Wireless ISA100.

11a
Maxwel Watanabe
SASC Promotion YSA-Brazil
Yokogawa Amrica do Sul LTDA

Wireless Section, Field Digital Promotion Dept.,

Industrial Automation Marketing HQ
YOKOGAWA ELECTRIC CORPORATION

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Tecnologia Wireless

Cualquier nueva tecnologa pasa por un perodo de

sedimentacin, durante el cual sus principios, lmites y
contornos son algo nebuloso al mercado.
La tecnologa inalmbrica ya paso por ese momento!
Lo que est cubierto y lo que no est cubierto?
Cmo funciona?
Cules son las normas que regulan esta tecnologa?
Qu consideraciones tcnicas son consideradas en la
implementacin?

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Los primeros equipos Wireless ISA100.11a

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ISA100.11a becomes IEC International standard

ISA100: Wireless Systems for Industrial Automation

On Oct. 11, 2013, ISA100.11a was approved as
IEC62734 for international standard.

International Standard of ISA100.11a will be

effective after recognition of FDIS (Final Draft
International Standard)

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Certificacin ISA100.11a

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 Tecnologias Existentes!

WirelessHART

OneWireless

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 La Importancia de Normalizacin para los usuarios

Necesitamos de una Normalizacin

No a sistemas propietarios

Muy
Importante 82%

5% No s importante
No s muy
importante 13%

Ref: ISA InTech Apr 11

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La Importancia de Normalizacin

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La Importancia de Normalizacin

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La Norma

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 Estrategia - Yokogawa

Estrategia
Comenz el desarrollo de productos inalmbricos en 2001 en
Japn y dada la falta de reglas utilizan la configuracin HART
inalmbrico.
Despus de un ciclo de pruebas y el desarrollo de una solucin
totalmente industrial, robusta, de bajo consumo y alta
disponibilidad emigraron a ISA100.
Situacin
Slo proporcionaron productos al mercado internacional despus
de la aprobacin y publicacin del estndar internacional
ISA100.11a .
Pruebas y aprobacin del cliente de la solucin para las variables
de indicacin y control.

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Yokogawa migra de tecnologia!

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ISA100

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La norma ISA100

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ISA100.11a
Caractersticas y ventajas

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 Porque elegimos ISA100.11a?
La norma fue impulsada por el
cliente final
Foco en campo para integracin
con el Centro de Control 25%
Outros 42%
Coexistencia con otros Usurios
sistemas inalmbricos 33%
Fabricantes
Alta seguridad
No se limita solo a monitoreo
Permite otros tipos de red ms all ISA100
de la topologa Mesh (Malla)
Cobertura de Clase 1 de acuerdo WiHART
con el tiempo de respuesta
Planta con amplia escalabilidad e
integridad
Gestin multi-protocolo
Interoperabilidad con Multi-
fabricantes

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Sin Normalizacin

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 ISA100: Muchas aplicaciones, Muchos Protocolos
Solo una normalizacin UNA tecnologia para operar
UNA tecnologia para aprender UN sistema de seguridad para manejar
UNA tecnologia para mantener UN conjunto de infraestrutura

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 Comunicacin
Sin interferir con la comunicacin de los datos de otros dispositivos
inalmbricos
La velocidad de transmisin de 250Kbps en frecuencia de banda de 2,4
GHz

Divida en 16 canales y
saltando de canal en la banda
2405MHZ a 2485MHz en 10
mseg.

Lista Negra Banda de rudo

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Escenario de la Tecnologia Wireless

IEEE 802.15.4
2.4 GHz Banda de Frecuencia Libre
Redes en mallas adaptativas
Saltos de Frecuencias (Frequency Hopping)
Bajo consumo

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Coexistencia con otros medios de comunicacin

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 ISA100 - Seguridad
Preparacin de dispositivos para unirse a la red
Slo un dispositivo con una clave de red cifrada puede entrar en la red.
Seguridad basada en Seguridad-Advanced Encryption Standard (AES - en Ingls).

Fugas de
Spoofing informacin

Segurana do ISA100
Criptografia de Rdio; 128 bit AES

AES;
Sistema de autenticacin con
algoritmo nico de cdigo cifrado Falsificacin de datos
con llave de tiempo sincronizado
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Seguridad AES128

AES = Advanced Encryption Standard

Es uno de los estndares de cifrado ms seguro que existe
hoy.

ISA100.11a utiliza el estndar AES para cifrar la

comunicacin
Seguridad de la red, tanto en trminos de datos y el
transporte.
De un extremo a otro para comprobar la integridad de los
paquetes en la red.
Hay 3,4E38 combinaciones posibles de 128-bit ...
Cifrado de 128 bits se ha utilizado recientemente para
proteger la red bancaria internacional! (Ahora 512bits)

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 Robustez del enlace de comunicacin inalmbrica
ISA100 puede transmitir datos ms rpido que WiHART con menos
energa
Configuracin de la prueba
Packet Error rate
Fuente de ruido: equipos WiFi

31%

ISA100 ou
WiHART

5,6 veces
WiFi
5,5% Canal 1: Dados e texto
Canal 5: Ping
Canal 10: Cmera via web sala blindado

ISA100 WiHART
Canales configurados en lista negra
* Ambos dispositivos de ensayo para
WiHart y ISA100 son productos Yokogawa. Espectro de la prueba con WiFi
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 Comunicacin en largas distancias
ISA100 cubre un rea ms grande que el WiHART.
La distancia de comunicacin con ISA100 es 3 veces mayor con
WiHart.

* Ambos dispositivos de ensayo para

WiHart y ISA100 son productos Yokogawa.
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Yokogawa ISA100.11a Solucin

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 Lineup of Field Wireless Gateways

YFGW610
Field Wireless
Media Converter

YFGW510 YFGW410
Field Wireless Field Wireless YFGW510
Field Wireless YFGW710
Access Point Management Station Integrated Field
Access Point Wireless Gateway

ISA100 Full Functional

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 Lineup of Field Wireless Transmitters

EJX530L
Pressure transmitter
YTMX580
Temperature Multiplexer EJX110L/EJX430L/EJX310L
YTA510 Pressure transmitter
Temperature Transmitter FN110/310
Wireless Adapter

EJX118L/EJX438L
Differential Transmitter
EJX210L With Diaphragm Seal
FN110/510
Flange mounted
Wireless I/O Adapter
Differential Transmitter

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 Scalability Plant-wide
MW100
Process DATA LOGGER
Overview Field
Graphics Control
Station

20 Access points
Field
Field Wireless
Wireless Management
Access Point Station

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 Confidential
Plant-wide wireless system

Flexible installation for wide area with various

interfaces Subnet
Subnet

WiFi
Max 20 Subnets
Max 500 Devices
Optical fiber
Ethernet
Subnet

Existing
2-wire Cable
*Next phase
Subnet
Subnet

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Preliminary
Yokogawa ISA100 11a
Features

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 Por que Wireless?

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Por que Wireless?

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Yokogawa ofrece un radio confiable

Confiabilidad

Costo Abierto

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Yokogawa ofrece un radio confiable

Confiabilidad
Sistema Completamente redundante
Topologia de malla con ruta fija
Ciclo de actualizacin rapido (0.5 seg.)

Costo
Larga Distancia de Abierto
Communication Interoperabilidad
Sistema a Bateria

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 Solucin nica con capsula de batera
Batera de larga duracin
Diseada para ultra bajo consumo de corriente
Pilas de cloruro de litio-tionilo, tamao D, proporciona un
funcionamiento inalmbrico para aos.
Utilizando la tecnologa patentada!
Excelente sostenibilidad
Compartimiento y cpsula de la bateria nico
Reemplazo de la batera eficiente en el campo, incluso dentro de un rea
peligrosa..
Residuos y costes minimizados.

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 Tiempo de vida de la bateria

Tiempo de vida largo Modo de Operacin: I/O

C /73
Condiciones: 23 F
Update Time
1 seg. 1.6 aos o ms

5 seg. 3.6 aos o ms

10 seg. 6 aos o ms
10 aos
EJX 30 seg.

(Years) 11
Aos 2 2 3 3 4 4 5 56 6
7 87 9 8 10

1 seg. 3.7 aos o ms

9 aos o ms
5 seg.

10 seg.
10 aos
YTA 30 seg.
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 Ms beneficios con Wireless Yokogawa
Yokogawa ofrece verdadera solucin inalmbrica basada en ISA100
Solucin de capsula de bacteria innovadora
Batera de larga duracin
Excelente sostenibilidad
Alta velocidad
Monitoreo de proceso en tiempo real con hasta 0,5 segundos de actualizacin

Comunicacin inalmbrica robusta

Baja interferencia con WIFI
Coexistencia con otras redes inalmbricas
Comunicacin en larga distancia
Red inalmbrica fiable con menos dispositivos

EJX
600m

200m 200m 200m

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 Larga distancia de comunicacin

Cable de antena Remota

Para posicionar las antenas para una comunicacin segura y optimizada

Antenas de Alta Ganancia

2 dBi 6 dBi
2 dBi 600 m

9 dBi
6 dBi 1500 m

3000 m
9 dBi
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 Full redundant system

ALE111 Upper System Network

Full redundant system

Switch over time of redundant FWMS is less than 1 second

Field Network
Constant communication with both Field Wireless Management
System(FWMS)

ALE111YFGW410
Large Scale GW
Switching time within 1 sec. Field Wireless
Management Station
YFGW410YFGW510 YFGW410
Instantaneous switch over

YFGW510Devices Large Scale GW

Duocast Access Point
YFGW510

Redundant gateways and APs with duocast

functionality provide you with reliable secure
wireless networks for control applications

EJX YTA510 YTMX580 YTA510

<Document Number> Pressure Temperature Multiplexer Temperature
Copyright Yokogawa Electric Corporation
Transmitter -Transmitter
40 - Transmitter
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Fixed routing mesh topology

Access point Design topology considering the

balance of routers burden, and
Router reducing hop count to minimize
latencies.
I/O device

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Fixed routing mesh topology

Access point Self-organizing or self-healing

sometimes dont work as planned,
Router and topology tends to change which
cause unrest of topology and delay of
I/O device communication.

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Fixed routing mesh topology

Access point It also happens communication

paths gather to certain routers which
Router causes jam of packets and results
the corruption of network.
I/O device

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Fixed routing mesh topology

Access point Benefit of fixed routing topology

Diminish network disorder
Router Minimize latency
Easy maintenance
I/O device Easy to add devices
Correspond to various applications
Maximize battery life
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Interoperabilidad
ISA100 Wireless Network

Vibration sensors

Valve positioners

Transmitters

Transmitters, Adapters

Gas detectors

Hannover Messe in Germany, March 2013

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Yokogawa ISA100.11a
Releases

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 Multi-Protocol Wireless Adapter (HART)

HART communication converted to ISA100 wireless

PV, Diagnostic data

Level pH

Corrosion

Gas

Supply power Vibration

(Battery)

HART Adapter + HART Sensors

Antenna module

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 Field Wireless Multi-Protocol Module
Built-in battery supplies
Power to sensors

Ultra sonic Rader level Rader level ADMAG pH/ORP

Level AXR 2 wired module
SUN61 PULS61 PULS68 Mag flow 2 wired
For liquid For small For powder FLXA21
0.25-5m tanks

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 Wireless adapterSENCOM digital PH sensor
Built-in battery supplies
Power to sensors

SENCOM
SENCOM Digital comm.
Digital comm.

FU20F pH/ORP FU20F pH/ORP
SENCOM PH detector SENCOM PH detector

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Installation concept

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Sky mesh Implementation concept

600m long distance communication(LOS) in the air between Access point

and Routers, and 50m communication without Line-of-sight between
Routers and transmitters

AP Router
Communicate above obstacles

Max 600 m(LOS)*

Router
Router
Router

I/O
Max 50 m (without line-of-sight)

I/O
I/O
I/O
I/O I/O

<Document Number>*: 1-hop :Up to 600m with standard antenna (2dBi)

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 Sky mesh Implementation concept
Place GW & routers in elevated locations
to secure distance

Routers to
be placed up Radio robustness in pipe congested area
in the air
Cost effective (less routers)
Easy expansion and flexibility
Easy maintenance

Less communication distance

Other standards
Devices to be Less radio robustness in congested area
installed at
Ground level
More repeaters required.
Less flexibility.
Difficulty in expansion and
maintenance

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Yokogawa ISA100.11a
Aplicaciones

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Ejemplos de Instalacin

Examples of our installation

Saudi Aramco (Saudi Arabia) : Deployed wireless backbone network
RasGas (Qatar) : ISA100 has become sole internal standard
PETRONAS (Malaysia) : ISA100.11a has been standardized
ExxonMobil (USA) : EMDC has adopted ISA100.11a as corporate standard
Petrobras (Brazil) : Partnership agreement with Yokogawa
CVX (Indonesia) : Adopted Yokogawa wireless solution
Gasprom (Russia) : Adopted Yokogawa wireless solution
PDVSA (Venezuela) : Adopted Yokogawa wireless solution for offshore well

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Battery room monitoring (Phase 1)

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Oil wellhead in remote site

Gateway

Control
Room to
oil factory

Pipe Line

Repeater

EJX

Oil Well
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Temperature monitoring on rotating kiln

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 Sea water temperature monitor

Existing System Field Wireless Solution

Gateway

The wired cable is damaged

by waves many times 250m
Fixing wire YTA

Sea Sea
Thermal Sensor Thermal Sensor Buoy

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 Fire precaution at coal bunker
2km range of cover area
Max 600 m
Movable measurement points

Extended antenna

Repeater

Gateway
Points of selection
High reliability
Expandability
Portability
Long communication range

Portable temperature sensor

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 PDVSA 1st Test

The first test was done in platform near where was installed the Gateway, this platform
there was 400m away, but get lose communication due the tanks that were between the
gateway and the instruments, so it was necessary to use the router.

0 % PER
-32 dBm

Gateway 400 m
ROUTER

400 m

PT05 TT005
PT05 TT005
RSSI -78 dBm -72 dBm
PER 0% 0%

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 PDVSA 2nd Test

The second test was realized at 600m away targeted, so any problem was indicated,
the functional was perfect.

600 m
Gateway
600 m

TT005
PT05

PT05 TT005
RSSI -78 dBm -74 dBm
PER 0% 0%

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 PDVSA 3rd Test

The third test was done at 900m of distance, this test was done as request by
Alexander Pirella, just to test the performance of Yokogawa Wireless devices, the
communication was established but the Error Rate was too high, so this application as
explained wasnt recommended by Yokogawa. The customer was satisfied and
understood that the test was just to prove the high performance of our equipment.

900 m
Gateway
900 m
TT005
PT05

PT05 TT005
RSSI -93 dBm -88 dBm
PER 40% 35%

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Please Visit us!
www.field-wireless.com Thank you for your attention

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