Sie sind auf Seite 1von 10

Available online at www.sciencedirect.

com
COMPOSITES
SCIENCE AND
TECHNOLOGY
Composites Science and Technology 68 (2008) 8089
www.elsevier.com/locate/compscitech

Modelling the interaction between matrix cracks


and delamination damage in scaled quasi-isotropic specimens
Stephen R. Hallett *, Wen-Guang Jiang, Bijoysri Khan, Michael R. Wisnom
Department of Aerospace Engineering, University of Bristol, University Walk, Bristol BS8 1TR, UK

Received 17 February 2006; received in revised form 22 May 2007; accepted 22 May 2007
Available online 7 June 2007

Abstract

A series of tensile tests on scaled quasi-isotropic laminates have been carried out and modelled using nite element analysis to predict
failure. Observations during testing and examination of the failed test specimens showed signicant inuence of matrix cracking and
delamination on the nal failure. Initially the virtual crack closure technique (VCCT) was used to determine the applied load that would
cause free edge delamination. Experimental results showed that failure occurred at loads lower than those predicted. Matrix cracks,
observed in the testing, were introduced into the model and interface elements were used to model the delamination development. This
approach gave good correlation to the behaviour observed in the tests. Even in the specimens apparently dominated by bre failure,
delamination was shown to be signicant.
 2007 Elsevier Ltd. All rights reserved.

Keywords: B. Strength; C. Delamination; C. Transverse cracking; C. Finite element analysis

1. Introduction in acceptance as shown for example by the implementation


of the formulation of Camanho et al. [3] in version 6.5 of
The question of damage and failure in composites is one the commercial nite element software ABAQUS and that
which has received considerable attention in the literature. of Hellweg [4] in the LUSAS nite element software. Many
The world wide failure exercise of Hinton, Kaddour and other formulations have also been presented in the litera-
Soden [1] has collated and benchmarked many of the fail- ture (e.g. Allix and Ladeveze [5] and Borg et al. [6]). Both
ure criteria which are in common use. Stress based criteria VCCT and interface elements have successfully been
are however generally not able to predict failure taking into applied to the case of delaminations arising from a free
account specimen layup and size. In addition to the many edge in composite materials [7,8].
laminate based criteria there exist other techniques for The failure process is further complicated by the pres-
the prediction of individual failure modes, taking account ence of matrix cracks which often occur at stress levels
of their progressive eects on the laminate behaviour. below those which cause delamination. There is some con-
One of the most signicant single failure modes is delami- sideration of the eects of interaction between matrix
nation since its presence can cause a reduction in the com- cracks and delamination in the literature but this is gener-
pressive strength of a laminate. Techniques for predicting ally limited to that occurring at the micro or meso scale.
delamination failure include the virtual crack closure tech- Ladeveze et al. [9] take account of the eect of matrix
nique (VCCT) [2] and the cohesive zone or interface ele- cracking on delamination by modifying the respective dam-
ment technique. The use of interface elements is growing age parameters in a model in which the matrix cracking is
considered as distributed throughout the continuum. Sal-
*
Corresponding author. Tel.: +44 117 33 17098; fax: +44 117 927 2771. pekar et al. [10] have considered delamination growing at
E-mail address: stephen.hallett@bristol.ac.uk (S.R. Hallett). the intersection of a matrix crack and a free edge in an

0266-3538/$ - see front matter  2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compscitech.2007.05.038
S.R. Hallett et al. / Composites Science and Technology 68 (2008) 8089 81

angle ply laminate using VCCT. This more closely resem- 2. Experimental programme
bles the situation observed experimentally here but concen-
trates on the growth of the delamination rather than its An experimental programme has been carried out on un-
overall eect on the laminate. Work by Noh and Whit- notched carbon/epoxy composite specimens (Hexply IM7/
comb [11] also examines the interaction between matrix 8552) scaled in all dimensions by up to a factor of 8 and tested
cracks and delaminations using VCCT. Another study in tension at quasi-static rates of strain. Scaling in the thick-
which combines the eect of matrix cracks and delamina- ness direction has been achieved by increasing the ply thick-
tions is that of Akoi et al. [12] which uses interface elements ness as opposed to sublaminate level scaling which is perhaps
to predict delaminations arising from matrix cracks during more commonly used. This gives layups of [45m/90m/45m/
out of plane impact to at plates. 0m]s where m is number of plies blocked together and also
Here a series of tensile tests on carbon/epoxy specimens the scaling factor. The stacking sequence was chosen such
manufactured from uni-directional pre-preg tape are pre- that it gave the quasi-isotropic laminate least likely to delam-
sented. The layup was selected after analysis using VCCT inate from the free edge whilst still maintaining a 45 ply on
so as to minimise edge delamination. In order to examine the surface as is consistent with industrial practice. This was
the already well documented size eect [13] for this partic- calculated prior to the experimental programme using the
ular layup and material, tensile tests on specimens with virtual crack closure technique (VCCT) as described in the
dimensions scaled in all directions were carried out. In all following section. Table 1 gives specimen dimensions for
cases the specimens failed at strains below that predicted each of the scaling factors tested as well as mean stress levels
by the VCCT analysis leading one to expect that the fail- (calculated from nominal thickness) for the dierent failure
ures would not show any delaminations. This however mechanisms observed.
was not the case, especially for the larger specimens which In the baseline or m = 1 case no matrix cracking or
showed extensive delamination back to the grips before delamination could be observed during the loading of the
bre failure. Observation of the specimens during the test specimens before ultimate failure occurred by bre fracture
and examination of the failed specimens showed the exis- at a mean stress of 842 MPa for the 11 specimens tested.
tence of matrix cracks and progressive delamination devel- Fig. 1a shows a typical failed specimen. Post failure exam-
opment. It was felt necessary to include this in the analysis ination by dye penetrant testing (Ardrox 9812) of the spec-
in order to achieve good correlation. The interface element imen in a region away from the fracture location revealed
formulation presented by Jiang et al. [14] was adopted to the existence of matrix cracks in the 45 surface ply and
model the progressive delamination and investigate its delamination at the 45/90 interface (Fig. 1b) which is
interaction with matrix cracks which were included in the believed to have occurred during specimen loading. It is
model from experimental observations. dicult to present this as incontrovertible evidence that

Table 1
Dierent failure events in ply level scaled specimens (failure stress shown in bold)
Case Lay-up No. of Gauge Width 45/90 delam. C.V. 45/0 delam C.V.(%) Fibre failure C.V.
tests length (mm) (mm) stress (MPa) (%) stress (MPa) stress (MPa) (%)
m=1 (45/90/45/0)S 11 30 8 842 7.6
m=2 (452/902/452/02)S 8 60 16 418 13.8 660 3.3
m=4 (454/904/454/04)S 11 120 32 316 11.4 458 5.8 541 5.2
m=8 (458/908/458/08)S 10 240 64 222 10.3 321 2.9 458 7.2

Fig. 1. (a) Failed specimen (scaling factor, m = 1) and (b) detail of failed specimen edge.
82 S.R. Hallett et al. / Composites Science and Technology 68 (2008) 8089

sub-critical damage occurred and contributed to the failure


process due to the sudden nature of the ultimate specimen
failure which may have caused such damage. The fractured
specimen in Fig. 1a however shows plies which have pulled
out from between each other by delamination with only the
central 0 plies exhibiting bre failure. This is consistent
with the presence of sub-critical damage with a more pla-
nar brittle type of fracture being expected in its absence.
In the case of the scaling factor of 2, matrix cracks were
observed in the surface 45 plies relatively early on in the
loading process at a stress level of about 343396 MPa.
This was followed by delamination at the 45/90 interface
in the form of triangular regions, which developed at the
intersection of a surface matrix crack with the specimen
free edge and grew progressively with increasing load.
These triangular regions were observed visually as darker Fig. 3. Sequence of events leading to failure observed at various stages of
loading for a scaling factor of 4.
areas on the specimen surface as the surface ply lifted up
and are shown in Fig. 2a with a schematic in Fig. 2b for
clarity. The ultimate failure is by bre fracture at and damage during delamination. The dierent failure
660 MPa and the pattern is similar to that of the specimens events have been highlighted in Fig. 3 on a plot of cross-
with a scaling factor of 1. In the case of a scaling factor of 2 head displacement vs. applied stress for the tests with a
however the delamination surfaces are more clearly dened
and the line of 0 bre failure follows that of the matrix
crack in the adjacent 45 ply.
Specimens with a scaling factor of 4 and 8 also exhibited
matrix cracking in the surface ply at relatively low load lev-
els. This was followed by crack development in the 90 ply
and progressive development of delamination at the 45/90
interface, detected from visual observation of the specimen
edges during the test. Delamination at the 90/45 interface
was accompanied by an audible sound and small drops in
load. Subsequent delamination at the 45/0 interface was
more signicant, extending right back to the grips and
causing a greater load drop. The stress corresponding to
the delamination at the 45/0 interface has been taken as
the failure stress since it causes the rst major load drop
and essentially leaves only a unidirectional specimen. This
corresponds to an average of 458 MPa and 321 MPa for
m = 4 and 8, respectively. Further loading did ultimately
cause bre failure which was initiated at the grips where
it will have been inuenced by local stress concentrations Fig. 4. Photograph of a typical specimen failure, m = 4.

Fig. 2. Photograph and schematic of delaminations in ply level scaled specimens (scaling factor, m = 2).
S.R. Hallett et al. / Composites Science and Technology 68 (2008) 8089 83

scaling factor of 4. Fig. 4 shows a photograph of a speci- values were used in the failure calculations. It is noted that
men which is typical of the type of failure for both m = 4 variation in Gi with respect to da/a (crack extension over
and 8. crack length) has been reported for very small values of
da/a [16]. In the case presented here values of da/a are large
3. Numerical studies enough such that constant values of Gi are obtained. The
critical strain for delamination propagation was deter-
3.1. Virtual crack closure technique (VCCT) analysis mined using the calculated energy release rates and the fail-
ure criterion as
Prior to commencing the testing programme all possible GI GII GIII
stacking sequences for a 0, 90, +45 and 45 ply quasi- 1 2
GIC GIIC GIIIC
isotropic layup were analysed using the virtual crack clo-
sure technique (VCCT) to determine the stress level at Values of 0.2 and 1 N/mm were used for the critical strain
which a free edge delamination would propagate. The energy release rates, GIC and GIIC, respectively, as these, to-
stacking sequence that was selected was that which had gether with Eq. (2), gave the best t to single and mixed
the highest delamination stress whilst maintaining a 45 mode experimental data [17,18]. GIIIC was taken to be the
ply on the surface according to industrial practice. same as GIIC since they are both shear modes and there
A thin slice model of dimension Dh in the loading direc- is a lack of good experimental data for this value. One
tion with one layer of 8 nodded solid elements (Fig. 5) was study by Ratclie [19] showed very similar values for GIIC
used to calculate the strain energy release rate for a crack and GIIIC for IM7/8552 but expressed doubts about the
growing from the free edge at a single interface. Fig. 5 absolute magnitude due to concern about the validity of
shows four cracks due to the symmetry of the problem. the test method. The elastic properties of the plies were
Accurate boundary conditions were used to take account taken from Ref. [20] and are shown in Table 2. Thermal
of the applied axial strain, e0 [15]. The relationship between stresses were not seen to have a large eect on the free edge
any pair of corresponding nodes n(x,y,z) and n 0 (x+Dh,y,z) delamination propagation in the absence of matrix cracks
on the opposite cross-section of the slice can be expressed and so have not been included in the analysis presented
as here.
Using the results for the predicted rst delamination
u0 u e0 Dh failure for the various permutations of 45, 0 and 90
v0 v 1 plies for a quasi-isotropic layup, the [45/90/45/0]s
w0 w; stacking sequence was selected for the testing programme
as being the least likely to suer free edge delamination
where u 0 , v 0 and w 0 are the x, y and z displacement compo- whilst still retaining a 45 ply on the surface according
nents of node n 0 and u, v and w the x, y and z displacement to industrial practice. Table 3 shows the predicted critical
components of node n.
For each stacking sequence a pre-crack half a ply thick-
ness long (0.0625 mm) was inserted at each interface in
turn. The normalised strain energy release rates for each Table 2
of mode I, II and III GI =e20 ; GII =e20 and GIII =e20 were calcu- Elastic properties used in VCCT analysis
lated from the crack closing nodal forces and relative nodal E1 161GPa
displacements at the crack front by practicing conventional E2 = E3 11.38 GPa
two step VCCT procedures. These initially increased with G12 = G13 5.17 GPa
crack length and then reached constant values after the G23 3.98 GPa
m12 = m13 0.32
delamination crack had reached a length approximately
m23 0.436
equal to three ply thicknesses in each case. These constant

Fig. 5. Schematic and mesh of slice model showing application of boundary conditions.
84 S.R. Hallett et al. / Composites Science and Technology 68 (2008) 8089

strains for each scaling factor for this layup together 3.2. Interface element analysis
with the failure stress calculated from an equivalent
modulus of 61.64 GPa obtained from laminate analysis The interface element has been developed in the explicit
theory. nite element software LS-DYNA and uses a bilinear soft-
Comparing results in Table 3 with those in Table 1 it ening cohesivedecohesive constitutive law which relates
would clearly be expected that the experimental results the interfacial traction components to the relative displace-
should not be inuenced by free edge delamination. The ment components [14]. The elements are located between
predicted free edge delamination stress is higher than coincident nodes of adjacent laminae of the composite
the ultimate strength in the case of m = 1 and 2 and structure to simulate both initiation and non-self-similar
higher than the delamination stresses for all of the inter- growth of delamination cracks without the need to specify
faces in the case of m = 4 and 8. The detailed examination an initial delamination. The complete failure of the inter-
of the failure processes leading to the strengths given in face element under mixed mode conditions is based on
Table 1 however shows this not to be the case. It is clear Eq. (2) but mode II and mode III are not treated sepa-
that the models based on the VCCT analysis are not rately, a combined resultant shear is used instead. Fig. 6
correctly predicting the delamination events which appear shows the element traction relative displacement formula-
to be critical in determining the ultimate strength of the tion graphically (not to scale). The same values as for the
specimens. It was felt that the level of detail included by VCCT analysis were used for GIC and GIIC and the maxi-
assuming prismatic behaviour in the slice model was not mum mode I and II stresses were 60 and 90 MPa, respec-
capturing the physical process by which the delamination tively, based on strengths for typical epoxy matrix
was occurring. An interface element technique that has materials. The analysis is not very sensitive to these values
previously been used for prediction of delamination and since failure of the specimens depends on delamination
splitting in notched composites [21] was therefore further propagation which is energy controlled. The initial stiness
developed and applied to the current experimental is relatively high and is based on an assumed resin rich
conguration. region 0.005 mm thick between the plies, giving
1.0 106 MPa/mm.
A nite element model of each of the scaled specimens
was prepared for analysis with LS-DYNA and the interface
element approach. Each ply was modelled with a single
Table 3 layer of fully integrated eight nodded brick elements. The
Critical failure strains of the scaled ply-level scaled [45m/90m/45m/0m]s in-plane dimensions of the elements in the regions of inter-
specimens predicted by VCCT est were in the order of one ply thickness (0.125 mm). Anal-
Critical Delamination stress Delamination yses on the same layup but with a centrally located hole
strain (MPa) interface showed almost identical results between one element
m=1 1.61% 992 45/90 through the thickness of each ply and four elements
m=2 1.14% 703 45/90 through the thickness of each ply [14]. Interface elements
m=4 0.81% 497 45/90 were inserted between coincident nodes at the ply inter-
m=8 0.57% 351 45/90
faces. Within each ply a single matrix crack was included

Fig. 6. Traction -relative displacement behaviour of interface elements for: (a) mode II and (b) mixed mode.
S.R. Hallett et al. / Composites Science and Technology 68 (2008) 8089 85

using coincident nodes along the line of the crack (shown in those shown in Table 2 and the coecients of thermal
Fig. 7). Observation of the failed specimens (e.g. Fig. 2c) expansion (CTE) were a1 = 0.0, a2 = a3 = 3.0 105 C1.
showed that failure occurred at a single critical matrix These thermal stresses have a marked eect since they
crack in each ply and that the pattern used in the analysis cause an opening up of the embedded matrix cracks which
seemed reasonable. Interface elements were not used to are the initiation points for the delaminations.
model the matrix cracking as experimental results showed The numerical prediction of delamination growth was
that the strain at which this occurred was suciently lower tracked during loading. In all cases the development of
than the delamination strain and that the cracks would be damage was similar and the case of the scaling factor of
fully developed before delamination propagation started. 4 is shown in detail in Fig. 8 together with the applied
Fig. 7 shows the location of the splits as well as the bound- strain and recorded stress at which each image was taken.
ary conditions and loading on the model. Prior to the The dark areas indicate failed interface elements. The
mechanical loading a thermal load of 160 C was applied striped pattern on the lower right hand image is a result
to model the eect of residual stresses from the laminate of the size of the marker used to indicate each failed ele-
manufacturing process in which the specimen is cooled ment being smaller than the continuum elements to which
down from the cure temperature of 180 C to room temper- they are attached due to the coarse mesh used away from
ature (20 C). The elastic properties used were the same as the specimen centre. Small amounts of free edge delamina-

Fig. 7. Finite element model (mesh not shown) with embedded matrix cracks.

Fig. 8. Predicted failure of interface elements at the dierent interfaces for scaling factor of 4.
86 S.R. Hallett et al. / Composites Science and Technology 68 (2008) 8089

tion away from the matrix cracks can be seen at the higher extensive delamination back to the grips experimentally
loads, particularly at the 45/90 interface. Delamination ini- still had a predicted stress associated with the onset of
tiated at the 45/90 interface at the position of the matrix delamination in the nite element model. These stresses
crack. This developed into a triangular region between taken from the analysis are compared to the experimental
the matrix crack and the specimen edge which then propa- failure stresses from Table 1 in Fig. 10. It can be seen that
gated in the direction of loading. Once the delamination a very good level of correlation is obtained for all but the
had propagated a short distance the surface ply started to smallest specimen size.
lift up from the laminate. This behaviour was also observed The good correlation in the case of the scaling factor of
in the test as seen in Fig. 2a, which shows a series of matrix 2 is perhaps surprising as the experimental failure stress of
cracks, each of which has a darker region at its intersection 660 MPa is determined by bre failure with extensive
with the specimen edge which is the surface ply lifting up delamination not being observed. If the maximum 0 bre
above a delamination. direction stress in the analysis is examined at the point at
In the analysis the delamination then reaches the 90 which the 45/0 delamination starts to propagate it is
matrix crack and progresses through the thickness into found to be 2537 MPa. Due to the well established size
the 90/45 interface. A small amount of free edge delami- eect in composite materials [13] it is necessary to compare
nation can be seen occurring away from the matrix cracks this to strength values from appropriate volumes of mate-
in the 45/90 interface at this point. The delamination at the rial. The measured unidirectional strength for a volume
90/45 interface grows very quickly from here to cover the similar to that of the 0 plies only is 2687 MPa [22]. These
triangle bounded by the 90 and 45 matrix cracks. It two values are suciently close to each other to suggest
then drops down to the 45/0 interface where it propagates that once the delamination has progressed through the
back to the grips. This last rapid phase of delamination thickness of the laminate and reaches the 0 plies, the local
propagation is accompanied by a load drop on the applied stress concentration is suciently high that the 45/0
displacement vs. stress curve as measured from the nodal delamination and bre failure occur simultaneously. Fur-
reaction forces. This is compared to a typical experimental ther evidence that this is what has happened is given by
result in Fig. 9. Since only crosshead displacements, which the location of the stress concentration in the 0 ply which
include additional compliance, were available from the occurs in a line along the adjacent 45 ply matrix crack.
experiments, the analytical displacement has been scaled Fig. 11a shows the deformed shape (displacements magni-
so that the initial elastic stinesses match. It can be seen ed) and Fig. 11b shows the 0 ply bre direction stress
that the behaviour at the failure load when extensive contours. Referring back to Fig. 2c it can be seen that
45/0 delamination occurs is very similar. The results the line of bre failure does indeed occur at the same
reported for this delamination stress are recorded in the 45 angle, following the matrix crack in the adjacent ply.
same way as experimentally, i.e. the peak load before the Correlation with test for the baseline case (m = 1) was
rst signicant load drop. The non-linearity in the experi- not as good as for the larger specimens. Here no delamina-
mental result may be due to end tab or crosshead eects tion was observed during loading in the test and it might
which were not included in the analysis or considered sig- therefore be expected that the failure is dominated by bre
nicant. No bre failure was included in the model, there- strength. The total volume of 0 ply material present is obvi-
fore even those specimens which did not reach the point of ously reduced from the case of the scaling factor of 2.

600

500 Analysis, m=4


Applied Stress (MPa)

400

300 Experiment, m=4

200

100

0
0 0.5 1 1.5 2 2.5

Crosshead Displacement (mm)

Fig. 9. Typical experimental crosshead displacement vs. applied stress and scaled analysis results for scaling factor of 4.
S.R. Hallett et al. / Composites Science and Technology 68 (2008) 8089 87

1000

FE delamination
800
Experimental failure

Stress (MPa)
600

400

200

0
1 2 4 8

Scaling factor

Fig. 10. Test to analysis correlation.

Fig. 11. Scaling factor of 2 (a) deformed shaped (displacements magnied) and (b) stress concentration in 0 ply once delamination reaches the 45/0
interface.

Fig. 12. (a) Predicted delamination and (b) 0 ply bre direction stress at 842 MPa for scaling factor of 1.

Results from unidirectional specimens with a similarly quasi-isotropic layup calculated from laminate analysis
reduced volume of material give the measured UD strength theory using the maximum stress failure criterion and
as 2806 MPa [22] compared to 2687 MPa as used previ- neglecting the small contribution due to residual stresses
ously for the m = 2 case. The equivalent strength for a is 1074 MPa, which is somewhat higher than the
88 S.R. Hallett et al. / Composites Science and Technology 68 (2008) 8089

842 MPa measured experimentally for m = 1. Further con- by laminate analysis from the strength of the unidirectional
sideration was therefore given to the analysis to explain this material.
apparent reduction in strength from that calculated from
the ply properties. 4. Discussion
It has already been seen experimentally that if the free
edge of a failed specimen away from the ultimate failure It can be seen from the experimental results that the un-
location is examined, small areas of delamination at the notched tensile strength for a quasi-isotropic laminate
45/90 interface can be observed (Fig. 1b). In the nite ele- reduces by approximately 62% with an increase in speci-
ment analysis at an applied stress level of 842 MPa (the men size by a factor of 8. This in itself was not an unex-
experimental failure stress) a small amount of delamination pected phenomenon but the variation in failure mode
can be observed at the 45/90 interface at the intersection with increasing size and the role of delamination makes
between the matrix crack and specimen edge (Fig. 12a). understanding the failure mechanisms and predicting fail-
Also shown in Fig. 12b are the 0 ply bre direction stress ure a signicant task. Initially the specimen layup was cho-
contours. It can be seen that there is a localised stress con- sen in an attempt to avoid free edge delamination failure.
centration caused by the delamination of the outer ply giv- Experimental results showed failure at stress levels below
ing a maximum 0 ply bre direction stress of 2357 MPa. In that predicted by VCCT but still dominated by delamina-
this case the local stress level is not high enough to cause tion failure events. Even the baseline case, which showed
bre failure. no obvious delamination during loading, failed at a stress
An examination of all the failed specimens from the level below that calculated from the unidirectional ply
experimental programme revealed that there was somewhat strength. The interface element technique used to model
greater variation in the fracture pattern for the m = 1 case the delamination and take account of the matrix cracks
than for m = 2, particularly the location of bre failure. that occurred in the specimens showed good agreement
This is possibly as a result of the reduced sub-critical dam- with the tests in predicting the sub-critical damage. Good
age (typical samples are shown in Fig. 13a and b). To results were also achieved when comparing the experimen-
model this a second conguration of matrix cracks was tal ultimate failure stresses for the dierent size specimens
used in the nite element model of m = 1 in which the cen- with the stress predicted to cause the onset of delamination
tral 90 crack was moved to half way between its previous at the 45/0 interface. For the case of m = 4 and 8 this is
position and the point at which the 45 crack intersected the mechanism by which the test laminates failed. For the
the specimen edge (Fig. 13c). The stress at which delamina- case of m = 1 and 2 the experimental failure was dominated
tion propagated in this specimen was reduced to 825 MPa, by bre failure but the analysis has shown that this is initi-
slightly below the mean experimental failure stress of ated by the delaminations which cause local stress concen-
842 MPa. At this point the maximum stress in the 0 ply trations. The exact position of the matrix cracks does have
is 2707 MPa which, although below the measured some eect on the results, in particular the 0 ply bre
2806 MPa for unidirectional material, is suciently close direction stress. In the case of the larger specimens not
to give an indication of a possible mechanism by which exhibiting bre failure it is expected that variation in the
the specimen might fail at a lower stress than that predicted relative position of the matrix cracks would contribute to

Fig. 13. (a) Sample specimens for m = 2 and (b) m = 1 showing variation in fracture pattern, (c) modied matrix crack pattern in m = 1 model and (d) 0
ply bre direction stress at delamination.
S.R. Hallett et al. / Composites Science and Technology 68 (2008) 8089 89

the experimental scatter. The nite element results were [6] Borg R, Nilsson L, Simonsson K. Simulation of delamination in ber
obtained using only independently measured material composites with discrete cohesive failure model. Compos Sci Technol
2001;61(5):66777.
parameters (GIC, GIIC, matrix damage initiation strengths [7] T.K. OBrien. Characterization of delamination onset and growth in
and UD material strength) without reference to the lami- a composite laminate. In: Damage in composite materials, ASTM
nate test results. STP 775; 1982: p. 14067.
[8] Schellekens JCJ, De Borst R. A non-linear nite element approach for
5. Conclusions the analysis of mode I free edge delaminations in composites. Int J
Solids Struct 1993;30(9):123953.
[9] Ladeveze P, Lubineau G, Marsal D. Towards a bridge between the
It has been shown that even for the relatively simple case micro- and mesomechanics of delamination for laminated compos-
of a at quasi-isotropic laminate prediction of failure is not ites. Compos Sci Technol 2006;66(6):698712.
straight forward. Strength is strongly aected by specimen [10] Salpekar SA, OBrien TK, Shivakumar KN. Analysis of local
size. Experimental results show a strong inuence of matrix delaminations caused by angle ply matrix cracks. J Compos Mater
1996;30(4):41840.
cracking and delamination and the interaction between [11] Noh J, Whitcomb J. Prediction of delamination growth and opening
them. Considering the free edge delamination only, as near intersection of transverse matrix cracks and delamination. J
was done in the VCCT analysis, was not sucient to pre- Compos Mater 2005;39(15):133552.
dict failure accurately. In order to achieve good failure pre- [12] Aoki Y, Yamada K, Suemasu H, Ishikawa T. Damage propagation in
dictions it is necessary to consider in detail the interaction CFRP laminates due to lateral load. In: proceedings of ICCM15
conference, South Africa, 2005.
between delamination and matrix cracks as has been done [13] Wisnom MR. Size eects in the testing of bre-composite materials.
here. The interface element analysis approach gave excel- Compos Sci Technol 1999;59(13):193757.
lent results for prediction of both failure mechanisms and [14] Jiang WG, Hallett SR, Wisnom MR, Green B. A concise interface
stresses. constitutive law for analysis of delamination and splitting in
composite materials and its application to scaled notched tensile
specimens. Int J Numer Meth Eng 2007;69:198295.
Acknowledgements [15] Jiang WG, Henshall JL. Analysis of composite laminate beams using
coupling cross-section nite element method. Appl Math Mech
The authors gratefully acknowledge the support of the 2006;27(12):170918.
UK Engineering and Physical Sciences Research Council [16] Sun CT, Jih CJ. On strain energy release rates for interfacial cracks in
(Grant No. GR/R89462), the UK Ministry of Defence bi-material media. Eng Fract Mech 1987;28(1):1320.
[17] Jimenez MA, Miravete A. Application of the nite element method to
and Airbus UK as well as the supply of material by Hexcel predict the onset of delamination growth. J Compos Mater
Composites. 2004;38(15):130935.
[18] Hansen P, Martin R. DCB, 4ENF and MMB delamination charac-
References terisation of S2/8552 and IM7/8552. Technical Report N68171-98-M-
5177. Hertford, U.K.: Materials Engineering Research Laboratory
[1] Hinton MJ, Kaddour AS, Soden PD. Failure criteria in bre Ltd. (MERL); 1999.
reinforced polymer composites: the world-wide failure exercise. [19] Ratclie JG. Characterization of the edge crack torsion (ECT) test for
Amsterdam: Elsevier; 2004. mode III fracture toughness measurement of laminated composites.
[2] Rybricki EF, Kanninen MF. A nite element calculation of stress NASA/TM-2004-213269; 2004.
intensity factors by a modied crack closure integral. Eng Fract Mech [20] OBrien TK, Krueger R. Analysis of ninety degree exure tests for
1977;9:9318. characterization of composite transverse tensile strength. NASATM-
[3] Camanho PP, Davila CG, De Moura MF. Numerical simulation of 2001-211227 ARL-TR-2568; 2001.
mixed-mode progressive delamination in composite materials. J [21] Hallett SR, Wisnom MR. Numerical investigation of progressive
Compos Mater 2003;37(16):141538. damage and the eect of layup in notched tensile tests. J Compo
[4] Hellweg HB. Non-linear failure simulation of thick composites. PhD Mater 2006;40(14):122945.
Thesis, Imperial College, Department of Aeronautics; 1995. [22] Wisnom MR, Khan B, Hallett SR. Size eects in unnotched tensile
[5] Allix O, Ladeveze P. Interlaminar interface modelling for the strength of unidirectional and quasi-isotropic carbon/epoxy compos-
prediction of delamination. Compos Struct 1992;22(4):23542. ites. Compos Struct. doi:10.1016/j.compstruct.2007.06.002.

Das könnte Ihnen auch gefallen