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No.

of
Types of defects
Defects
Strain 104
Scrach 42
Pin Holes 20
Cracks 10
Stain 6
Dent 5
Gap 4
Mark 3
% Carbon Variation 3
Dimentional variation 2
Colour variation 1
200
Refer the data given
Prepapre overall pareto defect wise (there are 5 types of defects)
Symbol indicates Strain
Scratch
O Pinhole
# Crack
Others

Plot defectwise pareto (overall)


Defect operator wise, defect machinewise, defect daywise etc and giv
re 5 types of defects)

defect daywise etc and give your comments Same data


Operator Machine Day Defect typ No of Defects
A M1 Mon Strain 4
A M1 Mon Scratch 2
A M1 Mon Pin Hole 2
A M1 Mon crack 2
A M1 Mon Others 1
A M1 Tue Strain 5
A M1 Tue Scratch 1
A M1 Tue Pin Hole 3
A M1 Tue crack 1
A M1 Tue Others 0
A M1 Wed Strain 5
A M1 Wed Scratch 5
A M1 Wed Pin Hole 4
A M1 Wed crack 2
A M1 Wed Others 1
A M1 Thu Strain 4
A M1 Thu Scratch 1
A M1 Thu Pin Hole 3
A M1 Thu crack 2
A M1 Thu Others 0
A M1 Fri Strain 5
A M1 Fri Scratch 1
A M1 Fri Pin Hole 4
A M1 Fri crack 3
A M1 Fri Others 0
A M2 Mon Strain 2
A M2 Mon Scratch 1
A M2 Mon Pin Hole 1
A M2 Mon crack 0
A M2 Mon Others 0
A M2 Tue Strain 3
A M2 Tue Scratch 2
A M2 Tue Pin Hole 2
A M2 Tue crack 0
A M2 Tue Others 1
A M2 Wed Strain 3
A M2 Wed Scratch 5
A M2 Wed Pin Hole 2
A M2 Wed crack 1
A M2 Wed Others 0
A M2 Thu Strain 2
A M2 Thu Scratch 1
A M2 Thu Pin Hole 1
A M2 Thu crack 1
A M2 Thu Others 0
A M2 Fri Strain 2
A M2 Fri Scratch 2
A M2 Fri Pin Hole 1
A M2 Fri crack 1
A M2 Fri Others 0
B M3 Mon Strain 2
B M3 Mon Scratch 2
B M3 Mon Pin Hole 1
B M3 Mon crack 1
B M3 Mon Others 0
B M3 Tue Strain 4
B M3 Tue Scratch 1
B M3 Tue Pin Hole 1
B M3 Tue crack 0
B M3 Tue Others 0
B M3 Wed Strain 3
B M3 Wed Scratch 5
B M3 Wed Pin Hole 1
B M3 Wed crack 1
B M3 Wed Others 0
B M3 Thu Strain 3
B M3 Thu Scratch 1
B M3 Thu Pin Hole 1
B M3 Thu crack 1
B M3 Thu Others 1
B M3 Fri Strain 4
B M3 Fri Scratch 1
B M3 Fri Pin Hole 2
B M3 Fri crack 1
B M3 Fri Others 0
B M4 Mon Strain 2
B M4 Mon Scratch 1
B M4 Mon Pin Hole 2
B M4 Mon crack 0
B M4 Mon Others 1
B M4 Tue Strain 3
B M4 Tue Scratch 1
B M4 Tue Pin Hole 1
B M4 Tue crack 1
B M4 Tue Others 0
B M4 Wed Strain 3
B M4 Wed Scratch 4
B M4 Wed Pin Hole 2
B M4 Wed crack 1
B M4 Wed Others 0
B M4 Thu Strain 3
B M4 Thu Scratch 2
B M4 Thu Pin Hole 0
B M4 Thu crack 1
B M4 Thu Others 0
B M4 Fri Strain 2
B M4 Fri Scratch 1
B M4 Fri Pin Hole 2
B M4 Fri crack 1
B M4 Fri Others 0
No of Defects
Time : 30 min Problem: Camber Height
CAUSE ANALYSIS TABLE
Pro Causes Is there any If YES what is What is the Is it checked?
ces N Description specification the basis of Spec? How?
s o ? (YES/NO) specification? Frequency?
No
b
S TABLE
Is there Action Plan Resp. Target Status
any Date
Difference
?
Exercise 5 Time: 15 min
WHY - WHY AN
Pro Causes
ces N Description WHY WHY
s o
No
WHY - WHY ANALYSIS

WHY WHY WHY


ACTION PLAN
Exercise
50.04 Plot histogram
49.9
49.98
49.91 1) Is data normal?
49.94 2) What is the total process variation?
50.24 3) If specification LSL=49.46 and USL = 50.36 - what action needed?
49.94
49.85
50.07
49.91
50.06
49.91
50.12
49.75
50.2
50.33
50.04
49.98
49.7
50.19
49.95
50.1
50.42
49.63
49.63
49.88
49.97
49.56
50.11
49.94
50
49.97
50.22
50.04
50
49.77
50
49.81
50
49.84
50.22
50.02
49.79
50
49.65
50.15
50.02
50
50.15
49.65
50.2
50.27
49.98
49.88
50.04
50.27
50.08
49.88
49.66
50
49.77
50.01
49.92
49.87
49.86
49.71
50.24
50.28
50.08
50.16
49.85
50.48
49.92
50.12
50.19
50.15
49.9
49.99
50.05
49.86
50.35
49.99
49.86
50.06
49.9
50.06
49.77
50.04
50.31
49.83
50.07
49.96
50.01
50.1
49.96
50.24
50.13
49.94
50.25
49.95

0.181837

50.48
49.56
0.92
0.092
0.1
1 49.555 49.655
2 49.655 49.755
2 49.755 49.855
3 49.855 49.955
4 49.955 50.055
5 50.055 50.155
6 50.155 50.255
7 50.255 50.355
8 50.355 50.455
9 50.455 50.555
Plot scater plot and also calculate correlation coefficient.
1 Prepare Scatter Diagram
Sr.No X Y
1 2 43
2 2.4 46
3 2.2 45
4 2.3 44
5 2.5 45
6 2.8 48
7 2.2 43
8 2.7 47
9 2.4 44
10 2.3 45
11 2 42
12 2.2 44
13 2.6 47
14 2.1 44
15 2.5 46
16 2.7 47
17 2.1 42
18 2.6 48
19 2.4 45
20 2.1 43
21 2.3 45
22 2.2 43
23 2.3 46
24 2.4 47
25 2.3 44
26 2.4 45
27 2.6 46
28 2.6 46
29 2.4 46

2 How much is r value?


3 How much % of variation in Y can be expressed by X?