Beruflich Dokumente
Kultur Dokumente
WSA
EN ES
Product data may be subject to modifications deemed necessary for improving the product without the obligation to
give prior notice.
2
Declaration of conformity ..............................................4 20.2 WSA external hydraulic circuit ......................................28
14. Safety and check parameter setting .....................22 Danger: high temperature
3
AERMEC S.P.A.
I-37040 Bevilacqua (VR) Italy Via Roma, 996
Tel. (+39) 0442 633111
Fax 0442 93730 (+39) 0442 93566
www .AERMEC. com - info @ AERMEC. com
WSA
SERIAL NUMBER
DECLARATION OF CONFORMITY We, the undersigned, declare on our own exclusive responsibility that the object in que-
stion, so defined:
NAME WSA
TYPE CHILLER, HEAT PUMPS
MODEL
To which this declaration refers, complies with the following standardised regulations:
CEI EN 60335-2-40 Safety regulation regarding electric heat pumps, air conditioners and dehumidifiers
CEI EN 61000-6-1
Electromagnetic immunity and emission in residential environment
CEI EN 61000-6-3
CEI EN 61000-6-2
Electromagnetic immunity and emission in industrial environment
CEI EN 61000-6-4
EN 378 Refrigerating system and heat pumps - Safety and environmental requirements
UNI EN 12735 Non welded round copper tubes for air conditioning and cooling systems
UNI EN 14276 Pressure equipment for cooling systems and heat pumps
Bevilacqua 23/06/2010
Marketing Director
Signature
4
1 WARNINGS ON THE DOCUMENTATION
1.1 INTENDED USE shall not be held responsible for any personnel, in compliance with the natio-
damage whatsoever resulting from the nal legislation in force in the country of
WSA AERMEC chillers have been built non-compliance with these instructions destination.
according to the technical standards and The unit must be installed in such a way
the recognised safety regulations. These 1.2 STORAGE OF THE DOCUMEN- as to make all maintenance and/or re-
units have been designed and manufac- TATION pair operations possible. The warranty
tured for cooling and must be used ac- of the device does not in any case cover
cordingly, and taking into account their Deliver the following installation instruc- costs incurred as a result of motorised
performance characteristics. There may tions with all the complementary docu- ladders, scaffolding or any other lifting sy-
still arise risks for the safety of the user mentation to the user of the unit, who stems made necessary to carry out the
or third parties, or even damage to the shall be responsible for keeping the in- operations under warranty.
units and other objects, in case of impro- structions so that they are always availa-
per use. ble when needed. The warranty shall not be valid if the indi-
Any use not specifically indicated in this READ CAREFULLY THIS CHAPTER, the cations mentioned above are not obser-
manual is forbidden. Therefore, AERMEC unit must be installed by qualified skilled ved.
Remember that the use of products that It is forbidden to carry out any tech- It is forbidden to touch the unit with
use electric power and water carries the nical or maintenance operation be- wet parts of the body and bare feet.
compliance with some essential safety fore disconnecting the unit from the It is forbidden to open the access do-
rules such as: mains by positioning the system and ors to the unit internal parts, without
The use of this unit is not intended control panel main switches on off. having first turned off the system
for people (including children) with It is forbidden to modify safety or re- main switch.
any physical or mental disability or gulation devices without the manufac- It is forbidden to spread, leave or
any sensory impairment nor for pe- turer's authorisation and indications keep the packaging material within
ople lacking experience and know- It is forbidden to pull, disconnect or the reach of children as it may be a
ledge, unless they are supervised or twist the outcropping electrical ca- possible source of danger.
instructed on the use of the unit by bles of the unit even if it has been di-
a person responsible for their safety. sconnected from the mains
Children should be supervised in or- It is forbidden to leave containers
der to make sure that they do not and flammable substances near the
play with the unit. chiller.
3 PRODUCT IDENTIFICATION
- Packaging label
that includes the product identifica-
tion data
- Technical card
Placed on the electronic box side sill.
NOTE PACKAGING
If the identification plate, or any other LABEL
means to identify the product, is tam- TECHNICAL
pered with, removed or missing, instal- CARD
lation and maintenance operations are M O D. S R P 14T
AE R M E C SP A - via R oma 44
37040 - B evilacqua (V R ) - I T AL I A
hampered C A L DO
HE A T
C HA UD
HE I ZUNG
P t = kW
P e = kW
In = A
Is = A
T S(H P /L P ) C
13.65
3.30
7.10
46.0
M in. -20 / -20
M ax. 130 / 52
F R E DDO
C OL D
F R OI D
K UHL UNG I s = A
P f = kW
P e = kW
In = A
P S (H P /L P ) bar 28 / 22
R 407C Kg 5.0
R E S.E L /E L .HE AT E R
kW max = 11.5 I n R x max = A 18.3
R E S.E L /E -HE I ZUNG I tot max = A 31
5
4 UNIT DESCRIPTION
The units from the WSA series are dy and dimensioning of all the internal CAUTION
water chillers water condensed for re- components in order to make the most Before each start-up operation of the
sidential and industrial use. The machi- of the refrigerant gas characteristics. unit (or at the end of each extended pau-
ne is designed for the management of The whole series includes models with se period) it is extremely important to
both hydraulic circuits: (evaporator and one or two twin-screw compressors preheat the oil in the compressor casing,
condenser); therefore, it can be used and are fitted with star - delta start to by means of the suitable electric heaters,
not only as a water chiller but also to reduce the starting current. during at least 8 hours. The casing hea-
produce hot water. All the units are tested, (it will be neces- ting element is automatically powered
The commutation between "COOL sary only to make hydraulic and electri- when the unit pauses so that the unit is
- HEAT" is obtained by managing the cal connections on site). kept powered up.
hydraulic circuit. All units have a protection class of IP 24.
4.2 AVAILABLE SET-UPS
The new WSA series is characterised 4.1 AVAILABLE MODELS
by the use of refrigerant R134a, which - HEAT PUMP (H) With the aid of the configurator, it is pos-
allows reaching performances signifi- - CONDENSERLESS (E) sible to set up and then order the chiller
cantly superior to equivalent products Condenserless units are sold that best suits the needs of users or
that operate with R407C. with the single maintenance whoever stands in for them.
This is also the result of a thorough stu- charge
4, 5, 6, 7 Size 0701 - 0801 - 0901 - 1101 - 1402 - 1602 - 1802 With the electronic valve in our chillers, tem-
perature adjustment is more efficient, as it is
- 2002 - 2202 - 2502 - 2802 possible to obtain lower working temperatures
making the best use of the evaporator surface.
8 Field of use Besides, the system does not require future
Standard with processed water above 4C settings or adjustments, since the electronic
valve operates continuously its control function
Y Low temperatures (antil -6C) according to the parameters obtained from
X (1) With electronic valve the transducers, keeping optimum overheating
values. Apart from better pressure conditions,
9 Model there are better temperature conditions for
the compressors, keeping discharge tempera-
Standard tures lower than the ones obtained when using
the standard thermostatic valve. This results
10 Heat recoverers in a longer service life for the compressor and
Without recoverers a reduction in the number of failures.
To summarise, the advantages of using the
D Desuperheater electronic valve are:
T Total recovery - Energy saving in the system consumption
levels
11 Version - Better working conditions for compressors
(lower pressure and lower discharge tem-
Standard perature), which results in less failures and
L Standard in Silenced version a reduction in the maintenance costs.
- Continuity of performance throughout time
- Less deterioration of the compressor me-
12 Heat exchangers
chanical parts and of the lubricating oil
Standard according to PED - Repeatability of the adjustment and energy
E (2) condenserless (without condenser) consumption results throughout time.
6
5 DESCRIPTION OF COMPONENTS
KEY
1 Compressors
2 Liquid tap
3 Thermostatic valve (1 per circuit)
4 Condenser
5 Evaporator
6 Safety suction valve (1 per circuit)
7 Pressing safety valve (1 per circuit)
8 Filter-drier (1 per circuit)
9 Electronic box
7
5.1 COOLING CIRCUIT Mechanical filter 5.4 ELECTRICAL COMPONENTS
Positioned in the liquid injection line
Compressors to the compressor, it retains the impu- Electrical panel
Semi hermetic high-efficiency screw rities that may be present in the refri- Contains the power section and the
compressors, with a cooling capacity gerant circuit. management of the controls and safety
regulation by means of continuous devices. This conforms with standard
modulation from 40 to 100% (from 25 CPCE CEI 60204-1, and with the electroma-
to 100% with electronic valve) and fit- (only in the models with total or par- gnetic compatibility Directives EMC
ted with: tial heat recovery) 89/336/EEC and 92/31/EEC.
- Thermal motor protection This allows changing condensa-
- Oil discharge temperature check tion into an adequate heat recovery NOTE
- Electric heater for the heating of the oil exchanger for hot water production. Furthermore, all the cables are wired
casing with the compressor at a stand- for immediate recognition of all the
still 5.2 FRAME electrical components.
- Reset button.
Load-bearing structure Door lock knife switch
Exchanger (condenser) Made of hot galvanised steel sheet of THE electrical panel can only be acces-
Of the plate type (AISI 316), it is insula- adequate thickness, it is painted with sed by cutting off power using the
ted externally with closed cell material polyester powders able to resist the opening lever on the panel itself. This
to reduce thermal dispersions. atmospheric agents over time. Colour lever can be locked in place using one
RAL 9002 or more padlocks, during maintenance
Exchanger (evaporator) in order to prevent the machine being
Of the plate type (AISI 316), it is insulated Acoustic protection cover powered up accidentally.
externally with closed cell material to (silenced versions)
reduce thermal dispersions. IT is made of hot galvanised steel sheet Control keypad
of adequate thickness, with internal Provides full control functions.
Liquid separator acoustic insulation, and externally For a detailed description of the keypad
painted with polyester powders able refer to the user manual.
(only E condenserless versions)
to resist the atmospheric agents over
Placed in the intake to the compressor
time. Colour RAL 9002. - compressors thermomagnetic switch.
as protection from any returns of coo-
lant, flooded starts, functioning with - secondary thermomagnetic switch pro-
5.3 SAFETY AND CONTROL tection
liquid present.
COMPONENTS
Filter drier 5.5 ELECTRONIC REGULATION
High pressure switch
Of the mechanical type made of cera- (manual + tool)
mics and hygroscopic material able to Electronic regulation on the "WSA" chil-
Factory-calibrated, it is placed on the lers consists of control cards for each
trap impurities and any traces of humi- high pressure side of the cooling cir-
dity in the cooling circuit. compressor connected to each other in
cuit, it shuts down compressor opera- a network and a control panel with di-
tion in the case of abnormal operating splay. In the case of models with more
Sight glass pressure.
For checking that the refrigerant gas compressors, the card that controls
load and any humidity in the cooling compressor 1 is the "MASTER" card,
Low pressure transducer. while the others are "SLAVE". On each
circuit. It makes it possible to show the value card, the transducers, loads and alarms
of the compressor's intake pressure corresponding to the compressor that
Thermostatic valve (one per circuit) on the microprocessor
The mechanical type valve with outside commands are connected, while the
card display. Placed on the low pres- general machine ones are connected
equaliser on the evaporator outlet mo- sure side of the cooling circuit, it shuts
dulates the gas flow to the evaporator only on the "MASTER card.
down compressor operation in the case
depending on the thermal load in such of abnormal operating pressure. Microprocessor
a way as to ensure the proper degree - Remot e on/of f wit h ext ernal
of overheating to the intake gas. High pressure transducer contact without power
It makes it possible to show the value - Multilingual menu
Liquid and pressing taps of the compressor's delivery pressure - Phase sequence control
They allow the refrigerant to be cut off (one per circuit) on the microprocessor - Independent control of individual
during extraordinary maintenance. card display. Placed on the high pres- compressors
sure side of the cooling circuit, it shuts - Ammeter transformer
down compressor operation in the case - Cumulative failure block signalling
Solenoid valve of abnormal operating pressure. - Alarm log function
The valve closes when the compressor - Daily/weekly programming
turns off, preventing the flow of refrige- Cooling circuit safety valves (HP - LP) - Inlet/outlet water temperature
rant gas towards the evaporator. Calibrated to 22 bar HP and 16.5 LP, display
One way valve they cut in relieving the overpressure - Alarm display
This allows the refrigerant to flow in in the case of abnormal operating pres- - Full proportional regulation of the
just one direction. sures. output water temperature
8
- Programmable timer function high) the machine does not stop but - The PDC Pull Down Control
- Function with double setting point is able to regulate itself and provide system to prevent the activation of
connected to an external contact the maximum power that can be the power steps when the water
- Interfaceability with the Modbus generated in those conditions. temperature is approaching the set
protocol (accessory) - Self adapting operating differential point quickly.
- Pump/s control Switching Histeresys to ensure the It optimises the operation of the
- Compressor rotation control correct compressor functioning at machine both when running
- Analogue input from 4 to 20 mA all times even in plants with a low normally or when there are load
- Outside air temperature sensor water content or insufficient flow variations, thereby assuring top
- Always Working function. In the rates. machine efficiency in all situations.
case of critical conditions (e.g. an This system reduces the
ambient temperature that is too compressor wear
6 ACCESSORIES
0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
AER485P2 Through this accessory it is possible to connect the unit with BMS supervision systems with
electrical standard RS 485 and MODBUS type protocol.
AK AK - Acustic Kit This accessory allows to reduce noise further by means of:
Only "L" version - Unit soundproof cover optimised using high density material without lead that allows to redu-
(1) ce vibrations even more.
L L L L L L L L L L L
PRV This allows the refrigerator command operations to be given from a distance.
ROMEO The ROMEO device makes it possible to remotely control the chiller from an ordinary cell pho-
ne with WAP browser, it also makes it possible to send alarm and prealarm SMS to up to three
GSM cell phones even if they are not fitted with the WAP browser. The set includes the AER485.
The accessory AER485P2 must be added to this kit.
RIF Parallel connection with the motor makes the reduction of input current possible.
(1)
400V - 3 - 50Hz 161 161 201 241 161x2 161x2 201x2 201+241 241x2 301x2 301x2
MULTICHILLER Control system to command, turn on and off the individual chillers in a system in which se-
veral units are installed in parallel. It is possible to select it among different command logics:
sequential, homogenous, combined. The accessory is delivered in IP65 box.
9
7 TECHNICAL DATA
WSA
COOLING ONLY 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
Cooling capacity: kW 179 213 234 294 357 423 470 529 588 663 715
Total input power kW 37 42 48 58 74 83 97 106 115 131 140
Evaporator water flow rate l/h 30790 36640 40250 50570 61400 72760 80840 90980 101140 114040 122980
Evaporator pressure drop kPa 20 20 19 23 36 40 41 45 48 53 62
Condenser water flow rate l/h 37150 43860 48500 60540 74130 87030 97520 109280 120920 136570 147060
Condenser pressure drop kPa 27 27 26 31 50 55 58 62 67 75 88
HEATING
Heating capacity kW 191 218 245 308 375 434 491 557 625 687 767
Total input power kW 43 48 56 70 86 97 111 126 140 151 172
Condenser water flow rate l/h 32850 37500 42140 52980 64500 74650 84450 95810 107500 118160 131920
Condenser pressure drop kPa 41 20 19 24 36 39 42 46 50 55 74
Evaporator water flow rate l/h 25460 29240 32510 40940 49710 57960 65360 74160 83420 92190 102340
Evaporator pressure drop kPa 12 12 12 14 22 24 25 27 29 32 44
ENERGY INDICES
EER W/W 4.84 5.07 4.88 5.07 4.82 5.10 4.85 4.97 5.11 5.06 5.11
EEC B A B A B A B B A A A
COP 4.44 4.54 4.38 4.40 4.36 4.47 4.42 4.43 4.46 4.55 4.46
EEC B A B B B A B B A A A
ELECTRICAL DATA
Power supply V 400V-3-50Hz
Total input current
cool A 66 74 82 101 132 148 164 184 203 233 233
hot A 73 82 91 117 146 164 183 209 235 257 258
Maximum current FLA A 124 144 162 182 248 288 324 344 364 430 430
Peak current LRA A 225 264 310 391 287 336 391 482 575 575 575
COMPRESSORS
Type twin-screw
Number no. 1 1 1 1 2 2 2 2 2 2 2
no./
Number per circuit 1/1 1/1 1/1 1/1 2/2 2/2 2/2 2/2 2/2 2/2 2/2
no.
CAPACITY CONTROL
Std TV % 40-100 40-100 40-100 40-100 20-100 20-100 20-100 20-100 20-100 20-100 20-100
Capacity control (1)
Ele TV % 25-100 25-100 25-100 25-100 12.5-100 12.5-100 12.5-100 12.5-100 12.5-100 12.5-100 12.5-100
EVAPORATOR
Type Plates
Number no. 1 1 1 1 1 1 1 1 1 1 1
Hydraulic connections Type/ V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3"
CONDENSER
Type Plates
Number no. 1 1 1 1 1 1 1 1 1 1 1
Hydraulic connections V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3"
SOUND DATA
Sound power dB(A) 86.0 86.0 86.0 92.0 89.0 89.0 89.0 93.0 95.0 95.0 95.0
Sound pressure dB(A) 54.0 54.0 54.0 60.0 57.0 57.0 57.0 61.0 63.0 63.0 63.0
10
WSA - E
COOLING ONLY 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
Cooling capacity kW 163 192 212 263 326 385 428 481 539 601 676
Cooling capacity per circuit - - - - 163/163 192/193 214/214 269/270
Total input power kW 41 47 54 66 82 93 108 120 132 146 159
Evaporator water flow rate l/h 28040 33020 36460 45240 56070 66220 73620 82790 92710 103370 116270
Evaporator pressure drop kPa 18 18 17 21 33 37 38 40 45 49 59
ENERGY INDICES
EER W/W 3.89 4.09 3.93 3.98 3.98 4.14 3.96 4.00 4.08 4.12 4.25
EEC A A A A A A A A A A A
ELECTRICAL DATA
Power supply V 400V-3-50Hz
Total input current A 72 81 90 113 72 81 90 204 113 127 136
Maximum current FLA A 124 144 162 182 248 288 324 344 364 430 430
Peak current LRA A 163 192 229 300 287 336 391 462 482 575 575
COMPRESSORS
Type twin-screw
Number no. 1 1 1 1 2 2 2 2 2 2 2
no./
Number per circuit 1/1 1/1 1/1 1/1 2/2 2/2 2/2 2/2 2/2 2/2 2/2
no.
CAPACITY CONTROL
Std TV % 40-100 40-100 40-100 40-100 20-100 20-100 20-100 20-100 20-100 20-100 20-100
Capacity control
Ele TV % 25-100 25-100 25-100 25-100 12.5-100 12.5-100 12.5-100 12.5-100 12.5-100 12.5-100 12.5-100
EVAPORATOR
Type Plates
Number no. 1 1 1 1 1 1 1 1 1 1 1
Hydraulic connections Type/ V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3"
SOUND DATA
Sound power dB(A) 86.0 86.0 86.0 92.0 89.0 89.0 89.0 93.0 95.0 95.0 95.0
Sound pressure dB(A) 54.0 54.0 54.0 60.0 57.0 57.0 57.0 61.0 63.0 63.0 63.0
TECHNICAL DATA REFER TO THE NORM - Sound pressure measured 10 m. away in the rements taken in accordance with the ISO
EN14511 - 1 - 2 - 3 open, with direction factor Q=2 according to 9614-2 standard, in compliance with what is
condensing system ISO 3744 required by the EUROVENT Certification
- Processed water temperature 7 C
- Condenser inlet water temperature 45 C; - Sound power The AERMEC sound power
- t 5k value is determined on the basis of measu-
11
8 SELECTION CRITERIA
65
60
%
Temperatura uscita condensatore
100
55 75
until 100
%
-75
50 50
until
45 %
100
0 -75
40
25-5
ntil
l load u
35
par tia
30
25
20
15
10
5
-15 -12.5 -10 -7.5 -5 -2.5 0 2.5 5 7.5 10 12.5 15 17.5 20 C
Temperatura uscita evaporatore
65
60
55
%
until 75
Condenser outlet temperature
50
50%
45 until
5%
al 2
40 ne fino
ializ zazio
35 parz
30
25
20
15
10
5
-15 -12,5 -10 -7,5 -5 -2,5 0 2,5 5 7,5 10 12,5 15 17,5 20 C
12
9 CORRECTION FACTORS
60C
1.60
- HEAT PUMP IN COOLING OPERA-
1.50
55C
1.50
1.40
C C
13
9.2 HEATING CAPACITY
AND INPUT POWER
1.50
- HEAT PUMP VERSIONS
1.40 60C
45C
ned by multiplying the rated values
(Pf, Pa) by the respective correction (Ca) 1.10
coefficients (Cft, Cpa). 40C
The following diagram makes it pos- 1.00 35C
sible to obtain the correction coeffi- 090 30C
cients; corresponding to each curve,
the temperature of the hot processed 0.80
water referred to is reported, assuming 25C
a difference in water temperature 0.70
between the input and output of the 0.60
condenser equal to 5C. -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16
The yields are intended as net of the Evaporator water temperature (t=5C)
defrosting cycles. 1.50
coefficient 1.10
Ca = Input power correction coeffi- 1.00
cient
0.90
0.80
9.3 FOR T DIFFERENT 0.70
FROM THE RATED VALUE
0.60
For t different from 5C to the eva- -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16
porator refer to Tab. 9.3.1 for cooling Evaporator water temperature (t=5C)
capacity and input power correction
factors. To account for exchanger soi-
ling, apply the relative fouling factors 9.3.1 Correction factors for t different from the Chiller rated value
14
9.5 HEATING CAPACITY WITH
TOTAL RECOVERY
0,600
0,500
-6 -4 -2 0 2 4 6 8 10 12 14 16
Outlet chilled water temperature (t=5C)
28 02
02
25
150
02
22
02
20
02
02
18
16
02
14
100
01
09 1
01
11
01
0
08
07
50
0
0 50 100 150 200 250
Desuperheater x 1000 l/h
WSA 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
Heating capacity
kW 201 237 262,5 327 401,5 470,5 528 591 653,5 738,5 808
with total heat recovery
Input power kW 44 50 57 69 88,5 99 116 126,5 137,5 156,5 169,5
Desuperheater l/h 34,5 40,5 45 56 69 81 91 101,5 112 127 139
Pressure drop KPa 23 23 22 26,5 43 47 50 53 57,5 64,5 78
15
9.7 HEATING CAPACITY WITH
DESUPERHEATERS
10
02 2
01
09 1
18 200 2
0
01
01
08
0 02
07
02 2 22 25802
11
14 160 2
5
0
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
13000
14000
15000
16000
17000
18000
Desuperheater m/h
WSA 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
Heating capacity with desuperheaters kW 16,90 19,82 21,27 24,45 34,06 35,10 45,38 47,49 49,60 55,89 56,19
desuperheaters quantity n 1 1 1 1 2 2 2 2 2 2 2
Desuperheater l/h 2907 3410 3659 4206 5858 6037 7805 8168 8531 9613 9665
Pressure drop KPa 2,20 2,42 2,38 2,18 2,22 2,05 2,56 2,56 2,22 2,10 2,10
16
10 ETHYLENE GLYCOL SOLUTION
- The cooling capacity and input power following factors: tage of glycol on the basis of the
correction factors take into account On the basis of the fluid considered outside air temperature, it is neces-
the presence of glycol and the diffe- (water or air), it will be necessary to sary to enter from the left-hand axis
rent evaporation temperature. enter the graph from the right or left and once the curve is intersected,
side, from the intersection of the out- draw a vertical line which will inter-
- The pressure drop correction factor side air temperature or processed cept all the other curves in its turn;
already takes into account the dif- water temperature straight lines and the points obtained from the upper
ferent flow rate deriving from the the relative curves, a point is obtained curves, represent the coefficients
application of the water flow rate through which the vertical line that will for the correction of the cooling
correction factor. identify both the percentage of glycol capacity and input power , for the
and the relative corrective coefficients flow rates and the pressure drops
- The water flow rate correction factor will have to pass. (remember that these coefficients
is calculated in such a way as to must anyway be multiplied by the
keep the same t that there would 10.1 HOW TO READ nominal value of the sizes examined);
be without glycol. GLYCOL CURVES while the lower axis advises the per-
centage of glycol necessary on the
NOTE The curves shown in the figure sum basis of the outside air temperature
To make it easier to read the graph, an up a considerable quantity of data, all considered.
example is given on the next page. of which is represented by a specific - If you wish to calculate the percen-
curve. To be able to use these curves in tage of glycol on the basis of the
By using the diagram below it possible the proper way, it is necessary to make processed water temperature,
to establish the percentage of glycol some initial considerations: it is necessary to enter from the
necessary; this percentage can be cal- right-hand axis and once the curve
culated taking into account one of the - If you wish to calculate the percen- is intersected, draw a vertical line
KEY:
FcGPf Corrective factors for coo-
2.20 FcGDpF (a) ling capacity
2.10 FcGDpF (b) FcGPa Corrective factors of the
2.00 input power
FcGDpF (c)
1.90 FcGDpF (a) Correction factors for
1.80 FcGDpF (d) pressure drop (evapora-
1.70 tor) (av. temp. = -3.5 C)
FcGDpF (b) Correction factors for
1.60 FcGDpF (e) pressure drops (av. temp.
1.50
= 0.5 C)
1.40
FcGDpF (c) Correction factors for
1.30 pressure drops (av. temp.
FcGQF
1.20 FcGQ (PdC) = 5.5 C)
1.10 FcGDpF (d) Correction factors for
1.00 FcGPf (PdC) pressure drops (av. temp.
0.99 = 9.5 C)
Fattore correttivo
FcGPa
0.97 pressure drops (av. temp.
0.96
= 47.5 C)
Correction
prodotta CC
0.95
FcGPf rates (evap.) (av. temp. =
0.94
Temperatura
9.5 C)
chilled
water
aria esternaC
-5 -6 temp. = 47.5 C)
air temperature
-10
-15 NOTE
-20 Although graph shows up to exter-
nal air temperature of -40C, unit
Temperatura
-25
-30
operational limits must be consi-
Outside
-35
dered.
-40
0 5 10 15 20 25 30 35 40 45 50 55
17
which will intercept all the other nominal value of the sizes exami- are not directly linked to each other, it
curves in its turn; the points obtai- ned); while the lower axis advises will therefore not be possible to enter
ned from the upper curves, repre- the percentage of glycol necessary the curve of one of these sizes and
sent the coefficients for the cooling to produce water at the required obtain the corresponding point on the
capacity and input power , for the temperature. other curve.
flow rates and the pressure drops Remember that the initial sizes
(remember that these coefficients OUTSIDE AIR TEMPERATURE and
must anyway be multiplied by the PROCESSED WATER TEMPERATURE,
1.70
1.60 FcGDpF (e)
1.50
1.390
1.40
1.310
1.30 1.280
1.20 1.180
FcGQ (PdC)
1.110
1.10 1.090
1.00 1.000 FcGPf (PdC)
0.99 0.990
0.98 FcGPa
0.975
0.97
0.96
0.95
0.94
5 5
0 0
-3
-5 -6
-10
processed water temperature
-15
-20
-25
outside air temperature
-30
-35
-40
0 5 10 15 20 25 30 35 40 45 50 55
Glycol
18
11 PRESSURE DROPS
28 02
02
25
to evaporators and condensers.
150
02
22
02
20
02
02
18
16
02
14
100
01
09 1
01
11
01
0
08
07
50
0
0 50 100 150 200 250
28 02
250
02
25
02
200
22
02
20
02
18
02
16
02
150
14
100 01
09 1
11
01
01
0
08
07
50
0
0 50 100 150 200 250 300
19
12 REFRIGERANT LINES
Mono-circuit models
Liquid line GAS line GAS per metre of
Model Line lenght line [g/m]
WSA
inch mm inch mm inch Gas Total
0 - 10 1 3/8 35 2 1/8 54 0.956 0.104 1.060
10 - 20 1 3/8 35 2 1/8 54 0.956 0.104 1.060
0701
20 - 30 1 3/8 35 2 1/8 54 0.956 0.104 1.060
30 - 60 1 3/8 35 2 1/8 54 0.956 0.104 1.060
0 - 10 1 3/8 35 2 1/8 54 0.956 0.104 1.060
10 - 20 1 3/8 35 2 1/8 54 0.956 0.104 1.060
0801
20 - 30 1 3/8 35 2 1/8 54 0.956 0.104 1.060
30 - 60 1 3/8 35 2 1/8 54 0.956 0.104 1.060
0 - 10 1 3/8 35 2 1/8 54 0.956 0.104 1.060
10 - 20 1 3/8 35 2 1/8 54 0.956 0.104 1.060
0901
20 - 30 1 3/8 35 2 1/8 54 0.956 0.104 1.060
30 - 60 1 3/8 35 2 1/8 54 0.956 0.104 1.060
0 - 10 1 5/8 41 2 5/8 67 1.292 0.157 1.450
10 - 20 1 5/8 41 2 5/8 67 1.292 0.157 1.450
1101
20 - 30 1 5/8 41 2 5/8 67 1.292 0.157 1.450
30 - 60 1 5/8 41 2 5/8 67 1.292 0.157 1.450
Bi-circuit models
Liquid line GAS line GAS per metre of
Modello line [g/m]
WSA Line lenght inch (mm) inch (mm) inch (mm) inch (mm) inch Gas Total
C1 C2 C1 C2 C1/C2 C1/C2 C1/C2
0 - 10 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
10 - 20 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
1402
20 - 30 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
30 - 60 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
0 - 10 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
10 - 20 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
1602
20 - 30 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
30 - 60 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
0 - 10 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
10 - 20 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
1802
20 - 30 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
30 - 60 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
0 - 10 1 3/8 (35) 1 5/8 (41) 2 1/8 (54) 2 5/8 (67) 0.956/1.292 0.104/0.157 1.060/1.450
10 - 20 1 3/8 (35) 1 5/8 (41) 2 1/8 (54) 2 5/8 (67) 0.956/1.292 0.104/0.157 1.060/1.450
2002
20 - 30 1 3/8 (35) 1 5/8 (41) 2 1/8 (54) 2 5/8 (67) 0.956/1.292 0.104/0.157 1.060/1.450
30 - 60 1 3/8 (35) 1 5/8 (41) 2 1/8 (54) 2 5/8 (67) 0.956/1.292 0.104/0.157 1.060/1.450
0 - 10 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
10 - 20 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
2202
20 - 30 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
30 - 60 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
0 - 10 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
10 - 20 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
2502
20 - 30 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
30 - 60 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
0 - 10 2 1/8 (54) 2 1/8 (54) 2 5/8 (67) 2 5/8 (67) 2.292/2.292 0.157/0.157 2.450/1.450
10 - 20 2 1/8 (54) 2 1/8 (54) 2 5/8 (67) 2 5/8 (67) 2.292/2.292 0.157/0.157 2.450/1.450
2802
20 - 30 2 1/8 (54) 2 1/8 (54) 2 5/8 (67) 2 5/8 (67) 2.292/2.292 0.157/0.157 2.450/1.450
30 - 60 2 1/8 (54) 2 1/8 (54) 2 5/8 (67) 2 5/8 (67) 2.292/2.292 0.157/0.157 2.450/1.450
20
13 SOUND DATA
KEY
Operating conditions: Total sound levels Octave band [Hz]
Evaporator outlet water 7 C Pow. Pressure. 125 250 500 1000 2000 4000 8000
(L)
Condenser inlet water 30 C dB(A) dB(A) dB
Acoustic power by central band frequency [dB]
10m 1m
NOTE 0701 78 46 62 63,0 81,3 73,5 74,0 66,7 57,5 49,1
The data of the versions are calculated 0801 78 46 62 63,4 80,1 74,9 74,8 65,4 56,3 48,5
in cooling mode. 0901 78 46 62 72,8 80,4 74,4 74,6 67,1 53,8 44,4
1101 84 52 68 58,6 81,6 83,4 80,4 68,3 53,6 43,7
1402 81 49 65 66,0 84,3 76,6 76,9 69,7 60,5 52,1
1602 81 49 65 66,4 83,0 77,9 77,8 68,9 59,2 51,5
1802 81 49 65 75,8 83,4 77,3 77,6 70,1 56,8 47,4
2002 85 53 69 56,9 75,4 80,6 81,4 71,8 57,7 45,9
2202 87 55 71 61,6 84,6 86,4 83,4 71,3 56,6 46,7
2502 87 55 71 66,7 85,7 82,1 85,6 73,9 58,2 47,9
2802 87 55 71 66,7 85,7 82,1 85,6 73,9 58,2 47,9
21
14 SAFETY AND CHECK PARAMETER SETTING
14.1 THERMOMAGNETIC SWITCHES 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
400 V COMPRESSORS MTC1 231A 231A 310A 200A 124A 144A 162A 310A 182A 215A 231A
MTC1A - - - - 124A 144A 162A 200A 182A 215A 231A
14.2 THERMAL PROTECTION 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
COMPRESSORS RT 134A 162A 180A 106A 72A 84A 94A 180A 106A 125A 134A
RT1 - - - - 72A 84A 94A 106A 106A 125A 134A
14.3 FUSES 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
COMPRESSORS F1 250A 315A 315A 200A 160A 160A 200A 315A 200A 250A 250A
NOTE F2 - - - - 160A 160A 200A 200A 200A 250A 250A
400 V delayed type
14.4 DOUBLE PRESSURE SWITCH 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
HIGH PRESSURE PA (bar) 18/19 18/19 18/19 18/19 18/19 18/19 18/19 18/19 18/19 18/19 18/19
14.5 TRANSDUCER 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
HIGH PRESSURE TA (bar) 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7
14.6 TRANSDUCER 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
LOW PRESSURE TA (bar) 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
14.7 SAFETY VALVES 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
COOLING CIRCUIT PB (bar) 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5
BA (bar) 22 22 22 22 22 22 22 22 22 22 22
22
15 DIMENSIONS
As it can be seen from the technical NOTE HYDRAULIC CONNECTIONS (in the dif-
data tables, the dimensions for the dif- - The figure below shows only one ferent set-ups)
ferent sizes vary only in terms of depth table, by way of illustration; for the ANTI-VIBRATION POSITION
(D), while height (H) and width (W) are actual dimensions and for the num- Refer to the installation manual.
the same for all sizes. ber of fans refer to the table.
- For the position of:
1800
H
1235
EV CN EV
314 175 L
23
16 WEIGHTS AND CENTRES OF MASS
314 2646
20
1 7
70
Gy
810
Gx
35
2 8
35
390 390
314 3046
20
1 7
70
Gy
Gx 35
2 8
35
600 600
24
16.1 PERCENTAGE DISTRIBUTION OF WEIGHTS
ON SUPPORTS WITH WATER
KEY
Standard D With desuperheater DE desuperheater
E Condenserless T With total heat recovery condenserless
25
17 TRANSPORT AND HANDLING
26
18 SAFETY WARNINGS AND REGULATIONS
18.1 SAFETY WARNINGS We shall not be held responsible for THE SAFETY CHECKS TO REDUCE
any damage whatsoever resulting ANY RISK TO A MINIMUM. All the
i The WSA chiller must be installed by from the non-compliance with these personnel in charge must know the
an authorised and qualified techni- instructions. operations and possible risks that
cian, in compliance with the national i Before starting any kind of work, it is may arise when all the unit installation
legislation in force in the country of necessary TO READ CAREFULLY THE operations begin.
destination. INSTRUCTIONS, AND TO PERFORM
Danger! only be performed by a qualified refrige- ble. However, all the maintenance operations
The refrigerant circuit is under steam. High ration technician. must only be carried out by a specialised tech-
temperatures are also possible. The unit GAS R134a nician with the suitable protection equipment
may only be opened by a SAT service te- The chiller is delivered with the necessary Risk of electric discharge!
chnician or by an authorised and qualified amount of refrigerant R134a for its operation. It Before opening the chiller, it is necessary
technician. is a refrigerant without chlorine that is not har- to disconnect the unit completely from
The operations in the cooling circuit can mful for the ozone layer. R134a is not flamma- the mains.
19 INSTALLATION
19.1 SELECTION OF THE INSTALLA- the assembly diagram. personnel with the suitable equipment.
TION PLACE - It is compulsory to ensure the minimum To handle the machine:
technical spaces (Tab.18.1.1), which are "IN CASE OF LIFTING"
Before installing the unit, decide with the essential for the efficient performance Insert, in the holes in the base, tubes
customer the position in which it will be OF ROUTINE AND EXTRAORDINARY (NOT SUPPLIED), which must be long
placed, pay attention to the following poin- MAINTENANCE OPERATIONS. enough to be able to position the lifting
ts: cables.
- The support surface must be able to 19.2 POSITIONING In order to avoid damaging the WSA
withstand the weight of the unit. structure with the cables, insert protec-
- The selected place must be large enough The chiller is dispatched from the facto- tions between them and the machine.
for laying the necessary pipes. ry wrapped in a polyethylene stretchable Under no circumstance must anybody
- Take into account that when the chiller film, on a pallet. or anything stop under the unit even
is working, vibrations may be generated; Before moving the unit, check the lifting briefly.
it is therefore advisable to install vibration capacity of the machines used.
damper supports (AVX accessories), fitting Once the packaging has been removed,
them to the holes in the base according to the unit must be handled by qualified
1000 mm 500 mm
500 mm 800 mm
27
20 HYDRAULIC CONNECTIONS
KEY
1 Evaporator (plate type exchanger)
2 Condenser (plate type exchanger)
28
21 POSITION OF HYDRAULIC CONNECTIONS
electric box
IN
OUT IN OUT
OUT IN
836
Victaulic 3
CN
3 Victaulic CN EV
EV
836
597
CN EV 3 Victaulic
OUT
OUT IN
IN
214
205
214
180 330 290 218.5 363 218.5
IN OUT 218.5 363 218.5
21.1.1 WSA 0701 - 1101 21.1.2 WSA 1402-1802 21.1.3 WSA 2002 - 2802
Standard () Standard () Standard ()
21.2 E VERSION
LIQUID LINE
KEY
EV Evaporator
CN Condenser
Condenserless units are sold with the single maintenance charge
29
21.3 D - DL VERSION
LIQUID LINE
2" VICTAULIC
GAS LINE
810 810
KEY
EV Evaporator
CN Condenser
30
21.5 DE - DLE VERSION
810
GAS LINE
LIQUID LINE
2" VICTAULIC
810
21.6 T VERSION
810 810
KEY
EV Evaporator
CN Condenser
31
22 ELECTRICAL WIRING
i All the electrical ope- i The characteristics of i For installation requi- i It is compulsory to
rations must be carri- electric lines and related rements, the wiring check the machine
ed out BY QUALIFIED components must be esta- layout supplied with sealing before con-
PERSONNEL, IN AC- blished by PERSONNEL the unit must be com- necting the electrical
CORDANCE WITH THE AUTHORISED TO DESIGN pulsory referred to. wiring. The machine
CORRESPONDING RE- ELECTRIC INSTALLATIONS, The wiring layout toge- should only be powe-
GULATIONS, trained following international re- ther with the manuals red once the hydraulic
and informed about gulations and the national must be kept in good and electric operations
the risks related to regulations of the country conditions and readily are completed.
such operations. in which the unit is installed ACCESSIBLE FOR FU-
in compliance with the legi- TURE OPERATIONS ON
slative regulations in force THE UNIT.
at the moment of installa-
tion.
The unit is fully wired in the factory and, with the regulations in force at the time connection of the power cables every
for the start-up, requires a power sup- of the installation. six months.
ply as shown in the indications on the The data given in this documentation Slack terminals could cause the cables
unit's rating plate, with online protecti- must only be used as an aid for setting and components to overheat.
ve cut-outs. up the electric lines. For installation re- Cross sections recommended for the
The cable cross sections and the di- quirements, the wiring layout supplied maximum length of 50 m. The cable
mensioning of the line main switch are with the unit must be compulsory re- cross sections and the dimensioning
purely indicative. ferred to. of the line main switch are purely indi-
The installer will be responsible for cative.
properly scaling the power line with re- Note:
gards to the length and type of cable, Check that all power cables are cor-
the input power of the unit and the phy- rectly secured to the terminals when
sical positioning. switched on for the first time and after
All the electrical wiring must comply 30 days of use. Afterwards, check the
32
23 START-UP
23.1 PREPARATION FOR COMMIS- make sure that there is no air (if there the evaporation pressure).
SIONING is air, bleed it). The difference between these two
- Check that any interception valves temperatures gives the superheating
CAUTION on the system are correctly opened. value. Optimum values are between 4
All operations (electrical and hydrau- and 8C.
lic connections, filling and bleeding 23.2 COMMISSIONING In these units the pressure gauge is not
of the air from the system), must be supplied; it is advisable to install it in
completed before the intervention of NOTE the corresponding pressure inlet.
the AERMEC assistance service. For the setting of all functional para-
meters and for detailed information re- 23.2.3 UNDER-COOLING
Before performing the checks indica- garding machine functioning and the
ted below, make sure that the unit is di- control card, refer to the user's manual. Check the level of under-cooling by
sconnected from the mains, using the comparing the temperature indicated
suitable instruments. After carefully carrying out all the che- with a contact thermometer placed on
cks detailed above, it is possible to start the tube at the condenser outlet and
23.1.1 ELECTRICAL CHECKS, OF THE up the unit. Check the set working the temperature shown on the high
UNIT DISCONNECTED FROM parameters (set-point) and reset any pressure gauge (saturation temperatu-
THE POWER SUPPLY alarms that may be present. After a few re corresponding to the condensation
minutes, the unit will start up. pressure).
- Check that the general power supply The difference between these two
cables are of a suitable section, able 23.2.1 COOLING CIRCUIT temperatures gives the under-cooling
to withstand the overall consump- CHECKS value. Optimum values are between 4
tion of the unit, and that the unit has and 5C.
been duly earthed. - Check for refrigerant gas leaks, es- In these units the pressure gauge is not
- Check all the electrical connections pecially near pressure inlets and supplied; it is advisable to install it in
are correctly fixed and all the termi- pressure switches. (vibration during the corresponding pressure inlet.
nals adequately closed. transport may have loosened the
connectors). 23.2.4 DELIVERY TEMPERATURE
23.1.2 ELECTRICAL CHECKS, OF THE
UNIT CONNECTED TO THE - THE HIGH PRESSURE SWITCH If the under-cooling and superheating
POWER SUPPLY stops the compressor and generates values are correct, the temperature
the relative alarm when the delivery measured in the delivery tube at the
The following operations must be car- pressure exceeds the set value. compressor outlet must be 30/40C
ried out when the unit is powered up. To check whether this device works above the condensation temperature.
correctly, close the water intake to
- Use a tester to check that the supply the condenser and, observing the
voltage value is 230V 10% or 400V pressure gauge, which may have
10%, depending on the version. been installed by the user or instal-
- Check that the wiring connected by ler because it is not supplied by the
the installer comply with the wiring factory in the corresponding high
layouts on board the machine. pressure inlets, verify whether the
- Power up the unit by turning ON the switch is tripped at the calibrated va-
main switch. The display will light up lue.
some seconds after the unit is powe-
red up, check that the operation sta- CAUTION
tus is OFF. If the switch does not trip at the cali-
brated value, immediately stop the
23.1.3 HYDRAULIC CIRCUIT compressor and identify the cause.
CHECKS The alarm reset is manual and can
only enabled once the pressure drops
- Check that the system has been below the differential value.
washed and that the cleaning water
has been discharged before the unit 23.2.2 OVERHEATING
is connected to the system
- Check that all the hydraulic connec- Check the level of overheating by com-
tions are correctly made and that the paring the temperature indicated with
indications on the plates are obser- a contact thermometer placed on the
ved. compressor suction and the tempera-
- Check that the hydraulic system is ture shown on the pressure gauge (sa-
full and under pressure, and also turation temperature corresponding to
33
23.3 DRAINING THE SYSTEM - Open the drain tap and all the drain ter period (machine in standby).
valves of the system and the corre- Circuit with glycol
It is advisable to drain the system only sponding terminals. - The operation with glycol water, with
when the unit is going to remain inac- a glycol percentage chosen on the
tive for extended periods, or for main- i CAUTION basis of the minimum outside tem-
tenance operations that require drai- If the system uses glycol, this li- perature envisaged. In this case due
ning. quid should not be drained freely account must be taken of the diffe-
because it is polluting. It must be rent yields and input requirements
- Before starting to drain the system, collected and, if possible, reused. of the chiller, the scaling of the pum-
turn "OFF" the main switch: - Use of exchanger heaters. ps and terminal yields.
- Check that the water filling/topping In this case the heaters must al-
up tap is closed (NOT SUPPLIED). ways be powered for the entire win-
24 MAINTENANCE
NOTE - Check the hydraulic piping thermal to organise the operations proper-
All the routine and extraordinary main- insulation state ly and facilitate failure prevention
tenance operations must be carried - Check the glycol percentage, when and troubleshooting in the machi-
out only by qualified personnel. present. ne.
Before starting any cleaning or main- In the booklet, write down date,
tenance operation, it is advisable to 24.1.2 ELECTRIC CIRCUIT type of operation carried out (rou-
disconnect the unit from the power - Efficiency of safety devices tine maintenance, inspection or
supply. - Electrical power supply repair), description of the opera-
- Electrical power consumption tion, measures taken
24.1 WARNINGS - Electrical connections
ON MAINTENANCE - Check the conditions of electrical 24.2 EXTRAORDINARY
wires and their insulators MAINTENANCE
i Inspection, maintenance and pos- - Check the compressor casing opera-
sible repair operations must be tion. WSA chillers are charged with gas
carried out only by an authorised R134a and tested in the factory. In nor-
technician according to the law. 24.1.3 Cooling circuit mal conditions, no Technical Assistance
A deficient check/maintenance - Compressor conditions Service operation is needed for the re-
operation may result in damage to - Check the working pressure frigerant gas check. Except for version
things and people. - Check the cooling circuit sealing, and E, which is sold only with the charging
make sure that the pipes in it have capacity. Along time, however, small
Maintenance operations constitute a not suffered damages. leaks from the joints may be genera-
necessary condition for the unit safe - Check the high pressure switch ope- ted. Due to these leaks, the refrigerant
and long-lasting operation, high relia- ration, in case of failure, replace the comes out and the circuit is drained,
bility and long life. switches causing the unit malfunction. In these
All the units are subject to wear along - Check the filter-drier fouling state. If cases, the refrigerant leakage points
time. there is scale in it, replace it. are found and repaired, and the cooling
Maintenance operations allow: circuit is recharged, operating in com-
- To keep the unit efficiency 24.1.4 MECHANICAL CONTROLS pliance with Law 28 December 1993
- To reduce the speed of wear - Check that screws, compressors and no. 549 (Italy).
- To collect information and data and the electronic box of the unit external
understand the unit efficiency status panelling are properly tightened. If i CAUTION
to prevent possible failures. they are poorly tightened, they pro- It is forbidden to CHARGE the coo-
It is therefore essential to carry out, duce abnormal noise and vibrations ling circuits with a refrigerant dif-
once a year, checks such as: - Check the structure conditions. ferent from the one indicated. If a
If necessary, treat oxidised parts different refrigerant gas is used, the
24.1.1 HYDRAULIC CIRCUIT with paints suitable for eliminating or compressor may result seriously
- Water circuit filling reducing oxidation. damaged.
- Clean the water filters i It is advisable to keep a machine
- Check the flow switch booklet (not supplied, but provided
- Eliminate the air from the circuit by the user), in order to keep trace
- Check that the water flow rate is of the operations carried out on
always constant. the unit. In this way, it will be easier
34
25 DISPOSAL
26 INCORRECT USE
The device is designed and built to en- Wind, earthquakes and other natural - correctly connect the power supply
sure the maximum safety in its imme- phenomena of exceptional intensity and the earthing
diate vicinity (IP24) as well as to resist have not been - Check that the coil is not dirty or ob-
atmospheric agents. taken into account. structed
If the unit is used in an aggressive at-
mosphere or with aggressive water, CHECKS IN THE SYSTEM
26.1 IMPORTANT SAFETY consult the company headquarters. - Check the hydraulic connections in
INFORMATION the entire system
- Check the water pump is working
The machine must not exceed the pres- CAUTION correctly
sure and temperature limits indicated Following extraordinary maintenance - Clean the water filter/s
in the table shown in the Operating interventions on the cooling circuit,
limits section. with the replacement of components,
Correct functioning is not guaranteed before restarting the machine it is ne-
after a fire; before starting up the ma- cessary to carry out the following ope-
chine again, contact an authorised As- rations:
sistance Centre. - Pay the greatest attention when re-
The machine is fitted with safety valves storing the refrigerant load indica-
that in the case of excessive pressure ted on the machine rating plate.
can discharge hot gases into the atmo- - open all the taps in the cooling cir-
sphere. cuit
35
Estimado cliente,
Le agradecemos su eleccin por un producto AERMEC. Este producto es el resultado de varios aos de experiencia y de
estudios de diseo minuciosos, y ha sido fabricado con materiales de calidad escogida y tecnologa de vanguardia.
Adems la marca CE garantiza la conformidad de los aparatos con los requisitos de la Directiva Mquinas Europea por
lo que se refiere a la seguridad. El nivel de calidad es constantemente supervisado, y por tanto los productos AERMEC
son sinnimos de Seguridad, Calidad y Fiabilidad.
Los datos pueden sufrir modificaciones que sean necesarias para mejorar el producto, en cualquier momento sin
obligacin de aviso previo.
Volvemos a agradecerle.
AERMEC S.p.A
Declaracin de conformidad......................................36 20.2 Circuito hidrulico externo WSA ................................. 59
WSA
NMERO DE SERIE
DECLARACIN DE CONFORMIDAD Los que suscriben la presente declaran bajo la propia y exclusiva responsabilidad que el
conjunto en objeto, definido como sigue:
NOMBRE WSA
TIPO ENFRIADORA, BOMBAS DE CALOR
MODELO
Al cual se refiere esta declaracin, est en conformidad a las siguientes normas armonizadas:
CEI EN 60335-2-40 Norma de seguridad referida a las bombas de calor elctricas, a los acondicionado-
res de aire y a los deshumidificadores
CEI EN 61000-6-1
Inmunidad y emisin electromagntica para ambientes residenciales
CEI EN 61000-6-3
CEI EN 61000-6-2
Inmunidad y emisin electromagntica para ambientes industriales
CEI EN 61000-6-4
EN378 Refrigerating system and heat pumps - Safety and environmental requirements
UNI EN 12735 Tubos de cobre redondos sin soldadura, para condicionamiento y refrigeracin
UNI EN 14276 Equipos a presin para sistemas de refrigeracin y para bombas de calor
Satisfaciendo de esta forma los requisitos esenciales de las siguientes directivas:
- Directiva LVD: 2006/95/CE
- Directiva compatibilidad electromagntica 2004/108/CE
- Directiva mquinas 2006/42/ce
- Directiva PED en materia de herramientas a presin 97/23/CE
El producto, de acuerdo con la directiva 97/23/CE, satisface el procedimiento de Garanta de calidad Total (mdulo H) con certifi-
cado n 06/270-QT3664 Rev. 5 emitido por el organismo notificado n 1131 CEC via Pisacane 46 Legnano (MI) - Italy
La persona autorizada para redactar el manual tcnico es: Massimilino Sfragara - 37040 Bevilacqua (VR) Italia Via Roma, 996
Bevilacqua 23/06/2010
Director Comercial
Firma
1 ADVERTENCIAS SOBRE LA DOCUMENTACIN
1.1 EMPLEO SEGN EL DESTINO consecuencia AERMEC no se considera SCCULO, la instalacin del equipo debe
responsable por cualquier dao origina- ser realizado por personal cualificado y
Las enfriadoras WSA AERMEC estn do por la falta de observancia de estas preparado, y de acuerdo con la legislacin
fabricadas segn estndares tcnicos y instrucciones. nacional vigente en el pas de destino. .
reglas de seguridad tcnicas reconoci- Se debe instalar de manera que permita
das. Dichos equipos estn concebidos y 1.2 CONSERVACIN DE LA DOCU- las operaciones de mantenimiento y/o
destinados para la refrigeracin y su uso MENTACIN reparacin. La garanta del aparato no
deber ser compatible con sus prestacio- cubrir en ningn caso los costes deri-
nes caractersticas. Sin embargo pueden Entregar las siguientes instrucciones vados del uso de escaleras automticas,
surgir peligros para la incolumidad del para la instalacin, junto con toda la do- andamios o cualquier otro sistema de
usuario o de terceros, o tambin daos cumentacin complementaria, al usuario elevacin necesario para realizar las ope-
a los equipos y a otros objetos en caso de la instalacin. El mismo ser respon- raciones cubiertas por la garanta.
de uso inapropiado y no conforme con su sable de la conservar las instrucciones
finalidad. para que estn siempre a disposicin en La validez de la garanta decaer en caso
Cualquier uso no expresamente indicado caso de necesidad. de que no se respeten las indicaciones
en este manual no est permitido y en LEER ATENTAMENTE EL PRESENTE FA- antes mencionadas.
- Etiqueta de embalaje
que reproduce los datos de identifi-
cacin del producto
- Placa tcnica
Situada en el larguero lateral de la
caja elctrica.
ETIQUETA
Notas EMBALAJE
La alteracin, extraccin, falta de la pla- PLACA
ca de identificacin o todo lo no permi- TCNICA
ta identificar exactamente el producto M OD. S R P 14T
AE R M E C SP A - via R oma 44
37040 - B evilacqua (V R ) - I T AL I A
T S(H P /L P ) C
13.65
3.30
7.10
46.0
M in. -20 / -20
M ax. 130 / 52
F R E DDO
COL D
F R OI D
K UHL UNG I s = A
P f = kW
P e = kW
In = A
P S (H P /L P ) bar 28 / 22
R 407C Kg 5.0
R E S.E L /E L .HE AT E R
kW max = 11.5 I n R x max = A 18.3
miento
39
4 DESCRIPCIN DE LA UNIDAD
Los aparatos de la serie WSA son en- internos para aprovechar mejor las ca- dad (o al trmino de cada perodo de
friadoras de agua condensadas por ractersticas del gas refrigerante. pausa prolongado) es muy importante
agua para usos civiles y tecnolgicos. Toda la serie est prevista para modelos que el aceite del crter compresor se
La mquina est predispuesta para la con uno o dos compresores bi-tornillo y haya calentado previamente mediante la
gestin de ambos circuitos hidrulicos poseen arranque en estrella - tringulo alimentacin de las resistencias elctricas
(evaporador condensador), y por tanto para reducir la corriente de arranque. correspondientes durante al menos un
se puede usar adems de como enfria- Se realizan pruebas en todas las unida- periodo de 8 horas. La resistencia crter
dora de agua, tambin como produc- des y se entregan, (En el lugar de insta- se alimenta automticamente con la pa-
tora de agua caliente. lacin solamente es necesario realizar rada de la unidad, siempre que la unidad
La conmutacin "FRO - CALOR" se rea- las conexiones hidrulicas y elctricas). sea mantenida bajo tensin.
liza interviniendo en el circuito hidru- Las unidades cuentan con grado de pro-
lico. teccin IP 24. 4.2 EQUIPAMIENTOS DISPONIBLES
La nueva serie WSA se caracteriza por el 4.1 MODELOS DISPONIBLES Con la ayuda del configurador es posible
empleo del refrigerante R134a, el cual - BOMBA DE CALOR (H) armar y luego ordenar la enfriadora que
permite obtener un eficiencia sensible- - MOTOEVAPORADORA (E) mejor satisfaga las exigencias requeridas
mente superior a productos equivalen- Las motoevaporadoras se en- por el usuario o por quien cumpla ese rol.
tes que funcionan con R407C. van slo con la carga de man-
Este resultado es producto tambin tenimiento
de un cuidadoso estudio y dimensio- ATENCIN
namiento de todos los componentes Antes de la puesta en marcha de la uni-
LEYENDA
1 Compresores
2 Grifo del lquido
3 Vlvula termosttica (1a por circuito)
4 Condensador
5 Evaporador
6 Vlvula de seguridad aspirante (1a por circuito)
7 Vlvula de seguridad impulsora (1a por circuito)
8 Filtro deshidratador (1 por circuito)
9 Caja elctrica.
41
5.1 CIRCUITO DE REFRIGERACIN Vlvula unidireccional compresor en caso de presiones de
Permite el paso del refrigerante en una trabajo anmalas.
Compresores sola direccin.
Compresores a tornillos semi-hermti- Vlvulas de seguridad circuito de re-
cos de alta eficacia con una regulacin Filtro mecnico frigeracin (HP - LP)
de la potencia de refrigeracin median- Situado en la lnea de inyeccin de lqui- Calibradas a 22 bar HP y 16,5 bar LP,
te modulacin continua del 40 a 100% do en el compresor, puede retener intervienen descargando la sobrepre-
(de 25 a 100% con vlvula electrnica) eventuales impurezas presentes en el sin en el caso de presiones anmalas.
y provistos de: circuito refrigerante.
- Proteccin trmica del motor 5.4 COMPONENTES ELCTRICOS
- Control de la temperatura de descar- CPCE
ga del aceite (slo en modelos con recuperacin Cuadro elctrico
- Resistencia elctrica para el calentamien- parcial o total) Contiene la seccin de potencia y la
to del aceite del crter con compresor Permite conmutar la condensacin a gestin de los controles y seguridades.
detenido un intercambiador de recuperacin Est de acuerdo con las normas CEI
- Pulsador de reset. apropiado para la produccin de agua 60204-1, y con las Directivas respecto
caliente. a la compatibilidad electromagntica
Intercambiador (condensador) EMC 89/336/CEE y 92/31/CEE.
Del tipo con placas (AISI 316), se en- 5.2 BASTIDOR
cuentra aislado mediante material con Notas
cmaras cerradas, para reducir las di- Estructura portante Adems, todos los cables estn nume-
spersiones trmicas. Realizada con chapa de acero galvani- rados para reconocer inmediatamente
zado de espesor conveniente pintada todos los componentes elctricos.
Intercambiador (evaporador) al calor con polvos de polister, capaz
Del tipo con placas (AISI 316), se encuen- de resistir por largo tiempo la accin Seccionador sujetapuerta
tra aislado mediante material con cma- de los agentes atmosfricos. Color RAL ES posible acceder al tablero elctrico
ras cerradas, para reducir las dispersio- 9002. cortando la tensin con la palanca de
nes trmicas. apertura del mismo tablero. Durante
Separador de lquido Cobertura de proteccin acstica las intervenciones de mantenimiento
(slo versiones moto-evaporadoras (versiones silenciadas) es posible bloquear dicha palanca con
E) EST constituida por paneles de chapa uno o ms candados, para impedir una
Colocado en aspiracin al compresor, de acero galvanizado de espesor con- indeseada puesta en funcionamiento
para la proteccin de posibles retor- veniente, y revestida en su interior con de la mquina.
nos de refrigerante lquido, comienzos material fonoabsorbente, pintada en el
inundados y funcionamiento con exi- exterior al calor con polvos de polister, Teclado de mando
stencia de lquido. capaz de resistir por largo tiempo la Permite el completo control del equipo.
accin de los agentes atmosfricos . Para una descripcin ms detallada,
Filtro deshidratador Color RAL 9002. haga referencia al manual de uso.
De tipo mecnico, realizado en cermi-
ca y material higroscpico, capaz de 5.3 COMPONENTES DE SEGURIDAD - magnetotrmico compresor.
retener las impuridades y las posibles Y DE CONTROL - magnetotrmico proteccin auxiliar.
huellas de humedad existentes en el
circuito de refrigeracin. Presostato de alta presin 5.5 REGULACIN ELECTRNICA
(manual + herramienta)
Indicador del lquido Calibrado en fbrica, situado en el lado El ajuste electrnico en las enfria-
Sirve para verificar la carga de gas re- de alta presin del circuito de refrige- doras "WSA" est constituido por
frigerante y la posible existencia de hu- racin, en caso de presiones de trabajo una tarjeta de control para cada
medad en el circuito de refrigeracin. anmalas suspende el funcionamiento compresor, conectadas en red
del compresor. entre s, y por un tablero de mando con
Vlvula termosttica display. En caso de modelos con varios
La vlvula de tipo mecnico, con ecua- Transductor de baja presin compresores, la tarjeta que controla el
lizador externo ubicado en la salida del Permite visualizar en el display de la compresor n 1 es la tarjeta "MASTER",
evaporador modula la entrada de gas tarjeta de microprocesador el valor de mientras que las otras son "SLAVE".
al evaporador de acuerdo con la carga la presin de aspiracin del compresor En cada tarjeta estn conectados los
trmica, para as asegurar un grado de (uno por cada circuito). Situado en el transductores, cargas y alarmas cor-
sobrecalentamiento suficiente del gas. lado de baja presin del circuito de re- respondientes al compresor que con-
en aspiracin. frigeracin, detiene el funcionamiento trola, mientras que en la tarjeta MA-
del compresor en caso de presiones STER estn conectados los generales
Grifos del lquido y del impulsor de trabajo anmalas. de la mquina.
Permiten interceptar el refrigerante en
caso de mantenimiento extraordinario. Transductor de alta presin Microprocesador
Permite visualizar en el display de la - On/of f r emo t o con cont act o
tarjeta con microprocesador al valor externo sin tensin
Vlvula solenoide de la presin de impulsin del compre- - Men plurilinge
La vlvula se cierra cuando se apaga sor (uno por circuito). Situado en el lado - Control secuencia fases
el compresor impidiendo el flujo de gas de alta presin del circuito de refrige- - Control independiente de cada
refrigerante hacia el evaporador. racin, detiene el funcionamiento del compresor
42
- Transformador amperomtrico - Gestin rotacin compresores agua o caudales insuficientes.
- Seal bloqueo acumulativo averas - Entrada analgica de 4 a 20 mA Este sistema disminuye el deterioro
- Funcin histrico alarmas - Sonda temperatura externa de los compresores
- Programacin diaria/semanal - Funcin Always Working. En - Sistema PDC Pull Down Control
- Visualizacin temperatura agua condiciones crticas (por ej. una para prevenir la activacin de
entrada/salida temperatura ambiental demasiado niveles de potencia cuando la
- Visualizacin alarmas elevada) la mquina no se detiene temperatura del agua se acerca
- Ajuste proporcional integral de la sino que es capaz de autorregularse rpidamente al set point.
temperatura del agua de salida y suministrar la mxima potencia Optimiza el funcionamiento de la
- Funcin timer programable posible bajo tales condiciones mquina tanto en la puesta en
- Funcin con doble punt o de - Difer encial aut oadapt ativo de r gimen como ant e posibles
calibrado vinculado a contacto trabajoSwitching Histeresys para variaciones de carga, asegurando
externo asegurar siempre los correctos de esta manera la mayor eficacia
- Compatible con protocolo Modbus ritmos de funcionamient o de en cualquier situacin
(accesorio) l o s c o mp r e s o r e s i n c l u s o e n
- Control bomba/s instalaciones con bajo contenido de
6 ACCESORIOS
0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
AER485P2 Este accesorio permite la conexin de la unidad con sistemas de supervisin BMS con estn-
dar elctrico RS 485 y protocolo de tipo MODBUS.
ROMEO El dispositivo ROMEO permite el control remoto del chiller desde un telfono mvil comn
con browser WAP, as como enviar SMS de alarma o de pre-alarma hasta a 3 mviles GSM
aunque no tengan browser WAP. El kit incluye el AER485. A este kit debe aadirse el accesorio
AER485P2.
RIF Conectado en paralelo con el motor, permite una reduccin de la corriente absorbida.
(1)
400V - 3 - 50Hz 161 161 201 241 161x2 161x2 201x2 201+241 241x2 301x2 301x2
MULTICHILLER Sistema de control para mando, encendido y apagado de cada enfriadora en una instalacin
en la cual estn instalados varios aparatos en paralelo. Se puede seleccionar entre varias lgi-
cas de mando: secuencial, homogneo, combinado. El accesorio se entrega en caja IP65.
43
7 DATOS TCNICOS
WSA
EN FRO 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
Potencia de refrigeracin kW 179 213 234 294 357 423 470 529 588 663 715
Potencia absorbida total kW 37 42 48 58 74 83 97 106 115 131 140
Caudal agua evaporador l/h 30790 36640 40250 50570 61400 72760 80840 90980 101140 114040 122980
Prdida de carga evaporador kPa 20 20 19 23 36 40 41 45 48 53 62
Caudal agua condensador l/h 37150 43860 48500 60540 74130 87030 97520 109280 120920 136570 147060
Prdida de carga Condensador kPa 27 27 26 31 50 55 58 62 67 75 88
EN CALIENTE
Potencia trmica kW 191 218 245 308 375 434 491 557 625 687 767
Potencia absorbida total kW 43 48 56 70 86 97 111 126 140 151 172
Caudal agua condensador l/h 32850 37500 42140 52980 64500 74650 84450 95810 107500 118160 131920
Prdida de carga Condensador kPa 41 20 19 24 36 39 42 46 50 55 74
Caudal agua evaporador l/h 25460 29240 32510 40940 49710 57960 65360 74160 83420 92190 102340
Prdida de carga evaporador kPa 12 12 12 14 22 24 25 27 29 32 44
NDICES ENERGTICOS
EER W/W 4,84 5,07 4,88 5,07 4,82 5,10 4,85 4.97 5,11 5,06 5,11
EEC B A B A B A B B A A A
COP 4,44 4,54 4,38 4,40 4,36 4,47 4,42 4,43 4,46 4,55 4,46
EEC B A B B B A B B A A A
DATOS ELCTRICOS
Alimentacin v 400V-3-50Hz
Corriente absorbida total
cool A 66 74 82 101 132 148 164 184 203 233 233
hot A 73 82 91 117 146 164 183 209 235 257 258
Corriente mxima FLA A 124 144 162 182 248 288 324 344 364 430 430
Corriente de arranque LRA A 225 264 310 391 287 336 391 482 575 575 575
COMPRESORES
Tipo bi-tornillo
Nmero n 1 1 1 1 2 2 2 2 2 2 2
Nmero por circuito n/n 1/1 1/1 1/1 1/1 2/2 2/2 2/2 2/2 2/2 2/2 2/2
PARCIALIZACIN
VT std % 40-100 40-100 40-100 40-100 20-100 20-100 20-100 20-100 20-100 20-100 20-100
Parcializacin (1)
VT ele % 25-100 25-100 25-100 25-100 12,5-100 12,5-100 12,5-100 12,5-100 12,5-100 12,5-100 12,5-100
EVAPORADOR
Tipo Placas
Nmero n 1 1 1 1 1 1 1 1 1 1 1
Conexiones hidrulicas Tipo/ V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3"
CONDENSADOR
Tipo Placas
Nmero n 1 1 1 1 1 1 1 1 1 1 1
Conexiones hidrulicas V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3"
datos sonoros
Potencia sonora dB (A) 86,0 86,0 86,0 92,0 89,0 89,0 89,0 93,0 95,0 95,0 95,0
Presin sonora dB (A) 54,0 54,0 54,0 60,0 57,0 57,0 57,0 61,0 63,0 63,0 63,0
LAS PRESTACIONES SE HAN MEDIDO SEGN calentamiento Q=2 segn ISO 3744
LA NORMATIVA EUROPEA EN 14511 - 1 - 2 - 3 - Temperatura agua producida 45 C - Potencia sonora Aermec determina el valor
Enfriamiento - Temperatura agua IN evaporador 10 C de la potencia sonora sobre la base de medi-
- Temperatura agua producida 7 C - t 5k das realizadas conforme con normativa ISO
- Temperatura agua IN condensador 30 C - Presin sonora medida a 10 m de distancia en 9614-2, respetando todo lo requerido por la
- t 5k campo abierto, con factor de direccionalidad certificacin EUROVENT
44
WSA - E
EN FRO 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
Potencia de refrigeracin kW 163 192 212 263 326 385 428 481 539 601 676
Potenza frigorifera por circuito kW - - - - 163/163 192/193 214/214 269/270
Potencia absorbida total kW 41 47 54 66 82 93 108 120 132 146 159
Caudal agua evaporador l/h 28040 33020 36460 45240 56070 66220 73620 82790 92710 103370 116270
Prdida de carga evaporador kPa 18 18 17 21 33 37 38 40 45 49 59
NDICES ENERGTICOS
EER W/W 3.89 4.09 3.93 3.98 3.98 4.14 3.96 4.00 4.08 4.12 4.25
EEC A A A A A A A A A A A
DATOS ELCTRICOS
Alimentacin v 400V-3-50Hz
Corriente absorbida total A 72 81 90 113 72 81 90 204 113 127 136
Corriente mxima FLA A 124 144 162 182 248 288 324 344 364 430 430
Corriente de arranque LRA A 163 192 229 300 287 336 391 462 482 575 575
COMPRESORES
Tipo bi-tornillo
Nmero n 1 1 1 1 2 2 2 2 2 2 2
Nmero por circuito n/n 1/1 1/1 1/1 1/1 2/2 2/2 2/2 2/2 2/2 2/2 2/2
PARCIALIZACIN
VT std % 40-100 40-100 40-100 40-100 20-100 20-100 20-100 20-100 20-100 20-100 20-100
Parcializacin
VT ele % 25-100 25-100 25-100 25-100 12,5-100 12,5-100 12,5-100 12,5-100 12,5-100 12,5-100 12,5-100
EVAPORADOR
Tipo Placas
Nmero n 1 1 1 1 1 1 1 1 1 1 1
Conexiones hidrulicas Tipo/ V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3" V/3"
datos sonoros
Potencia sonora dB (A) 86,0 86,0 86,0 92,0 89,0 89,0 89,0 93,0 95,0 95,0 95,0
Presin sonora dB (A) 54,0 54,0 54,0 60,0 57,0 57,0 57,0 61,0 63,0 63,0 63,0
45
8 CRITERIOS DE ELECCIN
65
25
20
15
10
5
-15 -12.5 -10 -7.5 -5 -2.5 0 2.5 5 7.5 10 12.5 15 17.5 20 C
65
60
Temperatura de salida del condensador
55
el 75%
50 hasta
el 50%
hasta
45
25%
ast a el
40 in h
ia lizac
Parc
35
30
25
20
15
10
5
-15 -12,5 -10 -7,5 -5 -2,5 0 2,5 5 7,5 10 12,5 15 17,5 20 C
46
9 FACTORES CORRECTIVOS
- VERSIONES ESTNDAR
1.70
60C
1.60
1.50
NOTA:
0.70
PARA VERSIONES Y Con temperaturas 0.60
inferiores a 4 C contactar sede 0.50
0.40
PARA T DIFERENTES A 5 C
Utilizar la Tabla 9.3.1 en el evaporador 0.30
para obtener los factores correctivos -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16
de la potencia de refrigeracin y absor- Temperatura agua producida evaporador (t=5 C)
bida. Para tener en consideracin el
ensuciamiento de los intercambiado-
res, utilizar los factores de ensucia-
miento correspondientes.
47
9.2 POTENCIA TRMICA
Y ABSORBIDA
1.50
- VERSIONES BOMBA DE CALOR
48
9.5 POTENCIA CALORFICA
CON RECUPERACIN TOTAL
1,400
En caso de funcionamiento con recu-
C
peracin total de calor, las prestacio- 30
1,300
nes de la mquina dependen del agua C
28 02
02
25
150
02
22
02
20
02
02
18
16
02
14
100
01
09 1
01
11
01
0
08
07
50
0
0 50 100 150 200 250
Caudal de agua x 1000 l/h
WSA 701 801 901 1101 1402 1602 1802 2002 2202 2502 2802
Potencia calorfica
kW 201 237 262,5 327 401,5 470,5 528 591 653,5 738,5 808
con recuperacin total
Potencia absorbida kW 44 50 57 69 88,5 99 116 126,5 137,5 156,5 169,5
Caudal de agua l/h 34,5 40,5 45 56 69 81 91 101,5 112 127 139
Prdidas de carga KPa 23 23 22 26,5 43 47 50 53 57,5 64,5 78
49
9.7 POTENCIA CALORIFICA
DE LOS DESRECALENTADORES
10
02 2
01
09 1
18 200 2
0
01
01
08
0 02
07
02 2 22 25802
11
14 160 2
5
0
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
13000
14000
15000
16000
17000
18000
WSA 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
Potencia calorifica
kW 16,90 19,82 21,27 24,45 34,06 35,10 45,38 47,49 49,60 55,89 56,19
de los desrecalentadores
Cantidad desrecalentadores n 1 1 1 1 2 2 2 2 2 2 2
Caudal de agua l/h 2907 3410 3659 4206 5858 6037 7805 8168 8531 9613 9665
Prdidas de carga KPa 2,20 2,42 2,38 2,18 2,22 2,05 2,56 2,56 2,22 2,10 2,10
50
10 SOLUCIN DE GLICOL ETILNICO
- Los factores de correccin de la glicol necesario; dicho porcentaje es nas consideraciones iniciales:
potencia de refrigeracin y de la calculable tomando en consideracin
absorbida tienen en cuenta la pre- uno de los siguientes factores: - En caso de que se desee calcular el
sencia de glicol y la diferente tempe- En funcin al fluido considerado (agua porcentaje de glicol en funcin de
ratura de evaporacin. o aire), se debe acceder al grfico por la temperatura del aire exterior, se
la parte derecha o izquierda, por la tendr que entrar por el eje izquier-
- El factor de correccin de la prdida interseccin de las redes temperatura do y una vez intersecada la curva
de carga ya tiene en cuenta el dife- externa o temperatura agua producida se proceder a trazar una lnea ver-
rente caudal que deriva de la apli- y las curvas correspondientes, se obtie- tical, la cual a su vez intercecar las
cacin del factor de correccin del ne un punto a travs del cual debe dems curvas; Los puntos obtenidos
caudal de agua. pasar la lnea vertical que representa de las curvas superiores representan
tanto el porcentaje de glicol como los los coeficientes para la correccin de
- El factor de correccin del caudal de coeficientes correctivos correspon- la potencia de refrigeracin y absor-
agua se calcula en modo de mante- dientes. bida, para los envos y las prdidas
ner el mismo t que se tendra ante de carga (se recuerda que dichos
falta de glicol. 10.1 CMO LEER coeficientes se deben multiplicar
LAS CURVAS DEL GLICOL por el valor nominal del tamao en
Notas consideracin); mientras que el eje
Para facilitar la lectura del grfico, en la Las curvas reproducidas en la figu- inferior aconseja el valor porcentual
pgina siguiente se muestra un ejem- ra resumen una notable cantidad de de glicol necesario en funcin a la
plo. datos, cada uno de ellos representado temperatura del aire externo consi-
por una curva especfica. Para poder derado.
Utilizando el siguiente diagrama es utilizar de manera correcta estas cur- - En caso de que se desee calcular el
posible establecer el porcentaje de vas es necesario tener en cuenta algu- porcentaje de glicol en funcin de la
LEYENDA:
2.20 FcGDpF (a)
FcGPf Factor de correccin de la
2.10 FcGDpF (b)
potencia frigorfica
2.00 FcGPa Factor de correccin de la
FcGDpF (c)
1.90 potencia adsorbida
1.80 FcGDpF (d) FcGDpF (a) Factor de correccin de
1.70 l a s p r d i d a s d e c a r ga
1.60 (evaporador) (temp. media =
FcGDpF (e)
1.50 -3,5 C)
1.40
FcGDpF (b) Factor de correccin de
l a s p r d i d a s d e c a r ga
1.30
FcGQF (temperatura media = 0,5 C)
1.20 FcGQ (PdC) FcGDpF (c) Factor de correccin de
1.10 l a s p r d i d a s d e c a r ga
1.00 FcGPf (PdC)
(temperatura media = 5,5 C)
0.99 FcGDpF (d) Factor de correccin de
de correccin
correttivo
098 l a s p r d i d a s d e c a r ga
FcGPa
0.97 (temperatura media = 9,5 C)
0.96 FcGDpF (e) Factor de correccin de
prodotta CC
Fattore
0.95 l a s p r d i d a s d e c a r ga
del agua
acqua producida
Factor
0 0
media = 9,5 C)
C
esterna C
-10
caudales (condensador)
-15 (temperatura media =47,5 C)
Temperaturaaire
-20
-25 NOTA
Temperatura
51
temperatura del agua producida, se los envos y las prdidas de carga les TEMPERATURA AIRE EXTERIOR y
tendr que entrar por el eje derecho (se recuerda que dichos coeficien- TEMPERATURA AGUA PRODUCIDA,
y una vez intersecada la curva se tes se deben multiplicar por el valor no estn directamente vinculadas entre
proceder a trazar una lnea verti- nominal del tamao en considera- s, por tanto no es posible acceder a la
cal, la cual a su vez intercecar las cin); mientras que el eje inferior curva de una de estas magnitudes y
dems curvas; Los puntos obtenidos aconseja el valor porcentual de glicol obtener el punto correspondiente en la
de las curvas superiores represen- necesario para producir agua a la otra curva.
tan los coeficientes para la potencia temperatura deseada.
de refrigeracin y absorbida, para Se recuerda que las magnitudes inicia-
1.70
1.60 FcGDpF (e)
1.50
1.390
1.40
1.310
1.30 1.280
1.20 1.180
FcGQ (PdC)
1.110
1.10 1.090
1.00 1.000 FcGPf (PdC)
0.99 0.990
0.98 FcGPa
0.975
0.97
0.96
0.95
0.94
5 5
0 0
-3
-5 -6
-10
temperatura agua producida
-15
-20
temperatura aire exterior
-25
-30
-35
-40
0 5 10 15 20 25 30 35 40 45 50 55
Glicol
52
11 PRDIDAS DE CARGA
28 02
refieren a los evaporadores y a los con-
02
25
densadores.
150
02
22
02
20
02
02
18
16
02
14
100
01
09 1
01
11
01
0
08
07
50
0
0 50 100 150 200 250
Las prdidas de carga del diagrama se Coeficiente multiplicativo 1,02 1 0,985 0,97 0,95 0,93 0,91
refieren a una temperatura media del
agua de 10 C: la tabla presenta la cor-
reccin que se debe aplicar a las prdi-
das de carga a medida que cambia la
temperatura media del agua. kPa
300
28 02
250
02
25
02
200
22
02
20
02
18
02
16
02
150
14
100 01
09 1
11
01
01
0
08
07
50
0
0 50 100 150 200 250 300
53
12 LNEAS DE REFRIGERANTE
Modelos bi - circuito
Linea de liquido Lnea GAS GAS por metro de lnea [g/m]
Modelo Longitud de inch (mm) inch (mm) inch (mm) inch (mm) inch Gas Total
WSA la lnea
C1 C2 C1 C2 C1/C2 C1/C2 C1/C2
0 - 10 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
10 - 20 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
1402
20 - 30 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
30 - 60 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
0 - 10 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
10 - 20 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
1602
20 - 30 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
30 - 60 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
0 - 10 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
10 - 20 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
1802
20 - 30 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
30 - 60 1 3/8 (35) 1 3/8 (35) 2 1/8 (54) 2 1/8 (54) 0.956/0.956 0.104/0.104 1.060/1.060
0 - 10 1 3/8 (35) 1 5/8 (41) 2 1/8 (54) 2 5/8 (67) 0.956/1.292 0.104/0.157 1.060/1.450
10 - 20 1 3/8 (35) 1 5/8 (41) 2 1/8 (54) 2 5/8 (67) 0.956/1.292 0.104/0.157 1.060/1.450
2002
20 - 30 1 3/8 (35) 1 5/8 (41) 2 1/8 (54) 2 5/8 (67) 0.956/1.292 0.104/0.157 1.060/1.450
30 - 60 1 3/8 (35) 1 5/8 (41) 2 1/8 (54) 2 5/8 (67) 0.956/1.292 0.104/0.157 1.060/1.450
0 - 10 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
10 - 20 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
2202
20 - 30 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
30 - 60 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
0 - 10 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
10 - 20 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
2502
20 - 30 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
30 - 60 1 5/8 (41) 1 5/8 (41) 2 5/8 (67) 2 5/8 (67) 1.292/1.292 0.157/0.157 1.450/1.450
0 - 10 2 1/8 (54) 2 1/8 (54) 2 5/8 (67) 2 5/8 (67) 2.292/2.292 0.157/0.157 2.450/1.450
10 - 20 2 1/8 (54) 2 1/8 (54) 2 5/8 (67) 2 5/8 (67) 2.292/2.292 0.157/0.157 2.450/1.450
2802
20 - 30 2 1/8 (54) 2 1/8 (54) 2 5/8 (67) 2 5/8 (67) 2.292/2.292 0.157/0.157 2.450/1.450
30 - 60 2 1/8 (54) 2 1/8 (54) 2 5/8 (67) 2 5/8 (67) 2.292/2.292 0.157/0.157 2.450/1.450
54
13 DATOS SONOROS
55
14 CALIBRADO DE PARMETROS DE CONTROL Y
DE SEGURIDAD
PARMETROS DE CONTROL min. standard mx.
Set point enfriamiento C 4 7 16
Set point calentamiento C 35 48 50
Intervencin anticongelante C -9 3 4
Diferencial total C 3 5 10
Autostart auto
0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
14.1 MAGNETOTRMICOS MTC1 231A 231A 310A 200A 124A 144A 162A 310A 182A 215A 231A
COMPRESORES 400V MTC1A - - - - 124A 144A 162A 200A 182A 215A 231A
0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
14.2 REL TRMICO RT 134A 162A 180A 106A 72A 84A 94A 180A 106A 125A 134A
COMPRESORES RT1 - - - - 72A 84A 94A 106A 106A 125A 134A
14.3 FUSIBLES 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
COMPRESORES F1 250A 315A 315A 200A 160A 160A 200A 315A 200A 250A 250A
F2 - - - - 160A 160A 200A 200A 200A 250A 250A
NOTAS
400V de tipo retardado
0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
14.4 DOBLE PRESOSTATO
PA (bar) 18/19 18/19 18/19 18/19 18/19 18/19 18/19 18/19 18/19 18/19 18/19
ALTA PRESIN
14.5 TRANSDUCTOR 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
ALTA PRESIN TA (bar) 17,7 17,7 17,7 17,7 17,7 17,7 17,7 17,7 17,7 17,7 17,7
14.6 TRANSDUCTOR 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
BAJA PRESIN TA (bar) 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6
14.7 VLVULAS DE SEGURIDAD 0701 0801 0901 1101 1402 1602 1802 2002 2202 2502 2802
16,5 16,5 16,5 16,5 16,5 16,5 16,5 16,5 16,5 16,5 16,5
CIRCUITO DE REFRIGERACIN BP (bar)
BA (bar) 22 22 22 22 22 22 22 22 22 22 22
56
15 DIMENSIONES
1800
H
1235
EV CN EV
314 175 L
57
16 PESOS Y BARICENTROS
314 2646
20
1 7
70
Gy
810
Gx
35
2 8
35
390 390
314 3046
20
1 7
70
Gy
Gx 35
2 8
35
600 600
58
16.1 DISTRIBUCIN PESOS PORCENTAJE
EN APOYOS CON AGUA
17.1 INSTRUCCIONES PARA No se incluyen los travesaos para el - El desplazamiento debe ser realizado
EL LEVANTAMIENTO levantamiento. por personal cualificado y provisto
de los medios segn las normas de
- Asegurarse de que todos los paneles - Utilizar cables de la misma longitud seguridad.
estn firmemente fijados antes de y aptos para levantar el peso de la
mover la unidad. unidad. NOTA
- Utilizar todos y nicamente los puntos - Mover la unidad con cuidado, sin mo- Para la posicin de los puntos de fija-
de levantamiento indicados. vimientos bruscos y no permanecer cin de los AVX, consultar el manual de
Notas debajo de la unidad. instalacin.
60
18 ADVERTENCIAS PARA LA SEGURIDAD Y
NORMAS
18.1 ADVERTENCIAS PARA LA SEGU- quier dao causado por la falta de LIGRO. TODO EL PERSONAL ENCAR-
RIDAD observancia de estas instrucciones. GADO DEBE TENER CONOCER LAS
i La enfriadora WSA debe ser instalada i Antes de comenzar cualquier trabajo OPERACIONES Y LOS EVENTUALES
por un tcnico habilitado y cualificado, es necesario LEER ATENTAMENTE PELIGROS que pudieran producirse
respetando la legislacin nacional vi- LAS INSTRUCCIONES, Y EFECTUAR en el momento en el cual comiencen
gente en el pas de destino. CONTROLES DE SEGURIDAD PARA todas las operaciones de instalacin
No nos responsabilizaremos por cual- REDUCIR AL MNIMO CUALQUIER PE- de la unidad.
Peligro! geracin solamente pueden ser realizadas no es inflamable. Tambin todos los trabajos
El circuito del fluido refrigerante est bajo por un tcnico en refrigeracin cualifica- de mantenimiento deben ser realizados exclu-
presin. Adems, se pueden producir tem- do. sivamente por un tcnico especializado con el
peraturas elevadas. El aparato puede ser GAS R134a equipo de proteccin correspondiente
abierto exclusivamente por un encargado La enfriadora se entrega con la cantidad de flu- Peligro de descarga elctrica!
del servicio tcnico SAT o por un tcnico ido refrigerante R134a suficiente para su fun- Antes de abrir la enfriadora es necesario
habilitado cualificado. cionamiento. Se trata de un fluido refrigerante desconectar completamente el aparato
Las intervenciones en el circuito de refri- sin cloro que no daa la capa de ozono. R134a de la red de alimentacin.
19 INSTALACIN
19.1 SELECCIN DEL LUGAR DE - Es obligatorio prever los espacios tcni- cualificado y con el equipo apropiado.
INSTALACIN cos necesarios (Tab. 18.1.1), para permi- Para el desplazamiento de la mquina:
tir las intervenciones DE MANTENIMIEN- "EN CASO DEL LEVANTAMIENTO"
Antes de instalar la unidad, acordar con el TO ORDINARIO Y EXTRAORDINARIO. Introducir tubos en los orificios predi-
cliente la posicin para colocarla, poniendo spuestos de la base, (NO SUMINISTRA-
atencin a los puntos siguientes: 19.2 UBICACIN DOS) cuya longitud permita colocar cor-
- El plano de apoyo debe ser capaz de so- reas para el levantamiento.
portar el peso de la unidad. La enfriadora se enva desde fbrica Para que la estructura de la WSA no se
- El lugar seleccionado deber permitir in- envuelta en estincoil colocada sobre un dae con las correas, interponer protec-
stalar los tubos necesarios. pallet. ciones entre las mismas y la mquina.
- Tener presente que la enfriadora en fun- Antes de cada operacin de desplaza- est absolutamente prohibido permane-
cionamiento puede transmitir vibracio- miento de la unidad, verificar la capaci- cer debajo de unidad.
nes; se aconseja por lo tanto montar los dad de levantamiento de la maquinaria
soportes antivibracin (AVX accesorios), utilizada.
fijndolos en los orificios de la base segn Una vez retirado el embalaje, el desplaza-
el esquema de montaje. miento debe ser realizado por personal
1000 mm
500 mm
500 mm 800 mm
61
20 CONEXIONES HIDRULICAS
20.1 CIRCUITO HIDRULICO 20.1.2 WSA estndar (VERSIONES sin KIT HIDRNICO)
INTERNO WSA
2
La unidad se suministra en las versio-
nes de: 1
WSA estndar (slo evaporador,
condensador sin kit hidrnico) (fig.
19.1.2)
- Intercambiadores de chapas
- Sondas entrada y salida agua
(SIW-SUW)
- Conexiones victaulic
LEYENDA
1 Evaporador (Intercambiador de
chapas)
2 Condensador (Intercambiador de
chapas)
62
21 POSICIN CONEXIONES HIDRULICAS
IN
OUT IN OUT
OUT IN
836
Victaulic 3
CN
3 Victaulic CN EV
EV
836
597
CN EV 3 Victaulic
OUT
OUT IN
IN
214
205
214
180 330 290 218.5 363 218.5
IN OUT 218.5 363 218.5
21.1.1 WSA 0701 - 1101 21.1.2 WSA 1402-1802 21.1.3 WSA 2002 - 2802
Estndar () Estndar () Estndar ()
21.2 VERSIN E
LNEA LQUIDO
LINEA GAS
LEYENDA
EV Evaporador
CN Condensador
LNEA LQUIDO
2" VICTAULIC
LINEA GAS
810 810
LEYENDA
EV Evaporador
CN Condensador
64
21.5 VERSIONE DE - DLE
810
810
21.6 VERSIONE T
810 810
LEGENDA
EV Evaporatore
CN Condensatore
65
22 CONEXIONES ELCTRICAS
i TODAS LAS OPERA- i Las caractersticas de las i Si es necesario para i ES obligatorio compro-
CIONES DE CARCTER lneas elctricas y de los la instalacin, tomar bar la hermeticidad de
ELCTRICO DEBEN componentes correspon- como referencia obli- la mquina antes de
SER REALIZADAS por dientes deben estar deter- gatoria el esquema realizar las conexiones
personal que posea minadas por PERSONAL elctrico suministra- elctricas, y se debe su-
los requisitos que la ley HABILITADO PARA PRO- do con el aparato. El ministrar electricidad
requiere, adiestrado YECTAR INSTALACIONES esquema elctrico, jun- solamente al finalizar
e informado sobre los ELCTRICAS, atenindose to a los manuales, se los trabajos hidrulicos
riesgos vinculados a a las normas internaciona- deben conservar cui- y elctricos.
dichas operaciones. les y nacionales del lugar dadosamente y permi-
de instalacin del unidad y tir que estn DISPONI-
segn las normas legislati- BLES PARA FUTURAS
vas vigentes en el momen- INTERVENCIONES EN
to de dicha instalacin. LA UNIDAD.
La unidad sale completamente ca- Todas las conexiones elctricas deben de 30 das. Compruebe sucesivamente
bleada de fbrica y para la puesta en respetar las normas legislativas vigen- el ajuste de todas las abrazaderas de
funcionamiento necesita alimentacin tes en el momento de la instalacin. potencia cada semestre.
elctrica segn las indicaciones de la Los datos reproducidos en esta docu- Si hay terminales aflojados, stos pue-
placa de caractersticas de la unidad, mentacin deben utilizarse slo como den determinar un sobrecalentamien-
interceptada con protecciones en l- auxilio para la ubicacin de las lneas to de los cables y de los componentes.
nea. elctricas. Si es necesario para la insta- Secciones recomendadas para longi-
Las secciones de los cables y el dimen- lacin, tomar como referencia obliga- tud mxima 50 m. Las secciones de
sionamiento del interruptor de lnea toria el esquema elctrico suministra- los cables y el dimensionamiento del
son puramente indicativas. do con el aparato. interruptor de lnea son puramente in-
El instalador deber dimensionar cor- dicativas.
rectamente la lnea de alimentacin Nota:
en funcin de la longitud, del tipo de Verifique el ajuste de todas las abraza-
cable, de la absorcin de la unidad y de deras de los conductores de potencia a
la dislocacin fsica. la primera puesta en marcha y despus
66
23 PUESTA EN MARCHA
67
- Antes de comenzar el vaciado, colo- bremente porque es contaminante. externa prevista. En este caso habr
car el interruptor general de la insta- Debe recuperarse y eventualmente que tener en cuenta los distintos ren-
lacin en "APAGADO": volverse a utilizar. dimientos y absorciones del refrige-
- Comprobar que el grifo de carga/re- - Uso de resistencias de calentamien- rador, el tamao de las bombas y el
cuperacin de agua de la instalacin to del intercambiador. rendimiento de los terminales.
est cerrado (NO SUMINISTRADO). En tal caso las resistencias deben
- Abrir el grifo de descarga y todas las estar siempre bajo tensin, duran-
vlvulas de ventilacin de la instala- te todo el periodo de posible hielo
cin y de terminales correspondien- (mquina en modo espera).
tes.
Circuito con glicol
i ATENCIN - Funcionamiento con agua glicolada,
Si se agreg glicol a la instalacin, el con un porcentaje de glicol elegido de
mismo no puede ser descargado li- acuerdo con la temperatura mnima
24 MANTENIMIENTO
Notas un registro de las intervenciones
Todas las operaciones de manteni- 24.1.2 CIRCUITO ELCTRICO realizadas en la unidad, de este
miento ordinario y extraordinario de- modo ser ms fcil organizar
ben ser realizadas exclusivamente por - Eficiencia de los dispositivos de segu- convenientemente las intervencio-
personal cualificado. ridad nes facilitando la bsqueda y pre-
Antes de comenzar cualquier opera- - Tensin elctrica de alimentacin vencin de eventuales averas de la
cin o limpieza se recomienda cortar la - Absorcin elctrica mquina.
alimentacin elctrica de la unidad. - Apriete de las conexiones elctricas Anotar en el cuaderno la fecha,
- Controlar el estado de los cables el- el tipo de intervencin realizada
24.1 ADVERTENCIAS ctricos y sus aislantes (mantenimiento ordinario, inspec-
SOBRE EL MANTENIMIENTO - Comprobar el funcionamiento del cin o reparacin), descripcin de
crter del compresor. la intervencin, medidas toma-
das...
i La inspeccin, el mantenimiento y
las eventuales reparaciones deben 24.1.3 CIRCUITO DE REFRIGERA-
ser realizados nicamente por un CIN 24.2 MANTENIMIENTO
tcnico habilitado de acuerdo con EXTRAORDINARIO
la ley. - Estado del compresor
Un control/mantenimiento defi- - Control de la presin de trabajo Las enfriadoras de la serie WSA estn
ciente puede implicar daos a co- - Eficiencia de la resistencia compre- cargadas con gas R134a y ensayadas
sas y personas. sor/es en fbrica. En condiciones normales no
- Comprobar la hermeticidad del tienen por lo tanto necesidad de inter-
Condicin necesaria para un funcio- circuito de refrigeracin, y que sus vencin alguna del servicio Tcnico de
namiento seguro y duradero, elevada tubos no hayan sufrido daos. Asistencia con respecto al control de
confiabilidad y larga vida del aparato - Comprobar el funcionamiento de gas refrigerante. Aparte la versin E,
es el mantenimiento. los presostatos de alta presin, en que se entrega solamente con la car-
Todos los aparatos estn sujetos a un caso de mal funcionamiento se reco- ga de mantenimiento. Con el tiempo
inevitable deterioro en el tiempo. mienda sustituirlos se pueden generar, sin embargo, pe-
El mantenimiento permite: - Comprobar el estado de incrusta- queas prdidas por las uniones que
- Mantener la eficiencia de la unidad cin del filtro deshidratador; si lo dejan escapar el refrigerante y que de-
- Reducir la velocidad del deterioro estuviera, sustituirlo. scargarn el circuito, causando el mal
- Reunir informacin y datos, y cono- funcionamiento del aparato. En estos
cer el grado de eficiencia de la uni- 24.1.4 CONTROLES MECNICOS casos se debe buscar los puntos de
dad para prevenir posibles averas. - Comprobar el apriete de los tornillos, fuga de refrigerante, se deben reparar
ES por lo tanto fundamental prever de los compresores y de la caja el- y se debe volver a cargar el circuito de
controles con una periodicidad anual ctrica, de los paneles externos de la refrigeracin, operando de acuerdo
como: unidad. Incorrectas fijaciones pueden con la ley 28 de diciembre de 1993
originar ruidos y vibraciones anorma- n549 (Italy).
24.1.1 CIRCUITO HIDRULICO les
- Llenado del circuito de agua - Comprobar el estado de la estructu- i ATENCIN
- Limpiar los filtros del agua ra. EST prohibido CARGAR los circui-
- Control del flujostato Si presentara partes oxidadas, aplicar tos de refrigeracin con un refrige-
- Eliminar el aire de circuito pintura apropiada para eliminar o re- rante diferente al indicado. Utilizar
- Comprobar que el caudal de agua ducir el fenmeno de oxidacin. un gas refrigerante diferente pue-
siempre sea constante. de causar graves daos al compre-
- Comprobar el estado del aislamiento sor.
i Recomendamos prever un cua-
trmico de las tuberas hidrulicas. derno de apuntes de la mquina
- Comprobar el porcentaje de glicol, (no suministrado, si no a cargo del
en caso de estar previsto. usuario), que permita conservar
68
24 ELIMINACIN
25 USOS IMPROPIOS
69
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