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Thermoelectric Fridges also called thermoelectric modules or Peltier Fridges. They are
semiconductor based electronic components that function as small heat pumps. On applying a
low DC voltage to the thermoelectric module, heat moves through the module from one side to
the other. One face of the module is therefore cooled, while the other face simultaneously heats
up. This phenomenon can also be reversed by changing the polarity of the applied DC
voltage causing the heat to flow in the opposite direction. Thereby, a thermoelectric module may
be used for both heating and cooling which makes it highly suitable for precise temperature
control applications.
Conventional Fridges used in homes and industries depend on refrigerants such as hydro fluoro
carbon, which is a threat to the ozone layer. On the other hand, thermoelectric Fridges are
environment friendly, compact and affordable. Thermoelectric Fridges are semiconductor based
devices. They have got several advantages like solid construction, quiet & reliable operation, no
CFCs, precise temperature control. A thermoelectric cooler permits lowering the temperature of
an object below ambient as well as maintaining the temperature of objects above ambient
temperatures. Thermoelectric Fridges can be used for applications that require heat removal
ranging from milli-watts up to several thousand watts. Therefore they are used for the most
and consumer. Uses range from simple food and beverage Fridges for an afternoon picnic to
thermoelectric cooler provide a solution that is smaller, weighs less, and is more reliable than a
Researchers are working on improving the efficiency of thermoelectric devices, reducing their
1. Introduction
Although the principle of thermoelectricity dates back to the discovery of the Peltier effect in
1834[1], there was little practical application of the phenomenon until the middle 1950s. Prior to
then, the poor thermoelectric properties of known materials made them unsuitable for use in a
practical refrigerating device. It is only from the mid-1950s at which the major thermoelectric
These materials made possible the development of practical thermoelectric devices for attaining
temperatures below ambient without the use of vapour compression refrigeration [1].
Thermoelectric Fridges offer the potential to enhance the cooling of electronic module packages,
to reduce chip operating temperatures or to allow higher module powers. Thermoelectric Fridges
also offer the advantages of being compact, quiet, free of moving parts, and their amount of
vapor-compression refrigeration, they are limited in the heat flux that they can be accommodated
and exhibit a lower coefficient of performance (COP). These two limitations have generally
In recent years there has been increased interest in the application of thermoelectric to electronic
cooling, followed by efforts to improve their performance through the development of new bulk
Peltier Effect- when a voltage or DC current is applied to two dissimilar conductors, a circuit can
be created that allows for continuous heat transport between the conductors junctions. The
Seebeck Effect- is the reverse of the Peltier Effect. By applying heat to two different conductors a
current can be generated. The Seebeck Coefficient is given by:
, Where x is the electric field
3.1 Thermoelectric Material: The materials used for this purpose are generally semiconductors.
They are the optimum choice to sandwich between two metal conductors because of the ability to
control the semiconductors charge carriers as well as increase the heat pumping ability. The most
commonly used semiconductor for electronics cooling applications is Bi2Te3 because of its
relatively high figure of merit. However, the performance of this material is still relatively low
and alternate materials are being studied with possibly better performance.
Alternative materials include: Alternating thin film layers of Sb2Te3 and Bi2Te3, Lead telluride
3.2 Ceramic Plates: An electrical insulator is provided between the heats generating device and
the conductor to prevent an electrical short circuit between the module and the heat source. The
electrical insulator must have a high thermal conductivity so that the temperature gradient
between the source and the conductor is small. Ceramics like alumina are generally used for this
purpose.
3.3 TIM (Thermal Interface Material): This principle requires the heat to be transferred from
the object being cooled (or heated) to the Peltier module and heat must be transferred from the
Peltier module to the heat sink. Realistically, the interface between the Peltier module surfaces to
the object being cooled and to the heat sink will not be perfect. There will be peaks and valleys in
the surfaces resulting in tiny air pockets which conduct heat poorly. So it is required to place a
"thermal interface material" (TIM) between the Peltier module surfaces. These include mainly
silicone based greases, elastomeric pads, thermally conductive tapes, thermally conductive
3.4 Heat Sink: A heat sink is required for either heating or cooling a thermal load. They are
employed either to collect heat (in heating mode) or dissipate collected heat into another medium
(e.g., air, water, etc.). Without such provisions, the TE device will be vulnerable to overheating.
Once TE device reaches the reflow temperature of the solder employed, the unit will be
destroyed. When the heat sink is exchanging heat with air a fan is usually required to minimize
3.5 Uses of two type of Material (p and n type): A simple thermoelectric device can be made
with a single semiconductor pellet, but it can't pump an appreciable amount of heat through it. In
order to give a TE device greater heat pumping capacity multiple pellets are used together. The
initial attempt would be to simply connect them in parallel both electrically and thermally. While
this is possible, it is not suitable for a practical device. The drawback is that the typical TE
semiconductor pellet is rated for only a very small voltage as small as tens of mill volts so it can
draw a substantial amount of current. For example, a single pellet in an ordinary TE device might
draw five amps or more with only 60 mV applied, if connected in parallel in a typical 254 pellet
configuration, the device would draw over 1270 amps with the application of that 60 mV
(assuming that the power supply could deliver that much current).
The only realistic solution is to connect the semiconductors in series and doing so in a way that
keeps them thermally in parallel (i.e., pumping together in the same direction). Here we might
think to simply zigzag the electrical connections from pellet to pellet to achieve a series circuit.
This is theoretically workable however; the interconnections between pellets will create thermal
shorting that significantly compromises the performance of the device. Fortunately, there is
another option which gives us the desired electrical and thermal configuration while better
optimizing the thermoelectric effect. By arranging N and P-type pellets in a 'couple' (see Figure
3) and forming a junction between them with a plated copper tab, it is possible to configure a
series circuit which can keep all of the heat moving in the same direction.
As shown in the illustration, with the free (bottom) end of the P-type pellet connected to the
positive voltage potential and the free (bottom) end of the N-type pellet connected to the negative
side of the voltage, an interesting phenomenon takes place. The positive charge carriers (holes) in
the P material are repelled by the positive voltage potential and attracted by the negative pole and
the negative charge carriers (electrons) in the N material are similarly repelled by the negative
voltage potential and attracted by the positive pole of the voltage supply. In the copper tabs and
wiring, electrons are the charge carriers. When these electrons reach the P material, they simply
flow through the holes within the crystalline structure of the P-type pellet. Thus the electrons
flow continuously from the negative pole of the voltage supply, through the N pellet, through the
copper tab junction, through the P pellet, and back to the positive pole of the supply. This happens
because two different types of semiconductor material are being used. The charge carriers and
heat are flowing in the same direction through the pellets (bottom to top in the figure 3). Using
these special properties of the TE 'couple', it is possible to combine many pellets together in
rectangular arrays to create practical thermoelectric modules (see Figure 4). These devices can
not only pump appreciable amounts of heat but with their series electrical connection are suitable
for commonly available DC power supplies. Thus the most common TE devices now in use
connecting 254 alternating P and N-type pellets and can run from a 12 to 16 VDC supply and
draw only 4 to 5 amps (rather than 1270 amps at 60 mV, for example).
In fabricating devices with multi pellet arrays a means to mechanically hold everything together
must be provided. A solution to this is to mount the copper tabs to thin ceramic substrates; the
outer faces of the ceramics are then used as the thermal interface between the Peltier device and
4. Working
Figure in the next page explains the working of the thermoelectric device. Electrons can travel
freely in the copper conductors but not so freely in the semiconductor. As the electrons leave the
copper tabs and enter the hot side of the p-type, they must fill a hole in order to move through the
p-type. When the electrons fill a hole, they drop down to a lower energy level and release heat in
the process. Then, as the electrons move from the p-type into the copper conductor on the cold
side, the electrons are again taken back to a higher energy level and in the process they absorbs
heat. Next, the electrons move freely through the copper tabs until they reach the cold side of the
n-type semiconductor. Now when the electrons move into the n-type material they must boost up
to a higher energy level in order to move through the n-type semiconductor. Heat is absorbed
when this occurs. Finally, when the electrons leave the hot side of the n-type, they can move
freely in the copper conductors. They drop down to a lower energy level and release heat in the
process. Thus the charge carriers, negative electrons and positive holes transfer heat.
5. Thermoelectric Design
There are various factors that have to be considered in designing thermoelectric module. These
5.1 Figure of merit: The figure of merit represents the quality of performance of thermoelectric
Where is the electrical resistivity, k is the thermal conductivity, and is the Seebeck
Coefficient. So lower electrical resistivity and thermal conductivity higher the figure of merit.
These values are temperature dependent therefore the figure of merit is also temperature
dependent. P and N type material have different figures of merit and are averaged to determine
5.2 Condensation: This is the most serious fact that has to be taken in to account while designing
a TE device. A common problem with TE cooling is that condensation may occur causing
corrosion and eroding the TEs inherent reliability. Condensation occurs when the dew point is
reached. The dew point is the temperature to which air must be cooled at constant pressure for the
water vapor to start to condense. Condensation occurs because the air loses the ability to carry the
water vapor that condenses. As the airs temperature decreases its water vapor carrying capacity
decreases. Since TE Fridges can cool to low and even below ambient temperatures condensation
is a problem. The most common sealant employed is silicon rubber. Research has been performed
to determine the most effective sealing agent used to protect the chip from water. Four sealants
were used to seal a TE cooling device and the weight gain due to water entering the device
measured. The best sealants should have the lowest weight gain.
3. Contact resistance between the TE device and heat source or heat sink.
4(c). The optimum value of Q/Qmax is obtained at the intersection of the horizontal line just drawn
and the diagonal optimum Q/Qmax line. Interpolation between curves may be necessary.
4(d). The maximum value of Q/Qmax is obtained at the intersection of the horizontal line (drawn
Note: maximum Q refers to the maximum heat the thermoelectric device can pump which will
occur when DT = 0.
4(e). Calculation of the optimum and maximum Qmax. The total heat load obtained in step 1 is
For this example, let us assume maximum efficiency is desired. Thus, the 5.6 amp, 8.2 volt cooler
is selected, because between these two potential TECs, its Qmax (30 watts) is closest to the
4(f). Select or design a TEC from standard product list with Qmax greater than the maximum Qmax
(20 watts in this example), but less than the optimum Qmax (36 watts in this example). Keep in
mind that within this range a TEC with a Qmax close to the optimum Qmax will provide maximum
efficiency and will yield smaller and possibly less expensive TECs.
5.5 Improving TE performance: Various methods have been used to improve the performance
of TE Fridges which are its major drawback. Examples: thin film Fridges or multistage (bulk)
Fridges.
5.5.1 Thin film Fridges: Thin films are material layers of about one micrometer thickness.
Alternating layers of Sb2Te3 (antimony telluride) and Bi2Te3 (bismuth telluride) are used to
produce thin film TE Fridges. An example is shown below where the highest power components
are mounted on a diamond substrate which would be the top or cold side substrate of a thin film
TE cooler. Power densities were found to be above 100W/cm2. Thin film Fridges considerably
reduce the size of TE devices because the cooling density of a Peltier cooler is inversely
5.5.2 Multistage Modules: When the desired temperature difference between the cold and hot
side cannot be obtained with a single stage module, or when the cold side temperature must be
lower than a one stage cooler will provide a multistage module may need to be applied.
Multistage modules are essentially single stage modules stacked up in a vertical pyramid shaped
array. As the number of stages increases, the minimum cold side temperature will decrease. Also,
increasing the number of stages increases the coefficient of performance for a given cold side
temperature.
Advantages
1. No moving parts make them very reliable; approximately 105 hrs of operation at 100
degrees Celsius, longer for lower temperature.
6. Compact size makes them useful for applications where size or weight is a constraint.
8. Excellent cooling alternative to vapor compression Fridges for systems that are sensitive
to mechanical vibration.
Disadvantages
1. Able to dissipate limited amount of heat flux.
The industries which use TE cooling are Electronics, Medical, Aerospace and telecommunication
and their applications are
1. Electronic enclosures
2. Laser diodes
4. Temperature baths
5. Refrigerators
6. Telecommunications equipment
8. Heat transport ranges vary from a few mill watts to several thousand watts, however,
since the efficiency of TE devices are low, smaller heat transfer applications are more
practical.
9. Conclusion
A new dimension has been added to the cooling challenge by the requirement to reduce operating
temperatures to achieve enhanced speed. With the continued demand for improved cooling
To use the equations, detailed information in terms of the parameters , , K, and R pertaining to
the thermoelectric module under consideration is required. Unfortunately, today only one
thermoelectric vendor provides such information in their data sheets. It is to be hoped that in the
future other thermoelectric vendors will also make such information available for users.
As shown in the example, the application of thermoelectric Fridges could provide cooling
enhancement for a limited range of powers. Unfortunately, in many cases MCM powers may be
simply too high for current thermoelectric modules to handle effectively. The current figure of
merit, Z, of the available candidate materials, and the coefficient of performance (COP)
Until and unless improvements can be made to enhance heat pumping capability and COP,
thermoelectric will not be a serious candidate for higher power electronic cooling applications. It
is hoped that the work being done on development of improved thermoelectric materials and thin
The main objective of our project is to maintain the temperature of the selected the
area up to an ambient temperature. This system works more effectively and
stability in maintain the temperature of a cold body with
the required region. The operation of this system takes changes if polararky of
the refrigerator is reversed.
thermo electronic devices are lsed in a variety of applications. They are u s e d by the
u s e f u l to the military during w a r and training because they are reliable, -.all. and
- ir.dling tissue samples. Hypothermia blankets are pads that patients rest
for greater efficiency (Figure 7). N -t ype material are heavily doped to create
excess electrons, while p -t ype mate ials are used to create a deficiency of
properties. The couple is connected in series electi icall y and in parallel thermall y
then integrated into modules. The modules are placed between ceramic plates to
modules can be either mounted in parallel to increase the heat tansfer effect or
elements. On one side of the module there h a gas burner. The other side has
aluminum cooling fins or a heai pipe to keep it cool. The hot side maintains a
temperature of 5 -0 degrees Celsius, while the cold side stays at abou t 140 degrees
Celsius. Thermoelectric devices can also b> - used as refrigerators on the bases of
difference between these two quantities is the net electrijal work that needs to be
supplied.
These refrigerators are not overl y popular bee ruse they have a
effect.
on during surgery to keep their body at a t ertain temperature. Many people have
thermoelectric products in theii homes such as beer keg coolers, wine cellar chillers,
Thermoelectri - Product's ,M- retail for about $350. The M-5 holds 0.74 gal lor - of
water and weighs 14.7pounds without the bottle. Consumers like the M -5 because it
Fahrenheit.
Figure 1: Night vision binoculars.
Thermoelectric devices are prob abl y most well known for their contribution to
Generators provided all of the on board electrical power for NASA.s Voyager. The
specification 14years after launch. The power system provided the equivalent of
thermal and electrical effects to convert heat energy into electrical energy or elet
refrigerators. Energy is taken irom a region thereby reducing its temperature. The
Thermoelectric modules (Figure 3) ire small, sturdy, quiet heat pumps operated
by a DC power source. They usuall y last about200, 000 hours in heatin g mod or
about 20 hours if left on cooling mode. When power is supplied, the surface where
heat energy is absorbed becomes cold; the opposite surface where heat energy is
released becomes hut. If the polarit y of current flow through the module is
reversed, the cold side will become the hot side and vice -versa. Thermoelectric
C h a p t e r 2 LITERATURE REVIEW
broken so the cunent quits flowing. When the current ceases, voltage is measured
by a voltmeter 1 (Figure 5).The voltage generated is a functior of the temperature
difference and the Figure 4; See beck effect: Two wires of different metals
the temperature difference and the materials of the two wires used. Materials of
the two wires used. Two wires us ed to measure temperature in this manner form a
engine cycle with electrons serving as the wo -king fluid. Heat is transferred from
"a TiTgh temperature heat soutve to a hot junction and than rejected to a low
temperature sink from the cold junction. The difference between the two
quantities is the net electrical work produced. The voltage output has been
Some use n-t ype and p-t ype materials connected in series
Project r
Page 5
2.2 COMPARISON BETWEEN CONVENTIONAL REFRIGERATION AND
COMPRESSOR LESS PORTABLE REFRIGERATOR
Refrigeration is a process in which work is done to move heat from one location
to another. This work is traditionall y done b> mechanical work, but can also bt
the thermodynamic power cycle. In the power cycle, heat is supplied from a
high-temperature source to the engine, part of the heat being used to produce work
and the rest being rejected to a low -temperature sink. This satisfies the second law
of thermodynamics.
A refrigeration cycle describes the change - that take place in the refrigerant as it
also applied to HVACR work, when describing the "process" of refrigerant flow
Heat naturall y flows from hot to cold. Work s applied to cool a living space or
storage volume by pumping heat from a lower temperature heat source into a
higher temperature heat sink. Insulation is used to reduce the work and en ergy
required to achieve and maintain a lower temperature in the cooled space. The
vapor-compression refr gcration cycle, although absorption heat pumps are used
m a minorit y of applications.
1. Vapor-compression refrigeration
2. Vapor-absorption refrigeration
Vapor-compression refrigeration
Figure 10
The schematic diagram of the arrangement is as shown in Fig. 10.
The low temperature, low pressure vapor at state B is compressed
by a compressor to high temperature and pressure vapor at state C.
This vapor is c mdensed into high pressure vapor at state D in the
condenser and then passes through the
i) Compressor ii) Condenser iii) E> pansion valve iv) Evaporator.
expansion valve. Here, the vapor is throttled down to a low pressure liquid and
passed on to an evaporator, where it absorbs heat from the surroundings from the
ci culating fluid (being refrigerated) and vaporizes into low pressure vapor at
surroundings.
enthalpy.
Vapor-absorption refrigeration
Some liquids like water have great affinit y for absorbing large quantities of
certain vapors (NH3) ind reduce the total volume greatl y. The absorption
refrigeration system differs fundamentally from vapor compr* -ssion system onl y
in the method of compress ing the refrigei int. An absorber, generator and pump in
s ystem. Ammonia vapor is produced in the generato i at high pressure from the
strong solution of NH3 by an extern.il heating source. The water vapor carried
with ammonia is removed in the rectifier and onl y the dehydrated ammonia gas
enter into the condenser. High pressure NH3 vapor is condensed ir the co ndenser.
The cooled NH3 solution is passed through a thiottle valve and the pressure and
in the evaporator. The low temperature refrigerant enters the t vaporator and
absorbs the required heat from the evaporator and leaves the evaporator as
saturated vapor. Slightl y superheated, low pressure NH3 vapor is absorbed by the
solution after absorbing NH 3 vapor and then it is pumped to the generator through
the heat exchanger. The pump increases the pressure of the strong solution to
generator pressure. The strong NH 3 solution coming from the absorber absorbs
heat form high temperature weak NH3 solution in the heat exchanger. The solution
in the generator becomes weak as NH 3 vapor comes out of it. The weak high
temperature ammonia solution from the generator is passed to the heat exchanger
Project renort
through the throttle valve. The pressure o f t ie liquid is reduced to the absorber
pressure by the throttle valve
Qh = Qc + Pin
Where
T c according to Equation
T = Th - Tc
Estimating Q c , the heat load in watts absorbed from the cold side is
Active: I2R heat load from the electronic devices Any load
Passive: Radiation (heat loss between two close objects with different
where the air has a different temperature than the object) Insulation
object)
As the thermoelectric operates, the current flowing through it has two effects:
heating effect v ill dominates the cooling effect that why we can not ncrease the
The thermal resistances of 'he heat sink causes a temperature rise above
ambient, i f the thermal resistance of the heat sink is unknown, then estimates
Our main aim to maintain the emperature of container 15C which contain 16
1. Nolas, G.S., Slack, G.A., Cohn, J.L., and Schujman, S.B., The Next Generation of
Thermoelectric Materials, Proceedings of the 17th IEEE International Conference on
Thermoelectrics, PP. 294-297, 1998.
3. Wikipedia the Free Encyclopedia (May 2006). Semiconductor Retrieved May 2006,