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Gas generators

for Industrial Power Systems


gas Generators 25 1300 kW
Custom made to meet your needs.

purpose-built solutions
For every application.
Protect your critical power applications with the generators that are
proven to work. Custom-tailored to your specifications. And engineered
to provide you with consistent, reliable power.

Before our gas generators see the light of day, they endure our
extreme testing standards. And to make sure they hold up in harsh
conditions, we coat the generator enclosures, skids and components
with Power Armor Paint System, a textured industrial finish that
provides corrosion-resistant, heavy-duty durability.

TOTAL SYSTEM INTEGRATION


But the best part? We engineer every detail down to the last bolt.
From generators and transfer switches to paralleling switchgear
and controllers, everything works together seamlessly. Because
we designed, engineered and tested it that way.

Thats the Kohler difference.


40REZG 200REZXB 1300REZCK

Good news: you can forget all that one-size-fits-all nonsense. KOHLER gas
generators are tailored and targeted to your specific job requirements. Unlike most
generator models, every KOHLER generator is designed to work precisely for standby,
prime or continuous applications. So you know youre getting the right power and the
right power ratingand enjoying huge cost savings along the way.

But we didnt just stop there. Weve also simplified the installation processevery
model* is available EPA-certified to meet operational requirements on pipeline natural
gas. Theres no need to certify or recertify.

Standard features
Tested and Approved Factory-Certified Generators
KOHLER generators meet tough Every size KOHLER gas generator
industry testing and quality standards is available EPA-certified*, ECM-
(UL, CSA, IBC, NFPA). controlled and designed to meet
the latest spark-ignited emission
One-Step Full-Load Acceptance requirements.
Our gas generators accept full load
to keep you up and running. Versatile Power
KOHLER gas generators are made for
Ultimate Performance more than just emergencies. You can
Our 1800-rpm engines run quietly and also use them for standby, prime and
efficiently to extend generator life and continuous applications.
provide significant fuel savings.

*Except the 1300REZCK model, which is available EPA-compliant Gas Generators / 3


gas Generators

4
1 5
6

1000REZK

1 EPA-CERTIFIED* 3 HIGH-AMBIENT COOLING 5 KOHLER DECISION-MAKER


Three-way catalyst reduces Designed to meet extreme CONTROLLER
nitrogen oxides, carbon monoxide operating conditions Available with basic, advanced
and hydrocarbon emissions and paralleling options
4 EFFICIENT PMG ALTERNATORS
2 FUEL SYSTEMS Provide advanced short-circuit 6 OPTIONS AND ACCESSORIES
Available with natural gas, LP, capability and meet NEMA MG 1, Improved motor-starting alternators,
single or dual fuel and liquid IEEE and ANSI standards multiple circuit breakers, enclosures,
withdrawal systems block heaters and more

*Except the 1300REZCK model, which is available EPA-compliant

4 / Gas Generators
60 Hz (kW/kVA)

MODEL Ng Standby Lp Standby Ng Prime Ng Continuous Lp Prime RPM Emissions

25REZGB 25/31 25/31 1800 EPA-certified

30REZGB 30/38 30/38 1800 EPA-certified

40REZG 39/49 40/50 1800 EPA-certified

45REZG 42/53 45/56 37/46 41/51 1800 EPA-certified

50REZGC 50/63 50/63 1800 EPA-certified

60REZGB 60/75 64/80 54/67 56/70 1800 EPA-certified

80REZGD 80/100 1800 EPA-certified

100REZGD 100/125 100/125 1800 EPA-certified

125REZGC 128/160 106/133 1800 EPA-certified

150REZGC 150/188 139/174 1800 EPA-certified

180REZXB 190/238 130/163 164/205 1800 EPA-certified

180RZXB 190/238 130/163 164/205 1800

200REZXB 200/250 130/163 175/219 1800 EPA-certified

200RZXB 200/250 130/163 174/219 1800

250REZXB 260/325 170/213 235/294 1800 EPA-certified

250RZXB 260/325 175/219 235/294 1800

300REZXB 300/375 210/263 270/338 1800 EPA-certified

300RZXB 300/375 210/263 270/338 1800

350REZXB 355/444 240/300 300/375 1800 EPA-certified

350RZXB 355/444 240/300 300/375 1800

400REZXB 400/500 260/325 360/450 1800 EPA-certified

400RZXB 400/500 260/325 360/450 1800

500REZK 500/625 435/543 1800 EPA-certified

750REZK 750/937 630/787 1800 EPA-certified

1000REZK 1000/1250 880/1100 1800 EPA-certified

400REZcK 435 1800 EPA-certified

600REZcK 675 1800 EPA-certified

800REZcK 875 1800 EPA-certified

1000rEZCK 1030 1800 EPA-certified

1300rEZCK 1310 1800 EPA-compliant

Ratings based on 3-phase, 480 V. Continuous rating at power factor of 1.0


50-Hz nonemissions models and single-phase ratings are also available
For additional technical specifications, visit KohlerPower.com

Gas Generators / 5
kohler

decision-maker controls

Technology so advanced, its easy.

At Kohler, we dont do one size fits all. With our Decision-Maker


controls, we design custom packages, tailored to your needs
from basic controls to multiple generator paralleling.

Plus, Kohler makes each controller easy to operate with user-


friendly displays and keypad functions. And if that werent enough,
our complete line of Decision-Maker controllers features advanced
network communications for remote monitoring as well as adjustable
parameters to accommodate your specific application.

Standard Features
Tested and Approved Seamless System Integration
Our controls meet NFPA, Every controller works
UL and CE standards. with our automatic transfer
switches and switchgear for
Integral Voltage Regulator complete system integration.
KOHLER controls deliver
precise voltage regulation Alternator Protection
(.25%.50%) to protect your This must-have technology
sensitive equipment from protects the alternator from
poor power quality. thermal overload.

Remote Annunciator

6 / kohler Decision-Maker Controls


4
3

6
1
2

Decision-Maker 6000

REMOTE COMMUNICATIONS 1 EMERGENCY STOP BUTTON


Turns off generator immediately
Monitor Software
Monitors and controls generator 2 CONTROL BUTTONS
sets and transfer switches from Control synchronizing breakers
your personal computer. and generator operation
(Off/Auto/Run)
PowerScan
3 STATUS INDICATORS
Provides system monitoring around the
Display generator mode, breaker
clock using wireless technology to send
and synchronization status
messages to your phone, fax and email.
4 DIGITAL ALPHA/
Remote Annunciator NUMERIC DISPLAY
Offers an economical solution for remote Displays faults, warnings,
annunciation of faults and status conditions codes and metering
for NFPA-110 compliance.
5 KEY SWITCH
Secures your program settings

6 PUSH-BUTTON KEYPAD
Sets custom parameters,
displays menus, resets faults
and more

kohler Decision-Maker Controls / 7


kohler

decision-maker controls

3000 550 6000

COMMON FEATURES
Inputs and Outputs Alternator Status Engine Protection Alternator Protection
All models include and Condition Shutdown/Indication Shutdown/Indication
digital and analog
Voltage, L-L and High engine coolant Over- and under-
input and output with
L-N for all phases temperature voltage/frequency
option for additional
inputs/outputs Current/frequency Low coolant level Overcurrent
for all phases
Low oil pressure Overpower
Engine Status and Total kW/kVA
Overcrank Locked rotor ,
Condition Indicators and KVAr
High/low fuel Reverse power/VAR*
Oil pressure/ kWh
level/pressure
temperature
Power factor*
Overspeed
Coolant temperature
Per phase kW/kVA
Load-shed output*,
Engine speed and KVAr*

Number of starts

Battery voltage

*Except Decision-Maker 3000.


Except Decision-Maker 8000
8 / kohler Decision-Maker Controls Except APM802
8000 3500 - available on mobile generators only

Decision-Maker Model 3000 550 6000 8000 3500


Integral voltage regulator x x x x
Engine diagnostics x x x x x
Engine starting aid x x x x
Event and data logging x x x x x
Programming access via laptop x x x x x
Key switch x x
USER INTERFACE
Alphanumeric digital display x x x
Monochromatic graphical display x
Color graphical display x
Emergency stop (remote) x x x x x
Exercise function x x x
COMMUNICATIONS
Local and remote area network capability x x x x x
Monitoring software o o o x
PARALLELING
Remote input for external paralleling controller x x x
Dead-bus paralleling x x x
Dead-field paralleling x
Synchronizer x x x
Real and reactive load sharing x x x
First-on logic x x x
Circuit breaker control x x x
Base load control x x x
Var/power factor control x x x
Load management o x x
Generator management o x x

KEY: Standard = x / Option = o

kohler Decision-Maker Controls / 9


mobile GENERATORS 30100 kW
Take your power to go.

Quiet, reliable KOHLER mobile generators give you 1 LIFTING EYE


Convenient single-point
dependable power anywhere, from remote construction
lifting eye
sites to public events to storm recovery. Tough to the
2 KOHLER DECISION-
core, theyre built to withstand the elements and run MAKER 3500
CONTROLLER
for long hours in prime and standby applications.
User-friendly LCD display
Theyre loaded with features for power that work and advanced network
communications
wherever you go.
3 REMOVABLE HOUSING
Patented housing is easy to
removejust unscrew bolts
from the base*

4 ONBOARD FUEL TANK


24-hour runtime tanks

RUGGED TRAILER
5 Tough commercial trailer
1 with electric braking system

TWO-WAY FUEL VALVE


6 Easily switches among
onboard LP, external
LP or natural gas fuel

2
6 3

125REZgT

10 / Mobile Generators *Available on Tier 4 Final and gaseous models only


Standard features
gaseous mobile generators
Innovative Propane Tank System Lower Operating Costs
LP gas is reliable, readily available, KOHLER mobile generators with
refills just like diesel and produces gaseous engines offer a 15%-20%
less smog-producing carbon reduction in hourly fuel costs.
monoxide. Easily switch to natural
gas or external propane for extended
fuel supply.

GENERATOR PARALLELING BOX


The KOHLER Mobile Paralleling Box
provides the flexibility to parallel
any Tier 4 Final or gaseous KOHLER
mobile generators to meet job
requirementswithout the need for
expensive motorized breakers. And
thanks to the paralleling intelligence
built into the DEC3500 controller, each
box can parallel two generators. Up
to four paralleling boxes and eight
generator sets can be connected
to one distribution bus.

Mobile Paralleling Box

Standby Prime
Model 60 Hz (kW/kVA) 60 Hz (kW/kVA) Fuel EPA Emissions

30REZGT 28/35 25/31 LP/NG EPA-certified


50REZGT 42/52 40/50 LP/NG EPA-certified
70REZGT 62/77 56/70 LP/NG EPA-certified
125REZGT 105/131 95/119 LP/NG EPA-certified

Fuel cost savings compared to diesel fuel and based on December 2013 rates published by the U.S. Energy Information Administration Mobile Generators / 11
KOHLER Genuine Parts
The best way to protect your power.

Behind every KOHLER generator, theres a world


of support. Thousands of distributors, sales and service
locations, and parts distribution centers comprise
our global network. And we back them all with instant
online access to everything from parts information
to product warranties.

The Kohler Difference


KOHLER Genuine Parts work in perfect harmony with
your generator, maximizing engine performance, prolonging
engine life and protecting your investment. Superior design
and top-quality materials result in maximum power, longevity
and low total cost of operation. As a result, they enhance
your peace of mind, increase your uptime and lower your
maintenance costs.

Parts Availability
Parts required for maintenance and repairs are stored
in warehouses strategically located around the world.
We also draw on an international distribution network
and dedicated personnel with specialized tools to
ensure quick availability.

12 / KOHLER Genuine Parts


Global Kohler Service / 13
Kohler

SDMO (Kohler-Owned)

SERVICE AND SUPPORT


The help you need. Any time, anywhere.
Youre never too far from Kohler. Across Plus, if you ever need assistance in the
the world, more than 800 locations are middle of the night, well take care of you.
ready to provide sales, installation Kohler Power professionals are available
and aftermarket support services. to offer troubleshooting, advice, service
And each one offers expertise in and support.
power specifications, equipment and
integration. Theres no question they
cant answer. We should know, we
trained them ourselves.

14 / Service and Support


North America 800.544.2444

Learn more at KohlerPower.com


Printed in U.S.A. G12-349 1/17 2017 by Kohler Co.