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INSPECTION & TESTING REQUIREMENTS REVISION: 04/12/2011 CODE NUMBER: PAGE:

SAUDI ARAMCO FORM-175 REPLACES: IR011000 1 of 2


SCOPE: PIPE: Seamless or welded clad and lined pipe

TEST AND INSPECTION PER: 01-SAMSS-048,API Spec 5LD

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)


(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR
(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER
0010
0010
*** X X
Pre-Fabrication/Production Requirements
Material Test Report for Carbon Steel Backing Pipe for lined pipe
Specification Details / Notes:
Per 01-SAMSS-048 Para 1 (note 3)
and weld overlayed pipe

0020 X X Pre Inspection Meeting Verify Company approval of manufacturers Inspection and Test
Plan

0030 X Welding Procedure Specification (WPS) and Procedure Per API 5LD and 01-SAMSS-48 Annex C. Required company
Qualification Records (PQR) approval.

0040 X X Raw Material Verification Per 01-SAMSS-48, P.O. requirement and MTCs

0050 X Welder Qualification Records ASME Sec IX

0060 X NDT Personnel and Procedure Per 01-SAMSS-48 Para 11.

0070 X Manufacturing Procedure Specification Per API 5LD and 01-SAMSS-048 Annex B. Required company
approval.

0020
0010
***
X X
In process inspection & test requirement
Manufacturing Procedure Qualification Test
Specification Details / Notes:
Per API 5LD Annex-D

0020 Chemical and Mechanical Tests:

0030 X X a) Chemical Composition (Backing Steel and CRA) Per API 5LD Para 6.3, 01-SAMSS-048 Para 6. (See Note 4)

0040 X X b)Tensile Tests, Impact test, Drop weight tear test, Flattening test, Per API 5LD Para 7, API 5L table 18 and 01 SAMSS 048 Para
Guided bend test. 7. (See Note 4)

0050 X X c) Hardness test and Metallographic Examination Per API 5LD Para 7, API 5L table 18. (See Note 4) and
01-SAMSS-048 Para 7

0060 X X d) Corrosion Test Per API 5LD Para 8 and 01-SAMSS-048 para 8 and API 5LC
Para 8 (See Note 4)

0070 X X e) Cladding bond strength test/Liner tightness test Per Para 8.3 of API 5LD and 01-SAMSS-048 . (See Note 4)

IR011000 Continued...
INSPECTION & TESTING REQUIREMENTS REVISION: 04/12/2011 CODE NUMBER: PAGE:
SAUDI ARAMCO FORM-175 REPLACES: IR011000 2 of 2
(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)
(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR
(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER
0080 X X f) Residual magnetism Per Para 8.4 of API 5LD and 01-SAMSS-048. (See Note 4)

0090 X g) Ferrite/Austenite Ratio for DSS Per Para 8.1 of API 5LD and APL 5LC

0100 X X Heat Treatment Per Para 5.4 of API 5LD and 01-SAMSS-048

0110 X X Repair of Defects Per Para 12 of API 5LD and 01-SAMSS-048.

0120 X X Hydrostatic Testing Per Para 9 of API 5LD and 01-SAMSS-048

0130 X X Non Destructive Testing Per Para 11 of API 5LD and 01-SAMSS-048 (See Note 4)

0140 X X Surface Treatment Per API 5LD Para 12.4

0150 X X Positive Material Identification Per Para 11.6 of 01-SAMSS-048

0030
0010
***
X
Final inspection & test requirements
Workmanship and Visual Inspection
Specification Details / Notes:
Per Para 12 of API 5LD and 01-SAMSS-048

0020 X X Dimensions, Weights, Lengths, Weld Seam and pipe ends Per Para 10 of API 5LD and 01-SAMSS-048

0030 X X Marking, Handling, Packing and Transportation Per Para 13 of API 5LD and para 13 and 15 of 01-SAMSS-048

0040 X X Mill Test Certificate / Documentation Per Para 14 of API 5LD and 01-SAMSS-048

0040 *** Additional/Supplemental Requirements Specification Details / Notes:

Notes
(1) May only be waived by the responsible Saudi Aramco, ASC, or AOC Inspection Offices.
(2) See form IR000003 for instructions on using this form.
(3) In process inspection required at pipe manufacturing facility for carbon steel pipe intended for mechanically lined pipe and weld overlayed pipe
unless carbon steel pipes are supplied by Saudi Aramco. Carbon steel backing pipes must be from Saudi Aramco approved source.
(4) Extent of witnessing shall be decided during the pre inspection meeting.

End of IR011000

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