SaSI Innovation Company Limited

TM

GENERAL INFORMATION - H-AnalystTM v1

Revision No: 1
th
6 December 2016

Copyright 2015-2016 by SaSI Innovation Company Limited, All rights reserved

 TABLE OF CONTENTS

Introduction ................................................................................................................... 1
Smart Risk Matrix .......................................................................................................... 1
Layer of Protection Analysis (LOPA)........................................................................... 3
Production Loss Equation (PLE) ................................................................................. 3
Reporting Capability ..................................................................................................... 4

Copyright 2015-2016 by SaSI Innovation Company Limited, All rights reserved TOC
INTRODUCTION
H-Analyst is another sophisticated tool
developed by SaSI Innovation. It is aimed at aiding
the hazard identification study, i.e. HAZOP and
HAZID, early in the detailed engineering phase.
One of the major problems arising during the design of the Safety Instrumented Function (SIF) is
that data transferred from a HAZOP study provide insufficient details for the SIL assessment
workshop.
Moreover, some data are inconsistent when conducting the HAZOP and the SIL workshops. This
generally extends the time required for the SIL assessment for related activities, i.e. hazard
identification, demand scenario development and consequence analysis.
H-Analyst can eliminate the above mentioned problems because it shares the same
quantitative data with InnoSIF (SIL Study Tool). This ensures the consistency between HAZOP
and SIL Study. In addition, the study results from H-Analyst can easily be transferred to
InnoSIF. Thus, every efforts are counted!!!
Best Practices Integrated
H-Analyst provides the different guide words which are specific for HAZOP and HAZID, yet the
worksheet format and the working environment for both studies are identical. Moreover, the
results of HAZOP can be directly exported to SIL Study with just few easy steps.

SMART RISK MATRIX

The Smart Risk Matrix built in H-Analyst version, supports both qualitative and quantitative
analysis methods and configurable up to 8X8 matrix. Example above is qualitative analysis matrix
for support HAZID study.

Copyright 2015-2016 by SaSI Innovation Company Limited, All rights reserved Page 1
Quantitative analysis matrix which is consistent with InnoSIFTM (Simplified SIL Classification).

H-Analyst generates the predefined risk classification of 7 levels. The user can customise the
risk level to be in line with Companys Risk Tolerability policy by activating or deactivating any
items of risk level provided.
User Friendly
H-Analyst interface is easy-to-use, it makes user focus on the deviation and hazard being
analysed. The tools provided are developed from the intention of working better, faster and more
effective for the overall HAZOP / HAZID processes.

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LAYER OF PROTECTION ANALYSIS (LOPA)
When qualitative analysis cannot provide enough resolution for risk reduction measures
development. LOPA technique will take the risk ranking into account as (semi-) quantitative
analysis method. Required RRF (residual risk) will be reported and carried to further safety study
e.g. SIL study.

PRODUCTION LOSS EQUATION (PLE)

Production loss equation (PLE) is a good practice to make high resolution of the economic impact
assumption on the hazardous event, The PLE can be built one or more cases depending on the
production loss scenario specific on the evaluated plant.

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REPORTING CAPABILITY
H-Analyst has a built-in report generating tool. The report is automatically developed in the MS
Excel file format so its customisable. Information generated in the report includes the study team
members, a list of reference and related documents, the risk criteria, assumptions, the major
accident hazard list, Safety Critical Elements (SCEs), the study worksheet and action/response
sheets.

Copyright 2015-2016 by SaSI Innovation Company Limited, All rights reserved Page 4
 SaSI Innovation Company Limited

HAZOP STUDY REPORT

SaSI Innovation Company Limited
HAZOP Study Project
Gas Production No.1

e
All Units
Document No.

pl Date
am
Ex

Rev Date Revision Note Prepared By Approved By

The document was automatically prepared by H-Analyst software. The contents in the document developed through competent end-user team , the
software developer team shall not be liable in any event consequential damages or safety incident in connection with the application of the document.
The report format is copyright 2015-2016 by SaSI Innovation Company Limited., all rights reserved.
HAZOP STUDY REPORT - General Information
Project : HAZOP Study Project Plant : Gas Production No.1
Client : SaSI Innovation Company Limited Unit : All Units
Description : HAZOP Study Project (Demo) Prepared By : Jessada Jarusasi

STUDY TEAM
Full Name Role
Team member A Process Engineer
Team member B Instrument Engineer
Team member C Operation
Team member D Mechanical Engineer
Team member E Safety Engineer

DOCUMENT REFERENCE
Document Name Document Code Revision
Gas Separation Process P&ID SSI-PID-09-0001 Rev.C
LNG Process P&ID SSI-PID-09-0002 Rev.B

e
NODE LIST
Node ID Description Node Category
HZP-01
HZP-02
HZP-03 pl
Gas Feed Transferring to F-101
Gas Transferring from F-101 to F-102
Gas Transferring from F-102 to LNG Unit
Gas Process
Gas Process
Gas Process
am
Ex
HAZOP STUDY REPORT - Criteria and Assumption
Project : HAZOP Study Project Plant : Gas Production No.1
Client : SaSI Innovation Company Limited Unit : All Units
Description : HAZOP Study Project (Demo) Prepared By : Jessada Jarusasi

TOLERABLE / ACCEPTABLE CRITERIA - HEALTH & SAFETY

Severity Level Tolerable Freq. Acceptable Freq. Consequence
Extreme 7 0.0001 0.000001 Fatality
Massive 6 0.001 0.00001 Disability
Major 5 0.01 0.0001 LWDC (>30 Days)
Moderate 4 0.1 0.001 LWDC (<30 Days)
Minor 3 1 0.01 RWDC (>30 Days)
Slight 2 10 0.1 RWDC (<30 Days)
No Impact 1 100 1 No Safety Concern

TOLERABLE / ACCEPTABLE CRITERIA - ENVIRONMENT

Severity Level Tolerable Freq. Acceptable Freq. Consequence

e
Extreme 7 0.0001 0.000001 International Assistance
Massive 6 0.001 0.00001 Regional Assistance
Major 5 0.01 0.0001 Community Emer. Response
Moderate
Minor
Slight
No Impact
4
3
2
1
0.1

10
100
1
pl 0.001
0.01
0.1
1
Corporate Emer. Response
Localized Impact
Slightly Impact
No Impact
am
TOLERABLE / ACCEPTABLE CRITERIA - ECONOMIC
Severity Level Tolerable Freq. Acceptable Freq. Consequence
Extreme 7 0.0001 0.000001 > 10 MUSD
Massive 6 0.001 0.00001 1 - 10 MUSD
Major 5 0.01 0.0001 100 k - 1 MUSD
Moderate 4 0.1 0.001 10 - 100 kUSD
Minor 3 1 0.01 1 - 10 kUSD
Ex

Slight 2 10 0.1 100 - 1,000 USD

No Impact 1 100 1 < 100 USD

LIKELIHOOD CRITERIA
Criteria Description Level
< 10 6
10 - 100 5
100 - 1,000 4
1,000 - 10,000 3
10,000 - 100,000 2
> 100,000 1

RISK CLASSIFICATION
Class Name Rank Required RRF (Threshold) MAH (Y/N)
Extreme EH 100,000 Y
Massive MH 10,000 Y
High H 1,000 Y
Medium M 100 N
Low L 10 N
HAZOP STUDY REPORT - Criteria and Assumption
Project : HAZOP Study Project Plant : Gas Production No.1
Client : SaSI Innovation Company Limited Unit : All Units
Description : HAZOP Study Project (Demo) Prepared By : Jessada Jarusasi

Slight SL 1 N
No Impact N 0 N

GUIDEWORDS
No Flow More Flow Less Flow Misdirected Flow
More Pressure Less Pressure More Level Less Level
More Temperature Less Temperature Too Late Step Too Early Step
Left Out Step Backward Step Incomplete Reaction Runaway Reaction
Different Phase Different Composition Other - Relief Other - Contaminatio
Other - Maintenance Other - Start-up Other - Shutdown

PRODUCTION LOSS EQUATION (PLE)

e
Start-Hour End-Hour Loss / Hour
Default PLE Period #1 0 10 2,000
Period #2 10 24 2,500

COSTING ITEMS LIST

Item Name
F-101 Pass Flow Coils Damaged
Period #3

pl
Costing Description
24 0

Replace new coils, 3 Months of maintenance proc

Cost
500

1,000,000
am
CAUSES
Cause / Event Freq (Min) Freq (Max) Data Source
100-CV-101 Failure 0.1 0.1
C-101 Failure 0.2 0.2
Human Error 0.3 0.3
100-CV-203 Failure 0.1 0.1
Ex

SAFEGUARDS
Safeguard (SCE) PFD (Min) PFD (Max) Data Source
01: SIL1-SIF, 100-FSLL-10X 0.1 0.1
02: BPCS, Temp Control 0.1 0.1
03: SIL1-SIF, 100-FSLL-201 0.1 0.1
HAZOP STUDY REPORT - Action List
Project : HAZOP Study Project Plant : Gas Production No.1
Client : SaSI Innovation Company Limited Unit : All Units
Description : HAZOP Study Project (Demo) Prepared By : Jessada Jarusasi

ACTION CLASSIFICATION
Class Name Description Critical (Y/N)
Class A Mandatory Action ASAP Y
Class B Recommended Action N
Class C Low Priority Action N

ACTION LIST
General Recommendation Engineering
Action ID: 002, Update P&ID Gas Separation Unit Class B
Some of Instrument Tag and type are not up to date.
General Recommendation Engineering
Action ID: 003, Update PFD of Gas Separation Plant Class B

e
Some of Process Information is not up to date.
HZP-01(No Flow) Mech
Action ID: 001, Upgrade Piping Class to be Higher Class A

Action ID: 004, Add Alarm H to 100-FT-001

Alarm H at 80% of flowrate range.
pl
The piping class requires 3A for the worst conditions.
HZP-01(More Flow) Inst.
Class C
am
HZP-03(Less Flow) Inst.
Action ID: 005, Add Alarm H to 100-FT-201 Class C
Alarm H at 80% of flowrate range.
Ex
HAZOP STUDY REPORT - Worksheet
Project : HAZOP Study Project Plant : Gas Production No.1 Node ID : HZP-01 Node Category : Gas Process
Client : SaSI Innovation Company Limited Unit : All Units Node Name : Gas Feed Transferring to F-101
Description : HAZOP Study Project (Demo) Prepared By : Jessada Jarusasi Service : Gas - General Node Status : Node Identification
Related Document : SSI-PID-09-0001.Rev.C Page(001-007) Node Description : Gas feed transferred from Company-A to the Unit by Compressor C-100

Severity Level
Residual Risk

Health & Safety

ALARP? (Y/N)
Risk Ranking
Environment

Reputation
Likelihood
ID Guideword Cause Consequence Safeguard ACTIONS Comments / Rationale

Economic
(Required RRF)

e
001 No Flow 100-CV-101 Failure Loss Gas to F-101, leading to Loss of 1 1 6 0 5 H 01: SIL1-SIF, 100-FSLL-10X 100 001: Upgrade Piping Class to be
production and Pass flow coils 02: BPCS, Temp Control Higher

pl
damaged from overtemperature.
002 No Flow Human Error Loss Gas to F-101, leading to Loss of 1 1 6 0 5 H 01: SIL1-SIF, 100-FSLL-10X 300 001: Upgrade Piping Class to be
production and Pass flow coils 02: BPCS, Temp Control Higher
damaged from overtemperature.
003 More Flow 100-CV-101 Failure Gas overflow to F-101, leading to 1 1 3 0 5 SL 02: BPCS, Temp Control 1 004: Add Alarm H to 100-FT-001
products poor quallity.

am
Less Flow N/A
Misdirected Flow N/A
More Pressure N/A
Less Pressure N/A
More Level N/A
Less Level N/A
More Temperature N/A
Less Temperature N/A
Too Late Step N/A
Too Early Step N/A
Ex
Left Out Step N/A
Backward Step N/A
Incomplete Reaction N/A
Runaway Reaction N/A
Different Phase N/A
Different Composition N/A
Other - Relief N/A
Other - Contamination N/A

Other - Maintenance N/A

Other - Start-up N/A
Other - Shutdown N/A
 SaSI Innovation Company Limited

HAZOP STUDY - ACTION AND RESPONSE SHEET

SaSI Innovation Company Limited
HAZOP Study Project
Gas Production No.1

e
All Units
Document No.

pl Date
am
Ex

Rev Date Revision Note Prepared By Approved By

The document was automatically prepared by H-Analyst software. The contents in the document developed through competent end-user team , the
software developer team shall not be liable in any event consequential damages or safety incident in connection with the application of the document.
The report format is copyright 2015-2016 by SaSI Innovation Company Limited., all rights reserved.
HAZOP STUDY - Action and Response Sheet
Project : HAZOP Study Project Plant : Gas Production No.1
Client : SaSI Innovation Company Limited Unit : All Units
Description : HAZOP Study Project (Demo) Prepared By : Jessada Jarusasi

Action By : Engineering Respond By : Target Date of Return

Action ID: 002, Update P&ID Gas Separation Unit Action Class : Class B

Action Description :
Some of Instrument Tag and type are not up to date.

e
Related Nodes :
General Recommendation

RESPONSE :
DATED : pl
am
Ex

SIGNED :

Return To :
Jessada Jarusasi

Notes (For Document Controller) :

 SaSI Innovation Company Limited
416/2 M.2, Sattahip Sub-District, Sattahip District
Chonburi 20180, THAILAND

P.O. Box
2/1326, Prasertmanukit Road, Senanikom Sub-District, Jatujak District
Bangkok 10900, THAILAND

Contact
Consultant.admin@sasiinnovation.co.th
Tel: +66814123650
www.sasiinnovation.co.th

Copyright 2015-2016 by SaSI Innovation Company Limited, All rights reserved