QA/QC Engineer Construction Manager Project Manager

METHOD STATEMENT

FOR

UPVC STORM WATER RISER

Author: BIMCO

2-APRIL-2009

Prepared by Checked by Reviewed by Approved by

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 Project Name: Oryx Engineering Solutions Center at RLIC
Client: Oryx Engineering Solutions L.L.C.
Main Consultant: Diwan Al Emara Architects, Engineers and Planners
Main Contractor: Al Alia Trading and Contracting Co.

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Contents

1. Introduction
2. Scope and Purpose of Method of Statement
3. Objectives
4. Description of Works/Method
4.1. Handing and Storage
4.2. Pre Installation Procedure
4.3. Installation Procedure
4.4. Jointing method (Solvent Cement Welding)
4.5. Water Tightness Test
5. Effectiveness of Construction Drawings
6. Process of Control/Responsibilities
7. List of Main Equipment, Tools, Instruments
8. Health, Safety and Environment Measures
9. Reference Documents
10. Attachments

1.0 Introduction

This Method Statement describe in details the on site installation and testing of
UPVC Storm Water Riser and the requirements of checks to be carried out for Oryx
Engineering Solution Center Project at RLIC.

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2.0 Scope and Purpose of Method Statement

This Method Statement covers installation and testing of UPVC storm water riser
work at site. UPVC Pipes and Fittings will be manufactured in accordance with
Doc. No. _____________________________________, and project specification
_________________ and approved drawing.

Materials:

Pipes: 350 mm and smaller size. Unplasticized polyvinyl chloride (UPVC) Pipe
and Fittings: Schedule 40 UPVC DWV pipes and UPVC fittings, with solvent
cement joints, ASTM D2564.

Application:

Location and size of pipes and fittings are as per approved shop drawings.

The works described in this Method Statement covers the installation of UPVC
Pipes and associated fittings such as Tees, Elbows and Reducers, Coupling, Wye,
Double Wye and Roof Drain, etc for storm water riser.

The procedure provides guidance for assessing the activities for installation of
UPVC pipes for storm water riser. This guidance is based on the requirements set
forth in the Safety Requirement Document (SRD) and The Quality Assurance
Program (QAP). Also this Method Statement covered in brief about the installation
procedure with respect to approved shop drawing and the manufacturer
recommendations.

3.0 Objectives

This document provides guidance for the implementation of an effective procedure

for the safe installation of UPVC Storm Water Riser. This includes the following:

The installation of the system: Implementing commitments regarding

the quality of the Installation of UPVC Storm water riser.
Managing and providing supervision and QC to ensure the
installation and related quality control meet the requirements of the
specifications, drawings, and procedures.
Recording all installation and related testing activities.

This procedure will be used, as needed, to provide assurance that construction

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4.0 Description of Works/Method

4.1 Handling & Storage

4.1.1 Pipes and fittings will be off loaded in our lay down area prior to
transport to site.
4.1.2 Timber supports of suitable size shall be placed at equal distance
below the pipes.
4.1.3 Pipes shall be stacked on a flat surface free from any sharp objects and
shall be given adequate supports at all times.
4.1.4 Pipes and fittings shall not be stored under direct sun light.
4.1.5 While stacking it shall be ensured that pipes of bigger sizes will be
placed at the bottom and smaller sizes at the top.
4.1.6 Manufacturers recommendations shall be followed, where applicable.
4.1.7 End caps shall be in place until taken out for installation.
4.1.8 Delivery of UPVC pipes and fittings will be checked / inspected by
Contractor QC Engineer to ensure all items on the delivery note are
correct prior to signing. Any shortage or damaged items should be
recorded on the delivery note and reported to the Engineer.

4.2 Preparatory Installation Requirement

4.2.1 All workers to attend Safety induction training on the safe installation
methods by the BIMCO Safety Department.
4.2.2 Ensure that the necessary tools and equipment are available to carry
out the work.
4.2.3 Ensure that all related material (solvent cement, thinner, and cleaner)
are approved make and not expired and are available before carrying
out work.
4.2.4 Prior to commencement of work, areas and access will be inspected to
confirm that installation site area is ready to commence the work, NCI
will be raised.
4.2.5 Site Supervisor and Foreman will carry out a site survey and mark the
route of storm water piping as per approved shop drawings. In the
event that there are any discrepancies or difficulties in executing the
work, these will be brought to notice of Project Engineer for corrective
action.
4.2.6 Coordination with other trades will be carried out while marking the
route of piping.
4.2.7 All relevant documentation (drawings, checklists, method statement,
etc.) and material applicable to particular section of works will be
checked by the Site Engineer / Supervisor prior to commencement of

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 4.3 Installation Procedure

4.3.1. Ensure that the shafts are clear and open. Liase will ATC if necessary.
4.3.2 Ensure that the access for maintenance of pipes in the shaft is provided.
4.3.3 Make sure that the proper working platforms are made for safe working
inside the shaft and all safety PPE are available.
4.3.4 Any cut edges of angles, channels or threaded rods will be painted with
Galvanized Paint/Primer.
4.3.5 Proper materials including pipes, fittings and associated accessories are
withdrawn from stores according to approved shop drawing and good
engineering practices.
4.3.6 Determine the position of supports / hangers for the pipes and mark out on
the concrete surface.
4.3.7 As far as possible, supports for storm water riser shall be fabricated at
BIMCO workshop at site as per approved shop drawing. Fabrication at on
site location will be minimized.
4.3.8 Fix the supports using either self drilling anchor bolts or appropriate size
masonry drill. Ensure threaded rod, angles, clamps, etc are straight, tight
and secure. Only approved support system will be used.
4.3.9 The spacing of the supports for the vertical and horizontal pipes shall be in
accordance with the approved details drawings and applicable standards.
4.3.10 Prior to installation the pipes and fittings will be carefully uplifted by
lifting hoist and will be delivered at correct location.
4.3.11 Pipes are cut to required length and all sharp edges and burrs shall be
removed.
4.3.12 Assemble the pipes and fittings as per approved shop drawing.
4.3.13 Before jointing, the pipes and fittings shall be checked for defects and the
jointing surfaces shall be cleaned thoroughly.
4.3.14 Manufacturers recommendations shall be followed as applicable.
4.3.15 Install the pipes including all accessories as per drawings.
4.3.16 After installation of the pipes, fittings and associated accessories, check
for correct leveling, position and alignment.
4.3.17 Install temporary cap to any open ends of pipes to minimize ingress of
foreign material.

4.4 Jointing Method

Solvent Cement Welding

Ensure that the pipes are cut square before they are joined and that
the inside of pipes is free from any debris.
Spigot and socket to be joined should be carefully examined for
any damage that could create problems in jointing procedure.
The spigot insertion depth to be measured as the depth form the

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Lightly roughen the mating surface of the spigot and socket using
emery cloth.
Thoroughly clean again the mating surface using the cleaning fluid
and clean cloth. Ensure that the mating surfaces are clean and dry.
Using recommended size brush, apply an even layer of solvent
cement to the spigot and socket mating surfaces. The cement should be
applied in length wise direction and not in circular motion. For joints
size 3 nominal diameter and above, the cement should be applied
simultaneously to the spigot and socket by two people.
Immediately after applying solvent cement and after ensuring that
the parent pipe is suitable anchored, push the spigot fully home in to the
socket without turning the pipe. The Spigot should be inserted with
steady, continuous motion and held in position from around the mouth of
the socket.
Surplus cement should be cleaned with a dry cloth.
Leave the joint undistributed for five (5) minutes, and then handle
with reasonable care.

4.5 Water Tightness Test

a. Water tightness test is conducted to ensure and prove the tightness of

the joints and ensure there no leaks in the piping system.
b. Ensure that the pipes and fittings are capable of withstanding water
leak test.
c. Water tightness test can be applied to the system in its entirely or in
sections. Once the above is checked and found acceptable, proceed with
the filling water. The system can be filled with water to the point of
overflow. The plugs can be temporarily opened to make sure that all air
has been vented and the water has reached all parts of the system. This is
to ensure that the air form the system is released to avoid the fluctuations
in pressure.
d. Once the water is filled air is vented. All openings in the piping will
be tightly closed from lower end to upper end by pipe plugs or by other
suitable means.
e. No section of pipe or whole system shall be tested to less than the 3
meters of the head of water.
f. Keep the water in the piping or in the portion under the tightness test,
for at least 15 minutes before inspection starts to ensure that joints are
tight at all points.
g. Riser pipe shall be tested in sections of two or three floors at a time
while the system is under pressure; a careful inspection is done on all the
joints by swabbing with a dry tissue.

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 j. Repeat the procedure after attending the leaks (if any).
k. Ensure that the inspections are carried out under similar temperature
conditions to avoid fluctuations in pressure due to variations in ambient
temperature.
l. Record temperature on test sheet.
m. WIR will be raised for witness and inspection.
n. Identification bands/labeling shall be installed before ceiling / wall
closure shall be located at the access panel locations.

5.0 Effectiveness of Construction Drawings

5.1 Determine if the procedures are in conjunction with the pertinent drawings and
attributes are specified and controlled within the limits permitted by the
applicable standard.

5.1.1 Lay out drawing of the Storm Water Riser it is the fundamental
drawing of a storm water riser system.
5.1.2 Installation drawing of the Storm Water Riser system This drawing
shows the location of the supports/hangers.
5.1.3 Support structure drawing This drawing is typical for support
structure as for the Storm Water Riser system supporting.

5.2 Inspection and Recording Requirements

The Engineer should verify that the Supervisor / installer with construction
responsibilities for the Storm Water Riser works is familiar with this Method
Statement and is issued with copies of the inspection checklists.

The Engineer should satisfy procedures provided by QA/QC inspections to

ensure that the storm water riser works meet specified engineering
requirements and drawings. As part of the assessment, the QA/QC Inspection
procedures must ensure a quantitative or qualitative acceptance criteria for
determining the prescribed activities have been accomplished with
satisfactorily level.

The QC inspection personnel, in coordination with site Engineer / Supervisor,

should verify that the quality of the installation of the Storm Water Riser is
within the project design specifications requirements.

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5.3 Inspection Guidance

Storm water piping works need to follow strictly established codes and
safety procedures. Care should be taken to ensure that applicable codes and
standards be strictly adhered to during installation.

The Engineer / Supervisor should be familiar with the approved shop

drawings for the Storm Water piping and approved supporting methods
meeting the specification, and must closely coordinate with the construction
provision of other electrical and mechanical services, routings and
elevations; architectural ceiling / headroom levels requirements, and
QA/QC inspection and testing requirements.

Review the implementing procedures and safety standards for installation

provided by the QA/QC. The QA/QC inspectors should verify that the
procedures (1) are approved, and (2) specify the requirements of the design
and/or from the Manufacturers technical manual/s and codes or standards
prescribed by the Client.

5.4 Training and Qualification of Personnel

The Engineer / Supervisor should verify that the safety standards for
sufficient knowledge of the procedures for the installation of \Storm Water
piping. Review any training and qualification records for those individuals
who shall do the task to determine whether they are skilled enough to
follow the procedure before the actual work is carried out. He shall ensure
that the installers are qualified.

6.0 Process of Control/Responsibilities

Project Manager Approving authority for the method

statement
Mandate holder for construction and
responsible for execution of works as per
approved method statement

Construction Manager Review this method statement and

monitor its
Implementation

Mechanical Site Engineer Execute the work

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7.0 List of Main equipment, Tools, Instruments

a. Drilling Machine
b. Cutter for UPVC Pipes
c. Tape Measure, plum bob, chalk line, nylon string line
d. Scaffolding
e. Ladder
f. Brush for applying solvent cement
g. Spirit level
h. Test plugs end caps
i. Electric pump (small)

8.0 Health, Safety and Environment Measure

8.1 Preparation

8.1.1 Notify main contractor on the date of delivery.

8.1.2 Ensure all workers involved in the delivery operation put on PPE all
time.
8.1.3 Brief individual worker the roles and responsibilities.
8.1.4 Ensure transporters route is cleared of obstruction.
8.1.5 Ensure designated hoisting area is cleared of obstruction.

8.2 Hoisting

8.2.1 Ensure safe work procedure for lifting operation is observed.

8.2.2 Ensure proper lifting method is being followed.

8.3 Installation

8.3.1 Ensure UPVC pipes for Storm Water Riser have been properly
installed.
8.3.2 Brief individual worker the roles and responsibilities before start the
Work.

8.4 Clean up the work areas

8.4.1 Prevent development of safety hazards.

8.4.2 Remove scrap / waste / balance materials.
8.4.3 Store tools, equipment, and unused materials properly at the end of
the workday.

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 Division Sec. No. Description Version
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8.6 Special Safety Precautions

Use appropriate personal protective equipment (PPE) and follow safe work
practice.

Safety Inspection

It is the responsibility of the Site Engineer and Supervisor to inspect the areas
under their control during complete installation activity. This inspection shall
include the job site cleaning installation and after end of day work.

9.0 Reference Documents

9.1 Specifications and Codes

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 Basic Mechanical Materials and
Methods
Drainage, Waste and Vent Piping

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 Document No. Description Version

9.2 Reference Standards and Publications

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 American Society of Mechanical
ASME B31.9
Engineers
S01_ MEP Contract BIMCO
Uniform Plumbing Code

Description Version
9.3 Attachments
A Inspection and Test Plan

B Inspection Check List

ATTACHMENT A

INSPECTION
AND
TEST PLAN

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BIMCO
INSPECTION AND TEST PLAN
Oryx Engineering Solution S01-MEP Works
UPVC STORM WATER RISER
Center at RLIC Report No.
Contractors Name: Al Alia Trad. & Cont. Co. Ref. No.

Package No.: Document No.:

Description of Works: Date:

ACTIVITY
Material Receipt Installation/Alignment Air
Description of
Inspection at Site of Pipes & Fittings & Tightness/Water
Requirements
Store Riser Clamp Support Tightness Test
1 Type of Check Visual Physical Physical
2 Extent of Check Random 100% 100%
Approved Material Approved Shop Approved Shop
Reference Submittal/Manf. Drawing/Specification/ Drawing/
3
Documents Catalogue/Delivery Approved Method Specification/
Note Statement Approved Method
Approved Shop
Approved Material Approved Shop
Drawing/
Acceptance Submittal/Manf. Drawing/Specification/
4 Specification/
Criteria Catalogue/Delivery Approved Method
Approved Method
Note/Test Certificates Statement
Statement
Material Receipt Inspection Request Inspection
5 Format of Records
Inspection (MIR) (WIR)/Checklist Request
6 Verification by - - -

a. BIMCO Inspection Inspection Inspection

b. AT Inspection/Document
Hold Hold
C Review

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 c. Con
Document Review Witness Witness
sultant
d. Reg
- - -
ulatory
Remarks:

Checked by: Inspected by: Inspected by: Witnessed by:

BIMCO Site Engr. BIMCO QA/QC Engr. ATC MEP Engr. Consultant Oryx

ATTACHMENT B

INSPECTION
CHECKLIST

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S01_ MEP Contract BIMCO

INSPECTION CHECKLIST
UPVC STORM WATER RISER BIMCO
Oryx Engineering
CL Form No.
Solution Center at RLIC
Contractors Name: Al Alia Trad. & Cont. Drawing Ref. No.:
Package No.: Material Submittal No.:
Description of Works: Prepared by: Date:
Location: Inspection Requested Date: Time:
Inspection Date
ITEM DESCRIPTION Accept Reject Hold
(initials)
A. Materials
a. Pipes Materials
b. Pipe size
c. Fittings
d. Sealant
e. Others
B. Installation
1. Level/Coordinate
2. Method of Installation
3. Pipe Jointing (Solvent
Cement/sealant)
4. Accessories Installation
5. Pipe Supports
6. Riser Clamp & Supports

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 C. Test
1. Water Tightness Test
S01_ MEP Contract BIMCO
2. Air Tightness Test
3. Others
Remarks:

Checked by: Inspected by Inspected by Witness by

BIMCO BIMCO ATC
Consultant Oryx
(Site Engr.) (QA/QC Engr.) (MEP Manager)
Signature
Name
Date

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