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Recent Advances in GaN Power HEMTs

Related to Thermal Problems


and Low-Cost Approaches
WW05
Kazuya Yamamoto1, Hiroshi Okazaki2,
Kenjiro Nishikawa3
1Mitsubishi Electric Corp., 2NTT DoCoMo R&D Labs,
3Kagoshima University

Yamamoto.Kazuya@bk.MitsubishiElectric.co.jp
Slide 1
of 190
Thermalmanagementofelectronics:
MeasurementandthelimitsofGaN
ondiamondelectronics
ProfessorMartinKuball
UniversityofBristol

Martin.Kuball@bristol.ac.uk

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide1


Approaches of60

Outline

GaN electronics
Thermalmanagement
challenges
Thermalmaterialsand
devicecharacterization
Ultrahighpower
electronics:GaNon
DiamondHEMTs
Conclusions

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide2


Approaches of60
MicrowaveGaN Electronics

Youcanbuythisalready
www.fujitsu.com (GaNonSiC,GaNonSi)!!!

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide3


Approaches of60

Thermalmanagement

ElectronicWarfare

Challenges: New
materialanddevice
design;howto
measurechannel
temperatureofa
device?
DirectedEnergySystems RadarSystems

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide4


Approaches of60
Performanceandreliability

Impactionization

Bulktrapgeneration

Interfacetrapgeneration

Killat etal.,CompoundSemiconductor
Jan/Feb2013

Devicedegradationistemperatureandelectric
fieldaccelerated.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide5


Approaches of60

Electricfield&temperature
Sourcefieldplate
Passivation Electricfieldscanbeshapedusinge.g.
Gate
Drain
fieldplates,Tshapedgate,slantedgatei.e.,
AlGaN electricfielddrivendevicedegradationcan
Channel
GaN belimited.

Nucleationlayer

4H SiC

Temperatureisthemainfactor
atpresentlimitingthereliabilityie determiningthemaximum
possiblepowerdensity.
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide6
Approaches of60
GaN HEMTthermalhistory

Workedexample20W10GHzsolidstatemodule

GaAs based module


Cellsize
determined PRESENTLY
byoperating 4xreduction
frequency insize
4.47W 5W

0.5dB
manifold
loss

GaN HEMT GaN


Vds=28V(5W/mm)
1x1mmtransistor based
Zopt=50ohm //0.2pF module
GaAspHEMT
Vds=8V(0.9W/mm) GaAs(0.5W/mK)thermalconductivitymuch Isthis
4x1.38mmtransistor
Zopt=4.5ohm //1.1pF lowerthanGaNonSiC (1.6;4.5W/mK). thelimit

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide7


Approaches of60

Channeltemperature

Devicedegradationdeterminedbuytemperature
Rateofdevicefailure exp(Ea/kBT), withEa =activationenergy
T=channeltemperature(ortemperatureat
specificlocationinsidechannel).

Gate metal diffusion

J. A. del Alamo et al., IEEE IEDM 2004

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide8


Approaches of60
Whywastewithexperiment

Heaterwidth? Icandoathermalsimulation
thissavesmealotofmoneyandtime

Thermal
conductivity
ofmaterial
andvariation
Heathastotraverseinterfaces throughlayer(s)

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide9


Approaches of60

IRThermography

Basicprinciple: MeasuresintensityofthermalIRradiation
Measuredintensity:
with StefanBoltzmannconstant

T2
T 2 >T
Intensity

T1

10m 1m
Wavelength

Often35m or810m spectralwindowisused.

Fast,but diffractionlimitedspatialresolutionof>310m.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide10


Approaches of60
IRThermography

Limitedlateralresolution: Typicalnodepthresolution
IR: (foruncoateddevices):
310m

often25m

IRmeasuresatemperature
averagewhichisoftennot
easytodefine.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide11


Approaches of60

ElectricalMethods

Basicprinciple: QuantifieschangesinIVcurvewithtemperaturerise,
e.g.,achangeinsaturationcurrent.

E.g.Kuzmik etal,IEEETrans.ElectronDev.481496(2002);McAllisteretal.,J.Vac.Sci.Techn.
24,624(2006);Simms,IEEETrans.ElectronDev.55,478(2008).

Advantage: Useselectricaltestequipmentstandardinmostlaboratories;
measureshoweveraveragetemperatureoverwholedevice.
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide12
Approaches of60
Ramanthermography

Basedonthatvibrationsofatoms(phonons)
ofmaterialsaretemperaturedependent

off

on

Spatialresolution 0.50.7m.
Temperatureresolution<25C.
Timeresolution 10ns.
Easytouse.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide13


Approaches of60

TheRamanmethod

Photonsofalaserhitdevice

Scatteredlight
contains
threedifferent
wavelengths

Photonenergychange
Lightofreduced Raman
Lightofsame photonenergy probes
photonenergy (photoncreateda typically
aslaser vibrationofatoms) thislight
Lightofincreasedphotonenergy
(photonabsorbsavibrationofatoms) M.Kuball,Surf.InterfaceAnal.31,987(2001).

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide14


Approaches of60
AtypicalRamanspectrum

SiC
GaN
GaN
GaN
SiC

Temperatureinalldifferentmateriallayersinadevice
canbeprobedsimultaneously:
GaN,SiC temperatureinGaN/SiC HEMT,
AlGaAs,GaAstemperatureinGaAspHEMT,

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide15


Approaches of60

RamanvsIRthermography

AlGaN/GaN HEMTonSiC

Raman
gate

160
Temperature [oC]

IR
3D sim.

120 source drain


TraditionallyusedIRunderestimates
temperatureby40%

80
M.Kuballetal.,
CSICS2007
-10 -5 0 5 10
Position [m]
Spatialresolution:Raman 0.50.7m; IR 7m.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide16


Approaches of60
Importanceofinterfaces
180
160 US,Europe,Japan


6
140 GaN

Thermalresistanceofinterface
CS-6
Temperature rise ( C)

120

Extra channel temperature rise


5
o

SiC URI-4
100 CS-3
30%

TBR x10-8 (m2K/W)


80
4
60 CS-4
Thermal URI-3a CS-2
40
BoundaryResistance 3 CS-5
20 URI-2
(TBR) 20%
0 URI-3b
2
GaN SiC CS-1
0.1 1 10 100 1000
10%
Depth (m) 1 Measurement
URI-1 accuracy
5%
100 150 200 250
Manoi etal.,IEEEElectronDev.Lett31,1395(2010).
Interface temperature (oC)

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide17


Approaches of60

Howtoobtaintimeresolution

ON OFF
Pulsed
laser
source Bestever
reported
IRtime
resolution

Timeresolution:10ns.
Spatialresolution:0.5m.

Orderofmagnitude faster andmoreaccurate


thanotherthermographytechniques.
Riedel et al., IEEE Electron Dev. Lett. 29, 416 (2008); Kuball et al. IEEE Electron Dev. Lett. 28, 86 89 (2007).

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide18


Approaches of60
TimeresolvedRaman
S D S

Abilitytotracetemperaturewith10ns D S

100m
timeresolution

G 25m

Temperature
splits

Identical
increase
Timedependent
thermalcrosstalk
Manoi etal,SolidStateElecronics 57,14(2011).

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide19


Approaches of60

Canoneimproveresolution?
(a) (b)
Source Gate Drain Source Gate Drain
SolidImmersionLens(SIL)
GaN

SiC n=2.6
R

SIL

air

(c)
10
Lateral: heat
widefield 0.6 source drain
8 confocal
Lateral resolution [m]
Axial resolution [m]

Axial:
widefield
180
Temperature [ C]

6 Designed confocal 0.4


o

SIL

4 SiC SIL limit


0.2 J.W.Pomeroy
160
2
Upper GaN (Exp.)
etal.,J.Appl.
Lower GaN (Exp.) Phys.118,
gate Average GaN (Sim.)
0 0.0 144501(2015)
1 2
N.A. 2 3 4
Lateral position [m]
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide20
Approaches of60
DCvsRFtemperatures

Junctiontemperature
256C 225C 175C
1E+8

1E+7

1E+6

1E+5
RFtest

MTTF[hrs]
Ea=1.92eV
Ea=1.82eV
1E+4

1E+3
DCtest
1E+2

1E+1
18 19 20 21 22 23 24 25 26 27 28
1/KT[1/eV]

ActivationenergydeterminedinDCandRFlifetimetestsimilar.
J.W.Pomeroy,MicroelectronicsReliability55,2505(2015).

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide21


Approaches of60

However,for>100V

5.9W/mm
average

100V

J.W.Pomeroyetal.ROCS2015.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide22


Approaches of60
Howtodoitinreallife?

top

Measure
Raman
from

bottom

Canbeperformedonwafer or
inpackage.Onlyconditionisthat
thesemiconductorofthedeviceis
opticallyvisible.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide23


Approaches of60

Temperaturemeasured
Foropticallytransparant materials Averageoftemperature
insmallvolume
Gate N
Ga

2 m
0.75 m C
Si
0.75 m

Foropticallynon transparantmaterials Smallsurfacearea


Temperatureaverageover
0.75mx0.75mx50nm
(forGaAs)

Itiswelldefinedoverwhichareaanaverage
oftemperatureismeasured andshouldbe
comparedasubsequentthermalsimulation!!!
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide24
Approaches of60
Simulationtoaidexperiment

Pomeroyetal,IMS2012

IfthereisaTgateorfieldplate,weconsiderthisbyusingthermalsimulation,as
thosescreenthehotspot.
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide25
Approaches of60

Methodologydeveloped
180
Laser 160
light Ungateddevice Step2 Wefitinthermal
Ohmic 140
Ohmic simulationanyresistancesat
contact contact
internalchipinterfaces.
Temperature rise ( C)

120
o

AlGaN 100
Depth
Step1 Wefitinthermalsimulation
80
GaN scan thegradientintemperaturethroughSiC
60

40
toextractSiC thermalconductivity.
20

0
Extractkeymaterialparameters
GaN SiC
0.1 1 10 source 100
gate 1000
drain
Depth (m) Step3 Wemeasuretemperatureinactive
HEMT GaN depth deviceregion anddetermine
EdgeofChip(EoC)temperature (temperature
SiC
500mawayfromdevice).
Step4 Wefitthermal
simulationtoHEMTand
EoC temperature;EoC
temperatureconsiders
dieattach.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide26


Approaches of60
Thermalsimulation

2D driftdiffusionmodel 3Dfiniteelementthermalmodel
Gate Gate F.P.
edge F.P. edge
Joule
source
20nm

AlGaN

drain
e.g.,20VDS,3VGS GaN heating
map
3.75m

Calibrated3Dthermalmodel
includingdieandpackage

ThisapproachcombinestheadvantageofaccuratePdiss profile(driftdiffusion)
with3Dfiniteelement,e.g.largemodels
J.W.Pomeroy etal.,Microelectron.Reliab.,(55)12,2505(2015).

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide27


Approaches of60

Goodrepeatability

5C

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide28


Approaches of60
GaNonDiamondHEMT

Qorvo & Bristol, CSICS 2013;


Pomeroy et al, Appl. Phys. Lett.
104, 083513 (2014).

A3 powerdensityincrease
wasachievedbytheDARPA
NJTTprogram

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide29


Approaches of60

Thermalconductivities

Singlecrystallinediamond

Enriched Diamond

Natural diamond
J.R. Olson, Phys. Rev. Lett. 70, 14 (1993).

SiC thermalconductivity:4.8W/cmK

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide30


Approaches of60
Singlecrystallinediamond

Notarealisticoptiontouseforsemiconductortechnology
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide31
Approaches of60

Polycrystallinediamond

Grainsize

Defects
phononphonon

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide32


Approaches of60
Theroleofinterfaces

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide33


Approaches of60

Importanceofinterfaces

Source Drain
Gate

GaN
interface
Raman 1m
Diamond probe

Ungated
Transistor
model

2finger
transistor

Polycrystallinediamondpropertiesaswellasinterfacesneedtobeoptimized.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide34


Approaches of60
Diamondthermalconductivity

GaN contact

map mesa
Diamond
contact
interface
Polycrystalline
Diamond
F.E.modelof
ungated HEMT
crosssection

Fitfiniteelementmodelby Diamondthermal +GaN/diamond


adjustingtwoparameters: conductivity interfaceTBReff
Pomeroyetal,CSICS2014.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost
35 Slide35
Approaches of60

Diamondthermalproperties
GaN Heatflux Increasing thermal
conductivity along
160W/mK
growth direction
TBReff:Effectivethermal thindielectric
boundaryresistance
100m
Effectivethermalconductivity: polycrystalline
Weightedaverage,influenced diamond
bygrainsize.

O.W.Kiidingetal.DiamondRelt.Mater.,3(1994)1178
Substrate T.C. TBReff
[W/mK] 10 [m2K/W]
8
REMINDER:
GaNonSiC 420 25(~2.5typical) Bulkdiamond:
20003000W/mK
GaNondi 1200(effective) 2.70.3
(Pomeroyetal.,CSICS2013)
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide36
Approaches of60
Nearnucleationdiamond

Thermalconductivityimpacted
bygrainsize

Grain evolution can be


controlled by manipulating
the chemistry of the
diamond growth.

J.Anaya et al. Acta Materiala 103, 141 (2016); Appl.


Phys. Lett. 106, 223101 (2015).

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide37


Approaches of60

Nearnucleationdiamond

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide38


Approaches of60
Diamondbeyondnucleation

Z 3heaters

Thermalconductivity.
determinedby3omega
technique.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide39


Approaches of60

Diamondbeyondnucleation

R.Baranyai etal.APEX9,061302
(2016)

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide40


Approaches of60
Modeling ofdiamondproperties

(i) thermalresistancebetweengrains,
(ii) shorteninginthephononmeanfreepathdue
thereducedsizeofthegrains

S.Bhattacharyyaetal.Appl. Phys. Lett. 79, 1441 (2001)

GrainBoundarythickness
Callaway
, ,
, , ,
, ,
1

J.Anaya et al., Acta Materiala
103, 141 (2016).
Kapitzalike
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide41
Approaches of60

GaNdiamondinterface

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide42


Approaches of60
TransientThermoreflectance

Wafermapping&fast
waferscreening

Varied thickness
28 nm to 100 nm

Presentlywedevelopthisintoacommercialequipment.
Sunetal.IEEEElectronDev.Lett.(accepted)2016;Appl.Phys.Lett.106,111906(2015);Pomeroyetal. IEEEElectronDev.Lett.35,1007(2014).

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide43


Approaches of60

Validationofthetechnique
Exp.
Sim. surface temp.
Normalized signal

Sim. total refl.

0 200 400 600 800


t (ns)

Measured transient is consistent on wafers


w/ and w/o gold transducer

Precautions have been taken to ensure that the measured signal represents the
surface temperature transient.
Different UV powers result in identical transients.
Thermo-optic simulation further supports data. H.Sunetal,CSMantech 2015

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide44


Approaches of60
GaNdiamondinterface

Dielectricseedinglayerneedstobeoptimized.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide45


Approaches of60

GaNdiamondinterface

2000
H. Sun et al, CSMantech 2015 200 C

1500 MW
100
Transistor peak
diamond
temperature rise
sub (W/m-K)

1000 50

When substrate thermal


HF diamond conductivity is low, TBReff
500 is not the major factor.
SiC
However, TBReff limits heat
removal for high thermal
conductivity substrates.
60 50 40 30 20 10
2
TBReff (m K/GW)
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide46
Approaches of60
Waferscreening

Rareimperfectionscan
bescreenedout

Typicallygood
homogeneity

FastwafermappingoftheGaNon
Diamondthermalresistance

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide47


Approaches of60

Thermoreflectance fordevices

Materials:
Field Plate
D G Passivation S Two metallization levels:
GaN 1.Drain contact ( )
2.Source field plate ( )
SiC or Diamond GaN ( )

D
45 m
6 m
6 m
G
Field plate
SMartinHorcajo etal.,
S CSMantech 2016

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide48


Approaches of60
GaNdiamondHEMTdesign

Decreasingthermalresistanceassociatedwith
thecarrierenablesafurther
Increaseinpowerdensityto~3X
J.W.Pomeroyetal,CSICS2014

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide49


Approaches of60

GaN layeroptimization
Source Drain
Gate
Heat e.g.4FingerHEMT
d GaN spreading VaryGaN buffer
TBReff thickness(d)andTBReff
1m
Diamond
1.2
Peak Temperature rise [Norm.]

LowTBR

A1mthickGaN buffer
1.0 d [m]
isoptimalfortherange
Measured TBR

0.75
1
1.5
TBReff valuesexpected
0.8
2
2.5
ThinGaN 3
0.6 J.W.Pomeroyetal,CSICS2014
0 1 2 3 4
-8 2
TBR x10 [Wm /K]

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide50


Approaches of60
Ramanexperimentalvalidation

GaN Diamond
260
GaNonSiC S G D Measurement:
240 GaN Diamond
GaN
Simulation:
220
diamond Rinterface
o 2
200 W/mK Cm /W
diamond -8
710 2.7x10
CurrentGaNondiamond 180

Temperature rise [ C]
-8
1400 2.7x10

o
160
Increasingdiamondthermalconductivity 710 0
140

120
OR decreasinginterfacethermal
100
resistance
80

60
Wevalidateallthermalsimulations 40

withRamanthermography 20

measurements. 0
0.1 1 10 100
Depth [m]

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide51


Approaches of60

GaNdiamondstability

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide52


Approaches of60
Coefficientofthermalexansion
Diamond

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide53


Approaches of60

StressinGaN layer
Diamond
DeterminedusingRamanspectroscopy
Year 2011 2012 2013
With nitride Without nitride
0.8
transition layers transition layers 565.0

0.6
565.5

0.4
E2 peak (cm-1)
Stress (GPa)

Tensile

566.0

0.2 566.5

0.0 567.0
Stress free

-0.2 Hot filament Microwave 567.5

Wafer Sunetal,CSMantech 2016

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide54


Approaches of60
Howtotestforstability?

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide55


Approaches of60

Highmechanicalstability

GaN
diamond
Cantilever
to appy
force

We try to cause fracture at the GaN-diamond interface


D. Liu et al, Appl. Phys. Lett., 107, 251902 (2015).
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide56
Approaches of60
Estimationofinterfacestrength

GaN layer fractures as >3 GPa; GaN/diamond interface


fracture strength is much greater.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide57


Approaches of60

Thermomechanicalstability

StressinGaNon
Fractureat
diamond induced >3GPa
byheating (CTE
mismatch)

Good thermo-mechanical stability


in the areas studied ie no change in
the TBR after annealing.
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide58
Approaches of60
Conclusions

GaN electronicsmainchallenge atpresentisitsheatsinking.


Ramanthermographyofferstheopportunitytoquantifychannel
temperature,andtoidentifyandoptimizethermalbottleneckssuchas
interfaces.
Ramanthermographyenables0.5mspatialand 10nstimeresolution
thermalimagingin3D,whichcanbeimprovedfurtherusingsolid
immersionlenses(SILs).
GaNonDiamondHEMTsenable3ximprovementinpowerdensity,
however,requireoptimizationindiamondthermalpropertiesnearthe
interfaceandoftheinterfaceitself.
Transientthermoreflectance canbeusedforwafermappingofthermal
interfaces(beforedevicefabrication)andfordevicethermalanalysis.
Highmechanical&thermomechanicalstabilityofGaNdiamondinterface
wasdemonstrated.

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide59


Approaches of60

Acknowledgment

Research Professor & Research Fellows PhDstudents:


Prof. Michael J. Uren PeterButler
Dr. James W. Pomeroy
CallumMiddleton
Dr. Dong Liu
Bahar Oner
Postdoctoral Researchers AlexanderPooth
Dr. Julian Anaya Maire Power
Dr. Roland Baranyai BenRakauskas
Dr. Tommaso Brazzini WillWaller
Dr. Indranil Chatterjee YanZhou
Dr. Sara Horcajo
Dr. Huarui Sun
Dr. Serge Karbojan

andothers

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide60


Approaches of60


9
9
9
9

Sintered Ag
ITEM UNITS AuSn Ag Epoxy Mfr A Mfr B Mfr C
Bulk Thermal Conductivity W/m-K 57 23 50 100 180
CTE ppm/C 16 38 26 28 22
Modulus @ RT Gpa 59 3.0 6.7 10 26


Drain Efficiency (%)

Pout(dBm)
20

16

12
Gain, Return Loss (dB)

-4

-8

-12
S11
-16 S21
S22
-20
1.0 1.1 1.2 1.3 1.4 1.5 1.6
Frequency (GHz)

61.0 80

60.5 70

60.0
6 60

Drain Efficiency (%)


59.5 50

59.0 40

58.5 30

58.0 Output Power (dBm) 20

57.5 Drain Efficiency (%) 10

57.0 0
1.10 1.15 1.20 1.25 1.30 1.35 1.40 1.45 1.50

20

15

10
Gain, Return Loss (dB)

-5

-10
S(2,1)
-15 S(1,1)
S(2,2)
-20
2.3 2.5 2.7 2.9 3.1 3.3 3.5
Frequency (GHz)
800 100

700 90

600 80
Drain Efficiency (%)
Output Power (W)

500 70

400 60

300 50

200 40
Output Power
100 30
Drain Efficiency

0 20
2.6 2.7 2.8 2.9 3.0 3.1 3.2
Frequency (GHz)
20

15

10
Gain, Return Loss (dB)

-5

-10
S11
-15 S21
S22
-20
4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000
Frequency (MHz)
51.0 100

50.5 90

50.0 80

Output Power (dBm)

Drain Efficiency (%)


49.5 70

49.0 60

48.5 50

48.0 Output Power (dBm) 40

47.5 Drain Efficiency (%) 30

47.0 20
5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9
Frequency (GHz)
16

12

8
Gain, Return Loss (dB)

-4

-8

-12
S21
-16 S11
S22
-20
8.2 8.4 8.6 8.8 9.0 9.2 9.4 9.6 9.8 10.0 10.2 10.4 10.6
Frequency (GHz)
55

Output Power (dBm), Drain Efficiency (%)


50

45

40

35 Drain Efficiency

Output Power
30
8.8 8.9 9.0 9.1 9.2 9.3 9.4 9.5 9.6 9.7
Frequency (GHz)

20

15
Gain and Return Loss (dB)

10

-5

-10
S21
-15 S11
S22
-20
2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7
Frequency (GHz) Output Power and Efficiency vs. Frequency
100 100

90 90

80 80
Drain Efficiency (%)
Output Power (W)

70 70

60 60

50 50

40 40
Output Power (W)
30 30
Efficiency (%)
20 20
3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.55
Frequency (GHz)
25

20

15
S21
Gain, Return Loss (dB)

10 S11
5 S22

-5

-10

-15

-20
1.8 1.85 1.9 1.95 2 2.05 2.1 2.15 2.2 2.25 2.3 2.35 2.4
Frequency (GHz)
57.0 75.0

56.5 70.0

Output Power (dBm)


56.0 65.0

Efficiency (%)
55.5 60.0

55.0 55.0

Psat (dBm)
54.5 50.0
Efficiency (%)

54.0 45.0
2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18
Frequency (GHz)

CosteffectiveGaN HEMTdevelopments
withappropriatethermaltransfer

KazutakaInoue
SumitomoElectricIndustries,Ltd.

inouekazutaka@sei.co.jp
Wednesday, October, 5th, 2016

Slide1
of44

Outline

1.Fundamentals
2.ThermalStudyofSubstrate
3.ThermalDesign(GaNforRadar)
4.ThermalDesign(GaNforBaseStation)
5.Summary

Slide2
of44
HistoryofSumitomoGaNHEMTs
2000 2003 2004 2005 2006 2007 2008 2009 2010 -

Fujitsu, Eudyna Devices Sumitomo Electric


Fujitsu Laboratories Device Innovations
Development Start
Engineering Sample Release

Mass-production

#1 Volume leader
in RF high power GaN
We strive for
Performance
Quality
Reliability
Cost
Capacity
2013 GaN Market Share
above 5W below 4GHz Source: ABI Research 2014 Slide3
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44

Microwave Device Products


Mobile Base Station Satellite Automotive Radar
GaAsMMIC

GaN HEMT

GaAsFET GaAsMMIC

Radio Link Radar


GulfControl AirTrafficControl Marine

GaNHEMTforRadar
Slide4
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
WhyGaN?
Johnson'sFigureofMerit
Johnsons FoM = ft x BV BV = BF Lg
= vs /2 x BF

Material Si GaAs SiC GaN


Bang Gap Energy
1.1 1.4 3.2 3.4
(eV) GaN
Critical Breakdown
0.3 0.4 3.0 3.0
Field (MV/cm)
GaAs,
Thermal Conductance InP
1.5 0.5 4.9 1.5
(W/cm/K)
Si, SiGe
Mobility
1300 6000 600 1500
(cm2/V/s)
Saturated Velocity
1.0 1.3 2.0 2.7
(*107 cm/s)
fT = vs / ( 2Lg )
Slide5
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44

CostEffectiveDesign,
FocusedonThermalTransfer
Chipcostisdeterminedby...
Waferprocesscostandyield
Maximumchanneltemperaturedesign

Maximumchanneltemperatureisdeterminedby...
Reliabilityofthedevicetechnology
Thermalconductanceofmaterial(onSiC,onSi)
Chippatternlayout
Operatingcondition
(ThermaldissipationEfficiency)
Slide6
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
YieldofGaNHEMTWaferProcess
Psat =52.2dBm =0.15

Gp =16.6dB =0.15

Rth =1.2C/W = 0.02

BTSGaNHEMT2.7GHz160W,n=9000pcs,181lots, =lotaverage

GaNHEMTwaferprocesshasbeenrefined,
throughover10yearsmassproduction. Slide7
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44

ReliabilityofGaNHEMT
DCHTOLtest RFHTOLtest
(Vds=60V,Tch=250,275,300,315degC) (Vds=55V,Tch=270,290,310degC,P4dB)

K.Osawa et.al, Over 74% Efficiency, L-Band 200 W GaN-HEMT for Space Applications , EuMC2016.
Slide8
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
Materialvs.ThermalDesign

Parameters,relatedtothermaldesign;
Thermalconductanceofsubstratematerial(SiC:4.9 Si:1.5[W/cmK])
Substratethickness(Typicalthicknessis100m)
Gatetogatepitch(Widepitchimprovesthedegreeofheatspreading)

Gate Gate
Drain Source Drain
AlGaN
GaN HEMT Layers1m
Substrate Thickness
100m

HeatSpreading

Slide9
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44

ThermalDesignvs.Efficiency

ThermalDissipation Pdc Pout +Pin


Pdc (1 PowerAddedEfficiency)

DCsupplypower RFinputpower
(Pdc) (Pin)

PowerAmp.

Thermal
dissipation
RFoutputpower
(Pout)
Slide10
of44
Outline

1.Fundamentals
2.ThermalStudyofSubstrate
3.ThermalDesign(GaNforRadar)
4.ThermalDesign(GaNforBaseStation)
5.Summary

Slide11
of44

CaseStudyofGaNonSi
RFPerformance
RFloss(lowgain)
S G D
AlGaN LargeparasiticC
2DEG

Low resistivityregion

DiffusionoftheGa &Al
Silicon intothesiliconsubstrate

GaNHEMTonSirealize
comparableperformance
toGaNonSiC.
I.Makabeetal.,ImprovementofRFperformance
ofGaNHEMT onsiliconsubstrate,Proc.
InternationalWorkshoponNitrideSemiconductors,
No.TuEP12,Wrocaw,PolandAug.2014 Lg=0.6m,f=2GHzVds=50V,Idq=0A
Slide12
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
Case Study of GaNonSi
Thermal Design(Sub.Thickness)
1.SimulatedThermalresistanceisnot 2.Excessivethinningcauseschipwarping
comparable,evenin30mthickness. @GaAsMESFET

GaNHEMTonSioronSiC
Sub. Thickness:30m Sub.Thickness:20m
(Wg=36mm) AuSn
Chip(flat) Chip(warped)
AuSn
CubasedPackage PackageBase PackageBase

Netimprovementislimitedbychipwarping!

Smalldeviation Largedeviation

Slide13
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44

Case Study of GaNonSi


Thermal Design(GatePitch)
ThermalConductance SiC:4.9 Si:1.5[W/cmK] Chip(onSiC) Chip(onSi)
AuSn
PackageBase PackageBase
ThermalResistance

Chip(SiC)
Chip(Si)

AuSn
AuSn
+PKG
+PKG

onSiC onSi

ThermallyequivalentpitchofGaNonSiis1.6timesofGaNonSiC.
SiCsubstratecostusedtobeseveraltimeshighertothewaferprocesscost.Insuchcost
structure,GaNonSiwasareasonablesolution.
Itshouldbenotedthe1.6timeschipsizeincreasesnetwaferprocesscostofGaNonSi
ThepowerdensityofGaNHEMThasbeenincreasing.Itusedtobe5W/mm,butnow
reachesto10W/mm.Higherpowerdensityfavorsbetterthermalconductancematerial.
Slide14
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
Case Study of GaNonSi
Thermal Design(ChipStretch)
TwooptionstorealizethermallyequivalentGaNonSi
Option.1(LateralStretch) Option.2(VerticalStretch)
onSiC 300m
onSi 480m

Effect Larger PKGisrequiredforonSi chip. Largerunitfingerincreasesgate


resistance,whichdegradesthe
gainbymorethan1dB.

Gain
1dB

PKGforonSiC PKGforonSi? Unit


300m 480m Length

Judgement Total coststronglydependsonPKGprice. Tradeoffissuearises(vs.gain).

GaNonSiC isthebestsolutionatpresent,judgingfrombothcostandRFproperty.
Slide15
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

Inaddition...
SiCQualityImprovement
10 years ago (Surface Defects ) SiC qualitywasoneoftheissuestobesolved.
ThecurrentSiChasrealizedsmoothsurface,and
itcontributestothedrasticimprovementofthe
GaNonSiCcoststructure.
Current SiC (Drastically Improved )

Abnormal
epitaxialgrowth
GaN
Defectonsubstrate SiC
Slide16
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
ProspectofSubstrateMaterial
PowerdensityofGaNHEMThavebeenincreased,andwillbecontinued.
ThebenchmarkofGaNonSivs.SiCindicatestheavailabilityofGaNondiamond.
Powerdensity

Higherpowerdensity
[W/mm]

? favorsbetterthermal
conductancematerial.

2005 2016 2025


RFlosselimination Thermal limitation
onSi required No morecosteffective

Willbemostpromising
Expensive&manydefects
onSiC Chip selectionneeded
Mostpromising Thermaldesignmaybe
critical @>20W/mm
Competitive@>20W/mm
ondiamond SimilartoearlystageSiC?
Quality&costrequired
Slide17
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

Outline

1.Fundamentals
2.ThermalStudyofSubstrate
3.ThermalDesign(GaNforRadar)
4.ThermalDesign(GaNforBaseStation)
5.Summary

Slide18
of44
OutputPowervs.Frequency

Pout

Satellite
CW operation
1KW
Case.2 BTS
Backed-off operation
100W Case.1 Radar
Pulsed operation
Si
10W
GaN
1W
Si/GaAs
GaAs/GaN
GaAs Frequency
1GHz 10GHz 100GHz Slide19
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

SatelliteApplication
(CWoperation,asareference)
K.Osawa et.al, Over 74% Efficiency, L-Band 200 W
GaN-HEMT for Space Applications , EuMC2016.

Gate width 24 mm 2 chip


Chip size 6.0 0.86 mm (5.16mm2)

Design point
of 100W GaN HEMT die

DesignedforCWandsaturatedoperation.(Mostseverethermalrequirement)
Slide20
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
Case.1Rader(Pulsedoperation)

Rader
System
Object
CWoperation ChannelTemp.
Pulsedoperation
ON
Device
OFF
Tchimage
ThermaldesignofpulsedoperationchipdiffersfromCWone,andtheestimation
ofthetransitionalTchisimportant.Thefollowingslidesexplainthedetail.
Slide21
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

ChannelTemperatureSimulation
usingTransientThermalResistance
RF/VgON OFF
T

(Rth Approximation)
Rth()

dTch peak1

-(Rth Approximation)

DuringthepulseON,channeltemperaturerisesduetotheheatgeneration.
AtthepulseOFF,thechanneltemperaturefallsdownbyheatdissipation,
whichisexpressedasreversebehaviorofheatgeneration.
Withcombiningthese2lines,thechanneltemperaturefalls.

Slide22
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches
of44
ChannelTemperatureSimulation
usingTransientThermalResistance
Rth(2T+)-Rth(2T)
RF/VgON OFF Rth(T+)-Rth(T)
T
(Rth Approximation)
Rth()

dTch peak3
dTch peak1 dTch peak2

dTch peak 1 = Pd*Rth() dTch peak 2 = Pd*{Rth(T+)-Rth(T)+Rth()}


= Pd* {Rth(T+)-Rth(T)}+dTch peak 1
-(Rth Approximation) dTch peak 3 = Pd*{Rth(2T+)-Rth(2T)+Rth(T+)-Rth(T)+Rth()}
= Pd*{Rth(2T+)-Rth(2T)}+dTch peak 2
ThepeakTchatthe1stpulseiscalculatedasshowninabove.
The2ndpeakTchisalsocalculated,combiningthese3values.
ThetotalTchriseissummationofthedeltaTchattheeachonstatecondition.
Slide23
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

ChannelTemperature
Measurement&Analysis
150 ShutterSpeed1msec 150
140 140
=AveragingTime SimulatedTch
130 130
120 120
T ch [d e g C ]

T ch [degC]

110 SimulatedIR 110


100 response 100 SimulatedIR
90 90 response
80 80
70 70
60 60
MeasuredIRTch
50 50
-4 -2 0 2 4 6 -4 -2 0 2 4 6
Time [msec] Time [msec]

Theanalysisperformedmorethan10yearsago.WeonlyhadanIRsystemwith
ratherslowshutterspeed.ButwefoundthemeasuredTchfromIRagreedwith
thesimulatedTchcurve,bytakingtheshutterspeedintoconsideration.
Thus,weconcludedthatthementionedsimulationinpreviousslideisreliable.
AndthecompactkWclassGaNdevicewasdevelopedbyutilizingthisanalysis.
Slide24
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
kWClassGaNHEMT
PalletAmplifierforRadar
VGG VDD
RF
out

RF
in

VGG VDD

Size:58.5mmX40.0mmX8.0mm E.Mitani et.al, A kW-class


AlGaN/GaN HEMT pallet amplifier
Input/Outputmatchedto50ohm for S-band high power application ,
EuMIC2007.
IncludesRCBiasCircuit
Cubase
Slide25
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

kWClassGaNforRadar
RFPerformance
IDD(DC)=2.0A,PulseWidth200sec,Duty10%
VDD=65V VDD=80V 60.0dBm
60 90 60 90
59.4dBm
80 80

f=2.9GHz 70 f=3.2GHz 70
Output Power [dBm]

Output Power [dBm]


Drain Efficiency [%]

Drain Efficiency [%]

55.0%
55 60 55 60
49.5%
Gain [dB]

Gain [dB]

50 50
40 40
50 30 50 30
13.8dB 20 14.1dB 20
10 10
45 0 45 0
35 40 45 50 35 40 45 50
Input Power [dBm] Input Power [dBm]

Output Power Drain Efficiency Gain Output Power Drain Efficiency Gain

Compact1kWclassGaNHEMTforradarapplicationhas
successfullydemonstrated,byoptimizingforpulsedoperation.
Slide26
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
UptodateAchievement
Xband300WGaNHEMTforRader
K.Kikuchi et.al, An 8.510.0 GHz 310 W GaN HEMT for radar
applications, 2014 IEEE MTT-S Int. Microwave Symposium
Digest, 2014.
PKG size 24.0 mm 17.4 mm
Gate width 14.4 mm 2chip (10 watt/mm)
Chip size 5.4 mm 0.7 mm
Chip outline Lg=0.4m, Via-Hole

60 55.2dBm 15.0 58 30
55.2dBm

Output Power (dBm)


Pout (dBm), PAE (%)

55 14.5 56 (333W) 25
50 Pout 14.0 54 20

Gain (dB)
GL (dB)
45
GL 14.1dB 13.5 52 15
Gain
40 13.0 50 10
35 PAE 12.5 48 Pout 5
42% 10.2dB
30 12.0 46 0
35 40 45 50 55 60 65 70 32 34 36 38 40 42 44 46
Vds (V) Input Power (dBm)
PulseWidth=100sec,Duty=10%,Frequency=9.0GHz
Slide27
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

UptodateAchievement
Xband300WGaNHEMTforRadar
400
This work 350
(Maximum) CW
Thiswork
300
Output Power (W)

Frequency 8.5 10.0 250


Pulse 333W
(GHz) (9.0) 200
OutputPower 310 150
(W) (333) 100
PowerGain 10.0 50
(dB) (10.2) 0
Vds = 65 V, Idq = 0.80 A 7 8 9 10 11 12
Pulse Width = 100 sec, Duty = 10% Frequency (GHz)

Slide28
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
ProspectofCostEffectiveGaN
forRaderapplications
UsingGaNtoreplacetheklystron
Highreliability,Maintenancefree
Compact,Easyoperation
>ReductionofOPEX
GaNoutputpowerisnotaslargeasklystron,
butitallowslongpulses.Pulsecompression
canbeused.
CosteffectiveGaNHEMTwillpenetrateinto
theradarapplications.

Filter
LinearFMPulse FrequencyDependent
DelayFilter
http://www.river.go.jp/xbandradar/ CompressedPulse
Slide29
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

Outline

1.Fundamentals
2.ThermalStudyofSubstrate
3.ThermalDesign(GaNforRadar)
4.ThermalDesign(GaNforBaseStation)
5.Summary

Slide30
of44
Case.2 BTS Application
(BackedoffOperation)

BTStrend Smaller Higherefficiency


PowerProbability

WiMAX 5G
WCDMA LTE,LTEadv

Drain Efficiency

00.10.20.30.40.50.60.70.80.91
NormalizedOutputPower year
Bothefficiencyimprovementsofdeviceitself&efficiencyenhancementcircuit
techniquesarerequired,atbackedoffpowerregion.
Slide31
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

OperationClass(F,inverseF)
D

Inverse Class-F
Id
G Vd Class-F
S Ids Ids Vds
Vds
Id, Vd
Id, Vd

0 90 180 270 360 0 90 180 270 360

t t
Load Impedance for Harmonics
Even : 0 (Short) Even : (Open)
Odd : (Open) Odd : 0 (Short)

Peak Value of Voltage, Current


Voltage: 2x Vds(DC) Voltage: 3.14x Vds(DC)
Current: 3.14x Average Ids Current: 2x Average Ids
Slide32
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
CombinationofInv.ClassF
&GaNHEMTProperty
On-R
Ids
1.6
1.4
Vgs=+2V
1.2
Inverse-F 1.0

Ids [A]
-F 0.8
Vgs=+0V
0.6
0.4
Rds Vgs=-1V
0.2
0
0 50 100 150 200
Vds Vds [V]
InverseClassFrequirementare,
LowRon(SteepKnee)reducesRFloss
Highbreakdownvoltagecontributestokeepgoodpinchoff
GaNHEMTisthebesttechnologyfortheserequirementsatpresent.
Slide33
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

CircuitofInverseClassF100W
GaNHEMT
DesignConcept
Circuit:Harmonictunebysimple(=lowcost)LC circuit(LPF)
GaNchip:Sizeminimizationbyreferringthermalloss
Inductor Product: EGN21C105I2D
Bonding Wire 52 Vds=50V, f=2.14GHz 100
Transmission Line Capacitor (r=150)
on Alumina sub. 50 90

48 80
Pout [dBm]

Drain Efficiency [%]

46 70

44 60

42 50

40 40

38 30
100W
Input Output 36 20
GaNChip
18 20 22 24 26 28 30 32 34 36 38
Pin [dBm] Slide34
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
Theory ofDohertyAmplifier

Id
(a)Backedoff
Zopt
PeakAmp. OFF
/4
Open
PowerMatching
Class-C

Main Amp. Zopt/2


/4 2xZopt
Class-B or AB Vd
Zopt 2xZopt
EfficiencyMatching

(b)PeakPower dependon dependonbothmain


mainamp'seff. andpeak amp'seff.
PeakAmp. ON
/4
A B
Class-C
Zopt
Efficiency

Main Amp. Zopt/2 a b


/4
Class-B or AB
Zopt 6dB BO Psat Pout Slide35
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

GaNHEMTforDohertyPA
a b c Drain Ids a) Ron
gm Rd
Rds Cds DC IV-Characteristics

Rs RF Signal Loss
Source b) Rds

c) Cds Key of High Frequency Performance Vds

70W-class Device for 2.6GHz Base Stations


70W-class Device Vds Imax Wg Cds
Si LDMOS-FET 28V 26A 120mm 31pF
GaN HEMT (This work) 50V 11A 18mm 3.8pF
H. Deguchi et.al, "A 33W GaN HEMT Doherty Amplifier with 55% Drain Efficiency for 2.6GHz Base Stations,
2009 IEEE MTT-S Int. Microwave Symposium Digest, pp.1273-1276, 2009.
Slide36
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
RFPerformanceofDohertyPA
Pout Gain Vds = 50V, Idq-m = 200mA Idq-p : Class-C Bias
Pout(Pulse) Gain(Pulse) f = 2.6GHz, CW Pulse Duty = 10% (6s/60s)
Drain Efficiency
55 100
Output P ower [dB m ], Gain [dB ]

50 90 Cds-reduced
45 Pout 80 Device

DrainEfficiency[%]
D rain E fficiency [% ]
40 70
35 60
Effi.
30 50
25 40
20 30 Conventional
Device
15 20
10 Gain 10 Freq.=2.57GHz, Vds=50V
5 0
20 22 24 26 28 30 32 34 36 38 40 42
Input Power [dBm]
H. Deguchi et.al, "A 33W GaN HEMT Doherty Amplifier with 55% Drain Efficiency for 2.6GHz Base Stations,
2009 IEEE MTT-S Int. Microwave Symposium Digest, pp.1273-1276, 2009. Slide37
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

ExampleofEnvelopeTracking(ET)
Conventional Operation Envelope Tracking Operation
F.Yamaki et.al, A 65 % drain efficiency GaN
Fixed Vds HEMT with 200 W peak power for 20 V to 65
Vds

Vds

Supply
V envelope tracking base station amplifier ,
2011 IEEE MTT-S Int. Microwave Symposium
Time Time Digest, 2011.
Output Signal Modulated
Output Signal Vds Supply

GaNHEMTforEnvelopeTracking
1.Cds reduction&Vdsdependencereduction
2. BVdsx300V,for2065VEToperation

Imax =680mA/mm, Cds=0.15pF/mm, BVdsx300V


Slide38
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
OptimumThermalDesignforBTS
1.ThermalDesign

SpecifiedforBTS

Generaluse
Dependon
efficiency

OutputPower[W]
2
1
2.EfficiencyBoosting
2005 2006 2009 2011
Circuit Higher Doherty
ClassAB ET
Technique Class w/ClassF1
DrainEff.@8dBB.O. 34% 45% 55% 68%
ThermalDissipation Ref. 83% 68% 48% ChipSize[mm2] Slide39
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

RRH*BTSsystemandGaNHEMT
* Remote Radio Head

Base Station

RRH RRH RRH


Less than20kg/20L
Easy to Settle
Optic Fiber0.1-20km)

Control Unit
CAPEX(CapitalExpenditure)>CostreductionofGaNitselfhasbeenprogressed,andsmall
&lightweightPA,utilizingGaNhighefficiency,contributestoBTSsettingcost.
OPEXOperatingExpenditure >HigherefficiencyPArealizeslowerpowerconsumption.
Slide40
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
MicrowaveDeviceMarket
&SEIGaNHEMTShipment
Total$1600M (@2013)
SiLDMOS

GaNHEMT

Slide41
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44

Outline

1.Fundamentals
2.ThermalStudyofSubstrate
3.ThermalDesign(GaNforRadar)
4.ThermalDesign(GaNforBaseStation)
5.Summary

Slide42
of44
Summary(1/2)

GaNHEMTshavealreadyrealizedhighquality,uniformityandreliabilityfor
infrastructureRFpowerapplications.Thus,thecostreductionhasbeen
stronglyrequired.
Theadequatethermaltransferdesignisoneofthesolutions.GaNonSiChas
beenprovedthebestmaterialtosatisfyboththecostandthermal
requirements.Thefocusdesignonpulsedoperationiseffectiveforcompact
radardevices,andtheefficiencyboostinginbackedoffregionhavereduced
thechipsizeofbasestationPAs.

Quality GaNHEMT
SiCcrystal,Epigrowthuniformity,Smallprocessdeviation
tovarious
Reliability applications
Stringentqualification,Ruggedness
(Satellite,Radar,
Cost
Adequatethermaldesign,utilizingSiCmaterialproperty Basestation)
Slide43
of44

Summary(2/2)

GaNHEMThasalreadybeenadoptedinseveralmarkets.Forfurthermarket
penetration,continuouscostdowneffortsareessential.

90WGaNChipx2
(NotspecifiedforBTS)
Price

24x17.4mm
210WGaNChip
(SpecifiedforBTS)

21x13.2mm
4 inch
3 inch
4Wafer 2inch

Year Slide44
of44
Costeffectiveapproachesfor
EuropeanGaAs &GaN Power
solutions
GuillaumeCALLET

guillaume.callet@umsgaas.com

WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide1


Approaches

Outlilne

What can be thereducing cost driversforGaN onSiC solution?

Presentation of UMS

Overview of GaN technologies

Thermal analysis for the development of packaged GaN solution

UMS Products & Foundry Solutions

Conclusions

Slide2
Outlilne

Presentation of UMS
III-V company with 20 year experience in semiconductor (especially GaAs
HEMT)
Overview of GaN technologies
Thermal analysis for the development of packaged GaN solution
UMS Products & Foundry Solutions
Conclusions

Slide3

UMSat aglance

Founded in 1996 by gathering Thales and AIRBUS Defense and Space


GmbH activities
European source of RF MMIC solutions, GaAs and GaN foundry services
2 industrial facilities in Ulm (Germany) & Villebon (France)
400 people

Villebon facility Ulmfacility

Slide4
Outlilne

Presentation of UMS
Overview of GaN technologies
Thermal analysis for the development of packaged GaN solution
UMS Products & Foundry Solutions
Conclusions

Slide5

UMSGaN technologies
GH50 GH25 GH15
Powerbydie(W)
Status Released Released Tobe
released 2017
Designkit Designkit Targeted
available available Performances

GH50Powerbar Gate length 0.50m 0.25m 0.15m

Power 5W/mm 4W/mm 3.5W/mm


OperatingVds 50V 30V 20V

100 Breakdown
voltage >200V >120V
(Vbds)
GH25MMIC
MTF 1e6/200C 1e6/200C 1e6/200C
New Domain of Upto7GHz Upto20 Upto40GHz
50 GH50 Development frequencies GHz

GH25

10 GH15 Frequency
(GHz)
5 10 15 20 25 30 35 40
Target Slide6
Outlilne

Presentation of UMS

Overview of GaN technologies


Thermal analysis for the development of packaged GaN solution
Various Packaging solutions
Thermal management of QFN
oPCB / Glue / Die Coating

UMS Products & Foundry Solutions


Conclusions

Slide7

Packagingofferforpower

MainconstraintsforGaNpackaging relatedtocosts:
Frequencyband
Slide8
Thermalmanagement
Thermalmanagementanalysis

Different solutions investigated: PlasticmoldedQFN


Package solutions:
Flange
Ceramic metal SMD
CeramicmetalSMD
SMD QFN
Stack variation
PCB variations
Interlayer stack Flangepackage
Mo / Diamond Tab
CuMo Coin

Slide9

Broadbandpackages
1:PlasticmoldedQFN
2:Enhancedflangepackage
3:CeramicmetalSMD
4:Flangepackage

Package+PCBreturnlosses(dB) Package+PCBinsertionlosses(dB)
1
4 2
3 3
4
2

SMD QFN package is excellent


Flange packages are competitive up to 20GHz
PackageoptimizationstillongoingtoachieveVSWR<1.5:1at20GHz
Partofthematchingcanbeintegratedintothedie Slide10
PackageThermalanalysis
Target: Package GH50 & GH25 products

C1 R1
GaN /SiC

Dieattach R4

Thermalflow
Leadframe R2
C2
Solder
R5
PCB

C3 R3

Analysismustbecarriedoutondifferentsamples:
Powerbares
MMICs
Finiteelementsimulationsperformedondifferent3mainspackagefamily ANSYS

Slide11

MMICPackaging:
Modeling assumption
Analysis performed on ANSYS:
Symmetry : of the device is meshed
TestVehicleGH25MMIC:
GaN/SiC interface Layer with low thermal conductivity (TBR) 1st stage:4x8x125m
2nd stage:8x8x150m
Joule heating Block heater along drain edge of gate foot ( 1.5 m)
Boundary condition Fixed temperature on backside of full assembly
Meshing Specific methodology for power bars 1 000 000 nodes

2nd stage 1st stage


Pdiss@14GHz & 34dBm Pdiss@14GHz & 34dBm
3.8 W/transistor 2 W/transistor

8 transistors 30.4W 8 transistors 16W

Pdiss = 3.16W/mm Pdiss = 2W/mm Slide12


Flange Package

Tc = 80C / Pdiss : 2nd stage 3.16 W/mm (30.4 W) / 1st stage 2 W/mm (16 W)

Cases Flange KYO Flange KYO+TabMo Flange +TabDiamond

GaN/TBR
GaN/TBR
SiC 100m
SiC 100m
AuSn 25m
GaN/TBR 2m AuSn 25m
SiC 100m Mo 150m
CVD/Cu 300m
AuSn 25m AuSn 25m
AuSn 25m
Stack
CuMoCu 1.4mm CuMoCu 1.4mm
CuMoCu 1.4mm

Thermalpaste 50m Thermalpaste 50m


Thermalpaste 50m
Tcase Tcase
Tcase

Rth_tot 3.75 3.84 3.24


(C/W)
Tj _max 194 196.8 178
(C)

Slide13

Ceramic metal SMD

Tc = 80C / Pdiss : 2nd stage 3.16 W/mm (30.4 W) / 1st stage 2 W/mm (16 W)

Cases SMD& PCBcoin SMD& PCBvias


PCBCoinFootprint
GaN/TBR
SiC 100m GaN/TBR
AuSn 25m SiC 100m
CuW 200m AuSn 25m
SnPb 100m CuW 200m
SnPb 100m
Cu 18m
Insulator 1.3 mm Cu1.3mm
Stack CF3350 50 m
Insulator 203 m

Cu 1mm
Al6061 3mm

Tcase
Tcase PCBViaFootprint

Rth_tot 5.06 4.69


(C/W)
Tj _max 233.8 222.7
(C)

Slide14
PlasticPackageSMDQFN

Tc = 80C / Pdiss : 2nd stage 3.16 W/mm (30.4 W) / 1st stage 2 W/mm (16 W)

Cases SMD& PCBcoin SMD& PCBvias

GaN/TBR
GaN/TBR
SiC 100m
Ag 15m
SiC 100m 2differentAgbasedglues
Ag 15m
C194 200m C194 200m evaluated:
SnPb 100m SnPb 100m

Insulator 1.3 mm Cu1.3mm


Cu 18m a) 20W.m1.K1
Stack CF3350 50 m
Insulator 203 m
b) 70W.m1.K1
Cu 1mm
Al6061 3mm
Tcase
Tcase

Rth_tot 4.97a 4.72b 4.56a 4.32b


(C/W)
Tj _max 231a 224b 219a 211b
(C)

Slide15

Synthesis

Case
Packaging Remark Rth (C/W) Bandwidth Cost
study
1 Flange KYO Hermetic 3.75 Up to 6 GHz

2 Flange KYO + Mo TAB Hermetic 3.84 Up to 6 GHz


Flange KYO + Diamond
3 Hermetic 3.25 Up to 6 GHz
TAB
4 SMD + PCB coin Hermetic 5.06 Up to 14 GHz

5 SMD + PCB via Hermetic 4.69 Up to 14 GHz

Die attach : 20 W.m-1.K-1 4.97 > 20 GHz


6 SMD QFN + PCB coin
Die attach : 70 W.m-1.K-1 4.72 > 20 GHz

Die attach : 20 W.m-1.K-1 4.56 > 20 GHz


7 SMD QFN + PCB via
Die attach : 70 W.m-1.K-1 4.32 > 20 GHz

Slide16
Approach powerbarassembly
TemperatureGradient
8x8x400m / Tref = 75C / P = 2W/mm/ CW

Tj_Peak=211,9C

Slide17

DieAttachImpact
8x8x400 / 7x7 QFN, CW, P=2W/mm, Tcase=75C, Cond glue = 40W/m.K
contribution
T(C) delta T (C) Rth(C/W)
(%)
GaN / TBR 217.9 21.4 0.418 15.0
substrat SiC 196.5 18.2 0.355 12.7
colle puce (40W/mK) 178.3 15.6 0.304 10.9
Leadframe 162.7 12.7 0.248 8.9
BrasureSnPb 150.0 23.7 0.463 16.6
CI/glue 126.3 30.3 0.591 21.2
Drain Al 96.1 21.1 0.411 14.7
Total 75 142.9 2.792 100.0

8x8x400 / 7x7 QFN, CW, P=2W/mm, Tcase=75C, Cond glue = 20W/m.K


T(C) delta T (C) Rth(C/W) contribution (%)
GaN / TBR 230.9 22.0 0.430 14.1
substrat SiC 208.9 18.4 0.360 11.8
colle puce (20W/mK) 190.5 28.9 0.565 18.6
Leadframe 161.6 12.1 0.235 7.7
BrasureSnPb 149.5 23.3 0.455 14.9
CI/glue 126.2 30.1 0.588 19.3
Drain Al 96.1 21.1 0.411 13.5
Slide18
Total 75 155.9 3.046 100.0
GH50 Power Bar / Transient

8x8x400 / 7x7 QFN / Tref = 75C / P = 2W/mm

Slide19

Conclusion on assembly

SMD QFN solutions are broadband and lower cost solution


Applied to GH25 and GH50

Analysis shows that thermal management strongly depends on the PCB


Coin offers very good thermal dissipation / difficult to implement to series
Thermal glue can reduce by roughly 0.2 W.m-1.K-1

As demonstrated GaN on SiC packaged in QFN can also operate in CW


Important care must be take to the functioning conditions

MMIC
HigherIntegration InternallyMatched
$$$

QMMIC
InternallyMatched

DISCRETE
GeneralPurpose

Slide20
L S C X Ku Freq
Outlilne
Presentation of UMS
Overview of GaN technologies
Thermal analysis for the development of packaged GaN solution
UMS Products & Foundry Solutions
Foundry Presentation
o Market addressed are not only military
o Foundry partner contribution
Quasi-MMIC solution development
o Concept: Combination of GaN & GaAs
o Cost reduce
o Solutions

Conclusions

Slide21

UMS Foundry Solutions

Slide22
PPH15X20
1WHighPowerAmplifier37 40GHz
Powerdetectorinside,GainControl

Advanced concept / PPH15X-20 / QFN / CHA6194-QXG

6194
Application
Pointtopoint
PointtoMultipoint

High linearity HPA


RF bandwidth: 37-40GHz
Linear Gain: 20dB
Power at 1dB comp.: 30dBm
Sat. Power : 31dBm
Specific features:

RL>13dB
GaAs pHEMT process Consumption: 6V, 0.8 A
Power detector dynamic 30dB
Low AM/AM, AMP/PM,
QFN 5x6

Slide23

PPH15X20
1WHighPowerAmplifier37 40GHz
Powerdetectorinside,GainControl

Vd=6V Idq=0.8A

34

32

30
Pout(dBm),Gain(dB)

28

26 Pout@1dBgaincomp
Pout@4dBgaincomp
24 LinearGain

22

20

18
36 37 38 39 40 41
Freq(GHz)

Slide24
Foundry Portfolio

QFNAssemblyofferforallprocesses Slide25

GH50&GH25Foundrykey figures
Nbre ofwafer/year Overallrepartition
200

150
GH50
Defense
100 Telecom
50 Space
GH25 R&D
0
2011 2012 2013 2014 2015 2016

GH25: Since 2010 more than 130 wafers processed in the frame of
80 different projects

GH50: Production launched and transferred to 4

More 150 wafers to be manufactured in both GH50 & GH25 in


2016

Design Kit including EM Stack and DRC for ADS2016 Slide26


DKavailableforGH2510
GH25:MMICprocess:Qualified&OpeninFoundry
250nmgatelength
On4inchSiC wafer
Frequencyrange:DC 20GHz
Vds =30VasstandardRecommendedOperatingValue
Idss =850mA/mmasaveragevalue
VeryHighbreakdownvoltage:Vbds >120V
Powerdensity:4W/mm@10GHzinCWMode
DesignKitavailableforADS20092016&MWO
NLmodelforHotFET(electrothermal)
LFETmodelfornoise
NLmodelforColdFET
NLmodelfordiodes
(Scalablemodelsforpassivesandactiveelements)

Newfeatures:DRC&StackEMavailableforADS2016
Slide27

ANSYS/ADSThermalanalysis
Transistor GH25 8x125 dUMS / Vds=25V Ids=25mA/mm

ADS2013

Slide28
TNO HPAGH2510design
Incourtesy ofTNO
THERMAL SIMULATION
Input stage 1x10x275um, Pdiss=8.2 W
Output stage 4x10x275, Pdiss=23.3 W
Matching networks, Pdiss=7.2W
( = Pdiss_total - (input+output stage) )

Tj Inputstage
Tj Outputstage
MMICbottom
Packagebottom

Slide29
GaNS3

UMS product Solutions

Slide30
Product
CHK015AQBA
DC 6GHzPackagedTransistor
Application
Radar&Communications

GeneralPurposeTransistor

RF bandwidth: DC 6GHz
Linear Gain: 14dB @ 6GHz
Specific feature Output Power: > 15W
Wide-band
Drain Efficiency: > 70%
Low parasitic Plastic Package
PAE: 50% @ 6GHz
Low thermal resistance Package: DFN 3x4

Slide31

SamplingNow
25W / X-band / QFN
Insampling /GH25Based /Dieproducttobepackaged
V
Application
Defence / Space

In STG1 STG2 Out

Main Performances

RF bandwidth: 8.5 10.5GHz


V+
Gain: 30dB
Pout : 25W
Specific feature PAE_associated: 45%
High efficiency Consumption: 30V, 0.8A
High power
Die / 15W version available in QFN

Slide32
Quasi MMIC Concept
Use of UMS proprietary Passive MMIC Technology: Q-MMIC is close to MMIC size

Input GaN Output


Matched + Power + Matched 50
50
Circuit Bar Circuit

$
$ + $ + $
$

Fast design& Fast design&


fabrication fabrication CustomizeyourQMMIC

Slide33

WhyQuasiMMIC?

Integration
Exampleof50WC
ClosetoMMICsize bandHPA

6mm
Cost
3.6mm 7.6mm
6
Closetohybridsolutions
MMIC/QuasiMMIC Cost

Flexibility 3

Shortdev.cycletimes(passiveMMICs) 2

GH50/25:14WeeksICT 1
10 15 20 25
URLC:5Weeks MMICSize(mm)

ApplicabletoQFNforlow cost development Slide34


NewProduct
100W/Lband/QFN
Indevelopment /GH50based /InternallyMatched /QMMIC

Application
Radar/DualUse

Main Performances

RF bandwidth: 1.2 1.4GHz


Linear Gain: 15dB
Output Power: 100W
Gain @ 50W 10dB
Specific feature @ 1.3GHz
PAE : 55%
Peak Pout=110W
Package: DFN 7x7
With PAE=57%
Gain = 14dB

Slide35
HighPerformancePlasticPackaged100WLBandQuasiMMICHPAD.Bouw etal. EuMC0605

NewProduct
50W/Cband/QFN
Indevelopment /GH25based /InternallyMatched /QMMIC

Application
Radar&Communications

Main Performances

RF bandwidth: 5.2 5.9GHz 5.9-6.9GHz

Linear Gain: 14dB 13dB


Output Power: 50W 50W
Specific feature
Gain @ 50W 10dB 9dB
High PAE
PAE : 47% 45%
Low parasitic Power Plastic Package
Package: DFN 7x7 DFN 7x7
Low thermal resistance

Slide36
Advanced
CbandDPADescription Development

SymmetricDPAArchitecture/GH25based/QMMIC/QFNpackaging

Application
Communications/5G

Main Objectives
Configuration
1 stage => for investigations purpose
Single & dual input
Linearity / Main & Peak
synchronization
Key Performance
Frequency band : 5.6 6.6GHz
Peak Output Power: 15W
PAE @ 6dB OBO: > 35%

Slide37

C-band DPA Characterizations

PAE vs Freq / 6 & 10dB OBO / 4 Boards / T=25C


Biasing conditions:
Vd = 30V
Id_q_main = 60mA / Vgs0_peak = -7V

6dBOBO
10dBOBO

Slide38
Outline

Presentation of UMS
Overview of GaN technologies
Thermal analysis for the development of packaged GaN solution
UMS Products & Foundry Solutions
Conclusions

Slide39

Conclusions

QFNSolutionvalidatedforpowertechnologiesupto40GHz including
GaN
MMICinQFNforGH25validatedwithenhancedglue+PCBsolutions
Highefficiencysolutionsalreadyavailable
QMMICinQFNusedforGH50&GH25
Challengingsolutionsevaluated
ReleaseofPPH15X20forapplicationsupto40GHz
FoundryaccessallowingmoreandmoreQFNassembly
ToolsavailableforADSallowmoreaccuratethermalanalysis
AssociationwithURLC(passiveprocess)availableinFoundry
Indicatorsallowtoidentifythecostdecrease(IndustrialManufacturingcycletime
reducing,)
Finalpassivation isunderdevelopmentandshouldbeavailableto
improvetherobustnessversushumidityforGH50/GH25/URLC

Slide40
Aknowledgment

TNOfortheir participation
Colleagues fortheir support&works
M.Camiade
PF.Alleaume
L.Brunel
M.Feron
E.Leclerc
JP.Viaud

Slide41

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