Yhatna.satria@id.abb.

com

ABB Programmable Logic Control

AC500 Presentation
3ADR025066N020

ABB
24 March 2015 | Slide 1
Automation Market

Size

Process Automation
DCS

Hybrid
Automation
Market
DCS &
PLC+SCADA
Factory
Automation
PLC

Complexity
ABB Group
ABB 24, 2015 | Slide 2
March
3BSE041303 en H
AC500 family, your PLCs from ABB
AC500 CPU range

CPU Range Range Suggested Applications

Stand alone OEM machines, remote monitoring systems,

HVAC systems, . Cost-effective small PLC offering total inter-
AC500-eCo operability with the core AC500 range integrated with
onboard Ethernet and I/Os.
Robot cells, printing machines, marine vessels, building
automations, cranes, water & waste water, plastic machines,
AC500 high speed & precision machines, string monitoring systems
which demand high performance extended expandability.

Water & waste water, solar, wind, construction machineries,

cranes, chemical treatment plants, tunnels, rails. Applications
AC500-XC which requires Extreme Conditions operability e.g. vibration,
hazardous gases, high altitudes, rainy condition.
For any critical applications which could not afford downtime.
A very cost effective solution which is based on the AC500
AC500-HA platform, allows warm standby with standard hardware via
ABB proprietary CS31 bus system.
Functional safety application such as crane, robot cells, wind
AC500-S which requires (TV cerified up to SIL3 (IEC62061) and PL e
(Available 2013) (ISO13849)).

ABB
24 March 2015 | Slide 3
AC500 family, your PLCs from ABB
AC500 CPU rangePerformance

Ethernet enabled
Stand-alone

Fieldbus enabled
PM591-ETH,
PM590-ETH PM592-ETH

PM582, PM583-ETH
AC500

PM572, PM573-ETH

PM554-ETH
PM564-ETH

PM554
PM564
AC500 -eCo

128kB 512kB 1MB 2MB > 4 MB Versatility

ABB
24 March 2015 | Slide 4
AC500 your PLC from ABB
Product benefit

High performance PLC for

demanding applications
Full featured high performance
PLC

Program processing time and

program memory provides the
performance your application
needs

Configurable I/O for easy

integration of various motion
control applications

Possibility to configure analog

inputs as digital inputs supports
customized solutions

High functionality with

integrated onboard digital and
analogue I/O

ABB
24 March 2015 | Slide 5
AC500, your PLC from ABB
Product benefit

Comprehensive communication options save time and

money
Integrated Ethernet interface can provides multiple communication
possibilities
Up to ten serial ports for remote IO, communication and
programming
Easy network configuration based on the widely-used CoDeSys
programming software
ABB
24 March 2015 | Slide 6
AC500, your PLC from ABB
Product benefit

Protecting your investment

Programming software based on
international standard IEC 61131-3
Complete range of S500 I/O can be
connected
Supports decentralized I/O

Profibus
Flexible to meet different customers
requirements
Easy to learn and higher
compatibility saves you
engineering time and effort
Single programming tool for entire
AC500 family, based on CoDeSys
Existing AC500 libraries are
compatible and readily available for
use
ABB
24 March 2015 | Slide 7
AC500, your PLC from ABB
Product benefit

Easy to program
Program optimizations are not
required
Five programming languages
available for each purpose
Program Drive and PLC in
Same project

Ethernet
Easy to maintain
Profibus
Download of user program with
SD card
eXtreme Condition Versions
available

ABB
24 March 2015 | Slide 8
AC500, your PLC from ABB
Product Features

In summary
A CPU integrating onboard
Ethernet and Web server

Back plane not required

Up to 10 separate I/O modules

connected to any CPUs

320 Local & 32,000 Remote IO

and more

Dual Processor, (High Availability)

solution

Programming tool based on

CoDeSys

ABB
24 March 2015 | Slide 9
AC500, your PLC from ABB
Operating, display and connection elements of AC500

1 Terminal base:
Easy snap-on of CPU and optional
communication module
CPU performance upgrade is convenient and
fast
1 Pre-wiring of CPU Connections

2 Communication module:
2
Up to 4 modules in numerous combinations to
communicate with nearly Everything

3 FieldBusPlug connector:
Slaves for Profibus DP, CANopen, DeviceNet

4
4 Onboard Ethernet (optional)
Programming via PC
5
Internet protocols (web server, FTP, e-mail, time

6 sync and more)

IEC 60870-5-104

3
5 COM1 (spring terminal, RS232/RS485)
Programming via PC CS31 bus (master)
ASCII protocol
Modbus-RTU (master or slave)

6 COM2 (Sub-D9, RS232/RS485)

Programming via PC
ASCII protocol
Modbus-RTU (master or slave)

ABB
24 March 2015 | Slide 10
AC500, your PLC from ABB
Product Line

ABB
24 March 2015 | Slide 11
AC500-eCo, your PLC from ABB
Technical data AC500-eCo CPU
PM554- PM554-T- PM564-R- PM564-T- PM564-R- PM564-R-
CPU-Feature PM554-T PM554-R PM564-T PM564-R
R-AC ETH AC ETH ETH ETH-AC
100-240 100-240 V 100-240 V
Power supply 24 V DC 24 V DC 24 V DC
V AC AC AC
Binary inputs 8 Digital Inputs, 6 Digital Outputs 6 Digital Inputs, 6 Digital Outputs, 2 Analogue Inputs, 1 Analogue Outputs

Transistor outputs 6 - 6 - 6 -

Relay outputs - 8 - 6 - 6
User Program
128k
memory
User data memory 14 kB, 2kB saved
Cycle time for 1
Binary 0.08 s, Word 0.1 s, Floating 1.2 s
instruction (minimum)
Max. centralized inputs/outputs

Binary inputs 320 + 8 onboard

Binary outputs 240 + 6 onboard

Analog inputs 160 + 2 onboard

Analog outputs 160 + 1 onboard

Onboard communication

Com 1 RS485, Sub-D connection, Programming, Modbus, ASCII, CS31

Com 2 (option) RS485, Sub-D connection, Programming, Modbus, ASCII

Ethernet - -

ABB
24 March 2015 | Slide 12
AC500, your PLC from ABB
Technical data AC500 CPUs

CPU-Feature PM572 PM573-ETH PM582 PM583-ETH PM590-ETH PM591-ETH PM592-ETH

Power supply 24 V DC

User program
128 kB 512 kB 512 kB 1024 kB 2048 kB 4096 kB 4096 kB
memory
User data 128 kB, 512 kB, 416 kB, 288 kB 1024 kB, 288 kB 3072 kB, 5632 kB, 5632 kB,
memory 12 kB saved 288 kB saved saved saved 1536 kB saved 1536 kB saved 1536 kB saved

SD card Slot Yes

Real-Time Clock Yes

Data buffering Battery

Processing time per instruction

Binary 0.06 s 0.05 s 0.002 s

Word 0.09 s 0.06 s 0.004 s

Floating-point 0.7 s 0.5 s 0.004 s

ABB
24 March 2015 | Slide 13
AC500 family, your PLCs from ABB
Digital S500-eCo I/O modules

ABB
24 March 2015 | Slide 14
AC500 family, your PLCs from ABB
Digital S500 I/O modules

ABB
24 March 2015 | Slide 15
AC500 family, your PLCs from ABB
Analog S500-eCo & S500 I/O modules

ABB
24 March 2015 | Slide 16
AC500 family, your PLCs from ABB
Communication interface modules

ABB
24 March 2015 | Slide 17
AC500 family, your PLCs from ABB
Communication interface modules

ABB
24 March 2015 | Slide 18
AC500 your Automation Solution from ABB
Packaging AC500 PLC & HMIs with ACS Drives

Profibus

ABB
24 March 2015 | Slide 19
AC500, your PLC from ABB
Decentralized Unit with S500 I/O

Global features
Space saving compact housing for DIN-
rail or wall mounting
2 Height and depth is the same with existing
1 S500 modules
I/O-Bus connection can connect up to 10
Two different types of pluggable terminal
blocks from ABB can be used
Spring terminal
Screw terminal
3 Elements
6
1. Allocation of signal name
5
2. Yellow LEDs for signal status of inputs
3. Communications connections
4. Terminal number
5. I/O terminal block (Screw type or spring)

ABB
24 March 2015 | Slide 20
AC500 your PLC from ABB
Flexible Combination of CPUs and I/O

AC500 CPU with S500 and AC500-eCo CPU with S500 S500 IO with S500-eCo
S500-eCo I/O modules and S500-eCo I/O modules I/O and S500-S modules

Up to 10 S500 and / or S500- Up to 10 S500 and / or S500- Up to 10 S500 and / or

eCo I/O modules eCo I/O modules S500-eCo I/O modules

Up to 4 communication couplers

ABB
24 March 2015 | Slide 21
AC500-eCo, your PLC from ABB
Architecture Example 1

Modbus
master

Modbus on AC500-eCo COM2 (option)

Modbus Slave

ABB CS31
Master
CS31 on AC500-eCo COM1

S500 I/O S500 I/O

CS31-Interface + I/O CS31-Interface + I/O

ABB
24 March 2015 | Slide 22
AC500-eCo, your PLC from ABB
Architecture Example 2

Modbus
master

Modbus on AC500-eCo COM1

Modbus Slave

Modbus Master

Modbus on AC500-eCo COM2 (option)

Modbus
HMI
slave

ABB
24 March 2015 | Slide 23
AC500-eCo, your PLC from ABB
Architecture Example 3

CS31 master Modbus master

Modbus on AC500-eCo COM2 (option)

Modbus
HMI
slave

CS31 on AC500-eCo COM1

S500 I/O S500 I/O

CS31-interface + I/O CS31-interface + I/O

ABB
24 March 2015 | Slide 24
AC500-eCo, your PLC from ABB
Architecture Example 4

PC with
Modbus PS501
HMI
master Control
Builder Plus

Programming, UDP or MODBUS

TCP on Ethernet

CS31 master Modbus Master

CS31 on AC500-eCo COM1 Modbus on AC500-eCo COM2 (option)

S500 I/O CS31-interface + I/O Modbus slave HMI

ABB
24 March 2015 | Slide 25
Automation
AC500-eCo, your PLC from ABB
One programming tool for the whole AC500 family

Easy and standardized programming

The programming tool PS501 for all CPU performance classes of the
scalable AC500 control unit
Standardized programming in accordance with IEC 61131-3 based on
CoDeSys.
Configuration of the entire system complete with fieldbuses and interfaces
Various functionality and features within one programming tool
Extensive module library (from PM572 upwards)
Extensive diagnostic functions, like alarm functions, integrated visualization
and open software interfaces
OPC multi-access for several OPC servers
Web server functionality (from PM572 upwards)
A integrated visualization tool PS541-HMI makes easy the operation of a
small application
Different languages

ABB
24 March 2015 | Slide 26
 HMI Products available
CP410M 3 Graphic Monochrome 16 grey levels
CP420B 4,7 Touch screen 16 blue levels
CP430 : 4 versions 5,7 STN Touch screen
CP430B 16 blue levels
CP430B-ETH + Ethernet
CP430C 256 Colors
CP430C-ETH + Ethernet
CP440C-ETH 7,5 STN Touch screen 64K Colors
CP450
2 versions 10,4 TFT Touch screen

CP450T 64K Colors

CP450T-ETH + Ethernet
ABB
Naming
CP4xxD
xx : 10: 3 20: 4,7 30: 5,7 40: 7,5 50: 10,4

D: Display (M:monochrome B:blue C:color T: color and TFT)

-ETH: Ethernet Version

Example: CP440C-ETH
40 = 7,5 inch

Color display

Ethernet version

ABB
Main features
Depend on product and version
Alarm handling
Trends
Multilanguage support (up to 5 languages)
Slide out menus
Macro & Ladder
Meters, bar graphs and scrolling texts
Drop down lists
Animated gifs
Password protection
ABB Drivers (AC31 40&50, 90 series, AC500) + Others
Simulation mode
Arithmetic function
Software in 5 langages

Printer port

ABB
Ethernet
USB port
CP410M
3 Graphic screen monochrome with 16 grey levels
160 x 80 pixels resolution
4MB memory for application
Numeric keypad
10 function keys
75.000 hours backlight lifetime
Real time clock
1 Communication Port (RS232/422/485)
IP65

Time & date display

Meters, bar graphs and scrolling texts
Macro or Ladder
Multi language (2 languages)

ABB
Animated gifs
CP420
4.7 Touch screen with 16 blue levels
240 x 128 pixels resolution
4MB memory for application
50.000 hours backlight lifetime
Real time clock
IP65
2 Communication ports
9 pin female (RS232/485)
25 pin female (RS232/422/485)

ABB
CP420 Included functions
Alarm handling
Trends
Multilanguage support (5 languages)
Macro & Ladder
Animated gifs
Password protection
Meters, bar graphs and scrolling texts, Drop down lists

ABB
CP430B
5,7 STN Touch screen 16 blue levels
320 x 240 pixels resolution
4MB memory for application
Menu key + 5 function keys
50.000 hours backlight lifetime
Real time clock
2 Communication ports
9 pin female (RS232/485)

25 pin female (RS232/422/485)

IP65

CP430B-ETH B + Ethernet + 512 Kb memory (data & recipe)

ABB
CP430C
5,7 STN Touch screen 256 colors
320 x 240 pixels resolution
4MB memory for application
512 Kb memory (data & recipe)
Menu key + 5 function keys
75.000 hours backlight lifetime
Real time clock
2 Communication ports
9 pin female (RS232/485)

25 pin female (RS232/422/485)

IP65

ABB
CP430C-ETH C + Ethernet connection
CP430B and CP430C Included functions
Alarm handling
Trends
Multilanguage support (5 languages)
Slide out menus
Macro & Ladder
Animated gifs
Password protection
Meters, bar graphs and scrolling texts, Drop down lists
Recipe on CP430B-ETH, CP430C and C-ETH versions

ABB
CP440C-ETH
7,5 STN touch screen 64K colors
640 x 480 pixels resolution
4MB memory for application
512 Kb memory for data and recipe storage
Menu key + 6 function keys
45.000 hours backlight lifetime
Real time clock
3 Communication ports
9 pin female (RS232/485) x2
25 pin female (RS232/422/485)
IP65
Built in Ethernet port
USB Master 2 (for printer and backup)
USB Device 1 (for application transfer)

ABB
Data Storage: Compact Flash card (for backup)
CP440 Included functions
Alarm handling
Trends
Multilanguage support (5 languages)
Slide out menus
Macro & Ladder
Animated gifs
Password protection
Meters, bar graphs and scrolling texts, Drop down lists
Recipe
Support for USB-printers
USB-download

ABB
CP450T
10,4 TFT Touch screen 64K colors
640 x 480 pixels resolution
4MB memory for application
512 Kb memory for data and recipe storage
Menu key + 7 function keys
50.000 hours backlight lifetime
Real time clock
3 Communication ports
9 pin female (RS232/485) x2
25 pin female (RS232/422/485)
IP65
USB Master 2 (for printer and backup)
USB Device 1 (for application transfer)
Data Storage: Compact Flash card (for backup)

ABB

CP450T-ETH T + Ethernet connection

CP450 Included functions
Alarm handling
Trends
Multilanguage support (5 languages)
Slide out menus
Macro & Ladder
Animated gifs
Password protection
Meters, bar graphs and scrolling texts, Drop down lists
Recipe on CP450T-ETH versions
Support for USB-printers
USB-download

ABB
 Overview functionality

CP430B CP430C CP440C CP450T

Function CP410 CP420 CP430B CP430C CP450T
-ETH -ETH -ETH -ETH

Text & Touch Touch Touch Touch Touch Touch Touch Touch
Type screen screen screen screen screen screen screen screen
Graphic

Dual driver support

Web-connection

Multilanguage

Recipe handling

Alarm handling

Real time clock

trends

Datalogger

passwords

USB Device & host

CF Card slot

ABB
Accessories
n Programming cables (PC/Display)
TK401 connect on the RS232 of the CP terminal subD9
TK402 connect on the RS422 of the CP terminal subD25

n Communication cable (40 or 50 series / Display)

TK403 connect the miniDIN of CPU to RS232 of the CP terminal)

n Communication cable (90 series / Display)

TK404 connect the RS232 of CPU to RS232 of the CP terminal)

n Communication cable (AC500 series / Display)

TK405 connect the RS232 SubD9 of CPU to RS232 of the CP terminal)

ABB
 Open communication

Communication with
Software Printers Bare code Controller (PLC)/
(modems) other equipment

RS232C / RS422 / 485

TCP/IP
Ethernet
(option)

ABB
CP400Soft
Programming software
Version 1.0.2
English, German, Frensch, Spanish, and Simplified Chinese
Simulation mode

ABB
 ABB Serial and Ethernet Drivers
AC31 40 & 50 series
CP400Soft
AC31 90 series
AC500 PM57x, PM58x and PM59x series
100 drivers for brands such a
Siemens
Omron
Allen Bradley
Mitsubishi
Yokogawa
Modbus
Idec
Matsushita
LG
Koyo
SAIA
ABB and more...
CP400Soft

Screen management
Thumbnail view
Detailed view
Quick overview of complete project

ABB
CP400Soft
Cross references
3 windows giving complete overview
Select objects in any window
Change parameters directly in the list - automatically updated in
complete project
Sort by
Screen number

Screen name

Tag name

Controller address

ABB
CP400Soft

Simulation
Off-line
Tests the application

On-line
Proves the communication

Saves valuable time at testing and commissioning

ABB
AC500 flexible architecture
Connecting productivity with possibilities
CoDeSys
Programming DigiVis 500 DigiVis 500
Station

Industrial Ethernet (Optionally Ring Redundancy)

CP400
AC500 PLC AC500 PLC
HMI AC500 HA

Remote ACS800
System
HMI
S500
Remote I/O Motor
AC500-
eCo Switchgear
Machine Push Panel
Buttons

ACS800
Flow
UMC UMC
Meter

MCB
Temp
Sensor Field
Devices Robot
Soft Starter
Motor Actuator
Motor

ACSM HA Remote I/Os

Certifications Bus Connections 1

ABB