Beruflich Dokumente
Kultur Dokumente
Yamamoto.Kazuya@bk.MitsubishiElectric.co.jp
Slide 1
of 190
Thermalmanagementofelectronics:
MeasurementandthelimitsofGaN
ondiamondelectronics
ProfessorMartinKuball
UniversityofBristol
Martin.Kuball@bristol.ac.uk
Outline
GaN electronics
Thermalmanagement
challenges
Thermalmaterialsand
devicecharacterization
Ultrahighpower
electronics:GaNon
DiamondHEMTs
Conclusions
Youcanbuythisalready
www.fujitsu.com (GaNonSiC,GaNonSi)!!!
Thermalmanagement
ElectronicWarfare
Challenges: New
materialanddevice
design;howto
measurechannel
temperatureofa
device?
DirectedEnergySystems RadarSystems
Impactionization
Bulktrapgeneration
Interfacetrapgeneration
Killat etal.,CompoundSemiconductor
Jan/Feb2013
Devicedegradationistemperatureandelectric
fieldaccelerated.
Electricfield&temperature
Sourcefieldplate
Passivation Electricfieldscanbeshapedusinge.g.
Gate
Drain
fieldplates,Tshapedgate,slantedgatei.e.,
AlGaN electricfielddrivendevicedegradationcan
Channel
GaN belimited.
Nucleationlayer
4H SiC
Temperatureisthemainfactor
atpresentlimitingthereliabilityie determiningthemaximum
possiblepowerdensity.
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide6
Approaches of60
GaN HEMTthermalhistory
Workedexample20W10GHzsolidstatemodule
0.5dB
manifold
loss
Channeltemperature
Devicedegradationdeterminedbuytemperature
Rateofdevicefailure exp(Ea/kBT), withEa =activationenergy
T=channeltemperature(ortemperatureat
specificlocationinsidechannel).
Heaterwidth? Icandoathermalsimulation
thissavesmealotofmoneyandtime
Thermal
conductivity
ofmaterial
andvariation
Heathastotraverseinterfaces throughlayer(s)
IRThermography
Basicprinciple: MeasuresintensityofthermalIRradiation
Measuredintensity:
with StefanBoltzmannconstant
T2
T 2 >T
Intensity
T1
10m 1m
Wavelength
Fast,but diffractionlimitedspatialresolutionof>310m.
Limitedlateralresolution: Typicalnodepthresolution
IR: (foruncoateddevices):
310m
often25m
IRmeasuresatemperature
averagewhichisoftennot
easytodefine.
ElectricalMethods
Basicprinciple: QuantifieschangesinIVcurvewithtemperaturerise,
e.g.,achangeinsaturationcurrent.
E.g.Kuzmik etal,IEEETrans.ElectronDev.481496(2002);McAllisteretal.,J.Vac.Sci.Techn.
24,624(2006);Simms,IEEETrans.ElectronDev.55,478(2008).
Advantage: Useselectricaltestequipmentstandardinmostlaboratories;
measureshoweveraveragetemperatureoverwholedevice.
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide12
Approaches of60
Ramanthermography
Basedonthatvibrationsofatoms(phonons)
ofmaterialsaretemperaturedependent
off
on
Spatialresolution 0.50.7m.
Temperatureresolution<25C.
Timeresolution 10ns.
Easytouse.
TheRamanmethod
Photonsofalaserhitdevice
Scatteredlight
contains
threedifferent
wavelengths
Photonenergychange
Lightofreduced Raman
Lightofsame photonenergy probes
photonenergy (photoncreateda typically
aslaser vibrationofatoms) thislight
Lightofincreasedphotonenergy
(photonabsorbsavibrationofatoms) M.Kuball,Surf.InterfaceAnal.31,987(2001).
SiC
GaN
GaN
GaN
SiC
Temperatureinalldifferentmateriallayersinadevice
canbeprobedsimultaneously:
GaN,SiC temperatureinGaN/SiC HEMT,
AlGaAs,GaAstemperatureinGaAspHEMT,
RamanvsIRthermography
AlGaN/GaN HEMTonSiC
Raman
gate
160
Temperature [oC]
IR
3D sim.
80
M.Kuballetal.,
CSICS2007
-10 -5 0 5 10
Position [m]
Spatialresolution:Raman 0.50.7m; IR 7m.
6
140 GaN
Thermalresistanceofinterface
CS-6
Temperature rise ( C)
120
SiC URI-4
100 CS-3
30%
Howtoobtaintimeresolution
ON OFF
Pulsed
laser
source Bestever
reported
IRtime
resolution
Timeresolution:10ns.
Spatialresolution:0.5m.
Abilitytotracetemperaturewith10ns D S
100m
timeresolution
G 25m
Temperature
splits
Identical
increase
Timedependent
thermalcrosstalk
Manoi etal,SolidStateElecronics 57,14(2011).
Canoneimproveresolution?
(a) (b)
Source Gate Drain Source Gate Drain
SolidImmersionLens(SIL)
GaN
SiC n=2.6
R
SIL
air
(c)
10
Lateral: heat
widefield 0.6 source drain
8 confocal
Lateral resolution [m]
Axial resolution [m]
Axial:
widefield
180
Temperature [ C]
SIL
Junctiontemperature
256C 225C 175C
1E+8
1E+7
1E+6
1E+5
RFtest
MTTF[hrs]
Ea=1.92eV
Ea=1.82eV
1E+4
1E+3
DCtest
1E+2
1E+1
18 19 20 21 22 23 24 25 26 27 28
1/KT[1/eV]
ActivationenergydeterminedinDCandRFlifetimetestsimilar.
J.W.Pomeroy,MicroelectronicsReliability55,2505(2015).
However,for>100V
5.9W/mm
average
100V
J.W.Pomeroyetal.ROCS2015.
top
Measure
Raman
from
bottom
Canbeperformedonwafer or
inpackage.Onlyconditionisthat
thesemiconductorofthedeviceis
opticallyvisible.
Temperaturemeasured
Foropticallytransparant materials Averageoftemperature
insmallvolume
Gate N
Ga
2 m
0.75 m C
Si
0.75 m
Itiswelldefinedoverwhichareaanaverage
oftemperatureismeasured andshouldbe
comparedasubsequentthermalsimulation!!!
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide24
Approaches of60
Simulationtoaidexperiment
Pomeroyetal,IMS2012
IfthereisaTgateorfieldplate,weconsiderthisbyusingthermalsimulation,as
thosescreenthehotspot.
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide25
Approaches of60
Methodologydeveloped
180
Laser 160
light Ungateddevice Step2 Wefitinthermal
Ohmic 140
Ohmic simulationanyresistancesat
contact contact
internalchipinterfaces.
Temperature rise ( C)
120
o
AlGaN 100
Depth
Step1 Wefitinthermalsimulation
80
GaN scan thegradientintemperaturethroughSiC
60
40
toextractSiC thermalconductivity.
20
0
Extractkeymaterialparameters
GaN SiC
0.1 1 10 source 100
gate 1000
drain
Depth (m) Step3 Wemeasuretemperatureinactive
HEMT GaN depth deviceregion anddetermine
EdgeofChip(EoC)temperature (temperature
SiC
500mawayfromdevice).
Step4 Wefitthermal
simulationtoHEMTand
EoC temperature;EoC
temperatureconsiders
dieattach.
2D driftdiffusionmodel 3Dfiniteelementthermalmodel
Gate Gate F.P.
edge F.P. edge
Joule
source
20nm
AlGaN
drain
e.g.,20VDS,3VGS GaN heating
map
3.75m
Calibrated3Dthermalmodel
includingdieandpackage
ThisapproachcombinestheadvantageofaccuratePdiss profile(driftdiffusion)
with3Dfiniteelement,e.g.largemodels
J.W.Pomeroy etal.,Microelectron.Reliab.,(55)12,2505(2015).
Goodrepeatability
5C
A3 powerdensityincrease
wasachievedbytheDARPA
NJTTprogram
Thermalconductivities
Singlecrystallinediamond
Enriched Diamond
Natural diamond
J.R. Olson, Phys. Rev. Lett. 70, 14 (1993).
SiC thermalconductivity:4.8W/cmK
Notarealisticoptiontouseforsemiconductortechnology
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide31
Approaches of60
Polycrystallinediamond
Grainsize
Defects
phononphonon
Importanceofinterfaces
Source Drain
Gate
GaN
interface
Raman 1m
Diamond probe
Ungated
Transistor
model
2finger
transistor
Polycrystallinediamondpropertiesaswellasinterfacesneedtobeoptimized.
GaN contact
map mesa
Diamond
contact
interface
Polycrystalline
Diamond
F.E.modelof
ungated HEMT
crosssection
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost
35 Slide35
Approaches of60
Diamondthermalproperties
GaN Heatflux Increasing thermal
conductivity along
160W/mK
growth direction
TBReff:Effectivethermal thindielectric
boundaryresistance
100m
Effectivethermalconductivity: polycrystalline
Weightedaverage,influenced diamond
bygrainsize.
O.W.Kiidingetal.DiamondRelt.Mater.,3(1994)1178
Substrate T.C. TBReff
[W/mK] 10 [m2K/W]
8
REMINDER:
GaNonSiC 420 25(~2.5typical) Bulkdiamond:
20003000W/mK
GaNondi 1200(effective) 2.70.3
(Pomeroyetal.,CSICS2013)
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide36
Approaches of60
Nearnucleationdiamond
Thermalconductivityimpacted
bygrainsize
Nearnucleationdiamond
Z 3heaters
Thermalconductivity.
determinedby3omega
technique.
Diamondbeyondnucleation
R.Baranyai etal.APEX9,061302
(2016)
(i) thermalresistancebetweengrains,
(ii) shorteninginthephononmeanfreepathdue
thereducedsizeofthegrains
GrainBoundarythickness
Callaway
, ,
, , ,
, ,
1
J.Anaya et al., Acta Materiala
103, 141 (2016).
Kapitzalike
WW05RecentAdvancesinGaN PowerHEMTsRelatedtoThermalProblemsandLowCost Slide41
Approaches of60
GaNdiamondinterface
Wafermapping&fast
waferscreening
Varied thickness
28 nm to 100 nm
Presentlywedevelopthisintoacommercialequipment.
Sunetal.IEEEElectronDev.Lett.(accepted)2016;Appl.Phys.Lett.106,111906(2015);Pomeroyetal. IEEEElectronDev.Lett.35,1007(2014).
Validationofthetechnique
Exp.
Sim. surface temp.
Normalized signal
Precautions have been taken to ensure that the measured signal represents the
surface temperature transient.
Different UV powers result in identical transients.
Thermo-optic simulation further supports data. H.Sunetal,CSMantech 2015
Dielectricseedinglayerneedstobeoptimized.
GaNdiamondinterface
2000
H. Sun et al, CSMantech 2015 200 C
1500 MW
100
Transistor peak
diamond
temperature rise
sub (W/m-K)
1000 50
Rareimperfectionscan
bescreenedout
Typicallygood
homogeneity
FastwafermappingoftheGaNon
Diamondthermalresistance
Thermoreflectance fordevices
Materials:
Field Plate
D G Passivation S Two metallization levels:
GaN 1.Drain contact ( )
2.Source field plate ( )
SiC or Diamond GaN ( )
D
45 m
6 m
6 m
G
Field plate
SMartinHorcajo etal.,
S CSMantech 2016
Decreasingthermalresistanceassociatedwith
thecarrierenablesafurther
Increaseinpowerdensityto~3X
J.W.Pomeroyetal,CSICS2014
GaN layeroptimization
Source Drain
Gate
Heat e.g.4FingerHEMT
d GaN spreading VaryGaN buffer
TBReff thickness(d)andTBReff
1m
Diamond
1.2
Peak Temperature rise [Norm.]
LowTBR
A1mthickGaN buffer
1.0 d [m]
isoptimalfortherange
Measured TBR
0.75
1
1.5
TBReff valuesexpected
0.8
2
2.5
ThinGaN 3
0.6 J.W.Pomeroyetal,CSICS2014
0 1 2 3 4
-8 2
TBR x10 [Wm /K]
GaN Diamond
260
GaNonSiC S G D Measurement:
240 GaN Diamond
GaN
Simulation:
220
diamond Rinterface
o 2
200 W/mK Cm /W
diamond -8
710 2.7x10
CurrentGaNondiamond 180
Temperature rise [ C]
-8
1400 2.7x10
o
160
Increasingdiamondthermalconductivity 710 0
140
120
OR decreasinginterfacethermal
100
resistance
80
60
Wevalidateallthermalsimulations 40
withRamanthermography 20
measurements. 0
0.1 1 10 100
Depth [m]
GaNdiamondstability
StressinGaN layer
Diamond
DeterminedusingRamanspectroscopy
Year 2011 2012 2013
With nitride Without nitride
0.8
transition layers transition layers 565.0
0.6
565.5
0.4
E2 peak (cm-1)
Stress (GPa)
Tensile
566.0
0.2 566.5
0.0 567.0
Stress free
Highmechanicalstability
GaN
diamond
Cantilever
to appy
force
Thermomechanicalstability
StressinGaNon
Fractureat
diamond induced >3GPa
byheating (CTE
mismatch)
Acknowledgment
andothers
9
9
9
9
Sintered Ag
ITEM UNITS AuSn Ag Epoxy Mfr A Mfr B Mfr C
Bulk Thermal Conductivity W/m-K 57 23 50 100 180
CTE ppm/C 16 38 26 28 22
Modulus @ RT Gpa 59 3.0 6.7 10 26
Drain Efficiency (%)
Pout(dBm)
20
16
12
Gain, Return Loss (dB)
-4
-8
-12
S11
-16 S21
S22
-20
1.0 1.1 1.2 1.3 1.4 1.5 1.6
Frequency (GHz)
61.0 80
60.5 70
60.0
6 60
59.0 40
58.5 30
57.0 0
1.10 1.15 1.20 1.25 1.30 1.35 1.40 1.45 1.50
20
15
10
Gain, Return Loss (dB)
-5
-10
S(2,1)
-15 S(1,1)
S(2,2)
-20
2.3 2.5 2.7 2.9 3.1 3.3 3.5
Frequency (GHz)
800 100
700 90
600 80
Drain Efficiency (%)
Output Power (W)
500 70
400 60
300 50
200 40
Output Power
100 30
Drain Efficiency
0 20
2.6 2.7 2.8 2.9 3.0 3.1 3.2
Frequency (GHz)
20
15
10
Gain, Return Loss (dB)
-5
-10
S11
-15 S21
S22
-20
4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000
Frequency (MHz)
51.0 100
50.5 90
50.0 80
49.0 60
48.5 50
47.0 20
5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9
Frequency (GHz)
16
12
8
Gain, Return Loss (dB)
-4
-8
-12
S21
-16 S11
S22
-20
8.2 8.4 8.6 8.8 9.0 9.2 9.4 9.6 9.8 10.0 10.2 10.4 10.6
Frequency (GHz)
55
45
40
35 Drain Efficiency
Output Power
30
8.8 8.9 9.0 9.1 9.2 9.3 9.4 9.5 9.6 9.7
Frequency (GHz)
20
15
Gain and Return Loss (dB)
10
-5
-10
S21
-15 S11
S22
-20
2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7
Frequency (GHz) Output Power and Efficiency vs. Frequency
100 100
90 90
80 80
Drain Efficiency (%)
Output Power (W)
70 70
60 60
50 50
40 40
Output Power (W)
30 30
Efficiency (%)
20 20
3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.55
Frequency (GHz)
25
20
15
S21
Gain, Return Loss (dB)
10 S11
5 S22
-5
-10
-15
-20
1.8 1.85 1.9 1.95 2 2.05 2.1 2.15 2.2 2.25 2.3 2.35 2.4
Frequency (GHz)
57.0 75.0
56.5 70.0
Efficiency (%)
55.5 60.0
55.0 55.0
Psat (dBm)
54.5 50.0
Efficiency (%)
54.0 45.0
2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18
Frequency (GHz)
CosteffectiveGaN HEMTdevelopments
withappropriatethermaltransfer
KazutakaInoue
SumitomoElectricIndustries,Ltd.
inouekazutaka@sei.co.jp
Wednesday, October, 5th, 2016
Slide1
of44
Outline
1.Fundamentals
2.ThermalStudyofSubstrate
3.ThermalDesign(GaNforRadar)
4.ThermalDesign(GaNforBaseStation)
5.Summary
Slide2
of44
HistoryofSumitomoGaNHEMTs
2000 2003 2004 2005 2006 2007 2008 2009 2010 -
Mass-production
#1 Volume leader
in RF high power GaN
We strive for
Performance
Quality
Reliability
Cost
Capacity
2013 GaN Market Share
above 5W below 4GHz Source: ABI Research 2014 Slide3
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
GaN HEMT
GaAsFET GaAsMMIC
GaNHEMTforRadar
Slide4
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
WhyGaN?
Johnson'sFigureofMerit
Johnsons FoM = ft x BV BV = BF Lg
= vs /2 x BF
CostEffectiveDesign,
FocusedonThermalTransfer
Chipcostisdeterminedby...
Waferprocesscostandyield
Maximumchanneltemperaturedesign
Maximumchanneltemperatureisdeterminedby...
Reliabilityofthedevicetechnology
Thermalconductanceofmaterial(onSiC,onSi)
Chippatternlayout
Operatingcondition
(ThermaldissipationEfficiency)
Slide6
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
YieldofGaNHEMTWaferProcess
Psat =52.2dBm =0.15
Gp =16.6dB =0.15
BTSGaNHEMT2.7GHz160W,n=9000pcs,181lots, =lotaverage
GaNHEMTwaferprocesshasbeenrefined,
throughover10yearsmassproduction. Slide7
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
ReliabilityofGaNHEMT
DCHTOLtest RFHTOLtest
(Vds=60V,Tch=250,275,300,315degC) (Vds=55V,Tch=270,290,310degC,P4dB)
K.Osawa et.al, Over 74% Efficiency, L-Band 200 W GaN-HEMT for Space Applications , EuMC2016.
Slide8
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
Materialvs.ThermalDesign
Parameters,relatedtothermaldesign;
Thermalconductanceofsubstratematerial(SiC:4.9 Si:1.5[W/cmK])
Substratethickness(Typicalthicknessis100m)
Gatetogatepitch(Widepitchimprovesthedegreeofheatspreading)
Gate Gate
Drain Source Drain
AlGaN
GaN HEMT Layers1m
Substrate Thickness
100m
HeatSpreading
Slide9
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
ThermalDesignvs.Efficiency
DCsupplypower RFinputpower
(Pdc) (Pin)
PowerAmp.
Thermal
dissipation
RFoutputpower
(Pout)
Slide10
of44
Outline
1.Fundamentals
2.ThermalStudyofSubstrate
3.ThermalDesign(GaNforRadar)
4.ThermalDesign(GaNforBaseStation)
5.Summary
Slide11
of44
CaseStudyofGaNonSi
RFPerformance
RFloss(lowgain)
S G D
AlGaN LargeparasiticC
2DEG
Low resistivityregion
DiffusionoftheGa &Al
Silicon intothesiliconsubstrate
GaNHEMTonSirealize
comparableperformance
toGaNonSiC.
I.Makabeetal.,ImprovementofRFperformance
ofGaNHEMT onsiliconsubstrate,Proc.
InternationalWorkshoponNitrideSemiconductors,
No.TuEP12,Wrocaw,PolandAug.2014 Lg=0.6m,f=2GHzVds=50V,Idq=0A
Slide12
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
Case Study of GaNonSi
Thermal Design(Sub.Thickness)
1.SimulatedThermalresistanceisnot 2.Excessivethinningcauseschipwarping
comparable,evenin30mthickness. @GaAsMESFET
GaNHEMTonSioronSiC
Sub. Thickness:30m Sub.Thickness:20m
(Wg=36mm) AuSn
Chip(flat) Chip(warped)
AuSn
CubasedPackage PackageBase PackageBase
Netimprovementislimitedbychipwarping!
Smalldeviation Largedeviation
Slide13
WW05 RecentAdvancesinGaN PowerHEMTs RelatedtoThermalProblemsandLowCostApproaches of44
Chip(SiC)
Chip(Si)
AuSn
AuSn
+PKG
+PKG
onSiC onSi
ThermallyequivalentpitchofGaNonSiis1.6timesofGaNonSiC.
SiCsubstratecostusedtobeseveraltimeshighertothewaferprocesscost.Insuchcost
structure,GaNonSiwasareasonablesolution.
Itshouldbenotedthe1.6timeschipsizeincreasesnetwaferprocesscostofGaNonSi
ThepowerdensityofGaNHEMThasbeenincreasing.Itusedtobe5W/mm,butnow
reachesto10W/mm.Higherpowerdensityfavorsbetterthermalconductancematerial.
Slide14
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
Case Study of GaNonSi
Thermal Design(ChipStretch)
TwooptionstorealizethermallyequivalentGaNonSi
Option.1(LateralStretch) Option.2(VerticalStretch)
onSiC 300m
onSi 480m
Gain
1dB
GaNonSiC isthebestsolutionatpresent,judgingfrombothcostandRFproperty.
Slide15
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
Inaddition...
SiCQualityImprovement
10 years ago (Surface Defects ) SiC qualitywasoneoftheissuestobesolved.
ThecurrentSiChasrealizedsmoothsurface,and
itcontributestothedrasticimprovementofthe
GaNonSiCcoststructure.
Current SiC (Drastically Improved )
Abnormal
epitaxialgrowth
GaN
Defectonsubstrate SiC
Slide16
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
ProspectofSubstrateMaterial
PowerdensityofGaNHEMThavebeenincreased,andwillbecontinued.
ThebenchmarkofGaNonSivs.SiCindicatestheavailabilityofGaNondiamond.
Powerdensity
Higherpowerdensity
[W/mm]
? favorsbetterthermal
conductancematerial.
Willbemostpromising
Expensive&manydefects
onSiC Chip selectionneeded
Mostpromising Thermaldesignmaybe
critical @>20W/mm
Competitive@>20W/mm
ondiamond SimilartoearlystageSiC?
Quality&costrequired
Slide17
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
Outline
1.Fundamentals
2.ThermalStudyofSubstrate
3.ThermalDesign(GaNforRadar)
4.ThermalDesign(GaNforBaseStation)
5.Summary
Slide18
of44
OutputPowervs.Frequency
Pout
Satellite
CW operation
1KW
Case.2 BTS
Backed-off operation
100W Case.1 Radar
Pulsed operation
Si
10W
GaN
1W
Si/GaAs
GaAs/GaN
GaAs Frequency
1GHz 10GHz 100GHz Slide19
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
SatelliteApplication
(CWoperation,asareference)
K.Osawa et.al, Over 74% Efficiency, L-Band 200 W
GaN-HEMT for Space Applications , EuMC2016.
Design point
of 100W GaN HEMT die
DesignedforCWandsaturatedoperation.(Mostseverethermalrequirement)
Slide20
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
Case.1Rader(Pulsedoperation)
Rader
System
Object
CWoperation ChannelTemp.
Pulsedoperation
ON
Device
OFF
Tchimage
ThermaldesignofpulsedoperationchipdiffersfromCWone,andtheestimation
ofthetransitionalTchisimportant.Thefollowingslidesexplainthedetail.
Slide21
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
ChannelTemperatureSimulation
usingTransientThermalResistance
RF/VgON OFF
T
(Rth Approximation)
Rth()
dTch peak1
-(Rth Approximation)
DuringthepulseON,channeltemperaturerisesduetotheheatgeneration.
AtthepulseOFF,thechanneltemperaturefallsdownbyheatdissipation,
whichisexpressedasreversebehaviorofheatgeneration.
Withcombiningthese2lines,thechanneltemperaturefalls.
Slide22
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches
of44
ChannelTemperatureSimulation
usingTransientThermalResistance
Rth(2T+)-Rth(2T)
RF/VgON OFF Rth(T+)-Rth(T)
T
(Rth Approximation)
Rth()
dTch peak3
dTch peak1 dTch peak2
ChannelTemperature
Measurement&Analysis
150 ShutterSpeed1msec 150
140 140
=AveragingTime SimulatedTch
130 130
120 120
T ch [d e g C ]
T ch [degC]
Theanalysisperformedmorethan10yearsago.WeonlyhadanIRsystemwith
ratherslowshutterspeed.ButwefoundthemeasuredTchfromIRagreedwith
thesimulatedTchcurve,bytakingtheshutterspeedintoconsideration.
Thus,weconcludedthatthementionedsimulationinpreviousslideisreliable.
AndthecompactkWclassGaNdevicewasdevelopedbyutilizingthisanalysis.
Slide24
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
kWClassGaNHEMT
PalletAmplifierforRadar
VGG VDD
RF
out
RF
in
VGG VDD
kWClassGaNforRadar
RFPerformance
IDD(DC)=2.0A,PulseWidth200sec,Duty10%
VDD=65V VDD=80V 60.0dBm
60 90 60 90
59.4dBm
80 80
f=2.9GHz 70 f=3.2GHz 70
Output Power [dBm]
55.0%
55 60 55 60
49.5%
Gain [dB]
Gain [dB]
50 50
40 40
50 30 50 30
13.8dB 20 14.1dB 20
10 10
45 0 45 0
35 40 45 50 35 40 45 50
Input Power [dBm] Input Power [dBm]
Output Power Drain Efficiency Gain Output Power Drain Efficiency Gain
Compact1kWclassGaNHEMTforradarapplicationhas
successfullydemonstrated,byoptimizingforpulsedoperation.
Slide26
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
UptodateAchievement
Xband300WGaNHEMTforRader
K.Kikuchi et.al, An 8.510.0 GHz 310 W GaN HEMT for radar
applications, 2014 IEEE MTT-S Int. Microwave Symposium
Digest, 2014.
PKG size 24.0 mm 17.4 mm
Gate width 14.4 mm 2chip (10 watt/mm)
Chip size 5.4 mm 0.7 mm
Chip outline Lg=0.4m, Via-Hole
60 55.2dBm 15.0 58 30
55.2dBm
55 14.5 56 (333W) 25
50 Pout 14.0 54 20
Gain (dB)
GL (dB)
45
GL 14.1dB 13.5 52 15
Gain
40 13.0 50 10
35 PAE 12.5 48 Pout 5
42% 10.2dB
30 12.0 46 0
35 40 45 50 55 60 65 70 32 34 36 38 40 42 44 46
Vds (V) Input Power (dBm)
PulseWidth=100sec,Duty=10%,Frequency=9.0GHz
Slide27
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
UptodateAchievement
Xband300WGaNHEMTforRadar
400
This work 350
(Maximum) CW
Thiswork
300
Output Power (W)
Slide28
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
ProspectofCostEffectiveGaN
forRaderapplications
UsingGaNtoreplacetheklystron
Highreliability,Maintenancefree
Compact,Easyoperation
>ReductionofOPEX
GaNoutputpowerisnotaslargeasklystron,
butitallowslongpulses.Pulsecompression
canbeused.
CosteffectiveGaNHEMTwillpenetrateinto
theradarapplications.
Filter
LinearFMPulse FrequencyDependent
DelayFilter
http://www.river.go.jp/xbandradar/ CompressedPulse
Slide29
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
Outline
1.Fundamentals
2.ThermalStudyofSubstrate
3.ThermalDesign(GaNforRadar)
4.ThermalDesign(GaNforBaseStation)
5.Summary
Slide30
of44
Case.2 BTS Application
(BackedoffOperation)
WiMAX 5G
WCDMA LTE,LTEadv
Drain Efficiency
00.10.20.30.40.50.60.70.80.91
NormalizedOutputPower year
Bothefficiencyimprovementsofdeviceitself&efficiencyenhancementcircuit
techniquesarerequired,atbackedoffpowerregion.
Slide31
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
OperationClass(F,inverseF)
D
Inverse Class-F
Id
G Vd Class-F
S Ids Ids Vds
Vds
Id, Vd
Id, Vd
t t
Load Impedance for Harmonics
Even : 0 (Short) Even : (Open)
Odd : (Open) Odd : 0 (Short)
Ids [A]
-F 0.8
Vgs=+0V
0.6
0.4
Rds Vgs=-1V
0.2
0
0 50 100 150 200
Vds Vds [V]
InverseClassFrequirementare,
LowRon(SteepKnee)reducesRFloss
Highbreakdownvoltagecontributestokeepgoodpinchoff
GaNHEMTisthebesttechnologyfortheserequirementsatpresent.
Slide33
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
CircuitofInverseClassF100W
GaNHEMT
DesignConcept
Circuit:Harmonictunebysimple(=lowcost)LC circuit(LPF)
GaNchip:Sizeminimizationbyreferringthermalloss
Inductor Product: EGN21C105I2D
Bonding Wire 52 Vds=50V, f=2.14GHz 100
Transmission Line Capacitor (r=150)
on Alumina sub. 50 90
48 80
Pout [dBm]
46 70
44 60
42 50
40 40
38 30
100W
Input Output 36 20
GaNChip
18 20 22 24 26 28 30 32 34 36 38
Pin [dBm] Slide34
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
Theory ofDohertyAmplifier
Id
(a)Backedoff
Zopt
PeakAmp. OFF
/4
Open
PowerMatching
Class-C
GaNHEMTforDohertyPA
a b c Drain Ids a) Ron
gm Rd
Rds Cds DC IV-Characteristics
Rs RF Signal Loss
Source b) Rds
50 90 Cds-reduced
45 Pout 80 Device
DrainEfficiency[%]
D rain E fficiency [% ]
40 70
35 60
Effi.
30 50
25 40
20 30 Conventional
Device
15 20
10 Gain 10 Freq.=2.57GHz, Vds=50V
5 0
20 22 24 26 28 30 32 34 36 38 40 42
Input Power [dBm]
H. Deguchi et.al, "A 33W GaN HEMT Doherty Amplifier with 55% Drain Efficiency for 2.6GHz Base Stations,
2009 IEEE MTT-S Int. Microwave Symposium Digest, pp.1273-1276, 2009. Slide37
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
ExampleofEnvelopeTracking(ET)
Conventional Operation Envelope Tracking Operation
F.Yamaki et.al, A 65 % drain efficiency GaN
Fixed Vds HEMT with 200 W peak power for 20 V to 65
Vds
Vds
Supply
V envelope tracking base station amplifier ,
2011 IEEE MTT-S Int. Microwave Symposium
Time Time Digest, 2011.
Output Signal Modulated
Output Signal Vds Supply
GaNHEMTforEnvelopeTracking
1.Cds reduction&Vdsdependencereduction
2. BVdsx300V,for2065VEToperation
SpecifiedforBTS
Generaluse
Dependon
efficiency
OutputPower[W]
2
1
2.EfficiencyBoosting
2005 2006 2009 2011
Circuit Higher Doherty
ClassAB ET
Technique Class w/ClassF1
DrainEff.@8dBB.O. 34% 45% 55% 68%
ThermalDissipation Ref. 83% 68% 48% ChipSize[mm2] Slide39
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
RRH*BTSsystemandGaNHEMT
* Remote Radio Head
Base Station
Control Unit
CAPEX(CapitalExpenditure)>CostreductionofGaNitselfhasbeenprogressed,andsmall
&lightweightPA,utilizingGaNhighefficiency,contributestoBTSsettingcost.
OPEXOperatingExpenditure >HigherefficiencyPArealizeslowerpowerconsumption.
Slide40
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
MicrowaveDeviceMarket
&SEIGaNHEMTShipment
Total$1600M (@2013)
SiLDMOS
GaNHEMT
Slide41
WW05RecentAdvancesinGaNPowerHEMTsRelatedtoThermalProblemsandLowCostApproaches of44
Outline
1.Fundamentals
2.ThermalStudyofSubstrate
3.ThermalDesign(GaNforRadar)
4.ThermalDesign(GaNforBaseStation)
5.Summary
Slide42
of44
Summary(1/2)
GaNHEMTshavealreadyrealizedhighquality,uniformityandreliabilityfor
infrastructureRFpowerapplications.Thus,thecostreductionhasbeen
stronglyrequired.
Theadequatethermaltransferdesignisoneofthesolutions.GaNonSiChas
beenprovedthebestmaterialtosatisfyboththecostandthermal
requirements.Thefocusdesignonpulsedoperationiseffectiveforcompact
radardevices,andtheefficiencyboostinginbackedoffregionhavereduced
thechipsizeofbasestationPAs.
Quality GaNHEMT
SiCcrystal,Epigrowthuniformity,Smallprocessdeviation
tovarious
Reliability applications
Stringentqualification,Ruggedness
(Satellite,Radar,
Cost
Adequatethermaldesign,utilizingSiCmaterialproperty Basestation)
Slide43
of44
Summary(2/2)
GaNHEMThasalreadybeenadoptedinseveralmarkets.Forfurthermarket
penetration,continuouscostdowneffortsareessential.
90WGaNChipx2
(NotspecifiedforBTS)
Price
24x17.4mm
210WGaNChip
(SpecifiedforBTS)
21x13.2mm
4 inch
3 inch
4Wafer 2inch
Year Slide44
of44
Costeffectiveapproachesfor
EuropeanGaAs &GaN Power
solutions
GuillaumeCALLET
guillaume.callet@umsgaas.com
Outlilne
Presentation of UMS
Conclusions
Slide2
Outlilne
Presentation of UMS
III-V company with 20 year experience in semiconductor (especially GaAs
HEMT)
Overview of GaN technologies
Thermal analysis for the development of packaged GaN solution
UMS Products & Foundry Solutions
Conclusions
Slide3
UMSat aglance
Slide4
Outlilne
Presentation of UMS
Overview of GaN technologies
Thermal analysis for the development of packaged GaN solution
UMS Products & Foundry Solutions
Conclusions
Slide5
UMSGaN technologies
GH50 GH25 GH15
Powerbydie(W)
Status Released Released Tobe
released 2017
Designkit Designkit Targeted
available available Performances
100 Breakdown
voltage >200V >120V
(Vbds)
GH25MMIC
MTF 1e6/200C 1e6/200C 1e6/200C
New Domain of Upto7GHz Upto20 Upto40GHz
50 GH50 Development frequencies GHz
GH25
10 GH15 Frequency
(GHz)
5 10 15 20 25 30 35 40
Target Slide6
Outlilne
Presentation of UMS
Slide7
Packagingofferforpower
MainconstraintsforGaNpackaging relatedtocosts:
Frequencyband
Slide8
Thermalmanagement
Thermalmanagementanalysis
Slide9
Broadbandpackages
1:PlasticmoldedQFN
2:Enhancedflangepackage
3:CeramicmetalSMD
4:Flangepackage
Package+PCBreturnlosses(dB) Package+PCBinsertionlosses(dB)
1
4 2
3 3
4
2
C1 R1
GaN /SiC
Dieattach R4
Thermalflow
Leadframe R2
C2
Solder
R5
PCB
C3 R3
Analysismustbecarriedoutondifferentsamples:
Powerbares
MMICs
Finiteelementsimulationsperformedondifferent3mainspackagefamily ANSYS
Slide11
MMICPackaging:
Modeling assumption
Analysis performed on ANSYS:
Symmetry : of the device is meshed
TestVehicleGH25MMIC:
GaN/SiC interface Layer with low thermal conductivity (TBR) 1st stage:4x8x125m
2nd stage:8x8x150m
Joule heating Block heater along drain edge of gate foot ( 1.5 m)
Boundary condition Fixed temperature on backside of full assembly
Meshing Specific methodology for power bars 1 000 000 nodes
Tc = 80C / Pdiss : 2nd stage 3.16 W/mm (30.4 W) / 1st stage 2 W/mm (16 W)
GaN/TBR
GaN/TBR
SiC 100m
SiC 100m
AuSn 25m
GaN/TBR 2m AuSn 25m
SiC 100m Mo 150m
CVD/Cu 300m
AuSn 25m AuSn 25m
AuSn 25m
Stack
CuMoCu 1.4mm CuMoCu 1.4mm
CuMoCu 1.4mm
Slide13
Tc = 80C / Pdiss : 2nd stage 3.16 W/mm (30.4 W) / 1st stage 2 W/mm (16 W)
Cu 1mm
Al6061 3mm
Tcase
Tcase PCBViaFootprint
Slide14
PlasticPackageSMDQFN
Tc = 80C / Pdiss : 2nd stage 3.16 W/mm (30.4 W) / 1st stage 2 W/mm (16 W)
GaN/TBR
GaN/TBR
SiC 100m
Ag 15m
SiC 100m 2differentAgbasedglues
Ag 15m
C194 200m C194 200m evaluated:
SnPb 100m SnPb 100m
Slide15
Synthesis
Case
Packaging Remark Rth (C/W) Bandwidth Cost
study
1 Flange KYO Hermetic 3.75 Up to 6 GHz
Slide16
Approach powerbarassembly
TemperatureGradient
8x8x400m / Tref = 75C / P = 2W/mm/ CW
Tj_Peak=211,9C
Slide17
DieAttachImpact
8x8x400 / 7x7 QFN, CW, P=2W/mm, Tcase=75C, Cond glue = 40W/m.K
contribution
T(C) delta T (C) Rth(C/W)
(%)
GaN / TBR 217.9 21.4 0.418 15.0
substrat SiC 196.5 18.2 0.355 12.7
colle puce (40W/mK) 178.3 15.6 0.304 10.9
Leadframe 162.7 12.7 0.248 8.9
BrasureSnPb 150.0 23.7 0.463 16.6
CI/glue 126.3 30.3 0.591 21.2
Drain Al 96.1 21.1 0.411 14.7
Total 75 142.9 2.792 100.0
Slide19
Conclusion on assembly
MMIC
HigherIntegration InternallyMatched
$$$
QMMIC
InternallyMatched
DISCRETE
GeneralPurpose
Slide20
L S C X Ku Freq
Outlilne
Presentation of UMS
Overview of GaN technologies
Thermal analysis for the development of packaged GaN solution
UMS Products & Foundry Solutions
Foundry Presentation
o Market addressed are not only military
o Foundry partner contribution
Quasi-MMIC solution development
o Concept: Combination of GaN & GaAs
o Cost reduce
o Solutions
Conclusions
Slide21
Slide22
PPH15X20
1WHighPowerAmplifier37 40GHz
Powerdetectorinside,GainControl
6194
Application
Pointtopoint
PointtoMultipoint
RL>13dB
GaAs pHEMT process Consumption: 6V, 0.8 A
Power detector dynamic 30dB
Low AM/AM, AMP/PM,
QFN 5x6
Slide23
PPH15X20
1WHighPowerAmplifier37 40GHz
Powerdetectorinside,GainControl
Vd=6V Idq=0.8A
34
32
30
Pout(dBm),Gain(dB)
28
26 Pout@1dBgaincomp
Pout@4dBgaincomp
24 LinearGain
22
20
18
36 37 38 39 40 41
Freq(GHz)
Slide24
Foundry Portfolio
QFNAssemblyofferforallprocesses Slide25
GH50&GH25Foundrykey figures
Nbre ofwafer/year Overallrepartition
200
150
GH50
Defense
100 Telecom
50 Space
GH25 R&D
0
2011 2012 2013 2014 2015 2016
GH25: Since 2010 more than 130 wafers processed in the frame of
80 different projects
Newfeatures:DRC&StackEMavailableforADS2016
Slide27
ANSYS/ADSThermalanalysis
Transistor GH25 8x125 dUMS / Vds=25V Ids=25mA/mm
ADS2013
Slide28
TNO HPAGH2510design
Incourtesy ofTNO
THERMAL SIMULATION
Input stage 1x10x275um, Pdiss=8.2 W
Output stage 4x10x275, Pdiss=23.3 W
Matching networks, Pdiss=7.2W
( = Pdiss_total - (input+output stage) )
Tj Inputstage
Tj Outputstage
MMICbottom
Packagebottom
Slide29
GaNS3
Slide30
Product
CHK015AQBA
DC 6GHzPackagedTransistor
Application
Radar&Communications
GeneralPurposeTransistor
RF bandwidth: DC 6GHz
Linear Gain: 14dB @ 6GHz
Specific feature Output Power: > 15W
Wide-band
Drain Efficiency: > 70%
Low parasitic Plastic Package
PAE: 50% @ 6GHz
Low thermal resistance Package: DFN 3x4
Slide31
SamplingNow
25W / X-band / QFN
Insampling /GH25Based /Dieproducttobepackaged
V
Application
Defence / Space
Main Performances
Slide32
Quasi MMIC Concept
Use of UMS proprietary Passive MMIC Technology: Q-MMIC is close to MMIC size
$
$ + $ + $
$
WhyQuasiMMIC?
Integration
Exampleof50WC
ClosetoMMICsize bandHPA
6mm
Cost
3.6mm 7.6mm
6
Closetohybridsolutions
MMIC/QuasiMMIC Cost
Flexibility 3
Shortdev.cycletimes(passiveMMICs) 2
GH50/25:14WeeksICT 1
10 15 20 25
URLC:5Weeks MMICSize(mm)
Application
Radar/DualUse
Main Performances
Slide35
HighPerformancePlasticPackaged100WLBandQuasiMMICHPAD.Bouw etal. EuMC0605
NewProduct
50W/Cband/QFN
Indevelopment /GH25based /InternallyMatched /QMMIC
Application
Radar&Communications
Main Performances
Slide36
Advanced
CbandDPADescription Development
SymmetricDPAArchitecture/GH25based/QMMIC/QFNpackaging
Application
Communications/5G
Main Objectives
Configuration
1 stage => for investigations purpose
Single & dual input
Linearity / Main & Peak
synchronization
Key Performance
Frequency band : 5.6 6.6GHz
Peak Output Power: 15W
PAE @ 6dB OBO: > 35%
Slide37
6dBOBO
10dBOBO
Slide38
Outline
Presentation of UMS
Overview of GaN technologies
Thermal analysis for the development of packaged GaN solution
UMS Products & Foundry Solutions
Conclusions
Slide39
Conclusions
QFNSolutionvalidatedforpowertechnologiesupto40GHz including
GaN
MMICinQFNforGH25validatedwithenhancedglue+PCBsolutions
Highefficiencysolutionsalreadyavailable
QMMICinQFNusedforGH50&GH25
Challengingsolutionsevaluated
ReleaseofPPH15X20forapplicationsupto40GHz
FoundryaccessallowingmoreandmoreQFNassembly
ToolsavailableforADSallowmoreaccuratethermalanalysis
AssociationwithURLC(passiveprocess)availableinFoundry
Indicatorsallowtoidentifythecostdecrease(IndustrialManufacturingcycletime
reducing,)
Finalpassivation isunderdevelopmentandshouldbeavailableto
improvetherobustnessversushumidityforGH50/GH25/URLC
Slide40
Aknowledgment
TNOfortheir participation
Colleagues fortheir support&works
M.Camiade
PF.Alleaume
L.Brunel
M.Feron
E.Leclerc
JP.Viaud
Slide41