t r a n s m is s ion P art s Part Summar y

Complaints Cause Correction

Poor line rise/soft shifts Converter apply issues Loss of oil pressure due to worn Zip Kit seals critical pressure losses.
Delayed forward & reverse Erratic shifting components in critical oil circuits.
Gear ratio & solenoid Loss of 3rd or 4th, hot
codes 2nd Gear starts

Ford 4R44E, 4R55E, 5R44E, 5R55E

Zip Kit
Items
Part No. Boost Valve & Sleeve Kit with Elevated Not Shown:
Main Pressure Regulator Spring Modification Parts for
4R44E-5R55E-ZIP TCC Apply & OD Servo
Apply Pressures
Extra O-Rings for
Contains the Following End Plugs

Boost Valve & Sleeve Kit: 37947-03K Converter Regulator Valve

Forward Modulator Valve Forward Modulator O-Ringed
Boost Valve Boost Sleeve with PTFE Seal End Plug & Spring O-Ringed End Plug & Spring

Elevated Main PR Spring: 56947-17

Forward Modulator Valve & PTFE Seal

Valve PTFE Seal
Reverse Modulator O-Ringed End Plugs 2-3/3-4 Shift Valve
O-Ringed End Plug (2 Small & 1 Large with 6 O-Rings) O-Ringed End Plug
Forward Mod. O-Ringed End Plug & Spring
End Plug O-Ring, Large Spring

Reverse Modulator O-Ringed End Plug

End Plug O-Rings, Medium (2) Shift Solenoid O-Rings Checkballs, EPC Limit Valve, 1-2/2-3 Shift Valve
(4 Small & 4 Large)
Lube Orifice Plug & "L" Pins O-Ringed End Plug
2-3/3-4 Shift Valve O-Ringed End Plug
End Plug O-Rings, Small (2)

1-2/2-3 Shift Valve O-Ringed End Plug

End Plug O-Rings, Medium (2)
Sonnax Zip Kit 4R44E-5R55E-ZIP targets the root cause of multiple complaints by sealing
Converter Regulator Valve
O-Ringed End Plug & Spring
the critical circuit pressure losses in the Ford 4R44E, 4R55E, 5R44E and 5R55E valve bodies.
End Plug O-Rings, Large (2) Spring The kit contains uniquely designed parts to prevent the loss of pressures within the main line,
EPC, solenoid feed and converter circuits. This kit also includes modifications that provide
O-Ringed End Plugs for Kick Downshift, firmer shifts, improves intermediate servo and direct clutch pressure, and improves TCC
Manual Low & Throttle Downshift Valves apply. The kit also seals multiple circuits known to suffer from end plug leakage or poor
End Plug, Large O-Rings, Large (2) checkball sealing. No special tools are required for installing these parts.
End Plugs, Small (2) O-Rings, Small (4)
The Zip Kit quick guide provides clear and easy instructions on one sheet to get the unit
Extra O-Rings for End Plugs sealed up and back on the road fast. In addition to general rebuilding tips and technical infor-
O-Rings: Small (2), Medium (2) Large (2) mation, the technical booklet included in this kit contains vacuum testing and additional
Checkballs & EPC Components
repair options for higher mileage units or for repairing specific complaints which are beyond
Plastic Checkballs (4) EPC Limit Valve the scope of this kit.
Lube Orifice Plug "L" Pins (2)

Modification Parts for TCC Apply Features & Benefits

& OD Servo Apply Pressures Drop-in solutions install quickly with no special tools required
Drill Bit, .055" dia. Drill Bit, .072" dia.
Drill Bit, .062" dia. Aluminum Plug .062"
Uniquely designed parts address root cause of valve body complaints by sealing
Drill Bit, .110" dia. critical pressure circuits
Detailed technical booklet included with in-depth rebuild and inspection tips for
Shift Solenoid O-Rings
O-Rings, Small (4) O-Rings, Large (4)
comprehensive valve body repair

2012 Sonnax Industries, Inc. 4R44E-5R55E-ZIP 08-14-12

800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com