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Copyright
Copyright 2016 Alpha Technologies Ltd. All rights reserved. Alpha is a registered trademark
of Alpha Technologies.
No part of this documentation shall be reproduced, stored in a retrieval system, translated, transcribed,
or transmitted in any form or by any means manual, electric, electronic, electromechanical, chemical,
optical, or other-wise without prior explicit written permission from Alpha Technologies.
This document, the software it describes, and the information and know-how they contain constitute the
proprietary, confidential and valuable trade secret information of Alpha Technologies, and may not be
used for any unauthorized purpose, or disclosed to others without the prior written permission of Alpha
Technologies.
The material contained in this document is for information only and is subject to change without notice.
While reasonable efforts have been made in the preparation of this document to assure its accuracy,
Alpha Technologies assumes no liability resulting from errors or omissions in this document, or from the
use of the information contained herein. Alpha Technologies reserves the right to make changes in the
product design without reservation and without notification to its users.
TABLE OF CONTENTS
1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Wording/Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Warning and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Scope of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rectifier Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
True Module Fail Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Over Temperature Protection . . . . . . . . . . . . . . . . . . . . . . . . 6
Wide AC Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AC Inrush/Transient Suppression . . . . . . . . . . . . . . . . . . . . . . 7
Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Start Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Current Limit/Short Circuit Protection . . . . . . . . . . . . . . . . . . . . 7
Power Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
High Voltage Shutdown (HVSD) . . . . . . . . . . . . . . . . . . . . . . . 7
Battery Eliminator Operation . . . . . . . . . . . . . . . . . . . . . . . . . 7
Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.8kW System Distribution Module . . . . . . . . . . . . . . . . . . . . . 8
3.6kW System Distribution Module . . . . . . . . . . . . . . . . . . . . . 8
Overview of the CXCM1 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
In-Shelf Display: Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
In-Shelf Controller Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview of the CXCM1+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CXCM1+ Controller Front Panel . . . . . . . . . . . . . . . . . . . . . . . 12
LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Reset (CXCM1+ only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Analog Input Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Digital Input Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Alarm and Control Output Relays . . . . . . . . . . . . . . . . . . . . . . 14
i
Network Connection and Remote Communication . . . . . . . . . . . . . 14
Controller Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Check for Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Packing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Returns for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Shelf Preparation/Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Module Insertion/Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Removing a CXRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Removing Older Model CXRF or CXCM1+ . . . . . . . . . . . . . . . . . . . 20
Removing the CXCM1 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Main Rectifier States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Start Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ii
Main Rectifier Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Output Voltage Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Output Current/Power Modes . . . . . . . . . . . . . . . . . . . . . . . . 36
Can Bus Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Factory Ranges and Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8 SYSTEM STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check System Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Verify AC and Power The Shelf . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check Battery Polarity and Connect . . . . . . . . . . . . . . . . . . . . . . 39
Controller Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Soft Reset (CXCM1+ only) . . . . . . . . . . . . . . . . . . . . . . . . . 39
IP Address Reset (CXCM1+ only) . . . . . . . . . . . . . . . . . . . . . . 39
Hard Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Accessing the LVD Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Rectifier Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Rectifier Fan Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . 42
Removing the CXCM1 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11 CERTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
12 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
13 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cordex HP 48 1.2kW Switched Mode Rectifier . . . . . . . . . . . . . . . . . 51
CXCM1 HP Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
CXCM1+ Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2RU, 4.8kW, 4 Module System . . . . . . . . . . . . . . . . . . . . . . . . . 58
1RU, 4.8kW, 4 Module System with Controller . . . . . . . . . . . . . . . . . 59
1RU 3.6kW 3 Module System - GMT . . . . . . . . . . . . . . . . . . . . . . 61
1RU 6kW 5 Module System - Bulk Power . . . . . . . . . . . . . . . . . . . . 62
iii
LIST OF FIGURES
iv
LIST OF TABLES
v
vi
1 Safety
SAVE THESE INSTRUCTIONS: This manual contains important safety instructions that must be
followed during the installation, servicing, and maintenance of the product. Keep it in a safe place.
Review the drawings and illustrations contained in this manual before proceeding. If there are any ques-
tions regarding the safe installation or operation of this product, contact Alpha Technologies or the
nearest Alpha representative.
ATTENTION: The use of attention indicates specific regulatory/code requirements that may affect the
placement of equipment and /or installation procedures.
NOTE: Notes provide additional information to help complete a specific task or procedure.
CAUTION: Cautions indicate safety information intended to PREVENT DAMAGE to material or equip-
ment.
NOTE: HOT! The use of Hot presents safety information to PREVENT BURNS to the technician or user.
Remove all metallic jewelry, such as watches, rings, metal rimmed glasses, or necklaces.
Wear safety glasses with side shields at all times during the installation.
Use OSHA approved insulated hand tools. Do not rest tools on top of batteries.
Batteries are hazardous to the environment and should be disposed at a recycling facility. Consult
the battery manufacturer for recommended local authorized recyclers.
Rectifier power modules are hot swappablethey can be inserted or removed from the shelf
without cutting power to or from the system or the load.
Additional power modules can be added to the system at the time of ordering or after the shelf
has been installed.
The shelves are designed for horizontal mounting in a 19" or 23" center mount (flush mount for
1RU shelves) installation via universal mounting brackets (EIA rack spacing) and utilize dual
IEC-type connectors for multiple AC line cord solutions.
The Alpha CXCM1 HP was designed as a modular, high performance controller for the rectifier
series.
All controllers models allow the user to set up, control and monitor the entire power system and
ancillary components from one central, easy-to-use source. Details of controller operation are
provided in the current version software manual.
The equipment is suitable for installation in network telecommunication facilities.
The following figures are examples of:
1. CXRF-HP 48-1.2 kW 1RU 19" shelf system, with 3 rectifier modules up to 3.6kW output power,
CXCM1 HP controller and GMT fuse distribution
2. CXRF-HP 48-1.2 kW 1RU 19" shelf system, with (a) 4 rectifier modules up to 4.8W output power
and controller (top shelf) and (b) 5 rectifier modules up to 6.0kW output power (lower shelf)
3. CXRF-HP 48-1.2kW 2RU 19" shelf system, with 4 rectifier modules up to 4.8kW output power,
controller and breaker/GMT fuse distribution
3.1.2 LEDs
The front panel LEDs provide rectifier status summary and help to locate a specific module under CXC
control.
AC
The top LED (green) is on when AC is within valid range and the rectifier is delivering power to the load.
The LED will flash (~2Hz) when AC is outside the nominal range AC voltage is invalid if the AC Mains
Low or AC Mains High alarm is active. The LED turns off when AC has failed (or no AC power is
present).
DC
The middle LED (green) is on when the rectifier is delivering power to the load. The LED turns off when
the rectifier is off; e.g., when commanded via the CXC.
Alarm
The bottom LED (red) is on continuously in the event of an active Module Fail alarm. The LED flashes
(~2Hz) when a minor alarm is detected. The LED remains off in the absence of an alarm. If the unit
output is not connected to a battery or parallel rectifier, the LED extinguishes if no AC power is present.
LED Activity During Locate Module Command from CXC
3.1.3 Mechanical
A locking clip automatically secures the rectifier into the shelf.
Output power is reduced linearly between 176Vac and 132Vac to 60% of the rated output power.
Input current is limited to less than 6A for operation from 132Vac to 90Vac. Power is derated
linearly between 132Vac (~700W) to 90Vac (~475W).
At a lower voltage the module will shut down and will not restart until the AC is greater than 90Vac.
1. Under normal conditions, a battery connected to the output of the rectifier will draw current when the voltage
ramp occurs. Therefore the rectifier fail alarm will not be generated with a battery connected.
LED Screen
Ethernet Port
3.3.1 Display
In dashboard mode, the in-shelf display shows the key operating parameters of a system. For example,
output voltage and load current. If more than one system is defined, you can cycle between systems
using the Forward and Back buttons. With multiple systems, you can specify a default system, which
is then displayed first.
Refer to the software manual for set up.
The following figure below shows examples of the screens.
DC--48
54.09V Output Voltage
103.1A Output Current
Float Battery Mode
System Nominal
Output Type DC--24 Output
AC or DC Voltage
26.92V Output Voltage
37.23A Output Current
AC-120
120.1V Output Voltage
7872VA Phase 1 Output Power
8023VA Phase 2 Output Power
7902VA Phase 3 Output Power
IPv4 Display the IPv4 address, subnet and gateway for this controller
Backup Backup the controller application and configuration to a file on a USB device
Restore Restore the controller application and configuration from a file on a USB device
OS Upg Upgrade the controllers operating system from a file on a USB device
Info Display controller information including serial number, part number, software
and hardware version
Menu
AL
L CC OO
Reset
IPv4
IPv6
Back
Select
Forward
Back Forward
Menu
AL
L CC OO
Reset
IPv4
IPv6
Select
LCD Screen
Display pushbutton
toggle switch (V/A)
Reset-Push once for soft reset
Hold 3 seconds to resest IP address
Ethernet Port
3.4.3 LEDs
The controller front panel uses a 4-digit LCD screen to monitor the system voltage (V) and current (A).
A push-button toggle switch allows the user to alternate the display reading.
Alarm Conditions
The CXC illuminates the LED that corresponds to the alarm status. Only one LED is illuminated at a
time during alarm conditions:
Remove all metallic jewelry; e.g., watches, rings, metal rimmed glasses, necklaces.
Wear safety glasses with side shields (and prescription lenses if necessary) at all times during
installation.
Use insulated hand tools.
The installer should follow all applicable local rules and regulations for electrical and battery installa-
tions; e.g., CSA, UL, CEC, NEC, OSHA, and local fire codes.
Latch
2. From the controllers web interface initiate an Inventory Update: Main Menu > Rectifiers >
Inventory Update.
3. Place the new rectifier module on the shelf bottom and slide the module into the rear connector
(inside the shelf).
4. Apply pressure to the module front panel to engage the rear connector in the shelf receptacle.
5. The latch automatically secures the rectifier to the shelf.
120/240 1 15
120 2 15
208/220/240 2 20
An external surge protection device is not required. The rectifiers are protected by internal MOVs.
6.4 AC Input
CAUTION: Route the AC input wires in flexible or rigid conduit as far away as possible from the DC power
wires to minimize EMI disturbances.
All shelf systems have male IEC-60320-C20 ISA line cord connection points for pluggable line cords
with C19R female receptacles.
Refer to customer connection drawings at the rear of this manual.
NOTE: The shelf incorporates IEC plug connections requiring line cords with C19R type receptacles.
Figure 17: (4800W system) AC input, CAN, and signal connections
6.6 DC Output
DC Output to Loads
DC output connections are made at the distribution module at the front of the shelf.
NOTE: Make sure the applicable fuse has been removed before unplugging the corresponding
connector.
1. To connect a DC output cable, use needle nose pliers to pull out the appropriate plug-in
connector. Apply gentle clamping force to the pliers to avoid breaking the connector.
2. After the plug-in connector has been removed, attach the cables to the terminal block. Verify the
polarity.
3. Insert the terminal block together with attached cables. Use tie wraps to secure the cables.
DC Output to Batteries
The wires must be UL approved XHHW or RHH/RHW (for Canadian users, RW90 Type). Double check
the battery polarity and then connect the positive cable to the top side of the output bar and negative
cable to bottom side.
Figure 20: DC Output to Batteries
NOTE: Cabling must be done with enough slack to allow the distribution assembly to be locked into
place.
Battery Connections
There are connection points for two strings of batteries. Use the thumbscrew lock to disengage part of
the distribution assembly and slide it out the right side of the shelf as far as necessary.
Connect the battery (+) cabling to the bottom set of studs and the battery () cabling to the upper set.
Lugs required are 1/4" on 5/8" centers.
Relays can be programmed to energize or de-energize during an alarm condition (see CXC Software
manual). When the CXCM1+ reset button is pressed or power is lost, all relays de-energize.
These relays could be used for additional external LVD contactor control; however, this would not
provide the redundant LVD control as with the assigned output pins described below.
Off
Start Delay
Soft Start
Normal Operation
Turning Off
7.1.1 Off
The rectifier is in the Off state immediately after power is applied to the rectifier or after a rectifier shut-
down (remote or local shutdown, AC shutdown, OVP or thermal shutdown).
In this state the DC-DC converter is turned off and the CXC monitors its inputs for the proper conditions
to begin the start up sequence.
When the conditions have been met for the rectifier to start up, it transitions to the Start Delay state.
Output Voltage
Modes Active when...
Battery Test Output voltage is set to the battery test voltage setting.
Manual Test Output voltage can be manually adjusted outside of the standard
adjustment ranges.
Output
Current/Power Mode Output current and power limit have been reduced due to:
Temperature foldback High temperature of the heatsink or internal ambient temperature sensor.
mode
Output
Current/Power Mode Output current and power limit have been reduced due to:
BT Timeout 1 250h 8h
NOTE: OVP cannot be set below the present system/FL/EQ/BT voltage setting or the safe mode voltage
of 51.4V.
1. Remove the GMT fuse cover by gently squeezing the sides of the cover. The cover will unlatch
and pop off.
2. Use pliers to gently move the LVD control jumper from the auto position to the override position.
1. Slide the module 10 cm (4") out of the shelf and wait two minutes for module capacitors to
discharge.
2. Remove the bottom screw that secures the front panel to the module chassis
3. Slide the front panel out.
4. Remove the screen and replace the filter. Replace the screen.
5. Replace the front panel and secure with the screw removed in Step 2.
NRTLs Capabilities
NRTLs are third party organizations recognized by OSHA, US Department of Labor, under the NRTL
program. The testing and certifications are based on product safety standards developed by US based
standards developing organizations and are often issued by the American National Standards Institute
(ANSI). (4) The NRTL determines that a product meets the requirements of an appropriate
consensus-based product safety standard either by successfully testing the product itself, or by veri-
fying that a contract laboratory has done so, and the NRTL certifies that the product meets the require-
ments of the product safety standard. (4)
Governance of NRTL
The NRTL Program is both national and international in scope with foreign labs permitted.
(1) www.csagroup.org
(2)www.scc.ca
(3)www.ulc.ca
(4)www.osha.gov
AC
Alternating Current
ADIO
Analog-digital input-output
ALCO
Alarm cutoff
ATM
Asynchronous Transfer Mode; e,g. ATM cell
BCT
Battery current termination
BOD
Battery on discharge
BT
Battery test (or test mode)
CAN
Controller Area Network
CEMF
Counter electro-motive force
CX
Cordex series; e.g. CXC for Cordex System Controller
DC
Direct current
DOD
Depth of discharge
EQ
Equalize (mode or voltage)
FL
Float (mode or voltage)
GUI
Graphical User Interface
HVA
High voltage alarm
HVSD
High voltage shutdown
ICMP
Internet control message protocol
IP
Internet Protocol
LCD
Liquid Crystal Display
LED
Light Emitting Diode
Power: 1200W (176 to 300Vac input) 600W minimum (110 to 130Vac input)
[Subject to de-rating below 110Vac due to current limited input and when
operated above temperature thresholds listed below]
Static Load Better than 0.5% for any load change within rated limits
Regulation:
Static Line Regulation: Better than 0.1% for any change in input voltage within rated limits
Dynamic Line Better than 1% for any change in input voltage within rated limits (output
Regulation: voltage shall recover to static limits within 2ms)
Electrical Noise: <38dBrnC (voice band) <30mVrms 10kHz to 10MHz (wide band)
<150mVp-p 10kHz to 100MHz <2mV (psophometric)
EMI: The unit meets requirements of EN55022: Class A for Radiated Emissions,
and Class B for Conducted Emissions (see Standards for more EMC)
In accordance with FCC requirements, we provide the following statement as specified in the FCC
guidelines for conformance to Part 15, Class A:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.
Any changes or modifications to this equipment not expressly described in this manual could void the
FCC compliance.
Inrush current: full load steady state current of the rectifier within rated limits
Start-up Ready Time: <5 seconds (excluding soft start) to complete inrush limit routine and ac
measurement (for OK signal)
Soft Start: User adjustable to at least 5 seconds (not including start-up delay time)
and is determined by output current limit ramp-up
Input Leakage Current: <3.5mA @ 265Vac 60Hz for up to two rectifiers* >5mA @ 265Vac 60Hz for
three or more rectifiers* [*plugged inside 1RU or 2RU shelf] See Warning
note at the end of Important Safety Instructions page
Environmental
Operating -40 to +65C (-40 to 149F) -40 to +80C (-40 to 176F) [de-rated output
Temperature: power]
Elevation: -500 to +2800m; to 4000m with temperature de-rated to 40C (-1640 feet
to 9186 feet; to 13124 feet with temperature de-rated to 104F)
Mechanical
Compliance
The above information is valid at the time of publication. Consult factory for up-to-date ordering infor-
mation. Specifications are subject to change without notice.
In accordance with FCC requirements, we provide the following statement as specified in the FCC
guidelines for conformance to Part 15, Class A:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.
Any changes or modifications to this equipment not expressly described in this manual could void the
FCC compliance.
Environmental
Temperature: -40 to 75C (-40 to 167F) operating -40 to 80C (-40 to 176F) storage
Hardware: CXCM1 HP
Hardware
CPU: ARM A8
RAM: 128MB
Flash: 256MB
LEDs: System OK (Green) Power System Minor Alarm (Yellow) Power System Major
Alarm / Controller Fail (Red)
Audio: Built-in speaker for alarm and popup message tones 70dbl
Analog Inputs: One (1) DC voltage, 0 to 60Vdc, One (1) DC current, compatible with 25mV to
200mV shunts, Two (2) temperature, 0 to 5Vdc with power source
CAUTION: TO REDUCE RISK OF FIRE, USE ONLY #26 AWG (0.14mm2) OR LARGER WIRE.
The above information is valid at the time of publication. Consult factory for up-to-date ordering
information. Specifications are subject to change without notice.
In accordance with FCC requirements, we provide the following statement as specified in the FCC
guidelines for conformance to Part 15, Class A:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is encour-
aged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
Consult the dealer or an experienced radio/TV technician for help.
Any changes or modifications to this equipment not expressly described in this manual could void the
FCC compliance.
Environmental
Temperature: -40 to 75C (-40 to 167F) operating -40 to 80C (-40 to 176F) storage
Hardware
CPU: Coldfire
RAM: 8MB
Front Panel Display pushbutton toggle switch for voltage (V) or current (A) Reset switch (soft
Controls: reset button; hold for 3 seconds to reset IP)
LEDs: System OK (Green) Power System Minor Alarm (Yellow) Power System Major
Alarm / Controller Fail (Red)
Mounting: Modular on Cordex CXRF 48-1.2kW series shelves (options for 1RU horizontal
or 2RU vertical orientation depending on shelf)
Analog Inputs: One (1) DC voltage, 0 to 60Vdc One (1) DC current, 50mV Two (2)
temperature, 0 to 20Vdc with power source
Communication Ethernet RJ-45, Alpha Modem DB-9, CAN (see shelf specifications)
Ports:
CAUTION: TO REDUCE RISK OF FIRE, USE ONLY #26 AWG (0.14mm2) OR LARGER WIRE.
The above information is valid at the time of publication. Consult factory for up-to-date ordering
information.Specifications are subject to change without notice.
Mechanical
Mounting: 19" or 23" rack, 6" offset (center), EIA rack spacing
Connections
AC Input (dual): Dual IEC-60320-C20 MAIC connectors (for use with IEC-60320-C19 female line
cords)
Battery Output: 1/4" on 5/8" centers, two (2) sets per polarity
Load Output: AM breakers: 1/4" on 5/8" centers GMT fuses: screw terminal #16 to #26 AWG
(1.5 to 0.129mm2)
Agency Compliance
UL: 60950-1
CSA: 60950-1
NOTE: This equipment is suitable for use in Common Bonding Network configuration.
* See drawings at the rear of this manual. The above information is valid at the time of publication.
Consult factory for up-to-date ordering information. Specifications are subject to change without
notice.
Recommended Feed 120V: 15A, #14 AWG (two modules per feed)
Breaker, Single Phase: 220/240V: 20A, #12 AWG (two modules per feed)
Mechanical
Mounting: 19" or 23" rack, center (5" or 6") or flush, EIA rack spacing
Connections
AC Input (dual): Dual IEC-60320-C20 MAIC connectors (for use with IEC-60320-C19
female line cords)
DC Output (bus bars): 7/16" on 1" centers, may accommodate up to two (2) 3/8"-1"C lugs in a
back-to-back orientation
Agency Compliance
EN 60950-1 Rectifier output shall be rated SELV suitable for connection to TNV-1
circuits
UL: 60950-1
CSA: 60950-1
* See drawings at the rear of this manual.The above information is valid at the time of publication.
Consult factory for up-to-date ordering information. Specifications are subject to change without
notice.
Recommended Feed 120V: 15A, #14 AWG (one or two modules per feed)
Breaker, Single Phase: 220/240V: 20A, #12 AWG (two modules per feed)
Mechanical
Mounting: 19" or 23" rack, center (5" or 6") or flush, EIA rack spacing
Connections
Agency Compliance
UL: 60950-1
CSA: 60950-1
* See drawings at the rear of this manual. The above information is valid at the time of publication.
Consult factory for up-to-date ordering information.
Recommended Feed 120V: 15A, #14 AWG (one or two modules per feed)
Breaker, Single Phase: 240V, 20A, #12 AWG (two modules per feed)
Mechanical
Mounting: 19" or 23" rack, center (5" or 6") or flush, EIA rack spacing
Connections
DC Output (bus bars): 3/8" on 1" centers, may accommodate up to two (2) 3/8"-1"C lugs in a
back-to-back orientation
Agency Compliance
UL: 60950-1
CSA: 60950-1
* See drawings at the rear of this manual. The above information is valid at the time of publication.
Consult factory for up-to-date ordering information. Specifications are subject to change without
notice.
REVISION
LTR DESCRIPTION DRW DATE CHK APP
P4 PB COPY OF 707-486-05 REV A JLM 2009/06 TB MC
PCB ASSY, CX, MOTHERBOARD A ECO 10704, LIST 80 ADDED WH 2011/01 TB JK
K1_C 1 B BATT O/P Changed, BP03130
COM TB11 WH 2012-06 TB JK
K1_NO 2 C Option 400 Added WH 2015/10 LS JK
NO K1 (LVD1)
K1_NC 3
NC
K3 (SYSTEM MAJOR)
TB1
I1 (LOAD CURRENT)
NO
D1 (CB/FUSE TRIP)
11
K2_C 5 NO
K4 (AC FAIL)
COM K2 (SYTEM MINOR)
JP2 10
K1 (LVD1)
BATTERY HOT
K2_NC 4 K2 C
NC
PCB ASSY,CAN INTERFACE K3_NO 9
LVD AUTO OVERRIDE
JUMPER NC
9
NO
4 MDL 1.2kW
NOT USED
1 2 3 4
K3_C 8 19
D2
V1
T1
T2
COM K3 (SYSTEM MAJOR)
PART NUMBER: 707-669-20 NC C NO
POWER +
NO
CAN COM
COM
COM
COM
POWER -
+5VCAN
K3_NC 7
NO
NO
NO
NO
NC
NC
NC
NC
18
SCHEMATIC: 707-669-05 NC
+
-
-
CANH
1
2
2
CANL
K3 C
V2 +
V2 -
K4_NO 10 17
NO
NC
K4_C 11
P15-14
P15-13
P15-12
P15-11
P15-10
P14-23
P14-24
P14-19
P14-22
P14-21
P14-18
P14-17
P14-20
P14-15
P14-16
P14-13
P14-14
P14-11
P14-12
P14-10
COM K4 (AC FAIL)
P15-9
P15-6
P15-5
P15-2
P15-8
P15-7
P15-4
P15-3
P15-1
P14-9
P14-7
P14-8
P14-5
P14-6
P14-3
P14-4
P14-1
P14-2
CAN OUT 8
K4_NC 12 NO
NC
7
P2 P2
P1
13
1
2
D1_1
1 PCB ASSY, I/O INTERFACE, CXCI, 19" SHELF, K4 C
6
14 D1 (CB/FUSE TRIP)
J3
3
4
D1_2
2 4 MDL 1.2kW NC
15
5 D2_1
1 PART NUMBER: 707-672-20
J2
J2
J1
6
16 D2
CAN TERMINATION
D2_2
2 SCHEMATIC: 707-672-05
V1_+ 17 CXCI I/O
JUMPER + 5
CAN IN 18 V1
P2 SCHEMATIC: 707-683-05 V1_-
- D2 4
T1_+ 19
1 +
2 T1 15
T1_- 20
(LOAD CURRENT)
3 - +
J2
(CB/FUSE TRIP)
4 V1 16
T2_+ 21
5 + -
6 T2
K1 (LVD1)
T2_- 22
MINOR)
MAJOR)
COM (SYTEM
COM (SYTEM
+
BATTERY HOT
I1_+ 23
+ T1 3
D1
D2
K2
K3
K4
V1
BATTERY HOT
CAN
T1
T2
I1
24 I1 (LOAD CURRENT) -
I1_-
-
COM
K1
CAN_COM
CAN_+5V
25 13
NO
BATT_HOT
NO
NO
NO
NC
NC
NC
NC
BATTERY HOT +
+
NC
CAN_H
-
NO C
CAN_L
1
2
2
P21-D
T2
P21-C
P21-A
P21-B
26 14
22 21 20 12 -
TB1
D1 -
E82
E83
+
I1
P4
J6
2 1 1 2
1
2
3
4
1
2
3
4
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
P5 E1 E2 E3 P3
CAN_COM
CAN_COM
CAN_+5V
CAN_+5V
BATT_HOT
CAN_H
CAN_H
CAN_L
CAN_L
K1_NO
K2_NO
K3_NO
K4_NO
K1_NC
K2_NC
K3_NC
K4_NC
1 2
V1_+
T1_+
T2_+
D1_1
D1_2
D2_1
D2_2
K1_C
K2_C
K3_C
K4_C
I1_+
V1_-
PCB ASSY, 10 GMT
T1_-
T2_-
I1_-
CAN
RED
BLACK
P/N: 707-673-20
CXCI_INTERFACE
SCHEMATIC: 707-673-05
TB12
F1 1
F2 2
F3 3
F4 4
FUSE HOT
OUTPUTS (-)
+POWER F5 5
-POWER
+/-POWER_BUSBAR P5 F6 6
2 2
F7 7
+POWER E4 1 1
CAN CAN CAN
F8 8
(-) P1
RECTIFIER #1 RECTIFIER #2 RECTIFIER #3 RECTIFIER #4 1 1 F9 9
2 2
E6
HOT F10 10
(+) (+) (+) (+) P6
+POWER +POWER +POWER +POWER
E63 E4 E4 E4 2 1
DC DC DC DC
-POWER -POWER -POWER -POWER 1 2
E64 E3 E3 E3
1N4005
2 CAN_H 2 CAN_H 2 CAN_H 2 CAN_H
CAN_H CAN_H CAN_H CAN_H
3 CAN_+5V 3 CAN_+5V 3 CAN_+5V 3 CAN_+5V
CAN_+5V CAN_+5V CAN_+5V CAN_+5V E3 2 2
4 4 4 4 -POWER
CAN_COM CAN_COM CAN_COM CAN_COM CAN_COM CAN_COM CAN_COM CAN_COM
ALM
E5
E65
AC1_L1 AC1_L1 AC2_L1 AC2_L1
AC E66 AC AC AC
AC1_L2 AC1_L2 AC2_L2 AC2_L2
P2
1 1
2 2
P/N: 747-552-04
AC_1 AC_1 AC_2
L B
AC1_L1
AC1_L2
LIST 80
AC_2
CB1
(-)
AC2_L2
AC2_L1
-POWER
ALARM STRIP
707-588-20
150A/50mV
AC INPUT
AC #2
3
GND
L1
L2/N
L1
L2/N
GND
MDLS 3 & 4
AC FEED
K1 C ALPHA TECHNOLOGIES
P/N: 747-551-04
1
2 BATTERY HOT
OUTPUTS (-)
TM
A2 3 TECHNOLOGIES
BATTERY
LVD
A1 4 THESE DESIGNS AND SPECIFICATIONS ARE CONFIDETIAL,
BATTERY
REMAIN THE PROPERTY OF ALPHA TECHNOLOGIES AND SHALL
RETURNS (+)
NOT BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
B S3 030-834-05 C
03083405C__.sch-2 - Fri Oct 16 13:27:51 2015
REVISION
P4 LTR DESCRIPTION DRW DATE CHK APP
PCB ASSY, CXCI, MOTHERBOARD SCHEMATIC: 707-420-05
K1_C 1
PART NUMBER: 707-492-20 COM
K1_NO 2
LIST 91 NO K1 (LVD1)
K1_NC 3
NC
K3 (SYSTEM MAJOR)
TB1
I1 (LOAD CURRENT)
NO
D1 (CB/FUSE TRIP)
11
K2_C 5 NO
K4 (AC FAIL)
COM K2 (SYTEM MINOR)
JP2 10
K1 (LVD1)
BATTERY HOT
K2_NC 4 K2 C
NC
PCB ASSY,CAN INTERFACE K3_NO 9
LVD AUTO OVERRIDE
JUMPER NC
9
NO
4 MDL 1.2kW
NOT USED
1 2 3 4
K3_C 8 19
D2
V1
T1
T2
COM K3 (SYSTEM MAJOR)
PART NUMBER: 707-669-20 NC C NO
POWER +
NO
CAN COM
COM
COM
COM
POWER -
+5VCAN
K3_NC 7
NO
NO
NO
NO
NC
NC
NC
NC
18
SCHEMATIC: 707-669-05 NC
+
-
-
CANH
1
2
2
CANL
K3 C
V2 +
V2 -
K4_NO 10 17
NO
NC
K4_C 11
COM K4 (AC FAIL)
P2-14
P2-13
P2-12
P2-11
P2-10
P1-23
P1-24
P1-19
P1-22
P1-21
P1-18
P1-17
P1-20
P1-15
P1-16
P1-13
P1-14
P1-11
P1-12
P1-10
CAN OUT 8
P2-9
P2-6
P2-5
P2-2
P2-8
P2-7
P2-4
P2-3
P2-1
P1-9
P1-7
P1-8
P1-5
P1-6
P1-3
P1-4
P1-1
P1-2
K4_NC 12 NO
NC
7
P1
P2 P2 13
1
2
D1_1
1 PCB ASSY, I/O INTERFACE, CXCI, 19" SHELF, K4 C
6
14 D1 (CB/FUSE TRIP)
J3
3
4
D1_2
2 4 MDL 1.2kW NC
15
5 D2_1
1 PART NUMBER: 707-672-20
J2
J2
J1
6
16 D2
CAN TERMINATION
D2_2
2 SCHEMATIC: 707-672-05
V1_+ 17 CXCI I/O
JUMPER + 5
CAN IN 18 V1
P2 SCHEMATIC: 707-683-05 V1_-
- D2 4
T1_+ 19
1 +
2 T1 15
T1_- 20
(LOAD CURRENT)
3 - +
J2
(CB/FUSE TRIP)
4 V1 16
T2_+ 21
5 + -
6 T2
K1 (LVD1)
T2_- 22
MINOR)
MAJOR)
COM (SYTEM
COM (SYTEM
+
BATTERY HOT
I1_+ 23
+ T1 3
D1
D2
K2
K3
K4
V1
BATTERY HOT
CAN
T1
T2
I1
24 I1 (LOAD CURRENT) -
I1_-
-
COM
K1
CAN_COM
CAN_+5V
25 13
NO
BATT_HOT
NO
NO
NO
NC
NC
NC
NC
BATTERY HOT +
+
NC
CAN_H
-
NO C
CAN_L
1
2
2
26 T2 14
P8-D
P8-C
P8-A
P8-B
22 21 20 12 -
D1 TB1
E1
E2
-
+
P4
J6
I1
2 1 1 2
1
2
3
4
1
2
3
4
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
P5 E1 E2 E3 P3
CAN_COM
CAN_COM
CAN_+5V
CAN_+5V
BATT_HOT
CAN_H
CAN_H
CAN_L
CAN_L
K1_NO
K2_NO
K3_NO
K4_NO
K1_NC
K2_NC
K3_NC
K4_NC
1 2
V1_+
T1_+
T2_+
D1_1
D1_2
D2_1
D2_2
K1_C
K2_C
K3_C
K4_C
I1_+
V1_-
PCB ASSY, 10 GMT
T1_-
T2_-
I1_-
CAN
RED
BLACK
P/N: 707-673-20
CXCI_INTERFACE
SCHEMATIC: 707-673-05
TB12
F1
1
F2
2
F3
3
F4
4
FUSE HOT
OUTPUTS (-)
F5
5
+POWER
-POWER F6
+/-POWER_BUSBAR P5 6
2 2
F7
7
+POWER E4 1 1
CAN CAN CAN F8
8
(-) P1
RECTIFIER #1 RECTIFIER #2 RECTIFIER #3 RECTIFIER #4 1 1 F9
9
2 2
E6 F10
HOT 10
(+) (+) (+) (+) P6
+POWER +POWER +POWER +POWER
E4 E4 E4 E4 2 1
DC DC DC DC
-POWER -POWER -POWER -POWER 1 2
E3 E3 E3 E3
1N4005
2 CAN_H 2 CAN_H 2 CAN_H 2 CAN_H
CAN_H CAN_H CAN_H CAN_H
3 CAN_+5V 3 CAN_+5V 3 CAN_+5V 3 CAN_+5V
CAN_+5V CAN_+5V CAN_+5V CAN_+5V E3 2 2
4 4 4 4 -POWER
CAN_COM CAN_COM CAN_COM CAN_COM CAN_COM CAN_COM CAN_COM CAN_COM
ALM
E5
E6
AC1_L1 AC1_L1 AC2_L1 AC2_L1
AC E5 AC AC AC
AC1_L2 AC1_L2 AC2_L2 AC2_L2
P2
1 1
2 2
AC1_L2
LB P/N: 747-552-04
AC_2 LIST 85, 92
CB4
(-)
AC2_L2
AC2_L1
-POWER
ALARM STRIP
707-588-20 LOAD CB HOT
OUTPUTS (-)
PCB ASSY, 19" BACKPLANE CXRC 1.2kW E3 CB3
- +
PART NUMBER: 707-660-10
1
150A/50mV
AC INPUT
AC #2
3
L1
GND
L2/N
BATTERY HOT
L1
L2/N
GND
MDLS 3 & 4
AC FEED
K1
1 C ALPHA TECHNOLOGIES
2
A2 3 P/N: 747-551-04
BATTERY TM
LVD TECHNOLOGIES
A1 4
B S3 030-834-05 C
5 4 3 2 1
DO NOT SCALE DRAWING REVISIONS
E E
D D
C C
010-619-20
POWER MODULE
OPTION 99
CXCI-1CONTROLLER
B LIST 90 B
MODULE BLANK
LIST 80 or 81
DISTRIBUTION
OPTION 400
CXCM1 HP CONTROLLER
A APPROVALS DATE
TITLE:
OUTL DWG, ASSY,SHELF,19",
A
DRAWN SY 2009/05
CHECKED GIA 2009-06
FR ACS, 4 MDL,CXRF48-1.2kW
SIZE DWG NO. REV
B 030-834-06 C
ALPHA TECHNOLOGIES LTD SCALE:
NTS SHEET 1 OF 2
5 4 3 2 1
5 4 3 2 1
DO NOT SCALE DRAWING
442.5 17.42
E 439.5 17.30 LIST 81
E
LIST 80
302.9 11.93
D D
152.4 6.00
C C
0
16.8 0.66
LIST 19 LIST 23
19" RACK, MID MOUNTING 23" RACK, MID MOUNTING
87.3 3.44
B B
81.8 3.22
50.0 1.97
37.3 1.47
5.6 0.22
0 0.00
465.0 18.31
482.6 19.00
566.0 22.28
583.6 22.98
A TITLE:
OUTL DWG, ASSY,SHELF,19", A
FR ACS, 4 MDL,CXRF48-1.2kW
SIZE DWG NO. REV
B 030-834-06 C
SCALE:
NTS SHEET 2 OF 2
5 4 3 2 1
5 4 3 2 1
DO NOT SCALE DRAWING REVISIONS
D CHASSIS GROUND D
AC IN MODULE 3 & 4 #10-32 STUD & HARDWARE
T1+ 4 DTR
(DEFAULT)
5 COM
OPEN
STATUS 6
7
DSR
RTS F2 1
DISPLAY
T1-
T2- 8 CTS OPTION 99
F3 2
3
V1+ 9 RI
TERMINATION
D2
V1-
LCD SCREEN F4 4
D2
CAN
C K4-NC
K3-NC (V/A) F5 5 C
K4-C
K3-C
F6 6
K3-NO DISPLAY PUSHBUTTON 7
TOGGLE SWITCH(V/A) F7
K4-NO 1 234
A/V
DETAIL D K2-NC
K1-NC
JP2
8
CAN IN/OUT RJ12 OFFSET
K2-C
K1-C F8 9
10
PIN FUNCTION
1 CAN COM K2-NO
K1-NO
1 M P F9
2 CAN H USB 2.0 O SYSTEM STATUS LEDS
3 NOT CONNECTED PORT D
!
F10
4
5
CAN L
NOT CONNECTED
9
E
M
B
6 CAN +5V LVD RST CXCI RESET SWITCH
1 2 3 4 SOFT RESET-PUSH ONCE
I/P RESET-HOLD FOR 3 SEC.
DETAIL B
B IN AUTO (DEFAULT) B
8
DETAIL C 1
ETHERNET
10/100 ETHERNET RJ45
PIN FUNCTION
1 TX+
OPTION 400 2 TX-
3 RX+
8 4 NOT CONNECTED
5 NOT CONNECTED THESE DESIGNS AND SPECIFICATIONS ARE
CONFIDENTIAL, REMAIN THE PROPERTY OF
6 RX-
ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
7 NOT CONNECTED COPIED OR USED WITHOUT ITS WRITTEN CONSENT
LIST 80
E E
D D
BATTERY OUTPUTS ( - )
2 x 1/4" - 20 HARDWARE
ON 5/8" CENTRES
B LOAD CB RETURNS ( + )
4 x 1/4" - 20 HARDWARE
ON 5/8" CENTRES
LOAD CB OUTPUTS ( - ) (REF)
C 4 x 1/4" - 20 HARDWARE C
ON 5/8" CENTRES
SITE GROUND ( + )
1 x 1/4" - 20 HARDWARE
ON 5/8" CENTRES
(REF)
E E
D D
BATTERY OUTPUTS ( - )
2 x 1/4" - 20 HARDWARE
ON 5/8" CENTRES
C CB1 BATT 1 C
CB1 LOAD 1
LOOSEN THUMBSCREW AND
SLIDE OVER TO ACCESS
LOAD CB RETURNS.
B B
CB2 LOAD 2
LOAD CB OUTPUTS ( - )
4 x 1/4" - 20 HARDWARE
ON 5/8" CENTRES BATTERY & LOAD RETURNS ( + )
A 6 x 1/4" - 20 HARDWARE TITLE:
CUST. CONN. 19", FR ACS
A
ON 5/8" CENTRES 4 MDL, CXRF48-1.2kW
SIZE DWG NO. REV
B 030-834-08 C
SCALE:
NTS SHEET 3 OF 3
5 4 3 2 1
REVISIONS
LTR DESCRIPTION DRW DATE CHK
A BP12708, Connection on DB25 (P4) Corrected WH 2015-01-10 MP
K3 (SYSTEM MAJOR)
B REV A was PADS Schematic WH 2015-09-10 MP
D1 (CB/FUSE TRIP)
K2 (SYTEM MINOR)
PCB ASSY, CX, MOTHERBOARD
I1 (LOAD CURRENT)
K4 (AC FAIL)
K1 (LVD1)
T1
BATTERY HOT
D2
V1
NOT USED
NOT USED
NOT USED
T1
CAN COM
POWER +
POWER -
+5VCAN
K1 COM
K2 COM
K3 COM
K4 COM
K1 NO
K2 NO
K3 NO
K4 NO
K1 NC
K2 NC
K3 NC
K4 NC
CANH
CANL
D1-1
D2-1
D1-2
D2-2
V2 +
V2 -
V1+
T1+
T2+
V1-
T1-
T2-
I1+
I1-
PI 2014 PI 2013 PI 2012 PI 201 PI 201 PI 209 PI 208 PI 207 PI 206 PI 205 PI 204 PI 203 PI 20 PI 201 PI 1024 PI 1023 PI 102 PI 1021 PI 102 PI 10 9 PI 10 8 PI 10 7 PI 10 6 PI 10 5 PI 10 4 PI 10 3 PI 10 2 PI 10 1 PI 10 PI 109 PI 108 PI 107 PI 106 PI 105 PI 104 PI 103 PI 102 PI 10
14
13
12
11
10
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
P2
COP2 P1
COP1
J1
COJ1
CAN TERMINATION
JUMPER
COJP4
PIJ2014 PIJ2013 PIJ2012 PIJ201 PIJ201 PIJ209 PIJ208 PIJ207 PIJ206 PIJ205 PIJ204 PIJ203 PIJ20 PIJ201 PIJ1024 PIJ1023 PIJ102 PIJ1021 PIJ102 PIJ10 9 PIJ10 8 PIJ10 7 PIJ10 6 PIJ10 5 PIJ10 4 PIJ10 3 PIJ10 2 PIJ10 1 PIJ10 PIJ109 PIJ108 PIJ107 PIJ106 PIJ105 PIJ104 PIJ103 PIJ102 PIJ10
14
13
12
11
10
9
8
7
6
5
4
3
2
1
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
P2
PIJP401 PIJP402
J2
COJ2
I1 (LOAD CURRENT)
COR4 COJ4
SCHEMATIC: 707-684-05
(SYTEM MAJOR)
(SYTEM MINOR)
PIR401 PIR402
(CB/FUSE TRIP)
BATTERY HOT
CAN IN
K1 (LVD1)
(AC FAIL)
1
PIJ401
2
PIJ402 CAN
3
D1
D2
K2
K3
K4
V1
T1
T2
PIJ403
CAN_COM
J2 4
CAN_+5V
PIJ404
CAN_H
5
CAN_L
COM
COM
COM
COM
PIJ405
NO
NO
NO
NO
6
NC
NC
NC
NC
PIJ406
E1
COE1 E2
COE2
+
1
2
1
2
-
J6
COJ6 J3
COJ3 26
PIJ3026
1
2
3
4
PIJ301 PIJ3014 PIJ302 PIJ3015 PIJ30 PIJ3016 PIJ304 PIJ3017 PIJ305 PIJ3018 PIJ306 PIJ3019 PIJ307 PIJ302 PIJ308 PIJ3021 PIJ309 PIJ302 PIJ301 PIJ302 PIJ301 PIJ3024 PIJ3012 PIJ3025 PIJ301
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
CAN_COM
+POWER
-POWER
CAN_+5V
BATT_HOT
K1_NO
K2_NO
K3_NO
K4_NO
K1_NC
K2_NC
K3_NC
K4_NC
CAN_H
CAN_L
NLK10C NLK10NO NLK10NC NLK20NC NLK20C NLK20NO NLK30NC NLK30C NLK30NO NLK40NO NLK40C NLK40NC NLD101 NLD102 NLD201 NLD202 NLV10 NLV10 NLT10 NLT10 NLT20 NLT20 NLI10 NLI100 NLBAT0HO
K1_C
K2_C
K3_C
K4_C
D1_1
D1_2
D2_1
D2_2
V1_+
T1_+
T2_+
V1_-
T1_-
T2_-
I1_+
I1_-
CXCI_INTERFACE
DB 25 CXC I/O INTERFACE
NLCXCI0INTERFACE
+/-POWER_BUSBAR
NL000POWER0BUSBAR
CAN
NLCAN
DC
(-)
DC
(-)
DC
(-)
DC
(-)
+POWER
NL0POWER PIE802 OUTPUT
(+)
-POWER -POWER -POWER -POWER PIE801
E3
COE3 PIE301 PIE?01 PIE?01 PIE?01
AC1_L2
AC2_L1
AC2_L2
CHGND
NLAC20L1 CHGND
NLAC20L2
PIAC10 1 PIAC102 PIAC103 PIAC?01 PIAC?02 PIAC?03
1
3
COAC10 A COAC102B COAC103C AC #2
COAC?A COAC?B COAC?C THESE DESIGNS AND SPECIFICATIONS ARE
CONFIDENTIAL, REMAIN THE PROPERTY OF
ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
AC #1 COTB?A COTB?B COTB?C COPIED OR USED WITHOUT ITS WRITTEN CONSENT
3
APPROVALS DATE TITLE
SCHEMATIC, Shelf
L2/N
L2/N
L1
L1 DRAWN WH 2009-04-10
19", 1RU, 4 Mdl
AC INPUT CHGND CHGND
CHECKED D.D 2009-04-10 CXRF48-1.2kW
SIZE DWG NO. REV
AC FEED AC FEED
MDLS 1 & 2 MDLS 3 & 4 B 030-835-04 B
ALPHA TECHNOLOGIES LTD SCALE NTS SHEET 1 of 1
5 4 3 2 1
REVISIONS
DO NOT SCALE DRAWING
LTR DESCRIPTION DWN DATE CHK
PC REDESIGNED, PA, PB NOT RELEASED WH 2009/05
A REDESIGNED ZL 2014/01
B REVERSED TO OLD DESIGN WH 2015/09
105.5
130.9
308.7
334.1
439.5
0
E E
18.0
365.2
358.0
325.0
308.1
319.9
D D
0180054-001 or
018-598-20
LIST 19:
6" OFFSET
FOR 19" RACK
152.4
010-619-20 MODULE (4x)
C C
KYDEX COVER
443.5
376.9
0
12.0 319.9
17.0 0
0
B LIST 24: 6" OFFSET FOR 23" RACK B
439.5
465.0
482.6
566.0 UNLESS OTHERWISE SPECIFIED THESE DESIGNS AND SPECIFICATIONS ARE
DIM ARE IN MM CONFIDENTIAL, REMAIN THE PROPERTY OF
583.6 X 1 ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
X.X 0.5 COPIED OR USED WITHOUT ITS WRITTEN CONSENT
X.XX 0.25
A ANGULAR: 1
INTERPRET DIM AND TOL PER
APPROVALS DATE
TITLE:
OUTL, DWG, SHELF,19",1RU
A
NOTES UNLESS OTHERWISE SPECIFIED: DRAWN WH 9/3/2015
ASME Y14.5M-1994
CHECKED JM 9/3/2015 HOR, 4MDL,CXRF48-1.2kW
THIRD ANGLE PROJECTION
1. PRODUCT TO BE FABRICATED ACCORDING TO ATL PRODUCTION STANDARD 0700001 SIZE DWG NO. REV
B 030-835-06 B
ALPHA TECHNOLOGIES LTD SCALE:
NTS SHEET 1 OF 1
5 4 3 2 1
5 4 3 2 1
REVISIONS
DETAIL D DO NOT SCALE DRAWING
LTR DESCRIPTION DWN DATE CHK
P/A First Release WH 05/01/2009 MC
+
A New Design ZL 01/09/2014 KL
-
14 25
B Reversed to old Design, Option 400 Added WH 09/09/2015 LS
1 13
E E
CXCI DB-25
(ALARM)
PIN FUNCTION
1 K1-COM 14 K1-NO
2 K1-NC 15 K2-NC
3 K2-COM 16 K2-NO
4 K3-NC 17 K3-COM
5 K3-NO 18 K4-NO
6 K4-COM 19 K4-NC
7 D1-1 20 D1-2
8 D2-1 21 D2-2
9 V1+ 22 V1-
10 T1+ 23 T1-
11 T2+ 24 T2-
D 12
13
I1+
BATT HOT
25 I1-
D
CAN
TERMINATION
DETAIL A
OPEN
TERMINATED
(DEFAULT)
DETAIL B
B B
1 8
BACKUP
ETHERNET OPTION 400 BATTERY
10/100
BATTERY
HOLDER
USB 2.0 PORT ALARM MENU THESE DESIGNS AND SPECIFICATIONS ARE
CONFIDENTIAL, REMAIN THE PROPERTY OF
707-692-05 707-692-05
List 80 List 81
K
CAN TERMINATION CAN TERMINATION
CAN JUMPER JUMPER CAN
1 JP1 JP1 1
2 2
3 3
J3 4 J3 4
5 5
6 6
CAN CAN
J
CAN_COM
CAN_COM
CAN_+5V
CAN_+5V
CAN_H
CAN_H
CAN_L
CAN_L
P1 P2
1
2
3
4
1
2
3
4
CAN_COM
CAN_COM
CAN_+5V
CAN_+5V
CAN_H
CAN_H
CAN_L
CAN_L
CAN
CAN
G
+/-POWER_BUSBAR
P1 P1 P1 P1 P1
1 CAN_L 1 CAN_L 1 CAN_L 1 CAN_L 1 CAN_L
CAN_L CAN_L CAN_L CAN_L CAN_L
2 CAN_H 2 CAN_H 2 CAN_H 2 CAN_H 2 CAN_H
CAN_H CAN_H CAN_H CAN_H CAN_H
3 CAN_+5V 3 CAN_+5V 3 CAN_+5V 3 CAN_+5V 3 CAN_+5V
CAN_+5V CAN_+5V CAN_+5V CAN_+5V CAN_+5V
4 CAN_COM 4 CAN_COM 4 CAN_COM 4 CAN_COM 4 CAN_COM
CAN_COM CAN_COM CAN_COM CAN_COM CAN_COM
+POWER (+)
E
E6 AC_3
AC1_L1 AC2_L1 AC2_L1 AC3_L1 AC3_L1
AC E5 AC AC AC AC
AC1_L2 AC2_L2 AC2_L2 AC3_L2 AC3_L2
D AC_1 AC_2
AC1_L1
AC2_L1
AC3_L2
AC1_L2
AC2_L2
AC3_L1
PCB ASSY, 19" BACKPLANE CXRC 1.2kW
PART NUMBER: 707-660-19
SCHEMATIC: 707-660-05
C 2008ARGUS TECHNOLOGIES
1
3
ARGUS
R
C
AC INPUT
3
L1
L2/N
L1
L2/N
GND
GND
L1
GND
L2/N
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL
REMAIN THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND
AC FEED
AC FEED
MDLS 1
MDLS 2 & 3
AC FEED
MDLS 4 & 5
SHALL NOT BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT
DESIGN W.H 2009/04 MATERIAL
TITLE
SCHEMATIC, SHELF,
19", 1RU HOR, 5MDL,
A CXRF 48-1.2kW
ISSUE
DATE SHEET 1 of 1
SIZE DWG NO. REV
B S3 030-845-05 P/A
REVISIONS
LTR DESCRIPTION DWN DATE CHKD APPD
308.7 12.15
334.1 13.15
439.5 17.30
105.5 4.15
130.9 5.15
18.0 0.71
0
0
372.4 14.66
341.0 13.43
325.0 12.80
302.9 11.93
LIST 19:
6" OFFSET FOR 19" RACK
152.4 6.00
443.5 17.46
0
12.0 0.47 0
13.9 0.55
ITEM
LIST 24: 6" OFFSET FOR 23" RACK
QTY
44.0 1.73
37.9 1.49
UNITS: mm [in]
439.5 17.30 X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
465.0 18.31 ANGULAR: 0.5 SCALE: NTS
+ -
TERMINATED
(DEFAULT)
OPEN
TERMINATION
CAN
A DETAIL A
B CAN IN RJ12 OFFSET
PIN FUNCTION
1 CAN COM
2 CAN H
3 NOT CONNECTED
4 CAN L
5 NOT CONNECTED
6 CAN +5V
ITEM
QTY
3 NOT CONNECTED THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
4 CAN L
OPEN
UNITS: mm [in]
5 NOT CONNECTED X [X.X] 1 [ 0.040]
6 CAN +5V X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TERMINATION
NAME DATE
DESIGN WH 2009/05
ISSUE
SHEET 1 OF 1
DETAIL B DRAWN WH 2009/05 DATE
REV
SIZE TYPE DWG NO.
CHECKED SY 2009/05 B D2 030-845-08 P/A
APPROVED MC 2009/05 5/26/2009
ARGUS TECHNOLOGIES
REVISION
LTR DESCRIPTION DRW DATE CHK
K3 (SYSTEM MAJOR)
COM K2 (SYTEM MINOR)
I1 (LOAD CURRENT)
D1 (CB/FUSE TRIP)
K4 (AC FAIL)
K1 (LVD1)
BATTERY HOT
NOT USED
D2
V1
T1
T2
POWER +
CAN COM
COM
COM
COM
POWER -
+5VCAN
NO
NO
NO
NO
NC
NC
NC
NC
+
-
-
1
1
CANH
2
CANL
V2 +
V2 -
P2-14
P2-13
P2-12
P2-11
P2-10
P1-23
P1-24
P1-19
P1-22
P1-21
P1-18
P1-17
P1-20
P1-15
P1-16
P1-13
P1-14
P1-11
P1-12
P1-10
P2-9
P2-6
P2-5
P2-2
P2-8
P2-7
P2-4
P2-3
P2-1
P1-9
P1-7
P1-8
P1-5
P1-6
P1-3
P1-4
P1-1
P1-2
P1
P2 P2
J2
J2
J1
P/N: 707-818-20 1N4005 E3 BATTERY HOT
SCHEMATIC: 707-818-05
1N4005
E4
2 JP1
1
JP3 K1 (LVD1)
CAN IN 3 2 1 E6 NC
1
2 JP4
2 JP5 E5
3 1 3 2 1 D1
J2 4
5
6
JP6 E7
(CB/FUSE TRIP)
2 1 +
2 1 I1 -
K1 (LVD1)
MAJOR)
COM (SYTEM
COM (SYTEM
(LOAD CURRENT)
JP7
2 1 E8
D1
D2
K2
K3
K4
V1
T1
T2
CAN
I1
JP8
BATTERY HOT
COM
CAN_COM
CAN_+5V
NO
NC
NO
NO
NO
NC
NC
NC
+
+
+
CAN_H
-
1
1
CAN_L
2
E1
E2
J3
J6
1
2
3
4
14
16
15
17
18
19
20
21
22
10
23
11
24
12
25
13
26
SHUNT
BLACK
BATT_HOT
RED
K1_NO
K2_NO
K3_NO
K4_NO
K1_NC
K2_NC
K3_NC
K4_NC
-
V1_+
T1_+
T2_+
D1_1
D1_2
D2_1
D2_2
K1_C
K2_C
K3_C
K4_C
I1_+
+
V1_-
CAN_COM
T1_-
T2_-
CAN_+5V
I1_-
P/N: 707-817-20 1 2 2 1 1 2
CAN_H
CAN_L
CXCI_INTERFACE
SCHEMATIC: 707-817-05 J3 J2
J1
P3 P1 P2
1 2 2 1 1 2
E5
1 1 D1
3 1 2 2 +
+POWER
-POWER
JP9 2 E10 J4 P4
+/-POWER_BUSBAR E9
+POWER +POWER FUSE RETURNS (+)
TB12
F1
1
1
CAN CAN 2
E8 2
LIST 86 F2
1
RECTIFIER #1 RECTIFIER #2 RECTIFIER #3 LOAD LVD 3
2
4
F3
1
5
K2 2
6
(+) (+) (+) F4
+POWER +POWER +POWER E6 1
E4 E4 E4 1 -POWER 7
2
-POWER 2 8
DC DC DC F5
-POWER -POWER -POWER 1
E3 E3 E3 9
E7 2
10
(-) (-) (-) 3 F6
1
11
1N4005
2
P1 P1 P1 F7
12
1 CAN_L 1 CAN_L 1 CAN_L 4 1
CAN_L CAN_L CAN_L 13
2 CAN_H 2 CAN_H 2 CAN_H 2
CAN_H CAN_H CAN_H 14
3 CAN_+5V 3 CAN_+5V 3 CAN_+5V
F8
CAN_+5V CAN_+5V CAN_+5V 1
15 E3
4 CAN_COM 4 CAN_COM 4 CAN_COM
CAN_COM CAN_COM CAN_COM 2
16
1N4005
A1
E6 3 A2
- +
E10
1
AC_1 AC_1 (-)
2 BATTERY HOT
E9, 11 SHUNT E12, 13
AC1_L1
AC1_L2
100A/50mV 48V/75A
K1
AC_2 C ALPHA TECHNOLOGIES
P/N: 707-816-20
AC2_L2
AC2_L1
LOAD LVD
1
GND
L2/N
L1
L2/N
GND
TITLE
AC FEED
B S3 030-851-05 D
5 4 3 2 1
REVISIONS
DO NOT SCALE DRAWING
LTR DESCRIPTION DWN DATE CHK
B OPTION 400 ADDED WH 09-15-15 LS
17.8 0.70
16.2 0.64
45.7 1.80
29.8 1.17
E E
0
0
334.9 13.18
332.0 13.07
320.6 12.62
321.7 12.67
302.9 11.93
0180054-001 or
018-598-20
D D
LIST 19:
6" OFFSET 010-619-20 MODULE (3x)
FOR 19" RACK
152.4 6.00
KYDEX COVER
443.5 17.46
C C
359.9 14.17
0 0
16.8 0.66 17.0 0.67
20.0 0.79
0
0
6.1 0.24
37.9 1.49
44.0 1.73
439.5 17.30
465.0 18.31
482.6 19.00
THESE DESIGNS AND SPECIFICATIONS ARE
CONFIDENTIAL, REMAIN THE PROPERTY OF
566.0 22.28 ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
COPIED OR USED WITHOUT ITS WRITTEN CONSENT
583.6 22.98
A APPROVALS DATE
TITLE: OUTL, DWG, ASSY,SHELF,19",1RU A
DRAWN SY 03-10-10
HOR, 3MDL,LVD,CXRF48-1.2kW
SCALE 1 : 3 CHECKED WH 03-22-05
SIZE DWG NO. REV
B 030-851-06 B
ALPHA TECHNOLOGIES LTD SCALE:
NTS SHEET 1 OF 1
5 4 3 2 1
5 4 3 2 1
REVISIONS
DO NOT SCALE DRAWING
LTR DESCRIPTION DWN DATE CHK
D D
CAN
TERMINATION
TERMINATED
(DEFAULT)
OPEN
C CAUTION! C
USE ONLY ALPHA DC MODEM
(SEE MANUAL FOR INSTRUCTIONS)
CAN IN RJ12 OFFSET
PIN FUNCTION
PIN
1 DCD
FUNCTION
GMT FUSE DISTRIBUTION PANEL
DETAIL C
1
2
CAN COM
CAN H
2
3
RX
TX
MAX. 40 ADC
3 NOT CONNECTED 9 6 4 DTR (SEE MANUAL FOR INSTRUCTIONS)
4 CAN L 5 COM
5 NOT CONNECTED 6 DSR
6 CAN +5V
5 1 7 RTS F1 C F2 C F3 C F4 C F5 C F6 C F7 C F8 C
8 CTS
9 RI
B DETAIL B B
ETHERNET RJ45
PIN FUNCTION 1 8
1 TX+
2 TX-
3 RX+
4 NOT CONNECTED
5 NOT CONNECTED
OPTION 400
6 RX-
7 NOT CONNECTED
8 NOT CONNECTED BACKUP
DETAIL G BATTERY
BATTERY
HOLDER
PORT STATUS
A MENU DISPLAY
APPROVALS DATE
TITLE:
CUST,CONN, SHELF 19", 1RU
A
CONTROL DRAWN SY 3/15/2003
CHECKED WH 3/15/2003
HOR, MDL,LVD,CXRF48-1.2kW
MENU
DETAIL E SELECT/
SIZE DWG NO.
B 030-851-08
REV
B
DETAIL F BUTTON C
ALPHA TECHNOLOGIES LTD SCALE:
NTS SHEET 1 OF 1
5 4 3 2 1
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ue to continuing product development, Alpha Technologies reserves the right to change specifications without notice.
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