Sie sind auf Seite 1von 13

Revision Record

1-Saddle CNC Lathe


High accuracy specifications overall assure
machining with high thermal stability
Highest Quality Thermo-Friendly Concept for Slanted-box bed configuration with
unparalleled thermal stability superior construction and rigidity
Okuma's Thermo-Friendly Concept is used on all the LB EX The next evolution of the slanted-box bed construction that
machines for extraordinary machining accuracy, using our has been highly praised as a "rugged, Okuma-like
unique machine design and thermal deviation compensation construction" in the SPACE TURN series. The primary units
system. Outstanding thermal stability in long-time of headstock and turret on a box bed is optimally placed for
continuous operation, multitasking, front and back side outstanding thermal stability and high rigidity. Exhibits stable
machining with a subspindle, and even Y-axis machining machining accuracy even in heavy cutting.
without troublesome compensation or warming up.

Machining dimensional change over time: 5 m*


Actual data [LB3000 EX turning] (ambient temperature: 8C change)

10 OD dimensional change Ambient temperature change

OD change (m)
5
5 m
0
-5
Room 8C change
temp

0 2 4 6 8 10 12 14 16 18 20 22 24
Elapsed time (Hr)
* 0.0002 in. Optimized X-axis feed element
Cycle time: 60 sec
X-axis travel: 60 mm
3 repetitions/cycle
Cutting conditions Spindle speed : 4,000 min-1
Cutting depth : 0.05 mm
Feed : 0.05 mm/rev
Workpiece material: BsB

Thermal deformation minimized on


Z-axis

Heat sources eliminated and thermal


Slanted-box bed achieves deformation suppressed from the
outstanding thermal stability and machine's construction
high rigidity

Machining dimensional change


over time: * 5 m Roundness [Actual data] Tool nose uniformity (for better surface roughness) [Actual data]
Actual data [LB3000 EX turning] (ambient temperature: 8C change) Standard spindle Standard spindle: 0.2 m/at 1,800 min-1
0.3 m/at 1,800 min-1 0.3 m
(m)
1800 min-1 Outer perimeter
2.0
10 OD dimensional change Ambient temperature change
OD change (m)

1.0
5
5 m 0.0
0
-1.0
1,800 min-1
0.2 m
-5
Room -2.0
temp 8C change
Standard spindle 0 mm 0.50 1.00 1.50
Sub-spindle Sub-spindle:0.3 m/at 3,000 min-1
0.3 m
0.3 m/at 4,000 min-1 (m)
3000 min-1 Outer perimeter
0 2 4 6 8 10 12 14 16 18 20 22 24 4.0

Elapsed time (Hr) 2.0

0.0
* 0.0002 in.
-2.0
0.3 m
Material: BsB 4,000 min-1
-4.0
Sub-spindle 0 mm 0.50 1.00

3 4 Material: BsB
Huge reduction in machining time with an original
high power motor and faster machine movements
Super Rigidity Speed
New PREX motor on the spindle Reduced operation time achieved
with higher speed machine
gives turning capacity of 3 mm2
movements
Spindle with a larger bearing internal diameter of 120 mm
Rapid traverse X: 25 m/min (984 ipm)
can accommodate larger workpieces, and a turning capacity
of 3 mm2 is achieved with a high-speed, wide-area full Z: 30 m/min (1,181 ipm)
power PREX motor. Stable, high quality machining, from
heavy to high speed cutting. Spindle start/stop 3.4 sec (5,000 min-1)
Turret rotate 0.1 sec/index
Spindle size Bearing ID 120 (bore 80) NC tailstock rapids 12 m/min (472 ipm)
-1
Spindle speed 5,000 min
Output 22 kW (30 hp)
Torque 350 Nm (257 ft-lbf) Turning 3 mm2
PREX motor 22/15 kW
(Workpiece: S45C)
(30/20 hp)
(Actual results)
2 2
Cylindrical, heavy- 3 mm (0.005 in. )
JIS A2-6 duty cutting Cutting speed V: 100 m/min (328 fpm)
Cutting depth t : 5 mm (0.20 in.)

(3.15)

(4.73)
120
Feedrate f : 0.6 mm/rev (0.02 ipr)

80
32 (1.26) carbide throwaway drill
Drilling Cutting speed V: 100 m/min (328 fpm)
Feedrate f : 0.4 mm/rev (0.02 ipr)

Built-in PREX motorOkuma's own powerful


motorretains full power over a wide area. There are no
gears or belts that can cause vibration or bending, for stable
machining without chatter.

Spindle/motor variations

kW Nm kW (20 min) Nm kW (20 min) Nm


(15 min) (20 min) (15 min) 30 kW 30 kW
22 kW 22 kW 22 kW 22 kW (cont)
15 kW 15 kW (cont) 15 kW (cont) 22 kW (cont)

10 10 10

5 5

Torque

Torque

Torque
Output

Output

Output
1000 1000 1000
700 Nm
Improved productivity: 20% shorter cycle time* 350 Nm 350 Nm 514 Nm
239 Nm 239 Nm 1 239 Nm
1 1
0 500 1,000 (Sec) 145 Nm 143 Nm 175 Nm
99 Nm 100 105 Nm 100 100
106
36 6-M10, 20 deep 50 50
Previous machine 18.4 minutes 20
50 500 1,450 5,000 50 500 1,450 5,000 50 500 1,200 5,000
45 600 min-1 45 600 2,000 min-1 42 410 4,200 min-1
Spindle speed Spindle speed Spindle speed
120
40

LB3000 EX Turning Milling 14.9 minutes


Standard spindle High power specs Big bore specs
Non-cutting time
120, 5,000 min-1 120, 5,000 min-1 140, 4,200min-1
3.5 minutes (20% less) 22/15 kW (15 min/cont) 30/22 kW (15 min/cont) 30/22 kW (30 min/cont)
* Previous machine comparison Workpiece 350 Nm (257 ft-lbf) 350 Nm (257 ft-lbf) 700 Nm (515 ft-lbf)

5 6
Greater efficiency with highest milling performance
in its class and fast tool change times

Compact new PREX motor gives Reduced operation time achieved


with higher speed machine
milling performance of 61 cm3 /min
movements
Compact, high-power, high-torque PREX motor also used
Turret rotate 0.1 sec/ index
for milling spindle of the multitasking V12 radial turret. This
combined with a powerful, highly rigid bolt clamp system M-spindle start/stop 0.3 sec (6,000 min-1)
greatly increases multitasking speed.
M-M switch 0.7 sec
M spindle 6,000 min-1
Output 7.1 kW (9.5 hp) Milling capacity 61 cm3/min
Torque 40.4 Nm (29.7 ft-lbf) (Workpiece: S45C)

(Actual results)
Chip volume 61 cm3/min (3.7 in.3/min)
End milling 20 4-blade roughing end mill
Cutting speed V: 30 m/min (1,181 ipm)
Cutting depth t : 16 mm (0.63 in.)
Feedrate f : 0.4 mm/rev (0.013 ipr)

14
Drilling Cutting speed V: 30 m/min (1,181 ipm)
Feedrate f : 0.8 mm/rev (0.027 ipr)

Tapping M20 P2.5


(Synchronized tapping)

Wide working range


Milling tool spindle
kW 10 Nm Max machining dia: 410 mm (M turret: 340 mm)
7.1 kW
5 4.1 kW Standard spindle JIS A2-6 8-in. chuck
10-in. chuck
1 100
Big-bore spindle JIS A2-8 10-in. chuck

Torque
Output
0.5 40.4 Nm 50
23.4 Nm 12-in. chuck

10
0.1 Distance between centers: 500/1,000 mm
5
Spindle thru hole: Bigger
Standard spindle: 80 mm (3.15 in.)
50 100 500 1,000 6,000
45 1,680 5,560 min-1 Big-bore spindle: 91 mm (3.59 in.)
Spindle speed

6,000 min-1
7.1/4.1 kW (25 min/cont)
40.4 Nm
7 8
Personal computer touch for ease of use
Many other functions including collision prevention
Easy to Operate and interactive operation
One CPU control for simulations, NC commands, and no machine following error
Easy-to-read, easy-to-use touch Collision Avoidance System for
panel system peace of mind
Large 15-inch display Machine stopped
The display area is 2.1 times before collision
larger than previous models,
increasing operation efficiency
with the display of abundant
machining information.
Touch panel
A tough dirt- and scratch-resistant
panel is used so that data can be
directly manipulated for huge Collisionavoidance in all settings,
improvement in work efficiency. including manual and automatic
operation, and huge reductions in
USB ports
setup and first part machining
Two USB ports are standard.
time. Various setting methods are
Various peripheral devices can be
provided in modeling as well,
connected for the intended use,
from simple
such as USB memory for the
dimension input
transfer of large NC programs or
to 3-dimensional
bar recorders for production
CAD data.
control.
Easy modeling
function

Advanced One-Touch IGF minimizes One-Touch Spreadsheet for standardization


bothersome input of process control and setup
Programs can be created and run from a single process Excel files can be operated on the OSP, so that machining
sheet, for easy use even without memorizing the G/M guidelines can be created in Excel files and referenced
codes. Windows the operator wants to work on can be during setup work. Zero point, tools, and common variables
moved directly as with personal computer shortcut keys. can also be set and referenced from an Excel file.
Work operations are reduced up to 76%, greatly increasing
work efficiency.

Process sheet

OSP-P200L
The Okuma Control for the New Era

Zero setting

9 10
Providing rich variation and optimum ease of use

Extreme Versatility
NC tailstock that shortens setup and
automates center work is standard
equipment
Up to 10 pairs of tailstock positions can be set, enabling
continuous machining of workpieces with 10 different
lengths without setup. In addition, thrust can be switched
between high and low without resetting the workpiece. High
accuracy positioning is also possible with a high speed
linear guide employing a ball screw guide.

Tailstock thrust 0.5~5 kN (Opt: 1~7.5 kN)


Rapid traverse 12 m/min (472 ipm)
Approach 10 m/min (394 ipm)
Retract 12 m/min (472 ipm) Note: Please select a hyrdraulic quill for face driver
machining applications.

Complete multitasking with Y-axis


functions
Integrated operations with
One chuck machining even with
irregularly shaped workpieces sub-spindle
A variety of milling operations can be accommodated with With these sub-spindle specifications, front and back
high-accuracy, wide-range Y-axis travel using a double slide machining can be done on a single LB3000 EX. Interference
system. Achieves complete multitasking with a single is not a worry even in back face machining with a
chucking (MY, MYW specifications). multitasking V12 radial turret (W, MW, MYW specifications).

Travel MY specs: 120 mm (+70~-50)


MYW specs: 115 mm (+70~-45)
Y-axis rapid traverse 12.5 m/min (492 ipm)

Y-axis

Ys-axis
Sub-spindle
70 kW Nm
50 11 kW (20 min)
10
X-axis
7.5 kW (cont)
5

Torque
Output
109 Nm
1 75 Nm 100

39 Nm 50
27 Nm

0.1 10
45 100 500 1,000 6,000
960 2,700 min-1
Spindle speed

100 mm (3.94 in.) 6,000 min-1


11/7.5 kW (15/10 hp) 109/75 Nm (80/55 ft-lbf)
11 12
Machine Specifications
LB3000 EX (L) LB3000 EX (M) LB3000 EX (MY) LB3000 EX (W) LB3000 EX (MW) LB3000 EX (MYW)
Item Model
T C 500 C 1000 T C 500 C 1000 T C 450 C 950 500 800 500 800 450 800
Capacity Swing over bed mm (in.) 580 (22.83) 580 (22.83)
Swing over saddle mm (in.) 470 (18.5) 470 (18.5)
Distance between centers mm (in.) 520 (20.47) 1,020 (40.16) 520 (20.47) 1,020 (40.16) 470 (18.5) 970 (38.19) 785 (30.91) 1,085 (42.72) 785 (30.91) 1,085 (42.72) 785 (30.91) 1,085 (42.72)
Max turning dia mm (in.) 410 (16.14) 340 (13.39) 340 (13.39) 410 (16.14) 340 (13.39) 340 (13.39)
Max work length mm (in.) 250 (9.84) 500 (19.69) 1,000 (39.37) 250 (9.84) 500 (19.69) 1,000 (39.37) 250 (9.84) 450 (17.72) 950 (37.4)
Travels X axis mm (in.) 260 (39.37) 260 (39.37)
Z axis mm (in.) 565 (22.24) 1,065 (41.93) 565 (22.24) 1,065 (41.93) 510 (20.08) 1,010 (39.76) 565 (22.24) 1,065 (41.93) 550 (21.65) 995 (39.17) 510 (20.08) 1,010 (39.76)
Y axis mm (in.) 120 (+70~50) (4.72 (+2.76~1.97)) 115 (+70~45) (4.53 (+2.76~1.77))
C axis mm (in.) 360 (0.001 increments) 360 (0.001 increments) 360 (0.001 increments)
Spindle Spindle speed min-1(rpm) 45~5,000 [42~4,200] 45~5,000 [42~4,200]
Speed ranges Infinitely variable 2 auto ranges (PREX motor coil switching) Infinitely variable x 2 auto ranges (PREX motor coil switching)
Spindle nose JIS A2-6 [JIS A2-8] JIS A2-6 [JIS A2-8]
Spindle bore dia / Front bearing dia mm (in.) 80 [91]/120 [140] (3.15 [3.58]/4.72 [5.51]) 80 [91]/120 [140] (3.15 [3.58]/4.72 [5.51])
Sub-spindle Spindle speed min-1(rpm) 50~6,000
Speed ranges Infinitely variable x 2 auto ranges (PREX motor coil switching)
Spindle nose 140 flat
Spindle bore dia / Front bearing dia mm (in.) 62/100 (2.44/3.94)
Turret Type V12 NC turret M-V12 NC turret M-V12 NC turret V12 NC turret M-V12 NC turret
No. of tools L: 12 L / M: 12 L / M: 12 L: 12 L / M: 12
OD tool shank mm (in.) 25 (1) 25 (1)
ID tool shank dia mm (in.) 40 (1-1/2) 40 (1-1/2)
Turret rotation sec/index 0.1 0.1
Milling tool Spindle speed min-1(rpm) 45~6,000 45~6,000 45~6,000
Speed range infinitely variable 1 auto range (PREX motor coil switching) 1 auto range (PREX motor coil switching) 1 auto range (PREX motor coil switching)
Feedrates Rapid traverse (X-Z, Y) m/min (ipm) X: 25, Z: 30 (984, 1,181) X: 25, Z: 30, Y: 12.5 (984, 1,181, 492) X: 25, Z: 30 (984, 1,181) X: 25, Z: 30, Y: 12.5 (984, 1,181, 492)
Tailstock rapids m/min (ipm) 12 (472) 12 (472) 12 (472)
Rapid traverse (W) m/min (ipm) 30
Rapid traverse (C) min-1(rpm) 200 200 200
Cutting (X-Z-Y) mm/rev (ipr) 0.001~1,000.000 (0.00004~39.37) 0.001~1,000.000 (0.00004~39.37)
Tailstock Tapered bore type MT 5 (revolving center) MT 5 (revolving center) MT 5 (revolving center)
Quill travel mm (in.) 515 (20.28) 1,015 (39.96) 515 (20.28) 1,015 (39.96) 515 (20.28) 1,015 (39.96)
Motors Main spindle kW (hp) 22/15 (30/20) (15 min/cont) <30/22 (40/30) (15 min/cont)>[30/22 (40/30) (30 min/cont)] 22/15 (30/20) (15 min/cont) <30/22 (40/30) (15 min/cont)> [30/22 (40/30) (30 min/cont)]
Sub-spindle kW (hp) 11/7.5 (15/10) (20 min/cont)
Milling tool spindle kW (hp) 7.1/4.1 (9.5/5.5) (25 min/cont) 7.1/4.1 (9.5/5.5) (25 min/cont) 7.1/4.1 (9.5/5.5) (25 min/cont)
Axis drive kW (hp) X: 2.8 / Z: 3.5 (3.8/4.7) X: 3.5 / Z: 4.6, Ys: 3.5 (4.7/6.1/4.7) X: 2.8 / Z: 3.5 (3.8/4.7) X: 2.8 / Z: 3.5 (3.8/4.7) X: 3.5 / Z: 4.6, Ys: 3.5 (4.7/6.1/4.7)
Tailstock travel kW (hp) 2.9 (3.92) 2.9 (3.92) 2.9 (3.92)
Sub-spindle travel kW (hp) 2.8 (3.75)
Coolant pump kW (hp) Side discharge: 0.25 (0.34), Rear discharge: 0.8 (1.08) Side discharge: 0.25 (0.34), Rear discharge: 0.8 (1.08)
Machine size Height mm (in.) 1,839 (72) 1,975 (77) 1,839 (72) 1,975 (77) 2,250 (89) 2,455 (97) 1,839 (72) 1,975 (78) 1,839 (73) 1,975 (78) 2,250 (89) 2,455 (97)
Floor space mm (in.) 2,200 1,734 3,330 2,040 2,200 1,734 3,330 2,040 2,250 1,734 3,380 2,040 2,650 1,734 3,330 2,040 2,650 1,734 3,330 2,040 2,650 1,734 3,380 2,040
(87 68) (131 80) (87 68) (131 80) (88 68) (133 80) (104 68) (131 80) (104 68) (131 80) (104 68) (133 80)
Weight (w/ CNC) kg (lb) 4,250 (93,500) 4,400 (96,800) 6,000 (13,200) 4,400 (96,800) 4,550 (10,010) 6,150 (13,530) 4,850 (10,692) 5,000 (11,022) 6,600 (14,550) 4,600 (10,141) 6,200 (13,668) 4,750 (10,471) 6,350 (13,999) 5,200 (11,463) 6,800 (14,991)
CNC Okuma OSP-P200L OSP-P200L
[ ]: Big-Bore specs
Chucking Kit / Tooling Kit
Standard Specifications & Accessories Optional Specs & Accessories Model LB3000 EX
Model LB3000 EX Headstock Big-Bore spindle: Specifications L M MY W MW
Specifications L M MY W MW MYW Spindle bearing ID 140 Std Chucking Std Tooling Std Chucking Sub Chucking Std Tooling Tooling
JIS A2-8 42~4,200 min
-1 Chucking Kit Chucking Kit Chucking Kit
T C500 C1000 T C 500 C 1000 T C 450 C950 500 800 500 800 450 800 Kit Kit Kit Kit Kit Kit
Spindle motor PREX 30/22 kW (30 min/cont) Chuck Solid 8 in. BB Kit : *1 BB Kit : *1 BB Kit : *1 Solid 8 in.
Spindle A2-6 45~5,000 min-1 High-power spindle: PREX 30/22 kW (15 min/cont) N-08A6 E Kit : *2 E Kit : *2 E Kit : *2 N-08A6
PREX 22/15 kW (30/20 hp) (15 min/cont) Chucking Chuck auto open/close confirm Drive D Kit : *3 D Kit : *3 D Kit : *3
SS1452 SS1452
Sub-spindle 140 flat, 50~6,000 min-1 Chuck high/low pressure switch Sub-spindle chuck Solid 6 in. N-06
Work stopper in spindle
(20 min/cont) PREX 11/7.5 kW (15/10 hp) Sup-spindle drive SS1243
Turret NC indexing Gauges In-process gauging system
Soft jaws, A 5 5 5
Touch setter M (manual), A (auto)
V12 bolt clamp M-V12 radial V12 bolt clamp M-V12 radial Soft jaws, B 3 3 3
Tailstock Revolving center: MT 5
Milling tool 45~6,000 min-1 45~6,000 min-1 Tailstock taper: Built-in center MT 4
Hard jaws 1 1 1
(25 min/cont) OD- 4 6 6 4 (T specs: 3)
PREX 7.1/4.1 kW PREX 7.1/4.1 kW Threaded center MT 4
Tailstock NC travel NC travel NC travel High thrust specs OD- 2 3 2 2
OD- -S 2 3
(dead quill) MT 5 MT 5 MT 5 Steadyrests Rollers (fixed position)
Auto steadyrest (self-centering) OD- -S 2 1
Standard Coolant system (water soluble) OD- -S
Lubrication Lube monitor B-2, C-1, C-2 2
accessories Work lamp (fluorescent) ID-H40 6 6 3 3
Coolant Shower coolant A,B
Full enclosure shielding Spindle ID coolant A,B ID- -S 4
Jack screws, foundation washers Coolant pump, 0.8 kW ID- -S 2
Hand tools Coolant sludge control ID- -S 1
Standard Door interlock (standard) Coolant detection; flow volume, level ID-H40-S (main) 3
accessories Lube monitor (A-1 + oil source pressure detector) Mist collector ID-H40-S (sub) 2
Coolant gun DS MT No.1-H40 1
Chuck auto open/close confirm (main/sub)
Air Air blow (blast; chuck, center, spindle ID, turret) DS MT No.2-H40 1
Chuck air blow (main/sub) Cover Front door auto open/close DS MT No.3-H40 1 1 1 1 1
CNC OSP-P200L Chip handling Chip pan side rear DS MT No.4-H40 1
NC operation panel, 15-in. color TFT (touch panel) Chip conveyor side rear discharge L,H BS 10-H40 2 2 2
Program storage; over 2 GB Chip bucket L,H
BS 12-H40 2 2 2 1
Operation buffer; over 2 MB Dustproofing Air purge, double wiper BS 16-H40 2 2 2 2
Chuck open/close during spindle rotation Automation Bar feeder BS 20-H40 2 2 2 2 2
Bar puller
BS 25-H40 2 2 2 2 2 2
NC robots
NC loaders
BS 32-H40 2 2 2 2
BS 12-H20 1
Chucking Kit Chuck Table BS 16-H20 2
BB Kit *1 E Kit *2 D Kit *3 Refer to Chucking Kit / Tooling Kit Axial mill/drill unit 2 2 2
on page 14. Radial mill/drill unit 2 2 2
Chuck Hollow 8 in. Hollow 8 in. Hollow 10 in.
Dummy holder 3 3 3
BB208A6 B-208A6 B-210A6 Revolving center*4 MT No.5 1 1
Drive SS1770 SS1452 SS1770
*4 Tailstock, MT 5; not for T specs 14
13
Tooling System
LB3000 EX (L) LB3000 EX (M / MY)

Turning Mill/Drill
ID Turning OD Turning

Drill sleeves
DS MT 1-H40
Boring bar shank DS MT 2-H40
diameters DS MT 3-H40
Boring bar sleeves OD-
8 20 5/16 3/4 DS MT 4-H40
10 25 3/8 1 BS 8-H40 BS 20-H40 Axial mill/drill unit
12 32 1/2 1-1/4 BS 10-H40 BS 25-H40 OD-
16 5/8 BS 12-H40 BS 32-H40
BS 16-H40

Boring bar sleeves


BS 10-H40 BS 20-H40
BS 12-H40 BS 25-H40
BS 16-H40 BS 32-H40 OD-

Collets
4, 5, 7, 8, 11, 12, 13, 14,
15, 16, 17, 18, 19, 20

ID-H40 * OD tool shank


Boring bar 40 25 x 25 Boring bar 40
(1-1/2) (1 x 1)
ID-H40

V12 turret
(400 across flats) Oil-hole sleeves Radial
V12 turret
(15.75) BS 16-H40U mill/drill unit
(340 across flats)
BS 20-H40U (13.39)
BS 25-H40U
Drill Drill sleeve BS 32-H40U
MT 1 DS MT 1-H40 Oil-hole ID H40
MT 2 DS MT 2-H40
MT 3 DS MT 3-H40 OD-
MT 4 DS MT 4-H40 *Select an ID oil-hole toolholder base (optional) Commercially
for oil-hole drills and boring bars. available items Select an ID oil-hole toolholder base (optional) Commercially
(LB300 same tooling) for oil-hole drills and boring bars. Dummy holder
Oil-hole drill 40 available items
(Not compatible with LB300-M)

LB3000 EX (W) LB3000 EX (MW / MYW)


Turning Mill/Drill

ID Turning OD Turning

Drill sleeves
Drill sleeves DS MT 1-H40 OD- (W)
BS 8-H40 BS 20-H40 DS MT 2-H40 Axial mill/drill unit
BS 10-H40 BS 25-H40 DS MT 3-H40
BS 12-H40 BS 32-H40 ID- -S(H40) DS MT 4-H40 (back application possible)
BS 16-H40 (main) OD- -S
(OD, grooving: main)

Boring bar sleeves


BS 10-H40 BS 20-H40 OD- (W)
Boring bar sleeves BS 12-H40 BS 25-H40
DS MT 1-H40 BS 16-H40 BS 32-H40 Collets
DS MT 2-H40 4, 5, 7, 8, 11, 12, 13, 14,
DS MT 3-H40 main
DS MT 4-H40
15, 16, 17, 18, 19, 20

OD- -S
(End: main, sub)
ID- -S(H20) Boring bar 40 ID-H40
(ID: main, sub)
Radial
Boring bar 40 V12 turret mill/drill unit
(1-1/2) (340 across flats)
Oil-hole sleeves (15.75)
BS 16-H40U
BS 20-H40U
BS 25-H40U Oil-hole toolholder base H40
V12 turret OD- -S BS 32-H40U
(400 across flats) (OD: main, sub)
ID- -S(H20) (15.75)
(ID: main, sub) sub
Dummy holder
Boring bar 20 Commercially
available items
Oil-hole drill 40
A
ID-H40 (W)

Boring bar sleeves OD- -S


Stopper (main) OD (sub) Select an ID oil-hole toolholder base (optional)
BS
BS
8-H20
10-H20 ID- -S(H20) Select an ID oil-hole toolholder base (optional) Commercially
BS 12-H20 for oil-hole drills and boring bars. available items for oil-hole drills and boring bars.
BS 16-H20 (ID: main) (OD: sub) A (Not compatible with LB300-M)
(LB300-W same tooling)
Oil-hole ID
H40 (W) A: 40 for MW, 25 for MYW

15 16
Tool Interference Drawings Working Ranges
LB3000 EX (L) LB3000 EX (M) LB3000 EX (L)
Turret rotation center Turret rotation center
OD-I ID

200
200

230
270
54 627 (1127) 54 627 (1127) 82
OD-I ID 56 565 (1065) Z-axis travel 6
55 565 (1065) Z-axis travel 7 83

(MIN 160)

(MIN 180)
MAX 420

MAX 440
Axial mill/drill unit 103 39 103 39 X-axis travel

25
190
X-axis travel

35 35
2
220

70

30
35 35 2 ID
40 120 w/ revolving center
70

70
20

210
190 w/o revolving center

170
OD-I

260
and release nut

30
90

60
260

60
26 24 48
210
40

210
0
4

20
8 42
50
170 110 260 st.

90
280 90
0 75 35
1 24 41 22 20
6 34 4 Max 80
a 580 dia turn 5 72.7 172.7 515 (1015) Tailstock travel 147.3

40
d i 90 g
19
0 215 ing d 23
11
20 554 (1054) 173 41 Tailstock

3
5
ing 1 nin
ia
634
172.7 515 (1015) Tailstock travel 147.3
Tailstock 835 (1335) 11 60 retract limit

dia
ur
n t ur 405 (905)
835 (1335)
149 215
60 retract limit
xt ax

ing
B-208A601C
Ma M B-208A601C ( ): C x 1000

ur n
Spindle center

xt
Ma
2
75 LB3000 EX (M)
4.6 9.2

77
Turret rotation center Turret rotation center

220
4.6
9.2 0
21 OD-I M-axial

170
OD-II

170
280
10

240
57

7
260 st 54 653 (1153) 100 54 653 (1153) 100
4

200 35 205 55 55 565 (1065) Z-axis travel 26 32 565 (1065) Z-axis travel 43

150(Tool length)
0 13
27 OD-II

(MIN 190)
103 39 X-axis travel

MAX 450
103 39

(MIN 190)
48 X-axis travel

35 75

MAX 450
70
20
260 st 180

2
440

3.5
6
Telescoping cover Inner cover
3.5
6

210
170

260
260

60

82

60
210

35 32
210
8

50
80
90
LB3000 EX (MY) LB3000 EX (W) w/ live center
140

10
5
72.7 20
Axial mill/drill unit 172.7 515 (1015) Tailstock travel 147.3 20
Tailstock 172.7 515 (1015) Tailstock travel 147.3 Tailstock
354 (854) 211 215 retract limit 238
OD-II-S ID-I-S retract limit
5

835 (1335) 60 835 (1335) 50


2
2

B-208A601C B-208A601C ( ): C x 1000


5

ID
19
190

ID-II

2 2
2 0
OD-I-S
LB3000 EX (MY)
70

33
40 OD-I Turret rotation center Turret rotation center

.5
40
20 12 M-OD, Y = 0 M-axial, Y = 0

54

170
237
.5

170
240
75 54 600 (1100) 100 54 600 (1100) 100
90 20 140 510 (1010) Z-axis travel 34 510 (1010) Z-axis travel 158
40 210 103 39
50
103 39

(MIN 190)
(MIN 190)

MAX450
MAX450
34
40

37

67

70
170 110 260 st. 260 st. X-axis travel 69
6 X-axis travel
2

280 90
g dia 155 105
0 75 35
2 Max
5
7
25 nin 85 0 Spindle center
ur
40

15 turn 2
ing d 2 xt 2
3

190
ia 6
240 Ma Max turning dia

213

210
04 23 0 410
dia

58200

260

260
5 Spindle center 10 45 200

49
ing

60
60
urn

96

43
210
210

79
55
xt

31.5

79
90
47

50
Ma

35

90
w/ revolving center
2 260
w/o revolving center
12.2 7
30
77

5
220

and release nut


125.7
4.6 438 (938) 52.5 19.5 20
45

88 20
172.7 515 (1015) Tailstock travel 147.3 Tailstock
16.8
172.7 515 (1015) Tailstock travel 147.3
9.2 200 7.7 Tailstock
12
10

0 312.5 (812.5) 128.5 69 185 484 (984) 26 291 retract limit


27 retract limit
.5

B-208A601C B-208A601C
2

20 835 (1335) 3
835 (1335) 60
0

60 ( ): C x 950
255
4
2

22
0
LB3000 EX (W)
03

OD-III-S Turret rotation center Turret rotation center


OD-III 54 785
ID 54 785
OD-II ID-II-S 627 82
6

627 82
3.5

565 (Z-axis travel)

290
200

200
275
230
565 (Z-axis travel) 99 83
7 85 7 6 77 5

(MIN.180)

(MIN.180)
MAX.440
103 39 538

MAX.440
LB3000 EX (MW) 103 39 538 X-axis travel 44 39

45 30
100 5

35 55

75
60
X-axis travel

13
32 35 32 76
Axial mill/drill unit

210
165
260
140

140
29 76

89.5
OD-II

35.5
260
210

210

169
ID

35
169

50
95
74.5
7 7 5
56 44 285.5 88 66 84.5 29 120
55 99 285.5 88 66 74.5 44 66
70 195
1 565 (Z-axis travel)
Sub-sp retract 565 (Z-axis travel) Sub-sp retract
position position
220 B206 chuck: working ranges B206 chuck: working ranges
1

B-208A601C 114 595 (sub-sp travel) 76 B-208A601C 114 595 (sub-sp travel) 76
20
85

LB3000 EX (MW)
4

170 50 260 st. 55 29


63

29 90 58 Ma
0 xt
dia

urn Turret rotation center Turret rotation center


215 ing OD-I ID

170
40
ing

dia 54 785 54 785

170
1

Spindle center 3
turn

170

170
600 100 33 52 600 100 16.5
40

280
2
80

275
15 16.5
Max

(MIN 190)

(MIN 190)
MAX 450

MAX 450
133

50
160 550 (Z-axis travel) 166

105

55 50
103 39

75

75
4.6 103 39 7

55
35
75
67

11 35
80 4 7

56.5
0

9.2

82.5

260 (X-axis travel)


260 (X-axis travel)
1

175
170

17 30 103.5
0

145

145
2

29 76 29 76

150.5
2 20

124.5
0
2 210

210
169

169
10
2

85
90

53
137 41 203 43 70 56 137 41 203 43 86.5 39.5
33.5 133 550 (Z-travel) 68.5
6
3.5

17 166 550 (Z-travel) 52 Sub-sp retract


Radial mill/drill unit OD-I position Sub-sp retract
114 595 (sub-sp travel) 76 114 595 (sub-sp travel) 76 position

B-208A601C B-206-01 B-208A601C B-206-01

17 18
Floor Space Dimensional Drawings
( ) dimensions for H chip conveyor (High)

LB3000 EX L / M 500
910 1290
Coolant pump
(rear)
V12 turret Operation panel
Hydraulic unit
Tailstock
Chip conveyor

704
Lube tank Chip conveyor (rear discharge)
Headstock

720
(side discharge)
(option) (option)
Chip bucket Chip bucket

1839
(option) NC
(option)

1320
859 (1399)

797 (1337)
1050
700 (1000)
Hyd chuck
pressure valve 600 600
(800)
1700
Coolant pump 53

414
250 615 (1015) Space for rear chip
(side) 862 (1174) 98 (276)
920 (1410)
414 1320 647 (959) 218 (306)conveyor removal
2240
20 1734 865 (1265)

(585)
500
2200 960 (1450) 720 642
2599 (2999)
500 3160 (3650) Door open
Maintenance Space for side tank
space removal

LB3000 EX L / M 1,000

375 910 1790 255


Headstock Spindle fan
Hyd chuck 1152 1187 Door open 991 Hydraulic unit
pressure valve 1095 57 647 V12 turret Operation panel Tailstock 2040

155
223

704
Chip conveyor Chip conveyor
Door open (side discharge) (rear discharge)
Lube tank
(option) (option)

433
514
770
Chip bucket Chip bucket NC

1975
(option) (option)

1733
859 (1399)

1238

797 (1337)
1050

700 (1000)
700 (1000)
600

500 414
(800)

(555) 307
Coolant pump 1700

(862)
862 (1174) 98 (276) 250 615 (1015)
(side) 3370 920 (1410) 414 1320 647 (959) 218 (306)
3330 960 (1450) 1734 865 (1265) Space for side tank
removal
500 4290 (4780) 2599 (2999)
Maintenance
space

LB3000 EX MY
913 1337 Coolant pump
(rear)
Hydraulic unit

704
V12 turret Operation panel

Tailstock

540
Chip conveyor NC

1200
Chip conveyor
1,734 mm Headstock Lube tank (side discharge)
(rear discharge)

1320
(option)
(option)
(68 in.)

2250

780
Chip bucket Chip bucket Spindle fan
(option) (option)

843 (1399)

797 (1337)
1050
700 (1000)
Hyd chuck

414
pressure valve 600
2,200 mm (800)

500
(585)
Door open
1700
(87 in.) Coolant pump
53 250 615 (1015) Space for rear chip
735 642
414 1320 647 (959) 218 (306) conveyor removal 48
862 (1174) 98 (276) 1734 865 (1265) Space for side tank
removal
20 2240 920 (1410) 2599 (2999)
500 3160 (3650)
Maintenance
space

Small machine footprint With a mere 3.8 m2 (41 ft2) required for installation, workpieces of up
of 3.8 m2 for effective use to 410 x 500 mm (16.14 x 19.69 in.) can be accommodated. This
LB3000 EX W / MW
enables maximum use of limited factory space.
of plant floor space. 1010 1290 350 Coolant pump
Lube tank (rear)
Sub-spindle Hyd chuck Hydraulic unit
V12 turret Operation panel

804
pressure valve

69
Headstock Spindle cooler
Chip conveyor
(side discharge) L Chip conveyor (Sub-spindle)
(rear discharge)

720
(Sub-spindle)

540
(option) (option) NC
Chip bucket Chip bucket

1320
1839
1770
(option) (option)

780
Spindle cooler

859 (1399)

797 (1337)
1050
700 (1000)
Hyd chuck
pressure valve 600
(800)

414
Coolant pump 1700
53 Space for rear chip

(585)
250 615 (1015)

500
100 720 642
862 (1174) 98 (276) conveyor removal
414 1320 647 (959) 218 (306) Door open
20 2590 920 (1410) Space for side tank
1734 865 (1265)
100 2550 960 (1450) removal
2599 (2999)
500 3510 (4100)
Maintenance
space

19 20
OSP-P200L Optional Specifications

Name Description Name Description


Interactive Programming Measuring
Advanced One- Integrated single-screen operations In-process work gauging By touch sensor and compensates for tool offset
Standard Specifications Touch IGF L Inputting a machining shape with one stroke will allow Z-axis automatic zero Automatically measures workpiece by touch
CNC to automatically decide cutting conditions. offset sensor and compensates for Z-axis zero point offset
(Multitasking machine specs)
Realistic 3D simulated test cuts C-axis zero offset Automatically measures workpiece by touch
Basic Specs Control Turning: X, Z simultaneous 2-axis, Multitasking: X, Z, C simultaneous 3-axis
Simple operations for 1st part machining jobs sensor and compensates for C-axis zero point offset
Position feedback OSP full range absolute position feedback (zero point return not required)
Machine operation direct from machining order tables Gauging data output, file output
Min / Max inputs 8-digit decimal, 99999.999 ~0.001 mm, 0.001
Post-process Measures workpiece outside machine, and compensates
Decimal:1 m, 10 m, 1 mm (1, 0.01, 0.001) Programming work gauging for tool offset based on measurement results
Feed Override: 0 to 200% Circular threading Along an arc Quantitative compensation method (five level,
Spindle control Direct spindle speed commands (S4) override 50~200% User Task 2 Sub-programs, functional operation, logical operation seven level)/BCD method/RS-232-C
Constant cutting speed, optimum turning speed designate Input/output variables (each 8 points) Touch setter Tool brought to touch setter, tool offset
Tool comps Tool selection: 32 sets, tool offset: 32 sets Tool compensation Offsets tools, corrects nose R (Standard 32 sets) compensation (A, B specs)
Display 15-inch color display operational panel, touch panel Additional sets: 96 sets Y-axis gauging For machines with Y-axis specs
Self-diagnostics Automatic diagnostics and display of program, operation, machine, and NC system problems Additional sets: 200 sets
Program capacity Program storage: 2 GB, operation buffer: 2 MB Common variables 1000 sets (Std: 200 sets) External Input/Output and Communication Functions
Operations Programing Program management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, tapping, Thread matching Possible to re-cut threads for threaded Additional RS-232-C channel [1 chan, 2 chan] (Standard specs include 1 channel)
fixed drilling cycles, arithmetic functions, logic statements, trig functions, variables, branch statements, auto programming (LAP4), programming help (spindle orientation required) parts once removed USB (additional) 2 additional ports possible
Machine MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence Threading slide hold Temporary stop during threading, excluding G34/G35 DNC link DNC-T3 Online machining management (results, etc)
operations return, manual interrupt & auto return, threading slide hold, data I/O Temporary stop during threading for G34/G35 Simple NC monitor (machine utilization)
MacMan Machining Management: machining results, machine utilization, fault data compile & report, external output Spindle variable-speed Adjusts spindle overdrive while threading DNC-C/Ethernet* Host computer and FMS link per Internet
Com / Net Browser, DNC-T1, USB ports, Ethernet threading DNC-DT (Ethernet) remote operation:
High speed/accuracy Hi-G control Sp synchro tapping Spindle to Z axis (rigid tapping) Download part programs from PC, select operation
Sp dead-slow cutting Cutting at extremely slow spindle speeds FL-net*
Helical cutting Circular interpolation + helical axis interpolation
Automation / Untended Operation
Kit Specifications Multitasking Coordinate convert Designates X-C coordinate through X-Y coordinate
Spindle orientation, electric
machine Profile generate Straight line command on X-C plane, circular command
specs Variable spindle speed Periodically varies the spindle speed, controls chatter
Flat turning Flat turning with spindle and M-axis synchronized
Kit OSP-P200L control when cutting large-dia thin or small-dia long workpieces
NML 3D One-Touch One-Touch IGF-M Monitoring Auto power shutoff M02, alarm
Item E D E D E D E D Collision Avoidance System Prevents interference during manual operation Warmup function Automatic power ON and machine warm-up at
Advanced One-Touch IGF (Limitations per certain Prevents interference during auto operation (by calendar timer) preset time
Circular threading components/movements may exist.) Easy modeling of shape data Tool retract cycle Per retract cycle per interrupt signal
Coordinate convert
R
One-Touch Spreadsheet Excel files assist machining setups External program A (pushbutton) 8 types
Real 3-D simulation Real time simulation of all machining modes selections B (rotary switch) 8 stages
Profile generate
Real 3-D simulation (auto, MDI, manual operation) C1 (digital switch) BCD, 2-digit
Cycle time over check Solids, sections, transparent displays C2 (external input) BCD, 4-digit
Colored tool-linked machining surface displays Okuma loader (OGL) interfaces
Load monitor (spindle, feed axes)
Main program lists displayed Third party robot Type B (machine)
Tool life management
Various tool draw elements and loader interface * Type C (robot and loader)
NC operation monitor
With cycle time calculator Type D
Status indicator; triple lamp Type C [A, B]
With 2D simulation Type E
Spindle orientation, electrical
Cycle time over check Activates an alarm and stops when Bar feeders Bar feeder Included in machine specs
Variable spindle speed control
prescribed cycle time is exceeded Interface only MakerType
Cycle time reduction
Load monitor CNC monitors and displays load conditions of Cycle time Operation time Answer ignore of auxiliary movements
Note 1. NML: normal, 3D: Real 3-D, E: economy, D: deluxe feed axis and spindle in a graph (Machining stops reduction reduction
Note 2. Available with M machines (multitasking specs) when overloaded) Spindle rotating
Load monitor no-load detection When load monitor ordered chuck open/close*

ADMAC-Parts Tool life management Totals no. of workpieces or cutting time,


automatically tool changes at preset conditions
Spindle rotating tail-
stock advance/retract
Operation end buzzer
High-Speed / High-Accuracy Functions
CAD/CAM System for Parts Machining Chucking miss detection Included in machine specs
AbsoScale detection* Positioning detection by AbsoScale
Work counters Count only, ( ) pcs
Manual inputs, interactive inputs, CAD inputsall kinds of ways to program 0.1 m control 0.1 m (0.01 in.) command increments
Cycle stop, ( ) pcs
with this comprehensive programming package. Pitch error compensation Compensates for ball screw pitch error
Start disabled, ( ) pcs
Hour meters Power ON Other Functions
Spindle rotation Short circuit breaker
NC operating External M signals
NC operation monitor Time totals (cutting, operation, spindle rotation,
Note: * Requires technical consultation and confirmation with machine
external input, etc) and 4 workpiece counters
specifications
NC work counter
Operation end lamp Yellow
Alarm lamp Red
Status indicator Triple lamp Type C [Type A, Type B]

21 22
Fire Safety Precautions
To protect your factory and equipment from fire and assure continued safe operation, observe the
following fire safety precautions whenever you operate machinery.
Whenever possible, avoid the use of oil-based coolants for cutting operations.
Sparks caused by hot chips, tool friction, and grinding can cause fires.
Always observe the following safety measures to ensure safe operation when machining flammable
materials or when performing dry machining.
1. Oil-based coolant
(1) Use nonflammable cutting fluid coolant.
(2) When the use of an oil-based coolant is unavoidable:
Before you begin machining, check cutting tools to make sure of their service life and the
condition of the tool edge, and choose cutting conditions that will not cause a fire.
Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently
verify that coolant is discharging normally.
Take measures to control the outbreak of fire: Place a fire extinguisher near the machine,
have an operator constantly monitor operation, and install an automatic fire extinguishing
system.
Do not place flammable materials near the machine.
Do not allow chips to over accumulate.
Periodically clean the inside of the machine and the area surrounding it.
Check that the machine is operating normally.
Never run the machine unattended.
Since an automatic fire extinguishing system and other peripherals are needed for grinding
operations, please let us know as soon as possible if you plan to perform such operations.
2. Precautions regarding machining of potentially flammable materials
Before machining any material designated by law as a flammable substance, e.g., plastic,
rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire
prevention, and observe the precautions given in (2) above to ensure safe operation.
Example: When machining magnesium, there is a danger that magnesium chips and water-
soluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip
should ignite.
3. Dry machining
Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure
safe operation, do not place any flammable objects near the machine and do not allow chips to
over accumulate.
In addition, be sure to check cutting tools to make sure of their service life and the condition of
the tool edge, and observe the precautions regarding oil-based coolants given in (2) above.

When using Okuma products,


always read the safety precautions
mentioned in the instruction
manual and attached to the
product.

This product is subject to the


Japanese government Foreign
Exchange and Foreign Trade
Control Act with regard to security
controlled items; whereby Okuma
Corporation should be notified
prior to its shipment to another
country.

OKUMA Corporation, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN PHONE (0587) 95-7825 FAX (0587) 95-6074
The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice.
Consult your local Okuma representative for specific end-user requirements. Pub No. SPACE TURN LB3000 EX-E-(3)-500 (Mar 08)

Das könnte Ihnen auch gefallen