Review—Chapter 7—Weldabi Qn Qn Q7-3 Qr7 ‘As ametal is heated: ‘energy is added to the structure the atoms move farther apart oe the atoms vibrate more vigorously 4. the metal expands fe. allof the above The state of matter which exhibits the least amount of energy is: a solid b. liquid ce gis dd. quasi-liguid fe. none of the above A problem occurring in weldments caused by the nonuniform heating produced by the welding operation is: a. porosity b. incomplete fusion distortion slag inclusions none of the above ‘All but which of the following will result in the elimination or reduction of residual stresses? a. vibratory stress relief external restraint thermal stress relief 4. peening ce. postwveld heat treatment Rapid cooling of a steel from the austenitic range wesults in hard, bridle sucture known as a pearlite b. carbide © cementite 4. bainite martensite ‘Very slow cooling of steel may result in the production of a sof, ductile microstructure that has a lamellar ap- pearance when viewed under high magnification. This structure is referred (os; a manensite b. pearlite c. bainite a. ferive cementite When rapid cooling prxuces a martensitic structure, what nonaustenitizing heat treatment may be applied to im- prove the ductility of the steel? a quenching tempering annealing normalizing none of the aboveQ7-8 The use of prebeat will tend to: ‘a resultin a wider heat-affected zone produce a lower heat-affected zone hardness slow down the cooling rate reduce the tendency of producing martensite in the heat-affected zone all of the above Q7-9 Which of the following changes will warrant the addition of or inerease in the required preheat”? decreased carbon equivalent b. increased carbon equivalent ¢. increased base metal thickness d. both aand e above fe. both b and e above Q7-10 What heat treatment is characterized by holding the part at the austenitizing temperature for some time and then slow cooling inthe fumace? normalizing b. quenching c. annealing G. tempering ©. sues relief Q7-11 What heat aeaument is characterized by holding the part atthe austenitizing temperature for some time and then slow cooling instill air? a. normalizing b. quenching annealing a. tempering fe. suessreliet Q7-12 Increasing the heat input 1a, decreases the cooling rate and increases the likelihood of cracking problems bb. decreases the cooling rate and decreases the likelihood of cracking problems increases the cooling rate and increases the likelihood of cracking problems d. increases the cooling rate and decreases the Likelihood of eracking problems fe. none of the above Q7-13 Increasing preheat: a. decreases the cooling rate and increases the likelihood of crackin g problems bb. decreases the cooling raw and decreases the likelihood of cracking problems . increases the cooling rate and increases the likelihood of cracking problems 4d. increases the cooling rate and decreases the likelihood of cracking problems © none of the above (7-14 Increasing the earbon content: a decreases the likelihood of cracking problems b. increases the likelihood of cracking problems cc. has nothing to do with the likelihood of cracking problems 4. all ofthe above none of the above Q7-18 Which of the following generally follows quenching? b. normilizing ©. quenching 4. tempering ce. stress relier 126QT-16 Which of the following can be accomplished using either thermal or mechanical techniques? a annealing b. normalizing quenching dd. tempering fe. stessreliet Q7-17 Which of the following results in the softest structure for steel? a annealing b. normalizing © quenching . tempering fe. sues relief Q7-18 For a steel having the following composition: 0.11 eabon, 0.65 manganese, 0.13 chromium, 0.19 nickel, 0.005 copper. and 01097 molybdenum, what is its carbon equivalent using the Following formula? co mc + CAMED CD, C409 , C0), (Mop a 0.15 b. 023 © 028 a. 031 e. 042 Q7-19 For a steet having the following composition: 0.16 earbon, 0.85 manganese, 0.25 chromium, 0.09 nickel, 0.055 copper. and 02.41 molybsenum, what is its carbon equivalent using the following formula’? connec Oe), sh i a + Ca), to a. 023 b 031 ©. 034 a 041 e046 Questions Q7-20 through Q7-23 refer to the Heat Input formula below Amperage x Voltage 60 Heat Input Gh.) = Travel Speed (in./min.) Q7-20 The FCAW process is being utilized to weld a | in, thick structural steel member to a building columa, The weld- ing is being done with a 342 in. diameter self-shielded electrode with a 150° minimum preheat and interpass tem perature, The welding parameters are adjusted to 30 volts, 250 amperes and 12 in/min, What is the heat input? a 375 fn, b. 37500J/in, © 375 kvm 4. both aand babove ©. both band ¢ above GMAW Ghort circuiting) welds are produced at 18 volts, 100 amperes and 22 in/min, What is the heat input? a 238 Jin, b Jin 4909 Hin, 4 30JAn. fe. none of the above 127Q7-22 The GMAW process is mechanized for welding 1/8 in. thick sainless steel sheets against a copper backing bax, ‘The process is operated at 300 amperes, 28 volts and 15 in./min, What is the resulting heat input? a. 650 kin, b. 650000Nin, c. 165000 Jin, d. 16,500An. €. none of the above Q7-28 The GTAW process is being used for welding 1/16 in. thick titanium using DCEN at 110 amperes, 15 volts and 6 in min, What isthe heat input? a. 21 00044, b. 21kvin, 16,500 Vin. d. both aand babove fe. both b and ¢ above