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Contents
40 Diary
40 Ad Index
Features
22 Smart monitoring for boiler water levels
2 The future of fast-track power Boiler level indication systems with conductivity probe
How manufacturers of fast-track, flexible diesel and gas technology offer accurate and reliable information.
gensets are responding to power market changes.
On the cover
Cover design: Samantha Heasmer
A
n urgent need for power sometimes assumed that power shortages Arid desert conditions including heat, fine
around the world is seeing only affect developing countries, this is not dust and floodwater mean the gensets must
more and more power actually correct. The cost of maintaining and be fitted with special air filters and protective
facilities running on fast- upgrading existing power infrastructure in enclosures, which insulate them from the
track, flexible diesel- and developed countries is a growing concern, he weather conditions as well as minimizing
gas-fired gensets. In says, with the US and other developed nations noise output.
developing countries, these installations can experiencing more instances of power failure In Germany in late 2015, MTU Onsite
provide a boost to grid power or bring off-grid due to aging plants coming under increasing Energys diesel gensets in the 600 kWe to
power to people who have none. In developed demand. 3200 kWe power range were certified by the
nations they can enhance energy security There is a range of operating conditions, BDEW energy and water trade association as
and support the transition to a renewables- available fuels and compliance needs for meeting the requirements for operation with
based power mix. gensets in different global markets. Thus the nations grid code.
Dan Ibbetson, Aggrekos Managing in addition to the bottom-line attribute of According to Jrgen Winterholler, head of
Director for Northern Europe, notes that some reliability flexibility, the need to use alternative systems development in Power Generation
countries need support for their national fuels, fuel efficiency, performance in harsh at Rolls-Royce Power Systems, wide-ranging
grid infrastructure, which can be for planned environments, increased emissions control adjustments had to be made to our
maintenance or upgrade, where the grid and an expanded power range all feature in genset configuration, our protection and
is struggling to meet increased capacity the list of important technology developments control systems, and our measurements
or where it is compromised due to fault or for diesel and gas gensets. However, different and simulations in order to achieve this
disaster.These tend to be large power projects, issues will come to the fore in different regions. accreditation.
such as those we currently have in a number One of the first BDEW-certified gensets,
of African countries, but they could also be Different strokes, different projects based on an 18-cylinder Series 2000 diesel
utilities, and anywhere in the world. Even a short list of current projects reflects the engine, delivers 1000 kW for an industrial
We also support particular industry sectors diverse uses and conditions for diesel- and bakery in Germany. It is used as backup to
around the world, where their remote location gas-fired gensets around the world today. safeguard the production of frozen baked
makes connection to the grid unavailable, too In Western Australias Great Sandy Desert, goods, switching to grid-parallel operation
complicated or too costly, such as mines and where temperatures can climb to 38oC, a when power demand peaks at midday. The
the oil and gas industry, but it could also be for camp for rail and mine workers is powered by genset provides power for lighting, conveyors,
construction projects and again, these could three 275 kVA 6T1600 DS300 diesel generator refrigerators, the frost plant, and regulation
be anywhere. sets from MTU Onsite Energy, commissioned in and control of the baking lines.
Ibbetson notes that power reliability and 2013. The gensets supply constant power for In Mozambique, Aggrekos Gigawatt Park
sustainability are crucial in all areas of the air conditioning, lighting systems, cooking and at Ressano Garcia features gas-fired gensets
world. However, he also notes that while it is cooling at the facility. providing 232 MW, with the latest expansion
Marine Engines & Systems Power Plants Turbomachinery Reactors & Apparatus Turbochargers After Sales
MAN provides technology for a wide range of decentralized power plant applications up to 400 MW, using either liquid fuel, gase-
ous fuel or a dual-fuel solution. Our engines and turbines have proven to work reliably in even the most demanding environments,
ensuring a high level of ef ciency. As partner to the power industry for decades, MAN maintains longstanding relationships with
numerous customers all over the world. At off-grid remote sites, for instance for mining and other industries, gas, diesel and heavy
fuel engines deliver a reliable and ef cient power supply. Find out more at www.mandieselturbo.com
to consider in your machine and system outages and not much disruption. You wont analysis leading to micro-configuration of
design. get large voltage or frequency excursions and products constitutes the future of technology
He offers the example of a customer the customer will typically run a 70 per cent development across the power sector.
running a prime ISO8528 application in India load profile, and the amount of time they run
vrs Europe vrs Saudi Arabia. Between each generally follows ISO conditions, not generally
market there are subtle differences in the way high hours. Whats driving the
the end customer understands the concept In Saudi Arabia, he says, again the
technology is how
of prime power. applications are different. You will see variable
In India their definition of prime is load, and the hours are a lot more similar to
youre integrating your
something that looks like almost continuous the hours run in India, so higher than normal.
system
running, so theyre expecting the machine The environmental conditions are a lot higher,
to run quite a lot of hours, and there is some the temperature effects on the machine will Think about emissions, which has been a
variable load, but also lot of constant load, be an extreme consideration, then voltage/ favourite subject of everybody in the industry
he explains.Temperatures and environmental frequency excursions from the utility are not as up to a few years ago, he says.Now these are
factors in India can run from quite cold to bad as in India but not as good as a stable, normalizing around the world, but even here
really quite hot conditions. Then you have to fixed European grid system. there are subtle differences. Once emissions
deal with dust ingress and water ingress, and The company began its use case analysis flatten out and all products are delivering a
then you need to also consider, if its a grid- process around three years ago, Simon says, certain emissions level, then whats driving the
connected machine, the network contribution, and it is now gathering momentum as the technology is how youre efficiently integrating
how many disruptions on the network, how changes in the power sector accelerate. your system, how youre making the system
many outages in that particular location. The company has focused its study across work to its utmost performance in the end
If you then took that case to Europe, the power generation spectrum from prime customers use case conditions.
he continues, in exactly same the same to continuous to standby. All of those vary Those are the things that then start driving
conditions a prime-based scenario with around the world, and depend on how the how you differentiate and develop your
a variable load the utility would be less of customer uses the product, product, how you think about the options you
an issue. It would be fairly constant with no According to Simon, this kind of case-based make available so you can create a baseline
AND HERE
SAFER midelsafetyinside.com
or call +44 (0)161 864 5422
HERE
Environmental concerns
As end users worldwide become more aware
of environmental issues, there is growing
concern about the long-term viability of
diesel-fired gensets, especially as renewables
become a cheaper option for more remote
regions. Will diesel gensets be pushed out of
some markets?
There has been a shift in the past 10
years towards more environmentally friendly
solutions and businesses across all sectors
are more conscious than ever of their
carbon footprint, says Ibbetson. This will
be a continuing trend, which is why we are
constantly striving to increase the efficiency of
our engines and looking for ways to innovate.
Environmental issues will always be a
An AVK DSG 86 generator
consideration, he adds. At the moment it
Credit: Cummins Generator Technologies
is not possible to rely entirely on renewable
energy sources, and diesel gensets provide a
product and add different options or modules does it become connected at some point to viable backup.
based on which market or customer use case a utility? asks Simon.Do we need to then start We see diesel playing a continued role in
its going to. So its driving different thoughts thinking about utility connections, grid code the energy mix in the future. We do not rely
around how we create a modular approach compliance, all those other things for which exclusively on diesel, or any other fuel, and
across all of our alternators such that we we can change out discrete components to understand that each fuel source has its
can up-fit or de-fit based on customer use meet those changes? advantages and disadvantages.
case and then make sure weve got the right That fast-track installation can evolve
product for the right market. based on the way the customer or need
makes it evolve. It can either stay static if the One thing thats
Temporary to semi-permanent load is static, it can get smaller or larger, it can
becoming apparent
In another growing trend, some fast-track be connected to a utility, it can be operated in
power installations are effectively becoming island mode, change ability in meeting further
around the world is
semi-permanent or open-ended power emissions levels, it can be more efficient, the
that you cant just rely
sources in some regions. Given this, will fuel source may change on one power source
technology development now need to focus Even the customer, at the time, may not
on longevity? be aware of how long its going to go on for, Simon picks up on this point: One thing
Ibbetson says that at Aggreko, we see he notes. It could go on for a few months or thats becoming more apparent around the
ourselves as working very much in partnership few years, or infinitely longer than that. Well be world is that you cant just rely on one power
with utilities and independent power constantly working with them to say, ok, we put source, he says. If you think about hybrid
producers, and we advocate early integration in this fast-track power, but is it going to meet systems, and about the way that different
and forward planning wherever possible. your needs in future? forms of power are becoming available
It can take years to build and commission Offerings such as maintenance and wind, battery power, solar, diesel and gas
a permanent power plant and so a fast-track, service support keep companies aware of reciprocating engines, gas turbines some
interim solution is often needed to bridge the changing conditions on the ground, and a are connected at the highest level in the
gap. Reliable power is crucial to maintain flexible approach and forward-thinking design network and provide the backbone of our
and grow GDP, and in some countries, allow for modifications to an initial installation distribution system, and then as you get
particularly those reliant on a high proportion based on new needs. down to lower levels in the distributed power
of renewable energy sources, there is often If it has a certain emissions level and stays sectors theres going to be different power
a need to have a power-bridging solution there long enough that the customer wants sources working, sometimes in isolation and
in place, and this might seem to be a semi- to up-fit it, we can work with him to change sometimes together.
permanent installation in periods of prolonged out the components or up-fit/de-fit products The art is to think about how you can most
energy deficit. This would be the case in areas based on a modular approach, says Simon. efficiently combine those systems into a single
experiencing adverse weather conditions, There are ways and means of evolving how form of power control that allows you to best
such as prolonged drought. the customer uses the product, from fast and use the power thats available to you against
For an installation running in island mode efficient installation to something more long- the demand that you have.
with only a small load connected, if it grows, term, sustainable and reliable. He adds: We are very conscious about
www.vaisala.com/DGA
Strength in numbers:
Mobile power plants
gain ground
Demand for mobile power plants has surged in recent
years. Ben Van Hove explains why
I
n a growing number of industrial, only one or two may be operational during alone generator solutions is Belgium-based
construction and mining applications periods of low load, thereby boosting fuel Power Solutions. This year, Power Solutions
with temporary power needs, large stand- efficiency. Equally, all units can become active is celebrating its tenth anniversary. In the
alone generators are being replaced in periods of high demand. past decade, the company has grown to
with groups of smaller generators that are Additionally, reliability is enhanced when accommodate a fleet of over 600 machines.
programmed to work in parallel with each the failure of a single unit is mitigated by Having invested over 8 million ($9 million) in
other. other units increasing their output to maintain 2015 alone, Power Solutions is geared up for
Known as mobile IPPs (independent power the same power. By contrast, the failure of a further growth and demand for mobile power
plants) or simply mobile power plants, these large single generator could cause critical plants is a significant factor.
solutions are flexible enough to be used in downtime. The logic of mobile power plants is difficult
a wide range of configurations. Typically, Another significant benefit to customers to deny, but why has demand surged so starkly
applications vary between 3 MW and using a mobile power plant is that in the past few years? There are a number of
14 MW, but larger mobile power plants can maintenance and servicing are completely factors to consider.
be comprised of up to 40 side-by-side outsourced to a third-party supplier. Rental Firstly, the expansion of industrial,
generators working together. of a mobile power plant does not only mean construction and mining activity across many
Co-ordinated by a network of controllers, rental of the machine itself but the support as parts of the word, particularly in Africa, has
these plug-and-play generators can power well. created new requirements. In many areas, the
up and down according to the on-site power One company that specializes in the permanent power network has not developed
requirements at a given time. For example, rental of mobile power plants and stand- to a point where it can support commercial
www.pasquick.com
For more information, enter 6 at pei.hotims.com
Saving water in
power plants
With water conservation
T
he steam or Rankine cycles are concluded, addressing water scarcity is one
becoming a major intrinsically connected to our vital of the greatest challenges of the century.
environmental issue resource, water. This resource is The popular Rankine cycles are large
unevenly distributed through the consumers of water, used for the feeding of
for power plants, different areas of the planet, and its the cycle itself, for cleaning and for the cooling
Francisco Javier Rubio administration and procurement system.The latter is the largest consumer of the
Serrano offers a new can be very expensive depending on the three, and this consumption depends on the
technological solution geographical point where it is found. type of technology used, the cooling system
As the population is fast growing (nearly selected, climate and weather conditions
8000 million people in 2020), our use of around the plant and cycle performance.
water, linked to the dynamic and industrial Cooling is an essential part of the cycle,
expansion, will increase, strengthening the and a major optimization to increase the
already hard strains on this resource. Our performance of the Rankine cycle is to reduce
regular sources of fresh water will worsen its the temperature of the cold focus.This requires
quality due to higher levels of pollution, and having a suitable cooling system allowing
exhaustion of wells. condensation of the turbine exhaust steam to
According to calculations by economists, the lowest possible thermal level.
industrial water consumption will double by Three systems are currently used for
2050, and in rapidly industrializing countries refrigeration: once-through (or open circuit),
such as China this will be multiplied by five, evaporative cooling (cooling towers), and air
and therefore so will its price. condensers.
Over 40 per cent of the global population Once-through cooling is the cheapest of
will live in river basins with severe water the three, although given its extensive water
shortages, mainly in northern and southern withdrawal and environmental impact, it is
Africa and in Central and South Asia. While the least used. As the water flow required
seawater desalination is being used to lighten is so high, pumping costs are high as is the
this problem, the process is intensive in terms size of the necessary pipes. For this reason,
of energy demand and a large amount of power plants should be near the water
unwanted brine by-product is obtained. source. The environmental impact is greater
Therefore, efforts to optimize and reduce than with other systems due to the thermal
water consumption by power generation and chemical pollution (mainly biocides) of
facilities is of utmost importance in the face of discharges.
society, the environment and the profitability of The evaporative cooling (semi-open)
a project of this type. As the United Nations has circuit with cooling towers is the traditional
1 per cent less of net electrical output), since in water which, in addition to treating the
the condensing temperatures of the steam feedwater of the cycle, allow for an efficient
that can be achieved are higher than with the and economic condensation at the outlet of
previous systems (up to 20C higher in warmer the steam turbine.
months), and the increase in the investment Based on the concentration of hygroscopic
cost of the plant (the air condensers often compounds chosen, the condensation
have a cost of three to five times the surface temperature of the steam turbine output is
condensers used in previous systems). superior to existing Rankine cycles for the
Sometimes, due to a lack of water in the same condensing pressure, and can work
area, power is generated using both cooling with dry cooling technologies instead of wet
systems previously mentioned.These are called without reducing the electrical performance
hybrid systems, where part of the cooling is of the plant or increasing investment costs.
done using cooling towers, and elsewhere In the hygroscopic cycle, the air-cooler
through air condensers. These systems can condenser, or surface condenser, is replaced
reduce up to 50 per cent water consumption by a steam absorber or mixing condenser in
compared to wet cooling with little influence which the steam turbine outlet is put in contact
on the performance of the installation. The with the hygroscopic compounds. The heat of
main drawbacks are a significant increase in condensation can be released in a cooling
Francisco Javier Rubio Serrano
IMASA
the investment cost, as well as increased costs tower, in a once-through (or open circuit), or
of operation and maintenance. with a dry cooler, the latter being one of the
Therefore, the use of one or another leading innovations of the technology.
On the other hand, the average cost of technology depends on the location of the Dry coolers cool the hygroscopic flow
industrial water is highly variable from one power generation facility, which will mark the leaving the absorber by passing throughout
country to another, and within their own availability and cost of water for cooling. finned tubes which are in contact with an
regions. In Spain the average price of industrial In the effort to find a technology that can air stream. This hygroscopic flow works as a
water in 2013 was 2/m3, ranging from solve the above disadvantages, a group reflux of the condenser and is responsible for
1.20/m3 in Castilla y Len to 3.95/m3 in the of engineers has developed a practical, dissipating the energy of condensation.
Balearic Islands. These figures are still far away economical and efficient solution called Unlike the air condensers, the size of these
from the European average of 4/m3. With hygroscopic cycle. devices is lower since the specific volume of
these results, and based on future prospects, This innovative thermodynamic cycle is a the stream to be cooled is much lower (in this
both consumption and the average cost Rankine cycle where most of the equipment case cooling is done over a liquid stream and
of water will increase significantly in the is exactly the same. The hygroscopic cycle not over a vapour at vacuum) and energy
coming years, somehow penalizing the works with hygroscopic compounds dissolved costs as well as the investment price are lower.
implementation of Rankine cycles using wet
cooling.
The third technology of refrigeration, with
air condensers, began to be implemented
in areas where the availability, accessibility
or cost of water negatively affected the
profitability of power generation plants.
This technology is especially gaining
importance in solar thermal power plants,
which are generally located in high-insolation
desert areas where water resources are very
limited or just not available.
This requires, in some cases, to drill wells
with very poor water qualities, which require
intensive treatment, or to carry water from
great distances. In the air condensers, the
turbine exhaust steam is passed through the
finned tubes which are in contact with the air
stream driven by large fans.
The environmental impact of this
technology is much lower than the mentioned.
The solution from IMASA developed to improve the steam cycle
The main disadvantages are decreasing IMASA
electric performance of the system (more than
In some locations this technology uses an to work with dry coolers, which guarantee the Rankine cycle, which reduces production
adiabatic dry coole, the main feature of which saving in cooling water consumption of costs and decreases the environmental
is the use of water at times when temperatures 100 per cent a year. In addition, it is possible to impact. This technology helps to achieve the
are high.The saturation of air with water lowers save 50 per cent of the demineralized water challenges set in the COP21 Paris Climate
the temperature of the air to avoid affecting supply. Conference.
the electrical performance of the installation. The third advantage of this technology This technology is applicable to any plant
In such cases there are savings in annual is an estimated 25 per cent reduction in using a Rankine cycle for power generation
cooling water of at least 85 per cent. operation and maintenance costs. Most thermoelectric, biomass, concentrating
There are several advantages of using the Rankine cycles use surface condensers with solar power, combined cycles, nuclear,
hygroscopic cycle rather than the Rankine wet cooling or cooling towers. The cleaning, cogeneration, waste-to-energy etc), new and
cycle. fillings change, waste treatment, chemical existing and it is compatible with any of the
The first is an increase in electric power additives and other operations related to improvements in the Rankine cycle.
generation of around 1 per cent (net cooling towers could be eliminated using It is an innovation that we can utilize to
electrical efficiency increases from 0.25 per the hygroscopic cycle technology. Steam preserve our water blue gold, a natural,
cent to 1 per cent) due to the optimization absorbers and dry coolers are characteristic essential, valuable and limited resource for the
of the condensation temperature and heat of the aforementioned technology, and have development and survival of humanity.
and chemical recovery through the boiler a minimum need for maintenance.
blowdown, which is used in the absorber. Finally, the fourth advantage is a reduction Francisco Javier Rubio Serrano is head of
Therefore, emissions of CO2 and other gases of around 5 per cent in investment costs, given engineering of the energy division at IMASA
(NOx, SOx) per kWh are reduced, as is the equipment involved in the Hygroscopic Project Engineering Corp. He led the group
fuel consumption. Another feature is that Cycle with respect to a conventional Rankine of engineers that developed the Hygroscopic
the hygroscopic cycles internal power cycle. Cycle. IMASA has inaugurated its first test plant
consumption is similar to, or even lower than, In short, these advantages allow lower costs in Gijn, Spain. www.hygroscopiccycle.com
that of a traditional Rankine cycle. of electricity production in power generation
The second advantage is that this plants that use a steam or Rankine cycle. Visit www.PowerEngineeringInt.com
technology allows power generation facilities The hygroscopic cycle is a development of for more information
T
he The track record of sub-Saharan equivalent to 6.35 per cent of Africas gross
financing has traditionally Africas power sector is dismal. domestic product. The existing funding is far
Two out of three households in below what is needed. This large funding gap
been the largest source
sub-Saharan Africa, close to 600 cannot be bridged by the public sector alone.
of investment in power million people, have no electricity Private participation is critical.
generation in sub-Saharan connection. Historically, most private sector financing
Africa, independent Most countries in the region have pitifully has been channelled through independent
power projects are now low access rates, including rural areas that power projects (IPPs). IPPs are defined as power
are the worlds most underserved. In some projects that mainly are privately developed,
growing rapidly. In this
countries, less than 5 per cent of the rural constructed, operated, and owned; have a
article, the World Bank population has access to electricity. significant proportion of private finance; and
highlights the challenges Chronic power shortages are a primary have long-term power purchase agreements
that policymakers are reason. The region simply does not generate (PPAs) with a utility or another off-taker.
facing and also the enough electricity. The Republic of Korea Like any other private investment, IPPs will
alone generates as much electricity as all not materialize in the absence of a suitable
underlying factors that
of sub-Saharan Africa. Across the region, per enabling environment.
contribute to healthy capita installed generation capacity is barely Between 1990 and 2013, investments in
investment climates one-tenth that of Latin America. new power generation capacity totalled
The need for large investments in power approximately $45.6 billion ($31.3 billion,
generation capacity is obvious, especially in excluding South Africa), or far below what
the face of robust economic growth on the is required to meet Africas growth and
continent, which has been the key driver of development aspirations
electricity demand over the last decade. The Although public utilities have historically
International Energy Agency predicts that the been the major sources of funding for new
demand for electricity in sub-Saharan Africa power generation capacity, that trend is
will increase at a compound average annual changing. Most African governments are
growth rate of 4.6 per cent, and by 2030 it will unable to fund their power needs, and
be more than double the current electricity most utilities do not have investment-grade
production. ratings and so cannot raise sufficient debt at
The World Bank estimated in 2011 that sub- affordable rates.
Saharan Africa needed to add approximately Official development assistance (ODA)
8 GW of new generation capacity each year and development finance institutions (DFIs)
through 2015. But, in fact, over the last decade have only partially filled the funding gap. ODA
an average of only 12 GW has been added and concessional funding has fluctuated
annually. considerably over the past two decades and
The cost of addressing the needs of sub- has recently been overshadowed by IPP and
Saharan Africas power sector has been Chinese-supported investment.
estimated at $40.8 billion a year, which is Indeed, private investments in IPPs and
Independent regulation
By definition, IPPs are investment transactions
regulated by the underlying contracts.
Regulations at the sector level, although
they do not directly influence the details of
these contracts, are important in defining the
Eskoms 749 MW Medupi coal-fired power plant in South Africa
rules of the game and ultimately shaping the
Credit: Ovivo
enabling environment for IPPs.
The establishment of independent
Chinese funding are now the fastest-growing Previously, IPP investments in South Africa had regulators has been the most widespread
sources of finance for Africas power sector. lagged those in other sub-Saharan countries, power sector reform element in sub-Saharan
IPPs in sub-Saharan Africa date to 1994. but between 2012 and 2014 that country Africa. As of 2014, more than half of all sub-
Representing a minority of total generation closed $14 billion in renewable energy IPPs. Saharan African countries had established
capacity, IPPs have mainly complemented Although the conditions were varied in such agencies, and the countries with the
incumbent state-owned utilities. the countries where IPPs and other private most IPPs all have electricity regulators. The
Nevertheless, IPPs are an important source participation took root, certain themes were mere presence of such an agency, however,
of new investment in the power sector in a common. With the exception of South Africa is not sufficient. The quality of regulation is
number of African countries. and Mauritius, none of the sub-Saharan critical.
IPPs are now present in 18 sub-Saharan African countries with IPPs had an investment- Transparent, fair and accountable
countries all with varying degrees of sector grade rating. The possibility of a traditional regulators that produce credible and
reform and private participation. Currently, 59 project-financed IPP deal in this climate was predictable regulatory decisions are
projects (greater than 5 MW) are in countries limited. DFIs that invest in the private sector necessary for creating the certainty
other than South Africa, totalling $11.1 million have made a significant contribution to around market access, tariffs, and revenues
in investments and 6.8 GW of installed funding. that encourages investment. Ideally, an
generation capacity. Including South Africa independent regulator should enforce best
adds 67 more IPPs, bringing the total to 126, Chinese funding practices in investment transactions and
with an overall installed capacity of 11 GW In addition to IPPs, significant increases in notably competitive procurement. In sub-
and investments of $25.6 billion. generation capacity have stemmed from Saharan Africa, the presence of a regulator
IPPs in sub-Saharan Africa range in size Chinese-funded projects. Chinese-funded is not necessarily associated with more
from a few megawatts to around 600 MW. generation projects can be found in 19 competitive procurement practices, and
The overwhelming majority of IPP capacity countries in sub-Saharan Africa. Eight of these regulators have not always ensured that
(82 per cent) is thermal; only 18 per cent countries have IPPs as well as Chinese-funded captive electricity consumers benefit from
is fuelled by renewables. However, there is projects. the pass-through of competitive generation
important growth in renewables. For example, Between 1990 and 2014, there were 34 prices.
three wind projects reached financial close such projects in sub-Saharan Africa, totalling The independence of regulators may
between 2010 and 2014, and seven small 7.5 GW. Chinese-funded projects far exceed be compromised by overreaching and
hydropower projects are on the horizon. IPPs in terms of total megawatts, especially competing government agencies. In
South Africa procured 3.9 GW in private for the years 201014, with an average size of many countries, the independence and
power between 2012 and 2014, all of which 226 MW, in contrast to the IPP average of professional capacity of regulators need to
is renewable. 98 MW. be strengthened so that they can discourage
There have been three major IPP investment As of 2014, Chinese-funded projects directly negotiated generation contracts and
spikes: 19992002, 2008, and 20112014. The exceeded IPPs in total megawatts and in instead enforce the rules for the competitive
first two spikes were due to the financial close total dollars invested. The majority of Chinese- procurement of IPPs.
of a small number of comparatively large funded projects are large hydropower
projects. In 2011, IPP investments began taking projects, for which Chinese engineering, IPPs: Types and outcomes
off. Excluding South Africa, total IPP investment procurement, and construction contractors IPPs differ in their ownership and financing
for projects in sub-Saharan Africa between have become renowned worldwide. The structures, in technology choices and risk
1990 and 2013 was $8.7 billion, whereas in typical project structure involves a contractor profiles, in how they are procured and
2014 alone another $2.3 billion was added. plus a financing contract.The majority of these contracted, and in risk mitigation mechanisms.
five years as costs have fallen and efficiencies assistance to the host government. By early and Pedro Antmann. 2016. Independent Power Projects
improved. The same has generally not 2015, GETFiT had confirmed support for 15 in Sub-Saharan Africa: Lessons from Five Key Countries.
occurred in fuel-to-power plants. projects with a total of 128 MW capacity. Directions in Development. Washington, DC: World
Accordingly, for IPPs in the sub-Saharan Although the results achieved to date in Bank. doi:10.1596/978-1-4648-0800-5. License: Creative
African power sector, grid-connected Uganda are less impressive than those in Commons Attribution CC BY 3.0 IGO
renewable energy is gaining traction. South Africa, these projects are still cheaper
The most dramatic example has been than the imported fuel-to-power alternative in Visit www.PowerEngineeringInt.com
South Africas recent large Renewable Energy Uganda. for more information
WORK
Smart technology
for boiler water level
monitoring
A new technology
M
aintaining accurate The many years of acceptance and
is having success in and reliable indication success were due to the reliable concept of
of the water level on conductivity probes being in contact with
monitoring power plant
power boilers is critical boiler water or steam.
boilers. Jim Kolbus to plant operators and The system consists of three major
outlines the systems owners. components:
journey, from concept One of the vital functions for a control 1. A vertically oriented chamber that is
and design to testing and room operator in power boiler environments attached to a boiler drum with piping and
is to continuously maintain a safe operating contains level sensors (called conductivity
bringing it to market
water level. probes). These probes (sensors) are
The ASME Boiler Code requires an operator located at specified elevations to detect
to have at least two independent level the operating range, from the low level
indicators per boiler that are continuously shutdown up to the highest operating
displayed and monitored. water level;
Boiler level indication systems with 2. The control unit which sends a pulsed signal
conductivity probe technology have played to the probes in order to detect the level
a major role in the boiler industry ever since and respond with a corresponding output
ClarkReliance introduced the first Electro Eye signal to the remote indicator.
Hye level indication system in 1960. 3. An LED Indicator which receives a signal
and prominently located for the operator Clark-Reliances new SmartLevel system making for several years. Before designing
to observe in the control room or operating has unique integrated technology that informs the EyeHye SmartLevel system, we consulted
area. The indicator illuminates green LEDs the operator with a blue warning condition with a number of system users and specifiers.
up to the water level and red LEDs for the before an actual fault occurs. The use of a Our staff interviewed end users, specifying
steam area above the water. An additional blue warning light is an original concept in contractors and boiler manufacturers to verify
indicator is also often located in the plant this application. the features they appreciated and desired for
near the boiler drum or at the platform area The blue light is prominent and not this type of water level indication system.
for operator convenience. confused with many other red lighting Our research validated the preference
Until recently, users of these systems relied that is commonly found in control room for individual circuits for each sensor. This is a
on scheduled operating and maintenance environments. This system has been in the significant factor that increases reliability by
procedures that required frequent blowdowns
to identify a fault condition or cause. In the
past, marginal conditions were not detectable
FOR SALE
until they manifested into a false indication on
the remote indicator.
POWER PLANT
PTIMIZATION
commonly specified and installed around the
world for so many years.
We created new level detection modules Thus, identifying the specific probe that We also offer a precommissioning
PLANT
with additional integrated features for testing, needs to be serviced is easy. With traditional inspection and training service named
time delay, and adjustable sensitivity to systems, our maintenance instructions SureStart. This field service provides a factory-
accommodate for variations in the conductive recommended weekly blowdowns, which trained technician on the site for inspection EMISSIO
COAL ASH MANAGEMENT A
properties with the users water quality. resulted in frequent activity with the isolation of the system installation and to provide AS AND STEAM GAS TU
COAL
In the end, we created a microprocessor- and drain valves. The SmartLevel system operation and maintenance training to site
TURBINE UPGRADES
MATS COMPLIANCE
driven brain for each probe that monitors advises the operator when the blowdown personnel.
the health of the probe itself. We established procedure is necessary. While the SmartLevel system is plug and MANAG
a separate dedicated blue indicating light However, if no signal occurs over an play from the factory, this precommissioning AND ST
ON-SITE
when the probe signal crosses a boundary and water to flow freely to the probe chamber. as concerns with field wiring terminations or
for a specified period of time, but ahead of We also added another helpful feature piping.
reaching the state that would cause a false with white LEDs on the remote indicator to We also identify any issues that may
indication. highlight the normal operating level. This aids increase safety, such as chain operators for CES
ENERATION
We chose a blue light because it is more the operator, especially if they temporarily isolation valves and proper drain piping. We
PROJE
RESO
prominent in a control room environment, as step away from their work station and find also aid users by identifying any issues that
opposed to using another red warning light, themselves too far from the indicator to read may affect their Code compliance with the
ENT
which may not attract the attention of the the specific levels. Any deviation from the level instrumentation on their boilers.
operator as effectively. normal level is easy for the operator to identify The installed applications for the SmartLevel
When the blue light activates it alerts and rapidly respond to. system range from power to chemical,industrial
the operator to take action. The first course After completing our lab testing and and steam heating. The system was designed
of action is to conduct a blowdown on the securing the appropriate agency approvals for worldwide use and operates on a wide
column in an effort to clean the probe in for the SmartLevel, we selected three different range of power source voltages from 90 VAC to
question. sites for field testing. 264 VAC and operates reliably on a low
After conducting the blowdown process Our plans included field testing on boilers frequency of 50 Hz.
which can be done in a matter of minutes with a range of operating pressures for a The system may interface with the
the probe will be cleaned and the blue light full year, prior to offering the product on the users distributive control system (DCS) or
will go out. This is especially true if the cause market. programmable logic control (PLC) system with
was minor debris on the probe. We selected a small package boiler at a outputs from field-selectable switch contacts
The blowdown is effectively a steam water treatment plant (operating at 350 PSI), or the 4 mA20 mA output signal.
cleaning process of the probes. If the blue a major university located in the midwestern
light remains on after the blowdown, the US (operating at 900 PSI), and a high pressure Jim Kolbus is Product Manager at Clark
operator inspects the control unit and application located outdoors at a major Reliance Corp. www.clark-reliance.com
observes a prominent blue light on the level power utility in south Louisiana (operating in
detection module that is associated with the excess of 2000 PSI). Our field testing at all three Visit www.PowerEngineeringInt.com
contaminated probe. sites was a success. for more information
POWER
TURBINE
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OAL ASH
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SIONSTRAIN
| #POWERGENWEEK
The future of
utilities is now
New technologies and changing consumer habits mean utilities have to tear
up their century-old business models and also the systems that enable them,
writes Ken Vormwald
W
ith apologies to William decisions utility companies make about their live without power or burn wood and even
Gibson, the North supply chains. Because if changing market animal waste for cooking and heating.
American science dynamics werent enough risk to manage, And yet, demand for fuel to produce
fiction writer, the future you now have to add the constant worry of that power is only projected to rise by 50 per
has already arrived for extreme weather. The last few years have cent. For that, blame more customer-owned
utility companies. The shown it to be a near constant that lands generation and improved energy efficiency in
challenge, however, is how to make it spread. without precedent or warning, crashing generation and transmission. Flat or negative
The cost of solar power continues to drop generation capacity when a polar vortex or growth to utility revenues has been the result.
while consumer demand for renewables heat wave descends, or dampening demand If utility companies are going to squeeze
continues to rise. Highly responsive urban during an extended El Nio winter. profits out of a marketplace thats evolving
microgrids that optimize usage are gaining So, how can utilities better understand fast and shifting shape, it is crucial that they
adoption. Teslas PowerWall product, a the future impact of weather on both power find new ways to optimize their resources and
rechargeable lithium-ion battery for home use, demand and supply, manage a multiplicity reduce costs. One way to do that is to invest
promises to make in-home energy storage a of distributed generation sources, take the more in systems that provide intelligence for
reality within this decade. All these changes steps toward a distributed generation model short-term planning issues like, for instance,
are forcing utilities to adopt a more distributed with minimum pain and disruption, plan the unit commitment and bidding.
model of generation that all but guarantees availability of fuel, and deal with associated This is easy to say but harder to do. As an
even more disruption along with reduced price swings? Its a big ask, but the answer asset-intensive industry with major capital
income from electricity sales given that more may well lie in yes more technology. But this commitments, utility companies have always
and more people generate their own. time in systems that can deal with torrents of given emphasis to long-term planning --
With all the embedded systems being data to manage unpredictability and risk. often conducted separately from short-term
installed in homes and businesses, you planning, and where both tend to be done
would think that technology would also Demand up, consumption down in isolation from the trading desk. It is a siloed
make predicting and pricing consumption According to Exxons long-term energy approach that blurs awareness of the market
in this new environment easier. But that is forecast to 2040, global demand for power is risks that arise when planning for future
unfortunately not the case. set to grow by about 85 per cent between now portfolio enhancements or resource needs.
The truth is that all that data being sent and then as living standards rise, economies Significant cultural change may be needed
back to the IT mothership is too much for grow and the electrification of society (see alongside technological changes.
many legacy IT systems to analyze quickly. The mobile devices, the internet of things and Regulatory changes are another area of
business insights and improved visibility of risks the rise of wearables) continue, but also as extreme risk for utilities. The complexity of rules
that big data promises are needed now more electricity and other energy sources reach from reporting to markets, to transactions, to
than ever, particularly to inform the trading people in developing countries who currently contracts and accounting generates special
challenges in complying with the ambiguities solar, fuel oil, hydro and geothermal. UTILITIES IT SURVEY
of regimes such as Dodd-Frank, REMIT, EMIR, And it should provide control and efficiency
MiFID II and many more. in the trading, tracking and risk management At the end of 2015, Allegro conducted
Without accurate internal audits and of physical and financial positions spanning a survey of power and utility company
proper governance, utility companies power, fuel, transmission, ancillary services, professionals to better understand their
involved in energy trading can be exposed to swaps, options and structured transactions. technology needs and the business
significant risk. Likewise, it should make it possible for P&Ls, concerns driving their IT strategies.
Forward-looking traders, meanwhile, volumes, risk metrics, exposures and other key The survey gathered responses from
are seeing that better visibility into the non- indicators to be viewed on a real-time basis. more than 80 participants including
standard, structured deals in their portfolios This way, decision-makers can gain a executives, managerial and technical
could create new opportunities. holistic and transparent view of their portfolios, staff, and a small number of customers
Further complicating matters for utilities capturing every detail of operation for a involved in providing electric, gas,
are the ever-increasing pressures from global clearer gauge of present and projected value water and emissions and renewable
environmental agencies to curb and manage with integration for regulatory reporting and services. Job functions included
their carbon emissions. Proposals, such as ISO connectivity. finance, accounting, operations, risk
the US Environmental Protection Agencys In summary, a utility commodity management, trading, legal and load
comprehensive Clean Power Plan, are management system should, at minimum, forecasting.
expected to affect carbon-fuelled generating offer the following: Companies ranged in size from fewer
l
plants around the world. Likewise, in Europe, Robust analytics, such as forecasting, than 10,000 metered customers to more
the 7th Environment Action Programme simulation and optimization; than 1 million.
l
outlines sustainability and biodiversity Standardized models and forecasts to When asked to rank the areas of
objectives based on low-carbon growth. Not ensure consistency in analysis, with the greatest importance, more 53 per cent
only will utility companies need to manage ability to trace back model results and said improving operational efficiency and
the physical aspects of these new regulations, assess risk across power and gas portfolios; reducing costs was their main concern.
l
they will need to facilitate the complex process Forecasting, simulation and optimization Managing assets around supply and
of dealing with emissions credits and potential analytics integrated with energy trading demand accounted for 21 per cent, and
new cap-and-trade markets. and risk management applications; commodity price volatility accounted
l
Quick assurance that trades and related for 17 per cent. Leveraging smart grid/
Commodity management activities are compliant with regulatory smart meter investments, and integration
With so many factors disrupting their business regimes; of distributed resources, including EVs,
l
models, utility companies need to invest now Simulation of market, outage and weather distributed generation and renewables
in technology that can mitigate the risks they scenarios fast enough to handle trading each registered less than 10 per cent.
face. Management needs better and faster requirements. Asked about the issues that kept them
access to information and tools for decision- up at night, price volatility topped the list,
making. Without a commodity management Before you begin with regulatory compliance running a
platform, they may not be able to accurately Before you begin evaluating solution providers, close second. Other responses included
dispatch generation, manage contract terms you should understand your companys changing technology/aging assets, the
or pass regulatory scrutiny over feedstock strategy for hedging risk and complying with economy, weather and associated risk
purchases. regulations in detail. Take an inventory of management.
The assumption has always been that IT will your most-used resource analytics, but also When asked to rank their main
provide access to the right insight. However, consult traders, risk managers and planners to reasons for considering a CTRM solution
the industry has grown up with home-grown understand what they need to be successful. on which to run their businesses, 51 per
and off-the-shelf energy trading and risk Investing in a set of applications cent of respondents ranked increased
management (ETRM) applications that may that integrate energy trading and risk margins: improving operational efficiency
not be ready to meet the needs of todays management with analytics is an opportunity and reducing cost at a score of 8 or
power and utility markets. to reduce the total cost of supporting legacy better, with 25 per cent ranking it a
Spreadsheet-based applications, in systems or spreadsheets. It will also ensure 10, or extremely important. Satisfying
particular, typically need a high level of that information is consistent across the whole regulatory needs and pressures scored
expensive customization each time a new organization, which is essential for utilities to be 47 per cent at an 8 or greater, with the
type of generation or fuel is added. profitable and grow. marriage of electric utilities and natural
A robust and reliable utility commodity gas, integration of distributed resources,
management solution can be applied Ken Vormwald is Product Manager at Allegro including EVs, distributed generation and
across the entire lifecycle of power, from the Development. renewables, and leveraging smart grid/
acquisition of fuels to marketing and trading. It smart meter investments all scoring 8 or
should address the full spectrum of generation Visit www.PowerEngineeringInt.com more 20 per cent of the time.
profiles including natural gas, coal, nuclear, for more information
JOIN THE LARGEST POWER INDUSTRY PLAYERS - PLAN YOUR PARTICIPATION TODAY
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COAL SOLAR GROWTH GAS WIND FINANCE POWER BIOENERGIES EMERGING OPERATIONS & ENERGY PANEL
MARKETS TURBINES PLANTS TECHNOLOGIES MAINTENANCE STORAGE DISCUSSION
www.asiapowerweek.com
For more information, enter 14 at pei.hotims.com
Gas essential
to closing the
energy gap
With a target to close all
K
eeping the lights on in the UK has use of electricity for heating will all ramp up
coal plants by 2025 and been a burning issue over recent demand. There are, of course, plans to look at
years, becoming a quagmire of energy demand reduction along with energy
new European emissions
growing demand, environmental efficiencies to help alleviate this growth,
legislation looming, the legislation, political manoeuvring but again they will be dependent on policy
UK must look to gas and technological challenges. drivers.
as the backbone of The landscape has been further muddied So what is the UK governments strategy?
its energy mix, writes in recent months as UK energy policy switched In recent announcements, the Secretary of
direction with the scrapping or downgrading State for Energy and Climate Change, Amber
Andrew Speers
of several energy initiatives including subsidies Rudd, has reiterated the governments policy
for wind and solar power. and its drift away from supporting renewables
When this is added to the announcement by saying that its aim was to create policy to
that coal-fired generation will cease by 2025 ensure energy is affordable and secure and
along with an abandonment of support for that in the past the balances had swung too
carbon capture and storage (CCS), it would far in favour of climate change policies.
appear that energy policy is out of line with It is unclear whether this scaling back of
growing demand while security of supply is a commitment to renewable energy and
greatly under threat. leaving the direction of future energy policy
As if that wasnt enough, another EU at the mercy of market forces will lead the
directive sits on the horizon. The Industrial UK to meet its emission reduction targets.
Emissions Directive comes into force in 2022. That however is somewhat of a moot point
Coal plant extinction was in sight, but it will now when it comes to security of supply. Without
happen a few years earlier than anticipated. technological advances and investment in
That we will need more electricity in the energy storage, renewable energy was never
future is beyond doubt. A growing population, going to be the answer to baseload demand.
greater electrification in transportation both With the planned demise of coal that is
rail and electric cars along with increased going to fall in the lap of either gas or nuclear
compared to coal. But natural gas has a climate downside its mostly
composed of methane.
Methane is a potent greenhouse gas that is about 30 times better
at holding in the atmospheres heat compared with carbon dioxide.
So if enough methane leaks during production, natural gass slim
advantage over other fuels could be wiped out.
But aside from the financial and political challenges, delivering
this ambitious programme, whether it be gas or nuclear, will
require a skilled workforce. Employees in the energy sector
are, on average, older than in many other sectors, creating
a challenge to replace the staff coming up to retirement
age.
At Petroplan we know that the concern about the growth and
development of skills in the UK energy market is nothing new. There are
fewer graduates and appropriately qualified apprentices entering the
market, and there are ever stronger challenges to the retention and
maintenance of staff. Indeed, it has been estimated that the industry
loses one in four employees to adjacent markets. In talking to employers,
Petroplan is getting a clear message in that the skills mix required by
Plug in
sector employers is expected to evolve in the future to include soft skills,
technical skills such as data analytics, as well as knowledge of new
technologies as they emerge.
There are well-founded concerns from within the energy sector about
the impacts of the aging workforce, not least because of the length of
time it takes to train and develop within a highly regulated industry.
Engineering UK has estimated that the UK will require at least
87,000 new engineers a year over the coming decade. Yet in 2013
fewer than 50,000 engineers graduated from UK universities, despite
a turnaround in how government and industry are attempting to
and relax.
address the problem. In order to address the skills gap, the UK needs
schools, employers, universities, institutions and government to develop SCANIA GENSETS. REDEFINING RELIABILITY.
systematic plans for developing the engineers of the future. We see an
Prime or standby power? Single or synchronised
increasingly aggressive market where employers are competing for
graduates via sponsorships, apprenticeships, golden handshakes and installations? Whatever your challenge, the Scania
other tools, and that is why employees are turning to specialist recruiters Gensets will deliver everything that the Scania
like Petroplan to identify young engineers worldwide. brand stands for in terms of operating economy,
The skills gap in the energy industry has been dubbed a perfect
fuel efciency, uptime and proven reliability.
storm, the result of a lack of long-lead skills, combined with a pressing
need to renew and replace our aging and inefficient energy systems. Just plug in and relax.
We are also reaching a point where many of our skilled workers are
reaching retirement, and there is not enough talent to replace them.
Visit us at MinExpo in Las Vegas, 2628 September.
That is why Petroplan is forging links with international educational
Silver Lot, stand 15000.
institutions in order to build our database of potential employees.
To meet demand, Petroplan is already importing engineering skills in
key areas for UK companies. Foreign workers currently constitute 20 per
cent of engineering professionals in the UK. In order to be effective, the
energy industry (as well as the UK as a whole) needs a co-ordinated
approach to skills development. Employers may be doing their bit but
many schools and universities have shunned more technical courses
that provide young people with the basis of engineering skills.
Visit www.PowerEngineeringInt.com
for more information
www.scania.com
www.PowerEngineeringInt.com
For more information, enter 15 at pei.hotims.com
P
arts of Zimbabwe are suffering to the countrys power capacity, which meant
emergency power is power shortages following one of the national utility was challenged with finding
the worst droughts in recent years an effective alternative power source.
poised to be utilized
that has significantly restricted Renewable power sources are growing in
in response to one the countrys hydropower popularity across sub-Saharan Africa, despite
of Zimbabwes worst capabilities. posing a significant risk to power stability (as
droughts, writes Hydro accounts for more than 70 per cent has also been seen in Europe), which in turn
James Shepherd of Zimbabwes electricity generation so an can have a detrimental impact on the regions
alternative power source was needed and long-term social and economic growth.
fast. Modular power is a great bedfellow for
In April, Sakunda Holding commissioned renewables, both in the short term, to fill the
Aggreko to supply 200 MW of power for the gap created by intermittent extreme weather,
next three years, allowing it to successfully bid and in the long term by providing an effective
for government contracts and help to avoid backup solution, minimizing the impact of
the detrimental impacts power loss would unreliability that comes with wind and solar
have on the economy and living standards. systems. It will continue to play an important
Zimbabwe Electricity Supply Authority role in the energy mix for this reason.
(ZESA) has faced diminished water levels in Zimbabwe is diversifying its sources of
the Kariba Dam, which contributes 60 per cent energy generation and developing a more
xx
xx
resilient and efficient infrastructure to mitigate This is the first time Aggreko has worked James Shepherd is Managing Director of
the risk of power loss associated with drought. with a private or national utility in Zimbabwe. Aggreko Africa. www.aggreko.com
Diversifying the energy mix is key not only to However, it does have a wealth of experience
Zimbabwe but to all emerging markets, as one in sub-Saharan Africa and currently works Visit www.PowerEngineeringInt.com
size does not fit all in our ever-changing world. with customers contributing to the Southern for more information
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technologies, which will help connect the substations to the National CUSTOMER SERVICE
Email: help@go-dove.com
Energy Control Centre and improve the networks stability.
Wartsila wins deal for Mauritius heavy fuel oil power plant
Wrtsil is to supply four heavy fuel oil engines output of renewable sources, this fast-reacting energy integration, said Joost Bos, Business
for a 67 MW power plant in Mauritius. plant will be able to support in renewable Development Manager at Wrtsil.
The Finnish company will deliver the
engines later this year to the St Louis Power
Station, which has previously operated on
diesel generating sets. The upgraded plant is
scheduled to be operational by September
2017.
Economic growth and a growing tourism
industry have caused an increase in energy
consumption in Mauritius. Wartsila said: The
reliability of the grid is extremely important
for an insular country like Mauritius. The
modernized power station will provide semi-
baseload power, including daily starts and
stops, to the local residents and industries.
Mauritius has set a target of having
renewable energy comprise 35 per cent
of the total power generated by 2025. By
compensating for the gaps in the intermittent
Ms. Kathryn Z. Klaber Mr. Lucian Pugliaresi Mr. Roger Lenertz Mr. Dan Lee
Founder President Executive Vice President Senior Vice President
The Klaber Group Energy Policy Research Black & Veatch Power Fossil and Hydro
Foundation Generation
American Electric Power
p o w e r - g e n n a t u r a l g a s . c o m
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