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ABSTRACT

This report is all about the design of powertrain and drivetrain system that will be install in our
single seat vehicle project as required in course MEC 532. A brief description about this course
project and history about powertrain and drivetrain system are initially outlined. Next process
is the fabrication of the powertrain system. In this phase, it involves all the method which was
used to finalize our chosen powertrain system to ensure that our vehicle could move as
according to the plan. Besides, we have also previewed how the engine will be mounted onto
the chassis.

Also, we have looked into detail the performances of our engine such as, its maximum
torque and power. We have also included the product architecture and take the consideration
of designs for human factors. There is also configuration design that might help to preview
how the engine look alike after it has been installed.

ACKNOWLEDGEMENT

First and foremost, we would like to thank Allah S.W.T for His blessing and mercy that we are
now alive and well. We also wanted to express our appreciation to everyone who has directly
provided valuable comments and ideas regarding this case of study. In preparing this final
report and project for MEC 532 Mechanical Engineering Design 2 course, we were in regular
contact with many people around us especially our lecturer who had assisted us effortlessly in
producing a good report and also contributed towards our understanding and thoughts to
accomplish the project design for the course and also for unwavering dedication and
outstanding perseverance. We would like to thank both his support and encouragement.
Without his continuous support and interest, our report would not have been complete as
presented here. And last but not least, to every individual who selflessly sacrifice their time
and energy in helping us to produce this final report. Thanks you very much.

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TABLE OF CONTENTS

i. ABSTRACT
ii. ACKNOWLEDGEMENT
iii. TABLE OF CONTENTS

1. INRODUCTION
1.1 Background
1.2 Objectives
1.3 Scope of Project
1.4 Project Planning
a. Organization & Management Team
b. Flow chart
c. Gantt chart

2. DESIGN REVIEW
2.1 Reevaluation, reselection & refinement of product of blue print
a. Product modification
2.2 Enginering Analysis
a. Analysis on base plate below the engine
b. Analysis of jack shaft
c. Analysis of sprocket
d. Analysis of shaft
e. Detail of analysis calculation

3. ACQUIRING OF MATERIALS
(Tests of Workability of Standard Parts)
3.1 Engine
3.2 Sprocket and chain
3.3 Differential
3.4 Driveshaft
3.5 Bearings, bolt, nut and washer
3.6 Costing of material

4. TEST FOR THE WORKABILITY OF PART

4.1 Computer Generated Analysis

4.2 Physical Test
a. chain tensioner
b. double jack-shaft

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5. FABRICATION,ASSEMBLE ,TEST AND INSPECTION

5.1 Fabrication

a. Cutting
b. Facing
c. Drilling
d. Welding

5.2 Assembly

a. Engine
b. Drive shaft with differential gear and shaft transmitted
c. Shaft and bearing
d. Gear shifter
e. Wiring engine
f. Fully assemble

5.3 Inspection and modification

a. inspection by lecturer
b. Chain tensioner
c. Double jack-shaft

6. DISCUSSION

7. CONCLUSION

APPENDIX

a. Approved Blue Print

b. Minute of Meeting

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