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Hello all!
Terri Miller
How to Create a Proper Drill File from Allegro/APD
The NC Drill Parameter
There are some things you can do when producing the Drill Tape from APD that will make
the file a bit more usable for the rest of the world though it involves much user intervention.
The APD Parameter Setup for NC
Drill
Paper Tape
Code - ASCII
Drill
You need both Gerber files for each layer and a single drill file in order to successfully
submit your design for manufacturing.
4. Enter a film name of OUTLINE and click "OK" (see Figure 3).
5. In the Subclass Selection window (see Figure 4), expand the BOARD GEOMETRY folder
and check the box next to OUTLINE. Click "OK".
Figure 4: Subclass Selection window
6. Select the OUTLINE checkbox (see Figure 5). Make sure in Film options that "Film name:
OUTLINE" appears (if it does not, select the OUTLINE checkbox again). Set the Undefined line
width to 0.1.
Figure 5: Artwork Control Form
Annular ring - the ring of copper around a plated through hole in a PCB.
Mouse bites on the LilyPad ProtoSnap allow the PCB to be snapped apart easily.
Pad - a portion of exposed metal on the surface of a board to which a
component is soldered.
PTH (plated through-hole) pads on the left, SMD (surface mount device) pads on
the right.
Panel - a larger circuit board composed of many smaller boards which will
be broken apart before use. Automated circuit board handling equipment
frequently has trouble with smaller boards, and by aggregating several
boards together at once, the process can be sped up significantly.
Paste stencil - a thin, metal (or sometimes plastic) stencil which lies over
the board, allowing solder paste to be deposited in specific areas during
assembly.
Abe does a quick demonstration of how to line up a paste stencil and apply
solder paste.
Pick-and-place - the machine or process by which components are placed
on a circuit board.
Bob shows us the SparkFun MyData Pick and Place machine. Its pretty
awesome.
Plane - a continuous block of copper on a circuit board, define by borders
rather than by a path. Also commonly called a pour.
Various portions of the PCB that have no traces but has a ground pour instead.
Plated through hole - a hole on a board which has an annular ring and
which is plated all the way through the board. May be a connection point
for a through hole component, a via to pass a signal through, or a mounting
hole.
A PTH resistor inserted into the FabFM PCB, ready to be soldered. The legs of the
resistor go through the holes. The plated holes can have traces connected to
them on the front of the PCB and the rear of the PCB.
Pogo pin - spring-loaded contact used to make a temporary connection for
test or programming purposes.
The popular pogo pin with pointed tip. We use tons of these on our test beds.
Reflow - melting the solder to create joints between pads and component
leads.
Silkscreen - the letters, number, symbols, and imagery on a circuit board.
Usually only one color is available, and resolution is usually fairly low.
Solder paste on a PCB shortly before the components are placed. Be sure to read
about paste stencil above as well.
Solder pot - a pot used to quickly hand solder boards with through hole
components. Usually contains a small amount of molten solder into which
the board is quickly dipped, leaving solder joints on all exposed pads.
Soldermask - a layer of protective material laid over the metal to prevent
short circuits, corrosion, and other problems. Frequently green, although
other colors (SparkFun red, Arduino blue, or Apple black) are possible.
Occasionally referred to as resist.
Solder mask covers up the signal traces but leaves the pads to solder to.
Solder jumper - a small, blob of solder connecting two adjacent pins on a
component on a circuit board. Depending on the design, a solder jumper
can be used to connect two pads or pins together. It can also cause
unwanted shorts.
Surface mount - construction method which allows components to be
simply set on a board, not requiring that leads pass through holes in the
board. This is the dominant method of assembly in use today, and allows
boards to be populated quickly and easily.
A small trace connecting the Reset pad to elsewhere on the board. A larger,
thicker trace connects to the 5V power pin.
V-score- a partial cut through a board, allowing the board to be easily
snapped along a line.
Via - a hole in a board used to pass a signal from one layer to
another. Tented vias are covered by soldermask to protect them from being
soldered to. Vias where connectors and components are to be attached
are often untented (uncovered) so that they can be easily soldered.
Front and back of the same PCB showing a tented via. This via brings the signal
from the front side of the PCB, through the middle of the board, to the back side.
Wave solder - a method of soldering used on boards with through-hole
components where the board is passed over a standing wave of molten
solder, which adheres to exposed pads and component leads.
Hi,
I tried plane cutout which is nothing but islands of copper in pcb layers. Right?
Regards
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1. Re: Layout copper pour/copper/plane area/plane cut out/flood/hatch
Correct me if I am wrong
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2. Re: Layout copper pour/copper/plane area/plane cut out/flood/hatch
First, regardless of what type of copper you create, you are making it with a specific line
width. You can select this before you draw the copper or change it afterwards. You then
set the copper hatch grid to define how far apart these lines are when the copper is
drawn and whether this hatch is diagonal or orthogonal. If you draw the copper with a
10 mil grid and set the copper hatch grid to 10 mils, the copper will be solid. If you set
the hatch grid to 20 mils, your copper will draw with 10 mil gaps and look like a net, or a
chain link fence if the hatch is set to diagonal. Copper drawn with 5 mils, hatched at 20,
will have 15 mil gaps in coverage.
-Copper is plain static copper. The edge you define is the edge you get. You assign a
netname to it so Pads can use it to check spacing to other features.
When copper pour or split mixed plane areas are created, you define a native outline.
When these areas are flooded, the native outline is not deleted or changed, but
replaced with a new outline with dynamically drawn edges. These edges move when the
copper is reflooded due to circuitry changes or spacing values are changed. Hatching
the copper does not change the copper edges, but changes the way the copper looks
and its coverage. You can edit the edges of a flooded copper area, but these changes
will be undone when the copper is reflooded.
-Copper pour is an area that is flooded with copper after you create it. The native edge
is dynamically replaced with a drawn edge created based on the spacings you set up in
the Design Rules. The smaller the line is when the copper is drawn, the tighter it will
flood into corners and between pads, but it will not violate spacing. If you create copper
with a 5 mil line, but your design rules are such that only a 4 mil gap is available
between pads, the copper will not flood between the pads. You could reduce the line
size used to draw the copper or reduce the copper spacing. Although some fab houses
can maintain a 2.5 mil line, my standard designs limit the lower size to 5 mils for
copper, mostly because of the points that the copper makes in the corners. (a sharp
point can shift when the board is imaged, potentially causing shorts) When you save
the job and during other aspects of the design, the hatched copper is removed, but the
flooded edge remains. Make sure to rehatch the copper before making photoplots or
you will only get the outline.
-plane areas are copper pours that are created on split mixed layers. They can be
manually drawn, or created based on the board outlilne. The difference is in how they
flood. Whereas a copper pour will flood based on the pads present on the layer with all
pads present on the photoplot, a plane area pours up to the pads only if they are tied to
the plane and are part of a thermal. On pins that are not tied to the plane, the flooded
edge backs away from the hole, not the pad. This gets more plane coverage between
pads that are not tied to the plane. The photoplot for split mixed planes only contains
pads that are part of thermals and clearance voids for all the other pins. The copper-
drill spacing is set up in the rules. The value for the drill is created by adding the hole
size specified in the decal to the Drill Oversize value setup in the options. The drill
oversize value defaults to 3 mils which allows for up to 1 oz of copper to be plated
inside the hole barrel.
-a plane cutout is just a clear area in a split mixed plane. a copper pour cutout is a clear
area inside a copper pour area. This is usually created in areas where the signals should
not coupled to planes such as bd areas that contain high intensity noise or AC.
Copper areas can be imbedded in other copper areas, but if that happens, each native
copper area needs to have its priority set so Pads knows which plane to flood first, then
second and so on. If two planes are in the same area with the same priority, Pads will
not flood either plane.
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https://learn.sparkfun.com/tutorials/how-to-read-a-
schematic
Overview
Schematics are our map to designing, building, and troubleshooting circuits.
Understanding how to read and follow schematics is an important skill for any
electronics engineer.
This tutorial should turn you into a fully literate schematic reader! Well go over
all of the fundamental schematic symbols:
Then well talk about how those symbols are connected on schematics to create
a model of a circuit. Well also go over a few tips and tricks to watch out for.
Suggested Reading
Schematic comprehension is a pretty basic electronics skill, but there are a few
things you should know before you read this tutorial. Check out these tutorials, if
they sound like gaps in your growing brain:
What is Electricity?
What is a Circuit?
Resistors
The most fundamental of circuit components and symbols! Resistors on a
schematic are usually represented by a few zig-zag lines, with two
terminals extending outward. Schematics using international symbols may
instead use a featureless rectangle, instead of the squiggles.
Capacitors
There are two commonly used capacitor symbols. One symbol represents
a polarized (usually electrolytic or tantalum) capacitor, and the other is for non-
polarized caps. In each case there are two terminals, running perpendicularly
into plates.
The symbol with one curved plate indicates that the capacitor is polarized. The
curved plate represents the cathode of the capacitor, which should be at a lower
voltage than the positive, anode pin. A plus sign might also be added to the
positive pin of the polarized capacitor symbol.
Inductors
Inductors are usually represented by either a series of curved bumps, or loopy
coils. International symbols may just define an inductor as a filled-in rectangle.
Switches
Switches exist in many different forms. The most basic switch, a single-
pole/single-throw (SPST), is two terminals with a half-connected line
representing the actuator (the part that connects the terminals together).
Switches with more than one throw, like the SPDT and SP3T below, add more
landing spots for the the actuator.
Switches with multiple poles, usually have multiple, alike switches with a dotted
line intersecting the middle actuator.
Power Sources
Just as there are many options out there for powering your project, there are a
wide variety of power source circuit symbols to help specify the power source.
DC or AC Voltage Sources
Most of the time when working with electronics, youll be using constant voltage
sources. We can use either of these two symbols to define whether the source is
supplying direct current (DC) or alternating current (AC):
Batteries
Batteries, whether theyre those cylindrical, alkaline AAs or
rechargeable lithium-polymers, usually look like a pair of disproportionate,
parallel lines:
More pairs of lines usually indicates more series cells in the battery. Also, the
longer line is usually used to represent the positive terminal, while the shorter
line connects to the negative terminal.
Voltage Nodes
Sometimes on really busy schematics especially you can assign special
symbols to node voltages. You can connect devices to these one-
terminal symbols, and itll be tied directly to 5V, 3.3V, VCC, or GND (ground).
Positive voltage nodes are usually indicated by an arrow pointing up, while
ground nodes usually involve one to three flat lines (or sometimes a down-
pointing arrow or triangle).
Schematic Symbols (Part 2)
Diodes
Basic diodes are usually represented with a triangle pressed up against a line.
Diodes are also polarized, so each of the two terminals require distinguishing
identifiers. The positive, anode is the terminal running into the flat edge of the
triangle. The negative, cathode extends out of the line in the symbol (think of it
as a - sign).
There are a all sorts of different types of diodes, each of which has a special riff
on the standard diode symbol. Light-emitting diodes (LEDs) augment the diode
symbol with a couple lines pointing away. Photodiodes, which generate energy
from light (basically, tiny solar cells), flip the arrows around and point them
toward the diode.
Other special types of diodes, like Schottkys or zeners, have their own symbols,
with slight variations on the bar part of the symbol.
Transistors
Transistors, whether theyre BJTs or MOSFETs, can exist in two configurations:
positively doped, or negatively doped. So for each of these types of transistor,
there are at least two ways to draw it.
The collector (C) and emitter (E) pins are both in-line with each other, but the
emitter should always have an arrow on it. If the arrow is pointing inward, its a
PNP, and, if the arrow is pointing outward, its an NPN. A mnemonic for
remembering which is which is NPN: not pointing in.
Adding a bubble to the output negates the function, creating NANDs, NORs, and
XNORs:
They may have more than two inputs, but the shapes should remain the same
(well, maybe a bit bigger), and there should still only be one output.
Integrated Circuits
Integrated circuits accomplish such unique tasks, and are so numerous, that
they dont really get a unique circuit symbol. Usually, an integrated circuit is
represented by a rectangle, with pins extending out of the sides. Each pin should
be labeled with both a number, and a function.
Miscellany
Crystals and Resonators
Crystals or resonators are usually a critical part of microcontroller circuits. They
help provide a clock signal. Crystal symbols usually have two terminals, while
resonators, which add two capacitors to the crystal, usually have three
terminals.
Speakers and buzzers usually take a form similar to their real-life counterparts:
And motors generally involve an encircled M, sometimes with a bit more
embellishment around the terminals:
The PTC symbol is actually the generic symbol for a thermistor, a temperature-
dependent resistor (notice the international resistor symbol in there?).
No doubt, there are many circuit symbols left off this list, but those above should
have you 90% literate in schematic reading. In general, symbols should share a
fair amount in common with the real-life components they model. In addition to
the symbol, each component on a schematic should have a unique name and
value, which further helps to identify it.
Component names are usually a combination of one or two letters and a number.
The letter part of the name identifies the type of component Rs for
resistors, Cs for capacitors, Us for integrated circuits, etc. Each component
name on a schematic should be unique; if you have multiple resistors in a circuit,
for example, they should be named R1, R2, R3, etc. Component names help us
reference specific points in schematics.
The prefixes of names are pretty well standardized. For some components, like
resistors, the prefix is just the first letter of the component. Other name prefixes
are not so literal; inductors, for example, are Ls (because current has already
taken I [but it starts with a Celectronics is a silly place]). Heres a quick table of
common components and their name prefixes:
R Resistors
C Capacitors
L Inductors
S Switches
D Diodes
Q Transistors
U Integrated Circuits
Crystals and
Y
Oscillators
Although theses are the standardized names for component symbols, theyre
not universally followed. You might see integrated circuits prefixed
with IC instead of U, for example, or crystals labeled as XTALs instead of Ys.
Use your best judgment in diagnosing which part is which. The symbol should
usually convey enough information.
Reading Schematics
Understanding which components are which on a schematic is more than half
the battle towards comprehending it. Now all that remains is identifying how all
of the symbols are connected together.
Net Names
Sometimes, to make schematics more legible, well give a net a name and label
it, rather than routing a wire all over the schematic. Nets with the same name
are assumed to be connected, even though there isnt a visible wire connecting
them. Names can either be written directly on top of the net, or they can be
tags, hanging off the wire.
Each net with the same name is connected, as in this schematic for an FT231X
Breakout Board. Names and labels help keep schematics from getting too
chaotic (imagine if all those nets were actually connected with wires).
Nets are usually given a name that specifically states the purpose of signals on
that wire. For example, power nets might be labeled VCC or 5V, while serial
communication nets might be labeled RX or TX.
Sewing with Conductive Thread - If you dont want to work with wire, how
about building an e-textiles circuit with conductive thread? Thats the
beauty of schematics, the same schematic circuit can be built in a number
of different ways with a number of different mediums.
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Fabrication - Assembly
Printed Circuit Design
PC UNIQUE
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Links to PC Unique Standards and Reference Materials:
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PC UNIQUE STANDARD FOOTPRINT CONSTRUCTION
2. FOOTPRINT ORIENTATION
Refer to IPC-7351 Zero Component Orientations for proper component orientations.
All axial lead components and surface mount discrete components are to be drawn longest length
horizontally. If a pin has polarity, that pin (Pin 1) shall be on the left. Polarity examples are the positive + side of a
capacitor, or the cathode side of a diode.
All sips and dips shall be oriented vertically with pin 1 at the upper left.
All BGAs shall be oriented with pin A1 located top left so that rows and columns are numbered left to right,
lettered top to bottom.
All other components shall be oriented with pin 1 or the first alphanumeric pin located in the upper left corner
of the device as viewed from the component side. If pin is not in a corner, then it shall be located on the upper (top)
side of the device as viewed from the component side.
3. PIN NUMBERING
Pin numbers shall reflect the component data sheet and the schematic symbol.
Mounting holes and other lands such as thermal or case ground pads that have potential of electrical
connection shall be assigned pins with the next available pin number.
Mounting holes and other lands that will not be electrically connected shall be entered as stand alone pins
and shall not be assigned pin numbers.
4. ASSEMBLY GRAPHICS
Outline
The Assembly Outline shall be drawn with 3 mil width lines and profile the maximum body dimensions.
Orientation / Polarization Indicator
The Assembly Outline shall include an orientation and/or polarization indicators if applicable. If the actual
part has an indicator such as a dot, chamfer, stripe or text, incorporate that indicator into the assembly graphics in the
same location and style as on the actual part if possible.
6. REFERENCE DESIGNATORS
Silkscreen Legend Reference Designators
The size (height) of the characters used for Reference Designators on the Silkscreen Legend shall be
greater than or equal to .035 with a minimum line width of .006.
The preferred size for dense boards is: Width 35.00, Height: 35.00, Stroke Width: 6.00.
Reference text such as labels for powers, SMA connectors, or potentiometers shall be .050 high whenever
possible.
No silk-screen shall appear on any exposed lands, pads or other non-solder masked areas.
Assembly Reference Designators
The Assembly Reference Designator (.Designator) shall be 35 mil high characters, center justified, and
placed in the center of the component if possible. 20 mil shall be the absolute minimum character size.
7. SOLDER MASK
The Solder Mask shall provide an annular resist clearance of .0025 around any exposed lands or shapes.
All lands and shapes shall be non solder mask defined, unless otherwise specified.
10. KEEPOUTS
To insure traces and planes do not get too close to unplated holes and other protected features, create
proper keepout zones on all layers by drawing appropriate route keepout graphics.
Other route and via keep outs shall be determined by the data sheet or design engineer.