Beruflich Dokumente
Kultur Dokumente
OD change (m)
5
5 m
0
-5
Room 8C change
temp
0 2 4 6 8 10 12 14 16 18 20 22 24
Elapsed time (Hr)
* 0.0002 in. Optimized X-axis feed element
Cycle time: 60 sec
X-axis travel: 60 mm
3 repetitions/cycle
Cutting conditions Spindle speed : 4,000 min-1
Cutting depth : 0.05 mm
Feed : 0.05 mm/rev
Workpiece material: BsB
1.0
5
5 m 0.0
0
-1.0
1,800 min-1
0.2 m
-5
Room -2.0
temp 8C change
Standard spindle 0 mm 0.50 1.00 1.50
Sub-spindle Sub-spindle:0.3 m/at 3,000 min-1
0.3 m
0.3 m/at 4,000 min-1 (m)
3000 min-1 Outer perimeter
0 2 4 6 8 10 12 14 16 18 20 22 24 4.0
0.0
* 0.0002 in.
-2.0
0.3 m
Material: BsB 4,000 min-1
-4.0
Sub-spindle 0 mm 0.50 1.00
3 4 Material: BsB
Huge reduction in machining time with an original
high power motor and faster machine movements
Super Rigidity Speed
New PREX motor on the spindle Reduced operation time achieved
with higher speed machine
gives turning capacity of 3 mm2
movements
Spindle with a larger bearing internal diameter of 120 mm
Rapid traverse X: 25 m/min (984 ipm)
can accommodate larger workpieces, and a turning capacity
of 3 mm2 is achieved with a high-speed, wide-area full Z: 30 m/min (1,181 ipm)
power PREX motor. Stable, high quality machining, from
heavy to high speed cutting. Spindle start/stop 3.4 sec (5,000 min-1)
Turret rotate 0.1 sec/index
Spindle size Bearing ID 120 (bore 80) NC tailstock rapids 12 m/min (472 ipm)
-1
Spindle speed 5,000 min
Output 22 kW (30 hp)
Torque 350 Nm (257 ft-lbf) Turning 3 mm2
PREX motor 22/15 kW
(Workpiece: S45C)
(30/20 hp)
(Actual results)
2 2
Cylindrical, heavy- 3 mm (0.005 in. )
JIS A2-6 duty cutting Cutting speed V: 100 m/min (328 fpm)
Cutting depth t : 5 mm (0.20 in.)
(3.15)
(4.73)
120
Feedrate f : 0.6 mm/rev (0.02 ipr)
80
32 (1.26) carbide throwaway drill
Drilling Cutting speed V: 100 m/min (328 fpm)
Feedrate f : 0.4 mm/rev (0.02 ipr)
Spindle/motor variations
10 10 10
5 5
Torque
Torque
Torque
Output
Output
Output
1000 1000 1000
700 Nm
Improved productivity: 20% shorter cycle time* 350 Nm 350 Nm 514 Nm
239 Nm 239 Nm 1 239 Nm
1 1
0 500 1,000 (Sec) 145 Nm 143 Nm 175 Nm
99 Nm 100 105 Nm 100 100
106
36 6-M10, 20 deep 50 50
Previous machine 18.4 minutes 20
50 500 1,450 5,000 50 500 1,450 5,000 50 500 1,200 5,000
45 600 min-1 45 600 2,000 min-1 42 410 4,200 min-1
Spindle speed Spindle speed Spindle speed
120
40
5 6
Greater efficiency with highest milling performance
in its class and fast tool change times
(Actual results)
Chip volume 61 cm3/min (3.7 in.3/min)
End milling 20 4-blade roughing end mill
Cutting speed V: 30 m/min (1,181 ipm)
Cutting depth t : 16 mm (0.63 in.)
Feedrate f : 0.4 mm/rev (0.013 ipr)
14
Drilling Cutting speed V: 30 m/min (1,181 ipm)
Feedrate f : 0.8 mm/rev (0.027 ipr)
Torque
Output
0.5 40.4 Nm 50
23.4 Nm 12-in. chuck
10
0.1 Distance between centers: 500/1,000 mm
5
Spindle thru hole: Bigger
Standard spindle: 80 mm (3.15 in.)
50 100 500 1,000 6,000
45 1,680 5,560 min-1 Big-bore spindle: 91 mm (3.59 in.)
Spindle speed
6,000 min-1
7.1/4.1 kW (25 min/cont)
40.4 Nm
7 8
Personal computer touch for ease of use
Many other functions including collision prevention
Easy to Operate and interactive operation
One CPU control for simulations, NC commands, and no machine following error
Easy-to-read, easy-to-use touch Collision Avoidance System for
panel system peace of mind
Large 15-inch display Machine stopped
The display area is 2.1 times before collision
larger than previous models,
increasing operation efficiency
with the display of abundant
machining information.
Touch panel
A tough dirt- and scratch-resistant
panel is used so that data can be
directly manipulated for huge Collisionavoidance in all settings,
improvement in work efficiency. including manual and automatic
operation, and huge reductions in
USB ports
setup and first part machining
Two USB ports are standard.
time. Various setting methods are
Various peripheral devices can be
provided in modeling as well,
connected for the intended use,
from simple
such as USB memory for the
dimension input
transfer of large NC programs or
to 3-dimensional
bar recorders for production
CAD data.
control.
Easy modeling
function
Process sheet
OSP-P200L
The Okuma Control for the New Era
Zero setting
9 10
Providing rich variation and optimum ease of use
Extreme Versatility
NC tailstock that shortens setup and
automates center work is standard
equipment
Up to 10 pairs of tailstock positions can be set, enabling
continuous machining of workpieces with 10 different
lengths without setup. In addition, thrust can be switched
between high and low without resetting the workpiece. High
accuracy positioning is also possible with a high speed
linear guide employing a ball screw guide.
Y-axis
Ys-axis
Sub-spindle
70 kW Nm
50 11 kW (20 min)
10
X-axis
7.5 kW (cont)
5
Torque
Output
109 Nm
1 75 Nm 100
39 Nm 50
27 Nm
0.1 10
45 100 500 1,000 6,000
960 2,700 min-1
Spindle speed
Turning Mill/Drill
ID Turning OD Turning
Drill sleeves
DS MT 1-H40
Boring bar shank DS MT 2-H40
diameters DS MT 3-H40
Boring bar sleeves OD-
8 20 5/16 3/4 DS MT 4-H40
10 25 3/8 1 BS 8-H40 BS 20-H40 Axial mill/drill unit
12 32 1/2 1-1/4 BS 10-H40 BS 25-H40 OD-
16 5/8 BS 12-H40 BS 32-H40
BS 16-H40
Collets
4, 5, 7, 8, 11, 12, 13, 14,
15, 16, 17, 18, 19, 20
V12 turret
(400 across flats) Oil-hole sleeves Radial
V12 turret
(15.75) BS 16-H40U mill/drill unit
(340 across flats)
BS 20-H40U (13.39)
BS 25-H40U
Drill Drill sleeve BS 32-H40U
MT 1 DS MT 1-H40 Oil-hole ID H40
MT 2 DS MT 2-H40
MT 3 DS MT 3-H40 OD-
MT 4 DS MT 4-H40 *Select an ID oil-hole toolholder base (optional) Commercially
for oil-hole drills and boring bars. available items Select an ID oil-hole toolholder base (optional) Commercially
(LB300 same tooling) for oil-hole drills and boring bars. Dummy holder
Oil-hole drill 40 available items
(Not compatible with LB300-M)
ID Turning OD Turning
Drill sleeves
Drill sleeves DS MT 1-H40 OD- (W)
BS 8-H40 BS 20-H40 DS MT 2-H40 Axial mill/drill unit
BS 10-H40 BS 25-H40 DS MT 3-H40
BS 12-H40 BS 32-H40 ID- -S(H40) DS MT 4-H40 (back application possible)
BS 16-H40 (main) OD- -S
(OD, grooving: main)
OD- -S
(End: main, sub)
ID- -S(H20) Boring bar 40 ID-H40
(ID: main, sub)
Radial
Boring bar 40 V12 turret mill/drill unit
(1-1/2) (340 across flats)
Oil-hole sleeves (15.75)
BS 16-H40U
BS 20-H40U
BS 25-H40U Oil-hole toolholder base H40
V12 turret OD- -S BS 32-H40U
(400 across flats) (OD: main, sub)
ID- -S(H20) (15.75)
(ID: main, sub) sub
Dummy holder
Boring bar 20 Commercially
available items
Oil-hole drill 40
A
ID-H40 (W)
15 16
Tool Interference Drawings Working Ranges
LB3000 EX (L) LB3000 EX (M) LB3000 EX (L)
Turret rotation center Turret rotation center
OD-I ID
200
200
230
270
54 627 (1127) 54 627 (1127) 82
OD-I ID 56 565 (1065) Z-axis travel 6
55 565 (1065) Z-axis travel 7 83
(MIN 160)
(MIN 180)
MAX 420
MAX 440
Axial mill/drill unit 103 39 103 39 X-axis travel
25
190
X-axis travel
35 35
2
220
70
30
35 35 2 ID
40 120 w/ revolving center
70
70
20
210
190 w/o revolving center
170
OD-I
260
and release nut
30
90
60
260
60
26 24 48
210
40
210
0
4
20
8 42
50
170 110 260 st.
90
280 90
0 75 35
1 24 41 22 20
6 34 4 Max 80
a 580 dia turn 5 72.7 172.7 515 (1015) Tailstock travel 147.3
40
d i 90 g
19
0 215 ing d 23
11
20 554 (1054) 173 41 Tailstock
3
5
ing 1 nin
ia
634
172.7 515 (1015) Tailstock travel 147.3
Tailstock 835 (1335) 11 60 retract limit
dia
ur
n t ur 405 (905)
835 (1335)
149 215
60 retract limit
xt ax
ing
B-208A601C
Ma M B-208A601C ( ): C x 1000
ur n
Spindle center
xt
Ma
2
75 LB3000 EX (M)
4.6 9.2
77
Turret rotation center Turret rotation center
220
4.6
9.2 0
21 OD-I M-axial
170
OD-II
170
280
10
240
57
7
260 st 54 653 (1153) 100 54 653 (1153) 100
4
200 35 205 55 55 565 (1065) Z-axis travel 26 32 565 (1065) Z-axis travel 43
150(Tool length)
0 13
27 OD-II
(MIN 190)
103 39 X-axis travel
MAX 450
103 39
(MIN 190)
48 X-axis travel
35 75
MAX 450
70
20
260 st 180
2
440
3.5
6
Telescoping cover Inner cover
3.5
6
210
170
260
260
60
82
60
210
35 32
210
8
50
80
90
LB3000 EX (MY) LB3000 EX (W) w/ live center
140
10
5
72.7 20
Axial mill/drill unit 172.7 515 (1015) Tailstock travel 147.3 20
Tailstock 172.7 515 (1015) Tailstock travel 147.3 Tailstock
354 (854) 211 215 retract limit 238
OD-II-S ID-I-S retract limit
5
ID
19
190
ID-II
2 2
2 0
OD-I-S
LB3000 EX (MY)
70
33
40 OD-I Turret rotation center Turret rotation center
.5
40
20 12 M-OD, Y = 0 M-axial, Y = 0
54
170
237
.5
170
240
75 54 600 (1100) 100 54 600 (1100) 100
90 20 140 510 (1010) Z-axis travel 34 510 (1010) Z-axis travel 158
40 210 103 39
50
103 39
(MIN 190)
(MIN 190)
MAX450
MAX450
34
40
37
67
70
170 110 260 st. 260 st. X-axis travel 69
6 X-axis travel
2
280 90
g dia 155 105
0 75 35
2 Max
5
7
25 nin 85 0 Spindle center
ur
40
15 turn 2
ing d 2 xt 2
3
190
ia 6
240 Ma Max turning dia
213
210
04 23 0 410
dia
58200
260
260
5 Spindle center 10 45 200
49
ing
60
60
urn
96
43
210
210
79
55
xt
31.5
79
90
47
50
Ma
35
90
w/ revolving center
2 260
w/o revolving center
12.2 7
30
77
5
220
88 20
172.7 515 (1015) Tailstock travel 147.3 Tailstock
16.8
172.7 515 (1015) Tailstock travel 147.3
9.2 200 7.7 Tailstock
12
10
B-208A601C B-208A601C
2
20 835 (1335) 3
835 (1335) 60
0
60 ( ): C x 950
255
4
2
22
0
LB3000 EX (W)
03
627 82
3.5
290
200
200
275
230
565 (Z-axis travel) 99 83
7 85 7 6 77 5
(MIN.180)
(MIN.180)
MAX.440
103 39 538
MAX.440
LB3000 EX (MW) 103 39 538 X-axis travel 44 39
45 30
100 5
35 55
75
60
X-axis travel
13
32 35 32 76
Axial mill/drill unit
210
165
260
140
140
29 76
89.5
OD-II
35.5
260
210
210
169
ID
35
169
50
95
74.5
7 7 5
56 44 285.5 88 66 84.5 29 120
55 99 285.5 88 66 74.5 44 66
70 195
1 565 (Z-axis travel)
Sub-sp retract 565 (Z-axis travel) Sub-sp retract
position position
220 B206 chuck: working ranges B206 chuck: working ranges
1
B-208A601C 114 595 (sub-sp travel) 76 B-208A601C 114 595 (sub-sp travel) 76
20
85
LB3000 EX (MW)
4
29 90 58 Ma
0 xt
dia
170
40
ing
170
1
Spindle center 3
turn
170
170
600 100 33 52 600 100 16.5
40
280
2
80
275
15 16.5
Max
(MIN 190)
(MIN 190)
MAX 450
MAX 450
133
50
160 550 (Z-axis travel) 166
105
55 50
103 39
75
75
4.6 103 39 7
55
35
75
67
11 35
80 4 7
56.5
0
9.2
82.5
175
170
17 30 103.5
0
145
145
2
29 76 29 76
150.5
2 20
124.5
0
2 210
210
169
169
10
2
85
90
53
137 41 203 43 70 56 137 41 203 43 86.5 39.5
33.5 133 550 (Z-travel) 68.5
6
3.5
17 18
Floor Space Dimensional Drawings
( ) dimensions for H chip conveyor (High)
LB3000 EX L / M 500
910 1290
Coolant pump
(rear)
V12 turret Operation panel
Hydraulic unit
Tailstock
Chip conveyor
704
Lube tank Chip conveyor (rear discharge)
Headstock
720
(side discharge)
(option) (option)
Chip bucket Chip bucket
1839
(option) NC
(option)
1320
859 (1399)
797 (1337)
1050
700 (1000)
Hyd chuck
pressure valve 600 600
(800)
1700
Coolant pump 53
414
250 615 (1015) Space for rear chip
(side) 862 (1174) 98 (276)
920 (1410)
414 1320 647 (959) 218 (306)conveyor removal
2240
20 1734 865 (1265)
(585)
500
2200 960 (1450) 720 642
2599 (2999)
500 3160 (3650) Door open
Maintenance Space for side tank
space removal
LB3000 EX L / M 1,000
155
223
704
Chip conveyor Chip conveyor
Door open (side discharge) (rear discharge)
Lube tank
(option) (option)
433
514
770
Chip bucket Chip bucket NC
1975
(option) (option)
1733
859 (1399)
1238
797 (1337)
1050
700 (1000)
700 (1000)
600
500 414
(800)
(555) 307
Coolant pump 1700
(862)
862 (1174) 98 (276) 250 615 (1015)
(side) 3370 920 (1410) 414 1320 647 (959) 218 (306)
3330 960 (1450) 1734 865 (1265) Space for side tank
removal
500 4290 (4780) 2599 (2999)
Maintenance
space
LB3000 EX MY
913 1337 Coolant pump
(rear)
Hydraulic unit
704
V12 turret Operation panel
Tailstock
540
Chip conveyor NC
1200
Chip conveyor
1,734 mm Headstock Lube tank (side discharge)
(rear discharge)
1320
(option)
(option)
(68 in.)
2250
780
Chip bucket Chip bucket Spindle fan
(option) (option)
843 (1399)
797 (1337)
1050
700 (1000)
Hyd chuck
414
pressure valve 600
2,200 mm (800)
500
(585)
Door open
1700
(87 in.) Coolant pump
53 250 615 (1015) Space for rear chip
735 642
414 1320 647 (959) 218 (306) conveyor removal 48
862 (1174) 98 (276) 1734 865 (1265) Space for side tank
removal
20 2240 920 (1410) 2599 (2999)
500 3160 (3650)
Maintenance
space
Small machine footprint With a mere 3.8 m2 (41 ft2) required for installation, workpieces of up
of 3.8 m2 for effective use to 410 x 500 mm (16.14 x 19.69 in.) can be accommodated. This
LB3000 EX W / MW
enables maximum use of limited factory space.
of plant floor space. 1010 1290 350 Coolant pump
Lube tank (rear)
Sub-spindle Hyd chuck Hydraulic unit
V12 turret Operation panel
804
pressure valve
69
Headstock Spindle cooler
Chip conveyor
(side discharge) L Chip conveyor (Sub-spindle)
(rear discharge)
720
(Sub-spindle)
540
(option) (option) NC
Chip bucket Chip bucket
1320
1839
1770
(option) (option)
780
Spindle cooler
859 (1399)
797 (1337)
1050
700 (1000)
Hyd chuck
pressure valve 600
(800)
414
Coolant pump 1700
53 Space for rear chip
(585)
250 615 (1015)
500
100 720 642
862 (1174) 98 (276) conveyor removal
414 1320 647 (959) 218 (306) Door open
20 2590 920 (1410) Space for side tank
1734 865 (1265)
100 2550 960 (1450) removal
2599 (2999)
500 3510 (4100)
Maintenance
space
19 20
OSP-P200L Optional Specifications
21 22
Fire Safety Precautions
To protect your factory and equipment from fire and assure continued safe operation, observe the
following fire safety precautions whenever you operate machinery.
Whenever possible, avoid the use of oil-based coolants for cutting operations.
Sparks caused by hot chips, tool friction, and grinding can cause fires.
Always observe the following safety measures to ensure safe operation when machining flammable
materials or when performing dry machining.
1. Oil-based coolant
(1) Use nonflammable cutting fluid coolant.
(2) When the use of an oil-based coolant is unavoidable:
Before you begin machining, check cutting tools to make sure of their service life and the
condition of the tool edge, and choose cutting conditions that will not cause a fire.
Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently
verify that coolant is discharging normally.
Take measures to control the outbreak of fire: Place a fire extinguisher near the machine,
have an operator constantly monitor operation, and install an automatic fire extinguishing
system.
Do not place flammable materials near the machine.
Do not allow chips to over accumulate.
Periodically clean the inside of the machine and the area surrounding it.
Check that the machine is operating normally.
Never run the machine unattended.
Since an automatic fire extinguishing system and other peripherals are needed for grinding
operations, please let us know as soon as possible if you plan to perform such operations.
2. Precautions regarding machining of potentially flammable materials
Before machining any material designated by law as a flammable substance, e.g., plastic,
rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire
prevention, and observe the precautions given in (2) above to ensure safe operation.
Example: When machining magnesium, there is a danger that magnesium chips and water-
soluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip
should ignite.
3. Dry machining
Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure
safe operation, do not place any flammable objects near the machine and do not allow chips to
over accumulate.
In addition, be sure to check cutting tools to make sure of their service life and the condition of
the tool edge, and observe the precautions regarding oil-based coolants given in (2) above.
OKUMA Corporation, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN PHONE (0587) 95-7825 FAX (0587) 95-6074
The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice.
Consult your local Okuma representative for specific end-user requirements. Pub No. SPACE TURN LB3000 EX-E-(3)-500 (Mar 08)