Sie sind auf Seite 1von 41

SIMOVERT MASTERDRIVES Betriebsanleitung

Operating Instructions

Einspeiseeinheit Bauform Kompakt PLUS


Rectifier Unit Compact PLUS Type

Ausgabe / Edition: AC Bestell-Nr. / Order No.: 6SE7087-6NP85-0AA0


nderungen von Funktionen, technischen Daten, Normen, Zeichnungen und Parametern vorbehalten.

We reserve the right to make changes to functions, technical datas, standards, drawings and
parameters.

Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung


und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrck-
lich zugestanden. Zuwiderhandlungen verpflichten zu Schadener-
satz. Alle Rechte vorbehalten, insbesondere fr den Fall der
Patenterteilung oder GM-Eintragung.
Wir haben den Inhalt der Druckschrift auf bereinstimmung mit der
beschriebenen Hard- und Software berprft. Dennoch knnen
Abweichungen nicht ausgeschlossen werden, so da wir fr die
vollstndige bereinstimmung keine Garantie bernehmen. Die
Angaben in dieser Druckschrift werden jedoch regelmig berprft
und notwendige Korrekturen sind in den nachfolgenden Auflagen
enthalten. Fr Verbesserungsvorschlge sind wir dankbar SIMOVERT ist ein Warenzeichen von Siemens
The reproduction, transmission or use of this document or its con-
tents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are
reserved.
We have checked the contents of this document to ensure that they
coincide with the described hardware and software. However,
differences cannot be completely excluded, so that we do not
accept any guarantee for complete conformance. However, the
information in this document is regularly checked and necessary
corrections will be included in subsequent editions. We are grateful
for any recommendations for improvement. SIMOVERT Registered Trade Mark

Siemens AG 1997 All rights reserved


10.98 Contents

Contents

1 DEFINITIONS AND WARNINGS............................................................................. 1-1

2 DESCRIPTION......................................................................................................... 2-1

3 START-UP ............................................................................................................... 3-1

3.1 Start-up steps ........................................................................................................... 3-1

3.2 Displays.................................................................................................................... 3-2

4 TRANSPORT, STORAGE, UNPACKING ............................................................... 4-1

5 INSTALLATION....................................................................................................... 5-1

6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS...................... 6-1

7 CONNECTING-UP................................................................................................... 7-1

7.1 Power connections................................................................................................... 7-4


7.1.1 Power connections for units with a width up to 90 mm............................................ 7-4
7.1.2 Power connections for units with a width of 135 mm and 180 mm.......................... 7-5

7.2 Control connections ................................................................................................. 7-7

7.3 Conductor cross-sections, braking resistor and pre-charging of capacitor module7-10

8 MAINTENANCE....................................................................................................... 8-1

8.1 Replacing the fan ..................................................................................................... 8-1

9 TECHNICAL DATA ................................................................................................. 9-1

10 ENVIRONMENTAL FRIENDLINESS .................................................................... 10-1

11 CERTIFICATES ..................................................................................................... 11-1

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 1
10.98 Definitions and Warnings

1 Definitions and Warnings


Qualified personnel For the purpose of this documentation and the product warning labels,
a "Qualified person" is someone who is familiar with the installation,
mounting, start-up, operation and maintenance of the product. He or
she must have the following qualifications:
Trained or authorized to energize, de-energize, ground and tag
circuits and equipment in accordance with established safety
procedures.
Trained or authorized in the proper care and use of protective
equipment in accordance with established safety procedures.
Trained in rendering first aid.

DANGER For the purpose of this documentation and the product warning labels,
"Danger" indicates death, severe personal injury or substantial property
damage will result if proper precautions are not taken.

WARNING For the purpose of this documentation and the product warning labels,
"Warning" indicates death, severe personal injury or property damage
can result if proper precautions are not taken.

CAUTION For the purpose of this documentation and the product warning labels,
"Caution" indicates that minor personal injury or material damage can
result if proper precautions are not taken.

NOTE For the purpose of this documentation, "Note" indicates important


information about the product or about the respective part of the
documentation which is essential to highlight.

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 1-1
Definitions and Warnings 10.98

WARNING Hazardous voltages are present in this electrical equipment during


operation.
Non-observance of the warnings can thus result in severe personal
injury or property damage.
Only qualified personnel should work on or around the equipment
This personnel must be thoroughly familiar with all warning and
maintenance procedures contained in this documentation.
The successful and safe operation of this equipment is dependent on
correct transport, proper storage and installation as well as careful
operation and maintenance.

NOTE This documentation does not purport to cover all details on all types of
the product, nor to provide for every possible contingency to be met in
connection with installation, operation or maintenance.
Should further information be desired or should particular problems
arise which are not covered sufficiently for the purchasers purposes,
the matter should be referred to the local SIEMENS sales office.
The contents of this documentation shall not become part of or modify
any prior or existing agreement, commitment or relationship. The sales
contract contains the entire obligation of SIEMENS AG. The warranty
contained in the contract between the parties is the sole warranty of
SIEMENS AG. Any statements contained herein do not create new
warranties or modify the existing warranty.

6SE7087-6NP85-0AA0 Siemens AG
1-2 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Definitions and Warnings

Safety and Operating Instructions


for Drive Converters
(in conformity with the low-voltage directive 73/23/EEC)

1. General 4. Installation
In operation, drive converters, depending on their degree The installation and cooling of the appliances shall be in
of protection, may have live, uninsulated, and possibly accordance with the specifications in the pertinent
also moving or rotating parts, as well as hot surfaces. documentation.
In case of inadmissible removal of the required covers, of The drive converters shall be protected against
improper use, wrong installation or maloperation, there is excessive strains. In particular, no components must be
the danger of serious personal injury and damage to bent and/or isolating distances altered in the course of
property. transportation or handling. No contact shall be made with
For further information, see documentation. electronic components and contacts.

All operations serving transport, installation and Drive converters contain electrostatic sensitive
commissioning as well as maintenance are to be carried components which are liable to damage through
out by skilled technical personnel (observe IEC 364 or improper use. Electronic components must not be
CENELEC HD 384 or DIN VDE 0100 and IEC Report mechanically damaged or destroyed (potential health
664 or DIN VDE 0110 and national accident prevention risks).
rules). 5. Electrical connection
For the purposes of these basic safety instructions, When working on live drive converters, the applicable
"skilled technical personnel" means persons who are national accident prevention rules (e.g. VBG 4) must be
familiar with the installation, mounting, commissioning complied with.
and operation of the product and have the qualifications
needed for the performance of their functions. The electrical installation shall be carried out in
accordance with the relevant requirements (e.g. cross-
2. Intended use sectional areas of conductors, fusing, PE connection).
Drive converters are components designed for inclusion For further information, see documentation.
in electrical installations or machinery. Instructions for the installation in accordance with EMC
In case of installation in machinery, commissioning of the requirements, such as screening, grounding, location of
drive converter (i.e. the starting of normal operation) is filters and wiring, are contained in the drive converter
prohibited until the machinery has been proved to documentation. They must always be complied with, also
conform to the provisions of the EC directive 89/392/EEC for drive converters bearing a CE marking. Observance
(Machinery Safety Directive - MSD). Account is to be of the limit values required by the EMC law is the
taken of EN 60204. responsibility of the manufacturer of the installation or
machine.
Commissioning (i.e. the start of normal operation) is
admissible only where conformity with the EMC directive 6. Operation
(89/336/EEC) has been established. Installations which include drive converters shall be
The drive converters meet the requirements of the low- equipped with additional monitoring and protective
voltage directive 73/23/EEC. They are subject to the devices in accordance with the relevant applicable safety
harmonized standards of the series prEN 50178/DIN requirements, e.g. Act respecting technical equipment,
VDE 0160 in conjunction with EN 60439-1/DIN VDE accident prevention rules, etc. Changes to the drive
0660 Part 500 and EN 60146/DIN VDE 0558. converters by means of the operating software are
permissible.
The technical data as well as information concerning the
supply conditions shall be taken from the rating plate and After disconnection of the drive converters from the
from the documentation and shall be strictly observed. voltage supply, live appliance parts and power terminals
must not be touched immediately because of possibly
3. Transport, storage energized capacitors. In this regard, the corresponding
signs and markings on the drive converter must be
The instructions for transport, storage and proper use
respected.
shall be complied with.
During operation, all covers and doors shall be kept
The climatic conditions shall be in conformity with prEN
closed.
50178.
7. Maintenance and servicing
The manufacturers documentation shall be followed.
Keep these safety instructions in a safe place!

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 1-3
10.98 Description

2 Description
Range of application The Compact PLUS rectifier unit consists of a rectifier module for
generating DC link voltage. It is used to feed several inverters for the
configuration of a multi-motor system with a maximum total drive power
of 100 kW.
An external high-load resistor (braking resistor) can be connected up to
an integrated braking resistor control by means of which regenerative
braking energy can be reduced.
The optional OP1S operator control panel is mounted to the front panel
where it has a connection to the RS485 interface. All inverters
connected up to the rectifier unit can be visualized and controlled by
means of this operator control panel.
The rectifier unit does not require an ON command; it is powered up
automatically after the incoming power supply is energized. This is on
the condition that the external 24 V supply has been energized.
The operating status is displayed by three LEDs in the front panel
(Run, Failure, Chopper active).
Further connections:
Voltage output for the pre-charging of optionally connected capacitor
modules for supporting the DC link and for storing regenerative
energy
Fault signalling relay contact
In the event of a fault, the incoming power supply of the rectifier unit
has to be powered-down and the inverters have to be disabled via
this contact.

G
Braking
resistor
H

Brake chopper
C Pre-charging
of capacitor
D module

U1/L1 C / L+
Mains DC link
connection V1/L2 connection
W1/L3 D / L-

Rectifier Pre-charging
PE PE3

Fig. 2-1 Circuit principle of the rectifier unit

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 2-1
10.98 Start-up

3 Start-up

3.1 Start-up steps


See section
After removing the packaging, please check that the unit
Unpack and "Transport,
is intact and undamaged. Only intact units may be
check the unit Storage,
started-up. Please also check that the unit is complete.
Unpacking"

See section
"Installation" and
Mount the unit in conformance with the requirements at "Installation in
Mount the unit
the point of installation and the EMC instructions. Conformance
with EMC
Regulations"

Connect the See section


Starting with the protective conductor, please connect
protective conductor, "Connecting-up"
the supply cable, the external braking resistor and the
the supply cable, the and "Installation
external 24 V incoming supply. When laying the cables,
external braking resistor in Conformance
please observe the EMC instructions. During this work
and the external 24 V with EMC
step, please do not yet connect the DC link buses.
incoming supply Regulations"

Power up the external


111 111
24 V incoming supply

Power up the
After powering up the line voltage, the LED "Run" will
line voltage, 111
light up on the rectifier unit.
carry out function test

De-energize the line


voltage and the external 111 111
24 V incoming supply

Connect the DC link buses and form the connection to See section
Connect the DC link
the converters. "Connecting-up"

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 3-1
Start-up 10.98

3.2 Displays
The LEDs on the front panel indicate the operating status of the rectifier
unit.
LED Designation Meaning
Green Run Precharging is finished,
the bypass relay is closed
the rectifier unit is ready for operation.
Red Failure Group fault,
there is a fault on the rectifier unit, the fault-signalling
relay (terminal X91) has picked up:
the 24 V supply voltage is less than 16 V
a mains phase failure has occurred
the DC link voltage is more than 800 V
the precharging resistors are overloaded
the heat sink temperature is too high
there is a short circuit on the brake resistor control
Yellow Chopper active The braking resistor transistor is ON.

Table 3-1 Operating statuses of the rectifier unit

NOTE The fault display is not saved to memory; it appears for only as long as
the fault exists (but for at least 1 sec) and therefore does not need
acknowledgement.

6SE7087-6NP85-0AA0 Siemens AG
3-2 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Transport, Storage, Unpacking

4 Transport, Storage, Unpacking


The units and components are packed in the manufacturing plant
corresponding to that specified when ordered. A packing label is
located on the outside of the packaging. Please observe the
instructions on the packaging for transport, storage and professional
handling.
Transport Vibrations and jolts must be avoided during transport. If the unit is
damaged, you must inform your shipping company immediately.
Storage The units and components must be stored in clean, dry rooms.
Temperatures between -25 C (-13 F) and +70 C (158 F) are
permissible. Temperature fluctuations must not be more than 30 K per
hour.
Unpacking The packaging comprises board and corrugated paper. It can be
disposed of corresponding to the appropriate local regulations for the
disposal of board products.The units and components can be installed
and commissioned after they have been unpacked and checked to
ensure that everything is complete and that they are not damaged.

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 4-1
10.98 Installation

5 Installation

WARNING Safe converter operation requires that the equipment is mounted and
commissioned by qualified personnel taking into account the warning
information provided in these Operating Instructions.
The general and domestic installation and safety regulations for work
on electrical power equipment (e.g. VDE) must be observed as well as
the professional handling of tools and the use of personal protective
equipment.
Death, severe bodily injury or significant material damage could result if
these instructions are not followed.

Clearances When installing the units, it must be observed that the mains
connection is located at the bottom section of the unit and the DC link
connection at the top section of the unit.
The rectifier unit and the inverters can be mounted flush with each
other.
In order to ensure an adequate supply of cooling air, a clearance of 100
mm must be left at the top of the unit and at the bottom of the unit
respectively to components which may considerably affect the flow of
cooling air.
When mounting in cabinets, the cabinet cooling must be designed
according to the power loss. Please refer to the Technical Data in this
regard.
Requirements at the Foreign particles
point of installation The units must be protected against the ingress of foreign particles
as otherwise their function and operational safety cannot be
ensured.
Dust, gases, vapors
Equipment rooms must be dry and dust-free. Ambient and cooling
air must not contain any electrically conductive gases, vapors and
dust which could diminish the functionality. If necessary, filters
should be used or other corrective measures taken.
Cooling air
The units must only be operated in an ambient climate in
accordance with DIN IEC 721-3-3 Class 3K3. For cooling air
temperatures of more than 45 C (113 F) and installation altitudes
higher than 1000 m, derating is required.

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 5-1
Installation 10.98

Mounting
surface

100 mm
Cooling air

100 mm
Fig. 5-1 Minimum clearances for cooling

Installation The unit is mounted directly to a mounting surface. Fixing is by means


of two or four M5 screws.

Mounting surface Cutouts for


M5 screw

250 mm
360 mm

414 mm

20 mm

45 mm
90 mm 135 mm 180 mm
220 mm
15 kW 50 kW 100 kW
Side view Front view

Fig. 5-2 Dimension drawing of the rectifier unit

6SE7087-6NP85-0AA0 Siemens AG
5-2 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Installation in Conformance with EMC Regulations

6 Installation in Conformance with EMC


Regulations
The following contains a summary of general information and
guidelines which will make it easier for you to comply with EMC and CE
regulations.
Ensure that there is a good conductive connection between the
housing of the rectifier unit and the mounting surface.The use of
mounting surfaces with good conducting properties (e.g. galvanized
steel plate) is recommended. If the mounting surface is insulated
(e.g. by paint), use contact washers or serrated washers.
All of the metal cabinet parts must be connected through the largest
possible surface area and must provide good conductivity.
If necessary, use contact washers or serrated washers.
Connect the cabinet doors to the cabinet frame using grounding
strips which must be kept as short as possible.
Power cables must be routed separately away from signal cables (at
least 20 cm apart). Provide partitions between signal cables and
power cables. The partitions must be grounded.
Eliminate any unnecessary cable lengths because these will
produce additional coupling capacitances and inductances.
Use cables with braided shields. Cables with foil shields have a
shielding effect which is worse by a factor of five.
Use a radio interference suppression filter in the incoming
powerline.
Connect the interference suppression filter to ground through a large
surface area.
It is best to directly mount the interference suppression filter on the
same good conductive mounting surface as the rectifier unit and the
inverters.
You must insert a line reactor between the radio interference
suppression filter and the unit.
Contactor operating coils that are connected to the same supply
network as the rectifier unit or that are located in the close proximity
of the rectifier unit must be connected to overvoltage limiters (e.g.
RC circuits, varistors).
You will find further information in the brochure "Installation Instructions
for EMC-correct Installation of Drives"
(Order No.: 6SE7087-6CX87-8CE0).

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 6-1
10.98 Connecting-up

7 Connecting-up

WARNING SIMOVERT MASTERDRIVES units are operated at high voltages.


The equipment must be in a no-voltage condition (disconnected from
the supply) before any work is carried out!
Only professionally trained, qualified personnel must work on or with
the units.
Death, severe bodily injury or significant property damage could occur if
these warning instructions are not observed.
Hazardous voltages are still present in the unit up to 5 minutes after it
has been powered down due to the DC link capacitors. Thus, the
appropriate delay time must be observed before working on the unit or
on the DC link terminals.
The power terminals and control terminals can still be live even when
the motor is stationary.
If the DC link voltage is supplied centrally, the converters must be
reliably isolated from the DC link voltage!
When working on an opened unit, it should be observed that live
components (at hazardous voltage levels) can be touched (shock
hazard).
The user is responsible that all the units are installed and connected-up
according to recognized regulations in that particular country as well as
other regionally valid regulations. Cable dimensioning, fusing,
grounding, shutdown, isolation and overcurrent protection should be
particularly observed.

NOTE Due to their physical characteristics, converters can produce DC


residual currents. If a residual-current protective device (residual-
current-operated circuit-breaker) is used on the supply side of the
AC/AC converter - or of the rectifier unit in the case of multi-motor
drives - for protective purposes in case of indirect touching, only type B
to IEC 755 is permitted. Due to radio-interference suppression
capacitors and as a result of the parasitic capacity of the motor cable,
leakage currents flow which can lead to undesired responding of the
residual-current protective device.
In general, operation without faults is possible only under the following
conditions:
Rated residual current of the residual-current protective
device 300 mA
Short motor cables (l < 20 m)
No radio-interference suppression filter built in
Only one converter connected per residual-current protective device

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 7-1
Connecting-up 10.98

Signalling relay output X91


Braking resistor X6
capacitor module
DC link bus module X3
PE3

External DC 24 V incoming +
supply X9
SIEMENS

Run
LED messages Failure
Chopper
active

DC 24 V output, X100
RS485 (USS) X100

Operator control panel X320

Holder for operator control panel

Mains connection X1

Fig. 7-1 Connection overview of units 90 mm wide

6SE7087-6NP85-0AA0 Siemens AG
7-2 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Connecting-up

Braking resistor X6
capacitor module

Signalling relay output X91 PE G H

DC link bus module X3


PE3

External DC 24 V incoming +
supply X9
SIEMENS

Run
LED messages Failure
Chopper
active

DC 24 V output,
RS485 (USS) X100 X100

Operator control panel X320

Holder for operator control panel

Mains connection X1

Fig. 7-2 Connection overview of units with a width of 135 mm and 180 mm

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 7-3
Connecting-up 10.98

7.1 Power connections


Protective The protective conductor must be connected up both on the mains side
conductor and on the motor side.
On account of leakage currents through the interference-suppression
capacitors, a minimum cross-section of 10 mm must be used in
accordance with VDE 0160. If mains connections with cross-sections
less than 10 mm are used, the following measures can be applied.
If the unit is mounted on a grounded mounting surface via a conductive
connection, the protective conductor cross-section can be the same as
that of the supply-cable conductor.
In the case of insulated installation or a poor conductive connection to
the mounting surface, a separate protective conductor with a cross-
section of 10 mm can be connected up instead of the protective
conductor of the mains connection.

7.1.1 Power connections for units with a width up to 90 mm


Protective On top of the unit next to terminal X6 is an extra protective conductor
conductor connection in the form of a threaded M4 bolt.
It is used for connecting a protective conductor for units in isolated
connection.
X1 - Mains The mains connection is located on the bottom of the unit.
connection
When connecting-up, it is not necessary to make allowance for the
direction of the rotating field of the supply system.
Terminal Meaning Range
PE Protective conductor connection 3AC 380 - 480 V
U1 / L1 Phase U1 / L1 3AC 380 - 480 V
V1 / L2 Phase V1 / L2 3AC 380 - 480 V
W1 / L3 Phase W1 / L3 3AC 380 - 480 V

Connectable cross-section: 10 mm (AWG 6)


Terminal W1 is at the right when installed.

Table 7-1 Mains connection

X3 - DC link bus The purposes of the DC link bus module is to supply the connected
module inverters with the generated direct voltage.
Bar Designation Meaning Range
3 PE3 Protective conductor connection
2 D / L- DC link voltage - DC 510 - 650 V
1 C / L+ DC link voltage + DC 510 - 650 V
Connectable cross-section: Electro-plated copper" 3x10 mm, rounded
off according to DIN 46433.
Bar 1 is at the front when installed.

Table 7-2 DC link bus module

6SE7087-6NP85-0AA0 Siemens AG
7-4 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Connecting-up

X6 Braking The connection for the external braking resistor and the pre-charging of
resistor and pre- the capacitor module is provided on the top of the unit.
charging of the
capacitor module
Terminal Meaning
C Pre-charging for capacitor module
C G H D

G Braking resistor
H Braking resistor
D Pre-charging for capacitor module

Connectable cross-section: 4 mm (AWG 10)


Terminal D is at the front when installed.

Table 7-3 Connection of the braking resistor and pre-charging of the capacitor
module

The connector must be firmly screwed onto the housing to provide a


reliable connection.

NOTES During operation, the full DC link voltage is always present at the
terminals for pre-charging the capacitor module.
During pre-charging, the charging current of all connected capacitor
modules flows via the terminals.
For reasons of protection, cables with 4 mm Cu should be used at
connection X6!

7.1.2 Power connections for units with a width of 135 mm and 180 mm
X1 Mains The mains connection is to a terminal block at the bottom of the unit.
connection
Terminal Meaning Range
PE Protective conductor connection 3AC 380 - 480 V
U1 / L1 Phase U1 / L1 3AC 380 - 480 V
V1 / L2 Phase V1 / L2 3AC 380 - 480 V
PE U1 V1 W1
W1 / L3 Phase W1 / L3 3AC 380 - 480 V

Connectable cross-section:
Unit width 135 mm: 50 mm (AWG 1/0)
Unit width 180 mm: 95 mm (AWG 4/0)
Terminal PE is at left as viewed from the front.

Table 7-4 Mains connection

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 7-5
Connecting-up 10.98

X3 - DC link bus The purposes of the DC link bus module is to supply the connected
module inverters with the generated direct voltage.
Bar Designation Meaning Range
3 PE3 Protective conductor connection
2 D / L- DC link voltage - DC 510 - 650 V
1 C / L+ DC link voltage + DC 510 - 650 V
Connectable cross-section: Electro-plated copper" 3x10 mm, rounded
off according to DIN 46433.
Bar 1 is at the front when installed.

Table 7-5 DC link bus module

NOTE The current carrying capacity of the copper bars is 120 A.


The 100 kW feeder supplies 230 A and would overload the copper
bars. It is therefore provided with 2 busbar connections with a current
carrying capacity of 120 A each. These take the power to busbars on
the right and left of the rectifier unit.The current distribution is not
monitored. Measures must therefore be taken at the planning stage to
ensure that the current fed to each busbar does not exceed the
specified maximum.

X6 Braking The external braking resistor is connected to a terminal block on the top
resistor connection of the unit.
Terminal Meaning
PE H G
PE Protective conductor connection
H Braking resistor connection
G Braking resistor connection

Connectable cross-section:
Housing width 135 mm: 25 mm (AWG 2)
Housing width 180 mm: 50 mm (AWG 1/0)
Terminal PE is at left as viewed from the front.

Table 7-6 Braking resistor connection

6SE7087-6NP85-0AA0 Siemens AG
7-6 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Connecting-up

7.2 Control connections


X9 - External The unit requires an external 24 V voltage supply for operation.
24 V supply The two-pole connection necessary for this is provided at the top of the
unit.
Terminal Designation Meaning Range

2 2 +24 V External 24 V supply DC 18 V - 30 V


1
1 0V Reference potential 0V

Connectable cross-section:
For housing width 90 mm: 2.5 mm (AWG 12)
For housing width 135 mm: 4 mm (AWG 10)
For housing width 180 mm: 4 mm (AWG 10)
Terminal 1 is at the front when installed

Table 7-7 External 24 V supply

Current loading When sizing the 24 V power supply, you must take into account that the
voltage supply connected at connection X9, terminals 1 and 2, feeds
both the rectifier unit and all the connected inverters including the
optional boards.
Current drain of rectifier unit: Type 0.3 A (max. 0.7 A)
per inverter: Type 1.0 A (max. 1.7 A)
X100 - 24 V voltage The unit is provided with a 24 V voltage output intended for supplying
output, USS bus the connected inverters.
up to housing width The USS bus connection is linked to the internal 9-pole SUB D socket
of 90 mm of the serial interface and is provided for looping the USS bus.
Terminal Designation Meaning Range
33 +24 V (out) 24 V voltage output DC 24 V
33
34 34 0V Reference potential 0V
35
36 35 RS485P (USS) USS bus connection RS485
36 RS485N (USS) USS bus connection RS485

Connectable cross-section: 2.5 mm (AWG 12)


Terminal 33 is at the top when installed.

Table 7-8 Externale 24 V supply, USS bus, housing width of 90 mm

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 7-7
Connecting-up 10.98

X100 - 24 V output, The unit has a 24 V voltage output which is provided to supply the
USS bus from connected inverters.
housing width The USS bus connection is linked to the internal 9-pole SUB D socket
135 mm
of the serial interface and is provided for looping the USS bus.
Terminal Designation Meaning Range
33 +24 V (out) 24 V voltage output DC 24 V
33
34 34 0V Reference potential 0V
35
36 35 RS485P (USS) USS bus connection RS485
36 RS485N (USS) USS bus connection RS485

Connectable cross-section: 2.5 mm (AWG 12)


Terminal 33 is at the top when installed.

NOTE The power supply of the unit is designed for a current of 30 A, but the
current carrying capacity of a single plug connector is limited to 15 A.
It is essential to make sure that a connection is not loaded with more
than 15 A, because the load is not monitored.

Table 7-9 External 24 V power supply, USS bus from housing width of 135 mm

6SE7087-6NP85-0AA0 Siemens AG
7-8 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Connecting-up

X320 - Serial On the front panel there is a 9-pole SUB D socket which can be
interface coupled with the USS bus of the connected inverters through the
connection X100, terminals 35 and 36.
The electronics of the rectifier unit is not linked to the interface.
The rectifier unit does not have a master or slave function.

NOTE This interface is not provided for the start-up of the connected inverters!

If the X320 interface is to be used, the USS bus connection must be


formed (loop through rectifier unit X100 terminal 35, 36 to all inverters
X100 terminal 35, 36).
The interface cannot be operated until start-up of the inverters has
been completed (addressing of slaves has been carried out).
The following can be connected to the X320 interface:
The OP1S operator control panel (pluggable with a catch-lock in the
front panel) for visualization (display) and operator control of the
connected inverters,
A PC with the SIMOVIS program,
Or a higher-level control system.

WARNING Only one unit with a master function may be connected-up to the
entire USS bus (OP1S or PC or higher-level control).
If a unit (e.g. PC with SIMOVIS) is connected up to the RS232
interface of the inverters (at X103), no unit with a master function
may be connected up at the entire USS bus.

Pin Designation Meaning Range


1 n.c. Not connected
2 n.c. Not connected
5 1 3 RS485P (USS) Data via RS485 interface RS485
4 n.c. Not connected
5 Ground Reference potential to P5V 0V
9 6
6 P5V 5 V aux. voltage supply +5 V, max. 200 mA
7 n.c. Not connected
8 RS485N (USS) Data via RS485 interface RS485
9 n.c. Not connected

Table 7-10 RS485 interface

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 7-9
Connecting-up 10.98

X91 - Signalling If a fault occurs in the rectifier unit, the fault message is output via the
relay output connecting contacts of the signalling relay. At the same time, the red
LED on the front panel lights up.
In the event of a fault, the contact is open.
The possible causes for a fault are described under the "Displays"
section.
Terminal Designation Meaning Range

2 2 Kl. 13 Fault signalling relay Imax = 1 A, 24 V


1 1 Kl. 14 Fault signalling relay Imax = 1 A, 24 V
Connectable cross-section: 2.5 mm (AWG 12)
Terminal 1 is at the front when installed.

Table 7-11 Signalling relay output

7.3 Conductor cross-sections, braking resistor and pre-


charging of capacitor module

NOTE If the rectifier unit is mounted on a grounded mounting surface through


a conductive connection, the conductor cross-section of the protective
conductor can be the same as that of the supply-cable conductor.

Unit Mains connection Main Connection of


power ctactor braking
rating resistor,
capacitor
module
Cross section Recommended fuses Cross section
VDE AWG gR (SITOR) gL NH Line reactor VDE AWG
[kW] [mm] [A] 3NE [A] 3NA [mm]
15 10 6 40 1802-0 50 3820 4EP3700-4US 3TF44
50 35 160 1224-0 200 3140 4EU2451-2UA00 3TF50
100 95 250 1227-0 315 3252 4EU2551-5UA00 3TF50

Table 7-12 Conductor cross-sections, fuses, reactors

It is not absolutely necessary to operate the rectifier unit through a main


contactor.

WARNING If the rectifier unit is connected to the supply system without a main
contactor which can interrupt the incoming supply in the event of a fault
or failure of the external 24 V supply (X9), the unit can suffer further
damage.

6SE7087-6NP85-0AA0 Siemens AG
7-10 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Maintenance

8 Maintenance

8.1 Replacing the fan


At the bottom of the rectifier unit is mounted a fan for cooling the power
section.

NOTE When the 24 V supply voltage is applied, the fan operates continuously.
It is designed for a service life of L10 35 000 hours at an operating
temperature of Tu = 45 C. A replacement fan must be fitted in good
time to ensure the availability of the unit.

Removal To replace the fan, the rectifier unit has to be disconnected from the
supply and removed.
After removing the X20 connector, which is protected against polarity
reversal, and carefully bending back the fastening clips, the fan can be
taken out.

Installation When installing the new fan, attention has to be paid to the correct
direction of the air flow. The air must flow into the inside of the unit
(directional arrow on the fan housing).

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 8-1
10.98 Technical Data

9 Technical Data
EU low-voltage directives EN 50178
73/23/EEC and RL93/68/EEC
EU directive EMC 89/336/EEC EN 61800-3
EU machine directive EN 60204-1
89/392/EEC
Approval UL: E 145 153
CSA: LR 21 927
(For units from unit width 135 mm: in preparation)
Switching at the input 2 switching operations per minute
Type of cooling Air cooling with built-in fan or
air-cooling with additional water cooling
Permissible ambient and cooling-
medium temperature
during operation 0 C to +40 C ( 32 F to 104 F)
(up to 50 C see Fig. "Derating curves")
during storage -25 C to +70 C (-13 F to 158 F)
during transport -25 C to +70 C (-13 F to 158 F)
Installation altitude 1000 m above sea level (100 % load capability)
> 1000 m to 4000 m above sea level
(for load capability. see Fig. "Derating curves")
Permissible humidity rating Relative humidity 95 % during transport and storage
85 % during operation (moisture
condensation not permissible)
Climatic class Class 3K3 to DIN IEC 721-3-3 (during operation)
Degree of pollution Pollution degree 2 to IEC 664-1 (DIN VDE 0110. Part 1).
Moisture condensation during operation is not permissible
Overvoltage category Category III to IEC 664-1 (DIN VDE 0110. Part 2)
Degree of protection IP20 EN 60529
Class of protection Class 1 to EN 536 (DIN VDE 0106. Part 1)
Shock protection to EN 60204-1 and DIN VDE 0106 Part 100 (VBG4)
Radio interference suppression to EN 61800-3
Standard No radio interference suppression
Options Radio interference suppression filter for Class B1 or A1 to EN 55011
Interference immunity Industrial to EN 61800-3
Paint finish For interior installation
Mechanical specifications
- Vibrations to DIN IEC 68-2-6
During stationary use:
Constant amplitude
of deflection 0.075 mm in the frequency range 10 Hz to 58 Hz
of acceleration 9.8 m/s in the frequency range > 58 Hz to 500 Hz
During transport:
of deflection 3.5 mm in the frequency range 5 Hz to 9 Hz
of acceleration 9.8 m/s in the frequency range > 9 Hz to 500 Hz
- Shocks to DIN IEC 68-2-27 / 08.89
30 g. 16 ms half-sine shock
- Drop and topple to DIN IEC 68-2-31 / 04.84
on a surface and on a corner
Table 9-1 General data

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 9-1
Technical Data 10.98

Name Value
Order number 6SE70... 24-1EP85-0AA0 31-2EP85-0AA0 32-4EP85-0AA0
Rated voltage [V]
Input 3 AC 380 (- 15 %) to 480 (+ 10 %)
Output DC 510 to 650
Rated frequency [Hz]
Input 50 / 60 6 %
Rated current [A]
Input 36 108 207
Output 41 120 230
Max. braking chopper current [A] 41 120 230
Motor power rating [kW] 15 50 100
Auxiliary power supply [V] DC 24 (20 - 30)
Max. aux. power requirement [A]
Standard version at 20 V 0,5
Maximal version at 20 V 0,7
Switching at input max. 2 switching operations / minute
Loading Class II to EN 60 146-1-1
Base load current [A] 0.91 x output rated current
Base load duration [s] 300
Overload current [A] 1.6 x output rated current
Overload duration [s] 30
Additional short-time loading
Short-time current [A] 3 x output rated current
Short-time cycle [s] 1 12
Short-time duration [ms] 250
Losses, cooling, power factor
Power factor cos1N 0.97
Efficiency (rated operation) > 99 %
Power loss (fp = 10 kHz) [kW] 0.11 0.270 0.600
Cooling air requirement [m/s] 0.018 0.041 0.053
Pressure drop p [Pa] 15 30 30
Sound pressure level, types of construction, dimensions, weights
Sound pressure level [dB(A)] 37 48 59
Dimensions [mm]
Width 90 135 180
Height 360 360 360
Depth 260 260 260
Weight approx. [kg] 3,8 10 14
Table 9-2 Technical Data

6SE7087-6NP85-0AA0 Siemens AG
9-2 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Technical Data

Derating curves Permissible rated input voltage in %


according to VDE 0110 / IEC 664-1
(not required by UL / CSA)
100

75

50
0 1000 2000 3000 4000

Height above sea level in m

Permissible rated current in %


100

Height Derating
90 [m] factor K1

1000 1.0
80
2000 0.9

70 3000 0.845

4000 0.8
60
0 1000 2000 3000 4000

Height above sea level in m

Permissible rated current in %


100 Temp Derating
[C] factor K2

75 50 0.879
45 1.0
50 40 1.125
35 1.25 *
25
30 1.375 *
25 1.5 *
0
0 10 20 30 40 50 *See note
Coolant temperature in C below

Fig. 9-1 Derating curves

The derating of the permissible rated current for installation altitudes of


over 1000 m and at ambient temperatures below 45 C is calculated as
follows:
Total derating = Deratingaltitude x Deratingambient temperature
K = K1 x K2

NOTE It must be borne in mind that total derating must not be greater than 1!
Example: Altitude: 3000 m K1 = 0.845
Ambient temperature: 35 C K2 = 1.25
Total derating = 0.845 x 1.25 = 1.056 (= 1)

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 9-3
Technical Data 10.98

Rating plate

Unit designation

Year of manufacture
Month of manufacture

Fig. 9-2 Rating plate

Date of manufacture The date of manufacture can be derived as follows:


Character Year of manufacture: Character Month of manufacture
J 1997 1 to 9 January to September
K 1998 O October
L 1999 N November
M 2000 D December

Table 9-3 Assignment of characters to the month and year of manufacture

6SE7087-6NP85-0AA0 Siemens AG
9-4 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Environmental Friendliness

10 Environmental Friendliness
Environmental The number of components has been significantly reduced over earlier
aspects during the converter series by the use of highly integrated components and the
development modular design of the complete series. Thus, the energy requirement
during production has been reduced.
Special significance was placed on the reduction of the volume, weight
and variety of metal and plastic components.

Plastics ABS: PMU board, Siemens logo


components used PC / ABS: Front cover MC Large
PA6: Front cover MC, terminal strips,
spacer bolts, fan impeller
PA6.6: DC link terminal cover,
through terminals, terminal strips, terminal
blocks
PVC: Optional card covers
PP: PMU covers
PBTP: Fan housing
PC (Makrolon): Fan guides
HP2061 (Phenolharz): Insulating plates
NOMEX: Insulating paper

Halogen-containing flame retardants were, for all essential


components, replaced by environmentally-friendly flame retardants.
Environmental compatibility was an important criterium when selecting
the supplied components.

Environmental Purchased components are generally supplied in recyclable packaging


aspects during materials (board).
production Surface finishes and coatings were eliminated with the exception of the
galvanized sheet steel side panels.
ASIC devices and SMD devices were used on the boards.
The production is emission-free.

Environmental The unit can be broken down into recyclable mechanical components
aspects for disposal as a result of easily releasable screw and snap connections.
The plastic components are to DIN 54840 and have a recycling symbol.
Units can be disposed of through certified disposal companies.
Addresses are available from your local Siemens partner.

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 10-1
10.98 Certificates

11 Certificates

Automation and Drives

Confirmation Erlangen,15.09.1998

This confirms that

Equipment drive converter


Type SIMOVERT
MASTERDRIVES
Order No. 6SE70xx-xxPxx 1)
is manufactured in conformance with EN 60204 Section 6.2
(corresponds to DIN VDE 0113 Section 6.2).
1) See rating plate for complete type designation, serial number and technical data

This equipment fulfills the protection requirements against electric shock according to
DIN VDE 0106 Part 100 when the following safety rules are observed:
Service work in operation is only permissible on a unit which is not live.
The converter must be switched into a no-voltage condition and isolated from the
supply when replacing any part/component.
All panels and the DC link terminals must be closed during operation.

Thus, this equipment conforms to the appropriate regulations in Germany according


to VBG 4 2 (2) (VBG is a German regulatory body for safety-related issues).

The local operating regulations (e.g. EN 50110-1, EN 50110-2) must be observed when
operating the equipment.

A&D DS A P1

Mickal

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 11-1
Certificates 10.98

Automation and Drives

Test Certificate Erlangen, 15.09.1998

Equipment drive converter


Type SIMOVERT
MASTERDRIVES
Order No. 6SE70xx-xxPxx 1)

The 100% inspection was performed according to test instructions


Motion Control 6SE70xx-xxPxx.

Test scope: I. Protective conductor According to DIN VDE 0411


test
II. Insulation test Acc. to EN 50178, Section 9.4.5.2 and
UL508/CSA 22.2-14.M 91, Section 6.8
III. Function test Initialization and start-up
acc. to EN 50178 Customer terminals test
Power section inspection
Inspection of protection and monitoring
devices
IV. RUN-IN Continuous test > 5 hours
ambient temperature 55 C
V. Function test see III. Function test
acc. to EN 50178

The equipment complied with the test requirements.


The test results are documented within the test database.

1) See rating plate for complete type designation, serial number and technical data

A&D DS A PE D P

Schlgel

6SE7087-6NP85-0AA0 Siemens AG
11-2 Operating Instructions SIMOVERT MASTERDRIVES
10.98 Certificates

Factory certificate *
regarding electromagnetic compatibility

EMC 0998 / Motion Control


Manufacturer: Siemens Aktiengesellschaft
Group Automation and Drives
Business Division Variable-speed drives
Sub-Division AC drive systems
Address: P.O. Box 3269
D-91050 Erlangen
Product name: SIMOVERT
Type 6SE70xx-xxPxx 1)

When correctly used, the designated product fulfills all the requirements of
Directive 89/336/EEC regarding electromagnetic compatibility.

We confirm the conformance of the above designated product with the Standards:
EN 61800-3 10-1996
EN 61000-4-2 (old IEC 801-2)
EN 61000-4-4 (old IEC 801-4)
EN 61000-4-5 (old IEC 801-5)
IEC 1000-4-3 (old IEC 801-3)

Note:
These instructions relating to EMC-correct installation, correct operation,
connecting-up conditions and associated instructions in the product
documentation supplied must be observed.

1) See rating plate for complete type designation, serial number and technical data

Erlangen, 15.09.1998

H. Mickal
A&D DS A P1 *) Acc. to EN 10204 (DIN 50049)

This declaration does not guarantee any features

A&S DS 4102x Copyright () SIEMENS AG 1997 All rights reserved Page 1 of 1

Siemens AG 6SE7087-6NP85-0AA0
SIMOVERT MASTERDRIVES Operating Instructions 11-3
Bisher sind folgende Ausgaben erschienen: Ausgabe Interne Sachnummer
AA 475 902 4070 76 J AA-74
AB 475 902 4070 76 J AB-74
AC 475 902 4070 76 J AC-74

Ausgabe AC besteht aus folgenden Kapiteln:


Kapitel nderungen Seitenzahl Ausgabedatum
1 Definitionen und Warnungen berarbeitete Ausgabe 3 10.98
2 Beschreibung berarbeitete Ausgabe 1 10.98
3 Inbetriebsetzung berarbeitete Ausgabe 2 10.98
4 Transportieren, Lagern, Auspacken berarbeitete Ausgabe 1 10.98
5 Montage berarbeitete Ausgabe 2 10.98
6 EMV-gerechter Aufbau berarbeitete Ausgabe 1 10.98
7 Anschlieen berarbeitete Ausgabe 10 10.98
8 Wartung berarbeitete Ausgabe 1 10.98
9 Technische Daten berarbeitete Ausgabe 4 10.98
10 Umweltvertrglichkeit berarbeitete Ausgabe 1 10.98
11 Bescheinigungen berarbeitete Ausgabe 3 10.98

The following editions have been published so far: Edition Internal Item Number
AA 475 902 4070 76 J AA-74
AB 475 902 4070 76 J AB-74
AC 475 902 4070 76 J AC-74

Version AC consists of the following chapters:


Chapter Changes Pages Version date
1 Definitions and Warnings reviewed edition 3 10.98
2 Description reviewed edition 1 10.98
3 Start-up reviewed edition 2 10.98
4 Transport, Storage, Unpacking reviewed edition 1 10.98
5 Installation reviewed edition 2 10.98
6 Installation in Conformance with EMC Regulations reviewed edition 1 10.98
7 Connecting-up reviewed edition 10 10.98
8 Maintenance reviewed edition 1 10.98
9 Technical Data reviewed edition 4 10.98
10 Environmental Friendliness reviewed edition 1 10.98
11 Certificates reviewed edition 3 10.98

Group: Automation and Drives (A&D)


Division: Variable-Speed Drive Systems
Postfach 3269, D-91050 Erlangen
Siemens Aktiengesellschaft Subject to change Order No.: 6SE7087-6NP85-0AA0
Printed in the Federal Republic of Germany
10.98