Introduction

GENIUS GD / GDS series cooling tower is an induced draft, counter flow design in
square dimension for more space saving to meet current building space constraint.

GD / GDS series is constructed with mainly light weight FRP material and H.D.G steel
structure. The fill material is formed from high grade UV resistance PVC giving
efficient thermal transfer. In view of green building criteria, GD /GDS series is built-in
with high and efficiency drift eliminator to minimize water drift loss.

The GD /GDS series is also designed for easy maintenance for motor and drive system
that can be accessed from the top. An inspection door is provided for inspection on the
nozzle system. Louvers are easily removable for access to the cold water basin.

Genius always committed in continuous improvement and R&D for better cooling
tower technology and customer satisfaction.

NO. DESCRIPTION
1. V-BELT AND PULLEY SYSTEM
2. FAN ASSEMBLY
3. FAN STACK
4. DRIFT ELIMINATOR
5. NON-CLOG SPRAY NOZZLE
6. HIGH PERFORMANCE FILM FILL PACK
7. LOUVER
8. COLD WATER BASIN SUMP
9. GEAR REDUCER SYSTEM
10. MOTOR
11. SAFETY MAINTENANCE SYSTEM
12. CASING
13. MAIN FRAME STRUCTURE
14. LADDER
The new Genius manufacturing facility in Nilai, Negeri Sembilan is a state of the art
factory with dedicated CTI test laboratory for our cooling towers to conform and
certified to CTI standard. The new manufacturing facility also reinforced Genius
commitment to provide highest quality of product to its customer.

It is built on a 2.2 acre land with over 47,000 square feet of production space and 6,000
square feet of factory office space. There is another 8,000 square feet of area for the
CTI test facilities.

CTI test facility and certification for new range of Genius tower is also our
commitment to comply and at par with international accreditation to compete globally.
Tower Construction
Tower casing body is made out of F.R.P. (Fiberglass Reinforced Plastics) which is
corrosion free, very durable and yet light. Furthermore the body is coated with a special
epoxy consist of anti-ultraviolet agent making the tower body more resistant to UV
sunlight. The tower main structure frame is using steel which has undergo hot dipped
galvanization (HDG) process to prevent rust.

Cold Water Basin

The cold water basin is constructed from F.R.P. (Fiberglass Reinforced Plastics) which
is corrosion free and is supported by HDG steel frame underneath. The cold water
basin is also slopping basin to ensure the dirt and sediments trapped inside the basin is
being diverted towards the depressed sump in the centre of basin.

The depressed sump will prevent air lock from occurring during the tower operation.
The sump is also supplied with suction strainer, makeup water ball valve, overflow and
drain connection.

There is a high quality special mat above the cold water basin that will absorb most of
the water drop noise.

Mechanical drive system

Fans are of axial type designed to deliver air performance at low noise level. Fan
blades material shall be FRP as standard and aluminium alloy as optional. . All fan
blades are factory balanced before shipped out. The fan is operating inside a fan stack
enclosure to streamline the air entry while maintaining maximum fan efficiency.
The V belt drive system which connects the cast iron pulleys at the motor and fan is
contained inside FRP belt cover. This is to ensure that the belts are protected from
moist discharge air. Optional aluminium alloy pulleys are available.

The motor is of TEFC weather proof squirrel cage for 3 phase 415 V / 50 Hz power
supply.

The motor shall be located outside the discharge air stream below the belt cover to
prolong the motor life and ease of maintenance and access.

The fan bearing has a lubrication delivery system from external point outside the fan
stack to the fan bearing to allow grease top up to be carried even when the fan is in
operation.
Fills
The film type cellular fill is made of air vacuum forming Ultra Violet (UV) Light
resistant PVC sheets which have corrugated surface. The surface has been specially
designed to spread the water droplet from hot water basin evenly. The fills are bonded
into modular blocks and install in the tower as per design.

The specially designed PVC drift eliminator can reduce the water loss due to carry over
within 0.001% with very little air pressure drop.

Water distribution system

All nozzles are designed with special orifice to avoid getting clogged easily. Moreover
the nozzles are located inside the tower therefore it is not expose to dirt and environ-
mental pollution.

All tower supports are made of FRP and are body-formed with basin, so it is very easy
to erect the tower.
 Engineering Data

Model GD50 GD60 GD70 GD80 GD100 GD125 GD150 GD175 GD200 GD225 GD250 GD280 GD300 GD325
Item

Cooling capacity RT 50 60 70 80 100 125 150 175 200 225 250 280 300 325

Heat load kcal/hr 19,500 234,000 273,000 312,000 390,000 490,000 585,000 685,000 780,000 880,000 975,000 1,092,00 1,170,000 1,267,500
Capacity

Water flow rate m/hr 27 33 38 44 78 98 117 137 156 176 195 218 234 254

Hot water temp. C 37

Cold water temp. C 32

Wet bulb temp. C 27

Width (W) mm 1600 1800 2150 2750 3150 3350

Length (L) mm 1600 1800 2150 2750 3150 3350

dimension
Overall

Total height mm 3030 3230 3940 4290 4330 4360 4670 4670 4920 5120 5120

Casing
FRP

Framework
Hot-Dip Galvannized Steel

Fill
PVC

PVC
Material

Drift eliminator

Distribution pipe / nozzle

PVC / Polypropylene

Cold water basin

FRP

Fan
FRP/Cast Aluminium Alloy

Fan cylinder
FRP

Type
Axial Flow

Diameter mm 1200 1300 1300 1300 1500 1700 1800 2000 2150 2700 2400
Fan

Number of blades
4

Fan speed rpm 650 620 620 620 620 475 475 480 420 420 420 420 475 430

Drive system
V-Belt and Pulley

Type
Totally enclosed fan cooled 3 phase induction motor, 4 poles
Motor

Power source
415V/3Ph/50Hz

Rated output kw 1.1 1.5 1.5 2.2 3 3.7 3.7 5.5 5.5 5.5 7.5 7.5 7.5 11

Quantity
1

Distribution System
PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles

Inlet pipe dia. 100 x 1 100 x 1 100 x 1 100 x 1 125 x 1 125 x 1 125 x 1 150 x 1 200 x 1 200 x 1 200 x 1 200 x 1 200 x 1 200 x 1

Outlet pipe dia. 100 x 1 100 x 1 100 x 1 100 x 1 125 x 1 125 x 1 125 x 1 150 x 1 200 x 1 200 x 1 200 x 1 200 x 1 200 x 1 200 x 1
Piping diameter

Drain pipe 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1

Overflow pipe 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1

Auto make up pipe 25 x 1 25 x 1 25 x 1 25 x 1 25 x 1 25 x 1 40 x 1 40 x 1 40 x 1 40 x 1 40 x 1 40 x 1 40 x 1 40 x 1

Manual make up pipe 25 x 1 25 x 1 25 x 1 25 x 1 25 x 1 25 x 1 40 x 1 40 x 1 40 x 1 40 x 1 40 x 1 40 x 1 40 x 1 40 x 1

0.84
Make-up

Evaporation loss %

Drift loss % 0.005

Dry weight kg 850 870 890 910 1050 1080 1530 1590 1650 1940 2080 2480 2670 2880
Weight

Operating weight kg 1880 1940 1990 2030 2830 2950 3850 3980 4280 4780 4890 5550 5680 5930

Internal head loss m 5

Water storage capacity litres 830 880 930 980 1030 1080 1380 1380 1380 1720 1720 1910 1910 1910

The basic design condition of GD series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate
 Engineering Data

Model GD350 GD400 GD450 GD500 GD560 GD600 GD650 GD700 GD750 GD800 GD840 GD900 GD1000 GD1120 GD1200 GD1300
Item
Cooling capacity RT 350 400 450 500 560 600 650 700 750 800 840 900 1000 1120 1200 1300

Heat load kcal/hr 1,365,000 1,560,000 1,755,000 1,950,000 2,184,000 2,340,000 2,535,000 2,730,000 2,925,000 3,120,000 3,276,000 3,510,000 3,900,000 4,368,000 3,900,000 4,368,000
Capacity

Water flow rate m/hr 191 218 245 272 305 327 354 381 409 436 458 490 545 610 654 708

Hot water temp. C 37

Cold water temp. C 32

Wet bulb temp. C 27

Width (W) mm 2750 3150 3350 3150 3350 3150 3350

dimension
Overall

Length (L) mm 5500 6300 6700 9450 10050 12600 13400

Total height mm 4360 4670 4670 4920 5120 5120 4670 4670 4920 5120 4670 4920 5120 5120

Casing FRP

Framework Hot Dipped Galvanised Steel

Fill PVC
Material

Drift eliminator PVC

Distribution pipe / nozzle PVC/Polypropylene

Cold water basin FRP

Fan FRP / Cast Aluminium Aloy

Fan cylinder FRP

Type Axial Flow

Diameter mm 1800 x 2 2000 x 2 2000 x 2 2000 x 2 2150 x 2 2700 x 2 2400 x 2 2000 x 3 2000 x 3 2000 x 3 2150 x 3 2700 x 3 2000 x 4 2150 x 4 2700 x 4 2400 x 4
Fan

Number of blades 4

Fan speed rpm 480 480 480 480 420 475 430 480 480 480 480 475 480 475 475 480

Drive system V-belt Drive System

Type 415V/3Ph/50Hz
Motor

Power source Totally enclosed fan cooled 3 phase induction motor, 4 poles

Rated output kw 5.5 5.5 5.5 7.5 7.5 7.5 11 5.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 11

Quantity 2 2 2 2 2 2 2 3 3 3 3 3 4 4 4 4

Distribution System PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles
Inlet pipe dia. mm 150 x 2 200 x 2 200 x 2 200 x 2 200 x 2 200 x 2 200 x 2 200 x 3 200 x 3 200 x 3 200 x 3 200 x 3 200 x 4 200 x 4 200 x 4 200 x 4

Outlet pipe dia. mm 200 x 1 250 x 1 250 x 1 250 x 1 200 x 2 200 x 2 200 x 2 200 x 2 200 x 2 250 x 2 200 x 3 200 x 3 250 x 2 200 x 4 200 x 4 200 x 4
Piping diameter

Drain pipe mm 50 x 1 50 x 1 50 x 1 50 x 1 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 3 50 x 3 50 x 2 50 x 4 50 x 4 50 x 4

Overflow pipe mm 50 x 1 50 x 1 50 x 1 50 x 1 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 3 50 x 3 50 x 2 50 x 4 50 x 4 50 x 4

Auto make up pipe mm 40 x 1 40 x 1 40 x 1 40 x 1 40 x 2 40 x 2 40 x 2 40 x 2 40 x 2 40 x 2 40 x 3 40 x 3 40 x 2 40 x 4 40 x 4 40 x 4

Manual make up pipe mm 40 x 1 40 x 1 40 x 1 40 x 1 40 x 2 40 x 2 40 x 2 40 x 2 40 x 2 40 x 2 40 x 3 40 x 3 40 x 2 40 x 4 40 x 4 40 x 4

Weight Make-up

Evaporation loss % 0.84

Drift loss % 0.005

Dry weight kg 3180 3300 3880 4160 4960 5340 5760 6048 6240 6550 7440 8010 8320 9920 10680 11520

Operating weight kg 7960 8560 9560 9780 11100 11360 11860 12450 14670 15500 16650 17040 19560 22200 22720 23720

m 5
Internal head loss

Water storage capacity litres 2300 2300 2800 2800 3820 3300 3820 4400 4450 4700 5100 5200 5600 6000 6600 7000

The basic design condition of GD series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate
 EngineeringData
Engineering Data

Model 1 Cell
Item GDS350-1B GDS400-1B GDS450-1B GDS500-1B GDS550-1B GDS600-1B GDS650-1B GDS700-1B

Cooling capacity RT 350 400 450 500 550 600 650 700

Heat load kcal/hr 1,365,000 1,560,000 1,755,000 1,950,000 2,145,000 2,340,000 2,535,000 2,730,000
Capacity

Water flow rate m/hr 273 312 351 390 429 468 507 546

Hot water temp. C 37

Cold water temp. C 32

Wet bulb temp. C 27

Width (W) mm 3550 3950 4350 4800 5100

dimension
Overall

Length (L) mm 3550 3950 4350 4800 5100

Total height mm 5170 5290 5290 5640 5640

Casing FRP

Framework Hot-Dip Galvannized Steel

Fill PVC
Material

Drift eliminator PVC

Distribution pipe / nozzle PVC / Polypropylene

Cold water basin FRP

Fan FRP/Cast Aluminium Alloy

Fan cylinder FRP

Type Axial Flow

Diameter mm 2400 x 1 2700 x 1 3000 x 1 3000 x 1 3000 x 1 3000 x 1 3350 x 1 3350 x 1

Fan

Number of blades 6

Fan speed rpm 320 320 320 320 320 320 320 320

Drive system V-Belt and Pulley

Totally enclosed fan cooled 3 phase induction motor, 4 poles
Type
Motor

415V/3Ph/50Hz
Power source

Rated output kw 11 15 15 15 18.5 18.5 18.5 22

Quantity 1

Distribution System PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles

Inlet pipe dia. 200 x 1 200 x 1 200 x 1 250 x 1 250 x 1 250 x 1 250 x 1 250 x 1
Piping diameter

Outlet pipe dia. 200 x 1 250 x 1 250 x 1 250 x 1 250 x 1 250 x 1 250 x 1 250 x 1

Drain pipe 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1

Overflow pipe 75 x 1 75 x 1 75 x 1 75 x 1 75 x 1 75 x 1 75 x 1 75 x 1

Auto make up pipe 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1

Manual make up pipe 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1

Weight Make-up

Evaporation loss % 0.84

Drift loss % 0.005

Dry weight kg 2490 2550 2850 3810 3895 4680 5750 5850

Operating weight kg 5780 5840 6590 8380 8470 10500 12540 12640

Internal head loss mm 4760 4760 4760 5060 5060 5060 5060 5370

Water storage capacity litres 3290 3290 3740 4570 4575 5820 6790 6790

The basic design condition of GDS series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate
 Engineering Data

Model 1 Cell
Item GDS750-1B GDS800-1B GDS850-1B GDS900-1B GDS950-1B GDS1000-1B GDS1250-1B GDS1400-1B GDS1500-1B

Cooling capacity RT 750 800 850 900 950 1000 1250 1400 1500

Heat load kcal/hr 2,925,000 3,120,000 3,315,000 3,510,000 3,705,000 3,900,000 4,875,000 5,460,000 5,850,000
Capacity

Water flow rate m/hr 585 624 663 702 741 780 975 1170 1170

Hot water temp. C 37

Cold water temp. C 32

Wet bulb temp. C 27

Width (W) mm 5400 5700 6000 6600 7350

dimension
Overall

Length (L) mm 5400 5700 6000 6600 7350

Total height mm 5640 5640 5690 5690 5690 6390 6740

Casing FRP

Framework Hot Dipped Galvanised Steel

Fill PVC
Material

Drift eliminator PVC

Distribution pipe / nozzle PVC/Polypropylene

Cold water basin FRP

Fan FRP / Cast Aluminium Aloy

Fan cylinder FRP

Type Axial Flow

Diameter mm 3650 x 1 3350 x 1 3350 x 1 4000 x 1 4000 x 1 4000 x 1 4250 x 1 4250 x 1 4250 x 1
Fan

Number of blades 6

Fan speed rpm 320 260

Drive system V-belt Drive System

Type Totally enclosed fan cooled 3 phase induction motor, 4 poles

Motor

Power source 415V/3Ph/50Hz

Rated output kw 22 30 30 30 37 37 45 45 55

Quantity 1

Distribution System PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles
Inlet pipe dia. mm 250 x 1 300 x 1 300 x 1 300 x 1 300 x 1 300 x 1 300 x 1 350 x 1 350 x 1

Outlet pipe dia. mm 250 x 1 300 x 1 300 x 1 300 x 1 300 x 1 300 x 1 300 x 1 350 x 1 350 x 1
Piping diameter

Drain pipe mm 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1

Overflow pipe mm 75 x 1 75 x 1 75 x 1 75 x 1 75 x 1 75 x 1 75 x 1 75 x 1 75 x 1

Auto make up pipe mm 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1

Manual make up pipe mm 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1 50 x 1

Weight Make-up

Evaporation loss % 0.84

Drift loss % 0.005

Dry weight kg 6750 6860 7560 7660 7760 8810 11500 14170 14300

Operating weight kg 14469 14579 16230 16330 16460 18900 23500 28720 28850

Internal head loss mm 5370 5370 5370 5670 5670 5670 6310 6920 6920

Water storage capacity litres 7719 7719 8670 8670 8700 10090 12000 145550 14550

The basic design condition of GDS series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate
 Engineering Data

Model 2 Cells
Item GDS700-2B GDS800-2B GDS900-2B GDS1000-2B GDS1100-2B GDS1200-2B GDS1300-2B GDS1400-2B

Cooling capacity RT 700 800 900 1000 1100 1200 1300 1400

Heat load kcal/hr 2,730,000 3,120,000 3,510,000 3,900,000 4,290,000 4,680,000 5,070,000 5,460,000
Capacity

Water flow rate m/hr 546 624 702 780 858 936 1014 1092

Hot water temp. C 37

Cold water temp. C 32

Wet bulb temp. C 27

Width (W) mm 3550 3950 4350 4800 5100

dimension
Overall

Length (L) mm 7100 7900 8700 9600 10200

Total height mm 5170 5290 5290 5640 5640

Casing FRP

Framework Hot-Dip Galvannized Steel

Fill PVC
Material

Drift eliminator PVC

Distribution pipe / nozzle PVC / Polypropylene

Cold water basin FRP

Fan FRP/Cast Aluminium Alloy

Fan cylinder FRP

Type Axial Flow

Diameter mm 2400 x 2 2700 x 2 3000 x 2 3000 x 2 3000 x 2 3000 x 2 3350 x 2 3350 x 2

Fan

Number of blades 6x2

Fan speed rpm 320 320 320 320 320 320 320 320

Drive system V-Belt and Pulley

Totally enclosed fan cooled 3 phase induction motor, 4 poles
Type
Motor

415V/3Ph/50Hz
Power source

Rated output kw 11 x 2 15 x 2 15 x 2 15 x 2 18.5 x 2 18.5 x 2 18.5 x 2 22 x 2

Quantity 2

Distribution System PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles

Inlet pipe dia. 200 x 2 200 x 2 200 x 2 250 x 2 250 x 2 250 x 2 250 x 2 250 x 2
Piping diameter

Outlet pipe dia. 200 x 2 250 x 2 250 x 2 250 x 2 250 x 2 250 x 2 250 x 2 250 x 2

Drain pipe 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2

Overflow pipe 75 x 2 75 x 2 75 x 2 75 x 2 75 x 2 75 x 2 75 x 2 75 x 2

Auto make up pipe 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2

Manual make up pipe 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2

Weight Make-up

Evaporation loss % 0.84

Drift loss % 0.005

Dry weight kg 4980 5100 5700 7620 7790 9360 11500 11700

Operating weight kg 11560 11680 13180 16760 16940 21000 25080 25280

Internal head loss mm 4760 4760 4760 5060 5060 5060 5060 5370

Water storage capacity litres 6580 6580 7480 9140 9150 11640 13580 13580

The basic design condition of GDS series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate
 Engineering Data

Model 2 Cells
Item GDS1500-2B GDS1600-2B GDS1700-2B GDS1800-2B GDS1900-2B GDS2000-2B GDS2500-2B GDS2800-2B GDS3000-2B

Cooling capacity RT 1500 1600 1700 1800 1900 2000 2500 2800 3000

Heat load kcal/hr 5,850,000 6,240,000 6,630,000 7,020,000 7,410,000 7,800,000 9,750,000 10,920,000 11,700,000
Capacity

Water flow rate m/hr 1170 1248 1326 1404 1482 1560 1950 2340 2340

Hot water temp. C 37

Cold water temp. C 32

Wet bulb temp. C 27

Width (W) mm 5400 5700 6000 6600 7350

dimension
Overall

Length (L) mm 10800 11400 12000 13200 14700

Total height mm 5640 5640 5690 5690 5690 6390 6740

Casing FRP

Framework Hot Dipped Galvanised Steel

Fill PVC
Material

Drift eliminator PVC

Distribution pipe / nozzle PVC/Polypropylene

Cold water basin FRP

Fan FRP / Cast Aluminium Aloy

Fan cylinder FRP

Type Axial Flow

Diameter mm 3650 x 2 3350 x 2 3350 x 2 4000 x 2 4000 x 2 4000 x 2 4250 x 2 4250 x 2 4250 x 2
Fan

Number of blades 6x2

Fan speed rpm 320 260

Drive system V-belt Drive System

Type Totally enclosed fan cooled 3 phase induction motor, 4 poles

Motor

Power source 415V/3Ph/50Hz

Rated output kw 22 x 2 30 x 2 30 x 2 30 x 2 37 x 2 37 x 2 45 x 2 45 x 2 55 x 2

Quantity 2

Distribution System PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles
Inlet pipe dia. mm 250 x 2 300 x 2 300 x 2 300 x 2 300 x 2 300 x 2 300 x 2 350 x 2 350 x 2

Outlet pipe dia. mm 250 x 2 300 x 2 300 x 2 300 x 2 300 x 2 300 x 2 300 x 2 350 x 2 350 x 2
Piping diameter

Drain pipe mm 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2

Overflow pipe mm 75 x 2 75 x 2 75 x 2 75 x 2 75 x 2 75 x 2 75 x 2 75 x 2 75 x 2

Auto make up pipe mm 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2

Manual make up pipe mm 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2 50 x 2

Weight Make-up

Evaporation loss % 0.84

Drift loss % 0.005

Dry weight kg 13500 13720 15120 15320 15520 17620 23000 28340 28600

Operating weight kg 28938 29158 32460 32660 32920 37800 47000 57440 57700

Internal head loss mm 5370 5370 5370 5670 5670 5670 6310 6920 6920

Water storage capacity litres 15438 15438 17340 17340 17400 20180 24000 29100 27900

The basic design condition of GDS series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate
 Engineering Data

Model 3 Cells
Item GDS1050-3B GDS1200-3B GDS1350-3B GDS1500-3B GDS1650-3B GDS1800-3B GDS1950-3B GDS2100-3B

Cooling capacity RT 1050 1200 1350 1500 1650 1800 1950 2100

Heat load kcal/hr 4,095,000 4,680,000 5,265,000 5,850,000 6,435,000 7,020,000 7,605,000 8,190,000
Capacity

Water flow rate m/hr 819 936 1053 1170 1287 1404 1521 1638

Hot water temp. C 37

Cold water temp. C 32

Wet bulb temp. C 27

Width (W) mm 3550 3950 4350 4800 5100

dimension
Overall

Length (L) mm 10650 11850 13050 14400 15300

Total height mm 5170 5290 5290 5640 5640

Casing FRP

Framework Hot-Dip Galvannized Steel

Fill PVC
Material

Drift eliminator PVC

Distribution pipe / nozzle PVC / Polypropylene

Cold water basin FRP

Fan FRP/Cast Aluminium Alloy

Fan cylinder FRP

Type Axial Flow

Diameter mm 2400 x 3 2700 x 3 3000 x 3 3000 x 3 3000 x 3 3000 x 3 3350 x 3 3350 x 3

Fan

Number of blades 6x3

Fan speed rpm 320 320 320 320 320 320 320 320

Drive system V-Belt and Pulley

Totally enclosed fan cooled 3 phase induction motor, 4 poles
Type
Motor

415V/3Ph/50Hz
Power source

Rated output kw 11 x 3 15 x 3 15 x 3 15 x 3 18.5 x 3 18.5 x 3 18.5 x 3 22 x 3

Quantity 2

Distribution System PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles

Inlet pipe dia. 200 x 3 200 x 3 200 x 3 250 x 3 250 x 3 250 x 3 250 x 3 250 x 3
Piping diameter

Outlet pipe dia. 200 x 3 250 x 3 250 x 3 250 x 3 250 x 3 250 x 3 250 x 3 250 x 3

Drain pipe 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3

Overflow pipe 75 x 3 75 x 3 75 x 3 75 x 3 75 x 3 75 x 3 75 x 3 75 x 3

Auto make up pipe 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3

Manual make up pipe 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3

Weight Make-up

Evaporation loss % 0.84

Drift loss % 0.005

Dry weight kg 7470 7650 8550 11430 11685 14040 17250 17550

Operating weight kg 17340 17520 19770 25140 25410 31500 37620 37920

Internal head loss mm 4760 4760 4760 5060 5060 5060 5060 5370

Water storage capacity litres 9870 9870 11220 13710 13725 17460 20370 20370

The basic design condition of GDS series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate
 Engineering Data

Model 3 Cells
Item GDS2250-3B GDS2400-3B GDS2550-3B GDS2700-3B GDS2850-3B GDS3000-3B GDS3750-3B GDS4200-3B GDS4500-3B

Cooling capacity RT 2250 2400 2550 2700 2850 3000 3750 4200 4500

Heat load kcal/hr 8,775,000 9,360,000 9,945,000 10,530,000 11,115,000 11,700,000 14,625,000 16,380,000 17,550,000
Capacity

Water flow rate m/hr 1755 1872 1989 2106 2223 2340 2925 3510 4095

Hot water temp. C 37

Cold water temp. C 32

Wet bulb temp. C 27

Width (W) mm 5400 5700 6000 6600 7350

dimension
Overall

Length (L) mm 16200 17100 18000 19800 22050

Total height mm 5640 5640 5690 5690 5690 6390 6740

Casing FRP

Framework Hot Dipped Galvanised Steel

Fill PVC
Material

Drift eliminator PVC

Distribution pipe / nozzle PVC/Polypropylene

Cold water basin FRP

Fan FRP / Cast Aluminium Aloy

Fan cylinder FRP

Type Axial Flow

Diameter mm 3650 x 3 3350 x 3 3350 x 3 4000 x 3 4000 x 3 4000 x 3 4250 x 3 4250 x 3 4250 x 3
Fan

Number of blades 6x3

Fan speed rpm 320 260

Drive system V-belt Drive System

Type Totally enclosed fan cooled 3 phase induction motor, 4 poles

Motor

Power source 415V/3Ph/50Hz

Rated output kw 22 x 3 30 x 3 30 x 3 30 x 3 37 x 3 37 x 3 45 x 3 45 x 3 55 x 3

Quantity 3

Distribution System PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles
Inlet pipe dia. mm 250 x 3 300 x 3 300 x 3 300 x 3 300 x 3 300 x 3 300 x 3 350 x 3 350 x 3

Outlet pipe dia. mm 250 x 3 300 x 3 300 x 3 300 x 3 300 x 3 300 x 3 300 x 3 350 x 3 350 x 3
Piping diameter

Drain pipe mm 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3

Overflow pipe mm 75 x 3 75 x 3 75 x 3 75 x 3 75 x 3 75 x 3 75 x 3 75 x 3 75 x 3

Auto make up pipe mm 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3

Manual make up pipe mm 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3 50 x 3

Weight Make-up

Evaporation loss % 0.84

Drift loss % 0.005

Dry weight kg 20250 20580 22680 22980 23280 26430 34500 42510 42900

Operating weight kg 43407 43737 48690 48990 49380 56700 70500 86160 86550

Internal head loss mm 5370 5370 5370 5670 5670 5670 6310 6920 6920

Water storage capacity litres 23157 23157 26010 26010 26100 30270 36000 43650 43650

The basic design condition of GDS series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate
 Engineering Data

Model 4 Cells
Item GDS1400-4B GDS1600-4B GDS1800-4B GDS2000-4B GDS2200-4B GDS2400-4B GDS2600-4B GDS2800-4B

Cooling capacity RT 1400 1600 1800 2000 2200 2400 2600 2800

Heat load kcal/hr 5,460,000 6,240,000 7,020,000 7,800,000 8,580,000 9,360,000 10,140,000 10,920,000
Capacity

Water flow rate m/hr 1092 1248 1404 1560 1716 1872 2028 2184

Hot water temp. C 37

Cold water temp. C 32

Wet bulb temp. C 27

Width (W) mm 3550 3950 4350 4800 5100

dimension
Overall

Length (L) mm 14200 15800 17400 19200 20400

Total height mm 5170 5290 5290 5640 5640

Casing FRP

Framework Hot-Dip Galvannized Steel

Fill PVC
Material

Drift eliminator PVC

Distribution pipe / nozzle PVC / Polypropylene

Cold water basin FRP

Fan FRP/Cast Aluminium Alloy

Fan cylinder FRP

Type Axial Flow

Diameter mm 2400 x 4 2700 x 4 3000 x 4 3000 x 4 3000 x 4 3000 x 4 3350 x 4 3350 x 4

Fan

Number of blades 6x4

Fan speed rpm 320 320 320 320 320 320 320 320

Drive system V-Belt and Pulley

Totally enclosed fan cooled 3 phase induction motor, 4 poles
Type
Motor

415V/3Ph/50Hz
Power source

Rated output kw 11 x 4 15 x 4 15 x 4 15 x 4 18.5 x 4 18.5 x 4 18.5 x 4 22 x 4

Quantity 4

Distribution System PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles

Inlet pipe dia. 200 x 4 200 x 4 200 x 4 250 x 4 250 x 4 250 x 4 250 x 4 250 x 4
Piping diameter

Outlet pipe dia. 200 x 4 250 x 4 250 x 4 250 x 4 250 x 4 250 x 4 250 x 4 250 x 4

Drain pipe 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4

Overflow pipe 75 x 4 75 x 4 75 x 4 75 x 4 75 x 4 75 x 4 75 x 4 75 x 4

Auto make up pipe 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4

Manual make up pipe 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4

Weight Make-up

Evaporation loss % 0.84

Drift loss % 0.005

Dry weight kg 9960 10200 11400 15240 15580 18720 23000 23400

Operating weight kg 23120 23360 26360 33520 33880 42000 50160 50560

Internal head loss mm 4760 4760 4760 5060 5060 5060 5060 5370

Water storage capacity litres 13160 13160 14960 18280 19900 23280 27160 27160

The basic design condition of GDS series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate
 Engineering Data

Model 4 Cells
Item GDS3000-4B GDS3200-4B GDS3400-4B GDS3600-4B GDS3800-4B GDS4000-4B GDS5000-4B GDS5600-4B GDS6000-4B

Cooling capacity RT 3000 3200 3400 3600 3800 4000 5000 5600 6000

Heat load kcal/hr 11,700,000 12,480,000 13,260,000 14,040,000 14,820,000 15,600,000 19,500,000 21,840,000 23,400,000
Capacity

Water flow rate m/hr 2340 2496 2652 2808 2964 3120 3900 4680 5460

Hot water temp. C 37

Cold water temp. C 32

Wet bulb temp. C 27

Width (W) mm 5400 5700 6000 6600 7350

dimension
Overall

Length (L) mm 21600 22800 24000 26400 29400

Total height mm 5640 5640 5690 5690 5690 6390 6740

Casing FRP

Framework Hot Dipped Galvanised Steel

Fill PVC
Material

Drift eliminator PVC

Distribution pipe / nozzle PVC/Polypropylene

Cold water basin FRP

Fan FRP / Cast Aluminium Aloy

Fan cylinder FRP

Type Axial Flow

Diameter mm 3650 x 4 3350 x 4 3350 x 4 4000 x 4 4000 x 4 4000 x 4 4250 x 4 4250 x 4 4250 x 4
Fan

Number of blades 6x4

Fan speed rpm 320 260

Drive system V-belt Drive System

Type Totally enclosed fan cooled 3 phase induction motor, 4 poles

Motor

Power source 415V/3Ph/50Hz

Rated output kw 22 x 4 30 x 4 30 x 4 30 x 4 37 x 4 37 x 4 45 x 4 45 x 4 55 x 4

Quantity 4

Distribution System PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles
Inlet pipe dia. mm 250 x 4 300 x 4 300 x 4 300 x 4 300 x 4 300 x 4 300 x 4 350 x 4 350 x 4

Outlet pipe dia. mm 250 x 4 300 x 4 300 x 4 300 x 4 300 x 4 300 x 4 300 x 4 350 x 4 350 x 4
Piping diameter

Drain pipe mm 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4

Overflow pipe mm 75 x 4 75 x 4 75 x 4 75 x 4 75 x 4 75 x 4 75 x 4 75 x 4 75 x 4

Auto make up pipe mm 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4

Manual make up pipe mm 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4 50 x 4

Weight Make-up

Evaporation loss % 0.84

Drift loss % 0.005

Dry weight kg 27000 27440 30240 30640 31040 35240 46000 56680 57200

Operating weight kg 57876 58316 64920 65320 65840 75600 94000 114880 115400

Internal head loss mm 5370 5370 5370 5670 5670 5670 6310 6920 6920

Water storage capacity litres 30876 30876 34680 34680 34800 40360 48000 58200 58200

The basic design condition of GDS series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate
Genius Cooling Towers Sdn Bhd (904955-K)
35-2, Jalan Puteri 4/1,
Bandar Puteri 47100 Puchong, Selangor.
Tel: 03-8060 2020 Fax: 03-8060 2000
E-mail: sales@genius.net.my
Website: www.genius.net.my