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R. D. Barree
Low Proppant Concentration and Wall Effects Another factor that is frequently cited as a major
conductivity loss mechanism in unconventional
It has been recently noted that the assumption that
reservoirs is loss of width to embedment. Mechanical
permeability is not related to concentration does not
depth of embedment is measured routinely by the
hold at very low concentrations. When the wall-effect
Figure 5: Measured pack widths for 40/70 Brady sand on Ohio and Bandera sandstone, Niobrara chalk, and stainless steel, showing no measurable
difference in pack width, hence embedment.
Change in Closure Stress with Production defined boundary condition. As bottomhole flowing
pressure (BHFP) or pore pressure near the fracture
There has been a lot of confusion, and many face decreases, the net vertical stress INCREASES. The
published misconceptions, about the effect of pore assumption inherent in the uniaxial strain model for
pressure depletion, through production, on the horizontal net stress (zero lateral strain under all
effective closure stress on the proppant pack. Some conditions of compaction) therefore predicts that the
recent papers have suggested that depletion causes net horizontal stress also increases. Note though, that
closure stress to decrease, so that weaker (and if the pore pressure around the fracture decreases,
cheaper) proppants can be used. Most conventional and if the local pressure has more impact on stress
frac models assume that pore pressure and closure felt at the fracture face, that the total closure stress
stress remain constant somewhere out in the drops as the net horizontal stress increases.
reservoir, at infinity. This is obviously not a well-
Figure 17: Total pressure drop from the wellbore face, as a function
of fracture length, in a 50-ft tall fracture with 1 #/ft2 proppant, 30
fractures, 83 md-ft conductivity, producing at 4.4 MMSCF/D dry
gas.
Once the gas well declines to about 150 MSCF/D (a Figure 19: Total pressure drop from the wellbore face, as a function
of fracture length, in a 50-ft tall fracture with 1 #/ft2 proppant, 30
comparable in-situ velocity to the oil case), the energy fractures, 83 md-ft conductivity, producing at 150 MSCF/D dry gas.
in the fracture is greatly diminished. Figures 18 and
19 show the conditions in the fracture for the
depleted gas well case. Potential gradients are less
than the gas-water gravity head at less than 5 feet Degradation of Proppant Conductivity Over
from the well. Note that the potential gradient is less Time
than 0.03 psi/ft at only 10 feet from the well. This
The Stim-Lab Baseline conductivity data are taken
value will have some significance during the at 50 hours of flow at each stress. Analysis of data
discussion on capillary phenomena. gathered during these tests has shown that the pack
Superficial gas velocity in the fracture is less than 1 conductivity is not really stable at 50 hours, even
cm/sec at the well and below 0.1 cm/sec at less than under ideal laboratory conditions using mineral
3 feet from the well. Beyond 10 feet the velocity is saturated, deoxygenated brine. Figure 20 shows data
less than 0.03 cm/sec, and less than 0.01 cm/sec for a particular proppant, with observed conductivity
beyond 50 feet. The overall total pressure drop
At high stress (about 10,000 psi) the proppant shown Since the proppant pack is essentially a fixed sand-
has lost about 25% of the conductivity observed after bed filter between the reservoir and the well, it is to
one hour, for only 50 hours at stress. Additional be expected that plugging and damage will
testing has shown that there is no indication that accumulate over time. The net result is that the
conductivity ever stabilizes, regardless of the flow fracture conductivity will have a finite life that can be
time. Reasons for this continued degradation are still measured in months. Extrapolation of early time
debated, but probably include long-term creep, production to 20 years or more, to justify stimulation
pressure solution and precipitation of silica, and costs, is probably not a justifiable practice since the
degradation of the substrate rock surface. Figure 21, fracture will probably have little or no useful
from the ASME Journal of Energy Resources, conductivity at that time. Fortunately, because of the
illustrates the effect of time, creep, pressure solution, reservoir transient behavior, there will be so little
and precipitation in a proppant pack. It can be fluid moving through the fracture in late time, that
expected that the rate of degradation in the field will conductivity is no longer a limiting constraint on
be much more severe. These tests do not represent productivity of the well.
the cumulative effects of scale deposition, salt
plugging, fines migration from the reservoir,
deposition of waxes and asphaltenes, bacterial slime,
and other probable progressive damage that occurs Capillary and Gravity Forces
during production. In these example cases a formation influx factor was
assumed, with decreasing influx away from the well.
While overall results are not strongly sensitive to the
shape of this function, details may change. It is
reasonable to assume, based on all the available
laboratory data, that cleanup and conductivity will
suffer significantly at very low potential gradients and
low values of pRe. In these examples it is hard to
justify much flow beyond a few hundred feet of
fracture length. The gross created fracture length
could be 1000 feet or more, but beyond a couple
hundred feet there is simply insufficient energy to
Eq. 2
The concept of FCD alone does not effectively describe Similarly, water coning, dropping below phase
fracture flow behavior, without the additional transition pressure (dew point or bubble point) early
constraint that extremely low permeability reservoirs in the well life can have irreversible and catastrophic
are not capable of cleaning up long fractures. impact of fracture conductivity. The entire well,
Capillary and gravity forces dominate the fluid fracture, and reservoir system must be taken as a
movement to such an extent that viscous gradients tightly coupled system to determine the most
are negligible. This is equivalent, in the Hill effective stimulation design, and well operating
experiment, of trying to flow oil through the water procedures. In most horizontal well developments in
saturated 30/50 sandpack at with an imposed unconventional reservoirs, I remain convinced that
differential pressure of 0.1 psi. Since the entry the primary problem is not fracture geometry,
pressure is approximately 0.26 psi, it is possible to proppant placement, proppant crush or embedment.
have a proppant pack at 100% water saturation, with The primary problems are related to well operations.
an absolute permeability to water of hundreds of Current practices do not favor unloading of the well
darcies, exhibit zero flow when oil is exposed to the and fractures, removal of water, gravity assisted
inlet face of the pack with a pressure differential drainage, and do not provide sufficient potential
below the threshold. gradient to allow adequate cleanup of the existing
fractures that we are capable of emplacing with
In the middle range of Figure 32, the flow capacity of
current technology.
the reservoir and possible conductivity of the
proppant pack are balanced for optimum
performance. Long infinite-conductivity effective
length fractures can be produced in this range of Proppant Cutoff Length, Flowing Length, and
reservoir properties. Since the curves shown in the Effective Length in GOHFER:
figure represent one drawdown condition, it should
GOHFER attempts to incorporate all the preceding
be remembered that high reservoir pressure and/or
discussion to determine a realistic effective fracture
high drawdown can shift the curves to better
length, modeling as an infinite conductivity fracture,
performance at lower permeability. The converse is
to be able to effectively compare different designs.
also true. Low pressure reservoirs will not clean up as
The use of multiple fracture length descriptions often
well, so the family of curves will shift to the right.
confuses users, when the proppant cutoff length,
As usual, there are other factors affecting well flowing length, and effective length are all
performance than those directly impacting fracture presented. Based on the previous discussion, this
conductivity. For example, highly over-pressured section attempts to clarify these different fracture
reservoirs may seem to offer the opportunity for high lengths, so that the appropriate length is used in
cleanup and high initial rate, by pulling the well as reports to managers and co-workers. The following
hard as possible early in its life. However, a high pore discussion refers to Figure 33, which is an output file
pressure implies a low net-effective stress in the generated by GOHFER for every run made. The name
reservoir, and the strong possibility of irreversible of the Design level in the GOHFER project is used,
stress-dependent reservoir permeability. High with a .csv extension, to contain the data shown.
drawdown for initial production may collapse the The file resides in the top level of the design folder,
reservoir in the low pore pressure field around the under the appropriate Geologic Section.
Table 1: Estimated fracture properties for a multiple-cluster horizontal well frac, before production forecasting.
After running the production model, and accounting performance. These results show that Transverse 1 is
for drawdown, multiphase flow, and interference of expected to generate and infinite conductivity
production, the results of Table 2 are generated. The effective length of about 25 feet, while Transverse 6
Table 1 results are inputs to this analysis, and the generates 26 feet of effective length. The fracture all
production results are considered to be a more perform similarly because they are so closely spaced
accurate representation of expected fracture (only 38 feet) that they interfere with each other