Beruflich Dokumente
Kultur Dokumente
SUBMITTED BY:
DE JESUS, LINIEL R.
BSME-5B
SUBMITTED TO:
ENGR. JORGE YASAY
PROFESSOR
ICE PLANT DESIGN
Design Data
Capacity of the Ice Plant 75 tons/day
Weight of the Ice 300 lbs/can
Temperature of Water 78.8 oF (26 oC)
Temperature of Brine 14 oF (-10 oC)
Dimension of Ice Can 11x22x44
Harvest Temperature 17 oF (-8.33 oC)
Building Temperature (Summer)
(Outside) 93.2 oF (32 oC)
(Inside) 89.6 oF (30 oC)
N = 1 000 Cans
Note: Arrangement of cans inside the brine tank will be 32 x 32 with the total ice can of 1024
cans. The 24 excess cans are for reserve and additional income.
VBRINE = 7 377 3
where:
B1 = 11 x 22 = 242 in2
B2 = 9 x 20 = 180 in2
B1 + B2 242+180
M= = = 211 in2
2 2
44
VIC = [242 + 180 + 4 (211)]
6
1ft3
VIC = 9 284 in3 ( )
123 in3
VIC = 5.373 ft 3
From,
L= 2C + (N-1) Ci + Nl + A
where:
C = Clearance between Walls = 6
Ci = Clearance between Cans = 4
N = No. of Cans
l = Length of the Side of the Can
A = Additional Space for Agitator
For L1:
L1 = 2(6) + (32-1)(4) + (32)(22) +20
L1 = 860 in = 71.67 ft
For L2:
L2 = 2(6) + (32-1)(4) + (32)(11)
L2 = 488 in = 40.6 ft
For H:
VTOTAL = L1L2H
VTOTAL 12 878.95 ft3
H= L1 L2
= 71.67 ft.
x 40.6 ft.
12 in
H = 4.43 ft ( 1 ft )
H = 53.16 in
For Checking:
Height of Freezing Tank > Height of Ice Can
53.16 in > 44 in DESIGN IS OKAY!
Length
L = L1 + L(insulations)
L = 860 + 2(0.25 + 15 + 6); in
L = 902.5 in = 75.21 ft. = 22.92 m
Width
W = L2 + L(insulations)
W = 488 + 2(0.25+15+6); in
W = 530.5 in. = 44.21 ft. = 13.48 m
Height
H = H1 + Top Cover + Insulation
H = 53.16 + 4 + 7 + 6
H = 70.16 in. = 5.85 ft. = 1.78 m
LOAD CALCULATION
hence,
For Q1 = mH2 O (t H2 O t f )
kg kJ
Q1= (0.787 s )(4.187 kgC)(26-0) C
Q1 = 85.674 kW
Q 2 = 263.645 kW
Q 3 = 13.724 kW
thus,
Q p = 85.674kW + 263.645kW + 13.724 kW
Q p = 363.043 kW
Considering Heat Losses
For Q1 = Q2 (Considering the width and height)
A t
Q1 = 1 X1 X2 X3 1
+ + + +
ho k1 k2 k3 h1
1.78 (13.48)(31+8.33)
Q1 = 1 6.35x10^3 381x10^3 152.4x10^3 1
+ + + +
9.37 14.3 0.043 0.72 300
Q1 = 102.77 W
Q1 = Q2 = 0.10277 KW
1.78 (22.92)(31+8.33)
Q3 = 1 6.35x10^3 381x10^3 152.4x10^3 1
+ + + +
9.37 14.3 0.043 0.72 300
Q 3 = 174.74 W
Q3 = Q4 = 0.17474 KW
13.48 (22.92)(31+8.33)
Q5 = 1 101.6x10^3 1
+ +
9.37 0.16 300
Q 5 = 16309.44
Q5 = 16.3094 KW
Therefore,
Total Qloss= Qst(from tanks material)
Qst= (0.10277 + 0.10277 + 0.17474 + 0.17474 + 16.3094)
Qst = 16.86 KW
65 gpm
Brine Agitator Capacity = TOR
(103.225 TOR)
1 hp TONS
Brine Agitator Power = TONS (75 )
17.5 DAY
DAY
Blower Power:
For Low Pressure Air Agitator, approximately 0.5 cfm of Free Air is supplied
at about 2 Psi per 300 lbs. per can.
lbs
75 tons ( 2000 )
ton
No. of Box = kg lbs
(12 )(2.205 )
box kg
5 570 boxes
No. of Pallet = box
76
pallet
Note: The dimensions of the box and pallet are standard size from various manufacturers
catalogue. The pallet is a 2-way open pallet.
Storage Room Dimension
Cold Storage inside spacing
Pallet to pallet vertical distance 2m
Pallet to north wall distance 1.5 m
Pallet to south wall distance 1.5 m
Pallet to east wall distance 0.25 m
Pallet to west wall distance 0.25 m
Distance between pallets (horizontal) 0.30 m
Space for fork lift 2m
Note: The pallets arrangement is 9 x 8 with a total of 72 pallets. The excess two pallets are reserve pallets.
For 1 ,
1 = (0.787 ) (2.934 ) (6.75- -2.78)
1 = 22.01 kW
For 2 ,
2 = (0.787
) (20.94 )
2 = 16.48 Kw
For 3 ,
3 = (0.787 ) (1.256 ) 2.78 3.88)
3 = 1.09 kW
Thus,
= (22.01+16.48+1.09) kW
= 39.58 kW
Considering Heat Losses on Walls, Floor and Ceiling
69.30 (31(3.88))
Q Lwall = 1 0.0508 0.0508 6.35x103 1
+ + + +
9.37 0.043 .72 14.3 7.95
Q Lwall = 1 627.84 W
Q Lwall = 1.62874Kw
Concrete Mortar Or
0.0508 0.72 -
Plaster
Sand Aggre.(100mm) - - 7.95
Steel Plate 6.35 X 10-3 14.3 -
Q LFandC = 4 302.11 W
Q LFandC = 4.30211 kW
Therefore,
Q L = Q Lwall (4) + Q LfandC (2)
Q L = 1.62874 (4) + 4.30211(2)
Q L = 15.12 kW
Compressor:
Q IP , Cooling Load of Ice Plant 379.903 kW
Q , Refrigeration Load of Cold Storage 60.17 kW
Refrigerant Ammonia
Storage Evaporating Temperature -6C
Ice Evaporating Temperature -10C
Condenser Temperature 43C
From Chart:
kJ
h2 = 1460
kg
kJ
h4 = 1691 kg
kg
m1 = 0.297
s
kg kJ kJ
WC1 = 0.297 s
(1460 kg 1450.22 kg
)
WC1 = 2.91 kW
WC2 = m4 (h4 h3 )
m4 = m3 + m2
QCS
m3 = h
3 h6
60.17 kW
m3 = kJ kJ
1455 405.416
kg kg
kg
m3 = 0.057
s
m2 = ?
Energy Balance
EIN = EOUT
m2 h6 + m1 h2 = m1 h7 + m2 h3
m1 (h7 h2 )
m2 = h6 h3
kg kJ kJ
0.297 (172.371 1460 )
s kg kg
m2 = kJ kJ
405.416 1455
kg kg
kg
m2 = 0.364 s
kg kg
m4 = .057 s
+ 0.364 s
kg
m4 = 0.421 s
kg kJ kJ
WC2 = 0.421 (1691 1455 )
s kg kg
WC2 = 99.356 kW
137.09 hp
Actual Power For Each Compressor = 2
Motor Hp = 68.55 or 69 Hp
Condenser:
Condenser Temperature 40C
Entering Water Temperature 28C
Leaving Water Temperature 33C
kg
m4 = 0.421 s
Q R = 541.231 kW
VLR = 0.204 m3
Evaporator:
Ice Evaporator Temperature -12C
Brine Temperature -9.44C
379.903 KW
AIE = Kw
0.596 (9.44+12)
m2
AIE = 248.993 m2
Height of Lift 2m
T, Time of Lift 10 secs
Total Load, W
W = 315(5) = 1575 lbs
Ft
WR = 1.6DR 2 (LR ) = 1.6DR 2 (5 m) (3.28 M )= 26.24DR 2
F=Ma
(WR +W)(A)
FT WR W = G
m
(VF VO ) (0.15 0)
S
A= =
T 10s
m ft
A= 0.015 s2 (3.28 m)
ft
A = 0.0492 S2
Ft =?
ft
(26.24 DR 2 +2,075 lbs)(0.0492 2)
FT 26.24 DR 2 1575 lbs = ft
s
32.174 2
s
FT = 26.28 DR 2 + 1577.41
Static Approach
AM (DW )(EW )
FB = DS
Where:
Fb, Equivalent Bending Load
Am, Area of Metal = 0.4 DR 2
Dw, Diameter of Wire = 0.067 DR
Ew, Modulus of Elasticity = 3x107 Psi
Ds, Drum of Sheave Diameter = 30 DR
FB = 26,800DR 2
FU FB
N=
FT
Where:
N = 7 (Design Factor)
Fu Breaking Strength = 42 Dr2
Ft - Rope Tensile Force
lb
42Dr 2 (2,000 )26,800Dr 2
ton
7=
Ft
Ft = 8,171.43Dr 2
Rope Diameter, DR
26.28 DR 2 + 1577.41 = 8,171.43DR 2
8,145.15DR 2 = 1577.41
1
DR = 0.50 In Or 2 In.
Hoist Power
DS = 30DR = 30(0.5) = 15in.
(DS )(NS )
V=
12
(15)(NS )
(0.15)(3.28) =
12(60)
NS = 7.517 Rpm
D
Hoist Power = 2(NS )(FT )( 2S )
COOLING TOWER:
Temperature of Entering Water 33C
Temperature of Leaving Water 28C
Condition of Entering Air 26C, 65% Rh
Condition of Leaving Air 32C, 98% Rh
Temperature of Make-Up Water 27C
Barometric Pressure 101.325 kpa
@ 32C, 98% Rh
kJ
H4 = 108 kg ; w4 = 0.0297
Mass of Air, MA
Heat Balance on the Cooling Water,
M1 = M2 = MW And M3 = M4 = MA
(MW )(CPW )(T1 T2 ) + (MW5 )(CPW )(T5 ) = (MA )(H4 H3 )
[(MA )(H4 H3 )][(MW )(CPW )(T1 T2 )]
MW 5 =
(CPW )(T5 )
Therefore;
0.0374mA 1.2907 = 0.0161MA
Kg
MA = 60.5962 S
Of Water
M3
VA = 52.4666 S
Of Air
28+33 Kg
T= 2
= 30.5C; DW = 996.283 m3
Kg
MW (77.44 )(1 Gal)(60 s)
S
VW = DW
= Kg
(996.283 3)(0.003785 m3 )(1 min)
m
VW = 1232.1625 Gpm
1232.1625 Gpm M2
Cooling Tower Area = Gpm X (3.28)2 Ft2
3 2
Ft
Nozzle Arrangement
No. of Rows = 4 Rows
No. of Nozzle/Row = 31 Nozzles/Row
FAN:
Wheel Diameter 60 in. (5ft.)
Static Pressure 15 in. H2O
Total Head
HTA = HVA
V2
HTA = W + 2g
m3
Q 52.4666 m
S
Velocity Of Air = = m2
= 28.7475
A ( )(5ft)2 ( ) S
4 3.282 Ft2
m 2
V2 (28.7475 )
S
2g
= m = 41.3265 m of air
2(9.81 2)
S
Ft M 1000kg
(15 In.H2 O)( )( )( )
12 In. 3.28 Ft M3 H2 O
W
= Kg = 317.58 m
1.2 3
M
1 Hp
Fan Power = 213.3536 Kw X 0.746kw
= .
DAY TANK:
Suction Pressure 60 kpa
Allowance for Fittings and Friction Loss 5m
Elevation of Tank
Kn
(60 2)(1000N)(1kg)
m
Elevation = Kg + 5m
(1000 3)(1kN)(9.81N)
m
Elevation = 11.12 m
Volume Of Day Tank, VT
VT= Make Up Water + Raw Water For Ice Production +
Water Consumption Of Employees
VT = V1 + V2 + V3
m3
VT = (108.8435 + 84.2918 + 20)
Day
m3
VT = 213.1353 day
Dimensions of Tank
Use H = 8m
VT = 4 (D)2 (H)
m3
213.1353 Day = 4 (D)2 (8m)
D = 5.8242 m
Fm = 0.92 ; Fs = 0.25
SS = SU (FM )(FS )
SS = 344.74 (0.92)(0.25) = 79.29 Mpa
Kn 1000mm
78.48 2(5.8242 m)( )
M 1m
t= 3 Kn Kn
2(79.29X10 2)(0.80)78.48 2
M M
t =3.6052 mm
USE, t = In.
Refrigerant: Ammonia
43oC
-6oC
-10oC
FLOOR PLAN