C_0379-0380_F06-06_cENG cENG 2nd

Oil Free Bushings - Technical Information

Q Oil Free Bushings Selection Procedure Q Material Properties and Environmental Tolerances (Reference Value)
Page P.381~390 P.391, 392 P.398~400 P.399 P.401 P.397
Resin Type Resin Type
Type Copper Alloy Bronze Multi-Layer LF High Precision Casting
Determine the operating conditions - General usage, heat resistance, (Polyacetal Resin) (PTFE)
Determine the operating condition chemical resistance, load, usage frequency, with or without lubrication

Shape
Select the shape such as Straight/Flanged
Temporary specification selection Temporary select the size and dimensions from the design conditions. P.377, 378
Composite products Porous bronze casting C o m p o s i t e p r o d u c t Fluororesin is bonded Poly acetal resin with PTFE with added friction- Molybdenum Disulfide
NG Permissible maximum load with embedded solid soaked in lubricant c o n s i s t i n g o f t h r e e on duralumin (A2017). a d d e d l u b r i c a n t a n d resisting filler and solid is embedded spirally in
Basic safety check Make sure that the load falls within the permissible maximum load range.P.380 Material lubricant in high-tensile layers: steel-backed special fillers. lubricant FC250.
Properties brass. metal layer, sintered
bronze layer and filler
added PTFE layer.
Permissible maximum speed
Make sure that the travel speed falls within the permissible maximum speed range. P.380 Lubrication Regular Unlubricated Regular Oil Unlubricated Unlubricated Unlubricated Unlubricated Regular Unlubricated
Rotation g g g g g g g
Service life (wear amount calculation) Oscillating Motion g g g g g g g
Selection complete Calculate the estimated wear amount to verify the necessary life hours can be secured. P.379
Reciprocating Motion g g g g g g g
Operating Temp. Range (C) -40~200 -40~150 -40~150 -195~280 -50~140 -40~80 -200~200 -40~150
Q Calculating Oil Free Bushings Service Life (Wear) Electrical
Conductivity
Provided Provided Provided Not provided Not provided
Volume Resistivity:
3x102 cm2
Provided

The service life of Oil Free Bushings is determined by the wear amount. The wear amount calculated will greatly differ by the In Air g g g g g g g
conditions, such as surface pressure, sliding speed, movement type, lubrication, surface roughness of the mating shaft, etc. In Oil g g n g g g

Environmental
Conditions
Provided that the wear amount is proportional to the load and the sliding distance, the following formula is generally used to In Water - n n r n r g n

calculate the wear amount. Use this as an indication for you to select a specification. In Seawater - n n n n r g n
In Chemical - n n r n r g n
In Corrosive
r r n r g r g n
Estimated wear amount (mm) W=K*1xPxVxT Atmosphere
Maximum 29.0(98.0)
20.3(68.6) 10N/mm2 49.0(137)N/mm2 6N/mm2 17.5N/mm2 7N/mm2 8N/mm2 5N/mm2
Allowable Load N/mm2
Specific Wear Rate K : mm/(N/mm2 m/s Hr) (Bottom C-VALUE 296(1,000)
207 (700) 102kgf/cm2 500(1400)kgf/cm2 61kgf/cm2 179kgf/cm2 71kgf/cm2 82kgf/cm2 51kgf/cm2
Products Specifications) kgf/cm2
Design Surface Pressure P : N/mm2 Maximum 1.00 0.5
0.7 0.35 1.66m/s 5.0m/s 0.65m/s 3.33m/s 0.85m/s 1.65m/s 0.25m/s 0.15m/s
Sliding Speed V : m/s Allowable Velocity
(Bottom C-VALUE
m/s
60
m/s
30
Friction Time T : Hr-hr Products Specifications)
42 21 100m/min 300m/min 39m/min 200m/min 51m/min 99m/min 15m/min 9m/min
m/min m/min

*1 Specific wear rate range Maximum 3.25

2.28
1.65
1.16
1.65 3.25 3.60 0.98 2.45 1 0.8 0.5
Allowable PV Value N/mm2 m/s N/mm2 m/s N/mm2 m/s N/mm2 m/s

N/mm2 m/s
N/mm2 m/s
N/mm2 m/s
N/mm2 m/s
N/mm2 m/s N/mm2 m/s

Calculation Example (Bottom C-VALUE 1,990 1,010 1,000 2,000 2,200 600 1,500 612 490 306
1,393 707
Lubrication mm/(N/mm m/s Hr)
2 mm/(kgf/cm m/min Hr)
2 Bearing of I.D. 20mm/Length 10mm, Load 1000N without lubricant, Rotational speed 2r/min Products Specifications) kgf/cm 2
m/min kgf/cm2 m/min kgf/cm2 m/min kgf/cm2 m/min

kgf/cm2 m/min

kgf/cm2 m/min

kgf/cm2 m/min

kgf/cm2 m/min

kgf/cm2 m/min kgf/cm2 m/min

When used for 100 hours of friction time

Environmental Condition - Applicable only under certain conditions. Some values for Casting Type are for reference only. Values for High Precision Type are values for the sliding material.
W= K x P x V x T Values in ( ): Allowable Static Surface Pressure (no sliding motion or sliding at extremely low speed) EListed values are not standard values but reference values.
Unlubricated 3x10-3~6x10-4 1~5x10-6
Load x I.D. x Rotational Speed
= Specific Wear Rate x x Operating Time
I.D. x Length 1000 Q Mechanical Properties (Reference Value)
Regular 3x10-4~6x10-5 1~5x10-7 Resin Type Resin Type
=
3

1000
x
x20x2
x 100
Copper Alloy Bronze
Multi-Layer LF High Precision (Polyacetal Resin) (PTFE) Casting
1000 2010 1000 Characteristics Unit
Oil 3x10-5~6x10-6 1~5x10-8 Value Testing Method Value Testing Method Value Testing Method Value Testing Method Value Testing Method Value Testing Method Value Testing Method
= 0.0028(mm)
Density g/cm3 7.8 - 8.5 - - - - - - - - - - -
Tensile N/mm2 755 150 380 12 51.0 13.1 245
Q Oil Free Bushings Securing Method Strength {kgf/mm2} JIS Z 2241 JIS Z 2241 JIS Z 2241 ASTM D 638 ASTM D 638 ASTM D 638 -
{77.0} {15.0} {38.7} {1.2} {5.2} {1.3} (25.0)
Tensile Elongation
after Fracture
% 12 JIS Z 2241 - - - - - - 60 ASTM D 638 150 ASTM D 638 - -

1Press-Fit 2Rotation Stopper Screw/Bonding Elongation % - - - - 27 JIS Z 2241 171 ASTM D 638 - - - - - -

To press-fit the Oil Free Bushings, make sure to do it If you want to emphasize on preventing Oil Free Bushings from Flexural Strength N/mm2
{kgf/mm2}
- - - - - - - - 76.5{7.8} ASTM D 790 - - - -

gently using a vise or a press. falling off or rotating, we recommend the following methods Flexural Modulus N/mm2
{kgf/mm2}
- - - - - - - - 2,650{270.2} ASTM D 790 - - - -
Compression N/mm2
To make this operation easier, install a chamfering on according to your operating conditions and environment. *2 Strength {kgf/mm2}
- - - - - - - - - - - - - -
Compression Yield N/mm2 345
the edge of the housing I.D. We recommend that you Rotation
RotationStopper
StopperScrew
Screw
Strength {kgf/mm2} {35.0}
- - - - - - - - - - - - -
1% 21.1 10.5
ASTM D 695
apply a little amount of lubricant to the housing. Rotation
RotationStopper
StopperScrew
Screw
Compression Deformation
Stress
N/mm2
10% {kgf/mm }
2 - - - - - - - -
{2.2}
81.9
ASTM D 695
{1.1}
23.0
- -
Load ASTM D 695
Deformation {8.4} {2.3}
Impact J/cm 58.8
19{1.9} JIS Z 2242 - - - - - - ASTM D 256 - - - -
Strength {kgfm/cm} {6.0}
Hardness - HB210 JIS Z HB 60 JIS Z 2243 - - HDD62 ASTM D HRM72 ASTM D 785 HRR25 ASTM D 785 HB240 -
2243,2245 2240
Press Fit Fixture Young's N/mm2 105,000
JIS Z 2241 - - - - - - - - - - - -
Modulus {kgf/mm2} {10,700}
Linear Thermal
Housing
Housing Expansion Coefficient x10 C
-5 -1
2.2 - - - - - 9~9.75 ASTM D 696 8~13 ASTM D 696 9~11 ASTM D 696 0.92~1.18 -
Bushing Adhesive
Adhesive Thermal W/mC 0.009
- - - - - - - - - - - - -
Conductivity {cal/secC cm} {0.21}
Chamfer
Melting
C - - - - - - - - 165 DSC 327 DSC - -
Point
Housing Specific
- - - - - - - 1.98 ASTM D 792 1.39 ASTM D 792 2.25 ASTM D 792 7.1 -
Gravity
Apply Adhesives
Apply Adhesives UL
Bushing
Bushing - - - - - - - - - HB UL94 - - - -
on OuteronCylinder
Outer Cylinder Flammability
1 -379 *2 Using the rotation stopper screw is recommended for a heavy load at a high temperature. 1 -380