Beruflich Dokumente
Kultur Dokumente
02/2008
Table of Contents
Special tools 5
1.1 Special tools, electrics 6
1.2 Special tools, diagnostics cable 15
1.3 Special tools, tests and adjustments 16
1.4 Special tools for flushing 20
1.5 Special tools, ribbed V-belt 25
1.6 Special tools, cabin windows 26
1.7 Special tools, drum (BW100/120 -2/-3/-4 family) 27
1.8 Special tools, drum (BW 141/151, BW141/151-2) 28
1.9 Special tools, drum (BW 141/151-4) 30
1.10 Special tools, drum (BW 154-4) 32
1.11 Special tools, drum (BW 161-2, BW 202-2) 34
1.12 Special tools, drum (BW 164-2) 36
1.13 Special tools, drum (BW161-4 to BW 203-4) 38
1.14 Special tools, drum (BW 174/184 / BW 174-2/184-2) 40
1.15 Special tools, drum, single drum rollers 43
1.16 Special tools, drum BW 213/226 DH-4 BVC and Variocontrol 45
1.17 Special tools, oscillating articulated joint (BW100/120 family) 47
1.18 Special tools, oscillating articulated joint (BW177 to BW 216) 48
1.19 Special tools, oscillating articulated joint (BW219 to BW 226) 50
1.20 Special tools (BW 85T / 850T) 51
1.21 Tamper, BT 70 52
1.22 Trench roller, BW 35 53
1.23 Double vibratory roller, BW 60S 55
1.24 Double vibratory roller, BW 75S 59
1.25 Double vibratory roller, BW 90S 63
1.26 Double vibratory roller, BW 200 66
1.27 Tandem vibratory roller, BW 90A 70
1.28 Tandem vibratory roller, BW 101A 73
1.29 Tandem vibratory roller, BW 100/120 AD 74
1.30 Tandem vibratory roller, BW 160 / 201 77
1.31 Single drum roller, BW 211 / 212 81
1.32 Single drum roller, BW 215 86
1.33 SApecial tool, refuse comapctor 90
1.34 Refuse compactor, K 301 / K 401 96
1.35 Special tools, Deutz engine (1011F) 97
1.36 Special tools, Deutz engine (BFM 1015) 109
1.37 Special tools, Deutz engine (BFM 2011) 117
1.38 Special tools, Deutz engine (BFM 2012) 130
1.39 Special tools, Deutz engine (TCD 2012 2V) 142
1.40 Special tools, Deutz engine (TCD 2013 2V) 157
1.41 Special tools, Deutz engine (TCD 2013 4V) 176
1.42 Special tools, Deutz engine (TCD 2015) 193
1.43 Special tools, Cummins engine (B+C Series) 212
1.44 Special tools, HATZ engine (TYP 1 D ....) 213
1.45 Special tools, HATZ engine (TYP 2 G ....) 217
1.46 Special tools, Hydromatik 221
BOMAG 3
Table of Contents
4 BOMAG
1 Special tools
BOMAG 5
1.1 Special tools, electrics
Fig. 1
2. Multimeter
Fig. 2
3. Test prod black, with flexible insulated shaft and
button operated gripper with 4 mm bushing,
length 157 mm.
Fig. 3
5. Test prod black, with elastic insulated shaft 4 mm
bushing, length 97.5 mm.
Fig. 4
6 BOMAG
Special tools, electrics 1.1
7. Measuring and connecting lines with 4mm plug,
high flexible design, black, length 0.5 m.
Fig. 7
BOMAG 7
1.1 Special tools, electrics
Fig. 8
19. Clip-on measuring instrument
Fig. 9
20. Battery - generator tester
Fig. 10
Spring clamps (Wago or Weidmller)
21. Cranked screwdriver (Fig. 11) to open spring
clamps (Fig. 12).
Fig. 11
8 BOMAG
Special tools, electrics 1.1
22. Testing adapter to measure the signals from the
series spring clamps (Wago).
Fig. 12
Deutsch contacts
23. Tool to disassemble the interlocking on Deutsch
plugs (series DT and DTM).
Fig. 13
24. Crimping pliers for Deutsch contacts of series DT
and DTM, size AWG 20,16 and 12.
AWG 20 = 0.5 mm2 cable cross-section
AWG 16 = 1,5 mm2 cable cross-section
AWG 12 = 4,0 mm2 cable cross-section
BOMAG part-no.: 079 900 79
Fig. 14
25. Crimping pliers for Deutsch contacts of series
HDT, size AWG 6 and 8.
AWG 8 = 10,0 mm2 cable cross-section
AWG 6 = 16,0 mm2 cable cross-section
AWG 6 = 16,0 mm2 cable cross-section
Fig. 15
BOMAG 9
1.1 Special tools, electrics
Fig. 16
ITT contacts
27. Installation tool for ITT crimp contacts of series
CA-COM, contact size 15S/16S/15/16.
Fig. 17
28. Disassembly tool for ITT male contacts of series
CA-COM, contact size 15S/16S/15/16.
Fig. 18
29. Disassembly tool for ITT female contacts of se-
ries CA-COM, contact size 15S/16S/15/16.
Fig. 19
10 BOMAG
Special tools, electrics 1.1
Schaltbau contacts
30. Disassembly tool for Schaltbau contacts of series
M1, M2.
Fig. 20
31. Crimping pliers for Schaltbau contacts of series
M1, M2 with connecting cross-section 0.14 - 6.0
mm2.
Fig. 21
FCI Burndy contacts
32. Disassembly tool for FCI Burndy contacts of se-
ries TRIM TRIO
Fig. 22
AMP contacts
33. Crimping pliers for AMP-contacts of series FAS-
TIN-FASTON with a connecting cross-section of
1.0 - 2.5 mm2 (18 -14 AWG).
Fig. 23
BOMAG 11
1.1 Special tools, electrics
Fig. 24
35. Crimping pliers for AMP-contacts of series .070-
SERIES with a connecting cross-section of AWG
20 - 18 (0.5 - 0.9 mm2) and AWG 16 (1.25 - 1.5
mm2).
Fig. 25
36. Crimping pliers for AMP-contacts of series FAS-
TON with connecting cross-section AWG 14 - 10.
Fig. 26
37. Crimping pliers for AMP-contacts of series FAS-
TON with connecting cross-section AWG 16 - 14
and AWG 18.
Fig. 27
12 BOMAG
Special tools, electrics 1.1
38. Crimping tool for Powertimer contacts with indi-
vidual strand sealing (example: ESX control)
Fig. 28
39. Crimping jaws for Crimping tool 079 900 25
Fig. 29
40. Disassembly tool for AMP-contacts of series CIR-
CULAR-CONNECTOR.
1.5 mm2, BOMAG part-no.: 079 900 74
2,5 mm2, BOMAG part-no.: 079 900 75
Spare sleeve 1.5 mm2, BOMAG part-no.: 079
900 76
Spare sleeve 2,5 mm2, BOMAG part-no.: 079
900 77
Fig. 30
Universal tools
41. Universal pressing pliers with toggle lever trans-
mission and adjustable end pressure for Crimp-
ing roller connector 0.14 - 1.0 mm2.
Fig. 31
BOMAG 13
1.1 Special tools, electrics
Fig. 32
Measuring adapter
43. Current measurement adapter for Hirschmann
plugs.
Fig. 33
44. Voltage measurement adapter for Deutsch plugs,
8-piece (2 to 12 pole).
Fig. 34
45. Current measurement adapter for Deutsch and
AMP plugs, 2 pole.
Fig. 35
14 BOMAG
Special tools, diagnostics cable 1.2
1.2 Special tools, diagnostics cable
1. Test module Variomatic 1
Fig. 1
2. Diagnostics cable SUSMIC- Laptop (ASC-Sys-
tem) single drum rollers generation 3.
Fig. 2
3. Diagnostics cable BTM/BCM- Laptop, single
drum rollers generation 3.
Fig. 3
BOMAG 15
1.3 Special tools, tests and adjustments
Fig. 1
2. Sirometer (frequency meter)
800 - 50.000 rpm
14 - 750 Hz
BOMAG part-no.: 059 710 02
Fig. 2
3. Anti-freeze tester, quick and accurate measuring,
sturdy plastic housing, automatic temperature
correction, no after-dripping, instructions for use
on unit, reading down to -40 C. Material: Plastic,
Temperature range: down to -40 C
Fig. 3
4. Digital rpm-meter for petrol engines
Fig. 4
16 BOMAG
Special tools, tests and adjustments 1.3
5. Digital rpm-meter for petrol engines
Fig. 5
6. Digital rpm-meter, optical/mechanical, universal
use
Fig. 6
7. Infrared manual thermometer, -18 to 275C
Fig. 7
8. Hydraulic test case, large
i Note
4 X 600 bar pressure gauges
4 X 60 bar pressure gauges
8 pressure test hoses
Fig. 8
BOMAG 17
1.3 Special tools, tests and adjustments
i Note
1X 25 bar pressure gauge
1X 150 bar pressure gauge
2X 400 bar pressure gauges
4 pressure test hoses
Fig. 9
10. Pressure test hoses
1000 mm BOMAG part-no.: 079 930 02
2500 mm BOMAG part-no.: 079 930 03
Fig. 10
11. Pressure gauge
60 bar BOMAG part-no.: 059 721 07
600 bar BOMAG part-no.: 059 721 04
Fig. 11
12. Adapter for pressure test hose
Fig. 12
18 BOMAG
Special tools, tests and adjustments 1.3
13. Gear pump testing device
Fig. 13
14. Vacuum pump for hydraulic oil tank
BOMAG part-no.: 007 610 04 (12 Volt)
BOMAG part-no.: 007 610 24 (24 Volt)
Fig. 14
BOMAG 19
1.4 Special tools for flushing
Fig. 1
3. Flushing filter (S connection)
Fig. 2
7. Flushing filter (L connection)
Fig. 3
11. SAE-flange 1 - 20S
Fig. 4
20 BOMAG
Special tools for flushing 1.4
13. Flanged plate 1 - 25S
Fig. 5
15. Reducing fitting 18L - 15L
Fig. 6
16. Reducing fitting 25S - 20S
Fig. 7
17. Reducing fitting 20S - 16S
Fig. 8
BOMAG 21
1.4 Special tools for flushing
Fig. 9
19. Connecting socket 18L
Fig. 10
20. Connecting socket 16S
Fig. 11
21. Connecting fitting 20S
Fig. 12
22 BOMAG
Special tools for flushing 1.4
22. Connecting fitting 25S
Fig. 13
23. Angular fitting 18L
Fig. 14
24. Elbow 16S
Fig. 15
25. Elbow 20S
Fig. 16
BOMAG 23
1.4 Special tools for flushing
Fig. 17
27. Pipe connection 16S - 16S
Fig. 18
Distributor for flow divider
28. Reducing fitting 20S - 16S (1 piece)
Fig. 20
24 BOMAG
Special tools, ribbed V-belt 1.5
1.5 Special tools, ribbed V-belt
1. Tension measuring unit for ribbed V-belts
Fig. 1
BOMAG 25
1.6 Special tools, cabin windows
Fig. 1
2. Suction lifter
commercial
Fig. 2
3. Cutter
Commercial
Fig. 3
26 BOMAG
Special tools, drum (BW100/120 -2/-3/-4 family) 1.7
1.7 Special tools, drum (BW100/120 -2/-3/-
4 family)
1. Bell to change the rubber buffers
Fig. 1
2. Lifting device for exciter unit
Fig. 2
BOMAG 27
1.8 Special tools, drum (BW 141/151, BW141/151-2)
Fig. 1
2. Pressing drift for cylinder roller bearings
Fig. 2
3. Pressing drift for ball bearings
Fig. 3
28 BOMAG
Special tools, drum (BW 141/151, BW141/151-2) 1.8
4. Pressing drift for bearing housing
Fig. 4
5. Puller for coupling half
Fig. 5
BOMAG 29
1.9 Special tools, drum (BW 141/151-4)
Fig. 1
2. Guide bolts M16 x 270
Fig. 2
3. Guide bolts M12 x 270
Fig. 3
4. Screw bolt for vibrator unit lifting device
Fig. 4
30 BOMAG
Special tools, drum (BW 141/151-4) 1.9
5. Puller for coupling half
Fig. 5
BOMAG 31
1.10 Special tools, drum (BW 154-4)
Fig. 1
2. Screw bolt for vibrator unit lifting device
Fig. 2
3. Guide bolts M16 x 270
Fig. 3
4. Guide bolts M12 x 270
Fig. 4
32 BOMAG
Special tools, drum (BW 154-4) 1.10
5. Lifting device for travel gear
Fig. 5
6. Puller for coupling half
Fig. 6
BOMAG 33
1.11 Special tools, drum (BW 161-2, BW 202-2)
Fig. 1
2. Lifting device for exciter unit
Fig. 2
3. Puller for coupling half
Fig. 3
34 BOMAG
Special tools, drum (BW 161-2, BW 202-2) 1.11
4. Extractor bell for bearing cover
Fig. 4
5. Assembly device for bearing cover
Fig. 5
BOMAG 35
1.12 Special tools, drum (BW 164-2)
Fig. 1
2. Screw bolt for exciter unit lifting device
Fig. 2
3. Lifting device for travel motor
Fig. 3
4. Pressing plate for cylinder roller bearing
Fig. 4
36 BOMAG
Special tools, drum (BW 164-2) 1.12
5. Puller for coupling half
Fig. 5
BOMAG 37
1.13 Special tools, drum (BW161-4 to BW 203-4)
Fig. 1
2. Guide bolts M16 x 270
Fig. 2
3. Guide bolts M12 x 270
Fig. 3
38 BOMAG
Special tools, drum (BW161-4 to BW 203-4) 1.13
4. Puller for coupling half
Fig. 4
BOMAG 39
1.14 Special tools, drum (BW 174/184 / BW 174-2/184-2)
Fig. 1
2. Screw bolt for vibrator unit lifting device
Fig. 2
3. Guide bolts M16 x 270
Fig. 3
40 BOMAG
Special tools, drum (BW 174/184 / BW 174-2/184-2) 1.14
4. Guide bolts M12 x 270
Fig. 4
5. Lifting device for travel gear
Fig. 5
6. Lifting device for Vario vibrator unit
Fig. 6
7. Puller, coupling half on exciter shaft
Fig. 7
BOMAG 41
1.14 Special tools, drum (BW 174/184 / BW 174-2/184-2)
Fig. 8
42 BOMAG
Special tools, drum, single drum rollers 1.15
1.15 Special tools, drum, single drum roll-
ers
1. Disassembly device for side plate
Fig. 1
2. Assembly device for side plate
Fig. 2
3. Assembly device for coupling hub and flanged
hub
Fig. 3
BOMAG 43
1.15 Special tools, drum, single drum rollers
Fig. 4
5. Pressing plate for travel bearing
Fig. 5
6. Pressing bushing for radial seal
Fig. 6
7. Lifting device for exciter unit
Fig. 7
44 BOMAG
Special tools, drum BW 213/226 DH-4 BVC and Variocontrol 1.16
1.16 Special tools, drum BW 213/226 DH-4
BVC and Variocontrol
1. Mechanical fixation, assembly of gearbox cover
with weights pointing downward (vertical ampli-
tude) .
Fig. 1
2. Mechanical fixation, adjustment of potentiometer
for horizontal amplitude.
Fig. 2
3. Auxiliary assembly rings, side plate.
Fig. 3
BOMAG 45
1.16 Special tools, drum BW 213/226 DH-4 BVC and Variocontrol
Fig. 4
5. Pressing tool, inner races of tapered roller bear-
ings
Fig. 5
6. Pressing tool, outer races of tapered roller bear-
ings
Fig. 6
46 BOMAG
Special tools, oscillating articulated joint (BW100/120 family) 1.17
1.17 Special tools, oscillating articulated
joint (BW100/120 family)
1. Extraction ring for taper roller bearing
Fig. 1
BOMAG 47
1.18 Special tools, oscillating articulated joint (BW177 to BW 216)
Fig. 1
2. Pressing bushing for outer rocker bearing race
Fig. 2
3. Pressing bushing for inner rocker bearing race
Fig. 3
48 BOMAG
Special tools, oscillating articulated joint (BW177 to BW 216) 1.18
4. Guide pin
Fig. 4
5. Clamping device
Fig. 5
6. Disassembly device
Fig. 6
BOMAG 49
1.19 Special tools, oscillating articulated joint (BW219 to BW 226)
Fig. 1
2. Assembly mandrel for rocker bearings (steering
cylinders).
Fig. 2
50 BOMAG
Special tools (BW 85T / 850T) 1.20
1.20 Special tools (BW 85T / 850T)
1. Puller for electro-magnetic clutch
Fig. 1
BOMAG 51
1.21 Tamper, BT 70
1.21 Tamper, BT 70
52 BOMAG
Trench roller, BW 35 1.22
1.22 Trench roller, BW 35
BOMAG 53
1.22 Trench roller, BW 35
54 BOMAG
Double vibratory roller, BW 60S 1.23
1.23 Double vibratory roller, BW 60S
BOMAG 55
1.23 Double vibratory roller, BW 60S
56 BOMAG
Double vibratory roller, BW 60S 1.23
BOMAG 57
1.23 Double vibratory roller, BW 60S
58 BOMAG
Double vibratory roller, BW 75S 1.24
1.24 Double vibratory roller, BW 75S
BOMAG 59
1.24 Double vibratory roller, BW 75S
60 BOMAG
Double vibratory roller, BW 75S 1.24
BOMAG 61
1.24 Double vibratory roller, BW 75S
62 BOMAG
Double vibratory roller, BW 90S 1.25
1.25 Double vibratory roller, BW 90S
BOMAG 63
1.25 Double vibratory roller, BW 90S
64 BOMAG
Double vibratory roller, BW 90S 1.25
BOMAG 65
1.26 Double vibratory roller, BW 200
66 BOMAG
Double vibratory roller, BW 200 1.26
BOMAG 67
1.26 Double vibratory roller, BW 200
68 BOMAG
Double vibratory roller, BW 200 1.26
BOMAG 69
1.27 Tandem vibratory roller, BW 90A
70 BOMAG
Tandem vibratory roller, BW 90A 1.27
BOMAG 71
1.27 Tandem vibratory roller, BW 90A
72 BOMAG
Tandem vibratory roller, BW 101A 1.28
1.28 Tandem vibratory roller, BW 101A
BOMAG 73
1.29 Tandem vibratory roller, BW 100/120 AD
74 BOMAG
Tandem vibratory roller, BW 100/120 AD 1.29
BOMAG 75
1.29 Tandem vibratory roller, BW 100/120 AD
76 BOMAG
Tandem vibratory roller, BW 160 / 201 1.30
1.30 Tandem vibratory roller, BW 160 / 201
BOMAG 77
1.30 Tandem vibratory roller, BW 160 / 201
78 BOMAG
Tandem vibratory roller, BW 160 / 201 1.30
BOMAG 79
1.30 Tandem vibratory roller, BW 160 / 201
80 BOMAG
Single drum roller, BW 211 / 212 1.31
1.31 Single drum roller, BW 211 / 212
BOMAG 81
1.31 Single drum roller, BW 211 / 212
82 BOMAG
Single drum roller, BW 211 / 212 1.31
BOMAG 83
1.31 Single drum roller, BW 211 / 212
84 BOMAG
Single drum roller, BW 211 / 212 1.31
BOMAG 85
1.32 Single drum roller, BW 215
86 BOMAG
Single drum roller, BW 215 1.32
BOMAG 87
1.32 Single drum roller, BW 215
88 BOMAG
Single drum roller, BW 215 1.32
BOMAG 89
1.33 SApecial tool, refuse comapctor
Fig. 3
90 BOMAG
SApecial tool, refuse comapctor 1.33
10. Lifting device for assembly and disassembly of
Poclain travel motor (BC601 RB, BC601 RS)
Fig. 4
11. Long eye bolt for disassembly and assembly of
diesel engine (BC601 RB, BC601 RS)
Fig. 5
BOMAG 91
1.33 SApecial tool, refuse comapctor
Fig. 6
13. Drift punch for grooved ball bearing, transfer case
Fig. 7
14. Pulling device pipe section (1) with cover, outer
diameter 200mm, inner diameter 170mm, length
160mm, transfer case.
15. Threaded rod (2) M16X250mm, transfer case
Fig. 8
92 BOMAG
SApecial tool, refuse comapctor 1.33
16. Drift punch for radial, transfer case
Fig. 9
17. Disassembly punch for spacer ring, transfer case.
Fig. 10
BOMAG 93
1.33 SApecial tool, refuse comapctor
! Caution
Only suitable for refrigerant R12
Fig. 11
19. Fin comb for straightening the fins on condens-
ers.
Fig. 12
20. V-belt pulley bracket.
Fig. 13
94 BOMAG
SApecial tool, refuse comapctor 1.33
21. Puller for compressor V-belt pulley.
Fig. 14
22. Disassembly device for compressor V-belt pulley.
Fig. 15
BOMAG 95
1.34 Refuse compactor, K 301 / K 401
96 BOMAG
Special tools, Deutz engine (1011F) 1.35
1.35 Special tools, Deutz engine (1011F)
057 250 67
BOMAG 97
1.35 Special tools, Deutz engine (1011F)
98 BOMAG
Special tools, Deutz engine (1011F) 1.35
Multiplicador de fuerza
Stecknu SW 32 8036
Socket a/flats 32
Cl douille de 32
Llave de vaso de 32
Cl douille longue de 15
Ventilfedermontagehebel 9017
057 250 78
Valve spring assembly lever
BOMAG 99
1.35 Special tools, Deutz engine (1011F)
100 BOMAG
Special tools, Deutz engine (1011F) 1.35
BOMAG 101
1.35 Special tools, Deutz engine (1011F)
Soporte de inyectores
102 BOMAG
Special tools, Deutz engine (1011F) 1.35
057 250 90
BOMAG 103
1.35 Special tools, Deutz engine (1011F)
104 BOMAG
Special tools, Deutz engine (1011F) 1.35
BOMAG 105
1.35 Special tools, Deutz engine (1011F)
106 BOMAG
Special tools, Deutz engine (1011F) 1.35
Extracteur de tube
BOMAG 107
1.35 Special tools, Deutz engine (1011F)
6067 Motormontagebock
6067/115 Aufspannhalter
Support dablocage
Soporte de fijacin
108 BOMAG
Special tools, Deutz engine (BFM 1015) 1.36
1.36 Special tools, Deutz engine (BFM
1015)
Gelenkstirnlochschlssel 62 860
(Antriebsrder Luftpresser)
BOMAG 109
1.36 Special tools, Deutz engine (BFM 1015)
110 BOMAG
Special tools, Deutz engine (BFM 1015) 1.36
057 250 81
BOMAG 111
1.36 Special tools, Deutz engine (BFM 1015)
112 BOMAG
Special tools, Deutz engine (BFM 1015) 1.36
BOMAG 113
1.36 Special tools, Deutz engine (BFM 1015)
114 BOMAG
Special tools, Deutz engine (BFM 1015) 1.36
BOMAG 115
1.36 Special tools, Deutz engine (BFM 1015)
116 BOMAG
Special tools, Deutz engine (BFM 2011) 1.37
1.37 Special tools, Deutz engine (BFM
2011)
Kompressionsdruckprfer 8005
057 250 67
Compression tester
Compressiomtre
Compresmetro
Dsenprfgert 8008
Nozzle tester
Klemmenzange 8011
Clip pliers
Klauenschlssel 8018
Claw key
Cl griffes
Llave de garra
BOMAG 117
1.37 Special tools, Deutz engine (BFM 2011)
Cl douille longue de 15
8024 Ventilschaftdichtungszange
8036 Stecknuss SW 32
Socket a/flats 32
Cl douille de 32
Llave de vaso de 32
118 BOMAG
Special tools, Deutz engine (BFM 2011) 1.37
BOMAG 119
1.37 Special tools, Deutz engine (BFM 2011)
9088 Schlauchklemmenzange
9090 Federklemmenzange
Pince ressorts
120 BOMAG
Special tools, Deutz engine (BFM 2011) 1.37
057 250 83
BOMAG 121
1.37 Special tools, Deutz engine (BFM 2011)
122 BOMAG
Special tools, Deutz engine (BFM 2011) 1.37
057 250 90
BOMAG 123
1.37 Special tools, Deutz engine (BFM 2011)
124 BOMAG
Special tools, Deutz engine (BFM 2011) 1.37
BOMAG 125
1.37 Special tools, Deutz engine (BFM 2011)
126 BOMAG
Special tools, Deutz engine (BFM 2011) 1.37
Extracteur de tube
BOMAG 127
1.37 Special tools, Deutz engine (BFM 2011)
079 947 28
6067 Motormontagebock
128 BOMAG
Special tools, Deutz engine (BFM 2011) 1.37
Aufspannhalter 6067/115
Support dablocage
Soporte de fijacin
BOMAG 129
1.38 Special tools, Deutz engine (BFM 2012)
35409
Kompressionsdruckprfer 8005
057 250 67
Compression tester
Compressiomtre
Compresmetro
35410
Dsenprfgert 8008
Nozzle tester
35411
130 BOMAG
Special tools, Deutz engine (BFM 2012) 1.38
BOMAG 131
1.38 Special tools, Deutz engine (BFM 2012)
057 250 78
132 BOMAG
Special tools, Deutz engine (BFM 2012) 1.38
35421
Dispositif vireur
Dispositivo de viraje
35422
Dispositif vireur
Dispositivo de viraje
35423
35424
BOMAG 133
1.38 Special tools, Deutz engine (BFM 2012)
35426
35427
35428
134 BOMAG
Special tools, Deutz engine (BFM 2012) 1.38
35429
35431
35432
BOMAG 135
1.38 Special tools, Deutz engine (BFM 2012)
136 BOMAG
Special tools, Deutz engine (BFM 2012) 1.38
35436
35437
35438
35439
BOMAG 137
1.38 Special tools, Deutz engine (BFM 2012)
35440
35441
35442
35443
138 BOMAG
Special tools, Deutz engine (BFM 2012) 1.38
35443
35445
35446
35447
BOMAG 139
1.38 Special tools, Deutz engine (BFM 2012)
057 250 99
079 947 18
140 BOMAG
Special tools, Deutz engine (BFM 2012) 1.38
35450
35452
BOMAG 141
1.39 Special tools, Deutz engine (TCD 2012 2V)
TCD 2012 2V Standard tools
8002
Pressure pump
Checking fuel system for leak-tightness
057 250 66
35409-2
8005
Compression pressure tester
for diesel engines
10 - 40 bar
057 250 67
35410-3
8024
Assembly pliers
Removing valve stem gaskets
057 250 68
37509-2
142 BOMAG
Special tools, Deutz engine (TCD 2012 2V) 1.39
8113
Socket wrench insert
Torx - E 14
057 250 69
43022-0
8114
Socket wrench insert
Torx - E 20
057 250 70
35415-1
8115
V-belt tension meter
150 to 600 N
for checking the V-belt tension
079 947 09
35416-3
BOMAG 143
1.39 Special tools, Deutz engine (TCD 2012 2V)
TCD 2012 2V Standard tools
8189
Torx tool set
Case containing:
- Double-ended ring spanner E6/E8
- Double-ended ring spanner E10/E12
Socket wrench insert E8 and E10 (1/4 inch)
- Socket wrench insert E10 and E12 (3/8 inch)
- Socket wrench insert E18 (1/2 inch)
079 947 01
39432-1
8190
Rotation angle disc
with magnet
Setting valve clearance
057 250 72
43528-0
8191
Screwdriver insert
for slotted screw
Valve clearance setting
057 250 74
43060-0
144 BOMAG
Special tools, Deutz engine (TCD 2012 2V) 1.39
8192
Bowl wrench
Fuel pre-filter (type: Racor)
057 250 73
43193-1
8194
Screwdriver insert
with hexagonal socket (size 4 mm),
1/2 inch, long version
(in conjunction with rotation angle disc 8190)
057 250 75
43183-0
8196
Open end wrench adapter
Size 13,
for torque wrench
Tightening of lock nut of the valve clearance setting
screw
057 250 71
43019-0
BOMAG 145
1.39 Special tools, Deutz engine (TCD 2012 2V)
TCD 2012 2V Standard tools
8198
Pricker
Removing rotary shaft lip seal
057 250 76
43206-0
8199
Crowfoot wrench
Size 15
3/4 inch
(in connection with rotation angle disc 8190)
057 250 77
44309-0
9017
Assembly lever
Example: Removing and installing the valves
057 250 78
37511-2
146 BOMAG
Special tools, Deutz engine (TCD 2012 2V) 1.39
TCD 2012 2V Special tools
100 190
Connection piece
(in conjunction with compression pressure tester 8005)
057 250 79
42524-1
100 320
Turning gear
flywheel side
057 250 80
35422-1
100 330
Turning gear
V-belt pulley
Turning crankshaft on torsional vibration damper
079 947 19
35423-1
3/12
BOMAG 147
1.39 Special tools, Deutz engine (TCD 2012 2V)
100 400
Dial gauge with fixing wheel
Measuring range 0 -10mm / 0.01mm
057 250 81
35424-1
100 410
Digital gauge
Measuring range 0 -30 mm / 0.01 mm
057 250 82
43205-0
100 750
Measuring apparatus
Measuring bar with two spacing washers
(in conjunction with 100 400 or 100 410)
Checking valve lag dimension
Checking piston projection
057 250 83
39402-1
148 BOMAG
Special tools, Deutz engine (TCD 2012 2V) 1.39
TCD 2012 2V Special tools
103 050
Socket wrench insert
Size 15
for valve clearance setting with removed exhaust return
module
(in connection with 8190)
057 250 84
43023-0
103 220
Special pliers
for removing the roller tappet
057 250 85
43010-0
110 500
Special wrench
Size 17
Removing and installing high-pressure lines
057 250 86
35436-1
BOMAG 149
1.39 Special tools, Deutz engine (TCD 2012 2V)
110 700
Socket wrench insert
long
Assembling/disassembling pressure sensors
(rail pressure, oil pressure, fuel pressure)
057 250 87
43198-2
110 900
Assembly case
Case for O-rings, complete with:
Disassembly tool 110 901 and three assembly sleeves
with guide:
- High pressure pump ( 36), 110 902
- Injector, 2V motor ( 16), 110 903
- Injector, 4V motor ( 23), 110 904
Disassembling/assembling O-rings
057 250 88
43208-0
120 430
Assembly tool
Removing and installing the heating plugs
057 250 89
43020-0
150 BOMAG
Special tools, Deutz engine (TCD 2012 2V) 1.39
TCD 2012 2V Special tools
120 900
Support bracket
pivoting
Clamping cylinder head
057 250 90
35438-3
120 910
Base plate for support bracket
(in conjunction with support bracket 120 900 if support
bracket is not screwed tightly)
057 250 91
35439-3
121 410
Assembly tool
Assembling valve stem gaskets
057 250 92
37614-2
BOMAG 151
1.39 Special tools, Deutz engine (TCD 2012 2V)
121 420
Assembly sleeves
Set of assembly sleeves for valve stem gasket
057 250 93
43210-0
130 300
Universal piston ring pliers
Removing and installing the piston rings
057 250 94
43021-0
130 440
Trapezoidal groove wear gauge
for piston diameter 101 mm
Check piston ring groove
057 250 95
36461-2
152 BOMAG
Special tools, Deutz engine (TCD 2012 2V) 1.39
TCD 2012 2V Special tools
130 450
Trapezoidal groove wear gauge
for piston diameter 98 mm
Check piston ring groove
057 250 96
36461-2
130 660
Piston ring tensioning band
Piston diameter 98 mm
057 250 97
39408-1
130 670
Piston ring tensioning band
Piston diameter 101 mm
057 250 98
39408-1
BOMAG 153
1.39 Special tools, Deutz engine (TCD 2012 2V)
142 670
Assembly tool
Assembling crankshaft sealing ring
(opposite side to flywheel)
079 947 26
35445-1
142 830
Assembly tool
for crankshaft (flywheel side)
079 947 27
35446-1
144 800
Counter support
Torsional vibration damper
057 250 99
35453-1
154 BOMAG
Special tools, Deutz engine (TCD 2012 2V) 1.39
TCD 2012 2V Special tools
170 050
Special wrench
Unscrew the filter cartridges
079 947 28
37629-2
170 160
Stoppers/caps
1 set of differently-sized stoppers and caps
Sealing openings on the fuel system
079 947 29
43663-0
6066
Assembly block
Engine clamping, double-sided
079 947 30
35451-2
BOMAG 155
1.39 Special tools, Deutz engine (TCD 2012 2V)
6066/158
Clamping bracket
consisting of:
1 holder 6066/158-1 rear right,
1 holder 6066/158-2 rear left,
1 holder 6066/158-3 front right,
1 holder 6066/158-4 front left
(in connection with assembly block 6066)
Clamping of the engine, double-sided
079 947 31
35452-1
156 BOMAG
Special tools, Deutz engine (TCD 2013 2V) 1.40
1.40 Special tools, Deutz engine (TCD 2013
2V)
TCD 2013 2V Standard tools
8002
Pressure pump
Checking cooling system for leak-tightness
057 250 66
35409-2
8005
Compression pressure tester
for diesel engines
10 - 40 bar
057 250 67
35410-3
8011
Hose clip pliers
e. g. fuel return pipe
39426-1
BOMAG 157
1.40 Special tools, Deutz engine (TCD 2013 2V)
8024
Assembly pliers
Removing valve stem gaskets
057 250 68
37509-2
8035
Socket wrench insert
reinforced, size 22
removing and installing main bearing
37504-2
8113
Socket wrench insert
Torx - E 14
057 250 69
43022-0
158 BOMAG
Special tools, Deutz engine (TCD 2013 2V) 1.40
TCD 2013 2V Standard tools
8114
Socket wrench insert
Torx - E 20
35415-1
8115
V-belt tension measuring device
150 to 600 N 079 947 09
for checking the V-belt tension
079 947 09
35416-3
8189
Torx tool set
Contents of case:
079 947 01
- Double-ended ring spanner E6/E8
- Double-ended ring spanner E10/E12
Socket wrench insert E8 and E10 (1/4 inch)
- Socket wrench insert E10 and E12 (3/8 inch)
- Socket wrench insert E18 (1/2 inch)
079 947 01
39432-1
BOMAG 159
1.40 Special tools, Deutz engine (TCD 2013 2V)
8190
Rotation angle disc
with magnet
Setting valve clearance
057 250 80
43528-0
8191
Screwdriver insert
for slotted screw
Valve clearance setting
057 250 74
43060-0
8192
Bowl wrench
Fuel pre-filter (type: Racor)
057 250 73
43193-1
160 BOMAG
Special tools, Deutz engine (TCD 2013 2V) 1.40
TCD 2013 2V Standard tools
8193
Screwdriver insert
with pressed in hexagonal pin (5 mm),
1/2 inch, long version
(in conjunction with rotation angle disc 8190)
43183-0
8194
Screwdriver insert
with hexagon socket (size 4 mm),
1/2 inch, long version
(in conjunction with rotation angle disc 8190)
057 250 75
43183-0
8195
Multi-toothed screwdriver set
260 mm long
remove and install air compressor
43195-0
BOMAG 161
1.40 Special tools, Deutz engine (TCD 2013 2V)
8196
Open end wrench adapter
Size 13,
for torque wrench
Tightening of lock nut of the valve clearance setting
screw
057 250 71
43019-0
8198
Pricker
Removing rotary shaft lip seal
057 250 76
43206-0
8199
Crowfoot wrench
Size 15
3/4 inch
(in connection with rotation angle disc 8190)
057 250 77
44309-0
162 BOMAG
Special tools, Deutz engine (TCD 2013 2V) 1.40
TCD 2013 2V Standard tools
9017
Assembly lever
Example: Removing and installing the valves
057 250 78
37511-2
9090
Spring band pliers
320 mm
tighten spring band clamp
35420-3
BOMAG 163
1.40 Special tools, Deutz engine (TCD 2013 2V)
TCD 2013 2V Special tools
100 190
Connector
(in conjunction with compression pressure tester 8005)
057 250 79
42524-1
100 320
Turning gear
flywheel side
057 250 80
35422-1
100 330
Turning gear
V-belt pulley
Turning crankshaft on torsional vibration damper
079 947 19
35423-1
164 BOMAG
Special tools, Deutz engine (TCD 2013 2V) 1.40
100 400
Dial gauge with fixing wheel
Measuring range 0 - 10 mm / 0.01 mm
057 250 81
35424-1
100 410
Digital gauge
Measuring range 0 - 30 mm / 0.01 mm
057 250 82
43205-0
100 750
Measuring device
Measuring bar with two shims
(in conjunction with 100400 and 100410)
Checking valve lag dimension
Checking piston projection
057 250 83
39402-1
BOMAG 165
1.40 Special tools, Deutz engine (TCD 2013 2V)
TCD 2013 2V Special tools
103 050
Socket wrench insert
Size 15
for valve clearance setting with removed exhaust return
module
(in connection with 8190)
057 250 84
43023-0
103 220
Special pliers
for removing the roller tappet
057 250 85
43010-0
110 500
Special wrench
Size 17
Removing and installing high-pressure lines
057 250 86
35436-1
166 BOMAG
Special tools, Deutz engine (TCD 2013 2V) 1.40
110 640
Lever tool
Remove injector
43941-0
110 700
Socket wrench insert
long
Installing and removing pressure sensors
(rail pressure, oil pressure, fuel pressure)
057 250 87
43198-2
110 900
Assembly case
Case for O-rings, complete with:
Disassembly tool 110 901 and three
assembly sleeves with guide:
- High pressure pump ( 36), 110 902
- Injector, 2V motor ( 16), 110 903
- Injector, 4V motor ( 23), 110 904
Removing and installing O-rings
057 250 88
43208-0
BOMAG 167
1.40 Special tools, Deutz engine (TCD 2013 2V)
TCD 2013 2V Special tools
120 430
Assembly tool
Removing and installing the glow plugs
057 250 89
43020-0
120 680
Puller
(in conjunction with slide hammer 150 800)
Removing fixed injector sealing ring
35437-1
120 900
Support bracket
pivoting
Clamping cylinder head
057 250 90
35438-3
168 BOMAG
Special tools, Deutz engine (TCD 2013 2V) 1.40
120 910
Base plate
(in conjunction with support bracket 120 900 if support
bracket is not screwed tightly)
057 250 91
35439-3
121 330
Assembly lever
Removing and installing the valves
43185-0
121 420
Assembly sleeves
Set of assembly sleeves for valve stem gasket
057 250 93
43210-0
BOMAG 169
1.40 Special tools, Deutz engine (TCD 2013 2V)
TCD 2013 2V Special tools
130 300
Universal piston ring pliers
Removing and installing the piston rings
057 250 94
43021-0
130 420
Trapezoidal groove wear gauge
Piston diameter 108 mm
36461-2
130 640
Piston ring compressor
Piston diameter 108 mm
39408-1
170 BOMAG
Special tools, Deutz engine (TCD 2013 2V) 1.40
142 810
Assembly tool
Installing crankshaft sealing ring
(flywheel side)
35446-1
142 820
Assembly tool
Installing crankshaft sealing ring
(opposite side to flywheel)
35445-1
150 170
Puller, universal
Comprising traverse, support and threaded rod
(in conjunction with disc 150 171)
Removing cylinder liner
43207-0
BOMAG 171
1.40 Special tools, Deutz engine (TCD 2013 2V)
TCD 2013 2V Special tools
150 171
Plate
(in conjunction with puller 150 170)
for liner diameter: 108 mm
Removing cylinder liner
43204-0
150 180
Liner holder
(Set comprises 7 holders)
Turning crankshaft with cylinder head removed
43181-0
150 190
Assembly lever
Lever with bolts
(in conjunction with disc 150 191)
Installing cylinder liner
43209-2
172 BOMAG
Special tools, Deutz engine (TCD 2013 2V) 1.40
150 191
Washer
(in conjunction with assembly tool 150 190)
for liner diameter: 108 mm
Installing cylinder liner
43203-2
150 800
Slide hammer 079 947 18
(in conjunction with puller 120 680)
Removing injector sealing ring
079 947 18
35449-2
170 050
Special wrench
Unscrewing the filter cartridges
079 947 28
37629-2
BOMAG 173
1.40 Special tools, Deutz engine (TCD 2013 2V)
TCD 2013 2V Special tools
170 160
Stoppers/caps
1 set of differently-sized stoppers and caps
Sealing openings on the fuel system
079 947 29
43663-0
6066
Assembly block
Engine clamping, double-sided
079 947 30
35451-2
6066/158
Clamping bracket
consisting of:
1 holder 6066/158-1 rear right,
1 holder 6066/158-2 rear left,
1 holder 6066/158-3 front right,
1 holder 6066/158-4 front left
(in connection with assembly block 6066)
Clamping of the engine, double-sided
079 947 31
35452-1
174 BOMAG
Special tools, Deutz engine (TCD 2013 2V) 1.40
6068
Engine lifting device
Version for commercial vehicles with worm gear, ulti-
mate load (2t), 3-point suspension, spindle clamp,
traverse, chains and hooks
43184-0
6692
Slotted nut wrench
Cable plug
43199-0
BOMAG 175
1.41 Special tools, Deutz engine (TCD 2013 4V)
8002
Pressure pump
Checking cooling system for leak-tightness
057 250 66
35409-2
7
8005
Compression pressure tester 057 250 67
for diesel engines
10 - 40 bar
Checking compression pressure
35410-3
8011
Hose clip pliers
Loosen and fasten hose clips
e. g. fuel return pipe
39426-1
176 BOMAG
Special tools, Deutz engine (TCD 2013 4V) 1.41
8024
Assembly pliers 057 250 68
e. g. removing valve stem seals
37509-2
7
8035
Socket wrench insert
reinforced, size 22
removing and installing main bearing
37504-2
8114
Socket wrench insert
Torx - E 20 057 250 70
35415-1
BOMAG 177
1.41 Special tools, Deutz engine (TCD 2013 4V)
8189
Torx tool set 079 947 01
Contents of case:
- Double-ended ring spanner E6/E8
- Double-ended ring spanner E10/E12
Socket wrench insert E8 and E10 (1/4 inch)
- Socket wrench insert E10 and E12 (3/8 inch)
- Socket wrench insert E18 (1/2 inch)
39432-1
7
8190
Rotation angle disc
with magnet (e. g. setting valve clearance)
057 250 52
42528-1
8192
Bowl wrench
Fuel pre-filter (type: Racor) 057 250 73
43193-1
178 BOMAG
Special tools, Deutz engine (TCD 2013 4V) 1.41
8193
Screwdriver insert
with pressed in hexagonal pin (5 mm),
1/2 inch, long version
(in conjunction with rotation angle disc 8190)
43183-0
7
8194
Screwdriver insert
057 250 75
with pressed in hexagon pin (4 mm),
3/8 inch, long version
(in connection with rotation angle disc 8190 and reduc-
er 1/2 to 3/8 inch)
43183-0
8195
Multi-toothed screwdriver set
260 mm long
Remove and install air compressor
43195-0
BOMAG 179
1.41 Special tools, Deutz engine (TCD 2013 4V)
8196
Open end wrench adapter 057 250 71
Size 13,
for torque wrench
Tighten lock nut of the valve clearance setting screw.
43197-0
7
8198
Pricker
Removing rotary shaft lip seal
057 250 76
43206-0
9090
Spring band pliers
320 mm
Tighten spring clamp
35420-3
180 BOMAG
Special tools, Deutz engine (TCD 2013 4V) 1.41
100180
Connector
(in conjunction with compression pressure tester 8005)
43176-0
100370
Turning gear 8
Turning the crankcase on the flywheel
45324-0
100400
Dial gauge with fixing wheel
Measuring range 0 - 10 mm / 0.01 mm 057 250 81
35424-1
BOMAG 181
1.41 Special tools, Deutz engine (TCD 2013 4V)
100410
Digital gauge 057 250 82
Measuring range 0 - 30 mm / 0.01 mm
43205-1
100750
8 Measuring device 057 250 83
Measuring bar with two shims
(in conjunction with 100400 and 100410)
Checking valve lag dimension
Checking piston projection
39402-2
103220
Special pliers
for removing the roller tappet 057 250 85
43175-0
182 BOMAG
Special tools, Deutz engine (TCD 2013 4V) 1.41
110500
Special wrench 057 250 86
Size 17
Removing and installing high-pressure lines
35436-1
110620
Lever tool 8
Removing the injector
45673-0
110630
Disassembly device
Removing the pressure pipe nozzle
43182-0
BOMAG 183
1.41 Special tools, Deutz engine (TCD 2013 4V)
110700
Socket wrench insert 057 250 87
long
Installing and removing pressure sensors
(rail pressure, oil pressure, fuel pressure)
43198-2
110900
8 Assembly case
Case for O-rings, complete with:
Disassembly tool 110901 and three
assembly sleeves with guide:
- High pressure pump ( 36), 110902
- Injector, 2V motor ( 16), 110903
- Injector, 4V motor ( 23), 110904
Removing and installing O-rings
057 250 88
43208-0
120680
Puller
(in conjunction with slide hammer 150800)
Removing jammed injector sealing ring
35437-1
184 BOMAG
Special tools, Deutz engine (TCD 2013 4V) 1.41
120900
Support bracket 057 250 90
pivoting
Clamping cylinder head
35438-3
120910
Base plate 8
(in conjunction with support bracket 120900 if support 057 250 91
bracket is not screwed tightly)
35439-3
121330
Assembly lever
Removing and installing the valves
43185-0
BOMAG 185
1.41 Special tools, Deutz engine (TCD 2013 4V)
121410
Assembly tool 057 250 92
Assembling valve stem gasket
37614-2
121420
8 Assembly sleeves
Set of assembly sleeves for valve stem gasket 057 250 93
43210-0
130300
Universal piston ring pliers
Removing and installing the piston rings 057 250 94
35441-3
186 BOMAG
Special tools, Deutz engine (TCD 2013 4V) 1.41
130420
Trapezoidal groove wear gauge
Piston diameter 108 mm
Checking piston ring groove
36461-2
130470
Assembly device 8
(incl. two protective plugs)
Removing and installing piston/con rod
43194-0
130640
Piston ring compressor
Piston diameter 108 mm
Removing and installing piston rings
39408-1
BOMAG 187
1.41 Special tools, Deutz engine (TCD 2013 4V)
142810
Assembly tool
Installing crankshaft sealing ring
(flywheel side)
35446-1
142820
8 Assembly tool
Installing crankshaft sealing ring
(opposite side to flywheel)
35445-1
150170
Puller, universal
comprising traverse, support and threaded rod
(in conjunction with disc 150171)
Removing cylinder liner
43207-0
188 BOMAG
Special tools, Deutz engine (TCD 2013 4V) 1.41
150171
Plate
(in conjunction with disassembly device 150170)
for liner diameter: 108 mm
Removing cylinder liner
43204-0
150180
Liner holder 8
(Set comprises 7 holders)
Turning crankshaft with cylinder head removed
43181-0
150190
Assembly lever
Lever with bolts
(in conjunction with disc 150191)
Installing cylinder liner
43209-2
BOMAG 189
1.41 Special tools, Deutz engine (TCD 2013 4V)
150191
Washer
(in conjunction with assembly lever 150190)
for liner diameter: 108 mm
Installing cylinder liner
43203-2
150800
8 Slide hammer 079 947 18
(in conjunction with disassembly device 120680)
Disassembling injector sealing ring
35449-2
170160
Stoppers/caps 079 947 29
1 set of differently-sized stoppers and caps
Sealing openings on the fuel system
43663-0
190 BOMAG
Special tools, Deutz engine (TCD 2013 4V) 1.41
6066
Assembly block
Engine clamping, double-sidedmaximum load capacity
079 947 30
at middle centre of gravity approx. 1200 kg
35451-2
6066/210
Clamping bracket 8
(in conjunction with assembly block 6066)
Engine clamping, double-sided
43192-0
6068
Engine lifting device
Load capacity (2t), 3-point suspension, spindle clamp,
traverse, chains and hooks
43184-0
BOMAG 191
1.41 Special tools, Deutz engine (TCD 2013 4V)
6692
Slotted nut wrench
Cable plug
43199-0
192 BOMAG
Special tools, Deutz engine (TCD 2015) 1.42
1.42 Special tools, Deutz engine (TCD
2015)
8005
Compression pressure tester 057 250 67
for diesel engines
10 - 40 bar
Checking compression pressure
35410-2
8008
Nozzle tester
with spray mist collecting vessel
Check injection nozzles
35411-2
8011
Hose clip pliers
Loosen and fasten hose clips
e. g. fuel return pipe
39426-1
BOMAG 193
1.42 Special tools, Deutz engine (TCD 2015)
8015
Socket wrench insert
SW 14, reinforced
Unscrew and tighten big end bearing screws.
37503-1
8016
Socket wrench insert
SW 17, reinforced
Unscrew and tighten flywheel screws.
37504-1
8018
Claw wrench
SW 17, reinforced
Unscrew and tighten union nuts of the injection pipes.
37506-1
194 BOMAG
Special tools, Deutz engine (TCD 2015) 1.42
8024
Assembly pliers 057 250 68
e. g. removing valve stem seals
37509-4
8115
V-belt tension measuring device
150 to 600 N
079 947 09
Check V-belt tension
35416-3
8189
Pricker 057 250 76
Removing rotary shaft lip seal
43206-3
BOMAG 195
1.42 Special tools, Deutz engine (TCD 2015)
8190
Rotation angle disc
with magnet (e. g. setting valve clearance)
057 250 72
42528-1
7
8191
Socket wrench insert 057 250 74
with slotted screwdriver insert (8x1.6)
(e. g. setting valve clearance)
43060-0
8196
Open end wrench adapter 057 250 71
Size 13,
for torque wrench
Tighten lock nut of the valve clearance setting screw.
43197-0
196 BOMAG
Special tools, Deutz engine (TCD 2015) 1.42
9017
Assembly lever
057 250 78
e. g. removing and installing valves
37511-1
BOMAG 197
1.42 Special tools, Deutz engine (TCD 2015)
6066
Assembly block 079 947 30
Engine clamping, double-sidedmaximum load capacity
at middle centre of gravity approx. 1200 kg
35451-2
6066/151
Clamping bracket
(in conjunction with assembly block 6066)
Engine clamping, double-sided
37601-1
100130
Connector
(in conjunction with compression pressure tester 8005)
37602-1
198 BOMAG
Special tools, Deutz engine (TCD 2015) 1.42
100300
Turning gear
with mechanical TDC transmitter and degree scale for 079 947 11
start of pumping check
Turn crankshaft,
block engine
37603-1
100350
Turning gear
Turn crankshaft on the V-belt pulley.
37604-1
100400
Dial gauge with fixing wheel
Measuring range 0 - 10 mm / 0.01 mm
057 250 81
37605-1
BOMAG 199
1.42 Special tools, Deutz engine (TCD 2015)
100410
Digital gauge
Measuring range 0 - 30 mm / 0.01 mm 057 250 82
43205-0
100850
Measuring instrument with measuring plate 8
Checking piston overhang
37606-1
101830
Dial gauge adapter
Measuring installation depth for impulse transmitter
45906-0
200 BOMAG
Special tools, Deutz engine (TCD 2015) 1.42
102560
Tester
Basic device with two dipsticks
Check radiation position of the piston cooling nozzle
(old version)
37608-1
102565
Dipstick
(in connection with tester 102560)
Check radiation position of the piston cooling nozzle
(new version)
37628-1
103240
Dial gauge holder
with stylus extension (diameter 5/95 mm)
Checking plunger lift of injection pumps
43927-3
BOMAG 201
1.42 Special tools, Deutz engine (TCD 2015)
110030
Puller
(in connection with sliding hammer 150800) 079 947 61
Removing fuel injector
35433-2
110110
Holder
SW11,
Clamp fuel injector in the vice
35434-2
110130
Slotted nut wrench
Unscrew and tighten union screw on the fuel injector.
37610-1
202 BOMAG
Special tools, Deutz engine (TCD 2015) 1.42
110500
Special wrench 057 250 86
Size 17
Removing and installing injection pipes
35436-1
110510
Special wrench
Removing and installing charge air pipe
43928-3
110700
Socket wrench insert
Size 27
057 250 87
long
Removing and installing oil pressure transmitter
42341-2
BOMAG 203
1.42 Special tools, Deutz engine (TCD 2015)
110901
Disassembly tool
Removing O-ring
45950-1
120660
Puller
(in connection with sliding hammer 150800)
Removing jammed fuel injector sealing ring
45421-0
120900
Support bracket
pivoting
057 250 90
Clamping cylinder head
35438-2
204 BOMAG
Special tools, Deutz engine (TCD 2015) 1.42
120910
Base plate 057 250 91
(in conjunction with support bracket 120900 if support
bracket is not screwed tightly)
35439-2
121410
Assembly tool
057 250 92
Assembling valve stem gasket
37614-1
121420
Assembly sleeves
057 250 93
Set of assembly sleeves for valve stem gasket
43210-0
BOMAG 205
1.42 Special tools, Deutz engine (TCD 2015)
130300
Universal piston ring pliers
Removing and installing the piston rings
057 250 94
35441-2
130400
Trapezoidal groove wear gauge
Testing piston ring groove
36461-1
130650
Piston ring compressor
Removing and installing the piston rings
35443-2
206 BOMAG
Special tools, Deutz engine (TCD 2015) 1.42
131200
Base plate
(in connection with assembly tool kit 131210)
Pressing small end bush out and in
37616-1
131210
Assembly tool kit
(in connection with base plate 131200)
Pressing small end bush out and in
37617-1
142640
Assembly tool
Installing crankshaft sealing ring
(opposite side to flywheel)
37618-1
BOMAG 207
1.42 Special tools, Deutz engine (TCD 2015)
142650
Assembly tool
Installing crankshaft sealing ring
(flywheel side)
37619-1
143830
Assembly tool
Removing and installing camshaft bearing
37621-1
144150
Counter support
Blocking camshaft gear wheel
37622-1
208 BOMAG
Special tools, Deutz engine (TCD 2015) 1.42
150030
Tool kit
Repairing the collar rest of the cylinder liner
40221-0
150120
Assembly device
Installing cylinder liner
37624-1
150130
Puller
Removing cylinder liner
37625-1
BOMAG 209
1.42 Special tools, Deutz engine (TCD 2015)
150800
Slide hammer 079 947 18
Removing fuel injector
35449-2
170050
Special wrench 079 947 28
Unscrewing the filter cartridges
37629-1
170100
Special wrench
Removing and installing lubricating oil pipe turbocharg-
er
37626-1
210 BOMAG
Special tools, Deutz engine (TCD 2015) 1.42
170120
Disassembly and assembly tool
Pressing the ball stud of the rocker arm shaft out and in
37627-1
170160
Stoppers/caps 079 947 29
1 set of differently-sized stoppers and caps
Sealing openings on the fuel system
43663-0
BOMAG 211
1.43 Special tools, Cummins engine (B+C Series)
Fig. 1
212 BOMAG
Special tools, HATZ engine (TYP 1 D ....) 1.44
1.44 Special tools, HATZ engine (TYP 1 D
....)
BOMAG 213
1.44 Special tools, HATZ engine (TYP 1 D ....)
214 BOMAG
Special tools, HATZ engine (TYP 1 D ....) 1.44
BOMAG 215
1.44 Special tools, HATZ engine (TYP 1 D ....)
216 BOMAG
Special tools, HATZ engine (TYP 2 G ....) 1.45
1.45 Special tools, HATZ engine (TYP 2 G
....)
9.1.
9.1.1.
1 2 3 4 5
11
12 13
6 7 8 9 10
14 15 16/17 18 19 20
23
21 22 14
23a
25 26 27 28
BOMAG 217
1.45 Special tools, HATZ engine (TYP 2 G ....)
Engine type 2 G . .
218 BOMAG
Special tools, HATZ engine (TYP 2 G ....) 1.45
9.1.
9.1.2.
29 30 31 32
40 41 33
34 35
36
37
39
38
BOMAG 219
1.45 Special tools, HATZ engine (TYP 2 G ....)
Engine type 2 G . .
Explanation of classification
Example: 03. 1. 2
Supplier: 1... Supplied by HATZ only
2... Equivalent tool in trade
220 BOMAG
Special tools, Hydromatik 1.46
1.46 Special tools, Hydromatik
1. Extractor for cylinder blocks, hydraulic motors
A2FM/E, A2FO
Fig. 1
2. Assembly tool for radial seal, tandem pump
2A4VG71.
Fig. 2
3. Assembly tool for radial seal, steering and work-
ing pump A10VGO45.
Fig. 3
BOMAG 221
1.47 Special tools, Danfoss
Fig. 1
2. Assembly tool for O-ring, steering valve OSPL
1000.
Fig. 2
3. Assembly tool for dust seal, steering valve OSPL
1000.
Fig. 3
222 BOMAG
Special tools, Poclain 1.48
1.48 Special tools, Poclain
1. Handle, travel motor S5 XM, S11 1C, S11 2C,
S11 2CX, S18 1C, BOGIE S5
FACOM U20B
Fig. 2
6. Sleeve, travel motor S5 XM, S11 1C, S11 2C,
S11 2CX, S18 1C, BOGIE S5
Fig. 3
BOMAG 223
1.48 Special tools, Poclain
Fig. 4
8. Pressure disc, travel motor S11 2CX
Fig. 5
9. Centring disc, travel motor S11 2C
Fig. 6
10. Pin face spanner, travel motor S11 2C
Fig. 7
224 BOMAG
Special tools, Poclain 1.48
11. Separating and extracting device, travel motor
S25 2CX (F18, F42), S35 2CX, S50 2CX, S83
2CX
Fig. 8
12. Sleeve, travel motor S25 2CX (F18, F42), S35
2CX, S50 2CX, S83 2CX
Fig. 9
13. Assembling mandrel, travel motor S25 2CX (F18,
F42), S35 2CX, S50 2CX, S83 2CX
Fig. 10
14. Assembling mandrel brake cover, travel motor
S25 2CX (P35)
Fig. 11
BOMAG 225
1.49 Linde variable displacement pump, PV 75T
226 BOMAG
Linde variable displacement pump, PV 75T 1.49
BOMAG 227
1.49 Linde variable displacement pump, PV 75T
228 BOMAG
Linde variable displacement pump, PV 75T 1.49
BOMAG 229
1.49 Linde variable displacement pump, PV 75T
230 BOMAG
Linde variable displacement motor, MV 186T 1.50
1.50 Linde variable displacement motor,
MV 186T
BOMAG 231
1.50 Linde variable displacement motor, MV 186T
232 BOMAG
Linde variable displacement motor, MV 186T 1.50
BOMAG 233
1.50 Linde variable displacement motor, MV 186T
234 BOMAG
Linde fixed displacement motor, MF 140T 1.51
1.51 Linde fixed displacement motor, MF
140T
BOMAG 235
1.51 Linde fixed displacement motor, MF 140T
236 BOMAG
Linde fixed displacement motor, MF 140T 1.51
BOMAG 237
1.51 Linde fixed displacement motor, MF 140T
238 BOMAG