is switched, terminals 2
Double Pole Double
and 3 are in contact, and 5 and 6 are in contact.
Throw Switch

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Relays and Magnetic Switches
A relay is a magnetically actuated switch. A coil in the relay is energized by passing current through it (terminals 1 and 2
on the double pole relay to the right). This pulls the switch toward the coil switching it just like a manually operated

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switch. Normally Open Relay
or Magnetic Switch
A magnetic switch is a large relay which opens or closes both terminals at the same time. These are generally used to turn
ON and OFF high current circuits with inductive loads such as starters, supplemental steering pumps, Pre-lubrication
pumps, and other large electric motors.

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1 2

4 3 Double Pole Relay

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5

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CELL 000-7 HOW TO USE THIS MANUAL

General Troubleshooting Hints

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Voltage Tests
Voltage tests are made on a "live" circuit. This means the circuit must be powered up. The voltmeter is connected to that the positive lead is attached to the portion of the circuit
with higher voltage and the negative lead to the lower voltage portion. In most cases, this means the positive lead is connected to the circuit component or wire, and the negative
lead is connected to a good ground such as the battery negative terminal.

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xx

Volts

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POS NEG
- +

Test Light

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Test lights are used just like a voltmeter except polarity is not important. The intensity of the light is related to voltage. The brighter the light, the more voltage is present. Test
lights respond to voltage changes instantly making them a good choice for wire harness "wiggle checks".

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Ohm Tests
Ohm (or resistance) tests must be made with the power disconnected from the circuit. These tests are generally used for testing components rather than circuits. For instance, you
can test the function of a switch with an Ohmmeter.

Open Circuits

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Open circuit - Part of the circuit no longer has a connection to the rest of the circuit. Current will not flow in this circuit. The break can be anywhere in the circuit including the
ground path between the battery and the ground point of the component (the lamp in the case below).

924G ELECTRICAL HYDRAULIC SUBSTYSTEM MANUAL CATERPILLAR INC.


CELL 000-8 HOW TO USE THIS MANUAL

Open circuit

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xx

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Even with the switch turned ON, no
current will flow to the lamp.

POS NEG

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Open circuit faults can be the most challenging. They dont blow fuses or trip breakers and they cant be traced with a tool like the short finder. There are open circuit fault finders
available on the market however these are unreliable when used on most machines or engines. The trick here is to narrow down the fault to the point where the open exists. Poor
connections at connectors are often the culprit however wires can fatigue and break in the insulation as well. Be particularly suspicious of areas in the harness that move or vibrate
in operation. For instance, the wiring harness between the engine and the chassis will have movement. Use connector probes to check for proper signal at the various connections

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related to the circuit of interest. You can then narrow the open down to the section of circuit where the signal is lost.

Short Circuits
Short circuit - The circuit path has been shortened by current flowing in an unintended path. This usually involves a rubbed-through wire, damaged connector terminals, or faulty
component. A short to ground will cause excessive current and will activate the circuit protection device (fuse or breaker would blow/trip) if one exists in the remaining circuit. A

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short to power will cause the affected circuit to be powered up at the wrong time and added current in the circuit it is shorted to.
Short to ground

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xx

When the switch is turned ON,


current will flow directly to ground,

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POS NEG
bypassing the lamp. This is a
shorted circuit.

924G ELECTRICAL HYDRAULIC SUBSTYSTEM MANUAL CATERPILLAR INC.


CELL 000-9 HOW TO USE THIS MANUAL

Short to power

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xx

xx

POS NEG

The lamp will be ON at all times due to the harness short feeding the

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lamp from the upper breaker.
For non-ECM input circuits, shorts to ground will generally cause a fuse to blow or breaker to trip. In some cases it will just switch a device ON. There are several short finders
available from most tool distributors such as Mack, Matco, and Snap-On. These short finders have a magnetic field sensor in them. When current passes through a wire, a
magnetic field is generated. The short finder has a needle that will indicate the strength of this magnetic field. When a short causes additional current to flow, the needle will

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deflect. The short finder kit also includes a small circuit breaker so that current will pulse on the circuit. Every current pulse will cause the needle to deflect. You can follow the
harness while making the short occur and watch for needle deflection. When you pass the shorted area the needle will stop deflecting. Using this method you can narrow down
the problem to a particular area.

Snap-On Short Finder

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Shorts to power or other circuits can be handled somewhat similar except the problem will be between 2 or more wires rather than between a wire and ground. Look for damaged
or overheated wiring. Look for wires where the insulation has had fluid on it.

Intermittent Faults
Many, if not most, electrical or electronic system faults on modern equipment is intermittent in nature. This means that normal test procedures designed for constant (hard) faults
will likely be ineffective. Test measurements made while the problem is not occurring will generally result in normal readings. There are several things one can do to chase these
illusive faults down. The following information is some of the strategies that have been found to be effective in real world troubleshooting.

924G ELECTRICAL HYDRAULIC SUBSTYSTEM MANUAL CATERPILLAR INC.


CELL 000-10 HOW TO USE THIS MANUAL

The first thing you need to do for any intermittent fault troubleshooting is to verify the operators complaint. In some cases the operators complaint may be normal operation. It

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is important that you communicate with the person who actually experienced the fault to get a clear understanding of exactly what his/her concern is. Once you have determined
that the complaint is not normal operation, you must operate the machine to learn how to make the fault occur. It is very important that this be done before you touch anything.
Do not wiggle wires, check connections, take readings, or anything until you have verified the complaint and learned how to duplicate it. The reason is that you could temporarily
correct the condition without knowing it. This leads to repeat repairs. Generally, in order to duplicate the fault you should ask the operator questions such as these:

1. How often does the fault occur?

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2. How are you operating the machine when it occurs? What is turned ON and what is OFF? What gear is it in? Where is the engine speed? How much engine load?
3. Does it always occur under a given set of conditions or is it completely erratic?
4. Did it start all of a sudden or did it slowly get worse over time?
5. What is the ambient temperature when it occurs?
6. What is the engine temperature when it occurs?

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7. What is the weather like when it occurs? Rain, snow, wind, humidity, dust, etc.
8. How long after start-up does the problem begin happening?
9. Are there any other problems with the machine?
10. When was the machine last worked on and what was done?
11. How is the machine oriented when the fault occurs? Are you heading uphill, downhill, slope to the left or right?
12. What time of day does it generally occur? Morning, night?

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13. Any other information about conditions during the fault.

This information will help you duplicate the fault. Even better than gathering this information is to simply ride with the operator while the fault is occurring. It is better to let the
operator show you the fault than to operate the machine yourself, at least initially. If the symptoms are related to an electronically controlled system, check for, record, and clear

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any fault codes before verifying the concern. Doing this will ensure you have no logged faults to begin with and if you get any codes later, you will be relatively certain they are
associated with the fault. This information can also help you narrow down the most likely areas for the fault. For instance, if it only happens under heavy engine load, the suspect
area might be the harness or connections between the engine and chassis.

Once you have verified the fault and can duplicate it, you are ready to start testing. If the symptoms are related to an electronically controlled system the first thing to do is check

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for fault codes. If a fault code is now present (after clearing it before the verification process) it is likely associated with the customers complaint. The fault code will give you an
indication of what circuit the problem is in. Non-electronic systems can usually be narrowed down to a circuit by the symptoms. For instance, if the flood lamps flicker, you
already know it is a flood lamp circuit fault.

It is important to make an effort not to disturb anything to make these tests. Use the connector spoons (7X-1710) to connect into the circuit.

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It is generally best to start testing at the circuit level and narrow down to the component or harness. For instance, if you have a 3-wire analog sensor circuit, you should start by
taking readings at the ECM connector between signal return and the signal wire. Avoid testing between signal wire and chassis ground. You will also need to check the voltage
reference wire to signal return.

Here is where experience will really help you determine where to start testing. If you have had several occurrences of a particular harness or connector fault, check for that first.
Since you have already verified and duplicated the fault, you may be able to go right to the suspect area and inspect for the problem. Cat Diagnostic Advisor (CDA) can really
help here. CDA has a wonderful feedback tool that will form a communications link between Cat mechanics all over the world and Cat service engineers. A mechanic in Seattle
may find a strange problem with a ground circuit on a particular machine and he can send that information to Cat who broadcasts via CDA to the world. This could save
significant time for the rest of the mechanics faced with the same symptoms. It is also important to check Service Magazine, TIB's, service letters, and other periodicals before
going too far. There may be an article about the problem you are having along with a solution. Always check these things before beginning your testing. Keep in mind this does
not eliminate the need for verification and duplication!
924G ELECTRICAL HYDRAULIC SUBSTYSTEM MANUAL CATERPILLAR INC.
CELL 000-11 HOW TO USE THIS MANUAL

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Having a good understanding of the operation of the system is a must. You dont really need to know details of what goes on inside the ECM but you do need a good
understanding of what to expect for a signal on a particular wire for a given set of conditions. For ECM inputs it is also important to understand what symptoms will occur if the
signal is not correct. This information will help lead you from a symptom to a possible cause before you begin testing. Most ECM input faults will cause several output
symptoms. If you understand the relationships you can become fast and proficient at intermittent fault troubleshooting.

Keep in mind there are many hydraulic and mechanical systems associated with most machine functions. Just because a fault is intermittent does not mean it is an electrical or

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electronic fault. DataView (Cat Part# 131-5051) is particularly helpful here since it can record these temperature, pressure, an other readings along with electrical readings to help
sort this out. Just because a sensor reading goes out of range does not mean it is bad. It could be whatever it is sensing is actually out of range. For instance, if a temperature
sensor has a normal range of -40F to 250F, a fault code will appear if it reads 275F. It is very possible whatever it is sensing is actually that hot. Dont change the sensor if it is not
at fault. If the problem has gotten progressively worse over time, look for things that could be wear or contamination related. Think about what things would get worse over time
and target those areas first.

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Since the condition is intermittent you will need to take the readings while the problem is occurring. There are several methods for doing this. The best tool for this is a strip-chart
recorder or a data logger that will give you a graph of voltage (y-axis, or vertical axis) and time (x-axis or horizontal axis). DataView has the ability to do this one input at a time.
Another method is to use a DVOM with a min/max record feature. The Fluke 87 has this capability. Another method is to have the operator duplicate the fault while you are
monitoring the voltage levels. For simple electrical circuits (non-ECM inputs), a test light will actually work even better for the last method. A lab scope with capture capability is
ideal for this. Fluke makes the Scopemeter (Cat Part# 152-7213) which is 2 channel with capture capability. The more channels the better. If you have a 10-channel scope for

O
instance, you can simultaneously test 10 points in the system. All it would take is one occurrence of the fault to see the 10 different points in the system. ET also has data logging
capability that is useful. Keep in mind however, ET can only tell you the ECMs interpretation of what the ECM is reading at the pins of its connector. It cannot narrow the fault
down to a harness or component.

T
Intermittent Short Circuits
Now that you have narrowed down the problem to a particular portion of the circuit, you can begin more detailed testing to find the root cause. Say for instance you have an oil
temperature fault code and you found that the signal wire intermittently drops to almost 0 volts while the sensor power supply and ground circuits are OK. At this point you would
suspect a harness short to ground or a faulty sensor. Connect the DVOM to the signal wire at the sensor or ECM and carefully wiggle and pull on the wiring harness. If the
harness passes over a metal surface, push it against that surface to see if the voltage drops while you are pushing. Once you do get the voltage to drop, you can inspect that area for

K
damaged wiring.

For non-ECM input circuits, shorts to ground will generally cause a fuse to blow or breaker to trip. In some cases it will just switch a device ON. You can install a small breaker
in the circuit in place of the fuse for testing. Wiggle and pull on the wiring in the suspect harness until the breaker trips. When the breaker trips, you are in the area of the fault.
Inspect that area for damaged wiring. Sometimes it is helpful to have a test light connected to the wire in question. The light will flicker when the short occurs.

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Shorts to power or other circuits can be handled somewhat similar except the problem will be between 2 or more wires rather than between a wire and ground. Look for damaged
or overheated wiring. Look for wires where the insulation has had fluid on it.

There are several short finders available from most tool distributors such as Mack, Matco, and Snap-On. These short finders have a magnetic field sensor in them. When current
passes through a wire, a magnetic field is generated. The short finder has a needle that will indicate the strength of this magnetic field. When a short causes additional current to
flow, the needle will deflect. You can follow the harness while making the short occur and watch for needle deflection. When you pass the shorted area the needle will stop
deflecting. Using this method you can narrow down the problem to a particular area.

Snap-On Short Finder

924G ELECTRICAL HYDRAULIC SUBSTYSTEM MANUAL CATERPILLAR INC.


CELL 000-12 HOW TO USE THIS MANUAL

S
Intermittent Open Circuits
Open circuit faults can be the most challenging. They dont blow fuses or trip breakers and they cant be traced with a tool like the short finder. The trick here is to narrow down
the fault to the point where the open exists. Poor connections at connectors are often the culprit however wires can fatigue and break in the insulation as well. Be particularly
suspicious of areas in the harness that move or vibrate in operation. For instance, the wiring harness between the engine and the chassis will have movement.

Start by monitoring the signal at the very end of the wire. For instance, if the fault is in a temperature sensor signal circuit, monitor the signal wire at the sensor. Carefully wiggle

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and move the wiring harness and connections until the signal is interrupted. Once the signal is interrupted and you figure out how to make it happen, move the DVOM to the next
connection before the sensor and wiggle again. Eventually you will pass the faulty area and the signal will not interrupt. The fault will be between the last 2 points. If the wires
are exposed in this area (no braid) you can pull on them to see if the wire is broken in the insulation or not properly crimped in the connector. Also look for connector terminals
that are not fully inserted into the connector body.

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Other Intermittent Faults
There are other faults that can cause strange behavior of the machines electrical and electronic systems. Most of these are associated with aftermarket equipment. If 2 wires are
placed parallel to each other one wire can induce a voltage in the other. The more distance the two wires travel together, the worse it will be. Generally this is only a problem
when a very high impedance circuit is placed parallel to a very high current circuit. For instance, a starter cable running parallel to a sensor circuit. Circuits that power inductive
loads are even more likely to cause a problem. Examples of inductive loads are starters, fan motors, supplemental steering motors, horns, large relays (or magnetic switches), and
starter solenoids.

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Large inductors can also cause problems in other electrical circuits even when the wiring and connections are all good and the wires are not run parallel to other wires. What
happens is that when voltage is removed from a large inductor, the magnetic field collapses causing a voltage spike in the electrical system. This voltage spike can jump across
switch and relay contacts. In some cases, a clamping diode is needed to stop the voltage spike from affecting other circuits. The AC compressor clutch is a good example of a

T
large inductor where a clamping diode is generally used. Again, these problems are usually associated with aftermarket components that cannot handle voltage spikes.

Moisture can cause an intermittent path for current flow as well. This is especially true for water-based fluids and even more so for acids (like battery acid). Battery acid can soak
through the insulation on a wire and allow current flow to ground or to other nearby wires. This may only happen when the wires are wet and the current may stop when they dry
out. This current flow will generate heat. The more current the more heat. Occasionally you can actually feel the heat build up in such areas. A non-contacting thermometer

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(148-2400) can help trace these problems down by finding the hot spots. If the problems only occur in wet or very humid weather, or only first thing in the morning, this is a likely
cause.

Keep in mind that solid state electronics really dont wear out. In fact, solid state electronics tend to have more problems early, than after many hours of use. Dont replace solid
state electronics as a maintenance item. There is no maintenance on solid state electronics. Installing new ECMs, temp sensors, or other solid state electronic devices could
actually increase the probability of a failure. Replace failed components only.

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Repair and Verify
Once you have narrowed down the problem to a harness, connector, or component, make the repair and verify it has corrected the initial complaint.

This strategy may seem cumbersome and long to some but as you become proficient at it, the time reduces drastically. You will have more successful repairs on a single visit
which will save time and improve customer satisfaction in the long run.

There are some faults that occur so infrequently that it is almost impossible to verify or duplicate them. If these faults do not cause a safety concern, it is best to let them get bad
enough so that they can be duplicated before trying to troubleshoot them. Again, make sure you check CDA, Service Magazine, and other periodicals to see if the symptoms
match.

924G ELECTRICAL HYDRAULIC SUBSTYSTEM MANUAL CATERPILLAR INC.


100-1 Power Distribution

NEG POS
CBL-GG1
RD-00
CBL-HH1
RD-00 STARTER

U S ARC SUPPRESSOR
SECONDARY STEERING
118-5597
SEE SECONDARY
924G Wheel Loader

P
NEG POS
143-0541 STEERING
306-1
G S
BATTERY BATTERY
RLY SEC
B A
MTR BAT CBL-MM1 STEER 928
115-2422 115-2422 SEE RD-00 3E-0154
CBL-FF1

STARTING SEE SECONDARY


SYSTEM STEERING
BK-00

MOTOR
301-1

O
306-1

CBL-JJ1
BK-00
SEE

T
101-E10 115-C262 A
100-10
ENGINE RD-4 RD-14
END SEE
115-C261 B
FRAME 100-11
RD-14
GROUND E-C2 C-C46
DISCONNECT 101-E1 115-E4 115-C90 SEE
1 102-C248 C

K
SWITCH RD-10 30 RD-10 RD-10 15 100-7
RD-14
7N-0718 E-S1 3 AUXILLARY 1 LAMP
BREAKER BREAKER BREAKER
RELAY 147-1773
3T-2662 C-C26
101-E6 PANEL
C-C26 200-C250
90 RD-4 BK-18 2
SEE 308-C249 BK-18
ALT BREAKER H 1 BK-18 2
6T-6210 100-12 YL-18 SEE

O
GROUNDS
2 112-C255 SEE 200-6
D
CBL-KK1

BREAKER/RELAY PU-10 100-2 C-S14 7


BK-00

PANEL 112-C256 SEE


E
E-C1 C-C47 PU-10 100-4
109-E2 117-E9 117-C91 112-C253 SEE
1 F

200-C322
RD-6 60
RD-6 RD-6 PU-10 100-5
1 112-C254
109-E3

SEE

BK-14
MAIN
G
RD-4

BREAKER PU-10 100-9


9S-0174 BREAKER
RELAY
PANEL 112-C251 A576-C215 SEE
15 GN-14 GROUNDS
PU-14 200-5
R ALTERNATOR MAIN AIR SEAT C-S51 7
E-S2 109-E11 9W-3043 STD POWER BREAKER
B+ B-
RD-4 155-7434 ATCH RELAY 3T-2662
4 D+ SEE AIR
CHARGING
167-0138
SEAT
SYSTEM C-C1

200-C278
302-1 2
1
302-2

BK-14
SEE
FRAME AIR RIDE/
GROUND BREAKER/ HEATED SEAT/
109-E5 RELAY PARK BRAKE
118-3534 308-2
RD-10 PANEL
CAB
START RELAY GROUND
SEE STARTING SYSTEM
301-1
BOSS
100-2 Power Distribution

C-C57

U S C-C19
924G Wheel Loader
TUV LAMP
7N-5876
- SEE
TUV SPEED
CONTROL

P
SEE 1249636 126-C182 1 WH LIMITER TUV
JUMPER +
100-1 PK-18 706-1 109-6671
112-C255 ACTION SPEED 4
D 126-C181 + SEE
PU-10 LAMP LIMIT SEE WH 1 TUV SPEED
PK-18 3E-8679
- SEE
1100553 TUV SPEED
LIMITER 24
LIMITER
706-1
GAUGES/ NOTE R 706-1
DISPLAYS CST
401-4 SHIFTER

O
C-C8 201-0211 TACHOGRAPH
SEE
126-C53 1 126-PK-18 + BATTERY WH K1.15 TUV SPEED
PK-18 LIMITER
D9 D8
C-S5 CST 6 SEE 5 706-1
10 126-C184 AUTOSHIFT TRANSMISSION
PK-16 7 CONTROL (AUTOSHIFT)

T
TRANSMISSION CONTROL
SEE
FUSE C-C2 190-3062 TRANSMISSION 701-10
113-8490
126-C131 (AUTOSHIFT)
1 + BATTERY CONTROL
PK-18 701-1
40 MSS ECM
C-C65 MA-C1 MA-C2 160-5746
126-C317 126-MA16 MA-S2 126-MA4

K
2 24 KEY SWITCH IN
PK-18 PK-18 3 PK-18
6 70 SEE

126-MA22
SECURITY
C-C60 SYSTEM

PK-18
SEE
C-S43 505-4
126-C298 126-C299 1
TRANSMISSION
(AUTOSHIFT)
PK-18 4 PK-18 CONTROL
2 701-6

O
C-C17
SERVICE MA-C7
126-C180 A CONNECTOR 2 6
PK-18 SEE SECURITY MA-C8 ROADING
C-C20 9 SYSTEM PARK WORK1
505-3 TO
126-C141 1 RD-18 + BATTERY PRODUCT OFF WORK2
PK-18 LINK
C-C15 H-C3 6 FNR HARNESS
D5 D4 129-C14 129-H14 CIGAR CONTROL SEE
10 6
BU-16 BU-16 LIGHTER 117-9364 SECURITY
CIGAR
LIGHTER
8 SEE 9W-0335 SEE SYSTEM
ACCESSORY TRANSMISSION 505-4
FUSE RUNNING
POWER (AUTOSHIFT)
113-8490 310-2 CONTROL LAMP
5
701-6 SWITCH
C-C14 H-C1 H-C22 108-3320
SEE
D3 D2
15 127-C30 4 127-H30 1 OR-14 MARKER LIGHTS/
OR-14 BEACON
FLOODS OR-14 B3 603-3
12 8 4
FUSE
113-8491

SEE
100-3

NOTE R: ON MACHINES EQUIPPED WITH


TUV SPEED LIMITER, REPLACE
JUMPER WITH TUV ATCH
100-3 Power Distribution

US 924G Wheel Loader

P
C-C57
1249636 L REAR WIPER
SEE MOTOR
GND
100-2 MOTOR H 155-5784
SEE
C-C38 G-C3 G-C5 T
o
WIPERS/
118-C196 118-G7 WASHERS
5 6 GY-16

O
B+ P 502-2
GY-16 GY-16
12 6

T
H-C18
118-H58 2 RD-16
GY-16
118-H57 1 RD-16
GY-16

K
C-C66 C-C70 8 B B H REAR WIPER
118-C327 SWITCH
A
GY-16 112-6174
3 SEE
WIPERS/
L WASHERS
W P 502-2

O
C-C14 H-C1 H-C20
D7 D6
118-C257 C-S2 118-C29 118-H29 H-S12 118-H60
10 3 2 RD-16
GY-16 4 GY-16 GY-16 6 GY-16
WIPER
FUSE 12
113-8490

118-H59 1 RD-16
GY-16
8 B B H FRONT WIPER
SWITCH
112-6174
SEE
WIPERS/
L WASHERS
W P 502-1

L
FRONT WIPER
MOTOR
GND
MOTOR H 155-5783
SEE
H-C19 T
o
WIPERS/
118-H43 WASHERS
6 GY-16 B+ P 502-1
GY-16
6
100-4 Power Distribution
C-C57

US RIDE CONTROL
SWITCH
924G Wheel Loader
C-C58
1129609

P
1249636
107-6030 RIDE CONTROL/
LOAD CHECK RELAY
1
C-C44 158-5089
161-C183 SEE
2 SEE RIDE CONTROL
C9 C8 PK-18 RIDE
703-1
161-C259 C-S9 3 CONTROL
10 703-1 B2 B1
PK-18 3 +
RIDE

O
CONTROL 161-C273 + B5
SEE FUSE
100-1 113-8490 PK-18 SEE B3
B4
112-C256 START AID
E C-C32 E-C4 303-1
PU-10
188-C81 2 188-E34 399-E40

T
C7 C6 WH-16 WH-16 OR-16
188-C111 C-S10 12 T O

15
WH-16 COOLANT COLD START
3
START
SWITCH MOTOR ADVANCE
AID C-C15 H-C3
FUSE
H-C5 JUMPER 173-7525 MOTOR
113-8491 188-C10 188-H10 188-H89 THERMAL 141-8947
2 1
WH-16 WH-16 WH-16 START START AID SEE

K
SWITCH START AID
8 4 101-9161 303-1
H-S8 3 SEE 107-6036
F2 F1 ALARM DISARM START AID
+
B RELAY 303-1 H-C14
158-5089 188-H79 SEE
136-C268 + F5 SEE WH-16 2 3 START AID
GN-18 SECURITY MOM 303-1
F3
SYSTEM SECONDARY
F4 505-1
STEERING

O
C-C58 CONTROL
1129609 C-C49 3E-5184
SEE SECONDARY
C3 C2
136-C258 C-S7 136-C277 SECONDARY STEERING
10 1 RD-18 + BATTERY STEERING
GN-16 4 GN-18 SWITCH
SECONDARY 306-1
STEERING
10 115-1560
C-C16 H-C4
FUSE H-C16
113-8490 136-C8 8
136-H8 SEE
GN-18 GN-18 2 3 SECONDARY
JUMPER
8 MOM STEERING
C-C10 24 VOLT 306-1
C5 C4 117-3274
120-C244 1 12/24 DC
10 2 BK-18 2 +24V SWITCHED IN
YL-16 3
CONVERTER
DC-DC
CONVERTER
6 119-1733
FUSE
C-C3 4 SEE
135-C206 C-S6 135-C205 5 +12V SWITCHED OUT
ACCESSORY
113-8490 1 5
BU-16 3 BU-16 POWER
6 310-1
2 C-C38 G-C3 G-C2 K-C1 K-C2
135-C200 135-G14 G-S1 135-G15 135-K2 K-S1 135-K4
AUXILLARY 12 C 4
12V BU-16 BU-16 3 BU-16 BU-16 3 BU-16
RADIO
SOCKET 12 3
173-6532
117-2311 G-C1 135-K5
SEE 135-G1 AUXILLARY 6 RD + BATTERY (12V)
ACCESSORY 1 CONNECTOR BU-16
BU-16 SEE
POWER SEE ACCESSORY 8 RADIO
310-1 2 POWER
504-1
310-1
100-5 Power Distribution

U S 924G Wheel Loader

P
C-C66 C-C70
C-C57 133-C336 C
1249636 OR-16
3
C-C61 C-C69
B9 B8 C-S44 POWER SEE

O
133-C130 133-C301 ACCESSORY POWER/
10 A
OR-16 OR-16 CONNECTOR 12V CONVERTER/
SPARE 4
CKT-133 3 FOR SPARE CIGAR LIGHTER
310-2
113-8490 V-LINK FUSES

L-C2 L-C14 PA-C1

T
AUXILLARY SEE
7
133-L46 1 ACCESSORY POWER/
OR-18 POWER 12V CONVERTER/
C-C22
12 2 CONNECTOR CIGAR LIGHTER
133-C300 7
310-2
OR-16
SEE 12 LA-C2 LA-C11

K
100-1 AUXILLARY
7
133-LA7 1
112-C253 POWER
F OR-18
PU-10 CONNECTOR
12 2 SEE
ACCESSORY POWER/
12V CONVERTER/
Z-BAR CIGAR LIGHTER
310-2

O
C-C58
144-C201 1129609
GN-18
PARK BRAKE
E2 E1 LIGHT/SEAT
+ ALARM RELAY
144-C202 + E5 158-5089
GN-18 SEE AIR RIDE/
E3 HEATED SEAT/
E4 PARK BRAKE
308-1

SEAT
C-C24 HEATER
B7 B6
144-C203 C-S8 144-C204 109-6681
10 1 YL SEE AIR RIDE/
GN-16 5 GN-16
BEACON/ HEATED SEAT/
2 T O

PARK BRAKE
HEATED
SEAT 308-1
FUSE
113-8490

C-C14 H-C1
1 BEACON
144-C33 144-H33 SWITCH
7
GN-16 GN-16 2
107-6033
SEE 3
100-6 12 H-C12 SEE
MARKER LIGHTS/
BEACON
603-1

6
100-6 Power Distribution
REAR

U S 924G Wheel Loader

P
WINDOW
C-C57
TIMER
1249636 C-C62 173-7004
SEE REAR
SEE 140-C310 A1 +BATTERY ELECTRIC WINDOW
100-5
BU-16 WINDOW
DEFROSTER
4 DEFROSTER
309-1 185-2763

O
B5 B4 C-S50 SEE
15 140-C224 140-C304 ELECTRIC
TRANSMISSION 2 MOM WINDOW
BU-16 3 BU-16
REAR WINDOW 3 DEFROSTER
AUTO/MANUAL
DEFROSTER C-C41 309-1
SWITCH

T
FUSE
113-8491 118-7239
C-C45 1
2
SEE
TRANSMISSION
(AUTOSHIFT)

K
CONTROL
701-1

123-C235
6
WH-16
C-C14 H-C1
123-C34 123-H34 SEE

O
8 J
WH-16 WH-18 100-7
12

B3 B2 C-S4
123-C260 123-C61 SEE
10 K
WH-16 6 WH-16 100-8
GAUGE LIGHTS/
COUPLER FUSE
113-8490

QUICK
C-C28 COUPLER
1
123-C208 2 MOM SWITCH
WH-18 192-7625
3 SEE
MOM QUICK
COUPLER
704-1

C-C31 A-C3 A-C2 U-C1


123-C129 5 123-A15 4
WH-18 WH-18
12 4
100-7 Power Distribution

PRIMARY

U S 924G Wheel Loader

P
STEER
115-1748
- SEE
GAUGES/
123-H50 DISPLAYS
WH-18 + 401-1 TRANSMISSION
H-C23 NEUTRALIZER L3 L6
SWITCH

O
118-7238
SEE
1 TRANSMISSION +
(AUTOSHIFT) -
2
H-C15 CONTROL L2 L5
3
SEE H-S6 701-2
J 123-H34 123-H83 1 RD

T
100-6 WH-18 WH-18
5
12
123-H93
6
WH-18 L1 L4
H-C13
LAMPS

K
H-C7
AS RH
123-H46 1 RD 148-0642
WH-18 L1 SEE
8 GAUGES/
DISPLAYS
401-1
LAMP

O
AS LH
ROADING 148-0641
PARK WORK1 SEE
GAUGES/
OFF WORK2 DISPLAYS
401-2
FLASHER
(NACD)
C-C29 J-C2
108-0358 SEE
102-C60 4 102-J4 ROAD
LIGHTS RUNNING
RD-14 RD-14
1(B) 602-2 H-C22
8 LAMP
102-H27 B2 SWITCH
2 BU-14
RD-14 3 108-3320
8 SEE
SEE MARKER LIGHTS/
100-1 BEACON
603-3
102-C248 C-S1 HAZARD LAMP
C 2
RD-14 3 SWITCH
171-6568
C-C14 H-C1
102-C27 102-H37 H-S1 102-H44 SEE
1
5 ROAD
RD-14 RD-14 3 RD-14
6 LIGHTS
12 602-6

H-C21
100-8 Power Distribution

U S 123-J21
WH-18
924G Wheel Loader

TORQUE

P
IGN
CONVERTER
J-C9 SEND TEMP
155-5235
GRD SEE
123-J25 GAUGES/
WH-18 DISPLAYS
IGN FUEL 401-5
LEVEL

O
SEND 155-5234
NACD J-C8 SEE
GRD GAUGES/
DISPLAYS
J-C2 401-5
123-J5 J-S1 123-J22
5

T
WH-16 6 WH-18 COOLANT
8 IGN
TEMP
SEND GAUGE
123-J23 J-C6 155-5232
WH-18 SEE
IGN HYDRAULIC GRD
J-C5 GAUGES/
123-J24 TEMP

K
DISPLAYS
SEND
WH-18 155-5233 401-6
IGN
SPEEDOMETER
SEE
124-2809 GRD
GAUGES/
SEND SEE DISPLAYS
J-C7 GAUGES/ 401-6
DISPLAYS
C-C29 GRD
401-6
123-JA15 TORQUE
123-C61 WH-18

O
K 5 CONVERTER
WH-16 IGN
SEE 8 TEMP
100-6 SEND COSA
JA-11
155-5235
123-JA6 GRD SEE
WH-18 FUEL GAUGES/
IGN LEVEL DISPLAYS
401-7
COSA
SEND
JA-C4 155-5234
GRD SEE
GAUGES/
JA-C1 DISPLAYS
401-7
123-JA26 JA-S3 123-JA4
5 COOLANT
WH-16 6 WH-18 IGN TEMP GAUGE
8
JA-C3 COSA
123-JA16 SEND
155-5232
WH-18 SEE
IGN HYDRAULIC GRD
GAUGES/
COSA TEMP DISPLAYS
123-JA5 JA-C5 SEND COSA 401-8
WH-18 155-5233
IGN GRD SEE
SPEEDOMETER GAUGES/
JA-C6 SEND DISPLAYS
COSA 401-8
GRD 124-2809
SEE
GAUGES/
DISPLAYS
401-8
100-9 Power Distribution

U S 924G Wheel Loader

P
C-C57
1249636
FLASHER
COSA
JA-C16 173-4490
C-C53 BLOWER
A3 A2 CONNECTS 691-JA28 49

O
+V TURN
158-C99 GY-18 SWITCH
20 A TO A/C
BR-14 6 SEE 110-7890
CONDENSER CONDENSER ROAD
MOTORS 3 SEE LIGHTS
FUSE HVAC 602-6 SEE
113-8492 501-1 HVAC
501-1

T
1
COSA 2
JA-C2 JA-C13 ARC 5
1
110-JA38 SUPPRESSOR 4
C-C27 11 2 3
GN-18 FLASHER
A9 A8 2
SEE

K
10 110-C294 11 12 106-8704
100-1 GN-18 J-C11
SEE
FLASHER ROAD
112-C254 FUSE 12
G LIGHTS
PU-10 113-8490 11 602-6

12
C-C48 KICKOUT
NACD
A7 A6 SWITCH

O
124-C240 107-6031
15 1 GN-16
GN-16
BLOWERS 6 SEE
FUSE 128-C308 KICKOUTS/
113-8491 PK-16 2 IMPLEMENT
3 CONTROL
705-1
C-C43

REVERSING
C-C63 JUMPER 7
FAN TIMER
A5 A4 C-S46 SPEED
10
128-C231 128-C328 1
184-8057
SIGNALS SEE
PK-16 4 PK-18 SEE
KICKOUT REVERSING FAN
FUSE 8 GAUGES/ ATTACHMENT
113-8490 DISPLAYS CF-C4 307-1
401-3
128-CF12
1 + BATTERY
C-C64 CF-C3 PK-18
CF-S3 4
128-C309 A
128-CF5
PK-18 PK-18 3 CF-C2
3 REVERSING
128-CF4 2 FAN SWITCH
PK-18 3 1852770
MOM SEE
REVERSING FAN
ATTACHMENT
307-1
100-10 Power Distribution
POWER
CONNECTOR

U S 924G Wheel Loader

ROADING

P
C-C18 PARK WORK1
FOR SPARE
1164157 FUSES H-C22 OFF WORK2
C-C61 C-C69 3 BR-14
F6 F5 SEE
199-C303 C B1
15 ACCESSORY POWER/ 8 1
RD-16 12V CONVERTER/
SPARE CIGAR LIGHTER
FUSE A 3
310-2

O
113-8491
RUNNING
SERVICE LAMP
METER SWITCH
122-C124 + - 161-3932 108-3320
RD-18 SIG
SEE SEE
GAUGES/ MARKER LIGHTS/

T
DISPLAYS BEACON
SEE
C-C14 H-C1 401-3 603-3
100-1
115-C262 122-C28 2
122-H28
A
RD-14 RD-16 RD-16
12
C-C10 12/24 DC CONVERTER
F4 F3 C-S3

K
122-C264 122-C243 119-1733
10
RD-18
1 BK-18
RD-16 7 1 +24V BATTERY IN SEE
DOME LIGHT/
HOUR METER G-C2 G-C3 C-C38 ACCESSORY
4 +12V MEMORY OUT POWER
FUSE TO 108-G12 108-C198
113-8490 A 10 4 310-1
RADIO RD-18 RD-18
SEE
RADIO
3 12 6 JUMPER
24 VOLT

O
504-1
C-C58 117-3274
1129609
122-C274
RD-18 BACKUP
C2 C1 ALARM
+ RELAY
+ C5 158-5089
122-C275 SEE
RD-18 C3 BACKUP
C4 ALARM
305-1

C-C38 G-C3
DOME
122-C199 122-G13 LAMP
11
RD-16 RD-16 107-6032
12 SEE
INTERIOR
LIGHTS
605-1
C-C56 H-C24 SERVICE
F2 F1
130-C263 130-H97 COM NO BRAKE
10 1
RD-16 RD-16 SWITCH
STOP
LAMP 4
NC 6G-4195
FUSE SEE
113-8490 ROAD
LIGHTS
602-5
100-11 Power Distribution

C-C18
1164157

U S 924G Wheel Loader

P
C-C61 C-C69
E6 E5 C-S52
198-C337 198-C302 POWER
10 B
RD-18 3 RD-18 CONNECTOR
SPARE
FUSE C
3 FOR SPARE
113-8490
FUSES
C-C63 JUMPER SEE
SPEED ACCESSORY POWER/

O
198-C330 3 12V CONVERTER/
SIGNALS
RD-18 CIGAR LIGHTER
8 193-0688 310-2
SEE
GAUGES/
KEY START DISPLAYS
SWITCH 401-3

T
110-7887
C-C25
R 308-C117
YL-16 1 L
YL-16
OFF
C 326-C109 SEE
PU-16 2 M
100-12
RD-18

K
ON 307-C55
S N
ST OR-16 3
OR-18
B
BR-16 4
E4 E3 4
SEE 10 105-C118
KEY RD-16 MA-C7 MA-C8
100-1
115-C261 SWITCH 114-MA21 TO PRODUCT
B 1
RD-14 FUSE
RD-18 LINK HARNESS

O
113-8490 SEE SECURITY
6 SYSTEM
C-C65 MA-C1 MA-C2 505-4
E2 E1 C-S49 MA-S3
10
114-C318 114-C319 1 114-MA1 114-MA15 1 + BAT MSS ECM
RD-18 3 RD-18 RD-18 3 RD-18 160-5746
FWD
HORN
6 70 SEE SECURITY
SYSTEM
FUSE
505-4
113-8490

Z-BAR
LA-C1 LA-C7 FORWARD
114-LA16 WARNING
7 1 HORN
RD-18
C-C23 2 163-1201
8 SEE
114-C139 7 HORN
RD-18 304-1
8 L-C1 L-C12
FORWARD
7 114-L16 1 HORN A
RD-18 163-1201
8 2 SEE
V-LINK HORN
304-1
100-12 Power Distribution

U S 924G Wheel Loader


308-E36
YL-18

FUEL
NOTE X

P
E-C13 SHUTDOWN
C-C49 308-E12 SOLENOID
SECONDARY A
308-C276 YL-18 147-2645
2 YL-18 KEY SWITCH STEERING B SEE
YL-18
2 ENGINE
CONTROL
10 CONTROLS
312-5184 700-1
SEE
SECONDARY

O
STEERING STANDARD
306-1
ALTERNATOR
EC-C1
B
C-C32 E-C4 E-C14

T
INDICATOR
308-C82 308-E26 E-S6 308-E41 3
4 B CONTROL
YL-18 YL-18 5 YL-18
EJ-C2 EJ-C1 178-7314
12 3
308-EJ2 SEE
B B BK-18 B+ CHARGING
SEE 308-C117 C-S17 308-C249 SEE YL-18 SYSTEM
L H 3 3
100-11 YL-16 YL-18 100-1 302-2
5

K
HIGH OUTPUT
ALARM ALTERNATOR
A2 A3 DISARM

+
"A"RELAY
158-5089
C-S38 SEE
G742-C241 G742-C266 SECURITY
GN-18 E-C11
3 GN-18 ENGINE

+
A1 A5 SYSTEM
C-C11 A4

O
505-1 3 DIODE
1 ALARM 308-E43
308-C242 F3
4 BLOCK
2 F2 DISARM YL-18
YL-18 + "B"RELAY 4 200-1898
2 158-5089 SEE
ARC SUPPRESSOR G742-C265 SEE HVAC
106-8704 SECURITY 501-2
GN-18
+

F1 F5 F4 SYSTEM
505-1
C-C49
326-C108 SHUTDOWN SECONDARY
9 PK-18 STEERING
RD-18 SOLENOID
SEE 326-C109 10 CONTROL
M
100-11 RD-18 3E-5184
SEE
C-S18 3 SECONDARY
C-C32 E-C4 STEERING
306-2
326-C87 12
RD-16
CST
12
SHIFTER
C-C8 200-0211 SEE
SEE 307-C55 TRANSMISSION
N 5 307-OR-18 KEY SWITCH IN (AUTOSHIFT)
100-11 OR-18 CONTROL
6 701-10

NOTE X: CONNECTION FOR ELECTRIC FUEL PRIMING PUMP (4Y-7035) (SCM ONLY)
200-1 Grounds
AUXILLARY
12V

U S 924G Wheel Loader


G S

P
SEE 200-C185
SOCKET H MTR BAT
THERMOSTAT 200-2 BK-14
117-2311 C-C3
SWITCH SEE
ACCESSORY POWER/ MOTOR
STARTER
3E-5464 12V CONVERTER/
1
200-C220 SEE 202-C177 143-0541
SEE 2 I
CIGAR LIGHTER BK-16 200-3 BK-14 SEE
HVAC 310-1 STARTING
501-1 2 SYSTEM
200-R9 SEE 200-C278 301-1

O
J
BK-14 200-5 BK-14
T O

SEE 200-C280

CBL-JJ1
K
R-C1 C-C6 200-7 BK-14

BK-00
R-C2
200-R6 R-S2 200-R1 200-C211
1 2

T
BK-14 3 BK-14 BK-14 200-C286
MOTOR 2
6 BK-14
2

BLOWER C-C1
AIR SEAT 200-C216 C-S11
MOTOR SEE 2 CAB
174-1486 BK-14 9

K
AIR RIDE/ GROUND
SEE HEATED SEAT/ 2 BOSS ENGINE END
HVAC PARK BRAKE
501-1 308-2
FRAME
C-C37 GROUND
200-C218
BK C
BK-18
SEAT TIME DELAY 3
POS NEG

O
ALARM SWITCH
109-6680
B+ ALTERNATOR SEE
SEE AIR RIDE/ CHARGING BATTERY
SEAT HEATED SEAT/ D+ R 9W-3043-STD SYSTEM B
HEATER PARK BRAKE 155-7434 ATCH 302-1
B-
109-6681 308-1 C-C24 302-2 115-2422
SEE
200-C217

CBL-FF1
POWER
BK 2 BK 2
BK-16 DISTRIBUTION

BK-00
100-1
2 2
C-C49

CBL-PP1
200-C285

200-EJ4
GROUND BK-18 8

BK-16
BK-18

BK-6
SEE AIR RIDE/
HEATED SEAT/ 200-C284
UNUSED (GND) BL-18 4 DISCONNECT
PARK BRAKE BK-18
308-1 10 SWITCH
SECONDARY 7N-0718
STEERING EJ-C1
CONTROL A 3
3E-5184 D1 D2 INDICATOR

CBL-KK1
SEE PARK
+ CONTROL
BRAKE
SECONDARY 178-7314

BK-00
ALARM D5 200-C270
STEERING
RELAY BK-18
306-2
158-5089
D3 RD-18 GROUND
D4
SEE SEE
AIR RIDE/ C-C58 CHARGING
HEATED SEAT/ 1129609 SYSTEM
PARK BRAKE 302-2
308-2 ENGINE FRAME
GROUND GROUND
200-2 Grounds

US PILOT VALVE 142-2644

LIFT TILT
924G Wheel Loader

P
POSITION FLOAT POS POS AUX
BRAKE SOL SOL SOL SOL
DETENT
OIL PRESSURE E-C6 SWITCH
SWITCH 200-E37
BU-16 C COIL
174-4312 BK-18
SEE
ASSEMBLY
GAUGES/ 3 145-8428
DISPLAYS SEE

O
401-2 KICKOUTS/
IMPLEMENT
200-E33 CONTROL
BK-10 705-3 BK BK BK BK
ENGINE E-C11 E-S5 4
DIODE 200-E42 8 7 6 5 8
BLOCK 3 C-C30
BK-18

T
200-1898 4 200-C192
SEE 4 BK-18
HVAC
501-2 ENGINE 200-C190
E-C13 BLOCK BK-18
FUEL A GROUND
SHUTDOWN 200-E38 200-C191
B BK-18

K
SOLENOID BK-18
147-2645 2 200-C189
SEE BK -18
ENGINE
CONTROLS
700-1 C-S12 200-C185 SEE
H
9 BK-14 200-1
P-C12 P-C11 C-C34
P-S2

O
200-P22 200-P14 200-C80
BK-18 2 6
BK-18 BK-18 BK-18
3
2 8
AXLE OIL
PRESSURE
SWITCH REAR WINDOW
C-C41
126-6916 DEFROSTER SWITCH
SEE 185-2763
TRANSMISSION SEE
(AUTOSHIFT) ELECTRIC 10 7 8
CONTROL WINDOW
701-9 DEFROSTER
P-C8 200-C186
309-1
200-P21 BK-18
BK-16 A
BK-18 200-C187
3 115-1748 C-C4 BK-18
BACKLIGHT 5
STEERING SEE
PRESSURE INSTRUMENT
SWITCH ILLUMINATION 200-C188
604-3 115-1748
3E-6450 C-C5 BK-18
SEE
SECONDARY BACKLIGHT 6
STEERING SEE
306-2 INSTRUMENT
ILLUMINATION
604-3
200-3 Grounds
TRANSMISSION
NEUTRALIZER
SWITCH
118-7238
SEE
CST AUTOSHIFT
CONTROL
190-3062
C-C2

U S
202-C132
924G Wheel Loader

P
TRANSMISSION SEE GROUND 2
(AUTOSHIFT) TRANSMISSION
BK-18
CONTROL
FNR (AUTOSHIFT) 40
701-2 CONTROL
1 3
CONTROL 701-1
117-9364 C-C20
H-C13 202-C142
GROUND BK-18 2
BK-18
2 6 SEE

O
TRANSMISSION 6
(AUTOSHIFT)
CONTROL H-C3 C-C15
701-6
202-H12 4
202-C12
BK-18 BK-18
CST 8

T
SHIFTER
201-0211 C-C8
SEE
TRANSMISSION 202-C54
(AUTOSHIFT)
GROUND 202-BK-18 2
BK-18
CONTROL
701-10 6
E-C7

K
202-E24
BK-18 2 C-S15
BK-18 SEE 202-C170 202-C177 SEE
A I
2 200-4 BK-14 10 BK-14 200-1
BREAKER/RELAY
PANEL E-C5 C-C33
E-S7 202-E23 202-C89
STARTER 2
RELAY 3 BK-18 BK-18

O
118-3534 2
SEE
STARTING
SYSTEM
301-1
E-C8
ENGINE 202-E25
SPEED WH-18 2
BK-18
SENSOR 2
116-6680
SEE
P-C1 P-C11 C-C34
TRANSMISSION TRANSMISSION 202-P10 202-C77
(AUTOSHIFT) SPEED BK-18 2 2
CONTROL BK-18 BK-18
701-3
SENSOR 2 8
6V-2455
SEE PARKING NC 202-C178
TRANSMISSION
(AUTOSHIFT) BRAKE BK-18
CONTROL SWITCH NO
FNR 202-C179
701-3 6G-4195 RELAY
A1
BK-18
SEE 158-5089 A2
AIR RIDE/ SEE +
HEATED SEAT/ TRANSMISSION A5 +
PARK BRAKE (AUTOSHIFT)
C-C18
308-1 CONTROL A3 1164157
701-6 A4
200-4 Grounds

U S
TO
924G Wheel Loader

P
HARNESS C-C52
CODE
PLUG 2
202-C173
SEE BK-18
TRANSMISSION 8
(AUTOSHIFT)
CONTROL
701-3

O
TRANSMISSION
MSS ECM AUTO/MANUAL
160-5746 MA-C2 OPTIONS C-C54
SWITCH
202-MA2 118-7239 CODE 202-C171
GROUND 3 2
BK-18 PLUG BK-18
1
C-C45

T
SEE SEE SEE 4
70 TRANSMISSION
SECURITY LOAD
SYSTEM (AUTOSHIFT) CHECK
505-4 CONTROL SYSTEM
701-1 2 403-1
6

MA-C6 MA-C4
MSS

K
B 202-MA12
SERVICE 202-C174
BK-18
PLUG BK-18
BI-COLOR SEE 3
LED SECURITY
SYSTEM
165-5655 505-2

RED

O
MA-C5 MA-C1 C-C65
GREEN 202-MA13 MA-S1 202-MA14 202-C323 C-S16 202-C170 SEE
BK B 3 A
BK-18 5 BK-18 BK-18 9 BK-14 200-3
SEE
SECURITY 3 6
C-C63
SYSTEM JUMPER
505-2 SPEED 2
202-C329
SIGNALS BK-18
193-0688 8
MA-C8 MA-C7
TO SEE
GAUGES/
C-C17
PRODUCT 3 202-MA17
DISPLAYS SERVICE 202-C172
LINK BK-18 401-3 B
CONNECTOR BK-18
HARNESS 6 SEE SECURITY
SEE SYSTEM 9
SECURITY 505-3
SYSTEM
505-4

DOWNSHIFT SWITCH
148-9562 WOBBLE STICK CONTROL
133-8597 2 LAYER CONTROL
C-C12
202-C176
RD-20 2
BK-18
SEE
TRANSMISSION 1
202-C175
(AUTOSHIFT) BK-18
CONTROL
701-7 6
200-5 Grounds
REAR
WINDOW
TIMER
173-7004
GROUND
C-C62
2
200-C320
BK-18

U S 924G Wheel Loader

P
RIDE CONTROL SEE 4
ELECTRIC C-C10
SWITCH 107-6030 WINDOW 12/24 DC
200-C245
SEE
DEFROSTER CONVERTER GROUND 3
309-1 BK-18
RIDE 119-1733
CONTROL SEE 6
703-1 ACCESSORY JUMPER
POWER
6 7 8 C-C44 310-1 24 VOLT

O
117-3274
200-C233
BK-18
RF-C2
SEE
200-RF2 2 REVERSING
BK-18 FAN ATTACHMENT

T
307-1
2
RF-S2 3 RF-C3 CF-C1
200-RF6 200-CF2
2
BK-18 BK-18
2

K
RF-C1 FAN SOL
1 ARC
200-RF4 SUPPRESSOR
2
BK-18 200-C322 C-S51 200-C278 SEE
2 106-8704 SEE B J
SEE 200-6 BK-14 7 BK-14 200-1
REVERSING
FAN ATTACHMENT
REVERSING

O
307-1
FAN SWITCH
1852770
SEE
REVERSING 10 7 8 CF-C2
FAN ATTACHMENT CF-S1 4 CF-C3 C-C64
307-1 200-CF7 200-CF13 200-C321
B
BK-18 BK-18 BK-18
3

TRANSMISSION AUTO/
MANUAL SWITCH 118-7239
C-C45

REVERSING CF-C4 7 8
SEE
FAN TIMER
200-CF9 TRANSMISSION
184-8057 GROUND B2 (AUTOSHIFT)
SEE BK-18 CONTROL
REVERSING 4 701-1 200-C236
FAN ATTACHMENT BK-18
307-1
200-6 Grounds

BUCKET
FORK
SELECT SWITCH
AC
COMPRESSOR
SWITCH
107-6070

U S 924G Wheel Loader

P
107-6037 3
C-C40
C-C42 SEE
SEE HVAC
KICKOUTS/ 7 8 501-1
IMPLEMENT
7 8 CONTROL 200-C223
QUICK 705-1 BK-18
COUPLER

O
SWITCH 200-C227
192-7625 BK-18
4 6
MOM MOM C-C28
SEE C-S53 200-C335
QUICK
COUPLER 3 BK-18

T
5 704-1

200-C334
KICKOUT BK-18
SWITCH
107-6031

K
3
C-C43
SEE
KICKOUTS/
IMPLEMENT
7 8 CONTROL
705-1
200-C229
BK-18
JUMPER

O
TACHOGRAPH SPEED LIMIT
SEE 1100553
BK K1.31 TUV SPEED NOTE R
CONTROL TUV LIMITER
C-C19
5 706-1 C-S14
109-6671 200-C247 200-C322 SEE
SEE 14 BK 2 B
200-5
TUV SPEED SEE BK-18 7 BK-14
LIMITER 24 4 TUV SPEED
706-1 LIMITER
12/24 DC 706-1
CONVERTER C-C10
119-1733 200-C246
SEE GROUND 6
BK-18
ACCESSORY JUMPER
POWER 6
24 VOLT
310-1
117-3274
C-C26
200-C250
BK-18 2
MAIN BK-18
POWER SEE 2
POWER
RELAY DISTRIBUTION
167-0138 100-1 NOTE R: ON MACHINES EQUIPPED WITH
TUV SPEED LIMITER, REPLACE
JUMPER WITH TUV ATCH
200-7 Grounds

V-LINK

US CONNECTS
C-C53
924G Wheel Loader

P
L-C2 TO A/C
200-C101
SEE 200-L2 CONDENSER C
D 2 SEE BK-14
200-8 BK-14 HVAC 3
C-C22 501-1
12
2
200-C125
LA-C2 BK-14
SEE 200-LA2 12
M 2

O
200-15 BK-14
12

DIMMER Z-BAR
SWITCH
111-7897

T
3 C-C39
SEE
ROAD
LIGHTS
7 8 602-4

200-C122

K
BK-18
SEE
ELECTRIC
C-C67
WINDOW NOTE 200-C324 C-S13 200-C280 SEE
2 K
DEFROSTER AT BK-16 BK-14 200-1
309-1 9
2
NACD

O
J-C11
SEE E
200-J13 2
200-9 BK-14 C-C27
12 200-C67
2
JA-C2 BK-14
SEE 12
200-JA21
200-14
L 2 SERVICE
BK-14
METER
12
COSA 161-3932
+ - 200-C123
BK-18
SIG
SEE
H-C4 C-C16 GAUGES/
DISPLAYS
SEE 200-H2 2
401-3 200-C2
F
200-10 BK-16 BK-16
8

H-C2 C-C13
SEE 200-H16 200-C16
G 2
200-11 BK-16 BK-16 NOTE AT: CONNECTION FOR FRONT
12 WINDOW DEFROSTER ON
SCM SNOW REMOVAL
MACHINES
S
200-8 Grounds 924G Wheel Loader

U
V-LINK RIDE CONTROL
ARC SUPRESSOR PE-C1
106-8704 1 PE-C2 L-C11
RIDE CONTROL SEE RIDE 200-PE7 PE-S2 200-PE4 200-L22
CONTROL 2 B
VALVE GP 703-1 PE-C4 BK-18 4 BK-18 BK-18
2

P
134-9878 200-PE6 3
SEE RIDE GN-18 2
CONTROL
BK-18
703-2 3 FRONT L-C10
200-PE5 WASHER
BK-18 MOTOR 200-L18
7T-8890 2
SEE
BK-18
RIDE 2
86 85 LH HEADLAMP WIPER/
CONTROL
WASHERS

O
RELAY 3E-7587 COSA L-C4
3E-5239 502-1
30 87 SEE REAR
SEE RIDE BULB ROAD 200-L19 L-S5 SEE
CONTROL 87A WASHER MOTOR 200-L2
100-3245 LIGHTS 2
BK-18
D
200-7
703-1 602-8 7T-8890 5 BK-14
SEE 2 COSA
WIPER/
BULB VA-C2 WASHERS VA-C1

T
9X-4493 502-2
200-VA2
BK-18 2 2
BK-14
L-C7
6 6
SEE FRONT LH 200-V2 2
200-L28
ROAD BK-16
TURN LAMP BK-16
LIGHTS V-C1

K
602-3 5C-9029 6

200-L20
BULB 9X-4493 V-S1 200-V1 2

BK-14
BK-14
3
6 AUXILLARY
200-V3 LIFT NACD POWER
SEE FRONT LH
FLOOD
FLOOD LAMP BK-14 POSITIONER L-C3
LIGHTS SWITCH
601-1 109-7041 200-L25
GROUND BK-18 A

O
BULB 9X-3463 FORK 3E-7844 BK-18
POSITIONER SEE KICKOUTS/
SEE KICKOUTS/ 3
IMPLEMENT CONTROL
SWITCH IMPLEMENT CONTROL
705-1
705-1 N-C3
3E-7843 N-C1 L-C5
SEE 200-N4 200-L26
GROUND BK-18 C 4
RH HEADLAMP ROAD BK-18 BK-18
LIGHTS 3
3E-7586 COSA 602-9 BUCKET
POSITIONER N-C2
BULB 200-N3 200-L27 L-S3
SWITCH GROUND BK-18 C 3
100-3245 3E-7843 BK-18 BK-18 7
SEE KICKOUTS/ 3
IMPLEMENT CONTROL COSA 6
BULB 705-1
WA-C2 WA-C1
9X-4493
200-WA2
BK-18 2 2
BK-14
6 6 L-C8
SEE FRONT RH 2
200-L24
ROAD 200-W3 BK-16
TURN LAMP W-C1
LIGHTS BK-16 6
602-3 5C-8964 W-S1 L-C14
BULB 9X-4493 200-W1 2 AUXILLARY
BK-14 200-L47
SEE FRONT RH 3 POWER 2
200-W2 6 BK-18
FLOOD
FLOOD LAMP CONNECTOR 2
LIGHTS BK-14
601-1 109-7041 NACD SEE
BULB 9X-3463 ACCESSORY POWER/
12V CONVERTER/
CIGAR LIGHTER
310-2
200-9 Grounds
NACD
FUEL
LEVEL
LH TURN
INDICATOR
LAMP
115-1748
J-C1
+

-
SEE

US 200-J26
BK-18
924G Wheel Loader

P
ROAD
155-5234 J-C3 LIGHTS
TORQUE +
SEE IGN HIGH BEAM 602-2
CONVERTER INDICATOR 200-J28
GAUGES/ -
TEMP DISPLAYS SEND LAMP SEE BK-18
401-5 ROAD
155-5235 115-1748 LIGHTS
GRD
602-4
SEE IGN J-C8
GAUGES/ 200-J29

O
DISPLAYS SEND BK-18
401-5
GRD
J-C9
200-J30 J-S5 200-J13 SEE
E
BK-18 7 BK-14 200-7

T
SPEEDOMETER
124-2809 RH TURN
J-C4
IGN INDICATOR +
SEE LAMP 200-J31
GAUGES/ SEND
DISPLAYS 115-1748 SEE - BK-18
401-6 ROAD

K
GRD LIGHTS
J-C7 602-2

200-J32

200-J41
BK-18

BK-16
HYDRAULIC IGN
TEMP
155-5233 SEND

O
SEE
GAUGES/ GRD
DISPLAYS J-C5
401-6 J-S6
200-J33
BK-18 6
COOLANT IGN
TEMP GAUGE
SEND
155-5232
SEE
GAUGES/ GRD
DISPLAYS J-C6
401-6
200-J34
BK-18
NOTE 200-J36
FNR AM BK-18
LED
PANEL
148-0643 J-C10
200-J35
GROUND BK 2
BK-18
SEE
4
TRANSMISSION NOTE AM: FOR SCM MACHINES USE
(AUTOSHIFT) FLASHER 3Y-9287 IN PLACE
CONTROL OF 108-0358
701-8
S
200-10 Grounds 924G Wheel Loader

U
SECONDARY H-C16
STEERING
SWITCH
115-1560

P
SEE 7 8
SECONDARY
STEERING
306-1 200-H64
BK-18
CIGAR
LIGHTER

O
9W-0335
SEE
ACCESSORY
200-H63
POWER BK-16
310-2
SECONDARY
STEERING
+

T
115-1748
SEE 200-H49
SECONDARY -
STEERING H-C17 BK-18
306-1
REAR H-C18
WIPER SEE
200-H62 200-H2

K
SWITCH 3 F
BK-16 BK-16 200-7
SEE WIPER/
H-C15 WASHERS 8 H-S9 10
LAMP AS LH 502-2
200-H73
148-0641 BK 2
SEE
BK-18
GAUGES/ 12
DISPLAYS
401-2 JUMPER H-C5

O
THERMAL 200-H90
2
START BK-16
101-9161
4
HAZARD NOTE AL
LAMP 3 SEE
H-C21 START AID
SWITCH
303-1
171-6568
SEE
8 7
ROAD
LIGHTS
602-6 200-H81
BK-18
START
AID H-C14
SWITCH
107-6036
6 7 8
SEE
START AID 200-H82
303-1 BK-18
BACKLIGHT 4
200-H69
115-1748
SEE H-C8 BK-18
INSTRUMENT
ILLUMINATION
604-2 NOTE AL: AIH TIME ONLY USED ON
928G. JUMPER ONLY USED
ON 924G.
200-11 Grounds

FRONT
WIPER
MOTOR
FRONT
WIPER
SWITCH
SEE WIPER/
H-C20
3

U S 924G Wheel Loader

200-H61
BK-16

P
155-5783 WASHERS 8
L 502-1

GND
H MOTOR
H-C19
T O
200-H39
LAMPS AS RH BK-16 2
BK-16
148-0642 P B+ 6
SEE

O
GAUGES/
DISPLAYS
401-1 SEE
WIPERS/
WASHERS BACKLIGHT 2
502-1 SEE 115-1748
INSTRUMENT
200-H54

T
ILLUMINATION
L4 L1 BK-18
604-2 H-C9

BACKLIGHT 3
SEE 115-1748
INSTRUMENT
ILLUMINATION
200-H53 200-H16 SEE
G

K
L5 L2 604-2 BK-18 BK-16 200-7
H-C10
H-C7 H-S10 9
200-H45
BK 3
BK-18
8
L6 L3
3 H-C12

O
6 7 8
BEACON
SWITCH 200-H84
107-6033 BK-18
SEE
TRANSMISSION MARKER LIGHTS/
BEACON
NEUTRALIZER 603-1
SWITCH
BACKLIGHT 1
118-7238 200-H68
115-1748
3 H-C13 SEE H-C11 BK-18
INSTRUMENT
ILLUMINATION
604-2
6 7 8
SEE
TRANSMISSION 200-H85
(AUTOSHIFT) BK-18
CONTROL
701-2
200-12 Grounds
LAMP REAR
FLOOD
LH
109-7041
SEE
200-F7
BK-14

U S
Shell Ground Stud
924G Wheel Loader

P
FLOOD
LIGHTS
601-1
F-C2
BEACON
108-1029 200-F10
SEE BK-16
MARKER LIGHTS/
BULB
BEACON 9X-7849 2

O
603-2

200-F9
F-C3 SEE BK-16
ROOF MARKER LIGHTS/
BEACON
FLOOD 603-2
* OROPS ARRANGEMENT

T
RH
109-7041 200-F13
SEE BK-14

ROOF
FLOOD
LIGHTS
601-1 F-C1
GA-C1
* *
200-GA2
FLOOD F-S2 BK-14
200-F14 200-F4
LH BK-18 2
BK-14 BK-14

K
ATCH 9 200-G17
117-3468 ROOF 4
G-C4 BK-14
SEE FLOOD
FLOOD 200-F15 NACD
LIGHTS
LH
601-1 109-7041 BK-14 RADIO
SEE 173-6532 K-C2
FLOOD
ROOF LIGHTS 3
GROUND BK NOTE J

O
601-1
FLOOD
200-F16 SEE 8 K-C1 G-C2
RH BK-18 RADIO
BK-14 200-K3 200-G20
ATCH 504-1 3 B
117-3468 LAMP REAR BK-16 BK-16
SEE FLOOD 200-F1 8 3
FLOOD BK-14
LIGHTS
RH
109-7041 SEE KA-C2 KA-C1 G-C1
601-1
FLOOD RADIO 200-KA3 AUXILLARY 200-G2
LIGHTS GROUND 3 2
601-1
173-6532 BK-16 CONNECTOR BK-16
SEE SEE ACCESSORY
RADIO 9 8 POWER 2
REAR 504-2 310-1
JAPAN
WIPER
MOTOR MOTOR G-C5
155-5784 T
O
200-G19
SEE GND BK-16 2
WIPERS/ BK-16
WASHERS G-S2
502-2
6 REAR 200-G18 200-G4
DEFROSTER BK-16 7 BK-14
161-8042 DOME
SEE
ELECTRIC
LAMP 200-G16 SHELL
WINDOW 107-6032 BK-16 GROUND
DEFROSTER SEE STUD
309-1 INTERIOR BULB
LIGHTS 112-5219 NOTE J: RADIO TO BE INSTALLED BY DEALER.
605-1 (REF 173-6532) JAPAN RADIO REQUIRES
124-5314 ADAPTER HARNESS. REQUIRES
24/12V CONVERTER (REF 119-1733)
200-13 Grounds
HYDRAULIC
TEMP SWITCH/
SENDER
104-3008
T

WH-16
U-C2

2
200-U2
BK-18
U-C1 A-C2
2
200-A13
BK-16

U S 924G Wheel Loader

P
SEE T
O

GAUGES/ 2 4
DISPLAYS
401-6
401-8
FUEL LEVEL
SENDER
SEE A-C4
ARC SUPRESSOR GAUGES/ 166-7446
SECONDARY STEERING DISPLAYS 200-A11 A-S1 200-A14
401-5
BK-18 2
11-5597 BK-18 BK-10

O
401-7 4
SEE 2
SECONDARY T-C1 M-C2
STEERING
306-1 200-T2 200-M10 FRAME
B GROUND
BK-16 BK-18
3 BOSS
BACKUP M-C4 M-C1 A-C1

T
ALARM 200-M24 200-M2 200-A12
COSA RR RH BK-18 2 2
123-6449 SEE BK-18 BK-14 BK-14
STOP/TAIL LAMP BACKUP
ALARM 2 M-S5 4 12
145-6929
305-1
TURN YC-C4* M-C7
YC-C3*
200-YC2* 200-M14 COSA

K
BK-18 2 BK-18** 2 COSA LICENSE
BK-16 BK-18
LAMP
2 2
6C-7581

200-M26
BULB X-C1
9X-4493 BULB

BK-14
200-X2
YC-C2* YC-C1* M-C6 2 6C-8012
BK-18 SEE
200-YC5* 200-M23 MARKER
BK-18 B BK-18** 2

STRAP AS 1
B
BK-16 BK-18 LIGHTS/
BEACON
M-C3

O
3 3

6Y6584
STOP 603-2
TAIL RH STOP/ TAIL M-S4 200-M16
2
BULB TURN LAMP 8 BK-18 JAPAN
9X-4492 145-6929 M-C8 2 LICENSE
SEE BACKUP LAMP 2
ROAD 2
200-M25
LIGHTS
LAMP BK-18 YL-C1 5A-3808
SEE BACKUP M-C5
602-2
BACKUP 2 LAMP 200-YL2 BULB
602-5 200-M20 2
ALARM 305-1 SEE 2 BK-18 SEE
4Y-1326
TURN
Y-C3* BACKUP BK-18 Y-C1* M-C10
ALARM 305-1 2 2 MARKER
200-Y2* 200-M21 LIGHTS/
WH-18 2 BK-18** 2 BEACON
BK-16 BK-18 JAPAN 603-2
BULB 2 2
9X-4493

Y-C2* Y-C4* M-C9


200-Y5* 200-M22 CAB
BU-18 B BK-18** B
BK-16 BK-18 GROUND
3 BOSS
STOP 3
TAIL LH REAR COSA RR LH
BULB STOP/ TAIL/ STOP/TAIL LAMP
9X-4492 TURN LAMP 145-6929
145-6929 * COSA ONLY
SEE ** EXCEPTCOSA
ROAD
LIGHTS
602-2
602-5
200-14 Grounds
COSA

TORQUE
JA-C4
IGN

SEND
FUEL
LEVEL
COSA
155-5234
SEE

U S 924G Wheel Loader

P
GRD GAUGES/
CONVERTER DISPLAYS
TEMP 401-7
200-JA7
IGN COSA
BK-18
155-5235
JA-C11 SEND SEE
GAUGES/
GRD DISPLAYS
401-7

O
LH TURN 200-JA13
INDICATOR BK-18
COSA
JA-C9
115-1748 +
SEE
ROAD
200-JA23
LIGHTS - BK-18

T
602-6

RH TURN JA-C10
+
INDICATOR 200-JA19 JA-S2 200-JA21 SEE
COSA - L
BK-18 8 BK-14 200-7
115-1748 TURN SIGNAL
SEE INDICATOR

K
ROAD COSA JA-C12
LIGHTS +
602-6 115-1748 200-JA22
SEE
- BK-18
ROAD
COOLANT LIGHTS JA-C7
602-6 +
TEMP GAUGE 200-JA20
COSA HIGH BEAM - BK-18
155-5232 SEE HYDRAULIC
INDICATOR

O
ROAD IGN TEMP
SEE
GAUGES/
IGN COSA LIGHTS
COSA
602-4 JA-C5 SEND

200-JA37
DISPLAYS 115-1748 155-5233
401-8 SEND
SEE

BK-16
GRD GAUGES/
GRD SPEEDOMETER DISPLAYS
FNR LED SEE
JA-C3 COSA TRANSMISSION 401-8
PANEL 200-JA18
124-2809 (AUTOSHIFT)
COSA CONTROL BK-18
SEE IGN 148-0643 701-8 JA-C8
GAUGES/
DISPLAYS SEND
GROUND BK 2
200-JA24
401-8 BK-18
GRD 4 JA-S1 6
JA-C6 200-JA8
BK-18

200-JA9
BK-18
FLASHER
JA-C16
COSA
173-4490 GROUND 31
200-JA25
SEE BK-18
ROAD
LIGHTS
6
602-6
S
200-15 Grounds 924G Wheel Loader

U
Z-BAR LH HEADLAMP BUCKET
3E-7587 COSA POSITION
SEE ROAD LIGHTS NA-C2 NA-C1 LA-C10
602-8 SWITCH
3E-7843 200-NA3 200-LA24
GROUND BK-18 C C
BULB SEE BK-18 BK-18

P
KICKOUTS/ 3 3
100-3245 IMPLEMENT
CONTROL COSA
705-2
VA-C2 VA-C1
BULB
200-VA2
9X-4493 BK-18 2 2
BK-14
LA-C5
6 6

O
200-LA22
SEE FRONT LH 2
ROAD 200-V2 BK-18
TURN LAMP V-C1
LIGHTS BK-16 6
602-3 5C-9029 BULB 9X-4493 V-S1 200-V1 2
BK-14
SEE FRONT LH 3
200-V3

T
FLOOD AUXILLARY 6
FLOOD LAMP BK-14
LIGHTS POWER NACD
601-1 109-7041 LA-C11
BULB 9X-3463 CONNECTOR
SEE 2
200-LA27
RH HEADLAMP LIFT ACCESSORY POWER/ BK-18
12V CONVERTER/
3E-7586 COSA POSITION CIGAR LIGHTER
2
SEE ROAD LIGHTS LA-C6
SWITCH 310-2

K
602-9 200-LA26 LA-S4
3E-7844 GROUND BK-18 A
SEE BK-18 6
BULB
KICKOUTS/
100-3245 IMPLEMENT
3
CONTROL COSA
705-2

WA-C2 WA-C1
BULB
200-WA2

O
9X-4493 BK-18 2 2
BK-14

200-LA20
LA-C8
6 6

BK-14
2
200-LA21
SEE FRONT RH 200-W2
FLOOD BK-18
LIGHTS
FLOOD LAMP BK-14 W-C1 6
601-1 109-7041 SEE 200-LA2
BULB 9X-3463 W-S1 200-W1 M
2 200-7 BK-14
BK-14
3 LA-S7
6
FRONT LA-C3 NACD 3
SEE FRONT RH 200-W2 WASHER
ROAD MOTOR
200-LA19
TURN LAMP BK-16 7T-8890 2
LIGHTS BK-18
602-3 5C-8964 BULB 9X-4493 SEE
WIPERS/
2
WASHERS
REAR LA-C4 502-1
WASHER 200-LA18 LA-S5 200-LA10
7T-8890 MOTOR 2
BK-18 4 BK-16
SEE
WIPERS/ 2 RIDE CONTROL PA-C2 PA-C1 LA-C9
WASHERS SOLENOID
502-2 200-PA4 200-PA2 200-LA23
134-9878 GN-18 2 2
BK-18 BK-18 BK-18
SEE RIDE CONTROL 2 2
703-2 PA-C3 PA-S2 3
RIDE CONTROL 2
200-PA6
ARC SUPRESSOR BK-18
1 SEE RIDE CONTROL
106-8704
703-1
2
S
301-1 Starting System 924G Wheel Loader

U
C-C18
1164157
B+ AT KEY START
ALL TIMES
SWITCH

P
C-C25
SEE E4 E3 110-7887
POWER 105-C118
10 4 BR-16 B
SEE
DISTRIBUTION RD-16 POWER
100-11 KEY DISTRIBUTION
SWITCH S ST
FUSE
3 OR-16 100-11
ON
113-8490 C
4 OFF

O
R
CBL-GG1
RD-00
NEG POS NEG POS C-C8
307-C55 307 CST SHIFTER
5 KEY SWITCH 201-0211
OR-18 OR-18
BATTERY BATTERY IN
CBL-FF1

SEE

T
6 C-C9 TRANSMISSION
B A
BK-00

306-C49 306 (AUTOSHIFT)


115-2422 115-2422 5 START RELAY CONTROL
GN-18 GN-18 701-10
8

E-C7
C-C35 E-C3

K
306-E7
CBL-HH1

1 1 BK-18
DISCONNECT C-C33 E-C5 GN-18 STARTER
RD-00

2
RELAY
SWITCH 202-C89 202-E23 E-S7 2 202-E24 118-3534
7N-0718 2 2 BK-18
BK-18 BK-18 3 BK-18
2 BREAKER/
2
RELAY
SEE PANEL

O
STARTER GROUNDS
200-3
143-0541
304-E8
G S WH-10
SEE
MTR BAT CBL-MM1 SECONDARY
RD-00 STEERING
101-E10 SEE POWER 306-1
MOTOR RD-4 DISTRIBUTION 100-1

E-S1 3
101-E6 109-E3 E-S2 109-E5
C-S15 10 RD-4 90A RD-4 4 RD-10
SEE
ALT BREAKER
CBL-KK1

GROUNDS
6T-6210
CBL-JJ1

200-3
BK-00

BK-00

202-C177

SEE
BREAKER/ POWER
RELAY
BK-14

DISTRIBUTION
PANEL 100-1

ENGINE END
FRAME FRAME GROUND CAB
GROUND GROUND
BOSS
302-1 Charging System

CBL-GG1
RD-00
CBL-HH1
RD-00
STANDARD ALTERNATOR

U S 924G Wheel Loader

P
NEG POS NEG POS
G S STARTER
143-0541
BATTERY BATTERY SEE
B MTR BAT CBL-MM1 SECONDARY
A
RD-00 STEERING
115-2422 115-2422 306-1
SEE
MOTOR STARTING
CBL-FF1

SYSTEM

O
BK-00

301-1

101-E10
RD-4
T
DISCONNECT
SWITCH
E-S1 SEE
7N-0718 101-E6 POWER EC-C1 E-C14
RD-4 3
DISTRIBUTION C444-E20 SEE SECURITY
100-1 A SYSTEM
YL-18 505-1

K
ALT 308-E41 SEE
B B
BREAKER YL-18 302-3
90

6T-6210
403-E21 SEE
C A
GN-16 302-3
BREAKER/ 3
CBL-KK1

RELAY

C444-EC1
PANEL

403-EC2
BK-00

O YL-18

GN-16
109-E3
RD-4

D+
E-S2
109-E11 B+ R
4 RD-4
B-
ALTERNATOR
9W-3043 STANDARD
SEE

CBL-PP1
POWER
DISTRIBUTION
100-1 BK-6

FRAME ENGINE
GROUND GROUND
302-2 Charging System

CBL-GG1
RD-00
CBL-HH1
RD-00
HIGH OUTPUT ALTERNATOR

U S 924G Wheel Loader

P
NEG POS NEG POS STARTER
G S 143-0541
BATTERY BATTERY SEE
B A MTR BAT CBL-MM1 SECONDARY
115-2422 RD-00 STEERING
115-2422 306-1
SEE
MOTOR
CBL-FF1

STARTING
SYSTEM
BK-00

O
301-1

101-E10
T RD- 4
DISCONNECT
SWITCH
SEE
7N-0718 101-E6 E-S1 POWER
RD-4 DISTRIBUTION
3 100-1

INDICATOR CONTROL

K
ALT
BREAKER 178-7314
90

6T-6210 EJ-C1 EJ-C2 E-C14


C444-EJ1 C444-E20 SEE SECURITY
INDICATOR YL-18 C A SYSTEM
YL-18 YL-18
BREAKER/ 505-1
CBL-KK1

RELAY 308-EJ2 308-E41


B+ BK-18 B B B SEE
BK-00

PANEL YL-18 YL-18


302-3
403-E21

O
GROUND RD-18 A C A SEE
GN-16
3 3 302-3

403-EJ3
200-EJ4

GN-16
109-E3

BK-16
RD-4

D+
E-S2 109-E11
B+ R
4 RD-4
B-
ALTERNATOR
155-7434 ATCH
SEE
CBL-PP1

POWER
DISTRIBUTION
BK-6

100-1

FRAME ENGINE
GROUND GROUND
302-3 Charging System
C-C18
1164157

B+ AT

U S 924G Wheel Loader

P
ALL TIMES
SEE
POWER E4 E3
DISTRIBUTION
105-C118
10
100-11 RD-16
KEY SWITCH
FUSE
113-8490

O
SEE
C-C25 POWER
KEY START DISTRIBUTION
SWITCH BR-16 4 100-12
110-7887

T
B
C-C32 E-C4
308-C117 C-S17 308-C82 308-E26 E-S6 308-E41 302-1
YL-16 1 4 B
R YL-16 5 YL-18 YL-18 YL-18 302-2 *
5
OFF C
ON 4 11 403-E21 A 302-1
ST S SEE GN-16 302-2 *

K
POWER 12
SEE DISTRIBUTION SECONDARY

403-C86
POWER 100-12 STEERING

GN-18
DISTRIBUTION CONTROL
100-11
3E-5184
C-C49
ALT SEE
403-C107 SECONDARY
7 WH-18 R
MSS ECM
GN-18 TERM STEERING
306-2 MA-C2 160-5746

O
C-S19 4 10 C-C65 MA-C1
403-C312 403-MA18 MA-S4 403-MA5 ALTERNATOR R
4 26
GN-18 GN-18 3 GN-18 TERMINAL IN
6 70 SEE
SECURITY
SYSTEM
505-4
403-C106

403-MA23
GN-18

GN-18
MA-C7 SEE
SIG SERVICE SECURITY
+ METER
4 6
_ MA-C8 SYSTEM
161-3932 505-4
SEE
TO
GAUGES/ PRODUCT
DISPLAYS LINK
401-3
HARNESS

* HIGH OUTPUT ALTERNATOR ONLY


303-1 Starting Aid

C-C57

U S COLD
924G Wheel Loader

P
1249636 START
ADVANCE
B+ IN ON COOLANT MOTOR
OR START
SWITCH 141-8947
C-C32 E-C4 173-7527
C7 C6
188-C111 C-S10 188-C81 188-E34 399-E40
15 2 MOTOR
WH-16 3 WH-16 WH-16 OR-16

O
START AID
12 T O

FUSE
113-8491
188-C10
WH-16

SEE POWER
DISTRIBUTION
100-4

T
C-C15
2 8
H-C3

K
188-H10
WH-16

H-C5 JUMPER
188-H89
1 THERMAL
WH-16

O
SEE START
H-S8 3 200-H90
GROUNDS 2 101-9161
200-10 BK-16
NOTE AL
373-H91
3 BK-18
GN-16
4

4
310-H92 BREAKER/
H-C14 3 START PU-16 RELAY
MOM
AID PANEL
SWITCH
THERMAL
2 6 7 8 107-6036 START
H-C3 C-C15 C-C32 E-C4 RESISTOR
SEE 7W-1251
188-H79 614-H95 INSTRUMENT 310-H11 310-C11 310-E15 377-E14
3 1
WH-16 PU-18 ILLUMINATION PU-16 PU-16 PU-16 OR-16
604-2
H-S7 3 8 12 HEATER
COLD
SEE
200-H82 GROUNDS START
BK-18 200-10 035-8059
310-H78
PU-16

NOTE AL: AIH TIME ONLY USED ON


928G. JUMPER ONLY USED
ON 924G.
S
304-1 Horn 924G Wheel Loader

C-C18
1164157
B+ AT

P U
SEE
SECURITY SYSTEM

O
ALL TIMES 505-4
C-C65 MA-C1 MA-C2
SEE POWER E2 E1 C-S49 MA-S3
DISTRIBUTION 114-C318 114-C319 114-MA1 114-MA15 MSS ECM
10 1 1 + BAT
100-11 RD-18 3 RD-18 RD-18 3 RD-18 160-5746
FWD
SEE
HORN 6 70 SECURITY
FUSE

T
SYSTEM
113-8490
Z-BAR

114-C139
505-4
LA-C1

RD-18
114-LA16 LA-C7
7 1
RD-18 FORWARD
WARNING
C-C23 HORN

K
6
322-LA15 163-1201
2
7 GY-18
2
8
L-C1
6
114-L16 L-C12
7 1
RD-18 FORWARD
8

O
HORN A
322-L15 163-1201
6 2
GY-18
2
8 FORWARD
V-LINK
HORN SWITCH
2T-3360
322-C287
GY-18
S
305-1 Backup Alarm 924G Wheel Loader

U
B+ AT
ALL TIMES
SEE
SEE POWER F4 F3 122-C264 C-S3 POWER
DISTRIBUTION 10
100-10 RD-16 7 DISTRIBUTION

P
DOME LIGHT 100-10
FUSE
113-8490

122-C275

122-C274
C-C18

RD-18

RD-18
1164157
C-C58
1129609

O
C3
BACKUP C1

+
ALARM SEE
RELAY CST TRANSMISSION
158-5089 C2 (AUTOSHIFT)
SHIFTER CONTROL
C4 C5 C-C8 201-0211 701-10

T
331-C56 331
6 BACKUP ALARM
OR-18 OR-18 OUT
6
C-31 A-C3 A-C1 M-C1
321-C98 321-A10 321-M1 M-S3 321-M18
11 1
BR-18 BK-18 BR-18 4 321-M19 BR-18

K 321-M17
12 12
BR-18 BACKUP

BR-18
ALARM
M-C5 M-C8 123-6449
M-C4
1 BACKUP 1 BACKUP 1 BR 18
200-M20 2 LAMP LAMP 2 BK 18
2
BK-18
2 2
2

O 200-M25

200-M24
BK-18

BK-18
M-C1 A-C1
M-S4 200-M26 M-S5 200-M2 2
8 BK-14 4 BK-14
12

200-A12
SEE SEE

BK-14
GROUNDS GROUNDS
200-13 200-13

A-S1 4
SEE
GROUNDS
200-13

200-A14
BK-10
FRAME
GROUND
BOSS
306-1 Secondary Steering

SEE POWER
DISTRIBUTION
LAMP
BREAKER
SEE
POWER
DISTRIBUTION
100-7
SEE
POWER
DISTRIBUTION
100-7
OFF
ROADING
PARK WORK1
WORK2

U S RUNNING
LAMP SWITCH
108-3320 SEE MARKER
924G Wheel Loader

LIGHTS/BEACON 603-3
H-C22
SEE
INSTRUMENT
ILLUMINATION
604-2
SEE
INSTRUMENT
ILLUMINATION
604-2

P
100-1
3T-2662 C-C14 H-C1 H-C22 3
614-H70 H-S13 614-H94
B+ AT 102-C248 C-S1 102-C27 102-H37 H-S1 102-H27 GN-14 8
ALL TIMES 1 2 BU-14 PU-14 6 PU-16
15 RD-14 3 RD-14 RD-14 3 RD-14
B2 8 H-S5 7
12 8
614-H65
PU-18
C-C57
SEE H-C16
1249636

O
POWER
8
H-C4 C-C16
DISTRIBUTION H-S9
B+ IN ON 100-4 7 200-H64 200-H2 2 200-C2
OR START BK-16
C-C16 H-C4 BK-18 10 BK-16
MOM 3 8
SEE POWER C3 C2 C-S7
10
136-C258 136-C8 136-H8 2
DISTRIBUTION 8 SEE
GN-16 GN-18 GN-18

727-H32
100-4 4 GROUNDS

T
SECONDARY

GN-18
STEERING 8 200-10
FUSE 136-C277 SECONDARY
113-8490 GN-18 STEERING H-C1 C-C14 C-C31 A-C3
SWITCH 727-C32 C-S28 727-C92 727-A2
SEE 6 2
KEY START POWER C-C49 115-1560 GN-18 3 GN-18 GN-18
SEE DISTRIBUTION 12 12
SWITCH POWER 1 RD-18 +BATTERY C-C50

K
100-12
110-7887 DISTRIBUTION 727-C283
100-11 C-C25 SECONDARY GN-18 1
308-C117 C-S17 308-C276 STEERING GN-18
R
YL-16 1 2 YL-18 KEY RELAY
YL-16 5 YL-18 SWITCH
OFF C 326-C109 SEE 10
PRIM GY-18 2
PU-16 2 B FAULT
ON S RD-18 306-2 2
ST SECONDARY
BR-16 4
B
STEERING

O
SEE 4
POWER 105-C118 CONTROL
DISTRIBUTION
T-C1 M-C2 M-C1 A-C1
RD-16 3E-5184
100-11 727-T3 727-M9
C 9
GN-18 GN-18
ARC SUPPRESSOR
SECONDARY STEERING
SEE 118-5597
POWER
DISTRIBUTION
100-1
200-T2 200-M10 M-S5 200-M2 200-A12 A-S1 200-A14
B 2
BK-16 BK-18 4 BK-14 BK-10 4 BK-10
CBL-MM1 453-T1 12
A
RD-00 PK-18 SEE SEE FRAME
RLY SEC 3 GROUNDS GROUNDS
GROUND
CBL-LL1 SEE 200-13 200-13
STEER 928 A SECONDARY
RD-00 306-3 BOSS
3E-0154 STEER
HC-17

M-C1 AC1 AC3 C-C31 C-C13 H-C2 H-C4 C-C16


453-M8 453-A1 453-C26 453-H26 200-H49 H-S9 200-H2 200-C2 C-S13 200-C280
8 1 12 2
PK-18 PK-18 PK-18 PK-18 BK-18 10 BK-16 BK-16 9 BK-14
12 12 12 8
SEE SEE CAB
GROUNDS GROUNDS
200-10 200-7 GROUND
BOSS
S
306-2 Secondary Steering 924G Wheel Loader

U
C-C57
1249636
B+ IN ON
OR START

P
C-C14 H-C1
SEE
POWER B3 B2 C-S4
123-C260 123-C34 8 123-H34
DISTRIBUTION 10
100-6 WH-16 6 WH-16 WH-18
GAUGE LIGHTS/
COUPLER FUSE 12
113-8490 SEE POWER
DISTRIBUTION
100-6

O
SECONDARY
STEERING SEE E-C14 EC-C1
SEE CHARGING
CONTROL CHARGING SYSTEM SYSTEM C444-EC1
302-3 A
3E-5184 302-1 YL-18
C-C49 C-C32 E-C4 D+
403-C107 C-S19 403-C86 403-E21 403-EC2 109-E11 SEE
ALT R TERM WH-18 7 R B+

T
11 C CHARGING SYSTEM
GN-18 4 GN-18 GN-16 GN-16 RD-4 302-1
B-
3 ALTERNATOR

CBL-PP1
9W-3043 STANDARD
C-S18

BK-6
PK-18 9
326-C108 326-C87 12
SHUTDOWN
SOL RD-16 3 RD-16

K
326-C109 B SEE 12
RD-18 306-1
B ENGINE
C-C34 P-C11
GROUND
PU-18 5 417-C79 5
417-P13
PRIMARY P-C8
PRESSURE GY-18 GY-18
SWITCH C BU-16 STEERING
1
484-P9 PRESSURE

O
YL-18 B RD-16 SWITCH
UNUSED OR-18 3
C-S12 200-P14 P-S2 200-P21 3E-6450
200-C80 6 A BK-16
BK-18
484-C20

9 BK-18 3 BK-18
3
200-C185

SEE
YL-18

SEE
GROUNDS 8 GROUNDS
BK-14

UNUSED BR-18 6 200-2 200-2

CAB
PRIMARY
GROUND SEE
GAUGES/DISPLAYS STEER
BOSS 401-1
H-C23 115-1748
C-C13 H-C2 H-C15
484-H20 H-S11 484-H51 123-H50 H-S6 123-H83 SEE
6 1 GAUGES/DISPLAYS
YL-18 3 YL-18 WH-18 5 WH-18 401-2
12 12
UNUSED (GND) BL-18 4
200-C284 SEE
BK-18 POWER
200-C285 C-S11 200-C286 DISTRIBUTION
GROUND BK-18 8 100-7
BK-18 9 BK-18
10
SEE
GROUNDS CAB
200-1
GROUND
BOSS
306-3 Secondary Steering

US 924G Wheel Loader

OP STEERING
CYLINDERS

K TO TANK
RETURN
T LS

TO
VALVE
GROUP
P

T HAND
METERING
UNIT

O
TO
TANK
RETURN
SEE CBL-LL1
A
306-1 RD-00

SECONDARY SUPPLEMENTAL STEERING PUMP


STEERING MOTOR (19.3 LPM @ 17,235 KPA 10 CC/REV)
MOTOR
117-3915
CBL-NN1
BK-00

HYDRAULIC
FRAME TANK
GROUND (75 L OIL/25 L AIR)
S
307-1 Reversing Fan Attachment 924G Wheel Loader

U
C-C57
SEE
1249636 POWER
DISTRIBUTION
B+ IN ON 100-9

P
OR START
C-C64 CF-C3
SEE POWER A5 A4 128-C231 C-S46 128-C309 128-CF5
DISTRIBUTION 10 A
100-9 PK-16 4 PK-18 PK-18
KICKOUT FUSE
113-8490 3

ROADING
PARK WORK1
RUNNING

O
OFF WORK2 LAMP SWITCH
108-3320
CF-C4

128-CF4 CF-S3 128-CF12 A1 +Battery


PK-18

T
SEE B2 3 PK-18
INSTRUMENT
CF-C2 REVERSING
ILLUMINATION GN-14 FAN
604-1 3 2
8 8 3 H702-CF3 TIMER
B1 Signal 184-8057
H-C22 MOM PU-18
H704-CF6 C-FS2 H704-CF10
614-H70

10
C1 Load

K
PU-14

PK-18 3 BK-18
7
200-CF7 C-FS1 200-CF9
SEE B2 Ground
INSTRUMENT 614-CF8 BK-18 4 BK-18
ILLUMINATION 8 4
PU-18

200-CF13
604-2
H-S13 6 REVERSING

BK-18
FAN CF-C1 RF-C3 RF-C2
SWITCH H704-CF1 H704-RF5 RF-S1 H704-RF1

O
1 1
614-H35

1852770 PK-18 PK-18 3 PK-18


PU-14

CF-C3 200-CF2 200-RF6 RF-S2 200-RF2


H-C1 C-C14
C B 3 2 2
C-C64 BK-18 BK-18 BK-18
3
C-S24 614-C311 2 2
9 614-C35 200-C321
PU-14 9 PU-18 RF-C1
BK-18 H704-RF3
12 PK-18
1
SEE
INSTRUMENT
ILLUMINATION SEE 200-RF4 2
604-3 GROUNDS BK-18
200-5 2
C-S51 7 FAN SOLENOID
ARC SUPPRESOR
106-8704
200-C278
BK-14

CAB
GROUND
BOSS
S
308-1 Air Ride/Heated Seat/Park Brake 924G Wheel Loader

U
C-C57 SEE
POWER
1249636

P
DISTRIBUTION SEAT
100-5
B+ IN ON HEATER
OR START 109-6681
C-C24
SEE B7 B6 C-S8
144-C203 144-C204
POWER 10 1 YL BK BK
DISTRIBUTION GN-16 5 GN-16
100-5 BEACON/ T O

HEATED SEAT 200-C217 2 BK BK BK

O
FUSE BK-16
113-8490 2

144-C201
GN-18
PARKING

T
BRAKE
SWITCH
6G-4195
E417-C207 NC 202-C178 C-S15
144-C202

OR-18 BK-18 10
GN-18

F765-C151

K
BR-18 NO
SEE
C-C2 CST GROUNDS
200-3
AUTOSHIFT
C-C58 13 PARK BRAKE
CONTROL

202-C177
1129609 SWITCH
40 190-3062

BK-14
PARK E1 E2 SEE
+

O
BRAKE LIGHT/ SEE TRANSMISSION
SEAT ALARM + 419-C293 GAUGES/
SEAT (AUTOSHIFT)
RELAY E3 E5 YL-18 DISPLAYS CONTROL
158-5089 401-1 TIME 701-6
E4 DELAY
ALARM
SWITCH SEE
GROUNDS
109-6680

PU

BK
YL
200-1
C-S11 9
200-C286
A B C 3 BK-14
C-C37
E419-C219
BU-18
CAB
E800-C210

GROUND
GN-18

BOSS

200-C218
BK-18
A

SEE
308-2
308-2 Air Ride/Heated Seat/Park Brake
SEE
308-1
A
A514-C168
YL-18

975-C269

U S
C-S32
924G Wheel Loader
C-C2
38 PARK BRAKE
ALARM RELAY
OUT
CST
AUTOSHIFT
CONTROL

P
975-C169 39 SOLENOID 190-3062
WH-18 4 WH-18 RETURN SEE
TRANSMISSION
40

975-C272
(AUTOSHIFT)
CONTROL

WH-18
E800-C210

SEE 701-2
TRANSMISSION 701-5
(AUTOSHIFT)
GN-18

CONTROL
701-5

O
RIDE CONTROL/ C-C58
B1 B2 LOAD CHECK 1129609
+ RELAY
B5 + 158-5089

T
B4 SEE
B3
RIDE
CONTROL
D1 703-1
C-S36 3 + D2
E800-C209 D5 200-C270
GN-18 D4
D3 BK-18

K
E800-C9
GN-18

PARK BRAKE
ALARM RELAY C-C58
158-5089
1129609

C-C15
1 8
H-C3 LAMP
AS LH

O
E800-H9

148-0641
GN-18

SEE
GAUGES/
DISPLAYS
H-C15 401-2
H-S2 E800-H76
8 YL
3 GN-18
12

SEE
GAUGES/
DISPLAYS
401-2

B+ IN ON
OR START
SEE C-C1
POWER A576-C215
DISTRIBUTION 1 SEE
100-1
15 GN-14 AIR GROUNDS
AIR SEAT SEAT 200-1
BREAKER 2
C-S11 9
3T-2662
2 200-C216 200-C286
BK-14 BK-14

CAB
GROUND
BOSS
309-1 Electric Window Defroster

LAMP
SEE
POWER
DISTRIBUTION
SEE
POWER
DISTRIBUTION
OFF
ROADING
PARK WORK1
WORK2

U S RUNNING
LAMP SWITCH
108-3320 SEE
924G Wheel Loader
SEE
INSTRUMENT
ILLUMINATION

P
SEE POWER MARKER LIGHTS 604-2
DISTRIBUTION
BREAKER 100-7 100-7
BEACON
H-C22 H-C1 C-C14
100-1 3T-2662 C-C14 H-C1 H-C22 3 603-3
614-H70 H-S13 614-H35
B+ AT 102-C248 C-S1 102-C27 102-H37 H-S1 102-H27 GN-14 8 9
ALL TIMES 1 2 BU-14 PU-14 6 PU-14
15 RD-14 3 RD-14 RD-14 3 RD-14
B2 8 12
12 8

614-C35
REAR

PU-14
SEE SEE

O
WINDOW INSTRUMENT INSTRUMENT
DEFROSTER ILLUMINATION ILLUMINATION
604-4 604-3
C-C41
185-2763
8 614-C225 C-S25 614-C279 C-S24
C-C57 PU-18

T
8 PU-14 9
1249636 7
200-C186 C-S12 200-C185
BK-18 9 BK-14
B+ IN ON 10
OR START
3 SEE
B5 B4
SEE POWER 140-C224 C-S50 140-C304 2 GROUNDS
15

K MOM
DISTRIBUTION 200-2
100-6 REAR WINDOW
BU-16 3 BU-16
DEFROSTER

A538-C197
FUSE
113-8491

OR-16
REAR WINDOW
TIMER

O
173-7004 C-C62
140-C310
+BATTERY A1
BU-16 REAR
SIGNAL
A504-C305 DEFROSTER
B1 C-C38 G-C3
GN-16 161-8042
A538-C306 C-S45 A538-C307 A538-G11
LOAD C1 9
OR-16 4 OR-16 OR-16

200-G18
200-C320 C-S51 12

BK-16
GROUND B2
BK-18 7
C-C67
SEE
SEE A538-C325 1 GROUNDS
GROUNDS OR-16 200-12
200-5
SEE C-S13 200-C324 NOTE AT
GROUNDS 2 G-S2 7
200-7 9 BK-16
200-C278

2
BK-14

200-G4
200-C280

BK-14
BK-14

SHELL
GROUND
STUD

CAB
GROUND
BOSS
NOTE AT: CONNECTION FOR FRONT WINDOW
DEFROSTER ON SCM SNOW REMOVAL MACHINES.
310-1 Accessory Power/12V Converter/Cigar Lighter
C-C57
1249636

B+ IN ON
OR START

U S C-C10
924G Wheel Loader

JUMPER
24 VOLT
117-3274
12/24
DC CONVERTER
119-1733

P
SEE POWER C5 C4
120-C244
DISTRIBUTION 10 2 BK-18 2 + 24V SWITCHED IN
100-4 YL-16
DC-DC
CONVERTER 122-C264 C-S3 122-C243
1 1 + 24V BATTERY IN
FUSE RD-16 7 RD-18
113-8490

SEE
C-C18 POWER

O
1164157 DISTRIBUTION
100-10
RADIO
B+ AT K-C2 K-C1 G-C2 G-C3 C-C38
ALL TIMES 173-6532
SEE
108-K1 108-G12 108-C198
RADIO +B MEMORY YL 5 A 10 4 BK-18 3 GROUND
SEE POWER F4 F3 504-1 RD-18 RD-18 RD-18

T
DISTRIBUTION 10 8 3 12
100-10
200-C245 3 6 GROUND
DOME LIGHT/ BK-18
HOUR METER
FUSE C-S51 200-C322 C-S14 200-C246 4 + 12V MEMORY OUT
113-8490 6
7 BK-14 7 BK-18
135-C205 5 5 + 12V SWITCHED OUT

K
SEE SEE BU-16
GROUNDS GROUNDS 6
200-5 200-6

C-S6 3 C-C3 AUXILLARY


135-C206 1 12V
200-C278

BU-16 2 SOCKET
2 117-2311
BK-14

135-C200
O BU-16
200-C220 C-S11 200-C286
BK-16 9 BK-14

C-C38 SEE
12 GROUNDS
12 200-1
G-C3

135-G14
BU-16
CAB
GROUND
BOSS G-C1
135-G1 AUXILLARY
1
BU-16 CONNECTOR
G-S1 3 G-S2 200-G2
SEE 2
RADIO 135-G15 7 BK-16
504-1 BU-16 2
CAB
200-G4 SEE GROUND
BK-14
GROUNDS
200-12 BOSS

SHELL
GROUND
STUD
S
310-2 Accessory Power/12V Converter/Cigar Lighter 924G Wheel Loader

U
C-C18
1164157

B+ AT
ALL TIMES

P
SEE C-C61 C-C69
POWER F6 F5
DISTRIBUTION 15
199-C303 C
100-10 RD-16
SPARE
FUSE A
POWER
113-8491 CONNECTOR
FOR SPARE
B+ AT FUSES

O
ALL TIMES

SEE
POWER E6 E5
198-C337 C-S52 198-C302
DISTRIBUTION 10 B
100-11 RD-18 3 RD-18
SPARE
FUSE C
C-C63 JUMPER

T
113-8490 SEE
198-C330 SPEED GAUGES/
3
RD-18 SIGNALS DISPLAYS
C-C57 401-3
8 193-0688
1249636

B+ IN ON

K
OR START

SEE
POWER B9 B8 C-S44
133-C130 133-C301 A
DISTRIBUTION 10
100-5 OR-16 4 OR-16
SPARE
CKT-133 3 L-C2* L-C14*
113-8490 SEE C-C22 LA-C2** L46* LA-C11**
POWER
133-C300 133-LA7**

O
DISTRIBUTION 7 1
B+ IN ON 100-5
OR START OR-16 OR-18
C-C15 H-C3 12
SEE
POWER D5 D4 CIGAR LIGHTER L-S5* L-S3*
129-C14 129-H14 L2* L20* L47*
DISTRIBUTION 10 6 9W-0335 LA-S7** LA-S4**
100-2 BU-16 BU-16 200-LA2** 200-LA20** 200-LA27** 2
CIGAR
8 NOTE K 3** 6**
LIGHTER BK-14 BK-14 BK-18
FUSE 5* 7* AUXILLARY
113-8490 SEE SEE POWER
GROUNDS GROUNDS
200-8* 200-8*
CONNECTOR
L-C2* 200-15** 200-15**
LA-C2** C-C22

2
200-C125
BK-14
12

H-C4 C-C16
200-H63 H-S9 200-H2 200-C2 C-S13 200-C280
2
BK-16 10 BK-16 BK-16 9 BK-14
8
SEE SEE
GROUNDS GROUNDS CAB
200-10 200-7 GROUND
NOTE K: 9U-7204 FLUORESCENT SERVICE * V- LINK BOSS
LAMP IS AVAILABLE AND CAN BE
POWERED FROM THE CIGAR ** Z- BAR
LIGHTER SOCKET
401-1 Gauges/Displays
123-H50
WH-18

H-S11 3

U S 484-H51
YL-18
924G Wheel Loader
+

-
H-C23
PRIMARY
STEER
115-1748

P
SEE 484-H52
F
401-2 YL-18
H-C2 C-C13 C-C34 P-C11 P-C8
484-H20 484-C20 484-P9
C-C57 6 1 C BU-16 STEERING
YL-18 YL-18 YL-18
1249636 PRESSURE
SEE 12 8 3 SWITCH
TRANSMISSION

O
B+ IN ON (AUTOSHIFT) 3E-6450
OR START CONTROL SEE
SEE C-C14 H-C1 H-S6 5 701-2 SECONDARY
B3 B2 STEERING
POWER 123-C260 C-S4 123-C34 123-H34 123-H46 306-2
DISTRIBUTION 10 8
100-6 WH-16 6 WH-16 WH-18 WH-18 C-C58
GAUGE LIGHTS/
12

123-H83
1129609

T
COUPLER FUSE

WH-18
113-8490 F1 F2 ALARM DISARM
SEE + B RELAY
POWER + 158-5089
DISTRIBUTION SEE
100-6 F5 F3 SECURITY
G SYSTEM
F4
505-1
SEE

K
LAMP AS RH 401-2
148-0642
E1 E2
+ PARK BRAKE
HC24 C-C56 C-C31 A-C3 A-C2 U-C1 + LIGHT/SEAT
H-C7 ALARM RELAY
H451-H96 H451-C37 H451-A16 E5 E3 158-5089
OR 2 3 12 3
GN-18 GN-18 GN-18 E4
SEE
L4 L1

O
4 12 4 AIR RIDE/
RD 1 HEATED SEAT/
GN 8 PARK BRAKE
H-C1 C-C14 308-1
C471-H36 10
C471-C36
GN-18 GN-18

L5 L2 419-H38 419-C293
12
WH 5
YL-18 YL-18
PK 4 12
200-H45 H-S10 SEE
BK 3 GROUNDS
BK-18 9
200-11

L6 L3 H-C22 H-C2 C-C13


PU 6
200-H16 200-C16 C-S13 SEE
615-H48 615-H71 YL-14 2
YL 7 4 GROUNDS
YL-16 YL-14 BK-16 BK-16 9 200-7
8 H-S3 3 8 12
SEE

200-C280
615-H7 FLOOD
LAMP COLOR FUNCTION
YL-14 LIGHTS

BK-14
L1 AMBER WATER IN FUEL 601-1 RUNNING
L2 RED NOT USED LAMP
L3 AMBER NOT USED ROADING SWITCH
L4 RED BATTERY PARK WORK1 108-3320
L5 RED PARK BRAKE
OFF SEE
L6 AMBER WORK LAMP WORK2
4 MARKER LIGHTS/ CAB
BEACON
603-3
GROUND
BOSS
B3
401-2 Gauges/Displays

U S 924G Wheel Loader

LAMP COLOR
L1
L2
FUNCTION
RED ENGINE OIL PRESS
RED BRAKE PRESS

P
L3 RED NOT USED
L4 RED TORQUE CONVR TEMP
LAMP L5 RED COOLANT TEMP
L6 AMBER AXLE OIL PRESS
AS LH
AXLE OIL H-C15 148-0641
PRESSURE
SEE 123-H83
SWITCH G 1 RD
401-1 WH-18
126-6916 P-C12 P-C11 C-C34 C-C13 H-C2

O
C446-P23 C446-C23 C446-H23
10 DK BU
BK-18 1 7 9 4 OR
PK-18 PK-18 PK-18
SEE 2 8 12
TRANSMISSION
(AUTOSHIFT) L6 L3
CONTROL

T
701-9 E-C6 E-C4 C-C32 C-C13 H-C2
483-E35 483-C19 483-H19 3
BK-16 A 5 5 BU
BR-18 BR-18 BR-18
7 PK
RD-16 B 12 12
200-E37 +
BU-16 C
SEE GROUNDS H-S4 406-H75 -
BK-18 200-2
3 PU-18
BRAKE OIL

K
3 L5 L2
PRESSURE 406-H74
SWITCH 5 WH
PU-18 SEE 404-H15
174-4312 401-5 A 6 GN
SEE YL-18
406-H18 401-7
H401-6
ENGINE OIL PU-18
401-8
PRESSURE L4 L1

O
SWITCH
7W-1238 E-C4 C-C32 C-C13 H-C2 8 YL
SEE 484-H52
405-E39 405-C17 405-H17 F 9 PU
3 3 401-1 YL-18
GY-18 GY-18 GY-18
H-C6 11 GY
12 12
1 1 C470-H31
12
2 E800-H77 BR-18
2 2 BK
GN-18 H-C1
JUMPER 2 200-H73
COOLANT H-S2 3 5 12 BK-18 12
PLUG
TEMP E800-H76 C-C14
COOLANT
ALARM GN-18 H-C4 C-C16
C470-C31

TEMP
106-8704 H-S9 200-H2 200-C2 C-S13 200-C280
3E-3364 ALARM DISARM F2 F1 2
BR-18

NOTE AG "B" RELAY


+ 10 BK-16 BK-16 9 BK-14
158-5089 8
SEE + F5
SECURITY CAB
F3 SEE C-C58 SEE
SYSTEM
505-1 F4 GROUNDS GROUNDS GROUND
C-C58 200-10
1129609 200-7 BOSS
1129609
D1
HC3 C-C15 + D2

E800-H9 E800-C9 C-S36 E800-C209 D5


1
GN-18 GN-18 3 GN-18 D3
D4
8 SEE
PARK BRAKE AIR RIDE/
NOTE AG: ADD ARC SUPRESSOR TO
ACTIVATE COOLANT HIGH
SEE ALARM RELAY HEATED SEAT/
AIR RIDE/ PARK BRAKE TEMP AUDIBLE ALARM FOR
158-5089
HEATED SEAT/ 308-2 BLUE ANGEL PACKAGE
PARK BRAKE
308-2
401-3 Gauges/Displays

SEE
POWER
C-C18
1164157
B+ AT
ALL TIMES
F4 F3
122-C264 C-S3 122-C124
SERVICE METER
161-3932

U S
200-C123 C-S13
924G Wheel Loader

P
DISTRIBUTION 10 + -
100-10 RD-16 7 RD-18 SIG BK-18 9
DOME LIGHT/
HOUR METER
FUSE

403-C106
113-8490 SEE SEE
POWER GROUNDS

GN-18
B+ AT DISTRIBUTION 200-7
ALL TIMES 100-10
SEE

O
E6 E5
POWER 122-C264
DISTRIBUTION 10
100-11
RD-16
SPARE

C-S19
FUSE C

4
113-8490
SEE
ALTERNATOR
CHARGING 9W-3043 STANDARD

T
JUMPER SPEED SYSTEM EJ-C2** 155-7434 ATCH
SIGNALS 302-3
C-C32 E-C4 E-C14 EC-C1* EJ3** D+
193-0688
NOTE AP 403-C86 11
403-E21 C
403-EC2* R B+
C-C63 GN-18 GN-16 GN-16
SEE B-
198-C330 C-S52 3 SEE
3
POWER 12 CHARGING
DISTRIBUTION

K
RD-18 3 SYSTEM
100-11
302-1
302-2
C-S46 SEE
1
128-C328 POWER CST AUTOSHIFT
PK-18 4 DISTRIBUTION
CONTROL
100-9 SEE
614-C326 C-S25 INSTRUMENT C-C2 190-3062
4 ILLUMINATION
PU-18 8 604-4 SEE

O
TRANSMISSION
X747-C331 ENGINE (AUTOSHIFT)
6 6
PK-18 SPEED CONTROL
ENGINE INPUT 701-3
BK-18

SPEED
SENSOR
C-C33 E-C5

200-C280
E-C8 116-6680
450-C88 450-E22

BK-14
5 1 1 BK-18
YL-18 YL-18
2 2 SEE
TRANSMISSION
(AUTOSHIFT)
CONTROL
701-3
794-C332 5 TRANSMISSION
8
YL-18 SPEED
TRANSMISSION
BK-18

INPUT
SPEED
C-C34 P-C11 P-C1 40
SENSOR
710-C78 710-P12 6V-2455
7 4 1 BK-18 SEE
GN-18 GN-18
TRANSMISSION
8 2 (AUTOSHIFT)
CONTROL
202-C329 C-S16 202-C170 C-S15 701-3 202-C177 CAB
2 GROUND
BK-18 9 BK-14 10 BK-14
8 BOSS

SEE SEE
GROUNDS GROUNDS
200-4 * STANDARD ALTERNATOR NOTE AP: FOR MACHINES EQUIPPED WITH
200-3 A TACHOGRAPH REMOVE JUMPER
** HIGH OUTPUT ALTERNATOR (193-0688) AND INSTALL TACHOGRAPH
HARNESS.
401-4 Gauges/Displays

C-C57

U S 924G Wheel Loader

P
1249636
ACTION
B+ IN ON
OR START
LAMP
SEE 3E-8679
D9 D8
POWER 126-C184 C-S5 126-C181 +
DISTRIBUTION 10
100-2 PK-16 7 PK-18
TRANSMISSION
-

O
FUSE
113-8490
SEE CST AUTOSHIFT
POWER CONTROL
DISTRIBUTION
100-2
190-3062 C-C2
DIAGNOSTIC 30
C920-C166

T
INDICATOR GY-18

SEE 40
TRANSMISSION
(AUTOSHIFT)
CONTROL
701-4

K
SEE POWER RLY SEC
DISTRIBUTION STEER 928
100-1 SECONDARY
3E-0154
STEERING
T-C1 M-C2 M-C1 A-C1 A-C3 C-C31 C-C13 H-C2 115-1748
CBL-MM1 453-T1 A
453-M8 8
453-A1 1
453-C26 12
453-H26 +
RD-00 PK-18 PK-18 PK-18 PK-18 PK-18

O
12 12 -
SEE
3 12
H-C17
SECONDARY
STEERING
306-1
C-C16 H-C4
200-H2 H-S9 200-H49
2
BK-16 10 BK-18
8
SEE
GROUNDS
200-10

200-C2 C-S13 200-C280


BK-18 9 BK-14

SEE
GROUNDS CAB
200-7
GROUND
BOSS
401-5 Gauges/Displays
NACD C-C57
1249636

B+ IN ON

US 123-J23
WH-18

123-J22
B
924G Wheel Loader
SEE
401-6

SEE

P
OR START C
C-C29 J-C2 WH-18 401-6
SEE
POWER B3 B2 C-S4 J-S1
123-C260 123-C61 123-J5 123-J21
DISTRIBUTION 10 5 TORQUE
100-6 WH-16 6 WH-16 WH-16 6 WH-18
GAUGE LIGHTS/ CONVERTER
COUPLER FUSE 8 123-J24 SEE TEMP
113-8490 D
SEE WH-18 401-6 155-5235
IGN SEE
POWER 614-J20

O
443-J12 INSTRUMENT
DISTRIBUTION ILLUMINATION
SEND PU-18
100-6 YL-18 604-5

123-J25
J-C9 GRD BACKLIGHT G5

WH-18
115-1748

200-J30
BK-18
TORQUE CONVERTER J-C11

T
OIL TEMP 1 12
SWITCH/SENDER C-C27 SEE
104-3007 P-C11 C-C34 GROUNDS
P-C9 200-9
T 443-P11 443-C66
BK-16 1 3 J-S5 7
YL-18 YL-18
WH-16 2
8

K
T
O
2
P-C10 C-C36 C-C13 H-C2

200-J13
BK-14
404-P8 8
404-C15 1
404-H15 SEE
A
YL-18 YL-18 YL-18 401-2
8 12

J-C11
FUEL LEVEL 2 12

O
SENDER C-C27
166-7446
FUEL

200-C67
LEVEL

BK-14
A-C3 C-C31 C-C29 J-C2 IGN
155-5234
SEE
A-C4 614-J16 INSTRUMENT
447-A4 447-C59 447-J3
PK-18 1 4 3 SEND PU-18 ILLUMINATION
PK-18 PK-18 PK-18 604-5
BK-18 2
12 8 GRD
2 J-C8 BACKLIGHT G4
200-A11

115-1748 C-S13 9
BK-18

200-J29
SEE

BK-18
GROUNDS
200-7
A-S1 200-A14
4 BK-10

200-C280
BK-14
SEE
FRAME
GROUNDS GROUND
200-13 BOSS

CAB
GROUND
BOSS
401-6 Gauges/Displays
NACD
E-C12
441-E18
E-C4 C-C32

U S SEE
401-5
C
123-J22
WH-18

C-C29 J-C2
441-J1
IGN
COOLANT
TEMP
GAUGE
155-5232
924G Wheel Loader

P
T
BK-16 1 8
441-C57 1
200-J34
SEND GRD
OR-18 OR-18 OR-18 BK-18
WH-16 2
8 J-C6
T O
2
C-C13 H-C2
BACKLIGHT G2

614-J19
COOLANT 406-E19 406-C18 406-H18 SEE 115-1748

PU-18
9 4 H
TEMP SWITCH PU-18 PU-18 PU-18 401-2
SENDER 12 12

O
114-9235 SEE D
123-J24
JUMPER 401-5 WH-18
SPEED SEE
SPEEDOMETER INSTRUMENT
TACHOGRAPH LIMIT ILLUMINATION
NOTE R 1100553 124-2809 604-5
C-C19 C-C29 J-C2 IGN
NOTE R 449-C64 449-J8 200-J32 SEE

T
3 GN 3 8 SEND GRD GROUNDS
SEE
BU-18 BU-18 BK-18
GN-18

TUV SPEED 200-9


LIMITER 8 J-S6 6
J-C7
706-1 F853-C147
4 BU 4
BR-18 BACKLIGHT G3

614-J18
115-1748

PU-18
4 4
C-C2

200-J41
CST

K
7 40

BK-16
AUTOSHIFT
CONTROL Speedo
Driver SEE
190-3062 INSTRUMENT
SEE ILLUMINATION SEE
TRANSMISSION 604-5 GROUNDS
(AUTOSHIFT) 200-9
CONTROL J-S5 7
701-6

O
HYDRAULIC SEE 123-J23 HYDRAULIC
B

200-J13
TEMP 401-5 WH-18 TEMP

BK-14
SWITCH/SENDER 155-5233
104-3008 U-C1 A-C2 A-C3 C-C31 C-C29 J-C2 IGN
U-C2
T 442-U1 442-A3 442-C58 442-J2 200-J33
BK-16 1
GY-18 1
GY-18
3 2 SEND GRD
WH-16 2
GY-18 GY-18 BK-18
200-U2 200-A13 12 8 J-C11
2 2 J-C5
T O
BK-18 BK-16 BACKLIGHT G1 2 12
4 C-C27

614-J17
A-S1 4 115-1748

PU-18
SEE
GROUNDS

200-C67
200-13

BK-14
200-A14
BK-10

SEE
INSTRUMENT SEE
ILLUMINATION GROUNDS
604-5 200-7
C-S13 9
FRAME
GROUND
BOSS 200-C280
BK-14

NOTE R: ON MACHINES EQUIPPED WITH CAB


TUV SPEED LIMITER, REPLACE
JUMPER WITH TUV ATCH GROUND
BOSS
401-7 Gauges/Displays
COSA C-C57
1249636
B+ IN ON
OR START
C-C29 JA-C1

U S 123-JA16
WH-18

123-JA4
WH-18
I

J
924G Wheel Loader
SEE
401-8

SEE
401-8

P
SEE TORQUE
POWER B3 B2 C-S4 JA-S3
10
123-C260 123-C61 5
123-JA26 123-JA15 CONVERTER
DISTRIBUTION
100-6 WH-16 6 WH-16 WH-16 6 WH-18 TEMP
GAUGE LIGHTS/
8 COSA
COUPLER FUSE 123-JA5 SEE
113-8490 K 155-5235
SEE
WH-18 401-8
IGN SEE
POWER 614-JA14 INSTRUMENT
443-JA35

123-JA6
DISTRIBUTION ILLUMINATION

WH-18
SEND

O
100-6 YL-18 PU-18
604-6

JA-C11 GRD
BACKLIGHT G5
COSA 115-1748

200-JA13
TORQUE CONVERTER JA-C2

BK-18
OIL TEMP 1 12

T
SWITCH/SENDER C-C27
104-3007 P-C11 C-C34 SEE
P-C9
T 443-P11 443-C66 GROUNDS
BK-16 1 3 200-14
YL-18 YL-18
WH-16 2 JA-S2 8
8
T
O
2
P-C10 C-C36 C-C13 H-C2

K
404-P8 404-C15 404-H15 SEE

200-JA21
8 1 A
YL-18 YL-18 YL-18 401-2

BK-14
8 12

FUEL LEVEL JA-C2


12

O
SENDER FUEL 2
166-7446 LEVEL C-C27
COSA
155-5234

200-C67
A-C3 C-C31 C-C29 JA-C1 IGN SEE

BK-14
A-C4 614-JA12 INSTRUMENT
447-A4 447-C59 447-JA2 ILLUMINATION
PK-18 1 4 3 SEND PU-18
PK-18 PK-18 PK-18 604-6
BK-18 2
12 8 GRD
2 JA-C4 BACKLIGHT G4
200-A11

COSA 115-1748
BK-18

200-JA7
C-S13 9

BK-18
SEE
GROUNDS
A-S1 200-A14 200-7
4 BK-10

200-C280
SEE
FRAME

BK-14
GROUNDS GROUND
200-13 BOSS

CAB
GROUND
BOSS
401-8 Gauges/Displays
COSA

E-C12
441-E18
E-C4 C-C32
SEE
401-7
J
123-JA4
WH-18

C-C29 JA-C1

U S IGN
COOLANT
TEMP
GAUGE
COSA
924G Wheel Loader

155-5232
200-JA9

P
T 441-C57 441-JA3
BK-16 1 8 1 SEND GRD
OR-18 OR-18 OR-18 BK-18
WH-16 2
8
T O
2 JA-C3
C-C13 H-C2 BACKLIGHT G2
COOLANT 406-E19 406-C18 406-H18 COSA 115-1748
SEE

614-JA10
9 4 H
TEMP SWITCH PU-18 PU-18 PU-18 401-2

PU-18
SENDER 12 12

O
114-9235
JUMPER 123-JA5 SPEEDOMETER
SEE
SPEED K
WH-18 COSA
401-7 SEE
TACHOGRAPH LIMIT 124-2809 INSTRUMENT
NOTE R 1100553 C-C19 C-C29 JA-C1 IGN ILLUMINATION
NOTE R 604-6 SEE
449-C64 449-JA1 200-JA8

T
3 GN 3 8 SEND GRD GROUNDS
SEE BU-18 BU-18 BK-18
GN-18
200-14
TUV SPEED
8 JA-S1 6
LIMITER JA-C6
706-1 F853-C147
4 BU 4 BACKLIGHT G3
BR-18
COSA 115-1748

614-JA11
4

200-JA37
4 C-C2

PU-18
K
CST 7 40

BK-16
AUTOSHIFT Speedo
CONTROL Driver
190-3062 SEE
SEE SEE
INSTRUMENT GROUNDS
TRANSMISSION 200-14
(AUTOSHIFT) ILLUMINATION
CONTROL 604-6 JA-S2 8

O
701-6

200-JA21
BK-14
SEE 123-JA16
HYDRAULIC 401-7
I
WH-18 HYDRAULIC
TEMP TEMP
SWITCH/SENDER COSA 155-5233
104-3008 U-C1 A-C2 A-C3 C-C31 C-C29 JA-C1 IGN
U-C2 JA-C2
T 442-U1 442-A3 442-C58 442-JA36 200-JA18
BK-16 1 1 3 2 SEND GRD 2 12
GY-18 GY-18 GY-18 GY-18 BK-18 C-C27
WH-16 2
200-U2 200-A13 12 8
T O
2 2 JA-C5
BK-18 BK-16

200-C67
BACKLIGHT G1
A-S1

BK-14
4

COSA 115-1748

614-JA17
SEE
GROUNDS

PU-18
200-13
SEE
200-A14

GROUNDS
BK-10

200-7
C-S13 9
SEE
INSTRUMENT
ILLUMINATION
FRAME 604-6 200-C280
GROUND BK-14
BOSS
NOTE R: ON MACHINES EQUIPPED WITH CAB
TUV SPEED LIMITER, REPLACE GROUND
JUMPER WITH TUV ATCH BOSS
403-1 Load Check System

US
CST AUTOSHIFT
924G Wheel Loader

P
C-C57
1249636 RIDE CONTROL
CONTROL 190-3062
SWITCH
B+ IN ON C-C2 C-C2
OR START 107-6030

C9 C8
E701-C154 18 RIDE
SEE POWER C-S9 1
DISTRIBUTION 10
161-C259 161-C183 PK-18 CONTROL
PK-18 PK-18 2 ON

O
100-4 3
RIDE
CONTROL F748-C155 19 RIDE
FUSE 3 WH-18 CONTROL
113-8490
161-C273
AUTO/LOAD
PK-18
C-C44 CHECK
SEE
RIDE

T
CONTROL OPTIONS
703-1 CODE
571-C167 37 RIDE
OR-18 PLUG
CONTROL/
B3 RIDE CONTROL/ LOAD CHECK
+

B1 LOAD CHECK RELAY NOTE AF


RELAY C-C58 OUT
158-5089 C-C54

K
1129609
SEE RIDE A222-C165
B2 CONTROL LOAD 29 4
+

B4 B5
703-1 CHECK BK-18
OPTION
IN
975-C272 C-S32 975-C169 39 SOLENOID
976-C252

WH-18 4 WH-18 RETURN


OR-18

O
SEE A221-C164
TRANSMISSION RIDE 28 1
(AUTOSHIFT) CONTROL BK-18
CONTROL OPTION
701-5 IN
SEE RIDE 3
CONTROL
703-1

202-C132 C-S15 202-C170 C-S16 202-C171


GROUND 2 2
BK-18 10 BK-14 9 BK-18
4

202-C177
SEE SEE

BK-14
GROUNDS GROUNDS
200-3 200-4

40 40
SEE
TRANSMISSION CAB NOTE AF: WHEN ATTACHING EITHER
(AUTOSHIFT) GROUND
CONTROL RIDE CONTROL OR LOAD
701-1 BOSS CHECK ALSO ATTACH THE
701-4 APPROPRIATE OPTION CODE
701-5 PLUG
SEE 703-2
501-1 HVAC
SEE POWER
DISTRIBUTION
B+ IN ON
OR START
A7 A6 124-C240

U S 924G Wheel Loader

P
15
100-9 GN-16
BLOWER
FUSE
113-8491
BLOWER C-C57
SWITCH 1249636
110-7890 C-C48

O
1 GN-16 1 C-C6 R-C1
517-C214 517-R4
OFF 3 BU-16 3 5
BU-16 BU-14
RESISTOR
L
516-C213 516-R3 9G-1950
M GN-16 4 4
4 GN-16 GN-14 BLOWER

T
H
R-S1 515-R8 MOTOR AC
GY-16 5 515-C212 3
515-R2
5 GY-16 GY-14 3 GY-14 174-1486 COMPRESSOR
E-C9
OFF
6 515-R7 R-C2 522-E30 3E-1906
2
BR-16 2 GY-14 MOTOR WH-16
2 GN-14
2 R-S2 200-R6 1
L 6
3 BK-14 1 GN-14

K
M
6 2

513-E32
200-R9

H 2
BK-14

OR-16
THERMOSTAT
SWITCH C-C32 E-C4 ENGINE
567-C222 R-C1 C-C6 E-C11
3E-5464 522-R5 522-C83 522-E16 E-S4 522-E29 DIODE
WH-16 6 6 2
WH-14 WH-16 WH-16 3 WH-16 521-E28 BLOCK
12 1 200-1898
YL-16

O
T 4
AC COMPRESSOR
SWITCH 200-R1 200-C211 C-S11 200-C286
2 E-C10
107-6070 BK-14 BK-14 9 BK-14 E-S8 313-E31
6 SEE 2 BK-16
C-C32 E-C4 GROUNDS 2 OR-16
2

521-C105 C-S20 521-C84 521-E17 200-1


E-S3 521-E27 3
3

7 2
1 BK-16
YL-16 3 YL-16 YL-16 3 YL-16 1
12 2
200-C223 C-S14 200-C322 C-S51 200-C278
7

AC
BK-18 7 BK-14 7 BK-14
REFRIGERANT
614-C289
8

PRESSURE
PU-18 SEE SEE
GROUNDS GROUNDS SWITCH
C-C40 SEE 200-6 200-5 114-5333
INSTRUMENT
ILLUMINATION
604-4 C-C53
B+ IN ON 521-C100 B
SEE POWER
OR START
YL-16 CONNECTS
A3 A2 158-C99 TO A/C
DISTRIBUTION A
20
100-9 BR-14 CONDENSER
CONDENSER
MOTORS FUSE C
113-8492 3
C-C57 200-C101 C-S13 200-C280
1249636 BK-14 9 BK-14 CAB
GROUND
SEE
GROUNDS
BOSS
200-7
501-2 HVAC
C-C18
1164157

U S 924G Wheel Loader

P
B+ AT
ALL TIMES
SEE E4 E3
POWER 105-C118
10
DISTRIBUTION RD-16
100-11 KEY
SWITCH E-C14 EJ-C2
FUSE SEE
308-E41 B CHARGING
113-8490

O
YL-18 SYSTEM
KEY START 3 302-2

SWITCH
110-7887 C-C25 308-E36 ENGINE
NOTE X DIODE
YL-18
BR-16 4
BLOCK

T
ST B
ON S 200-1898
OFF C C-C32 E-C4 E-C11
308-C117 C-S17 308-C82 308-E26 E-S6 308-E43
R
YL-16 1 4
YL-18
4
YL-16 5 YL-18 YL-18 5 3
SEE
4 12 C-C11 FUEL
ARC

K
POWER
1
SHUTDOWN 4
DISTRIBUTION 308-C242 SUPPRESSOR SOLENOID
100-11 2
YL-18 106-8704 147-2645

200-E42
2 E-C13

BK-18
C-C26 308-E12
A
308-C249 YL-18 B
1 BK-18
YL-18
2

O
2
200-E38 E-S5 200-E33
MAIN BK-18 4 BK-10 ENGINE
POWER BLOCK
RELAY SEE GROUND
GROUNDS
167-0138 200-2

C-C49 SECONDARY
308-C276 STEERING
2 YL-18 KEY SWITCH CONTROL
YL-18
10 SEE 312-5184
SECONDARY SEE
STEERING NOTE C
306-1

NOTE C: SECONDARY STEERING SYSTEM INCLUDES: CONTROL (3E-5184)


ROCKER SW AND DASH LIGHTS (115-1560) RELAY (3E-5184)
MOTOR (117-3915) ARC SUPPRESSOR (118-5597) PRIMARY
PRESSURE SW (3E-6450) HARNESS (132-2656)

NOTE X: CONNECTION FOR ELECTRIC FUEL


PRIMING PUMP. (4Y-7035) (SCM ONLY)
502-1 Wiper/Washers
Front Wipers SEE
POWER
DISTRIBUTION

U S 924G Wheel Loader

P
B+ IN ON 100-3
OR START C-C14 H-C1
SEE POWER D7 D6
118-C257 C-S2 118-C29 118-H29
DISTRIBUTION 10 3
100-3 GY-16 4 GY-16 GY-16
WIPER FUSE
113-8490 12
C-C57
1249636

O
FRONT WIPER SWITCH
112-6174
H-C20
SEE
B 118-H60 POWER

T
RD-16 2
DISTRIBUTION
GY-16 FRONT WIPER MOTOR
100-3
H-S12 6 H-C19 155-5783
B 118-H59 118-H43
RD-16 1 6 GY-16
GY-16 GY-16
H 502-H42
WH-16 4 5 OR-16

K
OR-16
1 H

L 501-H41 L
YL-16 5 4 GN-16 MOTOR
GN-16
200-H39 T
2 BK-16
BK-16
P

O
GND B+
W 500-H40
BU-16 6 3 BR-16
BR-16
6
C-C22 L-C2* **LA-C3
H-C2 C-C13 LA-C2** *506-L8
*L-C10
P 506-H21 506-C21 **506-LA8
BR-16 7 7 8 1
PU-18 PU-18 PU-18 MOTOR
12 V-LINK V-LINK 2
8 L-S5 200-L18
200-L2 2
H-C2 C-C13 5 SEE BK-18 FRONT
H-S10 C-S13 BK-14
OPTIONAL WIPER 200-H61 200-H16 200-C16 200-C125 GROUNDS WASHER
3 2 2
SWITCH 9 BK-16 9 BK-14
200-8 7T-8890
BK-16 BK-18
12 200-LA2 200-LA10 200-LA19
200-C280

110-7886 8 12
NOTE AJ H-C20 SEE SEE BK-14 BK-16 BK-18
BK-14

GROUNDS GROUNDS
WASHER B+ RD-18 2 200-11 200-7
Z-BAR LA-S7 3 LA-S5 4 Z-BAR
WIPER B+ RD-14 1
HIGH WH-14 4

LOW YL-14 5 SEE SEE


CAB GROUNDS GROUNDS
PARK BU-14 6 GROUND 200-15 200-15
WASH BR-18 7 BOSS
UNUSED 8 NOTE AJ: OPTIONAL INTERMITTENT WIPER SWITCH
REPLACES STANDARD WIPER SWITCH.
GROUND BK-18 3
8 * V-LINK
**Z-BAR
502-2 Wiper/Washers
Rear Wipers
B+ IN ON
OR START
SEE
POWER
DISTRIBUTION
100-3
118-C196
GY-16
C-C14 H-C1

U S 924G Wheel Loader

P
SEE POWER D7 D6
118-C257 C-S2 118-H29
DISTRIBUTION 10 118-C29 3
100-3 GY-16 GY-16 GY-16
WIPER FUSE 4
113-8490 12
C-C57
REAR 1249636
WIPER SWITCH

O
112-6174 H-C18
SEE
B 118-H57 POWER
RD-16 1
DISTRIBUTION
GY-16 REAR WIPER MOTOR
100-3
H-S12 6 C-C38 G-C3 G-C5 155-5784
B 118-H58 118-G7

T
RD-16 2 5 6 GY-16
GY-16 H-C4 C-C16 GY-16
H 505-H4 505-C4 505-G10
WH-16 4 4 8 5 OR-16
BU-16 BU-16 BU-16
1 H

K
L 504-H3 504-C3 504-G9 L
YL-16 5 3 7 4 GN-16 MOTOR
YL-16 YL-16 YL-16
200-G19 T
2 BK-16
BK-16 P
GND B+
W 503-H1 503-C1 503-G8
BU-16 6 1 6 3 BR-16
BR-16 BR-16 BR-16
8 12 6

O
G-S2 200-G4
7 BK-14 SHELL
GROUND
C-C22 L-C2* SEE STUD
H-C2 C-C13 GROUNDS *507-L9 L-C4*
LA-C2** 200-12 LA-C4**
P 507-H22 507-C22 **507-LA9
BR-16 7 8 9 1
WH-18 WH-18 PU-18 MOTOR
2
12 V-LINK V-LINK
200-L2 L-S5 200-L19 2
8 BK-14 5 BK-18 REAR
SEE
GROUNDS
WASHER
200-8
7T-8890

OPTIONAL WIPER H-C4 C-C16


SWITCH 200-H62 H-S9 200-H2 200-C2 C-S13 200-C125
3 2 2
110-7886 BK-16 10 BK-16 BK-16 9 BK-14 200-LA2 200-LA10 200-LA18
8
200-C280

NOTE AJ H-C18 8 12 BK-14 BK-16 BK-18


SEE SEE
BK-14

WIPER B+ RD-14 1 GROUNDS GROUNDS Z-BAR LA-S7 3 LA-S5 4 Z-BAR


WASHER B+ RD-18 2 200-10 200-7

HIGH WH-14 4

LOW YL-14 5
SEE SEE
PARK BU-14 6 CAB GROUNDS GROUNDS
200-15 200-15
WASH BR-18 7 GROUND NOTE AJ: OPTIONAL INTERMITTENT WIPER SWITCH
BOSS REPLACES STANDARD WIPER SWITCH.
UNUSED 8 * V-LINK
GROUND BK-18 3 **Z-BAR
8
S
504-1 Radio 924G Wheel Loader

U
C-C38 G-C3
108-C198 108-G12 108-K1
10 A
SEE RD-18 RD-18 RD-18
POWER DISTRIBUTION C-C10 135-C200 G-S1
B+ AT ALL 100-10 12 135-G14 135-G15 C 135-K2
4 +12 V BU-18 BU-16 BU-16 BU-16

P
TIMES
MEMORY OUT
3
SEE F4 F3 C-S3 3
POWER 122-C264 122-C243 12
10 1 +24 V 12/24 DC AUXILLARY
DISTRIBUTION RD-16 7 RD-18 BATTERY IN G-C1
100-10 DOME LIGHT/ CONVERTER CONNECTOR
HOUR METER FUSE 119-1733
113-8490 135-G1 1
SEE
C-C18 ACCESSORY POWER/ BU-16
C-C3 SEE
1164157 12V CONVERTER/
ACCESSORY POWER/
CIGAR LIGHTER 135-C206 1 12V CONVERTER/

O
B+ IN ON 310-1
OR START BU-16 200-C220 2 CIGAR LIGHTER
SEE C-S6 3 310-1
C5 C4 BK-16
POWER 120-C244
DISTRIBUTION
10 2 +24 V
C-S11 9 AUXILLARY SEE
YL-16 SWITCHED IN
100-4 DC-DC 12V SOCKET ACCESSORY POWER/
5 +12 V SEE 12V CONVERTER/
CONVERTER 117-2311
SWITCHED OUT GROUNDS CIGAR LIGHTER
FUSE
200-1 310-1

T
113-8490 6 135-C205 200-C286 CAB
C-C57 BU-16 BK-14 GROUND
1249636 BOSS

LH SPEAKER

K
+ 168-8772
-

RADIO ANTENNA
K-C2 173-6532 8E-1118
509-K7

O
1 WH/BK,BN/BK LEFT SPKR -
WH-18 ANTENNA
508-K6 LEAD
2 WH/GN LEFT SPKR +
PU-18 137-8166
5 YL +B MEMORY
135-K4
4
BU-16 ANTENNA
K-S1 3
135-K5
6 RD + BATTERY (12V)
BU-16 512-K9
7 GY/BK,PU/BK RIGHT SPKR -
GN-18
511-K8 RIGHT SPKR +
8 GY/PU
GN-18
200-K3
3 BK GROUND
BK-16
8
K-C1 G-C2
SHELL
B 200-G20 G-S2 200-G4 GROUND
BK-16 7 BK-14 STUD
3 SEE
GROUNDS NOTE T: LOCATION FOR 24V TO 12V CONVERTER (119-1733)
200-12
RH SPEAKER
+ 168-8772
-
504-2 Radio
With Japan Radio Adapter

U S 108-C198
C-C38 G-C3
10
924G Wheel Loader
108-G12
G-C2 K-C1
A
108-K1

P
SEE RD-18 RD-18 RD-18
POWER DISTRIBUTION C-C10 135-C200 G-S1
B+ AT ALL 100-10 12 135-G14 135-G15 C 135-K2
TIMES 4 +12 V BU-18 BU-16 3 BU-16 BU-16
SEE MEMORY OUT
F4 F3 122-C264 C-S3 122-C243 12 3
POWER 10 1 +24 V 12/24 DC
DISTRIBUTION RD-16 7 RD-18 AUXILLARY
DOME LIGHT/ BATTERY IN CONVERTER G-C1
100-10
HOUR METER FUSE
CONNECTOR
119-1733 135-G1
113-8490 SEE 1
BU-16

O
C-C18 ACCESSORY POWER/ C-C3
12V CONVERTER/ SEE
1164157 ACCESSORY POWER/
CIGAR LIGHTER 135-C206 1 12V CONVERTER/
B+ IN ON 310-1
OR START BU-16 200-C220 2 CIGAR LIGHTER
SEE C-S6 3 310-1
C5 C4 BK-16
POWER 120-C244
DISTRIBUTION
10 2 +24 V
C-S11 9 AUXILLARY SEE
YL-16 SWITCHED IN
12V SOCKET

T
100-4 DC-DC ACCESSORY POWER/
5 +12 V SEE 12V CONVERTER/
CONVERTER 117-2311
SWITCHED OUT GROUNDS CIGAR LIGHTER
FUSE
200-1 310-1
113-8490 6 135-C205 200-C286 CAB
C-C57 BU-16 BK-14 GROUND
1249636 BOSS

K
LH SPEAKER
+ 168-8772
-

JAPAN RADIO
KA-C2 ADAPTER

O
KA-C1
509-K7 509-KA1 SEE NOTE J
1
WH-18 WH-18
508-K6 508-KA2
2
PU-18 PU-18
5
135-K4 135-KA4
4
BU-16 BU-16
3
135-K5
6
BU-16 512-K9 512-KA5
7
GN-18 GN-18
511-K8 511-KA8
8
GN-18 GN-18
200-K3 200-KA3
3
BK-16 BK-16
8
K-C1 G-C2
B 200-G20 G-S2 200-G4
BK-16 7 BK-14
3 SEE
GROUNDS
200-12 NOTE J: RADIO TO BE INSTALLED BY DEALER. (REF 173-6532).
RH SPEAKER JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS.
+ 168-8772 REQUIRES 24/12V CONVERTER (REF 119-1733).

-
S
505-1 Security System 924G Wheel Loader

U
C-C57
1249636 HIGH OUTPUT
ALTERNATOR INDICATOR
B+ IN ON
CONTROL

P
OR START
SEE EJ-C2 EJ-C1 178-7314
POWER C3 C2
136-C258 C-S7 136-C268 C444-EJ1
DISTRIBUTION 10 A C YL-18 GROUND
100-4 GN-16 GN-18 YL-18
SECONDARY 4 SEE
STEERING 3 3
C-C32 E-C4 E-C14 CHARGING
FUSE SEE POWER SYSTEM
113-8490 DISTRIBUTION C444-C85 C444-E20 302-2
10 A
100-4 YL-18 YL-18

O
12 3
EC-C1 B+
C444-C271 C-S34 C444-C267 C444-EC1
YL-18 YL-18 A D+ R ALTERNATOR
3 YL-18 9W-3043 STD
3 B-
SEE

T
CHARGING
STANDARD SYSTEM
F2 F3 ALTERNATOR 302-1

+
ALARM
DISARM
"B" RELAY
G742-C265 158-5089
A2
A1 GN-18

+
+ F1 F5 F4

K
A5 +
A3
LAMP AS LH
A4 148-0641
ALARM DISARM
"A" RELAY C-C14 H-C1 H-C15
- SEE
158-5089
C470-C31 C470-H31 + GAUGES/
5 11 GY DISPLAYS
BR-18 BR-18

O
401-2
12
G742-C266 C-S38
GN-18 3 LAMP AS RH
148-0642
H-C7
L4
C471-C36 C471-H36
GN
G742-C241

10 8 SEE
KEY START SEE GN-18 GN-18 GAUGES/
POWER 12 DISPLAYS
SWITCH
GN-18

DISTRIBUTION 200-H45 3 BK 401-1


110-7887 100-11 C-C25 BK-18
R 308-C117 C-S17 308-C242 H-S10 9
YL-16 1
SEE
8
YL-16 5 YL-18
GROUNDS
OFF C
C-C11 200-11
SEE 2 1 2
POWER
ON SEE
S DISTRIBUTION H-C2 C-C13
POWER
ST 100-12
ARC DISTRIBUTION
200-H16 200-C16 C-S13 200-C280
B 100-12 2
BR-16 4 SUPPRESSOR BK-16 BK-16 BK-14
9
4 106-8704 12
SEE
POWER SEE CAB
DISTRIBUTION
105-C118 GROUNDS GROUND
100-11 RD-16 200-7
BOSS
505-2 Security System

MA-C2
7
T902-MA3

US 924G Wheel Loader

MA-C3
EXCITER

P
TIRIS 1
INTERFACE PK-18 COIL
SIGNAL LINE 160-5747
T901-MA8
TIRIS GROUND 53 2
RETURN
YL-18
NOTE AW 2
+ V CRANK 5
DRIVER OUT

O
+ V ON POSITION 9
DRIVER IN

+ V ON SWITCH 11
DRIVER OUT

T
CAN DATA 13
LINK +

+ V CRANK 18
POSITION DRIVER
IN MA-C5

K
F846-MA9 BI-COLOR
LED SOURCE 60 A RD
DRIVER OUT PU-18 LED
RED
SEGMENT 1 165-5655
G948-MA10
LED SOURCE 62 C GN
DRIVER OUT BR-16 GREEN
SEGMENT 2

O
GND 19 202-MA13 B BK
BK-18
3
SWITCH 29
INPUT 1

MA-C1 C-C65
+ V CRANK 31
MA-S1 202-MA14 202-C323 C-S16 202-C170 C-S15 202-C177
3
POSITION IN
5 BK-18 BK-18 9 BK-14 10 BK-14
6
SEE SEE SEE
CAN DATA 40 GROUNDS MSS GROUNDS GROUNDS
LINK- 200-4 SERVICE 200-4 200-3
PLUG
MA-C4 MA-C6
CAT DATA 47
LINK GND 202-MA12 B
BK-18

SWITCH IN 2 66
L906-MA11 A CAB
YL-18 GROUND
BOSS
MSS ECM 70 C
160-5746
3 NOTE AW: THE FOLLOWING WIRES
ARE TWISTED TOGETHER
AT LEAST 1 TURN PER 2mm
944-OR AND 945-BR
AND T901 YL AND T902 PK
505-3 Security System

C-C57
1249636

US 924G Wheel Loader

SERVICE

P
B+ IN ON CONNECTOR
OR START
SEE C-C17
D9 D8
POWER 126-C184 C-S5 126-C298 C-S43 126-C180
DISTRIBUTION 10 A
100-2 PK-16 7 PK-18 4 PK-18
TRANSMISSION
FUSE C
113-8490
SEE SEE
POWER POWER

O
DISTRIBUTION DISTRIBUTION
100-2 100-2 SEE
944-MA24 A SEE TRANSMISSION
OR-18 505-4 (AUTOSHIFT)
CONTROL
701-6

T
MA-C1 C-C65
MA-S5 944-MA19 944-C313 C-S47 944-C148
5 D
3 OR-18 OR-18 3 OR-18
945-MA7 945-C315 C-S48 945-C316
MA-C2 6 E
BR-18 BR-18 3 BR-18
944-MA6
CAT DATA 42 6

K
OR-18 NOTE AN F
LINK +
SEE
945-MA20 TRANSMISSION G
CAT DATA 45
LINK - BR-18 (AUTOSHIFT)
CONTROL H
MA-S6 3 701-6
+ V CRANK 52 J
DRIVER GND
RETURN 202-C170 C-S16 202-C172

O
B
BK-14 9 BK-18
+ V ON SW 58
9
945-MA25

DRIVER GND
RETURN
BR-18

SEE
GROUNDS
NEUTRAL 64 200-4
START ENABLE
INPUT

TIRIS 68
ANTENNA TAP C-S15 202-C177
2 B
10 BK-14
TIRIS ANTENNA 70 SEE
TAP 1 505-4 SEE
GROUNDS
200-3
MSS ECM 70
160-5746
CAB
GROUND
BOSS
NOTE AN: THE FOLLOWING WIRES
ARE TWISTED TOGETHER
AT LEAST 1 TURN PER 2mm
944-OR AND 945-BR
505-4 Security System

SEE
C-C18
1164157
B+ AT
ALL TIMES

US C-C65 MA-C1
924G Wheel Loader

MA-C7 MA-C8

P
E2 E1
POWER 114-C318 C-S49 114-C319 114-MA1 MA-S3 114-MA21
DISTRIBUTION 10 1 1
100-11 RD-18 3 RD-18 RD-18 3 RD-18
FWD HORN
FUSE
113-8490 SEE
POWER
C-C57 DISTRIBUTION
100-11
1249636

O
B+ IN ON
OR START
SEE
POWER D9 D8 MA-S2
126-C184 C-S5 126-C317 126-MA16 126-MA22
DISTRIBUTION 10 2 2
100-2 PK-16 7 PK-18 PK-18 3 PK-18
TRANSMISSION

T
FUSE
113-8490
6
SEE
POWER SEE 944-MA24
A 5
DISTRIBUTION 505-3 OR-18
100-2

MA-C2
114-MA15

K
+ BAT 1
RD-18
SEE 945-MA25
B 6
126-MA4 505-3 BR-18
KEY SWITCH 24
IN PK-18

403-MA5 MA-S4 403-MA23


ALTERNATOR R 26 4
TERMINAL IN GN-18 3 GN-18

O
202-MA2 MA-S1 202-MA17
GROUND 3 3
BK-18 5 BK-18
6
202-MA14
SEE
MSS ECM 70 GROUNDS TO
160-5746 BK-18 200-4 PRODUCT
LINK
**EJ-C2
HARNESS
EJ3** *EC-C1 E-C14 E-C4 C-C32 C-C65 MA-C1
D+
403-EC2* 403-E21 403-C86 C-S19 403-C312 403-MA18
B+ R C 11 4
GN-16 GN-16 GN-18 4 GN-18 GN-18
B-
3 12 6
ALTERNATOR SEE
9W-3043 STANDARD CHARGING
SYSTEM
155-7434 ATCH 302-3
SEE CHARGING
SYSTEM MA-C1 C-C65
302-1
302-2 202-C323 C-S16 202-C170 C-S15 202-C177
3
BK-18 9 BK-14 10 BK-14
6
SEE SEE CAB
* STANDARD ALTERNATOR GROUNDS GROUNDS
** HIGH OUTPUT ALTERNATOR 200-4 200-3 GROUND
BOSS
601-1 Flood Lights

SEE POWER
DISTRIBUTION
100-10
B+ AT
ALL TIMES

F4
10
F3

DOME LIGHT/
HOUR METER
122-C264
RD-16
C-S3
7
SEE
POWER DISTRIBUTION
100-10

122-C28
RD-16
RUNNING LAMP SWITCH
108-3320

B1
PARK
OFF
ROADING
WORK1

U
WORK2
SEE

S
MARKER LIGHTS/
BEACON
603-3
H-C2 C-C13
924G Wheel Loader
DIMMER
SWITCH
C-C39
1117898
SEE
ROAD LIGHTS
602-4

P
FUSE
H-C22 611-C120 C-S23 611-C140
1
113-8490 C-C14 H-C1 H-C22 610-H25 610-C25 3 PU-14 3 PU-14
PK-14 6 11
2 619-C119
C-C18 OR-14 OR-14 C-C23
122-H28 3 12 1 GN-14 8 8
1164157 2 BR-14
RD-16 *L-C1
B+ IN ON H-C4 C-C16 C-C38 G-C3 **LA-C1
OR START 4
GN-14 7
608-H6 608-C6 SEE
6 1
SEE POWER D3 D2 B3 GN-16 SEE GN-16 ROAD LIGHTS
127-H30

O
DISTRIBUTION 15 127-C30 4 1 OR-14 GAUGES/DISPLAYS 602-4
100-2 FLOODS OR-14 OR-14 401-1
FUSE 12 8
5 H-S3
113-8491 YL-14 615-H71 615-H7 615-C7 4
4 7
C-C57 YL-14 3 YL-14 YL-14
8 8 12
1249636 615-G6
L-C2* C-C22

T
L-S4* YL-14 608-G3
619-L5* LA-C2**
LA-S1** 619-LA5** GN-16
5
3 GN-14
619-LA31**

12
619-L35*

GN-14

L-C7* V-C1 G-C4 F-C1

K
LA-C5** 3
608-F5 F-S4 608-F2
GN-16 3 GN-16 200-F1 LAMP REAR
6
619-V5 FRONT LH BK-14 FLOOD RH
619-LA30**

GN-14 FLOOD LAMP 109-7041


608-F8
619-L34*

6 109-7041
200-V3

LAMP REAR
GN-14

BULB GN-16
BK-14

200-F7
9X-3463 BK-14 FLOOD LH
SEE 615-F18 109-7041

O
GROUNDS ROOF FLOOD RH
200-8* V-C1 L-C7* YL-16 200-F13
200-15** V-S1 LA-C5** BK-14 109-7041
3 615-F6 F-S1
4 615-F19
200-V1 YL-14 WH-18 ROOF FLOOD
L-C8* W-C1 2 5 YL-16 200-F16
BK-14 4 BK-18 RH ATCH
BK-14
200-LA22**

LA-C8** 6
615-F17 117-3468
200-L28*

619-W4
BK-18**

FRONT RH ROOF FLOOD LH


BK-16*

6 YL-16
GN-14 FLOOD LAMP 109-7041
6 615-F20
BULB 109-7041
WH-18 ROOF FLOOD
200-W2

YL-16

200-F15
9X-3463
BK-14

BK-18 LH ATCH
LA-S4**

BK-14
W-C1 L-C8* L-C2*
6**
L-S3*

117-3468
7*

LA-C8** 200-L20* L-S5* 200-L2* LA-C2** C-C22

200-F14
W-S1 200-W1 200-L24* LA-S7** 200-LA2**
200-LA20**

BK-14
2 BK-16* 2
3 BK-14 BK-14 5* BK-14
200-C125

6 200-LA21** 12
3** F-S2
BK-14

SEE BK-18** SEE SEE


9 SEE
GROUNDS GROUNDS GROUNDS
GROUNDS

200-F4
200-8* 200-8* 200-8* ***OROPS

BK-14
200-12
200-15** 200-15** 200-15**
ARRANGEMENT
C-S13 9 200-GA2***
SEE F-C1 GA-C1***
GROUNDS BK-14
200-7 2
200-C280

200-G17 G-S2 200-G4


4 G-C4 BK-14 7 BK-14 SHELL
BK-14

CAB GROUND
SEE STUD
*V-LINK GROUND GROUNDS
**Z-BAR BOSS 200-12
601-2 Flood Lights

U S 924G Wheel Loader

O P
115-C262 SEE

T
POWER DISTRIBUTION
RD-14 100-1
SEE
AUXILLARY 102-H27 MARKER LIGHTS/
115-C261 SEE
BREAKER POWER DISTRIBUTION RD-14 BEACON
147-1773 RD-14 100-1 603-3
SEE E-C2 C-C46 C-C14 H-C1
SEE
POWER
B+ AT 115-E4 115-C90 102-C248 C-S1 102-C27 102-H37 H-S1 102-H44 ROAD
DISTRIBUTION 1 1
ALL TIMES 30 RD-10 RD-10 15 3 LIGHTS

K
100-1 RD-14 RD-14 RD-14 3 RD-14
602-6
1 LAMP 12
BREAKER C-C29 J-C2
3T-2662 102-C60 102-J4 SEE ROAD LIGHTS
4
RD-14 RD-14 602-2
8

O
SEE
602-1 Road Lights

POWER
DISTRIBUTION
100-1
B+ AT
ALL TIMES
LAMP
BREAKER
3T-2662

15
102-C248
RD-14
C-S1
3

U S 102-C60
RD-14
A
SEE
602-2
924G Wheel Loader

102-C27
RD-14
P
B+ AT
ALL TIMES

SEE F4 F3
POWER 10
DISTRIBUTION

O
100-10 DOME LIGHT/
C-C14
122-C264

HOUR METER
FUSE 1 12
RD-16

113-8490 H-C1
C-C18
1164157

102-H37

T RD-14
C-S3 7
SEE
POWER
DISTRIBUTION
100-10 102-H44 SEE
B

K
RD-14 602-6
122-C28

H-S1 3
RD-16

C-C14 H-C1

O
122-H28
102-H27

2 ROADING
RD-14

RD-16 PARK WORK1


12 OFF WORK2

RUNNING
H-C22 LAMP
SEE
SWITCH INSTRUMENT
3 2 8
108-3320 ILLUMINATION
604-2
H-C22
B2 H-C1 C-C14
BU-14 H-S13 SEE
614-H70 614-H35 614-C35
3
GN-14 8 9 C
602-5
PU-14 6 PU-14 PU-14
H-C2 C-C13 12
SEE
MARKER LIGHTS/ 610-H25 610-C25 SEE
BEACON 2
PK-14 6 11 D
602-4
603-3
OR-14 OR-14
665-C95 SEE
E
BR-16 602-5
B1
BR-14 C-S26 SEE
665-H24 665-C24 665-C110
1
GY-14 5 10 F
602-8
BR-16 BR-14 3 BR-16
8 12
S
602-2 Road Lights 924G Wheel Loader

U
RH STOP/TAIL/
NACD TURN LAMP
145-6929
SEE A J-C11 C-C27 C-C31 A-C3 A-C1 M-C1
602-1 M-C7
102-C60

C-S22 TURN
606-C69 606-C93 606-A5 606-M5
RD-14

4 6 5 1 RD-18
GY-16 3 GY-16 GY-16 GY-16

P
12 12 12
200-M14
2 BK-18
C-C29 BK-18 BULB

606-C126
8 2
606-J15
4 9X-4493

GY-16
J-C2

GY-16
102-J4

SEE
RD-14

RH TURN GROUNDS

O
200-13
INDICATOR L-C2* LA-C8**
M-S4 8
LAMP C-C22 LA-C2** 606-L3* L-C8* WC-1*
1(B) J-S4 3 115-1748
FLASHER 606-LA3** 606-W5 SEE
3 1 G
606-J40 + GY-16 GY-16 602-3
2(L) 108-0358

200-M26
GY-16 6
NOTE AM

BK-14
T
- J-C4
LH TURN
537-J27
RD-14

INDICATOR
LAMP
115-1748
606-J39

200-J31

SEE
+ LA-C5**
GY-16

BK-18

GROUNDS
1 4 605-L4* L-C7* V-C1* 200-13

K
- J-C1 605-LA4** 605-V4 SEE M-S5 4
605-J38
4 1 H
YL-16 YL-16 602-3
YL-16
5
12 6
6

200-M2
BK-14
2
605-J37 J-S3

O
3
YL-16 3 M-C1
2 12
TURN A-C1
200-J26

605-C127
605-J14

BK-18

HAZARD

200-A12
YL-16

YL-16

BK-14
SWITCH
LH REAR STOP/
173-3064
TAIL/TURN LAMP
J-C11 145-6929
C-C31 A-C3 SEE
3 12 A-C1 M-C1 M-C10 GROUNDS
C-C27 TURN
605-C68 C-S21 605-C94 7
605-A6 6
605-M6 200-13
1 YL-18 A-S1 4
YL-16 3 YL-16 YL-16 YL-16
12 12
200-M21
2 WH-18
BK-18
BULB

200-A14
2 9X-4493

BK-10
J-C11 C-C27
J-S5 200-J13 2
200-C67 C-S13 200-C280 STRAP AS 1
7 BK-14 BK-14 9 BK-14 6Y6584
12
CAB FRAME
SEE SEE GROUND * V-LINK GROUND
GROUNDS GROUNDS
200-9 200-7
BOSS ** Z-BAR BOSS
NOTE AM: FOR SCM MACHINES USE FLASHER 3Y-9287
IN PLACE OF 108-0358
S
602-3 Road Lights 924G Wheel Loader

U
FRONT RH
TURN LAMP

P
5C-8964
SEE 606-W5
G
602-2 GY-16

BULB 9X-4493

O
LA-C8**
W-C1 L-C8* LA-S4**
W3* LA-21** LA20**
200-W2** W-S1 200-W1 200-L24* L-S3* 200-L20*
2
BK-16 3 BK-14 BK-16* 7* BK-14
18**

T
6 6**
SEE SEE
GROUNDS GROUNDS
200-8* 200-8*
200-15** 200-15**

K
FRONT LH
TURN LAMP
5C-9029
SEE 605-V4
H
602-2 YL-16

O
BULB 9X-4493

LA-C5** LA-C2**
V-C1 L-C7* LA22** LA-S4** LA-S7** L-C2* C-C22
LA20** LA2**
200-V2 V-S1 200-V1 200-L28* L-S3* 200-L20* L-S5* 200-L2* 200-C125 C-S13 200-C280
2 2
BK-16 3 BK-14 BK-16* 7* BK-14 5* BK-14 BK-14 9 BK-14
6 18** 6** 3** 12
SEE SEE SEE SEE
GROUNDS GROUNDS GROUNDS GROUNDS CAB
200-8* 200-8* 200-8* 200-7 GROUND
200-15** 200-15** 200-15**
BOSS

* V-LINK
** Z-BAR
S
602-4 Road Lights 924G Wheel Loader

U
SEE 610-C25
D
602-1 OR-14

DIMMER

P
2
SWITCH
C-C39 111-7897
8 7 3 1

NACD
SEE

O
200-C122 J-C2

611-C120
614-C121

619-C119 FLOOD J-C3


611-J6 HIGH BEAM
GN-14 LIGHTS +

PU-14
BK-18
PU-18

601-1 6
PU-16 INDICATOR
LAMP
8 -
115-1748

200-J28
T
BK-18
C-S23 3 C-C29 SEE
C-S24 9 611-C62 GROUNDS
SEE SEE 6 200-9 NACD
INSTRUMENT GROUNDS PU-16 J-S5 7 J-C11

K
ILLUMINATION 200-7 8
604-3
200-J13
2
BK-14
611-C140

12
614-C137

PU-14
PU-14

JA-C1
JA-C7 HIGH BEAM

O
611-JA42 +
6
PU-16 INDICATOR
C-C23 115-1748 C-C27
4 8 8 8 -
*L-C1 2
200-C67
**LA-C1 COSA BK-14

200-JA20
12

BK-18
611-L17*
611-LA17** SEE
I
PU-14 602-8
SEE
614-L13* GROUNDS C-S13 9
614-LA13** SEE 200-14 SEE
J GROUNDS
PU-14 602-9 JA-S2 8 JA-C2 200-7
200-JA21 2

200-C280
BK-14
12

BK-14
COSA

CAB
GROUND
* V-LINK BOSS
** Z-BAR
S
602-5 Road Lights 924G Wheel Loader

U
C-C18
1164157 SERVICE
BRAKE
B+ AT SWITCH
ALL TIMES

P
6G-4195
C-C56 H-C24
SEE
POWER
F2 F1
130-C263 130-H97 COM NO H-C24 C-C56 C-C31 A-C3
DISTRIBUTION 10 1
RD-16 RD-16 604-H98 604-C96
100-10 2 9
NC OR-16 OR-16
STOP LAMP 4
FUSE 4
113-8490
12
604-A8
OR-16

O
RH STOP/
TAIL/ TURN LAMP
NACD 145-6929
A-C1 M-C1
604-M3 M-S1 604-M13
3
C-C31 A-C3 OR-16 3 OR-16 A RD-18

T
SEE 665-C95 665-A7 665-M15 S
E 8 4 STOP
602-1 BR-16 BR-16 BR-16 C WH-18 T TAIL
SEE 614-C35 C-S24 614-C279 C-S25 614-C97 614-A9 614-M7 BULB
C 10 7
602-1 PU-14 9 PU-14 8 PU-14 PU-16 PU-16 B BK-18
9X-4492

12 12 M-C6 3
SEE SEE A

K
INSTRUMENT INSTRUMENT
ILLUMINATION ILLUMINATION
604-3 604-4 C COSA RR RH
STOP/TAIL LAMP
NACD 145-6929
B
YC-C1 YC-C2
RD-18 A 3 604-Y3
A A RD-18
OR-16
LH REAR STOP/ S

O
STOP
M-C9 S STOP
TAIL/ TURN LAMP TAIL T WH-18 C 665-YC4
A
604-M12 C C WH-18 T TAIL
145-6929 BR-16
BULB OR-16 BULB
9X-4492 B
BK-18 614-M11 M-S2 B 200-Y5 B BK-18
9X-4492
C
3 PU-16 3 BK-16
3 3

Y-C2 Y-C1 B SEE COSA


604-Y3 3 MARKER LIGHTS/ 200-M23
RD-18 A A BEACON
OR-16 BK-18
603-2
STOP S
T WH-18 C
665-YC4 C M-C1 A-C1
TAIL
BR-16 200-M22 M-S4 200-M26 M-S5 200-M2 200-A12 A-S1 200-A14
BULB 2
9X-4492 200-Y5 BK-18 8 BK-14 4 BK-14 BK-14 4 BK-10
BK-18 B B
BK-16 12
3 3
SEE SEE SEE
COSA RR LH GROUNDS GROUNDS GROUNDS
COSA 200-13 200-13 200-13
STOP/TAIL LAMP
145-6929

FRAME
GROUND
BOSS
S
602-6 Road Lights 924G Wheel Loader

U
COSA
SEE 102-H44
B
602-1 RD-14
C-C57

P
1249636 537-H47
RD-16
H-C21
B+ IN ON 5 2
OR START HAZARD
C-C27 JA-C2 LAMP
SEE A9 A8 JA-C13 SWITCH
POWER 10
110-C294 110-JA38
11 2 6 3 8 7 171-6568
DISTRIBUTION GN-18 GN-18 ARC

O
100-9 FLASHER 12 SUPPRESSOR
FUSE 691-JA28 FLASHER
113-8490 1
GY-18
2 H-C1 SEE
200-H81
FLASHER 11 12 GROUNDS
C-C14 BK-18 200-10
COSA

T
173-4490 SEE
JA-C16 614-H86 INSTRUMENT
PU-18 ILLUMINATION
+V TURN 49 604-2
JA-C2 C-C27 C-C15 H-C3 H-C3 C-C15
518-JA47 518-C290 518-H72 538-C292 SEE
+V HAZARD 30B 8 7 8 K

K
OR-16 OR-16 OR-16 BR-16 602-7
8 8
537-JA49 JA-S5 537-JA48 537-C291
WARNING 49A 9
LAMPS RD-14 3 RD-14 RD-16
12
537-JA50
RD-14

O
1 TURN HAZARD
A541-JA53
TURN C SWITCH COSA
IND PU-16 4
134-9569
JA-C12
633-JA43 +
COSA C-2
BU-18 TURN
IND
- SIGNAL
5 6 3 2
200-JA25 INDICATOR
GROUND 31
BK-18 COSA

540-JA34
606-JA52 SEE

539-JA41
115-1748

WH-16
L
6 GY-16 602-7

BU-16
200-JA22

605-JA51 SEE
LH TURN M
BK-18

YL-16 602-7
INDICATOR
JA-S1 6 COSA JA-C9 JA-C10
SEE SEE
115-1748 + +
GROUNDS GROUNDS
RH TURN
200-14 200-14 INDICATOR
- -
200-JA23 COSA
BK-18 115-1748
200-JA37 JA-S2 200-JA19
BK-16 8 BK-18
JA-C2 C-C27
200-JA21 200-C67 C-S13 200-C280
2 CAB
BK-14 BK-14 9 BK-14
GROUND
12 BOSS
SEE GROUNDS
200-7
S
602-7 Road Lights 924G Wheel Loader

U
COSA
COSA RR
JA-C2 C-C27 RH STOP/TAIL
SEE 606-JA52 JA-S8 606-JA40 606-C69 606-C126 SEE LAMP
L 4 N
602-6 GY-16 3 GY-16 GY-16 GY-16 602-9 145-6929

P
C-S22 3

606-JA30
TURN

GY-16
RD-18

606-C93
JA-C15 BK-18
1 2

GY-16
BULB
1
ARC SUPPRESSOR B YC-C3 9X-4493

O
COSA
106-8704 YC-C3 YC-C4 M-C7

606-YC1
2

GY-16
2 2
200-YC2 2
200-M14
C-C31 BK-18

538- JA33
BK-16
6 12
2 2

BR-16
A-C3

T
SEE
YC-C4 GROUNDS
1 2 200-13
C-C27 JA-C2 M-C7 M-S4 8
SEE 538-C292 538-JA31 JA-S6 A-C1 M-C1 200-M21
K 10
602-6 BR-16 BR-16 3 606-A5 606-M5 BK-18
5
12 GY-16 GY-16

200-M26
BK-14
538-JA32

605-A6 605-M6
BR-16

6
YL-16 YL-16
SEE
12 GROUNDS
200-13
JA-C14 A-C3 M-C10
7 12 M-S5 4
2 1 2 2

O
ARC SUPPRESSOR A C-C31 Y-C4
COSA
106-8704

605-Y1
1

YL-16

200-M2
605-C94
2

BK-14
YL-16
605-JA29

COSA RR
YL-16

Y-C3 LH STOP/TAIL M-C1


LAMP 2 12
1 2 A-C1
145-6929
C-S21 3
SEE

200-A12
SEE 605-JA51 JA-S7 605-JA39 605-C68 605-C127 TURN

BK-14
M 3 O 602-8 RD-18
602-6 YL-16 3 YL-16 YL-16 YL-16
12
BK-18
BULB
SEE
9X-4493
GROUNDS
200-13
Y-C3 A-S1 4
2
200-Y2
BK-16
2
200-A14
BK-10
FRAME
GROUND BOSS
S
602-8 Road Lights 924G Wheel Loader

U
EXCEPT NACD
SEE
602-9
P LH ITALY

P
ITALY HEAD LAMP
148-4849 (LH)
5

611-LA29**
BULB
L30* 4 BU-18 9X-4493

PU-14 LA35**
6 RD-18

O
SEE 614-L31*
Q BULB
602-9 PU-14 **LA-C5
LA-S6** 100-3245
LA17** LA28** *L-C7 VA-C1 VA-C2 3
L-S7* WH-18
SEE 611-L17* 611-L29*
I
602-4 PU-14 3 PU-14 5 5
1 YL-18 BULB
LA31**

T
SEE
4
611-VA4 4 2 BK-18 9X-3465
FLOOD 619-L35* PU-14
LIGHTS GN-14 619-VA5 6
601-1 LA-C2** 6 6
C-C22 L-C2* LA1** GN-14
SEE 665-C110 665-L1* 3
665-VA3 3
F 1
602-1 BR-16 BR-16 BR-14

K
LA4** LH HEAD LAMP
5 3E-7587 COSA (LH DIP)
SEE 605-C127 605-L4* 1
605-VA1 1
O 4
602-7 YL-16 YL-16 LA22** YL-16
200-L28* 200-VA2
4 BU-18 BULB
12 2 2
BK-16* BK-14 100-3245
18** 6 RD-18
6 6
3 WH-18

O
BULB
9X-4493
1 YL-18

2 BK-18

6
L-S3* 7*
LA-S4** 6** COSA
SEE
GROUNDS
200-8* LA-C2**
200-15** LA-S7**
LA20** LA2** L-C2* C-C22
200-L20* L-S5* 200-L2* 200-C125 C-S13 200-C280
2
BK-14 5* BK-14 BK-14 9 BK-14
3** 12
CAB
SEE SEE
GROUND
GROUNDS GROUNDS BOSS
200-8* 200-7
200-15**
* V-LINK
** Z-BAR
S
602-9 Road Lights 924G Wheel Loader

U
EXCEPT NACD
RH ITALY
ITALY HEAD LAMP

P
105-4850 (RH)
5
BULB
4 BU-18 9X-4493

6 RD-18
BULB

O
L-C8* 100-3245
L33* LA-C8** WA-C1 WA-C2 3 WH-18
614-LA34**
5 5
PU-14 L30* 1 YL-18 BULB
SEE 611-LA29** 611-WA4
P 4 4 2 BK-18 9X-3465

T
602-8 PU-14 L34* PU-14
SEE
FLOOD 619-LA30** 619-WA5 6
6 6
L13* L-S8* L32* LIGHTS GN-14 GN-14
614-LA13** LA-S3**
601-1
SEE 614-LA25** 3
614-WA3
J 3
602-4 PU-14 4 PU-14 PU-14
L-C2* 606-WA1 RH HEAD LAMP
1 1

K
C-C22 LA-C2** L3* GY-16 5 3E-7586 COSA (RH DIP)
606-C126 606-LA3** 200-WA2
LA35**

SEE
614-LA31*

N 3 2 2
602-7 GY-16 GY-16 BK-14 4 BU-18 BULB
L24*
PU-14

12 200-LA21** 6 6 100-3245
BK-18**
6 RD-18
16*
3 WH-18
BULB

O
Q
9X-4493
1 YL-18
SEE
602-8 2 BK-18

6
L-S3* 7* COSA

SEE
LA-S4** 6**
GROUNDS
200-8* LA-C2**
200-15** LA-S7**
LA20** LA2** L-C2* C-C22
200-L20* L-S5* 200-L2* 200-C125 C-S13 200-C280
2
BK-14 5* BK-14 BK-14 9 BK-14
3** 12
CAB
SEE SEE
GROUND
GROUNDS GROUNDS BOSS
200-8* 200-7
200-15**
* V-LINK
** Z-BAR
S
603-1 Marker Lights/Beacon 924G Wheel Loader

C-C57
1249636

P
BEACON
SWITCH
107-6033 U 638-H103
WH-16
H-C24 C-C56
4

4
638-C195
WH-16
C-C38 G-C3
2

12

O
B+ IN ON NOTE AR
OR START
C-C14 H-C1 638-H101 H-S15 638-H102
1
SEE B7 B6
C-S8 WH-16 3 WH-16
POWER 10
144-C203 144-C33 7
144-H33
DISTRIBUTION GN-16 5 GN-16 GN-16 2 603-H99 H-S14 603-H13 SEE
BEACON/ A
100-5 3 PK-16 PK-16 603-2

T
HEATED 12 3
SEAT
FUSE 6
SEE
113-8490 POWER 7
DISTRIBUTION 603-H100
100-5 PK-16
8

K
H-C12
200-H84

614-H87
BK-18

PU-18

O
SEE SEE
GROUNDS INSTRUMENT
200-11 ILLUMINATION
604-2

BEACON
DIODE
ASSEMBLY
172-9200
1
638-H102
2
WH-16
603-H100
3
4
PK-16
H-C25

G743-H104
OR-18

NOTE AR: FOR JAPANESE LIGHT BAR


USE SWITCH 178-7414
603-2 Marker Lights/Beacon

U S 924G Wheel Loader

BEACON

P
F-C2 108-1029
603-F11
PK-16
BULB
F-S2 200-F10 2 9X-7849
9 BK-16 BEACON
H-C3 C-C15 C-C38 G-C3 G-C4 F-C1 SOCKET 1
9R-7941
F-S3 SEE *OROPS ARRANGEMENT

O
SEE 603-H13 603-C13 603-G5 603-F3
A 5 3 1 GROUNDS
603-1 PK-16 PK-16 PK-16 PK-16 3 *
200-12 GA-C1* 200-GA2
8 12 4 F-C1 BK-14
200-F4 2
BK-14

T
4 200-G17
603-F12 F-C3 G-C4 BK-14
G-S2 200-G4
PK-16
7 BK-14
200-F9
BK-16 SEE SHELL

K
GROUNDS
200-12 GROUND
STUD

COSA
COSA
LICENSE X-C1 Y-C1 Y-C2 COSA RR LH
LAMP RD-18 S
614-X1 665-YC4 STOP/TAIL LAMP

O
6C-7581 1 C C WH-18 T
PU-18 BR-16 BK-18
145-6926
STOP SEE
3 3 TAIL
200-X2 ROAD
2 BULB 9X-4492 LIGHTS
BULB BK-18 M-C3 M-C9 602-5
6C-8012 2 614-M4 M-S2 614-M11
1 C
PU-16 3 PU-16 LH REAR STOP/ TAIL/
RD-18 S
LICENSE C TURN LAMP
M-S4 3 WH-18 T
YL-C1 200-M16 200-M26 145-6929
LAMP 2 2 BK-18
614-YL1 BK-18 8 BK-14 3 STOP SEE
5A-3808 1 TAIL ROAD
PU-18 2 BULB 9X-4492 LIGHTS
NACD 602-5
SEE
200-YL2 GROUNDS M-C1 A-C1 A-C3 C-C31
2
BK-18 200-13
614-M7 614-A9 614-C97 C-S25 614-C279 SEE
BULB 2 7 10
PU-14
E
PU-16 PU-16 8 PU-14 603-3
4Y-1326
JAPAN 12 12
SEE
INSTRUMENT
ILLUMINATION
604-4
M-C1 A-C1
M-S5 200-M2 200-A12 A-S1 200-A14
2
4 BK-14 BK-14 4 BK-10
12
SEE SEE
FRAME
GROUNDS GROUNDS GROUND
200-13 200-13 BOSS
603-3 Marker Lights/Beacon
C-C18
1164157
B+ AT
ALL TIMES

U S 924G Wheel Loader

P
SEE C-C14 H-C1 H-C22
POWER F4 F3
122-C264 C-S3 122-C28 122-H28
DISTRIBUTION 10 2 3 BR-14
100-10 RD-16 7 RD-16 RD-16
DOME LIGHT/
HOUR METER
FUSE
113-8490 SEE
POWER

O
DISTRIBUTION
100-10

SEE
POWER 102-C248 C-S1 102-C27 102-H37 H-S1 102-H27
B+ AT 1 2 BU-14
DISTRIBUTION
100-1
ALL TIMES 15 RD-14 3 RD-14 RD-14 3 RD-14
LAMP

T
BREAKER
3T-2662 SEE SEE ROADING
POWER POWER PARK WORK1
DISTRIBUTION DISTRIBUTION
B+ IN ON
100-7 100-7 OFF WORK2
OR START

K
SEE
POWER D3 D2
127-C30 127-H30
DISTRIBUTION 15 4 1 OR-14
100-2 OR-14 OR-14
FLOODS
FUSE 12
113-8491 B3 B2 B1 RUNNING
C-C57 LAMP SWITCH
1249636 108-3320

O
5 4 3 2 1
G-C3 C-C38 C-C16 H-C4
SEE 608-G3 608-C6 608-H6
B 1 6 7 GN-14
603-4 GN-16 GN-16 GN-16
12 8

SEE 615-H71
C 4 YL-14
603-4 YL-14

C-C14 H-C1
SEE 614-C279 C-S24 614-C35 614-H35 H-S13 614-H70
E 9 8 GN-14
603-2 PU-14 9 PU-14 PU-14 6 PU-14
12
SEE SEE
INSTRUMENT INSTRUMENT
ILLUMINATION ILLUMINATION
604-3 604-2

SEE 610-H25
D 6 PK-14
603-4 OR-14
C-C13 H-C2
SEE
ROAD 665-C24 665-H24
10 5 GY-14
LIGHTS BR-14 BR-16
602-1
12 8
603-4 Marker Lights/Beacon

U S 924G Wheel Loader

P
LAMP REAR
FLOOD
G-C4 F-C1 109-7041
SEE
SEE 608-G3 608-F5 F-S4 608-F2 FLOOD LIGHTS
B 3
603-3 GN-16 GN-16 3 GN-16 601-1

O
LAMP REAR
608-F8 FLOOD LH
GN-16 109-7041
SEE
FLOOD LIGHTS
601-1

T
ROOF FLOOD RH
615-F18 109-7041
SEE
YL-16 FLOOD LIGHTS
601-1
H-C4 C-C16 C-C38 G-C3 G-C4 F-C1 ROOF FLOOD

K
SEE 615-H71 H-S3 615-H7 615-C7 615-G6 615-F6 F-S1 615-F19 RH ATCH
C 7 4 4 WH-18
603-3 YL-14 3 YL-14 YL-14 YL-14 YL-14 5 YL-16 117-3468
SEE
8 12 4 FLOOD LIGHTS
601-1

615-F17 ROOF FLOOD LH


LAMP AS RH
YL-16 109-7041
148-0642 SEE

O
FLOOD LIGHTS
SEE 601-1
GAUGES/ 615-F20
DISPLAYS WH-18 ROOF FLOOD
401-1
YL-16
H-C7 L6 LH ATCH
117-3468
615-H48 7 YL SEE
YL-16 FLOOD LIGHTS
8 601-1

DIMMER
SWITCH
111-7897
SEE
H-C2 C-C13 1 ROAD
SEE 610-H25 610-C25 LIGHTS
D 11 602-4
603-3 OR-14 OR-14 2

12
604-1 Instrument Illumination

U S 924G Wheel Loader

O P
T
RUNNING
LAMP LAMP SWITCH
BREAKER 108-3320
SEE 3T-2662 C-C14 H-C1 H-C22

K
POWER B+ AT 102-C248 C-S1 102-C27 102-H37 H-S1 102-H27 B2
DISTRIBUTION ALL TIMES 1 2 BU-14
100-1
15 RD-14 3 RD-14 RD-14 3 RD-14 SEE
3 GN-14 A
12 8 604-2

SEE SEE SEE


POWER POWER MARKER LIGHTS/
DISTRIBUTION DISTRIBUTION 2 BEACON
100-7 100-7 603-3

O
B1

ROADING
PARK WORK1
OFF WORK2
604-2 Instrument Illumination
614-H67
PU-18 H-C8 BACKLIGHT 4
115-1748

U S 200-H69
924G Wheel Loader

P
BK-18
614-H66
H-C11
PU-18 BACKLIGHT 1
115-1748
200-H68
BK-18
614-H55
H-C9
PU-18 BACKLIGHT 2

O
115-1748 200-H54
BK-18
H-C22
H-S13 H-S10 9 SEE
SEE 614-H70 614-H35 SEE 200-H53
A GN-14 8 B GROUNDS
604-1 PU-14 6 PU-14 604-3 BK-18

T
BEACON 200-11
8 BACKLIGHT 3
115-1748 SWITCH
614-H56 H-C12
107-6033
PU-18 NOTE AR
H-C10 SEE H-S9 10
614-H94

7 MARKER LIGHTS/ SEE


PU-16

8 BEACON GROUNDS

K
603-1 200-10
200-H84

200-H16
614-H87 BK-18

BK-16
PU-18

200-H2
H-C13 TRANSMISSION

BK-16
SEE NEUTRALIZER
TRANSMISSION
(AUTOSHIFT)
SWITCH H-C2
CONTROL 8 7 118-7238 2 12
C-C13

O
701-2
H-C4
200-H85 2 8
614-H88 BK-18 C-C16

200-C16
PU-18

BK-16
H-C21 HAZARD
H-S5 7

200-C2
LAMP SEE

BK-16
SEE GROUNDS
ROAD SWITCH 200-10
LIGHTS 171-6568
602-6 8 7
NOTE M H-C4 C-C16
614-H86 200-H81 H-S9 200-H2 200-C2
2
PU-18 BK-18 10 BK-16 BK-16
H-C16 8 C-S13 9
SECONDARY
SEE
SEE STEERING GROUNDS
SECONDARY SWITCH 200-7
STEERING 115-1560
8

200-C280
306-1 7

614-H65 200-H64

BK-14
PU-18 BK-18
H-C14 START
SEE
AID
START SWITCH
AID 7 107-6036 CAB
8 6
303-1
GROUND
200-H82 BOSS
614-H95 BK-18
PU-18 NOTE M: FOR COSA ROADING ONLY
NOTE AR: FOR JAPANESE LIGHT BAR
USE SWITCH 178-7417
604-3 Instrument Illumination

C-C39
SEE

US DIMMER
SWITCH
924G Wheel Loader

P
ROAD 111-7897
LIGHTS 7
602-4 8

200-C122 C-S13 200-C280


614-C121 BK-18 9 BK-14
PU-18
C-C43 KICKOUT
SWITCH

O
SEE
SEE 107-6031 GROUNDS
KICKOUTS
705-1 7 200-7
8

200-C229 C-S14 200-C322


614-C230 BK-18 7 BK-14
PU-18 REVERSING

T
CF-C2
SEE FAN
REVERSING FAN SWITCH SEE
ATTACHMENT GROUNDS
1852770 200-6
307-1 8 7 10
C-C64 CF-C3
614-C311 614-CF8 200-CF7 CF-S1 200-CF13
C
PU-18 PU-18 BK-18 4 BK-18

K
3
BACKLIGHT 6
614-C238 SEE CF-C3
115-1748
PU-18 GROUNDS B 3
200-5 C-C64
C-C5
200-C188

200-C321
O
BK-18

BK-18
H-C1 C-C14
SEE BACKLIGHT 5
614-H35 9 614-C35 C-S24 614-C239
604-2
B 115-1748
PU-14 PU-14 9 PU-18
12
C-C4

C-S51 7
C-S12 9 SEE
SEE
200-C187 GROUNDS
GROUNDS
200-5
BK-18 200-2

200-C278
SEE
614-C137 ROAD NACD

BK-14
PU-14 LIGHTS
602-4 J-C2
7
614-J7 D
SEE
C-C29 PU-16 604-5
614-C63 8
7
PU-16 JA-C1
8 200-C185
7
614-JA27 SEE BK-14
E
PU-16 604-6
614-C279 SEE 8
C
PU-14 604-4
COSA CAB
GROUND
BOSS
604-4 Instrument Illumination

U S C-C40
SEE
A/C
COMPRESSOR
SWITCH
924G Wheel Loader

P
HVAC
501-1 107-6070
8 7
200-C223
BK-18
C-C42 BUCKET
614-C289 FORK
PU-18
SEE SELECT
KICKOUTS/
IMPLEMENT 8
SWITCH
7

O
CONTROL 107-6037
705-1
200-C227 C-S53 200-C335 C-S14
614-C228 BK-18 BK-18
3 7
PU-18
C-C45 TRANSMISSION
SEE AUTO/

T
TRANSMISSION SEE SEE
(AUTOSHIFT) MANUAL GROUNDS GROUNDS
CONTROL
8 7 SWITCH 200-6 200-6
701-1 118-7239
200-C236
614-C237 BK-18

200-C322
PU-18 SEE

K
C-C31 A-C3 A-C1 M-C1 614-M11 ROAD

BK-14
PU-16 LIGHTS
SEE 614-C279 C-S25 614-C97 614-A9 614-M7 602-5
C 10 7
604-3 PU-14 8 PU-14 PU-16 PU-16
12 12 M-S2 3
SEE
614-M4 MARKER LIGHTS/
PU-16 BEACON
603-2

O
C-C44 RIDE
CONTROL
SEE
RIDE SWITCH
CONTROL 107-6030
8 7 6
703-1

200-C233 C-S51 200-C278


614-C234 BK-18 7 BK-14
PU-18
C-C41 REAR
SEE
SEE
WINDOW GROUNDS
ELECTRIC DEFROSTER 200-5
WINDOW 185-2763
DEFROSTER 8 7 10
309-1
200-C186 C-S12 200-C185
614-C225 BK-18 9 BK-14
PU-18
C-C63 JUMPER
614-C326 SPEED SEE CAB
4 GROUNDS
PU-18 SIGNALS 200-2 GROUND
8 193-0688 BOSS
SEE
GAUGES/
DISPLAYS
401-3
604-5 Instrument Illumination

US 924G Wheel Loader

P
NACD

FUEL LEVEL
155-5234

O
BACKLIGHT G4
115-1748
614-J16
PU-18
J-C8 IGN SEND

T
SEE
GAUGES/ GRD
DISPLAYS 200-J29
401-5 BK-18

K
614-J20 TORQUE
PU-18 CONVERTER
J-C9
SEE IGN SEND TEMP
GAUGES/ 155-5235
DISPLAYS GRD
401-5 BACKLIGHT G5
115-1748

O
SEE 614-J7 J-S2 614-J18 J-C11 C-C27
D SPEEDOMETER
604-3 PU-16 6 PU-18 J-C7 200-J30 J-S5 200-J13 200-C67 C-S13
124-2809 2
IGN SEND BK-18 7 BK-18 BK-14 9
BACKLIGHT G3
SEE 12
GAUGES/ GRD 115-1748
DISPLAYS SEE SEE
401-6 GROUNDS GROUNDS
200-J32 200-9 200-7
BK-18

200-J41
614-J19

BK-16
PU-18 COOLANT
J-C6 TEMP
IGN SEND
GAUGE

200-C280
GRD 155-5232

BK-14
BACKLIGHT G2
115-1748
SEE
614-J17 HYDRAULIC GAUGES/
DISPLAYS
PU-18 TEMP 401-6
J-C5 IGN SEND 155-5233
200-J34 J-S6
BACKLIGHT G1 CAB
SEE GRD BK-18 6
GAUGES/ 115-1748 GROUND
DISPLAYS BOSS
401-6
SEE
200-J33 GROUNDS
BK-18 200-9
604-6 Instrument Illumination
COSA
614-JA14

US TORQUE
924G Wheel Loader

P
PU-18 CONVERTER
JA-C11
IGN SEND TEMP COSA
SEE 155-5235
GAUGES/ GRD SEE
BACKLIGHT G5
DISPLAYS GROUNDS
401-7 COSA 115-1748 200-14

JA-C2 C-C27

O
200-JA13 JA-S2 200-JA21 200-C67 C-S13
2
BK-18 8 BK-14 BK-14 9
12
614-JA12
PU-18 FUEL LEVEL SEE
JA-C4 COSA GROUNDS
IGN SEND 200-7
155-5234

T
SEE
GAUGES/
GRD BACKLIGHT G4
DISPLAYS

200-JA37
401-7 COSA 115-1748

BK-16
COOLANT
200-JA7

K
SEE 614-JA27 JA-S4 614-JA10 TEMP GAUGE
E
COSA BK-18
604-3 PU-16 PU-18

200-C280
6 JA-C3
IGN SEND 155-5232

BK-14
SEE BACKLIGHT G2
GAUGES/ GRD COSA 115-1748
DISPLAYS
401-8
200-JA9 JA-S1 SEE
GROUNDS

O
BK-18 6 200-14

614-JA11 SPEEDOMETER
PU 18 JA-C6 COSA
IGN SEND 124-2809
SEE
GAUGES/
GRD BACKLIGHT G3
DISPLAYS
401-8
COSA 115-1748
CAB
GROUND
BOSS
200-JA8
614-JA17 HYDRAULIC BK-18
PU-18 TEMP COSA
JA-C5 IGN SEND 155-5233
SEE
GAUGES/
GRD
BACKLIGHT G1
DISPLAYS COSA 115-1748
401-8

200-JA18
BK-18
U S
P
605-1 Interior Lights 924G Wheel Loader

T O
K
C-C18
1164157

O
B+ AT
ALL TIMES
DOME LAMP
SEE
C-C38 G-C3 107-6032
F4 F3
POWER 122-C264 C-S3 122-C199 122-G13
DISTRIBUTION 10 11
100-10 RD-16 7 RD-16 RD-16
DOME LIGHT/ 12
HOUR METER BULB
FUSE SEE 112-5219
113-8490 POWER
DISTRIBUTION
100-10

200-G16 G-S2 200-G4


BK-16 7 BK-14

SEE
GROUNDS
200-12 SHELL
GROUND
STUD
700-1 Engine Controls

U S 924G Wheel Loader

P
C-C18
1164157

B+ AT
ALL TIMES

SEE E4 E3
POWER 105-C118

O
10
DISTRIBUTION RD-16
100-11 KEY
SWITCH
FUSE
113-8490

T
KEY START
SWITCH
110-7887 C-C25

K
ST B BR-16 4
ON S
SEE OFF C C-C32 E-C4
POWER C-S17 E-S6 E-C13 FUEL
308-C117 308-C82 308-E26 308-E12
DISTRIBUTION
R YL-16 1 4 A SHUTDOWN
100-11 YL-16 5 YL-18 YL-18 YL-18
5 B SOLENOID
4 12 147-2645
2

O 308-E36
SEE SEE

YL-18
POWER POWER

200-E38
DISTRIBUTION DISTRIBUTION
100-12

BK-18
100-12

NOTE X SEE
GROUNDS
200-2
E-S5 4

200-E33
BK-10
ENGINE
BLOCK
GROUND

NOTE X: CONNECTION FOR ELECTRIC FUEL PRIMING PUMP (4Y-7035) (SCM ONLY)
701-1 Transmission (Autoshift) Control

SEE
C-C57
1249636
B+ IN ON
OR START
SEE POWER
DISTRIBUTION
100-6

U S 924G Wheel Loader

P
B3 B2
POWER 123-C260 C-S4 123-C235
DISTRIBUTION 10
100-6 WH-16 6 WH-16
GAUGE LIGHTS/
COUPLER FUSE 123-C34
113-8490 A
SEE
WH-16 701-2
C-C2 C-C2
B+ IN ON 973-C133

O
AUTO/ 3
OR START MANUAL BR-18
SEE SWITCH
1 6 TRANSMISSION
POWER D9 D8
126-C184 C-S5 126-C131 C-C45
DISTRIBUTION 10 1 +BATTERY AUTO/MANUAL
100-2 PK-16 7 PK-18
TRANSMISSION SWITCH
FUSE 118-7239
2 7 8

T
113-8490
SEE

614-C237
POWER
DISTRIBUTION

PU-18
200-C236
100-2

BK-18
2
202-C132 C-S15 202-C170 C-S16 202-C174
GROUND
BK-18 10 BK-14 9 BK-18

K
SEE
INSTRUMENT
ILLUMINATION
SEE SEE C-S51 7 604-4
GROUNDS GROUNDS
SEE GROUNDS
200-3 200-4
200-5

200-C278
BK-14
O
202-C177 CAB
BK-14 GROUND
BOSS
F748-C155 SEE
RIDE 19 RIDE
CONTROL WH-18 CONTROL
AUTO/ 703-1
LOAD
CHECK
SEE
E701-C154 RIDE
RIDE 18
CONTROL PK-18 CONTROL
ON 703-1

571-C167 SEE
RIDE 37 RIDE
CONTROL/ OR-18 CONTROL
LOAD 703-1
CHECK
RELAY
OUT

40 40
CST AUTOSHIFT
CONTROL
190-3062
701-2 Transmission (Autoshift) Control

U S 924G Wheel Loader

P
C-C14 H-C1

SEE 123-C34 123-H34 H-S6 123-H93


A 8
701-1 WH-16 WH-18 5 WH-18
12
SEE

O
CST AUTOSHIFT POWER
CONTROL DISTRIBUTION
190-3062 HIGH PRESSURE 100-7
C-C2 SWITCH
C-C51 160-2609
G757-C146 NO C-C51 C-C16 H-C4
HIGH 4 B RD-18

T
PRESSURE OR-18 COM 702-C281 C-S27 702-C5 702-H5
NEUTRALIZER
BK-18 A 5
C BU-18 OR-18 3 OR-18 OR-18
SWITCH NC
3 8
3 1 3 6
TRANSMISSION
LOW NEUTRALIZER
PRESSURE SWITCH

K
SWITCH H-C13 118-7238
C-C55 163-7355 2 7 8

720-C152 NO C-C55
NEUTRAL 14 B RD-18

202-H12
SWITCH/ PU-18 COM 702-C282
BK-18 A

BK-18
LOW OR-18
BU-18

614-H88
PRESSURE C
NC 3

PU-18
NEUTRAL
SWITCH 3

200-H85
O
H-C3

BK-18
SEE 4 8
PARK 38
A514-C168 AIR RIDE/ C-C15
HEATED SEAT/
BRAKE YL-18 PARK BRAKE
ALARM

202-C12
308-2 SEE
RELAY INSTRUMENT

BK-18
OUT ILLUMINATION
604-2
UNUSED 40
SEE
GROUNDS
40 C-S15 10 200-11
SEE
GROUNDS
200-3

202-C177
BK-14
CAB
GROUND
BOSS
701-3 Transmission (Autoshift) Control

C-C33 E-C5
1
450-E22
YL-18

U S E-C8
1
924G Wheel Loader

BK-18 ENGINE

P
SPEED
202-E23 E-S7 202-E25 SENSOR
2 2 WH-18
BK-18 3 BK-18 116-6680
2 2
SEE GROUNDS
202-C89 200-3

BK-18

O
C-C63
450-C88
CST AUTOSHIFT 5 BK-18
YL-18
CONTROL
190-3062
C-C2
JUMPER

T
X747-C331 SPEED
ENGINE 6 6
SPEED PK-18 SIGNALS
INPUT
193-0688
SEE
794-C332 GAUGES/
TRANSMISSION 5
YL-18
8 BK-18 DISPLAYS
SPEED

K
401-3
INPUT 710-C78 7
GN-18 NOTE AP
8
C-C34 P-C11 P-C1
710-P12 1 TRANSMISSION
4 BK-18
GN-18 SPEED

O
SEE
202-P10 SENSOR GROUNDS
2 2 BK-18
BK-18 6V-2455 200-3
8 2 C-S15 10
202-C77
BK-18
C-S16

202-C177
202-C173 202-C170
BK-18 9

BK-14
BK-14
C-C52
2 SEE
276-C160 GROUNDS
HARNESS CODE 24 1
1 IN BK-18 200-4
6 CAB
277-C161 HARNESS CODE PLUG GROUND
HARNESS CODE 25 3
2 IN BK-18 MACHINE TYPE CONNECTOR PIN BOSS
7
278-C162 CODE 1 2 3 4 5 6 7 8
HARNESS CODE 26 4
3 IN BK-18 924G (STANDARD)
8 17 O X X O X O O O
132-2692
279-C163 924G (LOW SPEED)
HARNESS CODE 27 5
BK-18 18 X X O X O X X O
4 IN 8Y-7961 NOTE AP: FOR MACHINES EQUIPPED WITH
A TACHOGRAPH REMOVE JUMPER
8 GROUNDED X (193-0688) AND INSTALL TACHOGRAPH
40 OPEN O
HARNESS.
701-4 Transmission (Autoshift) Control

C-C57
1249636
SEE
POWER

U S 924G Wheel Loader

24V OUTPUT

P
DISTRIBUTION GND ALSO N B
B+ IN ON 100-2 SOLENOID / U
OR START
SEE ACTION GEAR 1 2 3 4 5 6 S
D9 D8 + -
POWER
126-C184 C-S5 126-C181 LAMP 4F
DISTRIBUTION 10
100-2 PK 16 7 PK-18 3E -8679 3F
TRANSMISSION 2F
FUSE
113-8490 1F

O
N
C-C2 1R
DIAGNOSTIC 30
C920-C166 2R
INDICATOR GY-18 3R

C-C54 OPTIONS CHART FOR CST SHIFTER

T
A221-C164 CODE
RIDE CONTROL 28 1
OPTION IN BK-18 PLUG
SEE CST
A222-C165 LOAD CHECK SHIFTER
LOAD CHECK 29 4
BK-18 SYSTEM 201-0211
OPTION IN 403-1 C-C9
G750-C51 4 NOTE AF
G750

K
FORWARD IN 15 8 Forward
BU-18 BU-18
C-S35 G763-C50
NEUTRAL IN 16 G763-C153 6 G763 Neutral
PU-18 3 PU-18 PU-18
G763-C144 SEE
B
PU-18 701-6
REVERSE IN 17 G755-C52 7
G755 Reverse

O
GY-18 GY-18

C-C36 P-C10 P-C4


SPEED SOLENOID 34 755-C75 6 755-P6 1 BK-18 SOLENOID 4
1 OUT OR-18 OR-18 2 BK-18 136-1679
2 975-P17
WH-18
P-C3
SPEED SOLENOID 35 900-C76 7 900-P7 1 BK-18 SOLENOID 5
2 OUT PU-18 PU-18 2 BK-18 136-1679
2 975-P16 P-S1 SEE
C
WH-18 7 701-5
P-C2
SPEED SOLENOID 36 901-C74 5 901-P5 1 BK-18 SOLENOID 6
3 OUT WH-18 WH-18 2 BK-18 136-1679
8 2 NOTE AF: WHEN ATTACHING EITHER
975-P15 RIDE CONTROL OR LOAD
CST AUTOSHIFT 40
WH-18 CHECK ALSO ATTACH THE
CONTROL APPROPRIATE OPTION CODE
190-3062 PLUG
SEE RIDE CONTROL
703-2
701-5 Transmission (Autoshift) Control
SPEED 1 IN

SPEED 2 IN
C-C2
20

21
G768-C156
GN-18

G760-C157
WH-18
C-S35
3
C-S39
3

US G768-C45
GN-18

G760-C46
WH-18
C-C9
1

2
G768
GN-18

G760
WH-18
924G Wheel Loader
FIRST
GEAR

SECOND
GEAR
CST
SHIFTER
201-0211

SEE

P
C-S40 G761 CHART
SPEED 3 IN 22 G761-C158 G761-C47 3 THIRD
YL-18 3 YL-18 YL-18 GEAR 701-4
C-S41 G762
SPEED 4 IN 23
G762-C159 G762-C48 4 FOURTH
BR-18 3 BR-18 GEAR
BR-18
8
C-C21 C-C21A

O
DIODE
1
G760-C38 BLOCK B
2
WH-18 144-3902
SEE D
F880-C39 3
701-6 NOTE Y
BR-18

T
SEE P914-C112
F 4
701-8 GN-18
751-C40 5
GN-18
754-C41 6
BU-18

K
G761-C42 7
YL-18
8
G762-C43 9
BR-18 10
G768-C44 11
GN-18
12

O
C-C36 P-C10 12
P-C7
751-C104 C-S29 SOLENOID 1
FORWARD HI 31 751-C70 1 751-P1 1 BK-18
SOLENOID OUT
GN-18 3 GN-18 GN-18 136-1679
2 BK-18
2 975-P20
752-C65 SEE
YL-18
E
P-C6 WH-18
C-S30 701-8
752-C103 752-C73 SOLENOID 2
REVERSE 32 4 752-P4 1 BK-18
SOLENOID OUT YL-18 3 YL-18 YL-18 136-1679
2 BK-18
2 975-P19
P-C5 WH-18
754-C102 C-S31 754-C72 SOLENOID 3
FORWARD LOW 33 3 754-P3 1 BK-18
SOLENOID OUT BU-18 3 BU-18 BU-18 136-1679
2 BK-18
2 975-P18 P-S1 SEE
C
975-C169 C-S32 975-C71 WH-18 975-P2 7 701-4
SOLENOID 39 2
RETURN WH-18 4 SEE AIR RIDE/ WH-18 WH-18
HEATED SEAT/
PARK BRAKE 8 NOTE Y: FOR MACHINES WITH OPTIONAL REMOTE FNR CONTROL. REMOTE FNR SWITCH (145-0877), REPLACES DOWN
40 SHIFT SWITCH. JUMPER (101-9161) IS REMOVED SHIFTER 4 SOCKET CONNECTION CONNECTS TO HARNESS
CST AUTOSHIFT 308-2
4-PIN CONNECTOR AND THE FOLLOWING ITEMS ARE ADDED: DIODE BLOCK (144-3902) LED PANEL (148-0643)
CONTROL 190-3062 REMOTE RYL/DRIVER (177-9364) RELAY (15889)
701-6 Transmission (Autoshift) Control
C-C60
1
2

U S 924G Wheel Loader

C-C20
FNR
CONTROL
117-9364
NOTE Y

126-C299
C-C57

P
SEE POWER
1249636 2 SEE G763-C144

PK-18
DISTRIBUTION
100-2
B 5 GY-18 SW 1 IN
B+ IN ON 701-4 PU-18
OR START
SEE
POWER D9 D8
126-C184 C-S5 126-C298 C-S43 126-C141
DISTRIBUTION 10 1 RD-18 + BATTERY
100-2 PK-16 7 PK-18 4 PK-18
TRANSMISSION
FUSE
SEE F880-C39

O
113-8490
SEE POWER D 4 YL-18 SW 2 IN
DISTRIBUTION 701-5 BR-18
100-2

CST C-C18 C904-C143 3 OR-18 SOL 1 OUT


AUTOSHIFT 1164157 GN-18
CONTROL A3 A1

T
G797-C145

+
190-3062 FNR 6 BR-18 SOL 2 OUT
C-C2
RELAY BU-18
158-5089
UNUSED 10
NOTE Y 202-C179 202-C142 2 BK-18 GROUND
A4 A5 A2 BK-18 BK-18
UNUSED 11 C-S15 10 6
NC 202-C178 202-C177

K
PARK 13
F765-C151 BK-18 BK-14
BRAKE BR-18 NO
SWITCH
PARKING CAB
P915-C113

SEE
BRAKE GROUNDS GROUND
SWITCH 200-3 BOSS
PK-18

6G-4195
SEE AIR RIDE/
JA5** SEE
SPEEDOMETER

O
HEATED SEAT/ 123-J24* POWER
PARK BRAKE ALARM 124-2809 WH-18 DISTRIBUTION
G JA-C1** 100-8
308-1
C-C29 J-C2* J11**
JA1** IGN SEE
SEE 614-J18*
449-C64 8
449-J8* INSTRUMENT
701-8 SEND
PU-18 ILLUMINATION
BU-18 BU-18
604-5*
8 604-6**
C-C19 J-C7 GRD
JUMPER JA8**
3 GN-18 SEE 200-J32* SEE
SPEED GAUGES/ GROUNDS
F853-C147 LIMIT DISPLAYS BK-18 200-9*
SPEEDO 7 4 401-6* 200-14**
DRIVER BR-18 1100553
SEE SEE TUV 401-8**
944-C313 SECURITY 4 SPEED LIMITER
OR-18 SYSTEM 706-1 NOTE Y: FOR MACHINES WITH *NACD
505-3 NOTE R OPTIONAL REMOTE
C-C17 FNR CONTROL. REMOTE **COSA
944-C314 C-S47 944-C148 FNR SWITCH (145-0877),
DATA 8 D REPLACES DOWN SHIFT NOTE R: ON MACHINES EQUIPPED
LINK+ OR-18 3 OR-18 SWITCH. JUMPER (101-9161)
SERVICE WITH TUV SPEED LIMITER
IS REMOVED SHIFTER 4 REPLACE JUMPER WITH
945-C149 C-S48 945-C316 CONNECTOR SOCKET CONNECTION CONNECTS TUV ATCH.
DATA 9 E
LINK- BR-18 3 BR-18 SEE TO HARNESS 4-PIN CONNECTOR
SECURITY AND THE FOLLOWING ITEMS
SEE
9 SYSTEM ARE ADDED: DIODE BLOCK NOTE AN: THE FOLLOWING WIRES
NOTE AN 945-C315 SECURITY ARE TWISTED TOGETHER
505-3 (144-3902) LED PANEL (148-0643)
40 SYSTEM AT LEAST 1 TURN PER 25mm
BR-18 505-3
REMOTE RYL/DRIVER (177-9364)
944-OR AND 945-BR
RELAY (15889)
S
701-7 Transmission (Autoshift) Control 924G Wheel Loader

2
4
1
3

2
4
1
3 GY-20 6

U
WITH REMOTE

P
FNR CONTROL

FNR
CST
SHIFTER
201-0211
SEE CHART

O
PU-20 5 JUMPER
101-9161 701-4
C-C7 NOTE Y
BU-20 4 202
4 BK-18 4 SIGNAL
BK-18 GROUND
FNR

T
C-C12
WH-20 3 G788-C115 G788 EXTERNAL
6 2 2
YL-18 YL-18 REVERSE

BK-20 1 P916-C116 P916


5 3 BK-18 3 EXTERNAL

K
OR-18 OR-18 NEUTRAL

RD-20 2 G787-C114 G787


4 1 1 EXTERNAL
REMOTE GN-18 GN-18 FORWARD
6
FNR C-C2 4 4
SWITCH 6 978-C150 CST

O
145-0877 3 12 DOWNSHIFT SWITCH
GN-18 AUTOSHIFT
40 CONTROL
NOTE Y 190-3062
5 202-C175
1
BK-18

4 202-C176 C-S16 202-C170 C-S15 202-C177


2
BK-18 9 BK-14 10 BK-14
6
WH-20 3
SEE SEE
GROUNDS GROUNDS
200-4 200-3 CAB
GROUND
1 BOSS

RD-20 2
NOTE Y: FOR MACHINES WITH OPTIONAL REMOTE FNR CONTROL. REMOTE FNR SWITCH (145-0877), REPLACES DOWN
DOWNSHIFT 6 SHIFT SWITCH. JUMPER (101-9161) IS REMOVED SHIFTER 4 SOCKET CONNECTION CONNECTS TO HARNESS
4-PIN CONNECTOR AND THE FOLLOWING ITEMS ARE ADDED: DIODE BLOCK (144-3902) LED PANEL (148-0643)
SWITCH WITHOUT REMOTE REMOTE RYL/DRIVER (177-9364) RELAY (15889)
148-9562 WOBBLE STICK CONTROL FNR CONTROL
133-8597 2 LEVER CONTROL
701-8 Transmission (Autoshift) Control
REMOTE FNR CONTROL
FNR
LED
PANEL

US COSA
924G Wheel Loader

P
148-0643 JA-C8 JA-C2
752-JA46
REVERSE YL 4 7
YL-18

P915-JA45
NEUTRAL PK 3 6
PK-18

P914-JA44

O
FORWARD GN 1 5
GN-18

200-JA24 JA-S1 200-JA37 JA-S2 200-JA21


GROUND BK 2 2
BK-18 6 BK-16 8 BK-14
4 12

T
SEE SEE C-C27
GROUNDS GROUNDS 752-C65 SEE
200-14 200-14 7 E
YL-18 701-5
P915-C113 G
SEE
6
PK-18 701-6

K
FNR P914-C112 SEE
5 F
LED GN-18 701-5
PANEL
200-C67 C-S13 200-C280
148-0643 2
BK-14 9 BK-14
NOTE Y
J-C10 J-C11 12
752-J11 SEE

O
REVERSE YL 4 7
GROUNDS
YL-18
200-7
CAB
P915-J10
NEUTRAL PK 3 6 GROUND
PK-18
BOSS
FORWARD GN 1 P914-J9 5
GN-18

200-J35 J-S6 200-J41 J-S5 200-J13


GROUND BK 2 2
BK-18 6 BK-16 7 BK-14
4 12
SEE SEE NACD NOTE Y: FOR MACHINES WITH
GROUNDS GROUNDS OPTIONAL REMOTE
200-9 200-9 FNR CONTROL. REMOTE
FNR SWITCH (145-0877),
REPLACES DOWN SHIFT
SWITCH. JUMPER (101-9161)
IS REMOVED SHIFTER 4
SOCKET CONNECTION CONNECTS
TO HARNESS 4-PIN CONNECTOR
AND THE FOLLOWING ITEMS
ARE ADDED: DIODE BLOCK
(144-3902) LED PANEL (148-0643)
REMOTE RYL/DRIVER (177-9364)
RELAY (15889)
S
701-9 Transmission (Autoshift) Control 924G Wheel Loader

U
AXLE OIL
PRESSURE
SWITCH
H-C2 C-C13 C-C34 P-C11 P-C12 126-6916 P-C12
SEE
GAUGES/ C446-H23 C446-C23 C446-P23 200-P22 P-S2
9 7 1 BK-18 BK-18 2

P
DISPLAYS PK-18 PK-18 PK-18 BK-18 3
401-2
8 2 2
SEE

200-P14
GROUNDS

BK-18
200-2

O
P-C11
C-C36 P-C10
6 8
SEE P-C9 O
C-C34
GAUGES/ T
404-H15 404-C15 404-P8 TORQUE
DISPLAYS 1 8 2 WH-16
YL-18 YL-18 YL-18 CONVERTER

200-C80
401-5*
OIL TEMP

BK-18
T
401-7** 8 T
TORQUE 12 SWITCH
CONVERTER SENDER
SEE JA15** TEMP 104-3007
POWER 123-J21* 155-5235
DISTRIBUTION J-C11 C-C27
100-8 WH-18 C-C34 P-C11 C-S12 9
JA35** SEE

K
JA14** IGN
SEE 614-J20* 443-J12* 443-C66 443-P11 GROUNDS
INSTRUMENT SEND 1 3 1 BK-16 200-2
ILLUMINATION PU-18 YL-18 YL-18 YL-18

200-C185
604-5
JA13** GRD 12 2

BK-14
SEE 200-J30* J-C9
GROUNDS SEE
200-9* BK-18 GAUGES/
200-14** DISPLAYS
SEE 123-H50 401-5*

O
POWER WH-18 401-7**
DISTRIBUTION
100-7 PRIMARY H-C2 C-C13 P-C8
STEER 484-H51 H-S11 484-H20 484-C20 484-P9
115-1748 6 1 C BU-16 CAB
YL-18 3 YL-18 YL-18 YL-18 GROUND
SEE
GAUGES/ 12 BOSS
DISPLAYS
401-1 SEE
GAUGES/
NOTE C DISPLAYS
401-1 C-C49
PRIM 417-C79 417-P13 STEERING
NOTE C PRESSURE SWITCH PU-18 5 5 B RD-16 PRESSURE
GY-18 GY-18
SWITCH
SECONDARY STEERING CONTROL 10
3E-6450
3E-5184
NOTE C
SEE SECONDARY 200-C185 C-S12 200-C80 200-P14 P-S2 200-P21
STEERING 6 A BK-16
306-2
BK-14 9 BK-18 BK-18 3 BK-18

CAB 8
SEE GROUNDS SEE GROUNDS
6
GROUND
200-2 200-2
BOSS
*NACD NOTE C: SECONDARY STEER SYSTEM INCLUDES: CONTROL (3E-5184) ROCKER SW
AND DASH LIGHTS (115-1560) RELAY (3E-0154) MOTOR (117-3915) ARC
**COSA SUPPRESSOR (118-5597) PRIMARY PRESSURE SW (3E-6450) HARNESS (132-2656)
701-10 Transmission (Autoshift) Control
C-C57 C-C66 C-C70

U S 924G Wheel Loader

P
1249636 POWER
133-C336
C CONNECTOR V-LINK
OR-16 AUXILLARY
B+ IN ON FOR SPARE
OR START 3 C-C61 C-C69 FUSES POWER
SEE
POWER B9 B8
133-C130 C-S44 133-C301
SEE L-C2 L-C14 CONNECTOR
DISTRIBUTION 10 A ACCESSORY POWER/ SEE
100-5 OR-16 4 OR-16 12V CONVERTER/ 133-L46 ACCESSORY POWER/
SPARE 7 1
CIGAR LIGHTER C-C22 OR-18

O
CKT-133 3 12V CONVERTER/
310-2 CIGAR LIGHTER
113-8490 133-C300 12 2 310-2
7
OR-16
LA-C2 LA-C11
12 AUXILLARY
133-LA7
7 1 POWER
OR-18

T
CONNECTOR
12 SEE 2
ACCESSORY POWER/
12V CONVERTER/
CIGAR LIGHTER CST
B+ IN ON Z-BAR 310-2
OR START SHIFTER
201-0211

K
SEE C-C8
POWER D9 D8
126-C184 C-S5 126-C53 126
DISTRIBUTION 10 1 + BATTERY
100-2 PK-16 7 PK-18 PK-18
TRANSMISSION
FUSE
113-8490
SEE
POWER

O
DISTRIBUTION
100-2

202-C177 C-S15 202-C54 202


2 GROUND
BK-14 10 BK-18 BK-18
CAB 3
GROUND SEE
BOSS GROUNDS
4
200-3

SEE
C-C25
POWER 307-C55 307
DISTRIBUTION
OR-16 3 5 KEY SWITCH IN
OR-18 OR-18
100-11
4

SEE
BACKUP 331-C56 331
6 BACKUP ALARM
ALARM OR-18 OR-18 OUT
305-1
6

E-C7 E-C3 C-C35 C-C9


SEE
STARTING 306-E7 306-C49 306
BK-18 1 1 5 START RELAY
SYSTEM GN-18 GN-18 GN-18
301-1
2 2 8
SEE CHART
701-4
S
703-1 Ride Control 924G Wheel Loader

U
SEE INSTRUMENT SEE
614-C234 ILLUMINATION GROUNDS
C-C57 RIDE CONTROL

8
PU-18 604-4 200-5
1249636 SWITCH 200-C233 C-S51 200-C278
C-C44

7
976-C232 BK-18 3 BK-14
107-6030

6
B+ IN ON OR-18
OR START C-C2 CAB
E701-C154 C-S33
GROUND

P
SEE POWER C9 C8 C-S9 18 RIDE CONTROL CST

1
DISTRIBUTION 10 161-C259 161-C183 PK-18 ON AUTOSHIFT 3 BOSS

2
100-5 RIDE CONTROL PK-18 3 PK-18 F748-C155 19 RIDE CONTROL CONTROLLER

161-C273

3
FUSE WH-18 AUTO/LOAD 190-3062

PK-18
113-8490 CHECK
SEE
TRANSMISSION
37 RIDE CONTROL (AUTOSHIFT)

976-C138
AUTO/LOAD CONTROL
CHECK RELAY

O
701-1

OR-18
RIDE CONTROL/ B3
B1 571-C167 ON

+
LOAD CHECK 701-5
RELAY OR-18
158-5089
975-C272 C-S32 975-C169
B4 B5
B2 WH-18 4 WH-18
SEE 39 SOLENOID
AIR RIDE/

T
C-C58 RETURN
HEATED SEAT/
1129609 PARK BRAKE 40
976-C252 308-2
OR-18

C-C23 8
5

K
Z-BAR V-LINK
LA-C1 L-C1
5 8 5 8 L-C9 PC-C1 RIDE CONTROL
976-L14 L-S2 976-L39 976-PC1 PC-C2
1 1 BK-18 INT TILT PRESSURE
976-LA14

OR-18 3 OR-18 A520-L21 A520-PC2 BU-18


2 2 BK-18 SWITCH
OR-18

BU-18 BU-18 126-6916


976-L40

2 2
OR-18

O
A519-PE9 SEE
A
L-C11 PE-C2 GN-18 703-2 PE-C1
87A
976-PE1 30 A519-PE9 PE-S1 A519-PE8
A 1 RIDE CONTROL
OR-14 GN-18 3 GN-18
87 ARC SUPPRESOR
A520-PE2 200-PE5 PE-S2 200-PE7 106-8704
C 2
BU-18 86 85 BK-18 4 BK-18

200-PE4
3 RIDE 200-PE6 SEE 2

BK-18
B
CONTROL BK-18 703-2
RELAY
A519-PE9 SEE 3E-5239 PE-C2 L-C11 L-C2 C-C22
A
LA-C9 PA-C1 GN-18 703-2 PE-C1 200-L22 L-S5 200-L2 200-C125
B B
976-PA1 PA-S1 976-PA5 BK-18 5 BK-14 BK-14
1
OR-18 1 RIDE CONTROL 3
OR-18 3 SEE 12
ARC SUPPRESOR GROUNDS
200-PA6 106-8704 200-8
200-LA23 2
200-PA2 PA-S2 2
BK-18 BK-18 3 BK-18
2 200-PA4 SEE 2
B
BK-18 703-2
LA-C2 C-C22
LA-S5 200-LA10 LA-S7 200-LA2 200-C125 C-S13 200-C280
2 CAB
4 BK-16 3 BK-14 BK-14 9 BK-14
SEE SEE SEE GROUND
12
GROUNDS GROUNDS GROUNDS BOSS
200-15 200-15 200-7
703-2 Ride Control

SEE A
A519-PE9
GN-18 PA4**
PA-C2**
PE-C4*
1 GN-18
3

U S 924G Wheel Loader

P
703-1 B 200-PE6* 2 GN-18 LIFT
BK-18
2 CYLINDER

1
NO. PART NO. NAME REMARKS
2 1 164-3277 RIDE CONTROL ACCUMULATOR VOL. 1.9 L, PRECHARGE 2450 KPA

O
2 134-9878 RIDE CONTROL SOLENOID VALVE
3 141-7483 CYL GP-LIFT BORE 101.6mm, ROD 63.5mm, STROKE 809.5mm

*RIDE CONTROL FUNCTION S1


VALVE GP DEAD ENGINE LOWER 0
134-9878 CUSHION RIDE 1

T
COUPLER ENGAGE 0
TO COUPLER DISENGAGE 0
TANK
NORMAL OPERATION 0
0 = SOLENOID DE-ENERGIZED
**RIDE CONTROL
1 = SOLENOID ENERGIZED
SOLENOID SEE
KICKOUTS/
CST 134-9878 IMPLEMENT
RIDE CONTROL

K
AUTOSHIFT CONTROL
CONTROLLER 705-3 JUMPER
190-3062 133-8143
C-C54 SEE NOTE V
LOAD
A222-C165 4 4
29
CHECK BK-18
OPTION
IN

O
A221-C164
RIDE 28 1 1 BK-18
CONTROL BK-18
OPTION
IN 3
3
SEE SEE
GROUNDS GROUNDS
200-3 200-4

202-C132 C-S15 202-C170 C-S16 202-C171


GROUND 2 BK-18 2 2
BK-18 10 BK-14 9
SEE 4 4
202-C177

TRANSMISSION 40
(AUTOSHIFT) OPTIONS
BK-14

CONTROLLER CODE *V-LINK


701-1 PLUG
701-4 **Z-BAR
1552272
NOTE AF NOTE AF: WHEN ATTACHING EITHER NOTE V: AUTOSHIFT CODE PLUG MUST BE
RIDE CONTROL OR LOAD CONFIGURED AS SHOWN TO ACTIVATE
CAB CHECK ALSO ATTACH THE AN OPTION. SEE SPECIAL INSTRUCTIONS
GROUND APPROPRIATE OPTION CODE SEMS 9615.
PLUG
BOSS SEE 703-2
S
704-1 Quick Coupler 924G Wheel Loader

U
C-C57
B+ IN ON
OR START 1249636

SEE POWER B3 B2
123-C260 C-S4 123-C208
DISTRIBUTION 10
100-6 WH-16 6 WH-18

P
GAGE LIGHTS/
COUPLER
SEE
FUSE
POWER
113-8490
DISTRIBUTION
100-6

1
QUICK ENGAGE
COUPLER

O
QUICK
SWITCH COUPLER COUPLER
192-7625 ARC SUPRESSOR
C-C22 L-C2 L-C13
C-C28 200-1898
779-C296 779-L45 L-S1 779-L44
12 1
WH-18 3 WH-18
MOM

2 1 WH-18

T
3 780-C295 780-L7 L-S12 780-L56
11 4
BU-18 PU-18 3 PU-18
K927-L54
2
L-S13 BU-18
4 K927-C333 K927-L52 S4 2
10 M739-L51
MOM

5 BU-18 BU-18 3 3 TO SECONDARY


YL-18

K
6 12 STEERING
200-C334

L-C6 4 3
C-C59 L-C15
BK-18

779-L42 S2 S1
1 GN-18
M739-C297 M739-L49 L-S10 WH-18
2
YL-18 YL-18 3 K927-L53
SEE 2 BK-18 SEE
GROUNDS 2 BU-18
200-6 780-L55 NOTE AH
C-S53

4 GN-18
PU-18

O
3

C-S14 C-S51 M739-L50 3 BK-18


200-C335 200-C322 200-C278
YL-18
BK-18 7 BK-14 7 BK-14 CAB 4
GROUND TO PILOT VALVES IN
SEE SEE
GROUNDS GROUNDS BOSS VALVE BANK
200-6 200-5 SEE 705-3

NO. PART NO. NAME REMARKS


3
1 178-3720 CYL GP - COUPLER BORE 50.8mm, ROD 25.4mm, STROKE 80.5mm - STANDARD
179-0114 CYL GP - COUPLER BORE 50.8mm, ROD 25.4mm, STROKE 115mm - WIDE PT2
2 176-8305 VALVE GP
PT1
3 3E-9205 QUICK COUPLER SOLENOID
4 141-2428 PUMP GP 150 LPM IMP @2400 RPM & 6900 KPA, COMP STG=25,900 KPA
105 LPM STG @2400 RPM & 6900 KPA, COMP STG=20,700 KPA MANIFOLD

PRESSURE PICK-UPS FUNCTION N1 S1 S2 S4


PT1 IMPLEMENT PUMP LOAD SENSE PRESSURE DEAD ENGINE LOWER OPEN 0 0 0 NOTE AH: ENERGIZE PIN 2
PT2 STEERING PUMP LOAD SENSE PRESSURE CUSHION RIDE CLOSED 0 0 0 TO ENGAGE PINS
COUPLER ENGAGE CLOSED 0 1 0
ENERGIZE PIN 1
TO DISENGAGE PINS
COUPLER DISENGAGE CLOSED 1 0 1
FROM HYDRAULIC TANK
NORMAL OPERATION CLOSED 0 0 0
0 = SOLENOID DE-ENERGIZED
1 = SOLENOID ENERGIZED
705-1 Kickouts/Implement Control
V-LINK
LAMP
SEE
POWER

U S SEE
POWER
OFF
ROADING
PARK WORK1
WORK2
RUNNING
LAMP SWITCH
108-3320 SEE MARKER
SEE
INSTRUMENT

P
DISTRIBUTION DISTRIBUTION ILLUMINATION
LIGHTS/BEACON 603-3
BREAKER 100-7 100-7 604-2
H-C22 H-C1 C-C14
3T-2662 C-C14 H-C1 H-C22 3
614-H70 H-S13 614-H35 614-C35
SEE 102-C248 C-S1 102-C27 102-H37 H-S1 102-H27 GN-14 8 9
POWER 1 2 BU-14 PU-14 6 PU-14 PU-14
15 RD-14 3 RD-14 RD-14 3 RD-14
DISTRIBUTION B2 8 12
100-1 12 8
614-C230 C-S24
C-C57

O
8 PU-14 SEE NSTRUMENT 9
1249636 KICKOUT
SEE ILLUMINATION
POWER
SWITCH 200-C229 604-3
7
B+ IN RUN DISTRIBUTION 107-6031 BK-18
AND START 100-9 C-C22 L-C2
SEE G728-C226 F766-C221 C-S37 F766-C128 F766-L6 L-S6 F766-L36
POWER A5 A4 C-S46 6
128-C231 128-C308 2 YL-16 WH-16 4 WH-16 WH-16 4 WH-16

T
3
DISTRIBUTION 10
100-9 PK-16 4 PK-16 HYDRAULIC LOCK 12
KICKOUT F766-C288 A
SEE
FUSE DETENT OVERRIDE WH-18 705-3
113-8490 C-C43
AUXILLARY SWITCH
F766-C193 SEE

614-C279
POWER 7X-1866 B
WH-18 705-3
L-C3

PU-14
K
F766-L37
LIFT BATTERY OR-18 B
WH-16
POSITIONER C-C23 L-C1
SWITCH 762-L12 761-C136 C
SEE
SOLENOID BU-18 C 3
3E-7844 GY-18 GY-18 705-3
8
GROUND 200-L25
BK-18 A

O
BK-18
3
N-C2 N-C1 L-C5
F766-N1 F766-L38
BUCKET BATTERY OR-18 A 1
WH-18 WH-16
POSITIONER C-C23 L-C1
SWITCH F762-N2 762-L11 2
F762-C135
SOLENOID BU-18 B 2
3E-7843 YL-18 YL-18 YL-18 1 2 963-C194 D SEE
F762-C134
1 GN-18 705-3
200-N3 200-L27 BU-18 3
GROUND 3 8 614-C228
BK-18 C
BK-18 BK-18 SEE 8 PU-18
3 GROUNDS C-S53 200-C227 7 BUCKET FORK
200-6 3 BK-18 SELECT SWITCH
N-C3
FORK C-C42 107-6037
F766-N6 F766-L36
POSITIONER BATTERY OR-18 A 6
WH-16 WH-16
200-C335
SWITCH SEE
3E-7843 964-N5 964-L10 BK-18
GROUNDS
SOLENOID BU-18 B 5
YL-18 BU-18 200-5

L-S3 SEE
200-N4 4
200-L26 C-S14 C-S51
GROUND BK-18 C GROUNDS 200-C322 200-C278
BK-18 BK-18 7 200-6
7 BK-14 7 BK-14
3 6
L-C2 C-C22
SEE
GROUNDS 200-L20 L-S5 200-L2 200-C125 C-S13 200-C280
2
200-8 BK-14 5 BK-14 BK-14 9 BK-14
12 CAB
SEE SEE
GROUNDS GROUNDS GROUND
200-8 200-7 BOSS
705-2 Kickouts/Implement Control
Z-BAR
LAMP
SEE
POWER
SEE
POWER
OFF
ROADING
PARK

US
WORK1
WORK2
RUNNING
LAMP SWITCH
108-3320 SEE MARKER
SEE
INSTRUMENT

P
DISTRIBUTION DISTRIBUTION LIGHTS/BEACON 603-3 ILLUMINATION
BREAKER 100-7 100-7 604-2
H-C22 H-C1 C-C14
3T-2662 C-C14 H-C1 H-C22 3
614-H70 H-S13 614-H35 614-C35
SEE 102-C248 C-S1 102-C27 102-H37 H-S1 102-H27 GN-14 8 9
POWER 1 2 BU-14 PU-14 6 PU-14 PU-14
15 RD-14 3 RD-14 RD-14 3 RD-14 12
DISTRIBUTION B2 8
100-1 12 8
614-C230 C-S24
C-C57 8 PU-14

O
KICKOUT SEE NSTRUMENT 9
1249636 SEE ILLUMINATION
POWER
SWITCH 200-C229 604-3
7
B+ IN ON DISTRIBUTION 107-6031 BK-18
AND START 100-9 C-C22 LA-C2
SEE G728-C226 F766-C221 C-S37 F766-C128 F766-LA6 LA-S2
POWER A5 A4 C-S46 6
128-C231 128-C308 2 3 YL-16 WH-16 4 WH-16 WH-16 3

T
DISTRIBUTION 10
100-9 PK-16 4 PK-16 HYDRAULIC LOCK 12
KICKOUT F766-C288 SEE
A
FUSE DETENT OVERRIDE WH-18 705-3
113-8490 C-C43
SWITCH
F766-C193 SEE

614-C279
7X-1866 B
WH-18 705-3
LA-C6

PU-14
K
F766-LA33
LIFT BATTERY OR-18 B
WH-16
POSITIONER C-C23 LA-C1
SWITCH 761-LA12 761-C136 C
SEE
SOLENOID BU-18 C 3
3E-7844 GY-18 GY-18 705-3
8
GROUND 200-LA26
BK-18 A

O
BK-18
3
NA-C2 NA-C1 LA-C10
F766-NA1 F766-LA32
BUCKET BATTERY OR-18 A A
WH-18 WH-16
POSITIONER C-C23 LA-C1
SWITCH F762-NA2 762-LA11 2
F762-C135
SOLENOID BU-18 B B
3E-7843 YL-18 YL-18 YL-18 1 2 963-C194 D SEE
8 GN-18 705-3
3
GROUND 200-NA3 200-LA24 614-C228
BK-18 C
BK-18
C
BK-18
SEE 8 PU-18
3 3 GROUNDS C-S53 200-C227 7 BUCKET FORK
200-6 3 BK-18 SELECT SWITCH
C-C42 107-6037

200-C335 SEE
BK-18
GROUNDS
200-5
SEE
GROUNDS C-S14 200-C322 C-S51 200-C278
200-6
7 BK-14 7 BK-14
LA-C2 C-C22
LA-S4 200-LA20 LA-S7 200-LA2 200-C125 C-S13 200-C280
2
6 BK-14 3 BK-14 BK-14 9 BK-14
12 CAB
SEE SEE SEE
GROUNDS GROUNDS GROUNDS GROUND
200-15 200-8 200-7 BOSS
705-3 Kickouts/Implement Control

3 4
5

US 924G Wheel Loader


LINES TO THIRD FUNCTION

P
PT10

27200KPA LINE RELIEF PT6


PT11 19300 KPA LINE RELIEF 19300 KPA LINE RELIEF

O
N1

TO
TANK

T
PT3

K
1
PILOT VALVE 142-2644
PT4
MANIFOLD
PT1 POSITION

O
PT5 DETENT
SWITCH
COIL
FROM ASSEMBLY
TILT DUMP/ LIFT FLOAT AUX AUX
HYDRAULIC C-C30 REGEN 145-8428
TANK F766-C288
A
WH-18
4 BK
PRESSURE PICK-UPS
F766-C193
B 1 BK PT1 IMPLEMENT PUMP LOAD SENSE PRESSURE
SEE WH-18
761-C136 PT3 IMPLEMENT PUMP PRESSURE
705-1 C 2 BK PT4 STEERING PUMP PRESSURE
705-2 GY-18
963-C194 PT5 PILOT SUPPLY PRESSURE
D 3 BK PT6 FLOAT SEQUENCE PRESSURE
GN-18 200-C192
5 BK PT10 TILT CYLINDER ROD END PRESSURE
BK-18 PT11 TILT CYLINDER HEAD END PRESSURE
200-C190
6 BK
BK-18 NO. PART NO. NAME REMARKS
200-C191 1 163-2428 PUMP GP 150 LPM IMP@2400 RPM & 6900 KPA, COMP STG=25,900 KPA
7 BK 105 LPM IMP@2400 RPM & 6900 KPA, COMP STG=20,700 KPA
BK-18
C-S12 2 162-8089 VALVE-CHECK BACKPRESSURE VALVE W/4.3mm DIA. HOLE THROUGH POPPET
CAB 200-C185 200-C189 8 BK 3 173-4032 VALVE GP-COMBINATION RELIEF AND DIVERTER
GROUND BK-14 9 BK-18
8 4 141-7484 CYL GP-TILT BORE 133.35mm, ROD 63.5mm, STROKE 94.5mm
BOSS SEE
5 141-7483 CYL GP-LIFT BORE 101.6mm, ROD 63.5mm, STROKE 809.5mm
GROUNDS
200-2 6 122-7272 CONNECTOR BLOCK CONNECTOR BLOCK
S
706-1 TUV Speed Limiter 924G Wheel Loader

U
C-C57
1249636
TUV LAMP

P
B+ IN ON
JUMPER SPEED LIMIT CONTROL TUV
1100553 7N-5876 109-6671
OR START

D9
C-C19
SEE POWER D8
126-C184 C-S5 126-C182 + -
DISTRIBUTION 10 1 WH BU/BK 13
100-2 PK-16 7 PK-18
TRANSMISSION TUV
FUSE
LAMP WH 1
113-8490 SEE TACHOGRAPH
POWER LENS

O
DISTRIBUTION 9D-2868 KI.15 WH
SEE 100-2
GAUGES
CST SEE
AUTOSHIFT
v. Imp WH 21
401-6* TRANSMISSION
401-8** CONTROL (AUTOSHIFT)
CONTROL KI.31 BK 14
190-3062 701-6
123-JA5**

F853-C147

T
123-J24*

SPEEDO 7 4 BU
WH-18

DRIVER BR-18

40
SPEEDOMETER J-C2 C-C29*
IGN 124-2809 JA-C1 C-C29**

K
449-J8* 449-C64
SEND 8 3 GN
449-JA1** BU-18
200-C247 5
GRD BU-18 8 2 BK
BK-18
4
200-JA8**

C-S14 C-S51
200-J32*

200-C322 200-C278 CAB


BK-14 BK-14 ACTUATOR TUV
BK-18

7 7 GROUND
BOSS 109-6672

O
SEE SEE M+ BU 15
GROUNDS GROUNDS
200-6 200-5
SEE
GROUNDS
IP+ BR 11
200-9*
200-14**
JUMPER IPS YL 24
SPEED LIMIT***
1100553 IP- RD 12
1

M- BK 2
4

3 GN-18
7 24
2

* NACD
** COSA
***FOR MACHINES
WITHOUT TUV SPEED
LIMIT, ATTACH TO C-C19
CON-A-01 Connectors

PU 924G Wheel Loader

O
Connector A-C1 Connector A-C2

K T
12 11 10 9 8 7

4 1

3 2
1 2 3 4 5 6

O
Part #: 155-2252 Face View Part #: 3E-3376 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 321-A10 BR-18 Backup Alarm Signal 1 442-A3 GY-18 Hydraulic Temperature Sender
2 200-A12 BK-14 Gnd 2 200-A13 BK-16 Hydraulic Temperature Sender Ground
3 604-A8 OR-16 Stop Lamp 3 H451-A16 GN-18 Water In Fuel Sensor
4 665-A7 BR-16 Corner Markers Lh Fr Rh Rr 4 123-A15 WH-18 Water In Fuel Sensor Power
5 606-A5 GY-16 Right Turn Light
6 605-A6 YL-16 Left Turn Light
7 614-A9 PU-16 Marker Lights
8 453-A1 PK-18 Secondary Steering Indicator Signal
9 727-A2 GN-18 Secondary Steering Output
10 Not Connected
11 Not Connected
12 Not Connected
CON-A-02 Connectors

P U 924G Wheel Loader

O
Connector A-C3 Connector A-C4

K T
12 11 10 9 8 7

2 1

1 2 3 4 5 6

O
Part #: 155-2252 Face View Part #: 155-2269 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 453-A1 PK-18 Sig Sec Steer 1 447-A4 PK-18 Fuel Level Signal
2 727-A2 GN-18 Out Sec Steer 2 200-A11 BK-18 Main Chassis Ground
3 447-A4 PK-18 Sig Fuel Level
4 442-A3 GY-18 Sig Hyd Temp
5 123-A15 WH-18 Pwr Gage/Ind Lights
6 606-A5 GY-16 Out Right Turn
7 605-A6 YL-16 Out Left Turn
8 665-A7 BR-16 Out Lh Fr Rh Rr
9 604-A8 OR-16 Out Stop
10 614-A9 PU-16 Out Park Tail Dash
11 321-A10 BR-18 Sig Backup Alarm
12 H451-A16 GN-18 Out Water Fuel
CON-C-03 Connectors

Connector C-C2

U S 924G Wheel Loader

Connector C-C1

P
10 9 8 7 6 5 4 3 2 1

20 19 18 17 16 15 14 13 12 11

2 1

O
30 29 28 27 26 25 24 23 22 21

40 39 38 37 36 35 34 33 32 31

T
Part #: 8T-9834 Face View Part #: 155-2269 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 126-C131 PK-18 XMSN Control Power 1 A576-C215 GN- 14 Air Seat Power
2 202-C132 BK-18 Controller Gnd 2 200-C216 BK -14 Gnd
3 973-C133 BR-18 Auto/Manual XMSN Signal

K
4 G757-C146 OR-18 XMSN Neutralizer 2 Output
5 710-C78 GN-18 XMSN Speed Input
6 450-C88 YL-18 Engine Speed Input
7 F853-C147 BR-18 TUV Speed Limiter
8 944-C148 OR-18 CAT Data Link +
9 945-C149 BR-18 CAT Data Link -

O
10 Not Connected
11 Not Connected
12 978-C150 GN-18 Downshift Signal
13 F765-C151 BR-18 Parking Brake Signal
14 720-C152 PU-18 Neutralizer 1 Signal
15 G750-C51 BU-18 XMSN Fwd Input 28 A221-C164 BK-18 XMSN Option Code 0
16 G763-C153 PU-18 FNR Switch 1 Input 29 A222-C165 BK-18 XMSN Option Code 1
17 G755-C52 GY-18 XMSN Rev Input 30 C920-C166 GY-18 Diagnostic Indicator
18 E701-C154 PK-18 Ride Control On 31 751-C104 GN-18 XMSN Solenoid 1 Output
19 F748-C155 WH-18 Ride Control 32 752-C103 YL-18 XMSN Solenoid 2 Output
20 G768-C156 GN-18 XMSN Speed 1 Input 33 754-C102 BU-18 XMSN Solenoid 3 Output
21 G760-C157 WH-18 XMSN Speed 2 Input 34 755-C75 OR-18 XMSN Solenoid 4 Output
22 G761-C158 YL-18 XMSN Speed 3 Input 35 900-C76 PU-18 XMSN Solenoid 5 Output
23 G762-C159 BR-18 XMSN Speed 4 Input 36 901-C74 WH-18 XMSN Solenoid 6 Output
24 276-C160 BK-18 XMSN Ident Code 0 37 571-C167 OR-18 Ride Control signal Output
25 277-C161 BK-18 XMSN Ident Code 1 38 A514-C168 YL-18 Parkin Brake Alarm Output
26 278-C162 BK-18 XMSN Ident Code 2 39 975-C169 WH-18 Solenoid Return
27 279-C163 BK-18 XMSN Ident Code 3 40 Not Connected
P U
O
CON-C-04 Connectors 924G Wheel Loader

T
Connector C-C3 Connector C-C6

K
2

O
1 6

2 5

3 4

1
Part #: 7T-5957 Face View Part #: 155-2273 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 135-C206 BU-16 Sw'd Converter Output Power 1 Not Connected
2 200-C220 BK-16 Gnd 2 200-C211 BK -14 Gnd
3 515-C212 GY-16 Blower Motor High Signal
4 516-C213 GN-16 Blower Motor Med Signal
5 517-C214 BU-16 Blower Motor Low Signal
6 522-C83 WH-16 A/C Thermostat Signal
P U
O
CON-C-05 Connectors 924G Wheel Loader

T
Connector C-C7 Connector C-C8

OK
1 6

4 1
2 5

3 2
3 4

Part #: 3E-3376 Face View Part #: 155-2273 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 G787-C114 GN-18 FNR Fwd Output 1 126-C53 PK-18 XMSN Control Power
2 G788-C115 YL-18 FNR Rev Output 2 202-C54 BK-18 Controller Gnd
3 P916-C116 OR-18 FNR Neutral Output 3 Not Connected
4 Not Connected 4 Not Connected
5 307-C55 OR-18 Key Switch Start Output
6 331-C56 OR-18 XMSN Backup Alarm Output
CON-C-06 Connectors

P U 924G Wheel Loader

T O Connector C-C9 Connector C-C10

K
5 6 7 8 1 6

O
2 5

4 3 2 1
3 4

Part #: 3E-3388 Face View Part #: 155-2273 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 G768-C45 GN-18 XMSN Speed 1 Output 1 122-C243 RD-18 Misc Power
2 G760-C46 WH-18 XMSN Speed 2 Output 2 120-C244 YL-16 Sw'd Converter Power
3 G761-C47 YL-18 XMSN Speed 3 Output 3 200-C245 BK-18 Gnd
4 G762-C48 BR-18 XMSN Speed 4 Output 4 108-C198 RD-18 Converter Power Output
5 306-C49 GN-18 Start Disable Output 5 135-C205 BU-16 Sw'd Converter Output
6 G763-C50 PU-18 FNR Switch 1 6 200-C246 BK-18 Gnd
7 G755-C52 GY-18 XMSN Rev
8 G750-C51 BU-18 XMSN Fwd
P U
O
CON-C-07 Connectors 924G Wheel Loader

T
Connector C-C11 Connector C-C12

OK Pin
1
2
2

G742-C241 GN-18
308-C242 YL -18
1

Part #: 155-2269 Face View


Circuit Circuit Function
Key Switch Run Signal
Key Switch Run
Pin
1
2
3
4
Circuit
1

202-C175 BK-18
202-C176 BK-18
978-C150 GN-18
G787-C114 GN-18
6

Part #: 155-2273 Face View


Circuit Function
Controller Gnd
Controller Gnd
Downshift Signal
FNR Fwd Output
5 P916-C116 OR-18 FNR Neutral Output
6 G788-C115 YL-18 FNR Rev Output
CON-C-08 Connectors

PU 924G Wheel Loader

O
Connector C-C13 Connector C-C14

T
7 8 9 10 11 12

K
12 11 10 9 8 7

6 5 4 3 2 1
1 2 3 4 5 6

O
Part #: 3E-5179 Face View Part #: 155-2252 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 404-C15 YL-18 XMSN Oil Temp Indicator 1 102-C27 RD-14 Marker Lamps Power
2 200-C16 BK-16 Gnd 2 122-C28 RD-16 Misc Power
3 405-C17 GY-18 Engine Oil Temp Indicator 3 118-C29 GY-16 Wiper Power
4 406-C18 PU-18 Coolant Temp Indicator 4 127-C30 OR-14 Flood Lights Power
5 483-C19 BR-18 Oil Pressure Indicator 5 C470-C31 BR-18 Alarm signal
6 484-C20 YL-18 Primary Steering Indicator 6 727-C32 GN-18 Secondary Steering Output
7 506-C21 PU-18 Front washer Signal 7 144-C33 GN-16 Beacon & Heated Seat Power
8 507-C22 WH-18 Rear Washer Signal 8 123-C34 WH-16 Gauges & Indicator Light Power
9 C446-C23 PK-18 Filter Warning 9 614-C35 PU -14 Marker Lights
10 665-C24 BR -14 Corner Marker Lights 10 C471-C36 GN-18 Alternator Warning Signal
11 610-C25 OR-14 Dimmer Switch Light 11 537-C291 GN-16 Flasher Output
12 453-C26 PK-18 Secondary Steering Indicator 12 419-C293 YL-18 Park Brake Indicator
CON-C-09 Connectors

PU 924G Wheel Loader

T
Connector C-C15

O Connector C-C16

K
4 3 2 1
5 6 7 8

O
4 3 2 1 5 6 7 8

Part #: 3E-3388 Face View Part #: 155-2264 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 E800-C9 GN-18 Seat Alarm Output 1 503-C1 BR-16 Rear Wiper Park Signal
2 188-C10 WH-16 Start Aid Power 2 200-C2 BK-16 Main Chassis Gnd
3 310-C11 PU-16 Start Aid Signal 3 504-C3 YL-16 Rear Wiper Low Signal
4 202-C12 BK-18 Controller gnd 4 505-C4 BU-16 Rear Wiper High Signal
5 603-C13 PK-16 Beacon Light 5 702-C5 OR-18 XMSN Neutralizer Signal
6 129-C14 BU-16 Cigar Lighter power 6 608-C6 GN-16 Rear Flood Lights
7 518-C290 OR-16 COSA Flasher Signal 7 615-C7 YL -14 Cab Flood Lights
8 538-C292 BR-16 Cosa Flasher Output 8 136-C8 GN-18 Secondary Steering Power
CON-C-10 Connectors

P U 924G Wheel Loader

T O
Connector C-C16 Connector C-C17

K
D
E
4 3 2 1 C
F A B

O
G
5 6 7 8
J
H

Part #: 155-2264 Face View Part #: 9W-1951 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 503-C1 BR-16 Rear Wiper Park Signal A 126-C180 PK-18 XMSN Control Power
2 200-C2 BK-16 Main Chassis Gnd B 202-C172 BK-18 Controller Gnd
3 504-C3 YL-16 Rear Wiper Low Signal C Not Connected
4 505-C4 BU-16 Rear Wiper High Signal D 944-C148 OR-18 CAT Data Link +
5 702-C5 OR-18 XMSN Neutralizer Signal E 945-C149 BR-18 CAT Data Link -
6 608-C6 GN-16 Rear Flood Lights F Not Connected
7 615-C7 YL -14 Cab Flood Lights G Not Connected
8 136-C8 GN-18 Secondary Steering Power H Not Connected
J Not Connected
CON-C-11 Connectors

P U 924G Wheel Loader

O
Connector C-C20 Connector C-C21

K T
12 11 10 9 8 7
1 6

2 5

3 4 1 2 3 4 5 6

O
Part #: 155-2273 Face View Part #: 155-2252 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 126-C141 PK-18 XMSN Control Power 1 Not Connected
2 202-C142 BK-18 Controller Gnd 2 G760-C38 WH-18 XMSN Speed 2 Output
3 C904-C143 GN-18 FNR Solenoid 1 Output 3 F880-C39 BR-18 FNR Solenoid 2
4 F880-C39 BR-18 FNR Solenoid 2 Signal 4 P914-C112 GN-18 FNR Fwd
5 G763-C144 PU-18 FNR Switch 1 Signal 5 751-C40 GN-18 XMSN Solenoid 1
6 G797-C145 BU-18 FNR Solenoid 2 Output 6 754-C41 BU-18 XMSN Solenoid 3
7 G761-C42 YL-18 XMSN Speed 3 Output
8 Not Connected
9 G762-C43 BR-18 XMSN Speed 4 Output
10 Not Connected
11 G768-C44 GN-18 XMSN Speed 1 Output
12 Not Connected
S
CON-C-12 Connectors 924G Wheel Loader

U
Connector C-C21A Connector C-C22

P
7 8 9 10 11 12 12 11 10 9 8 7

O
6 5 4 3 2 1

T
1 2 3 4 5 6

Part #: 3E-5179 Face View Part #: 155-2252 Face View

K
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 Not Connected 1 665-C110 BR-16 Corner Marker Lights
2 Not Connected 2 200-C125 BK -14 Gnd
3 Not Connected 3 606-C126 GY-16 Right Turn Light

O
4 Not Connected 4 605-C127 YL-16 Left Turn light
5 Not Connected 5 619-C119 GN-14 Low Beam Headlights
6 Not Connected 6 F766-C128 WH-16 Detent Overide
7 Not Connected 7 133-C130 OR-16 Sw'd Converter Output Power
8 Not Connected 8 506-C21 PU-18 Front washer
9 Not Connected 9 507-C22 WH- 18 Rear Washer
10 Not Connected 10 Not Connected
11 Not Connected 11 780-C295 PU-18 Quick Coupler Disengaged
12 Not Connected 12 779-C296 WH-18 Quick Coupler Engaged
CON-C-13 Connectors

P U 924G Wheel Loader

T O
Connector C-C23 Connector C-C24

K
5 6 7 8

O
2 1

4 3 2 1

Part #: 3E-3388 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 964-C134 BU -18 Fork Positioner 1 144-C204 GN-16 Beacon & Heated Seat Power
2 762-C135 YL-18 Bucket Positioner 2 200-C217 BK-16 Gnd
3 761-C136 GY-18 Lift Positioner
4 614-C137 PU -14 Marker Lights
5 976-C138 OR-18 Ride Control Output
6 322-C287 GY-18 Fwd Horn
7 114-C139 RD-18 Fwd Horn Power
8 611-C140 PU -14 High Beam Headlights
P U
O
CON-C-14 Connectors 924G Wheel Loader

K T
Connector C-C25 Connector C-C26

O
1 4

1 2
2 3

Part #: 155-2272 Face View Part #: 3E-3364 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 308-C117 YL-16 Key Switch Run Output 1 308-C249 YL-18 Key Switch Run Output
2 326-C109 RD-18 Key Switch Off Output 2 200-C250 BK-18 Gnd
3 307-C55 OR-18 Key Switch Start Output
4 105-C118 RD-16 Key Switch Power
CON-C-15 Connectors

P U 924G Wheel Loader

O
Connector C-C27 Connector C-C29

T
4 3 2 1

K
7 8 9 10 11 12

6 5 4 3 2 1 5 6 7 8

O
Part #: 3E-5179 Face View Part #: 155-2264 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 443-C66 YL-18 Torque Converter Temp Signal 1 441-C57 OR-18 Coolant Temp Signal
2 200-C67 BK -14 Gnd 2 442-C58 GY-18 Hydraulic Temp Signal
3 605-C68 YL-16 Left Turn Light 3 447-C59 PK-18 Fuel Level Signal
4 606-C69 GY-16 Right Turn Light 4 102-C60 RD-14 Marker Lamps Power
5 P914-C112 GN-18 FNR Fwd Signal 5 123-C61 WH-16 Gauges & Indicator Light Power
6 P915-C113 PK-18 FNR Neutral Signal 6 611-C62 PU-16 High Beam Headlights
7 752-C65 YL-18 XMSN Solenoid 2 7 614-C63 PU-16 Marker Lights
8 518-C290 OR-16 COSA Flasher Signal 8 449-C64 BU-18 Ground Speed Signal
9 537-C291 GN-16 Flasher Output
10 538-C292 BR-16 COSA Flasher Output
11 110-C294 GN-18 Flasher Power
12 Not Connected
CON-C-16 Connectors

P U 924G Wheel Loader

O
Connector C-C30 Connector C-C31

T
4 3 2 1

K
7 8 9 10 11 12

5 6 7 8 6 5 4 3 2 1

O
Part #: 155-2264 Face View Part #: 3E-5179 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 F766-C193 WH-18 Detent Override Output 1 453-C26 PK-18 Secondary Steering Indicator
2 761-C136 GY-18 Lift Position Signal 2 727-C92 GN-18 Secondary Steering Output
3 963-C194 GN-18 Tilt Position Signal 3 442-C58 GY-18 Hydraulic Temp Signal
4 F766-C288 WH-18 Detent Override Output 4 447-C59 PK-18 Fuel Level Signal
5 200-C192 BK-18 Gnd 5 123-C129 WH-18 Gauges & Indicator Light Power
6 200-C190 BK-18 Gnd 6 606-C93 GY-16 Right Turn Light
7 200-C191 BK-18 Gnd 7 605-C94 YL-16 Left Turn Light
8 200-C189 BK-18 Gnd 8 665-C95 BR-16 Corner Marker Lights
9 604-C96 OR-16 Stop Light
10 614-C97 PU -14 Marker Lights
11 614-C97 PU -14 Backup Alarm Signal
12 H451-C37 GN-18 Water In Fuel Output
CON-C-17 Connectors

P U 924G Wheel Loader

O
Connector C-C32 Connector C-C33

K T
12 11 10 9 8 7

1 2

1 2 3 4 5 6

O
Part #: 155-2252 Face View Part #: 3E-3364 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 310-C11 PU-16 Start Aid Signal 1 450-C88 YL-18 Engine Speed Signal
2 188-C81 WH-16 Start Aid Power 2 202-C89 BK-18 Controller Gnd
3 405-C17 GY-18 Engine Oil Temp Indictor
4 308-C82 YL-18 Key Switch Run
5 483-C19 BR-18 Oil Pressure Indicator
6 522-C83 WH-16 A/C Thermostat
7 521-C84 YL-16 A/C On/Off
8 441-C57 OR-18 Coolant Temp Signal
9 406-C18 PU-18 Coolant Temp Indicator
10 C444-C85 YL-18 Alternator Field Excitation Coil
11 403-C86 GN-18 Alternator (R) Terminal
12 326-C87 RD-16 Key Switch Off
CON-C-18 Connectors

P U 924G Wheel Loader

T O
Connector C-C34 Connector C-C35

K
5 6 7 8

O
2 1

4 3 2 1

Part #: 3E-3388 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 484-C20 YL-18 Primary Steering Indicator 1 306-C49 GN-18 Start Disable Output
2 202-C77 BK-18 Controller Gnd 2 Not Connected
3 443-C66 YL-18 Torque Converter Temp signal
4 710-C78 GN-18 XMSN Speed Signal
5 417-C79 GY-18 Steering Pressure Signal
6 417-C79 GY-18 Gnd
7 C446-C23 PK-18 Filter warning Signal
8 Not Connected
CON-C-19 Connectors

P U 924G Wheel Loader

T O
Connector C-C36 Connector C-C37

K
4 3 2 1

A B

O
5 6 7 8

Part #: 155-2264 Face View Part #: 155-2267 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 751-C70 GN-18 XMSN Solenoid 1 Signal A E419-C219 BU-18 Seat Alarm
2 975-C71 WH-18 Solenoid Return B E800-C210 GN-18 Seat Alarm Output
3 754-C72 BU-18 XMSN Solenoid 3 Signal C 200-C218 BK-18 Gnd
4 752-C73 YL-18 XMSN Solenoid 2 Signal
5 901-C74 WH-18 XMSN Solenoid 6 Signal
6 755-C75 OR-18 XMSN Solenoid 4 Signal
7 900-C76 PU-18 XMSN Solenoid 5 Signal
8 404-C15 YL-18 XMSN Oil Temp Indicator
CON-C-20 Connectors

P U 924G Wheel Loader

O
Connector C-C38 Connector C-C46

K T
12 11 10 9 8 7

1 2 3 4 5 6

O
1

Part #: 155-2252 Face View Part #: 9G-4352 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 608-C6 GN-16 Rear Flood Lights 1 115-C90 RD-10 Aux Circuit Breaker Power
2 200-C195 BK -14 Gnd
3 603-C13 PK-16 Beacon Light
4 615-C7 YL -14 Cab Flood lights
5 118-C196 GY-16 Wipers Power
6 503-C1 BR-16 Rear Wiper Park Signal
7 504-C3 YL-16 Rear Wiper Low Signal
8 505-C4 BU-16 Rear Wiper High Signal
9 A538-C197 OR-16 Rear Window Defroster Signal
10 108-C198 RD-18 Converter Output Power
11 122-C199 RD-16 Misc Power
12 135-C200 BU-16 Sw'd Converter Output Power
P U
O
CON-C-21 Connectors 924G Wheel Loader

T
Connector C-C47 Connector C-C48

O ZXZ
1
K Part #: 9G-4351 Face View
Circuit
117-C91 RD-6
1

Circuit Function
Main Breaker Power
Pin
1
2
3
Circuit
1

124-C240 GN-16
567-C222 WH-16
515-C212 GY-16
6

Part #: 155-2273 Face View


Circuit Function
Blower Power
Blower To A/C Output
Blower Motor Hi Signal
4 516-C213 GN-16 Blower Motor Medium Signal
5 517-C214 BU-16 Blower Motor Low Signal
6 Not Connected
CON-C-22 Connectors

P U 924G Wheel Loader

T O
Connector C-C49 Connector C-C50

1 8

K
2 9 7 2

O
3 10 6 1

4 5

Part #: 9G-3673 Face View Part #: 7N-9737 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 136-C277 GN-18 Secondary Steering power 1 727-C283 GN-18 Secondary Steering Output
2 308-C276 YL-18 Key Switch Run Output 2 Not Connected
3 Not Connected
4 200-C284 BK-18 Gnd
5 417-C79 GY-18 Steering Pressure Output
6 Not Connected
7 403-C107 GN-18 Alternator (R) Terminal Signal
8 200-C285 BK-18 Gnd
9 326-C108 RD-18 Key Switch Off Output
10 Not Connected
CON-C-23 Connectors

P U 924G Wheel Loader

T O
Connector C-C51 Connector C-C52

K
4 3 2 1
B A

O
5 6 7 8

Part #: 3E-3370 Face View Part #: 155-2264 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 702-C281 OR-18 XMSN Neutralizer 1 276-C160 BK-18 XMSN Ident Code 0
B G757-C146 OR-18 XMSN Neutralizer 2 2 202-C173 BK-18 Controller Gnd
C Not Connected 3 277-C161 BK-18 XMSN Ident Code 1
4 278-C162 BK-18 XMSN Ident Code 2
5 279-C163 BK-18 XMSN Ident Code 3
6 Not Connected
7 Not Connected
8 Not Connected
P U
O
CON-C-24 Connectors 924G Wheel Loader

K T
Connector C-C53 Connector C-C54

O
A B
1 4

2 3

Part #: 155-2267 Face View Part #: 155-2272 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 158-C99 BR -14 Condensor Motors Power 1 A221-C164 BK-18 XMSN Option Code 0
B 521-C100 YL-16 A/C On/Off Signal 2 202-C171 BK-18 Controller Gnd
C 200-C101 BK -14 Gnd 3 Not Connected
4 A222-C165 BK-18 XMSN Option Code 1
P U
O
CON-C-25 Connectors 924G Wheel Loader

K T
Connector C-C55 Connector C-C56

O
A B
1 4

2 3

Part #: 155-2267 Face View Part #: 155-2272 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 702-C282 OR-18 XMSN Neutralizer Signal 1 130-C263 RD-16 Stop Lights Power
B 720-C152 PU-18 Neutralizer 1 2 604-C96 OR-16 Stop Light
C Not Connected 3 H451-C37 GN-18 Water in Fuel
4 Not Connected
O PU
T
CON-C-26 Connectors 924G Wheel Loader

K
Connector C-C59 Connector C-C60

O Pin
1
2
2

P976-C297 BR -18
Not Connected
1

Part #: 155-2269 Face View


Circuit Circuit Function
Quick Coupler Disengaged 2
ZXZ
1
2
Circuit
2

126-C299 PK -18
Not Connected
1

Part #: 155-2269 Face View


Circuit Function
XMSN Control Power
P U
O
CON-C-27 Connectors 924G Wheel Loader

K T
Connector C-C61 Connector C-C62

O
86 30
6 5 4
A B

1 2 3
87 87A 85
C

Part #: 191-8332 Face View


Part #: 155-2267 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
A 133-C301 OR-16 FNR Power A 140-C310 BU-16 Rear Window Defroster Power
B 198-C302 RD-18 Power Spare Fuse C B 200-C320 BK-18 Gnd
C 199-C303 RD-16 Power Spare Fuse A C A504-C305 GN-16 Rear Window Defroster Signal
D A538-C306 OR-16 Rear Window Defroster Signal
CON-C-28 Connectors

P U 924G Wheel Loader

T O
Connector C-C63 Connector C-C64

K
4 3 2 1
B A

O
5 6 7 8

Part #: 155-2264 Face View Part #: 3E-3370 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 128-C328 PK-18 Kickout & Ride Control Power A 128-C309 PK-18 Kickout & Ride Control Power
2 202-C329 BK-18 Controller Gnd B 200-C321 BK-18 Gnd
3 198-C330 RD-18 Power Spare Fuse C C 614-C311 PU-18 Marker Lights
4 614-C326 PU-18 Marker Lights
5 450-C88 YL-18 Engine Speed
6 X747-C331 PK-18 Engine Speed Input
7 710-C78 GN-18 XMSN Speed
8 794-C332 YL-18 XMSN Speed Input
P U
O
CON-C-29 Connectors 924G Wheel Loader

T
Connector C-C65 Connector C-C66

O Pin
1
2
3
K Circuit
1

114-C319 RD-18
126-C317 PK-18
202-C323 BK-18
6

Part #: 155-2273 Face View


Circuit Function
Fwd Horn Power
XMSN Control Power
Controller Gnd
Pin
A
B
C
Circuit
A

118-C327 GY-16
Not Connected
133-C336 OR-16
C
B

Part #: 155-2267 Face View


Circuit Function
Wipers Power

FNR Power
4 403-C312 GN-18 Alternator (R) Terminal
5 944-C313 OR-18 CAT Data Link +
6 945-C315 BR-18 CAT Data Link -
PU
O
CON-C-30 Connectors 924G Wheel Loader

K T
Connector C-C67 Connector C-C68

O
A B
2 1

Part #: 155-2269 Face View Part #: 155-2267 Face View


ZXZ Circuit Circuit Function Pin Circuit Circuit Function
1 A538-C325 OR-16 Rear Window Defroster Signal A Not Connected
2 200-C324 BK-16 Gnd B Not Connected
C Not Connected
PU
O
CON-C-31 Connectors 924G Wheel Loader

K T
Connector C-C69 Connector C-C70

O
B A B A

C C

Part #: 3E-3370 Face View Part #: 3E-3370 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A Not Connected A Not Connected
B Not Connected B Not Connected
C Not Connected C Not Connected
O PU
T
CON-C-32 Connectors 924G Wheel Loader

K
Connector C-C71

O ZXZ
1
2
2

F766-C221 WH-16
G728-C226 YL-16
1

Part #: 155-2269 Face View


Circuit Circuit Function
Detent Overide
Kickouts On/Off
O PU
T
CON-CA-33 Connectors 924G Wheel Loader

K
Connector CA-C1 Connector CA-C2

O ZXZ
1
2
Circuit
F766-CA1 WH-16
G728-CA2 YL-16
1 2

Part #: 3E-3364 Face View

Circuit Function
Detent Override 924
Kickouts On/Off
ZXZ
1
2
2

F766-CA1 WH-16
H708-CA3 OR-16
1

Part #: 155-2269 Face View


Circuit Circuit Function
Detent Override 924
Detent Override Pressure Switch
O PU
T
CON-CA-34 Connectors 924G Wheel Loader

K
Connector CA-C3

O ZXZ
1
2
2

H708-CA3 OR-16
G728-CA2 YL-16
1

Part #: 155-2269 Face View


Circuit Circuit Function
Detent Override Pressure Switch
Kickouts On/Off
PU
O
CON-CF-35 Connectors 924G Wheel Loader

K T
Connector CF-C1 Connector CF-C3

O
A B
2 1

Part #: 155-2269 Face View Part #: 155-2267 Face View


ZXZ Circuit Circuit Function Pin Circuit Circuit Function
1 H704-CF1 PK-18 Reversing Fan Timer Load A 128-CF5 PK-18 Kickout & Ride Control Power
2 200-CF2 BK-18 Gnd B 200-CF13 BK-18 Gnd
C 614-CF8 PU-18 Marker Lights
P U
O
CON-CF-36 Connectors 924G Wheel Loader

K T
Connector CF-C4

O
86 30
6 5 4

1 2 3
87 87A 85

Part #: 191-8332 Face View


Pin Circuit Circuit Function
A 128-CF12 PK-18 Kickout & Ride Control Power
B 200-CF9 BK-18 Gnd
C H702-CF3 PU-18 Reversing Fan Timer Signal
D H704-CF10 PK-18 Reversing Fan Timer Load
O PU
T
CON-E-37 Connectors 924G Wheel Loader

O K
Connector E-C1 Connector E-C2

1 1

Part #: 9G-4348 Face View Part #: 9G-4349 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 117-E9 RD-6 Main Breaker Power 1 115-E4 RD-10 Aux Circuit Breaker Power
CON-E-38 Connectors

P U 924G Wheel Loader

O
Connector E-C3 Connector E-C4

K T
7 8 9 10 11 12

2 1

6 5 4 3 2 1

O
Part #: 155-2269 Face View Part #: 3E-5179 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 450-E22 YL-18 Engine Speed Signal 1 310-E15 PU-16 Start Aid Signal
2 202-E23 BK-18 Controller Gnd 2 188-E34 WH-16 Start Aid Power
3 405-E39 GY-18 Engine Oil Temp Indicator
4 308-E26 YL-18 Key Switch Run Output
5 483-E35 BR-18 Oil Pressure Indicator
6 522-E16 WH-16 A/C Thermostat
7 521-E17 YL-16 A/C On/Off
8 441-E18 OR-18 Coolant Temp Signal
9 406-E19 PU-18 Coolant Temp Indicator
10 C444-E20 YL-18 Alternator Field Excitation Coil
11 403-E21 GN-16 Alternator (R) Terminal
12 Not Connected
PU
O
CON-E-39 Connectors 924G Wheel Loader

K T
Connector E-C5 Connector E-C6

O
A B
2 1

Part #: 155-2269 Face View Part #: 155-2267 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 306-E7 GN-18 Start Disable output A 483-E35 BR-18 Oil Pressure Indicator
2 Not Connected B Not Connected
C 200-E37 BK-18 Gnd
O PU
T
CON-E-40 Connectors 924G Wheel Loader

K
Connector E-C7 Connector E-C8

O Pin
1
2
Circuit
306-E7 GN-18
2

202-E24 BK-18
1

Part #: 155-2269 Face View


Circuit Function
Start Disable Output
Controller Gnd
Pin
1
2
2

450-E22 YL-18
202-E25 BK-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
Engine Speed Signal
Controller Gnd
O PU
T
CON-E-41 Connectors 924G Wheel Loader

K
Connector E-C9 Connector E-C10

O Pin
1
2
2

513-E32 OR-16
522-E30 WH-16
1

Part #: 155-2269 Face View


Circuit Circuit Function
A/C Compressor/Ref Psi Switch
A/C Thermostat Signal
Pin
1
2
Circuit
2

521-E27 YL-16
513-E31 OR-16
1

Part #: 155-2269 Face View


Circuit Function
A/C On/Off
A/C Compressor/Ref Psi Switch
O PU
T
CON-E-42 Connectors 924G Wheel Loader

K
Connector E-C11 Connector E-C12

O Pin
1
2
Circuit
521-E28 YL-16
522-E29 WH-16
1

2
4

Part #: 155-2272 Face View


Circuit Function
A/C On/Off Signa;
A/C Thermostat Signal
Pin
1
2
Circuit
2

441-E18 OR-18
406-E19 PU-18
1

Part #: 155-2269 Face View


Circuit Function
Coolant Temperature Signal
Coolant Temperature Indicator
PU
O
CON-E-43 Connectors 924G Wheel Loader

K T
Connector E-C13 Connector E-C14

O
A B A B

C
Part #: 100-3320 Face View
Part #: 155-2267 Face View
ZXZ Circuit Circuit Function Pin Circuit Circuit Function
A 308-E12 YL-18 Key Switch Run A C444-E20 YL-18 Alternator Field Excitation Coil
B 200-E38 BK-18 Gnd B 308-E41 YL-18 Key Switch Run
C 403-E21 GN-16 Alternator (R) Terminal Signal
PU
O
CON-EC-44 Connectors 924G Wheel Loader

K T
Connector EC-C1

O
B A

Part #: 3E-3370 Face View


Pin Circuit Circuit Function
A C444-EC1 YL-18 Alternator Field Excitation Coil
B Not Connected
C 403-EC2 GN-16 Alternator (R) Terminal Signal
PU
O
CON-EF-45 Connectors 924G Wheel Loader

K T
Connector EF-C1

O
B A

Part #: 3E-3370 Face View


Pin Circuit Circuit Function
A C444-EF1 YL-18 Alternator Field Excitation Coil
B Not Connected
C 403-EF2 GN-16 Altenator (R) Terminal
PU
O
CON-EJ-46 Connectors 924G Wheel Loader

K T
Connector EJ-C1 Connector EJ-C2

O
B A
A B

C C

Part #: 155-2267 Face View Part #: 3E-3370 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 200-EJ4 BK-16 Gnd A C444-EJ1 YL-18 Alternator Field Excitation Coil
B 308-EJ2 YL-18 Key Switch Run B 308-EJ2 YL-18 Key Switch Run
C C444-EJ1 YL-18 Alternator Field Excitation Coil C 403-EJ3 GN-16 Alternator (R) Terminal
P U
O
CON-F-47 Connectors 924G Wheel Loader

K T
Connector F-C1 Connector F-C2

O
2

4 1

3 2

1
Part #: 3E-3376 Face View Part #: 7T-5957 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 603-F3 PK-16 Beacon Light 1 603-F11 PK-16 Beacon Light
2 200-F4 BK-14 Gnd 2 200-F10 BK-16 Gnd
3 608-F5 GN-16 Rear Flood lights
4 615-F6 YL-14 Cab Flood Lights
O PU
T
CON-F-48 Connectors 924G Wheel Loader

K
Connector F-C3

O
2

1
Part #: 7T-5957 Face View
Pin Circuit Circuit Function
1 603-F12 PK-16 Beacon Light
2 200-F9 BK-16 Gnd
PU
O
CON-G-49 Connectors 924G Wheel Loader

K T
Connector G-C1 Connector G-C2

O
A B
2 1

Part #: 155-2269 Face View Part #: 155-2267 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 135-G1 BU-16 Sw'd Converter Output Power A 108-G12 RD-18 Converter Output Power
2 200-G2 BK-16 Gnd B 200-G20 BK-16 Gnd
C 135-G15 BU-16 Sw'd Converter Output Power
CON-G-50 Connectors

P U 924G Wheel Loader

O
Connector G-C3 Connector G-C4

K T
7 8 9 10 11 12

1 4

2 3
6 5 4 3 2 1

O
Part #: 155-2272 Face View
Part #: 3E-5179 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 608-G3 GN-16 Rear Flood Lights 1 603-G5 PK-16 Beacon Light
2 Not Connected 2 200-G17 BK -14 Gnd
3 603-G5 PK-16 Beacon Light 3 608-G3 GN-16 Rear Flood Lights
4 615-G6 YL -14 Cab Flood lights 4 615-G6 YL -14 Cab Flood lights
5 118-G7 GY-16 Wipers Power
6 503-G8 BR-16 Rear Wiper Park Signal
7 504-G9 YL-16 Rear Wiper Low Signal
8 505-G10 BU-16 Rear Wiper High Signal
9 A538-G11 OR-16 Rear Window Defroster Signal
10 108-G12 RD-18 Converter Output Power
11 122-G13 RD-16 Misc Power
12 135-G14 BU-16 Sw'd Converter Output Power
P U
O
CON-G-51 Connectors 924G Wheel Loader

T
Connector G-C5

O Pin
1
2
3
K Circuit
1

Not Connected
200-G19 BK-16
503-G8 BR-16
6

Part #: 155-2273 Face View

Gnd
Circuit Function

Rear Wiper Park Signal


4 504-G9 YL-16 Rear Wiper Low Signal
5 505-G10 BU-16 Rear Wiper High Signal
6 118-G7 GY-16 Wipers Power
CON-GA-52 Connectors

P U 924G Wheel Loader

O
Connector GA-C1 Connector GA-C2

K T
7 8 9 10 11 12

1 4

2 3
6 5 4 3 2 1

O
Part #: 155-2272 Face View
Part #: 3E-5179 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 603-GA1 PK-16 Beacon Light 1 608-GA3 GN-16 Rear Flood Lights
2 200-GA2 BK-14 Gnd 2 Not Connected
3 608-GA3 GN-16 Rear Flood Lights 3 603-GA1 PK-16 Beacon Light
4 615-GA4 YL-14 Cab Flood Lights 4 615-GA4 YL-14 Cab Flood Lights
5 Not Connected
6 Not Connected
7 Not Connected
8 Not Connected
9 Not Connected
10 Not Connected
11 Not Connected
12 Not Connected
CON-H-53 Connectors

P U 924G Wheel Loader

O
Connector H-C1 Connector H-C2

K T
7 8 9 10 11 12 12 11 10 9 8 7

6 5 4 3 2 1
1 2 3 4 5 6

O
Part #: 3E-5179 Face View Part #: 155-2252 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 102-H37 RD-14 Marker Lamps Power 1 404-H15 YL-18 XMSN Oil Temp Indicator
2 122-H28 RD-16 Misc Power 2 200-H16 BK-16 Gnd
3 118-H29 GY-16 Wiper Power 3 405-H17 GY-18 Engine Oil Temp Indicator
4 127-H30 OR-14 Flood Lights Power 4 406-H18 PU-18 Coolant Temp Indicator
5 C470-H31 BR-18 Alarm signal 5 483-H19 BR-18 Oil Pressure Indicator
6 727-H32 GN-18 Secondary Steering Output 6 484-H20 YL-18 Primary Steering Indicator
7 144-H33 GN-16 Beacon & Heated Seat Power 7 506-H21 PU-18 Front washer Signal
8 123-H34 WH-18 Gauges & Indicator Light Power 8 507-H22 WH-18 Rear Washer Signal
9 614-H35 PU -14 Marker Lights 9 C446-H23 PK-18 Filter Warning
10 C471-H36 GN-18 Alternator Warning Signal 10 665-H24 BR-16 Corner Marker Lights
11 537-H47 GN-16 Flasher Output 11 610-H25 OR-14 Dimmer Switch Light
12 419-H38 YL-18 Park Brake Indicator 12 453-H26 PK-18 Secondary Steering Indicator
CON-H-54 Connectors

P U 924G Wheel Loader

T O
Connector H-C3 Connector H-C4

K
4 3 2 1
5 6 7 8

O
5 6 7 8 4 3 2 1

Part #: 155-2264 Face View Part #: 3E-3388 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 E800-H9 GN-18 Seat Alarm Output 1 503-H1 BR-16 Rear Wiper Park Signal
2 188-H10 WH-16 Start Aid Power 2 200-H2 BK-16 Main Chassis Gnd
3 310-H11 PU-16 Start Aid Signal 3 504-H3 YL-16 Rear Wiper Low Signal
4 202-H12 BK-18 Controller gnd 4 505-H4 BU-16 Rear Wiper High Signal
5 603-H13 PK-16 Beacon Light 5 702-H5 OR-18 XMSN Neutralizer Signal
6 129-H14 BU-16 Cigar Lighter power 6 608-H6 GN-16 Rear Flood Lights
7 518-H72 OR-16 COSA Flasher Signal 7 615-H7 YL -14 Cab Flood Lights
8 538-H80 BR-16 Cosa Flasher Output 8 136-H8 GN-18 Secondary Steering Power
P U
O
CON-H-55 Connectors 924G Wheel Loader

K T
Connector H-C5 Connector H-C6

O
1 4
2 1
2 3

Part #: 155-2272 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 188-H89 WH-16 Start Aid Power 1 406-H74 PU-18 Coolant Temp Indicator
2 200-H90 BK-16 Gnd 2 E800-H77 GN-18 Seat Alarm Output
3 373-H91 GN-16 Start Aid Signal
4 310-H92 PU-16 Start Aid Signal
CON-H-56 Connectors

P U 924G Wheel Loader

O
Connector H-C7 Connector H-C15

T
4 3 2 1

K
12 11 10 9 8 7

5 6 7 8

O
1 2 3 6 4 5

Part #: 155-2264 Face View Part #: 155-2252 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 123-H46 WH-18 Gauges & Indicator Lights Power 1 123-H83 WH-18 Gauges & Indicator Light Power
2 H451-H96 GN-18 Water In Fuel Output 2 200-H73 BK-18 Gnd
3 200-H45 BK-18 Gnd 3 483-H19 BR-18 Oil Pressure Indicator
4 419-H38 YL-18 Park Brake Indicator 4 C446-H23 PK-18 Filter Warning
5 Not Connected 5 405-H17 GY-18 Engine Oil Temperature Indicator
6 Not Connected 6 404-H15 YL-18 XMSN Oil Temperature Indicator
7 615-H48 YL-16 Cab Flood Lights 7 406-H75 PU-18 Coolant Temperature Indicator
8 C471-H36 GN-18 Alternator Warning Signal 8 E800-H76 GN-18 Seat Alarm Output
9 484-H52 YL-18 Primary Steering Indicator
10 Not Connected
11 C470-H31 BR-18 Alarm Signal
12 Not Connected
CON-H-57 Connectors

P U 924G Wheel Loader

TO Connector H-C18 Connector H-C19

K
4 3 2 1
1 6

O
2 5

5 6 7 8
3 4

Part #: 155-2264 Face View Part #: 155-2273 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 118-H57 GY-16 Wipers power 1 Not Connected
2 118-H58 GY-16 Wipers power 2 200-H39 BK-16 Gnd
3 200-F16 BK-14 Gnd 3 500-H40 BR-16 Front Wiper Park Signal
4 505-H4 BU-16 Rear Wiper High Signal 4 501-H41 GN-16 Front Wiper Low Signal
5 504-H3 YL-16 Rear Wiper Low Signal 5 502-H42 OR-16 Front Wiper High Signal
6 503-H1 BR-16 Rear Wiper Park Signal 6 118-H43 GY-16 Wipers Power
7 507-H22 WH-18 Rear Washer Signal
8 Not Connected
CON-H-58 Connectors

P U 924G Wheel Loader

T O
Connector H-C20 Connector H-C22

K
4 3 2 1 4 3 2 1

O
5 6 7 8 5 6 7 8

Part #: 155-2264 Face View Part #: 155-2264 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 118-H59 GY-16 Wipers power 1 127-H30 OR-14 Flood Lights power
2 118-H60 GY-16 Wipers power 2 102-H27 RD-14 Marker Lights Power
3 200-H61 BK-16 Gnd 3 122-H28 RD-16 Misc Power
4 502-H42 OR-16 Front Wipers HighSignal 4 615-H71 YL -14 Cab Flood Lights
5 501-H41 GN-16 Front Wipers Low Signal 5 665-H24 BR-16 Corner Markers
6 500-H40 BR-16 Front Wipers Park Signal 6 610-H25 OR-14 Dimmer Switch Light
7 506-H21 PU-18 Front Washer Signal 7 608-H6 GN-16 Rear Flood Lights
8 Not Connected 8 614-H70 PU -14 Marker Lights
P U
O
CON-H-59 Connectors 924G Wheel Loader

K T
Connector H-C24 Connector H-C25

O
4 1 1 4

3 2 2 3

Part #: 3E-3376 Face View Part #: 155-2272 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 130-H97 RD-16 Stop Lights Power 1 308-C117 YL-16 Key Switch Run
2 604-H98 OR-16 Stop Light 2 326-C109 RD-18 Key Switch Off
3 H451-H96 GN-18 Water in Fuel 3 307-C55 OR-18 Key Switch Start
4 Not Connected 4 105-C118 RD-16 Key Switch Power
CON-J-60 Connectors

P U 924G Wheel Loader

T O
Connector J-C2

K
5 6 7 8

O
4 3 2 1

Part #: 3E-3388 Face View


Pin Circuit Circuit Function
1 441-J1 OR-18 Coolant Temp Signal
2 442-J2 GY-18 Hydraulic Temp Signal
3 447-J3 PK-18 Fuel Level Signal
4 102-J4 RD-14 Marker Lamps Power
5 123-J5 WH-16 Gauges & Indicator Light Power
6 611-J6 PU-16 High Beam Headlights
7 614-J7 PU-16 Marker Lights
8 449-J8 BU-18 Ground Speed Signal
CON-J-61 Connectors

P U 924G Wheel Loader

O
Connector J-C10 Connector J-C11

K T
12 11 10 9 8 7

1 4

2 3
1 2 3 6 4 5

O
Part #: 155-2272 Face View Part #: 155-2252 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 P914-J9 GN-18 FNR Fwd 1 443-J12 YL-18 Torque Converter Temp Signal
2 200-J35 BK-18 Gnd 2 200-J13 BK -14 Gnd
3 P915-J10 PK-18 FNR Neutral 3 605-J14 YL-16 Left Turn Light
4 752-J11 YL-18 XMSN Solenoid 2 4 606-J15 GY-16 Right Turn Light
5 P914-J9 GN-18 FNR Fwd Signal
6 P915-J10 PK-18 FNR Neutral Signal
7 752-J11 YL-18 XMSN Solenoid 2
8 Not Connected
9 Not Connected
10 Not Connected
11 Not Connected
12 Not Connected
CON-JA-62 Connectors

P U 924G Wheel Loader

O
Connector JA-C1 Connector JA-C2

K T
12 11 10 9 8 7
5 6 7 8

4 3 2 1

O
1 2 3 6 4 5

Part #: 3E-3388 Face View Part #: 155-2252 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 441-JA3 OR-18 Coolant Temp Signal 1 443-JA35 YL-18 Torque Converter Temp Signal
2 442-JA36 GY-18 Hydraulic Temp Signal 2 200-JA21 BK -14 Gnd
3 447-JA2 PK-18 Fuel Level Signal 3 605-JA39 YL-16 Left Turn Light
4 Not Connected 4 606-JA40 GY-16 Right Turn Light
5 123-JA26 WH-16 Gauges & Indicator Light Power 5 P914-JA44 GN-18 FNR Fwd Signal
6 611-JA42 PU-16 High Beam Headlights 6 P915-JA45 PK-18 FNR Neutral Signal
7 614-JA27 PU-16 Marker Lights 7 752-JA46 YL-18 XMSN Solenoid 2
8 449-JA1 BU-18 Ground Speed Signal 8 518-JA47 OR-16 COSA Flasher Signal
9 537-JA48 GN-16 Flasher Output
10 538-JA31 BR-16 COSA Flasher Output
11 110-JA38 GN-18 Flasher Power
12 Not Connected
P U
O
CON-JA-63 Connectors 924G Wheel Loader

K T
Connector JA-C8 Connector JA-C13

O
1 4

2 1
2 3

Part #: 155-2272 Face View


Part #: 155-2269 Face View
Pin Circuit Circuit Function ZXZ Circuit Circuit Function
1 P914-JA44 GN-18 FNR Fwd 1 691-JA28 GY-18 COSA Flasher
2 200-JA24 BK-18 Gnd 2 110-JA38 GN-18 Flasher Power
3 P915-JA45 PK-18 FNR Neutral
4 752-JA46 YL-18 XMSN Solenoid 2
P U
K T O
CON-JA-64 Connectors

Connector JA-C14
924G Wheel Loader

Connector JA-C15

O ZXZ
1
2
Circuit
2

605-JA29 YL-16
538-JA32 BR-16
1

Part #: 155-2269 Face View


Circuit Function
Left Turn Light
COSA Flasher Output
ZXZ
1
2
2

606-JA30 GY-16
538-JA33 BR-16
1

Part #: 155-2269 Face View


Circuit Circuit Function
Right Turn Light
COSA Flasher Output
P U
O
CON-JA-65 Connectors 924G Wheel Loader

T
Connector JA-C16

O Pin
1
2
3
K Circuit
1

518-JA47 OR-16
537-JA49 RD-14
691-JA28 GY-18
6

Part #: 155-2273 Face View


Circuit Function
COSA Flasher Signal
Flasher Output
COSA Flasher
4 A541-JA53 PU-16 COSA Turn Indicator
5 633-JA43 BU-18 COSA Turn Signal
6 200-JA25 BK-18 Gnd
CON-K-66 Connectors

P U 924G Wheel Loader

T O
Connector K-C1 Connector K-C2

K
B A 4 3 2 1

O
5 6 7 8

Part #: 3E-3385 Face View


Part #: 3E-3370 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
A 108-K1 RD-18 Converter Output Power 1 509-K7 WH-18 Left Radio Speaker (Common)
B 200-K3 BK-16 Gnd 2 508-K6 PU-18 Left Radio Speaker
C 135-K2 BU-16 Sw'd Converter Output Power 3 200-K3 BK-16 Gnd
4 135-K4 BU-16 Sw'd Converter Output Power
5 108-K1 RD-18 Converter Output Power
6 135-K5 BU-16 Sw'd Converter Output Power
7 512-K9 GN-18 Right Radio Speaker (Common)
8 511-K8 BR-18 Right Radio Speaker
CON-KA-67 Connectors

P U 924G Wheel Loader

T O
Connector KA-C1

K
5 6 7 8

O
4 3 2 1

Part #: 3E-3388 Face View


Pin Circuit Circuit Function
1 509-KA1 WH-18 Left Radio Speaker (Common)
2 508-KA2 PU-18 Left Radio Speaker
3 200-KA3 BK-16 Gnd
4 135-KA4 BU-16 Sw'd Converter Output Power
5 Not Connected
6 Not Connected
7 512-KA5 GN-18 Right Radio Speaker (Common)
8 511-KA6 BR-18 Right Radio Speaker
CON-L-68 Connectors

P U 924G Wheel Loader

O
Connector L-C1 Connector L-C2

T
4 3 2 1

K
7 8 9 10 11 12

5 6 7 8 6 5 4 3 2 1

O
Part #: 155-2264 Face View Part #: 3E-5179 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 964-L10 BU-18 Fork Positioner Signal 1 665-L1 BR-16 Corner Marker Lights
2 762-L11 YL-18 Bucket positioner Signal 2 200-L2 BK-14 Gnd
3 761-L12 GY-18 Lift Position Signal 3 606-L3 GY-16 Right Turn Light
4 614-L13 PU-14 Marker Lights 4 605-L4 YL-16 Left Turn Light
5 976-L14 OR-18 Ride Control Output 5 619-L5 GN-14 Low Beam Headlights
6 322-L15 GY-18 Forward Horn Signal 6 F766-L6 WH-16 Detent Overide Output
7 114-L16 RD-18 Forward Horn Power 7 133-L46 OR-18 FNR Power
8 611-L17 PU-14 High Beam Headlights 8 506-L8 PU-18 Front Washer Signal
9 507-L9 WH-18 Rear Washer Signal
10 Not Connected
11 780-L7 PU-18 Quick Coupler Disengaged Signal
12 779-L45 WH-18 Quick Coupler Engaged Signal
PU
O
CON-L-69 Connectors 924G Wheel Loader

K T
Connector L-C3 Connector L-C4

O
2
A B

C 1

Part #: 155-2267 Face View Part #: 7T-5957 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 200-L25 BK-18 Gnd 1 507-L9 WH-18 Rear Washer
B F766-L37 WH-16 Detent Overide Output 2 200-L19 BK-18 Gnd
C 761-L12 GY-18 Lift Position Signal
P U
O
CON-L-70 Connectors 924G Wheel Loader

T
Connector L-C5 Connector L-C6

O Pin
1
2
3
K Circuit
1

F766-L38 WH-16
762-L11 YL-18
200-L27 BK-18
6

Part #: 155-2273 Face View


Circuit Function
Detent Overide Output
Bucket Positioner Signal
Gnd
Pin
1
2
3
Circuit
200-L41 BK-18
779-L42 WH-18
200-L52 BK-18
1

2
4

Part #: 155-2272 Face View

Gnd
Circuit Function

Quick Coupler Engaged Signal


Gnd
4 200-L26 BK-18 Gnd 4 P976-L50 BR-18 Quick Coupler Disengaged 2 Signal
5 964-L10 BU-18 Fork Positioner Signal
6 F766-L36 WH-16 Detent Overide Output
P U
O
CON-L-71 Connectors 924G Wheel Loader

T
Connector L-C7 Connector L-C8

O K
1 6 1 6

2 5 2 5

3 4 3 4

Part #: 155-2273 Face View Part #: 155-2273 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 605-L4 YL-16 Left turn Light 1 606-L3 GY-16 Right Turn Light
2 200-L28 BK-16 Gnd 2 200-L24 BK-16 Gnd
3 665-L1 BR-16 Corner Marker Lights 3 614-L32 PU-14 Marker Lights
4 611-L29 PU-14 High Beam Headlights 4 611-L30 PU-14 High Beam Headlights
5 614-L31 PU-14 Marker lights 5 614-L33 PU-14 Marker Lights
6 619-L35 GN-14 Low Beam Headlights 6 619-L34 GN-14 Low Beam Headlights
O PU
T
CON-L-72 Connectors 924G Wheel Loader

K
Connector L-C9 Connector L-C10

O
2

2 1

1
Part #: 155-2269 Face View Part #: 7T-5957 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 976-L39 OR-18 Ride Control Output 1 506-L8 PU-18 Front Washer
2 A520-L21 BU-18 V-Link Ride Control Signal 2 200-L18 BK-18 Gnd
PU
O
CON-L-73 Connectors 924G Wheel Loader

K T
Connector L-C11 Connector L-C12

O
A B
2 1

Part #: 155-2267 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 976-L40 OR-18 Ride Control Output 1 114-L16 RD-18 Forward Horn Power
B 200-L22 BK-18 Gnd 2 322-L15 GY-18 Forward Horn
C A520-L21 BU-18 V-Link Ride Control Signal
P U
O
CON-L-74 Connectors 924G Wheel Loader

K T
Connector L-C13 Connector L-C14

O
1 4
2 1
2 3

Part #: 155-2272 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 779-L44 WH-18 Quick Coupler Engaged 1 133-L46 OR-18 FNR Power
2 200-L53 BK-18 Gnd 2 200-L47 BK-18 Gnd
3 Not Connected
4 P976-L51 BR-18 Quick Coupler Disengaged 2
O PU
T
CON-L-75 Connectors 924G Wheel Loader

K
Connector L-C15

O Pin
1
2
1

P976-L49 BR-18
Not Connected
2

Part #: 3E-3364 Face View


Circuit Circuit Function
Quick Coupler Disengaged 2
CON-LA-76 Connectors

P U 924G Wheel Loader

O
Connector LA-C1 Connector LA-C2

T
4 3 2 1 7 8 9 10 11 12

K
5 6 7 8 6 5 4 3 1 2

O
Part #: 155-2264 Face View Part #: 3E-5179 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 Not Connected 1 665-LA1 BR-16 Corner Marker Lights
2 762-LA11 YL-18 Bucket Positioner 2 200-LA2 BK -14 Gnd
3 761-LA12 GY-18 Lift Positioner 3 606-LA3 GY-16 Right Turn Light
4 614-LA13 PU -14 Marker Lights 4 605-LA4 YL-16 Left Turn light
5 976-LA14 OR-18 Ride Control Output 5 619-LA5 GN-14 Low Beam Headlights
6 322-LA15 GY-18 Fwd Horn 6 F766-LA6 WH-16 Detent Overide
7 114-LA16 RD-18 Fwd Horn Power 7 133-LA7 OR-16 Sw'd Converter Output Power
8 611-LA17 PU -14 High Beam Headlights 8 506-LA8 PU-18 Front washer
9 507-LA9 WH- 18 Rear Washer
10 Not Connected
11 Not Connected
12 Not Connected
O PU
T
CON-LA-77 Connectors 924G Wheel Loader

K
Connector LA-C3 Connector LA-C4

O
2 2

1 1
Part #: 7T-5957 Face View Part #: 7T-5957 Face View
ZXZ Circuit Circuit Function ZXZ Circuit Circuit Function
1 506-LA8 WH-18 Front Washer 1 507-LA9 WH-18 Rear Washer
2 200-LA19 BK-18 Gnd 2 200-LA18 BK-18 Gnd
P U
O
CON-LA-78 Connectors 924G Wheel Loader

T
Connector LA-C5 Connector LA-C6

O Pin
1
2
3
K Circuit
1

605-LA4 YL-16
200-LA22 BK-18
Not Connected
6

Part #: 155-2273 Face View


Circuit Function
Left Turn light
Gnd
Pin
A
B
C
A

Circuit
200-LA26 BK-18
F766-LA33 WH-16
761-LA12 GY-18
C
B

Part #: 155-2267 Face View

Gnd
Circuit Function

Detent Override
Lift Position
4 Not Connected
5 Not Connected
6 619-LA31 GN-14 Low Beam Headlights
P U
O
CON-LA-79 Connectors 924G Wheel Loader

T
Connector LA-C7 Connector LA-C8

O ZXZ
1
2
K 2

114-LA16 RD-18
322-LA15 GY-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
Fwd Horn Power
Fwd Horn Signal
Pin
1
2
3
Circuit
1

606-LA3 GY-16
200-LA21 BK-18
614-LA25 PU-14
6

Part #: 155-2273 Face View

Gnd
Circuit Function
Right Turn Light

Marker lights
4 611-LA29 PU-14 High Beam Headlights
5 614-LA34 PU-14 Marker Lights
6 619-LA30 GN-14 Low Beam Headlights
PU
O
CON-LA-80 Connectors 924G Wheel Loader

K T
Connector LA-C9 Connector LA-C10

O
A B
2 1

Part #: 155-2269 Face View Part #: 155-2267 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 976-LA14 OR-18 Ride Control Output A F766-LA32 WH-16 Detent Overide Output
2 200-LA23 BK-18 Gnd B 762-LA11 YL-18 Bucket Positioner Signal
C 200-LA24 BK-18 Gnd
O PU
T
CON-LA-81 Connectors 924G Wheel Loader

K
Connector LA-C11

O ZXZ
1
2
2

133-LA7 OR-18
200-LA27 BK-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
FNR Power
Gnd
CON-M-82 Connectors

P U 924G Wheel Loader

O
Connector M-C1 Connector M-C2

K T
7 8 9 10 11 12

A B

6 5 4 3 2 1

O
C

Part #: 3E-5179 Face View Part #: 155-2267 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 321-M1 BR-18 Backup Alarm Signal A 453-M8 PK-18 Secondary Steering Indicator
2 200-M2 BK-14 Gnd B 200-M10 BK-18 Gnd
3 604-M3 OR-16 Stop Lamp C 727-M9 GN-18 Secondary Steering Output
4 665-M15 BR-16 Corner Markers Lh Fr Rh Rr
5 606-M5 GY-16 Right Turn Light
6 605-M6 YL-16 Left Turn Light
7 614-M7 PU-16 Marker Lights
8 453-M8 PK-18 Secondary Steering Indicator Signal
9 727-M9 GN-18 Secondary Steering Output
10 Not Connected
11 Not Connected
12 Not Connected
O PU
T
CON-M-83 Connectors 924G Wheel Loader

K
Connector M-C3 Connector M-C4

O Pin
1
2
Circuit
614-M4 PU-16
200-M16 BK-18
1 2

Part #: 3E-3364 Face View


Circuit Function
Marker Lights
Gnd
Pin
1
2
2

321-M18 BR-18
200-M24 BK-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
Backup Alarm
Gnd
PU
O
CON-M-84 Connectors 924G Wheel Loader

K T
Connector M-C5 Connector M-C6

O
A B
1 2

Part #: 3E-3364 Face View


Part #: 155-2267 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 321-M17 BR-18 Back Up Alarm A 604-M13 OR-16 Stop Light
2 200-M20 BK-18 Gnd B 665-M15 BR-16 Corner Marker Lights
C 200-M23 BK-18 Gnd
O PU
T
CON-M-85 Connectors 924G Wheel Loader

K
Connector M-C7 Connector M-C8

O Pin
1
2
2

606-M5 GY-16
200-M14 BK-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
Right Turn light
Gnd
Pin
1
2
Circuit
321-M19 BR-18
200-M25 BK-18
1 2

Part #: 3E-3364 Face View


Circuit Function
Backup Alarm
Gnd
PU
O
CON-M-86 Connectors 924G Wheel Loader

K T
Connector M-C9 Connector M-C10

O
A B
2 1

Part #: 155-2267 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 604-M12 OR-16 Stop Light 1 605-M6 YL-16 Left Turn Light
B 614-M11 PU-16 Marker Lights 2 200-M21 BK-18 Gnd
C 200-M22 BK-18 Gnd
CON-MA-87 Connectors

U S 924G Wheel Loader

P
Connector MA-C1 Connector MA-C2

13 1
23 14

O
6 1
31 24
39 32
5 2
47 40

4 3 57 48
70 58

T
Part #: 3E-3382 Face View
Part #: 150-6766 Face View
Pin Circuit Circuit Function Pin Circuit Circuit Function

K
1 114-MA1 RD-18 Fwd Horn Power 1 114-MA15 RD-18 Fwd Horn Power
2 126-MA16 PK-18 XMSN Control Power 3 202-MA2 BK-18 Controller Gnd
3 202-MA14 BK-18 Controller Gnd 5 A346-MA31 BU-18 Start Disable Output
4 403-MA18 GN-18 Alternator (R) Terminal 7 T901-MA26 YL-18 TIRIS Interface Signal
5 944-MA19 OR-18 CAT Data Link + 9 Not Connected
6 945-MA7 BR-18 CAT Data Link - 11 Not Connected

O
13 Not Connected
18 306-MA28 GN-18 Start Disable Output
19 Not Connected
24 126-MA4 PK-18 XMSN Control
26 403-MA5 GN-18 Alternator (R) Terminal
29 Not Connected
31 306-MA29 GN-18 Start Disable Output
40 Not Connected
42 944-MA6 OR-18 CAT Data Link +
45 945-MA20 BR-18 CAT Data Link -
47 Not Connected
52 202-MA32 BK-18 Controller Gnd
53 T902-MA27 PK-18 TIRIS Gnd Return
58 Not Connected
60 F846-MA9 PU-18 LED Driver Out Segment 1
62 G948-MA10 BR-18 LED Driver Out Segment 2
64 Not Connected
66 L906-MA11 YL-18 Switch Input 2
68 Not Connected
70 Not Connected
PINS NOT LISTED Not Connected
PU
O
CON-MA-88 Connectors 924G Wheel Loader

K T
Connector MA-C3 Connector MA-C4

O
B A

2 1

Part #: 155-2269 Face View Part #: 3E-3370 Face View


ZXZ Circuit Circuit Function Pin Circuit Circuit Function
1 T902-MA3 PK-18 TIRIS Gnd Return A L906-MA11 YL-18 Switch Input 2
2 T901-MA8 YL-18 TIRIS Interface Signal B 202-MA12 BK-18 Controller Gnd
C Not Connected
P U
O
CON-MA-89 Connectors 924G Wheel Loader

K T Connector MA-C5 Connector MA-C6

O
A B A B

C C

Part #: 155-2267 Face View Part #: 155-2267 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A F846-MA9 PU-18 LED Driver Out Segment 1 A Not Connected
B G948-MA10 BR-18 LED Driver Out Segment 2 B Not Connected
C 202-MA13 BK-18 Controller Gnd C Not Connected
P U
O
CON-MA-90 Connectors 924G Wheel Loader

T
Connector MA-C7 Connector MA-C8

O Pin
1
2
3
K 1

114-MA21 RD-18
126-MA22 PK-18
202-MA17 BK-18
6

Part #: 155-2273 Face View


Circuit Circuit Function
Fwd Horn Power
XMSN Control Power
Controller Gnd
Pin
1
2
3
Circuit
Not Connected
Not Connected
Not Connected
6

4
1

Part #: 3E-3382 Face View

Circuit Function

4 403-MA23 GN-18 Alternator (R) Terminal 4 Not Connected


5 944-MA24 OR-18 CAT Data Link + 5 Not Connected
6 945-MA25 BR-18 CAT Data Link - 6 Not Connected
P U
O
CON-MA-91 Connectors 924G Wheel Loader

K T
Connector MA-C9 Connector MA-C10

O
1 4

2 1
2 3

Part #: 155-2272 Face View


Part #: 155-2269 Face View
Pin Circuit Circuit Function ZXZ Circuit Circuit Function
1 T901-MA8 YL-18 TIRIS Interface Signal 1 A346-MA31 BU-18 Start Disable Output
2 T902-MA3 PK-18 TIRIS Gnd Return 2 Not Connected
3 T902-MA27 PK-18 TIRIS Gnd Return
4 T901-MA26 YL-18 TIRIS Interface Signal
O PU
T
CON-MA-92 Connectors 924G Wheel Loader

K
Connector MA-C11

O ZXZ
1
2
1

306-MA30 GN-18
Not Connected
2

Part #: 3E-3364 Face View

Circuit Circuit Function


Start Disable Output
P U
O
CON-N-93 Connectors 924G Wheel Loader

T
Connector N-C1 Connector N-C2

O K
B A
6 1

5 2

4 3

Part #: 3E-3382 Face View Part #: 3E-3370 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 F766-N1 WH-16 Detent Overide Output A F766-N1 WH-16 Detent Overide Output
2 762-N2 YL-18 Bucket Positioner Signal B 762-N2 YL-18 Bucket Positiner Signal
3 200-N3 BK-18 Gnd C 200-N3 BK-18 Gnd
4 200-N4 BK-18 Gnd
5 964-N5 BU-18 Fork Positioner Signal
6 F766-N6 WH-16 Detent Overide Output
PU
O
CON-N-94 Connectors 924G Wheel Loader

K T
Connector N-C3

O
B A

Part #: 3E-3370 Face View


Pin Circuit Circuit Function
A F766-N6 WH-16 Detent Overide Output
B 964-N5 BU-18 Fork Positioner Signal
C 200-N4 BK-18 Gnd
PU
O
CON-NA-95 Connectors 924G Wheel Loader

K T
Connector NA-C1 Connector NA-C2

O
B A B A

C C

Part #: 3E-3370 Face View Part #: 3E-3370 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A F766-NA1 WH-16 Detent Overide Output A F766-NA1 WH-16 Detent Overide Output
B 762-NA2 YL-18 Bucket Positioner Signal B 762-NA2 YL-18 Bucket Positioner Signal
C 200-NA3 BK-18 Gnd C 200-NA3 BK-18 Gnd
O PU
T
CON-P-96 Connectors 924G Wheel Loader

K
Connector P-C1 Connector P-C2

O Pin
1
2
2

710-P12 GN-18
202-P10 BK-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
XMSN Speed Signal
Controller Gnd
Pin
1
2
Circuit
2

901-P5 WH-18
975-P15 WH-18
1

Part #: 155-2269 Face View


Circuit Function
XMSN Solenoid 1 Signal
Solenoid Return
O PU
T
CON-P-97 Connectors 924G Wheel Loader

K
Connector P-C3 Connector P-C4

O Pin
1
2
Circuit
900-P7 PU-18
975-P16 WH-18
2 1

Part #: 155-2269 Face View


Circuit Function
XMSN Solenoid 5 Signal
Solenoid Return
Pin
1
2
2

755-P6 OR-18
975-P17 WH-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
XMSN Solenoid 4 Signal
Solenoid Return
O PU
T
CON-P-98 Connectors 924G Wheel Loader

K
Connector P-C5 Connector P-C6

O Pin
1
2
Circuit
2

754-P3 BU-18
975-P18 WH-18
1

Part #: 155-2269 Face View


Circuit Function
XMSN Solenoid 3 Signal
Solenoid Return
Pin
1
2
2

752-P4 YL-18
975-P19 WH-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
XMSN Solenoid 2 Signal
Solenoid Return
PU
O
CON-P-99 Connectors 924G Wheel Loader

K T
Connector P-C8 Connector P-C9

O
A B
2 1

Part #: 155-2267 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 200-P21 BK-18 Gnd 1 443-P11 YL-18 Torque Converter Temp Signal
B 417-P13 GY-18 Steering Pressure Signal 2 404-P8 YL-18 XMSN Oil Temp Indicator
C 484-P9 YL-18 Primary Steering Indicator
CON-P-100 Connectors

P U 924G Wheel Loader

T O
Connector P-C9 Connector P-C10

K
5 6 7 8

O
2 1
4 3 2 1

Part #: 155-2269 Face View Part #: 3E-3388 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 443-P11 YL-18 Torque Converter Temp Signal 1 751-P1 GN-18 XMSN Solenoid 1
2 404-P8 YL-18 XMSN Oil Temp Indicator 2 975-P2 WH-18 Solenoid return
3 754-P3 BU-18 XMSN Solenoid 3
4 752-P4 YL-18 XMSN Solenoid 2
5 901-P5 WH-18 XMSN Solenoid 6
6 755-P6 OR-18 XMSN Solenoid 4
7 900-P7 PU-18 XMSN Solenoid 5
8 404-P8 YL-18 XMSN Oil Temp Indicator
CON-P-101 Connectors

P U 924G Wheel Loader

T O
Connector P-C11 Connector P-C12

K
4 3 2 1

O
2 1

5 6 7 8

Part #: 155-2264 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 484-P9 YL-18 Primary steering Indicator 1 C446-P23 PK-18 Filter Warning Signal
2 202-P10 BK-18 Controller Gnd 2 200-P22 BK-18 Gnd
3 443-P11 YL-18 Torque Conveter Temp Signal
4 710-P12 GN-18 XMSN Speed Signal
5 417-P13 GY-18 Steering Pressure Output
6 200-P14 BK-18 Gnd
7 C446-P23 PK-18 Filter Warning Signal
8 Not Connected
O P U
T
CON-PA-102 Connectors 924G Wheel Loader

K
Connector PA-C1 Connector PA-C2

O Pin
1
2
Circuit
976-PA1 OR-18
200-PA2 BK-18
1 2

Part #: 3E-3364 Face View


Circuit Function
Ride Control Output
Gnd
Pin
1
2
2

976-PA3 OR-18
200-PA4 BK-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
Ride Control Output
Gnd
O PU
T
CON-PA-103 Connectors 924G Wheel Loader

K
Connector PA-C3

O Pin
1
2
2

976-PA5 OR-18
200-PA6 BK-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
Ride Control Output
Gnd
O PU
T
CON-PC-104 Connectors 924G Wheel Loader

K
Connector PC-C1 Connector PC-C2

O Pin
1
2
Circuit
976-PC1 OR-18
1

A520-PC2 BU-18
2

Part #: 3E-3364 Face View


Circuit Function
Ride Control Output
V-Link Ride Control Signal
Pin
1
2
2

976-PC1 OR-18
A520-PC2 BU-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
Ride Control Output
V-Link Ride Control Signal
PU
O
CON-PE-105 Connectors 924G Wheel Loader

K T
Connector PE-C1 Connector PE-C2

O Pin
1
2
Circuit
2

A519-PE8 GN-18
200-PE7 BK-18
1

Part #: 155-2269 Face View


Circuit Function
V-Link Ride Control Output
Gnd
Pin
A
B
C
Circuit
1

976-PE1 OR-14
200-PE4 BK-18
A520-PE2 BU-18
2

Part #: 3E-3364 Face View


Circuit Function
Ride Control Output
Gnd
V-Link Ride Control signal
O PU
T
CON-PE-106 Connectors 924G Wheel Loader

K
Connector PE-C4

O Pin
1
2
2

A519-PE9 GN-18
200-PE6 BK-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
V-Link Ride Control Output
Gnd
P U
O
CON-R-107 Connectors 924G Wheel Loader

T
Connector R-C1 Connector R-C2

O K
6 1

5 2 2 1

4 3

Part #: 3E-3381 Face View Part #: 3E-3360 Face View


Pin Circuit Circuit Function ZXZ Circuit Circuit Function
1 Not Connected 1 200-R6 BK-14 Gnd
2 200-R1 BK-14 Gnd 2 515-R7 GY-14 Blower Motor (Hi)
3 515-R2 GY-14 Blower Motor High Signal
4 516-R3 GN-14 Blower Motor Med Signal
5 517-R4 BU-14 Blower Motor Low Signal
6 522-R5 WH-14 A/C Thermostat Signal
O PU
T
CON-RF-108 Connectors 924G Wheel Loader

K
Connector RF-C1 Connector RF-C2

O ZXZ
1
2
Circuit
2

H704-RF3 PK-18
200-RF4 BK-18
1

Part #: 155-2269 Face View


Circuit Function
Reversing Fan Timer Load
Gnd
ZXZ
1
2
2

H704-RF1 PK-18
200-RF2 BK-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
Reversing Fan Timer Load
Gnd
O PU
T
CON-RF-109 Connectors 924G Wheel Loader

K
Connector RF-C3

O ZXZ
1
2
1

H704-RF5 PK-18
200-RF6 BK-18
2

Part #: 3E-3364 Face View


Circuit Circuit Function
Reversing Fan Timer Load
Gnd
PU
O
CON-T-110 Connectors 924G Wheel Loader

K T
Connector T-C1

O
B A

Part #: 3E-3370 Face View


Pin Circuit Circuit Function
A 453-T1 PK-18 Secondary Steering Indicator
B 200-T2 BK-18 Gnd
C 727-T3 GN-18 Secondary Steering Output
P U
O
CON-U-111 Connectors 924G Wheel Loader

K T
Connector U-C1 Connector U-C2

O
1 4
2 1

2 3

Part #: 155-2272 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
1 442-U1 GY-18 Hydraulic Temp Signal 1 442-U1 GY-18 Hydraulic Temp Signal
2 200-U2 BK-18 Gnd 2 200-U2 BK-18 Gnd
3 Not Connected
4 Not Connected
P U
O
CON-V-112 Connectors 924G Wheel Loader

T
Connector V-C1

O Pin
1
2
3
K Circuit
605-V4 YL-16
200-V1 BK-14
Not Connected
6

4
1

Part #: 3E-3382 Face View

Gnd
Circuit Function
Left turn Light

4 Not Connected
5 Not Connected
6 619-V5 GN-14 Low Beam Headlights
P U
O
CON-VA-113 Connectors 924G Wheel Loader

T
Connector VA-C1 Connector VA-C2

O Pin
1
2
3
K Circuit
605-VA1 YL-16
200-VA2 BK-14
665-VA3 BR-14
6

4
1

Part #: 3E-3382 Face View


Circuit Function
Left Turn light
Gnd
Corner Markers
Pin
1
2
3
Circuit
1

605-VA1 YL-16
200-VA2 BK-14
665-VA3 BR-14
6

Part #: 155-2273 Face View

Gnd
Circuit Function
Left Turn light

Corner Markers
4 611-VA4 PU-14 High Beam Headlights 4 611-VA4 PU-14 High Beam Headlights
5 Not Connected 5 Not Connected
6 619-VA5 GN-14 Low beam Headlights 6 619-VA5 GN-14 Low beam Headlights
P U
O
CON-W-114 Connectors 924G Wheel Loader

T
Connector W-C1

O Pin
1
2
3
K Circuit
606-W5 GY-16
200-W1 BK-14
Not Connected
6

4
1

Part #: 3E-3382 Face View

Gnd
Circuit Function
Right Turn Light

4 Not Connected
5 Not Connected
6 619-W4 GN-14 Low Beam Headlights
P U
O
CON-WA-115 Connectors 924G Wheel Loader

T
Connector WA-C1 Connector WA-C2

O Pin
1
2
3
K 6

606-WA1 GY-16
200-WA2 BK-14
614-WA3 PU-14
1

Part #: 3E-3382 Face View


Circuit Circuit Function
Right Turn Light
Gnd
Marker Lights
Pin
1
2
3
Circuit
1

606-WA1 GY-16
200-WA2 BK-14
614-WA3 PU-14
6

Part #: 155-2273 Face View

Gnd
Circuit Function
Right Turn Light

Marker Lights
4 611-WA4 PU-14 High Beam Headlights 4 611-WA4 PU-14 High Beam Headlights
5 Not Connected 5 Not Connected
6 619-WA5 GN-14 Low Beam Headlights 6 619-WA5 GN-14 Low Beam Headlights
O PU
T
CON-X-116 Connectors 924G Wheel Loader

K
Connector X-C1

O Pin
1
2
614-X1 PU-16
200-X2 BK-18
2 1

Part #: 155-2269 Face View


Circuit Circuit Function
Marker Lights
Gnd
PU
O
CON-Y-117 Connectors 924G Wheel Loader

K T
Connector Y-C1 Connector Y-C2

O
A B

1 2

Part #: 3E-3364 Face View Part #: 155-2267 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 604-Y3 OR-16 Stop Light A 604-Y3 OR-16 Stop Light
B 200-Y5 BK-16 Gnd B 614-Y4 PU-16 Marker Lights
C 614-Y4 PU-16 Marker lights C 200-Y5 BK-16 Gnd
O PU
T
CON-Y-118 Connectors 924G Wheel Loader

K
Connector Y-C3 Connector Y-C4

O Pin
1
2
Circuit
605-Y1 YL-16
200-Y2 BK-16
2 1

Part #: 155-2269 Face View


Circuit Function
Left Turn Light
Gnd
Pin
1
2
605-Y1 YL-16
200-Y2 BK-16
1 2

Part #: 3E-3364 Face View


Circuit Circuit Function
Left Turn Light
Gnd
PU
O
CON-YC-119 Connectors 924G Wheel Loader

K T
Connector YC-C1 Connector YC-C2

O
A B

1 2

Part #: 3E-3364 Face View Part #: 155-2267 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 604-YC3 OR-16 Stop Light A 604-YC3 OR-16 Stop Light
B 200-YC5 BK-16 Gnd B 200-YC5 BK-16 Gnd
C 665-YC4 BR-16 Corner Marker Lights C 665-YC4 BR-16 Corner Marker Lights
O PU
T
CON-YC-120 Connectors 924G Wheel Loader

K
Connector YC-C3 Connector YC-C4

O Pin
1
2
Circuit
2

606-YC1 GY-16
200-YC2 BK-16
1

Part #: 155-2269 Face View


Circuit Function
Right Turn Light
Gnd
Pin
1
2
1

606-YC1 GY-16
200-YC2 BK-16
2

Part #: 3E-3364 Face View


Circuit Circuit Function
Right Turn Light
Gnd
P U
O
CON-YJ-121 Connectors 924G Wheel Loader

T
Connector YJ-C1 Connector YJ-C2

O Pin
1
2
3
K 1

605-YJ1 YL-16
321-YJ2 BR-18
Not Connected
6

Part #: 155-2273 Face View


Circuit Circuit Function
Left Turn Light
Backup Alarm
Pin
1
2
Circuit
605-YJ1 YL-16
Not Connected
1 2

Part #: 3E-3364 Face View

Circuit Function
Left Turn Light

4 200-YJ3 BK-18 Gnd


5 604-YJ5 OR-16 Stop Light
6 614-YJ4 PU-16 Marker Lights
PU
O
CON-YJ-122 Connectors 924G Wheel Loader

K T
Connector YJ-C3 Connector YJ-C4

O
B A

2 1

Part #: 3E-3370 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 604-YJ5 OR-16 Stop Light 1 321-YJ2 BR-18 Back Up Alarm
B 200-YJ3 BK-18 Gnd 2 Not Connected
C 614-YJ4 PU-16 Marker Lights
P U
O
CON-YK-123 Connectors 924G Wheel Loader

T
Connector YK-C1 Connector YK-C2

O Pin
1
2
3
K 1

606-YK1 GY-16
321-YK2 BR-18
Not Connected
6

Part #: 155-2273 Face View


Circuit Circuit Function
Right Turn Light
Backup Alarm
Pin
1
2
Circuit
606-YK1 GY-16
Not Connected
1 2

Part #: 3E-3364 Face View

Circuit Function
Right Turn light

4 200-YK4 BK-18 Gnd


5 604-YK5 OR-16 Stop Light
6 665-YK3 BR-16 Corner Marker Lights
PU
O
CON-YK-124 Connectors 924G Wheel Loader

K T
Connector YK-C3 Connector YK-C4

O
B A

2 1

Part #: 3E-3370 Face View Part #: 155-2269 Face View


Pin Circuit Circuit Function Pin Circuit Circuit Function
A 604-YK5 OR-16 Stop Light 1 321-YK2 BR-18 Backup Alarm
B 200-YK4 BK-18 Gnd 2 Not Connected
C 665-YK3 BR-16 Corner Marker Lights
O PU
T
CON-YL-125 Connectors 924G Wheel Loader

K
Connector YL-C1

O Pin
1
2
2

614-YL1 PU-18
200-YL2 BK-18
1

Part #: 155-2269 Face View


Circuit Circuit Function
Marker Lights
Gnd
LOC-A,E,M-01 Right Hand Engine Harness

US 924G Wheel Loader

P
Timer Advance Sw

O
Engine Temperature
Sensor

T
Fuel Shutdown
Solenoid / E- C13

K
E - Harness
Brake Oil
Pressure Switch

O A- C4

M-Harness

M-C1 Disconnect Switch


A-Harness

A-Harness
Engine Oil Pressure Switch
A-C1
Fuel Level Sender
LOC-A,E,P-02 Powertrain Harness

U S 924G Wheel Loader

P
Frame Ground Cab Ground

T O
K
Steer
Pressure SW
A-C3/C-C31

O
S S S
E-Harness
E-C1/C-C47
E-C2/C-C46

E-C4/C-C32
Engine Oil Vavle Group E-C5/C-C33
Pressure SW
S P-Harness
S Powertrain

A-Harness S = Solenoids 1-5


LOC-A,E,P,U-03 Right Hand Powertrain

US 924G Wheel Loader

P
A-C3/C-C31
Engine Oil Pressure SW EC-4/ EC-5
U-Harness E-Harness C-C32/C-C33
P-Harness

O
A-C2

T
U-C1

P-C10/P-C11
C-C36/C-C34

K
Steer
Pressure SW

O
A-Harness

Powertrain
LOC-C-04 Right Hand Relay Panel

U S
XMSN Auto Manual Sw/ C-C45
924G Wheel Loader

P
Back Light
Quick Coupler Sw/ C-C45
Mech A/C Sw

Blower Sw
C-C48

T O
K
Kickout Sw
C-C43

O
Bucket Fork
Harness Set Sw
C-C42
Lamp Breaker

A/C Compressor
Cab Ground C-C40

Fuse Panel

Main Power Relay Park Brake Alarm Relay

Alarm Dissarm B Relay Backup Alarm Relay

Alarm Dissarm A Relay Park Brake Lt/ Seat Alarm Relay


LOC-C,F,G,NA,LA-05 Cab Roof

US 924G Wheel Loader

P
NA-C1
Lift Pos Sw Z Bar
Forward Warn Horn Z Bar
LA-C6

Roof Flood Lamp LH


Roof Flood Lamp RH

O
Flood ATCH

Flood ATCH

K T G-Harness

O
Dome Lamp

F-C1/G-C4

Antenna Lead
G-C1

Lamp Rear Flood LH Lamp Rear Flood RH


Beacon ATCH/F-C2
Antenna
LOC-C,H-06 Left Hand Behind Dash

US 924G Wheel Loader

P
Coolant Temp.

Speedometer CST Shifter


Hyd. Temp.
Fuel Level

O
Back Light

T
Sec Steer Sw

C-C8
Front Wiper Motor
C-C9

K
Running Lamp Sw

Back Light
Beacon Sw

O Cigar Lighter
Lamp Assembly. LH
Module GP.
Warning Indicator

H-C19 Hazard Lamp Sw


H-C6 H-C15
H-C5
Start Aid Sw
H-C22
LOC-C,H-07 Right Hand Behind Dash 924G Wheel Loader

S
Turn Hazard Sw.

Torque Converter Temp.


Key Start Sw. Speedometer
Service Meter
Fuel Level

U
Coolant Temp.

Back Light

P
Sec Steer Sw XMSN
Neutralizer Sw

O
Lamp As RH
Module GP
Warning Ind

H-C20

T
H-C18
H-C7

H-Harn

H-C3
Note A

H-C2

C-C13

O
C-C15
Note A
K H-C24
H-C4
H-C14
Note A: Connectors H-C3 and C-C15
are located behind connectors H-C2
C-C16 and C-C13, in the picture.
H-C1
C-C56
LOC-C,J-08 Main Instrument Cluster

Speedometer

U S
Back Light G3
924G Wheel Loader

P
LH Turn Ind Lamp
RH Turn Ind Lamp
Coolant Temp
Back Light G4
J-C6
Back Light G2

O
Fuel Level

J-C8

T
Torque Converter Temp

Hydraulic Temp
Turn Hazard Sw

K
J-C7 J-C10

Key Start Sw J-C5

O
C-C21

C-C7

Dimmer Sw C-C27

C-C39

C-C21A FNR LED Panel C-C29


C-C25 J-C11
C-C29
J-C7 J-C2
C-C27
LOC-E-09 Alternator

US 924G Wheel Loader

P
E-C11
ES Harness
EC Harness
Alternator
E-C10

E-C9

T O
O K
E-C14/EC-C1

EJ-C2
LOC-E-10 Left Hand Engine Harness 924G Wheel Loader

S
Brake/Relay Panel Auxilary Breaker Main Breaker
Alternator Breaker

U
Start Relay

P
E-C7

O
E- Harness

Engine Speed
Sensor

K T
O Starter

Engine Ground
Fuel Pump
Alternator
LOC-E-11 Left Hand Powertrain

U S 924G Wheel Loader

P
E-Harness
Steer Pressure SW TC Oil Temperature E-C8
Sensor

T O
O K Engine End
Frame Ground
LOC-E,P-12 Left Hand Powertrain Harness

U S 924G Wheel Loader

P
E-Harness
Engine Speed Sensor
E-C8

T O
O K Powertrain

P-Harness
LOC-F,G,LA,NA-13 Right Hand Cab

U S 924G Wheel Loader

P
F-Harness

O
F-C1/G-C4

T
G-C1

K
G-Harness

G-C1
Lift Pos Sw Z Bar

O LA-C6

NA-C1/LA-C10

LA-C8
G-C3/C-C38
LOC-G,LA-14 Right Hand Under Cab

U S 924G Wheel Loader

P
Relay Panel
Main Power Relay Fuse Panel

G-C1

O
Lift Pos Sw Z Bar
G-Harness

T
Cab Ground

LA-C6

G-C3/C-C38

O
C-C50
K LA-C8

C-C49

LA-C11 LA-C1 Sec Steer Ctrl

LA-C9 LA-C2
CST Autoshift Ctrl
LOC-LA-15 Pilot View

U S 924G Wheel Loader

P
LA-C6 Horn

Lift Pos Sw Z Bar

O
LH Flood Lamp

RH Flood Lamp

K
Running Lamp Sw

T
LH Turn Lamp

Hazard Lamp
RH Turn Lamp

O
Start Aid Sw

Beacon Sw

XMSN
Neutralizer Sw

CST Shifter Cigar Lighter Sec Steer Sw


LOC-LA,NA-16 Left Hand Under Cab

U S 924G Wheel Loader

P
Rear Wiper
NA-C1/LA-C10 G-C5 Motor
LA-C7
Lift Position
Forward Switch
Warning Z Bar
Horn

O
Bucket
Position
Switch
NA-C2 Z Bar

K T
O
LA-C3 Front Washer Rear Washer LA-C4
Motor Motor
Wire Description Tables
Wire
Number
Wire
Color Description

Power Circuits
Wire
Number
Wire
Color Description

Monitoring Circuits

U S Wire
Number
924G Wheel Loader
Wire
Color Description
Control Circuits

P
101 RD Battery + 403 GN Alternator (R) Treminal 702 OR XMSN Neutralizer
102 RD Marker Lamps 404 YL XMSN Oil Temperature Indicator 710 GN XMSN Speed
105 RD Kay Switch 405 GY Engine Oil Temperature Indicator 720 PU Neutralizer 1
108 RD Converter Output 406 PU Coolant Temperature Indicator 727 GN Secondary Steering Output
109 RD Alt B+ 417 GY Steering Pressure 751 GN XMSN Solenoid 1
110 GN Flasher 419 YL Park Brake Indicator 752 YL XMSN Solenoid 2
112 PU Main Breaker Output 441 OR Coolant Temperature 754 BU XMSN Solenoid 3
114 RD Fwd Horn 442 GY Hydraulic Temperature 755 OR XMSN Solenoid 4
761 GY Lift Position

O
115 RD Aux Circuit Breaker 443 YL Torque Converter Temperature
117 RD Main Breaker 447 PK Fuel Level 762 YL Bucket Positioner
118 GY Wipers 449 BU Ground Speed 779 WH Quick Coupler Engaged
120 YL Sw'd Converter 450 YL Engine Speed 780 PU Quick Coupler Disengaged
122 RD Misc 453 PK Secondary Steering Indicator 900 PU XMSN Solenoid 5
123 WH Gauges and Indicator Light 483 BR Oil Pressure Indicator 901 WH XMSN Solenoid 6
124 GN Blower 484 YL Primary Steering Indicator 944 OR CAT Data Link +
945 BR CAT Data Link -

T
126 PK XMSN Control
Wire Wire 963 GN Tilt Positioner
127 OR Flood Lights Number Color Description
128 PK Kickout & Ride Control 964 BU Fork Positioner
Accessory Circuits
129 BU Cigar Lighter 500 BR Wiper - Front (Park) 973 BR Auto/Manuel XMSN
130 RD Stop Lamps 501 GN Wiper - Front (Low) 975 WH Solenoid Return
133 OR FNR 502 OR Wiper - Front (High) 976 OR Ride Control Output
135 BU Sw'd Converter Output 503 BR Wiper - Rear (Park) 978 GN Downshift Signal
136 GN Secondary Steering 504 YL Wiper - Rear (Low) A221 BK XMSN Option Code 0

K
140 BU Rear Window Defroster 505 BU Wiper - Rear (High) A222 BK XMSN Option Code 1
144 GN Beacon & Heated Seat 506 PU Waher - Front A514 YL Parking Brake Alarm
158 BR Condenser Motors 507 WH Washer - Rear A519 GN V-Link Ride Control Output
161 PK Ride Control 508 PU Radio Speaker - Left A520 BU V-Link Ride Control Signal
188 WH Start Aid 509 WH Radio Speaker - Left (Common) A538 OR Rear Window Defroster Signal
511 BR Radio Speaker - Right A541 PU COSA Turn Indicator
Wire Wire A576 GN Air Seat
Number Color Description 512 GN Radio Speaker - Right (Common)
513 OR A/C Compressure/Refrigerant Pressure Sw C444 YL Alternator Field Excitation Coil
Ground Circuits
515 GY Blower Motor (HI) C446 PK Filter Warning
200 BK Main Chassis

O
516 GN Blower Motor (MED) C470 BR Alarm Signal
202 BK Controller
517 BU Blower Motor (LOW) C471 GN Alternator Warning
276 BK XMSN Ident Code 0
518 OR COSA Flasher Signal C904 GN FNR Solenoid 1
277 BK XMSN Ident Code 1
521 YL A/C On/Off C920 GY Diagnostic Indicator
278 BK XMSN Ident Code 2
522 WH A/C Thermostat E417 OR Parking Brake Signal
279 BK XMSN Ident Code 3
537 GN Flasher Output E419 BU Seat Alarm
Wire Wire 538 BR COSA Flasher Output E701 PK Ride Control On
Number Color Description
539 BU Right Turn Indicator E800 GN Seat Alarm Output
Basic Machine Circuits F748 WH Ride Control
540 WH Left Turn Indicator
301 BU Fuel On F765 BR Parking Brake
567 WH Blower To A/C Sw
304 WH Start Relay Output F766 WH Detent Override
571 OR Ride Control Signal
306 GN Start Disable Output F853 BR TUV Speed Limiter
307 OR Key Switch Start Wire Wire F880 BR FNR Solenoid 2
Number Color Description
308 YL Key Switch Run G728 YL Kickouts On/Off
310 PU Start Aid Signal Lighting Circuits G742 GN Key Switch Run Signal
321 BR Backup Alarm 603 PK Beacon G750 GU XMSN Fwd
322 GY Fwd Horn 604 OR Stop Lamp G755 GY XMSN Rev
326 PU Key Switch Off 605 YL Left Turn G757 OR XMSN Neutralizer 2
331 OR XMSN Backup Alarm Output 606 GY Right Turn G760 WH XMSN Speed 2
373 GN Start Aid Signal 608 GN Rear Flood Lamps G761 YL XMSN Speed 3
610 OR Dimmer Switch G762 BR XMSN Speed 4
611 PU High Beam Headlights G763 PU FNR Switch 1
614 PU Marker Lights G768 GN XMSN Speed 1
615 YL Cab Flood Lights G787 GN FNR Fwd
619 GN Low Beam Headlights G788 YL FNR Rev
633 BU COSA Turn Signal G797 BU FNR Solenoid 2
665 BR Corner Markers H451 GN Water in Fuel
691 GY COSA Flasher P914 GN FNR Fwd
P915 PK FNR Neutral
P916 OR FNR Neutral
P976 BR Quick Coupler Disengaged 2
Diagnostic Codes

Code
Diagnostic Code Conversion
CID - FMI Description

US 924G Wheel Loader


Component identifiers (CID) and Module Identifier (MID)
for Transmission Electronic Control System (MID No. 081)

P
Flashed
CID Component
No Active
11 Not Applicable 0168 Electrical System
Faults
No Inactive 0190 Engine Speed Sensor
12 Not Applicable 0191 Transmission Speed Sensor
Faults
14 Not Applicable 0346 Ride Control Relay
15 Standard Speed XMSN 0367 Ride Control Switch

O
16 Not Applicable 0421 Load Check Relay
17 Not Applicable 0621 Downshift Switch
18 Low Speed XMSN 0641 Forward High Solenoid
19 Not Applicable 0642 Reverse Solenoid
31 641 - 05 Forward High Solenoid Open Circuit 0643 Forward Low Solenoid

T
32 642 - 05 Reverse Solenoid Open Circuit 0644 Speed 1 Solenoid
33 643 - 05 Forward Low Solenoid Open Circuit 0645 Speed 2 Solenoid
34 644 - 05 Speed 1 Solenoid Open Circuit 0646 Speed 3 Solenoid
35 645 - 05 Speed 2 Solenoid Open Circuit 0650 Harness Code
36 646 - 05 Speed 3 Solenoid Open Circuit 0668 Shift Lever
37 346 - 05 Ride Control Relay Open Circuit 0683 Parking Brake Alarm

K
38 683 - 05 Parking Brake Alarming Open Circuit 0687 Invalid Option Code
39 421 - 05 Load Check Relay Open Circuit The CID is a diagnostic code that indicates which component is faulty.
41 641 - 06 Forward High Solenoid Short to Ground The MID is a diagnostic code that indicates which electronic control module
42 642 - 06 Reverse Solenoid Short to Ground diagnosed the fault.
43 643 - 06 Forward Low Solenoid Short to Ground
44 644 - 06 Speed 1 Solenoid Short to Ground Failure Mode Identifiers (FMI)
45 645 - 06 Speed 2 Solenoid Short to Ground FMI No. Failure Description

O
46 646 - 06 Speed 3 Solenoid Short to Ground 0 Data valid but above normal operational range.
47 346 - 06 Ride Control Relay Short to Ground 1 Data valid but below normal operational range.
48 683 - 06 Parking Brake Alarming Short to Ground 2 Data erratic, intermittent, or incorrect.
49 421 - 06 Load Check Relay Short to Ground 3 Voltage above normal or shorted high.
51 641 - 03 Forward High Solenoid Short to Ground 4 Voltage below normal or shorted low.
52 642 - 03 Reverse Solenoid Short to Battery 5 Current below normal or open circuit.
53 643 - 03 Forward Low Solenoid Short to Battery 6 Current above normal or grounded circuit.
54 644 - 03 Speed 1 Solenoid Short to Battery 7 Mechanical system not responding properly.
55 645 - 03 Speed 2 Solenoid Short to Battery 8 Abnormal frequency, pulse width, or period.
56 646 - 03 Speed 3 Solenoid Short to Battery 9 Abnormal update.
57 346 - 03 Ride Control Relay Short to Battery 10 Abnormal rate of change.
58 683 - 03 Parking Brake Alarm Short to Battery 11 Failure mode not identifiable.
59 421 - 03 Load Check Relay Short to Battery 12 Bad device or component.
61 190 - 08 Engine Speed Sensor 13 Out of calibration.
62 191 - 08 Transmission Speed Sensor 14 Parameter failures.
63 668 - 02 Invalid Shift Lever input 15 Parameter failures.
64 168 - 00 Battery Voltage Above Normal 16 Parameter not available.
65 168 - 01 Battery Voltage Below Normal 17 Module not responding.
66 650 - 02 Invalid Harness Code Input 18 Sensor supply fault.
67 687 - 02 Invalid Option Code Input 19 Condition not met.
68 367 - 02 Invalid Ride Control Switch Input 20 Parameter failures.
69 621 - 02 Invalid Downshift Switch The FMI is a diagnostic code that indicates what type of failure has occurred.
Specifications

U S 924G Wheel Loader

P
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)
3E-9205 Solenoid: Quick Coupler 24.9 0.4
Overall: 2.0 5%
9G-1950 Resistor: Blower Motor Speed
Tap: 1.0 5%

O
54.4 C (130 F): 6565 695
104-3007 Sender: Torque Converter Oil Temperature
115.6 C (240 F): 526 61
54.4 C (130 F): 6565 695
104-3008 Sender: Hydraulic Oil Temperature
115.6 C (240 F): 526 61
54.4 C (130 F): 6535 729

T
114-9235 Sender: Coolant Temperature
115.6 C (240 F): 555 31
134-9878 Solenoid: Valve-Ride Control 13.8 0.4
136-1679 Solenoid: Transmission 1-6 31 3
Empty: 245 5
166-7446 Sender: Fuel Level

K
Full: 30.5 2.5
At room temperature unless otherwise noted.
This part has an integral temperature switch: See also Off Machine Switch Specifications.

O
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
-1.1 .8 C 2.2 .8C
3E-5464 A/C Thermostat Normally Closed
(30 1.4 F) (36 1.4 F)
1200 kPa MAX 700 20 kPa A-C: Normally Closed
3E-6450 Steering Pressure
(174 psi MAX) (102 15 psi) A-B: Normally Open
129 4 C 96 C MIN
104-3007 Torque Converter Oil Temperature Normally Open
(264.2 7.2 F) 205 F MIN
102 3.0 C 90 C
104-3008 Hydraulic Oil Temperature Normally Open
(215 5.4 F) 194 F
275 to 1750 kPa -
114-5333 A/C Refrigerant Pressure Normally Open
(39.9 to 253.8 psi) -
107 3 C 97 C MIN
114-9235 Coolant Temperature Normally Open
(231 5.4 F) (207 F)
255 kPa MAX 205 20 kPa
126-6916 Axle Oil Pressure Normally Closed
(37 psi MAX) (30 2.9 psi)
1724 kPa MAX 1325 170 kPa A-C: Normally Closed
160-2609 High Pressure
(250 psi MAX) (192 24 psi) A-B: Normally Open
875 20 kPa 517 kPa MIN A-C: Normally Closed
163-7355 Low Pressure
(126 2.9 psi) (74 psi MIN) A-B: Normally Open
8270 kPa MAX 6890 345 kPa A-C: Normally Closed
174-4312 Brake Oil Pressure
(1199 psi MAX) (1000 50 psi) A-B: Normally Open
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be
maintained down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.
This part has an integral temperature sender: See also Resistor, Sender, and Solenoid Specifications.
2002 Caterpillar Printed in U.S.A.
All Rights Reserved

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