Listing of Abnormality Tags

Machine No. /SMS-2/LRF TOP AREA Zone A Zone: A

Date of Action executor

Sr. Sub-assembly or any Action to correct Action executor
identificatio Machine (where) Identified By (who) AM step Tag category Abnormality Description Abnormality Classification Abnormality Leads to (Which Planned date Date of completion
No. other items (where) abnormality (who fix)
n Department)
Wire proper dressing with
1 20-Sep-17 SMS-2 LRF TOP AREA Gaurav 1 Red LRF TOP AREA Nacked wire-1 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Wire proper dressing with
2 20-Sep-17 SMS-2 LRF TOP AREA Gaurav 1 Red LRF TOP AREA Nacked wire-2 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Wire proper dressing with
3 20-Sep-17 SMS-2 LRF TOP AREA Gaurav 1 Red LRF TOP AREA Nacked wire-3 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Wire proper dressing with
4 20-Sep-17 SMS-2 LRF TOP AREA Gaurav 1 Red LRF TOP AREA Nacked wire-4 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Wire proper dressing with
5 20-Sep-17 SMS-2 LRF TOP AREA Dinesh lal jha 1 Red LRF TOP AREA Nacked wire-5 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Cable proper dressing with
6 20-Sep-17 SMS-2 LRF TOP AREA Dinesh lal jha 1 Red LRF TOP AREA Nacked cable-1 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Cable proper dressing with
7 20-Sep-17 SMS-2 LRF TOP AREA Dinesh lal jha 1 Red LRF TOP AREA Nacked cable-2 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Cable proper dressing with
8 20-Sep-17 SMS-2 LRF TOP AREA Dinesh lal jha 1 Red LRF TOP AREA Nacked cable-3 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Cable proper dressing with
9 20-Sep-17 SMS-2 LRF TOP AREA Dinesh lal jha 1 Red LRF TOP AREA Nacked cable-4 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Cable proper dressing with
10 20-Sep-17 SMS-2 LRF TOP AREA Rajesh kushwaha 1 Red LRF TOP AREA Nacked cable-5 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Cable proper dressing with
11 20-Sep-17 SMS-2 LRF TOP AREA Rajesh kushwaha 1 Red LRF TOP AREA Nacked cable-6 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Cable proper dressing with
12 20-Sep-17 SMS-2 LRF TOP AREA Rajesh kushwaha 1 Red LRF TOP AREA Nacked cable-7 Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
pvc tape
Missing
13 20-Sep-17 SMS-2 LRF TOP AREA Rajesh kushwaha 1 Red Calcium wire inject m/c wire JB-1 cover missing Parts/Direction/Marking/Iden Minor Stoppages Covered the JB-1 Electrical Shailesh Jadaja 20-Sep-17 5-Oct-17
tification
Missing
14 20-Sep-17 SMS-2 LRF TOP AREA Gaurav 1 Red Calcium wire inject m/c wire JB-2 cover missing Parts/Direction/Marking/Iden Minor Stoppages Covered the JB-2 Electrical Shailesh Jadaja 20-Sep-17 5-Oct-17
tification
15 20-Sep-17 SMS-2 LRF TOP AREA Gaurav 1 Red All wire improper routed and without tray. Unsafe condition Near Miss/Accident Wire proper dressing in tray Electrical Shailesh Jadaja 20-Sep-17 5-Oct-17

Cable proper dressing in

16 20-Sep-17 SMS-2 LRF TOP AREA Gaurav 1 Red All cable improper routed and without tray. Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 5-Oct-17
tray
Pressure pipe proper tight
17 20-Sep-17 SMS-2 LRF TOP AREA Gaurav 1 Red Calcium wire inject m/c pressure pipe-1 leakage Water Sepage/Leakage Breakdown Mechanical Manoj Sharema 20-Sep-17 5-Oct-17
or change
Pressure pipe proper tight
18 20-Sep-17 SMS-2 LRF TOP AREA Dinesh lal jha 1 Red Calcium wire inject m/c pressure pipe-2 leakage Water Sepage/Leakage Breakdown Mechanical Manoj Sharema 20-Sep-17 5-Oct-17
or change
Calcium wire inject m/c sobined valve box cover Sobined valve box cover
19 20-Sep-17 SMS-2 LRF TOP AREA Dinesh lal jha 1 Red Dirty/Dusty Minor Stoppages Mechanical Manoj Sharema 20-Sep-17 5-Oct-17
missing fitted
Missing
20 20-Sep-17 SMS-2 LRF TOP AREA Dinesh lal jha 1 Red Calcium wire inject m/c I/F side cover missing Parts/Direction/Marking/Iden Minor Stoppages Proper cover fitted Mechanical Manoj Sharema 20-Sep-17 5-Oct-17
tification
Missing
Encoder cover tight with
21 20-Sep-17 SMS-2 LRF TOP AREA Dinesh lal jha 1 Red Calcium wire inject m/c encoder cover screw missing Parts/Direction/Marking/Iden Minor Stoppages Mechanical Manoj Sharema 20-Sep-17 5-Oct-17
screw
tification
Unwanted cable and wire
22 20-Sep-17 SMS-2 LRF TOP AREA Gaurav 1 Blue Unwanted cable and wire found on the floor Unsafe condition Near Miss/Accident Electrical Shailesh Bawda 20-Sep-17 22-Sep-17
remove
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Abnormality Tag VS Effect

0

Machine No. / Production Line:

CLASSIFICATION
SMS - 1 ZONE D
0

Abnormality Leads to

Parts/Directon/Marking/Identfcaton

Obstructon in Machine areas

Hydraulic Oil leakage/Spillage

Cooling Oil leakage/spillage

S.No. Abnormality
Improper Route of cable

Lub.Oil Leakage/Spillage

Grease Spillage/Leakage

Water Sepage/Leakage
Damage/Broken Parts

Naked Wires/Cables
Unfunctonal Parts

Pipe Line Disorder

Unwanted Parts

Contaminaton
Unsafe Conditon
0

Overheatng

Dirty/Dusty
Loose Parts

Wrong Part
Rusty parts
Missing

Total

Cost increase (waste)

Near Miss/Accident

Minor Stoppages
Quality rejects
Breakdown
0
Exact locaton descripton

0
0 1 IRF Top Area 0 4 0 0 0 0 0 0 0 0 0 0 0 0 2 0 1 16 0 0 23 2 0 16 5 0
0 2 Crucible Room 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 3 Hydraulic Powerpack 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 4 DM Unit 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 5 Electrical Panel 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 6 Capacitor Rack 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 7 Transformer 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 8 Compressor Room 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 9 Diesel Generator 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 TOTAL 0 4 0 0 0 0 0 0 0 0 0 0 0 0 2 0 1 16 0 0 23 2 0 16 5 0
Improper Route of cable 0

Missing
Parts/Directon/Marking/Identfca
ton 0
Unfunctonal Parts 0
Damage/Broken Parts 0
Loose Parts 0
Naked Wires/Cables 0
Unwanted Parts 0
Hydraulic Oil leakage/Spillage 0
Lub.Oil Leakage/Spillage 0
Cooling Oil leakage/spillage 0
Grease Spillage/Leakage 0
Overheatng 0
Rusty Part 0
Wrong Part 0
Water Sepage/Leakage 0
Obstructon in Machine areas 0
Dirty/Dusty 0
Unsafe Conditon 0
Contaminaton 0
Pipe Line Disorder 0
Improper Route of cable 0

Missing
Parts/Directon/Marking/Identfca
ton 0
Unfunctonal Parts 0
Damage/Broken Parts 0
Loose Parts 0
Naked Wires/Cables 0
Unwanted Parts 0
Hydraulic Oil leakage/Spillage 0
Lub.Oil Leakage/Spillage 0
Cooling Oil leakage/spillage 0
Grease Spillage/Leakage 0
Overheatng 0
Rusty Part 0
Wrong Part 0
Water Sepage/Leakage 0
Obstructon in Machine areas 0
Dirty/Dusty 0
Unsafe Conditon 0
Contaminaton 0
Pipe Line Disorder 0
Tags Raised Corrected
BLUE TAGS 2 0
RED TAGS 21 0
TOTAL 23 0

Tags Corrected Blue Tags

Red Tags
Total Tags
Tags Corrected

25 23
21
20
15
10
5 2
0
BLUE TAGS
0 RED TAGS
0 TOTAL0
Tags Raised
BLUE TAGS RED TAGS