Explosion Proof Type Control Boxes

Products conforming to the international standard (IEC Standard 60079)

Comparison of Explosion-Protection Performance between IEC-Conforming Products and Conventional Products

Standard IEC (pub. 60079) JIS, TIIS (Japan)

(IEC type) ZE2AP2 (conventional type) ZERA4152

ExdeIICT5 d 2 G5
Explosion-protected Flameproof type
enclosure
Flameproof type Explosion class 2
(main body)
Control boxes Ignition group G5
Increased-safety type
(other parts)
Electrical apparatus
group IIC
Maximum surface tem-
perature class T5

Symbol Ex : E
 xplosion-protected apparatus conforming
of marking to IEC standard 60079
dFlameproof type dFlameproof type
pPressurized type fPressurized safety
Type eIncreased safety eIncreased safety
of protection ia/ibIntrinsically-safe ia/ibIntrinsically-safe
oOil emersion oOil emersion
sSpecial type sSpecial type
Group of
II : F
 or use in places other than mines.
electrical
Classified into subgroups II A, II B and II C
apparatus
II A Explosion class 1can be used with explosion
can be used with explosive gas of class A class 1 gases.
Subgroups of
II B Explosion class 2can be used with explosion
Group II
can be used with explosive gas of class B class 2 gases.
flameproof and
II C Explosion class 3
intrinsically-
can be used with explosive gas of class C 3ahydrogen, water gas
safe electrical
3bcarbon disulfide
apparatus
3cacethylene
3nall gases
Temp. Limit of temp.
Max. surface temp. Ignition group of gases rise for electri-
class cal apparatus

Temperature T1 450 G1Over 450 320

class or T2 300 G2Over 300 up to 450 200
ignition group T3 200 G3Over 200 up to 300 120
T4 135 G4Over 135 up to 200 70
T5 100 G5Over 100 up to 135 40
T6 85


 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Classification of explosive gases for IEC type explosion-protected apparatus (Type of protection : Exde II CT5)
Temperature class T1 T2 T3 T4 T5 T6
Over 300C Over 200C Over 135C Over 100C Over 85C
Gas classification Over 450C
up to 450C up to 300C up to 200C up to 135C up to 100C

acetone ethanol octane

ammonia vinyl chloride hexane
ethyl acetate butyl acetate cyclohexane
benzene etylbenzene butyl chloride
acetaldehyde
IIA carbonmonoxide dimethylamine pentanes
trimethylamine
ethyl nitrite
methane propylene l-octyl alcohol
Group of methaole l-propanol gasoline
electrical II propane n-butane kerosine
toluene methyl methacrylate petroleum naphtha
apparatus
acrylonitrile acrylic ethyle acrylic aldehyde ethyl methyl ether
hydrogen cyanide ethylene crotonaldehyde diethyl ether
IIB cyclopropane ethylene oxide dimethy ether dibutyl ether
coke oven gas l-3-butadiene tetrahydrofuran tetrafluoroethylene

IIC hydrogen acethylene carbon disulfide ethyl nitrate

Classification of explosive gases for conventional explosion-protected apparatus (Type of explosion-protection : d2G4)
G1 G2 G3 G4 G5
Ignition group

Ignition point
Over 300C Over 200C Over 135C Over 100C
Over 450C
up to 450C up to 300C up to 200C up to 135C
Explosion class

acetone, toluene
ammonia, propane ethanol
carbonmonoxide isoamylacetate
gasoline acetaldehyde
1 benzene l-butanol
hexane ethylether
ethane, methanole butane
ethyle acetate acetic anhydride
methane

ethylene
2 coal gas
ethylene oxide

water gas
3 hydrogen
acethylene carbon disulfide


 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

1) These control boxes are designed so that they can be Materials
used safety in hazardous areas of Zone 1 and 2. Box : stainless steel sheet
2) Type of protection : Exde II CT5. These control boxes Shrouded bolts : stainless steel sheet
can be used in hydrogen, acetylene and carbon disulfide Stand pipe : steel conduit tube
gas atmospheres. Stand base : aluminium alloy
3) Boxes have a dustproof and jet-proof structure which Colour : 5Y7/1 melamine resin coating
meets the requirements of IEC standards, Degree of (only the outside of the box is
protection IP65. coated)
4) Boxes are made of stainless steel with high corrosion
and weather resistance so they can safely be used
outdoors.
5) Their high-luminance LED pilot lamps are bright and
highly visible and guarantee a long life without the
need for maintenance.
6) The large pushbutton switches allow easy operation.
7) The hinged box provides easy access for wire connec-
tion work or maintenance.

Catalog Number Coding

ZE5AM1L1S1P2WF
Represents a hooded model.
(Absence of this code indicates an unhooded
model.)
Represents a Wired model.
(Absence of this code indicates an unwired
model.)
Type and quanitity of units housed.
M1 : one meter (ammeter, voltmeter)
L1 : one pilot lamp
S1 : one selector switch
P2 : two pushbutton switches
Design symbol
Box size
(maximum number of units housed)
Installation type
E : Wall-mounted
S : Stand type
Represents the flameproof type.

Please specify the followings when ordering :

1. Catalog number of the control box and specification of units housed

Legend when the nameplate is available.
 Ammeter : electric current scale. When CT is provided, specify the CT ratio as well.
 Buzzer : catalog number.
 Pilot lamp : catalog number.
 Selector switch : catalog number and legend.
 Pushbutton switch : catalog number and legend.

2. The standard cable entry of wall-mounted type models is equipped with conduit socket. For cable
connection, the cable gland is supplied. In this case, let us know the outside diameter of the cable you
use and the specification of the protective tube.
3. The stand type has a gasket type cable entry through which only one wire can be led in. Let us know
the outside diameter of the cable you use. The maximum allowable cable outside diameter is 20 mm.
4. Cable entry of wall-mounted type
Combination of 1-5 units:max. two PF1 entries (one upper and one lower)
Combination of 6 units:max. four PF1 entries (two upper and two lower)


 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Combination of 1 or 2 units Type of protection : Exde II CT5

100 110
115 111.5
100 NP

95 (Dimension)

145
NP

NP Gasket type entry

ON

1305
100
145
NP
Stand pipe
OFF 42mm conduit Grounding
terminal M5

Stand base
Hinge
4 holes
(7) Grounding
29.5

30
terminal M4

30
G3/4 (22mm) orG1/2 (16mm)
5
Conduit socket
180 R7 3 holes (14)

Cable O.D.
A Max. 20

1 2 3 4 5
Unit arrangement L P P P S

EMERGENCY
ON OFF STOP MANU AUTO
RL
Connection 1 2 1 2 1 2
1 2 1 2 3

Provision of wiring no yes no yes no yes no yes no yes

Wall-mounted type ZE2AL1 ZE2AL1W ZE2AP1 ZE2AP1W ZE2AP1 ZE2AP1W ZE2AP1 ZE2AP1W ZE2AS1 ZE2AS1W

Stand type ZS2AL1 ZS2AL1W ZS2AP1 ZS2AP1W ZS2AP1 ZS2AP1W ZS2AP1 ZS2AP1W ZS2AS1 ZS2AS1W

6 7 8 9 10
L P L
Unit arrangement Z M
L P P

ON
RL RL
1 2 1 2 1 2
Connection 1 Z 2 1 M 2 ON
3 4 3
GL 3 4
OFF

Provision of wiring no yes no yes no yes no yes no yes

Wall-mounted type ZE2AZ1 ZE2AZ1W ZE2AM1 ZE2AM1W ZE2AL2 ZE2AL2W ZE2AP2 ZE2AP2W ZE2AL1P1 ZE2AL1P1W

Stand type ZS2AZ1 ZS2AZ1W ZS2AM1 ZS2AM1W ZS2AL2 ZS2AL2W ZS2AP2 ZS2AP2W ZS2AL1P1 ZS2AL1P1W

11 12 13 14 15
L S Z L S
Unit arrangement
S S P Z P

RL OFF ON OFF ON
1 2
1 2 1 Z 2 RL 1 2
Connection 1 2
OFF ON ON
OFF ON ON
3 4 3 4
3 4
3 Z 4
3 4

Provision of wiring no yes no yes no yes no yes no yes

Wall-mounted type ZE2AL1S1 ZE2AL1S1W ZE2AS2 ZE2AS2W ZE2AZ1P1 ZE2AZ1P1W ZE2AL1Z1 ZE2AL1Z1W ZE2AS1P1 ZE2AS1P1W

Stand type ZS2AL1S1 ZS2AL1S1W ZS2AS2 ZS2AS2W ZS2AZ1P1 ZS2AZ1P1W ZS2AL1Z1 ZS2AL1Z1W ZS2AS1P1 ZS2AS1P1W

Mass : max.1.1kg (ZE2AL2)

M Ammeter  Pilot lamp  Selector switch  Pushbutton switch  Buzzer Cam-operated switch


 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Combination of 3 units Type of protection : Exde II CT5

100 110
115 111.5
100
95 (Dimension)

235
NP

NP

1395
Gasket type entry

150
235
ON
NP
Stand pipe
42mm conduit Grounding
NP
OFF terminal M5

Stand base

30
4 holes (7) Hinge

30
Grounding 29.5 5
180 R7 3 holes
G3/4 (22mm) terminal M4
(14)
Conduit socket Cable O.D.
A
Max. 20

1 2 3 4
L L P
Unit arrangement L P P C
L P P

RL FOR
OL 1 2 1 2
1 2 ON 3 4
REV
Connection 3
RL
4 3 4
5 Extra instructions
GL STOP
5 6 5
6
OFF

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE3AL3 ZE3AL3W ZE3AL1P2 ZE3AL1P2W ZE3AP3 ZE3AP3W ZE3AC1 ZE3AC1W

Stand type ZS3AL3 ZS3AL3W ZS3AL1P2 ZS3AL1P2W ZS3AP3 ZS3AP3W ZS3AC1 ZS3AC1W

5 6
S M
Unit arrangement P L
P S
7 8
M S
C S
S

MANU AUTO OFF ON

1 2 1 2
3
OFF ON
Connection ON Extra instructions Extra instructions 3 4
4 5
OFF ON
6 OFF 5 6

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE3AS1P2 ZE3AS1P2W ZE3AM1L1S1 ZE3AM1L1S1W ZE3AM1C1 ZE3AM1C1W ZE3AS3 ZE3AS3W

Stand type ZS3AS1P2 ZS3AS1P2W ZS3AM1L1S1 ZS3AM1L1S1W ZS3AM1C1 ZS3AM1C1W ZS3AS3 ZS3AS3W

9 10 11 12
Z M L L
Unit arrangement L P C P
P P S

1 Z 2
1 M 2
ON
RL

Connection 3 4 3 4 Extra instructions Extra instructions

ON
5
5 6
OFF

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE3AZ1L1P1 ZE3AZ1L1P1W ZE3AM1P2 ZE3AM1P2W ZE3AL1C1 ZE3AL1C1W ZE3AL1P1S1 ZE3AL1P1S1W

Stand type ZS3AZ1L1P1 ZS3AZ1L1P1W ZS3AM1P2 ZS3AM1P2W ZS3AL1C1 ZS3AL1C1W ZS3AL1P1S1 ZS3AL1P1S1W

Mass : max.1.9kg (ZE3AM1L1S1)

M Ammeter  Pilot lamp  Selector switch  Pushbutton switch  Buzzer Cam-operated switch


 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Combination of 4 Type of protection : Exde II CT5

115 111.5 110 110
110
95 (Dimension)

345
NP

NP

1500
250
345
Gasket type entry

ON

NP Stand pipe
42mm conduit
Grounding
NP Stand base terminal M5
OFF

30
180

30
4 holes
5
(7) Hinge
29.5 Cable O.D. R7
A 3 holes (14)
Grounding Max. 20
G3/4 (22mm)
terminal M4
Conduit socket

1 2
L L
L S
Unit arrangement P P
P P
3 4
S S
P S
P S
P S

RL RL MANU AUTO OFF ON

1 2
1 2 1 2 1 2
3
MANU AUTO OFF ON
3 FOR
3 4
GL 3 4 7 5
Connection ON 5 6
REV
7
OFF ON
4 5 ON 8 5 6
6 7
6 STOP OFF ON
8 9 7 8
OFF
OFF

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE5AL2P2 ZE5AL2P2W ZE5AL1S1P2 ZE5AL1S1P2W ZE5AS1P3 ZE5AS1P3W ZE5AS4 ZE5AS4W

Stand type ZS5AL2P2 ZS5AL2P2W ZS5AL1S1P2 ZS5AL1S1P2W ZS5AS1P3 ZS5AS1P3W ZS5AS4 ZS5AS4W

5 6
M P
L P
Unit arrangement P P
P P
7 8
L Z
L L
L P
L P

1 M 2 ON
RL
1 Z 2
RL 1 2 RL
3 4 1 2
3 4
ON RL
ON ON
3 4 3 4
Connection 5 6 ON RL 5 6
5 6 5 6
7 ON RL 7
7 8
7 8
OFF OFF

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE5AM1L1P2 ZE5AM1L1P2W ZE5AP4 ZE5AP4W ZE5AL4 ZE5AL4W ZE5AZ1L1P2 ZE5AZ1L1P2W

Stand type ZS5AM1L1P2 ZS5AM1L1P2W ZS5AP4 ZS5AP4W ZS5AL4 ZS5AL4W ZS5AZ1L1P2 ZS5AZ1L1P2W

9 10
M M
P S
Unit arrangement P
P
P P

1 M 2 1 M 2
FOR MANU AUTO
3 4 3 4
5 6 5
Connection 7
REV
ON
6 7
STOP
8 8 OFF

Provision of wiring no yes no yes

Wall-mounted type ZE5AM1P3 ZE5AM1P3W ZE5AM1S1P2 ZE5AM1S1P2W

Stand type ZS5AM1P3 ZS5AM1P3W ZS5AM1S1P2 ZS5AM1S1P2W

Mass : max.2.7kg (ZE5AM1L1P2)

M Ammeter  Pilot lamp Selector switch Pushbutton switch Buzzer Cam-operated switch


 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Combination of 5 units Type of protection : Exde II CT5

115 111.5 110 110
110
95 (Dimension)

345
A
NP

NP

1500
250
345
Gasket type entry

NP Stand pipe
ON 42mm conduit
Grounding
NP Stand base terminal M5

OFF

30
180

30
4 holes (7) Hinge 5
Grouding 29.5 Cable O.D. Max.20 R7
A 3 holes (14)
terminal M4
5 units : G1 (28mm)
Conduit socket

L 1 L 2 P
3 M
4
L L P L
Unit arrangement P S P S
P P P P
P P P P

ON
1
RL
2 1
RL
2 1 2
1 M RL
2

3 ON 3 4
3 GL
GL MANU AUTO
FOR MANU AUTO 3 4
5 6
Connection 4
6 REV
5
7
4 5
6 5
ON
6
7
ON ON ON
8 7 7 8 8 9
8
STOP 9 OFF 10
9 ON OFF
9 10

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE5AL2P3 ZE5AL2P3W ZE5AL2S1P2 ZE5AL2S1P2W ZE5AP5 ZE5AP5W ZE5AM1L1S1P2 ZE5AM1L1S1P2W

Stand type ZS5AL2P3 ZS5AL2P3W ZS5AL2S1P2 ZS5AL2S1P2W ZS5AP5 ZS5AP5W ZS5AM1L1S1P2 ZS5AM1L1S1P2W

M
5 L
L L
Unit arrangement L L
P L
P L
6 S 7 M
8
S L
S P
S P
S P

1 M 2
RL OFF
1
ON
2
1 M 2
1 2 RL
RL RL OFF ON 3 4
3 4 3 4
3 4
FOR
GL OFF ON
Connection 5
ON 5
RL
6
5
OFF ON
6
5
7
REV
6
8
RL 7 8 9
6 7 7 8 OFF ON
8 RL STOP
9 10 10
OFF 9 10

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE5AM1L2P2 ZE5AM1L2P2W ZE5AL5 ZE5AL5W ZE5AS5 ZE5AS5W ZE5AM1L1P3 ZE5AM1L1P3W

Stand type ZS5AM1L2P2 ZS5AM1L2P2W ZS5AL5 ZS5AL5W ZS5AS5 ZS5AS5W ZS5AM1L1P3 ZS5AM1L1P3W

9 10
M M
L
Unit arrangement S
L

C C

Connection Extra instructions Extra instructions

Provision of wiring no yes no yes

Wall-mounted type ZE5AM1S1C1 ZE5AM1S1C1W ZE5AM1L2C1 ZE5AM1L2C1W

Stand type ZS5AM1S1C1 ZS5AM1S1C1W ZS5AM1L2C1 ZS5AM1L2C1W

Mass : max.3.0kg (ZE5AM1L2P2)

M Ammeter  Pilot lamp Selector switch Pushbutton switch Buzzer Cam-operated switch


 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Combination of 6 units Type of protection : Exde II CT5

230 112 200 110
210 (Dimension)
200

235
NP

NP

180
235

1395
ON ON Gasket type entry
NP

NP Stand pipe
OFF OFF
42mm conduit
Grounding
terminal M5
Stand base
4 holes (10)
Hinge

30
30
Grouding 30
85 terminal M4 5
G3/4 (22mm)
180 R7 3 holes
Conduit socket
(14) hole
Cable O.D.
A
Max.20

1 2 3 4
L L P P L L S S
Unit arrangement L L P P P P P P
L L P P P P P P

FOR RL MANU AUTO

OL
1 2 1 2 1 2 1 2
3 4 ON 3
RL REV
Connection 3 4
2 5 2 3 4 2 ON 2
4 5
STOP 5 6 OFF
GL 6
5 6
OFF

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE6AL6 ZE6AL6W ZE6AP6 ZE6AP6W ZE6AL2P4 ZE6AL2P4W ZE6AS2P4 ZE6AS2P4W

Stand type ZS6AL6 ZS6AL6W ZS6AP6 ZS6AP6W ZS6AL2P4 ZS6AL2P4W ZS6AS2P4 ZS6AS2P4W

5 6 7 8
L L
M M S S
M M
Unit arrangement L L L L S S
P P
S S S S S S P P

RL OFF ON
1 2 1 2 1 M 2
ON
OFF ON
Connection 3 GL 2 Extra instructions 3 4 2 3 4 2
MANU AUTO 5
OFF ON
4 5
5 6
6 OFF

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE6AL4S2 ZE6AL4S2W ZE6AM2L2S2 ZE6AM2L2S2W ZE6AS6 ZE6AS6W ZE6AM2P4 ZE6AM2P4W

Stand type ZS6AL4S2 ZS6AL4S2W ZS6AM2L2S2 ZS6AM2L2S2W ZS6AS6 ZS6AS6W ZS6AM2P4 ZS6AM2P4W

9 10 11 12
M M L S Z L L L

Unit arrangement P P L L S S
S P
P P P P P P P P

Connection Extra instructions Extra instructions Extra instructions Extra instructions

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE6AM2S1P3 ZE6AM2S1P3W ZE6AL1S1P4 ZE6AL1S1P4W ZE6AZ1L3P2 ZE6AZ1L3P2W ZE6AL2S2P2 ZE6AL2S2P2W

Stand type ZS6AM2S1P3 ZS6AM2S1P3W ZS6AL1S1P4 ZS6AL1S1P4W ZS6AZ1L3P2 ZS6AZ1L3P2W ZS6AL2S2P2 ZS6AL2S2P2W

Mass : max.3.8kg (ZE6AM2L2S2)

M Ammeter  Pilot lamp  Selector switch  Pushbutton switch  Buzzer Cam-operated switch


 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Combination of 8or10 units Type of protection : Exde II CT5

250
230 (Dimension)
127
215

If you need a stand type version of

the ZEAA series models, consult us.

250
360
NP
O nly in the ZEAA series models,
ON ON
NP
coating is applied to both the inside
OFF
and outside surfaces (melamine resin
coating, colour 5Y7/1).
4 holes
34
(10)
85
G1 (28mm) Grouding
Conduit socket terminal M4

1 2 3
L L L L
M M
L L S S L L
Unit arrangement
P P P P P P
P P P P P P

1 2 RL RL
1 2
MANU AUTO
3
GL 3 4
Connection ON 2 5 2 Extra instructions
ON
4 5 6 7
6 8 OFF
OFF

Provision of wiring no yes no yes no yes

Wall-mounted type ZEAAL4P4 ZEAAL4P4W ZEAAL2S2P4 ZEAAL2S2P4W ZEAAM2L2P4 ZEAAM2L2P4W

L L 4 L L 5 M M 6
L L L L
L L
Unit arrangement S S P P S S
P P P P P P
P P P P P P

1 2RL 1 2 RL

3 GL 3 GL
MANU AUTO FOR
4 5 4 5
Connection 6 2 6
REV
7 2 Extra instructions
ON
8
7 8
9 OFF STOP
9

Provision of wiring no yes no yes no yes

Wall-mounted type ZEAAL4S2P4 ZEAAL4S2P4W ZEAAL4P6 ZEAAL4P6W ZEAAM2L2S2P4 ZEAAM2L2S2P4W

Mass : max.6.9kg (ZEAAM2L2S2P4)

M Ammeter  Pilot lamp  Selector switch  Pushbutton switch  Buzzer Cam-operated switch


 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Combination of 9 and 12or15 units Type of protection : Exde II CT5

335
315 (Dimension)
Combination of 24 units (ZECA) is
300 127 also available upon request.
If you need a stand type version
A A
of the ZEBA and ZECA series
models, consult us.
O nly in the ZEBA and ZECA

250
360
series models, coating is applied
ON ON OFF
NP
to both the inside and outside
OFF OFF
NP
surfaces (melamine resin coating,
colour 5Y7/1).
4 holes
(10) 34
85 85
Grouding
G1 (28mm)
terminal M4
Conduit socket

Combination of 9 Units
1 2 3 4
M M M L L L L L L M M M
Unit arrangement S S S P P P
L L L P P P
S S S P P P P P P P P P

Connection Extra instructions Extra instructions Extra instructions Extra instructions

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZEBAM3L3S3 ZEBAM3L3S3W ZEBAL3S3P3 ZEBAL3S3P3W ZEBAL3P6 ZEBAL3P6W ZEBAM3P6 ZEBAM3P6W

Combination of 12 or 15 Units
1 2 3 L L L 4
L L L L L L
M M C L L L
L L L S S S L L S
Unit arrangement S S S
P P P P P P P P S P P P
P P P P P P P P Z P P P

RL RL RL
1 2 1 2
1 2
MANU AUTO 3 GL
3 4 MANU AUTO
3 GL
Connection ON 3 5
ON
3 Extra instructions 4 5
6
3
ON
4 5 6 7
7 8
6 8
OFF 9 OFF
OFF

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZEBAL6P6 ZEBAL6P6W ZEBAL3S3P6 ZEBAL3S3P6W ZEBAM2C1L2S2P4Z1 ZEBAM2C1L2S2P4Z1W ZEBAL6S3P6 ZEBAL6S3P6W

M M M 5
L L L
Unit arrangement S S S
P P P
P P P

Connection Extra instructions

Provision of wiring no yes

Mass : max.8.2kg (ZEBAM3L3S3)
Wall-mounted type ZEBAM3L3S3P6 ZEBAM3L3S3P6W
Mass : max.9.2kg (ZEBAM3L3S3P6)

M Ammeter Pilot lamp Selector switch Pushbutton switch Buzzer Cam-operated switch

10
 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Precautions in cable connection STAINLESS STEEL HOOD (uncoated)

Since the control box does not house any terminal block,
connect the lead wire directly to the terminal of each unit to
be housed. A
For combinations of units other than standard, consult us.
E 165
A control box with a junction terminal block in which
standard wire connection between each unit and the terminal
block is made is also available upon request.

D
Installation
Carry out installation according to the IEC standards.
F or Division 1 areas, use cables or flameproof metallic
conduits for wiring. For Zone 2 areas, use cables or increased

B
C
safety metallic conduits. With metallic conduits, apply
vertical or flexible type sealing fitting close to the control
box entries.
For the anchor bolts for the stand type, use commercially
availabale bolts.

Optional accessory
NAME PLATE F
Acrylic 1250 Paste-on type

Type A B C D E F Model
ZE2A
FG2 150 200 100 59.5 95 4-7
ZS2A
ZE3A
FG3 150 295 150 84.5 95 4-7
ZS3A
ZE5A
FG5 150 400 250 84.5 95 4-7
ZS5A
ZE6A
FG6 265 290 180 64.5 210 4-10
ZS6A
Stand type (ZS) is available to order.

11
 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Specifications of units These units are not sold separately.

Ammetersymbol m Type of protection : Exd II CT5

Catalog No. : ZEMU
Class : 2.5 class
Direct current graduation : 15A, 10A, 5A, 3A, 1A
CT correspondence current graduation : 3A, 5A, 10A, 15A, 20A, 30A
40A, 50A, 60A, 75A, 100A, 150A
CT secondary current : 5A, 1A
Extension scale : 3 (standard)
2 (special)
Demand : 1.3VA (5A)
0.9VA (1A)
Mass : 440g
Red pointer (option)

Pilot lampsymbol l Type of protection : Exd II CT5 Caution

Demand : 1.8VA The pilot lamp front globe is made of
Weight : 250g glass. Be careful not to give a strong
impact onit, otherwise it might break.

Due to the low input current, the lamp

can be lit on dark current even when
the power switch is off.

LED colour
Transformer
red green orange
100/110V AC 50/60Hz ZELU-1R ZELU-1G ZELU-1O
Catalog
200/220V AC 50/60Hz ZELU-2R ZELU-2G ZELU-2O
No.
24V ACDC (no trans) ZELU-3R ZELU-3G ZELU-3O

Selector switchsymbol s Type of protection : Exd II CT5

Rating : 440V AC, 6A 220V DC, 1.5A
Catalog No. ZESU-12 ZESU-12S ZESU-13 ZESU-2
No. of notches 2 2 3 2
Notch position 7 9 7 9 789 7 9

A A A A A A A A

Contact B B B B B B A A
1a 1b 1a 1b 1a 1b 2a

OFF ON
Legend MANU AUTO MANU AUTO MANU OFF AUTO OFF ON
Colour of arrow
on knob
White White Red Yellow
changeover, 3-way, changeover,
Use single-pole
overlap single-pole
double-pole
Mass 190g 190g 190g 160g
Legends other than the above can be supplied.

Pushbutton switchsymbol p
Type of protection : Exd II CT5 Swithes can be made in characters
Rating : 440V AC, 6A 220V DC, 1.5A and colours other than those in the
Contact : 1a1b or 2a table on the right.
Momentary type (automatic reset) Fully guarded type is also available.
Mass : 170g

Catalog No. ZEPU-ON-B ZEPU-OFF-R ZEPU-F-B ZEPU-R-B ZEPU-S-R

Legend ON OFF FOR REV STOP
Button colour Black Red Black Black Red

12
 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Specifications of units These units are not sold separately.

Buzzersymbol z Type of protection : Exd II CT5

Catalog No. : ZEZU-1, ZEZU-2
Rated voltage : 110V AC, 220V AC
50/60Hz 18VA
Rated buzzing time : 10 min.
Sound level : 85 phons at 1m
Mass : 330g
Products for 24V AC or DC
are nat supplied.

Pin-lock type pushbutton switch Type of protection : Exd II CT5

symbol p Catalog No. : ZEPU-L-OFF-R
Rating : 440V AC, 6A 220V DC, 1.5A
Contact : 1a1b or 2a
Colour of button : Red (OFF)
Green is also available.
Mass : 210g

Push-lock type pushbutton switch Type of protection : Exd II CT5

symbol p Catalog No. : ZEPU-E
Rating : 440V AC, 6A 220V DC, 1.5A
Contact : 1a1b or 2a
Colour of button : Red or Green (EMERGENCY STOP)
Mass : 200g

Keyed selector switch Type of protection : Exd II CT5

(supplied to order) Rating : 440V AC, 6A 220V DC, 1.5A
symbol s
Key No. : SO1 (standard)
Another key No. is also available.

Catalog No. ZEKU-12R ZEKU-12L ZEKU-12LR ZEKU-12RS ZEKU-12LS ZEKU-12LRS ZEKU-13R ZEKU-13L ZEKU-13C ZEKU-13LR ZEKU-22R ZEKU-22L ZEKU-22LR
No. of notches 2 2 3 2
Notch position 7 9 7 9 789 7 9
Key release Right Left Right Left Right Left Right Left Right Left Center Right Left Right Left Right Left
position

A A A A A A A A
Contact B B B B B B A A
1a 1b 1a 1b 1a 1b 2a

Legend OFF ON MANU AUTO MANU OFF AUTO OFF ON

MANU AUTO
Use changeover, 3-way, single-pole overlap changeover, single-pole double-pole
Mass 240g

13
 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

Cam-operated switch (supplide to order)symbol C

Type of protection : Exd II CT5

Catalog No. : EC-10
Rating : 500V AC, 10A
Mass : 460g
Consult us for other types of contact configuration (ON, OFF).

An example CONTACT NO.1302

Consecutive numbers
No. of notches
THE NUMBER OF CONTACT BLOCK
3 NOTCH
1 2

45
45
3 4
OPERATION ANGLE
A A

CAM SWITCH CONTACT ARRANGEMENT OPERATION ANGLE45

CONTACT NO.1201 CONTACT NO.1301 CONTACT NO.1302 CONTACT NO.1303

1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4

A A A

OPERATION ANGLE90 OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45

CONTACT NO.1304 CONTACT NO.2201 CONTACT NO.2202 CONTACT NO.2203

1 2 1 2 1 2 1 2

3 4 3 4 3 4

3 4 5 6 5 6 5 6

A A 7 8 7 8 7 8

OPERATION ANGLE45 OPERATION ANGLE90 OPERATION ANGLE90 OPERATION ANGLE90

CONTACT NO.2204 CONTACT NO.2301 CONTACT NO.2302 CONTACT NO.2303

1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4

5 6 5 6 5 6 5 6

7 8 7 8 7 8 7 8

OPERATION ANGLE90 OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45

CONTACT NO.2304 CONTACT NO.2305 CONTACT NO.2306 CONTACT NO.2307

1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4

5 6 5 6 5 6 5 6

7 8 7 8 7 8 7 8

OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45

CONTACT NO.2308 CONTACT NO.2309 CONTACT NO.2310 CONTACT NO.2311

1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4

5 6 5 6 5 6 5 6

7 8 7 8 7 8 7 8
A
OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45

CONTACT NO.2401 CONTACT NO.2402 CONTACT NO.2403 CONTACT NO.2501

1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4

5 6 5 6 5 6 5 6

7 8 7 8 7 8 7 8

OPERATION ANGLE From the left side 45 OPERATION ANGLE From the left side 45 OPERATION ANGLE From the left side 45 OPERATION ANGLE30

14
 Explosion Proof Type Control Boxes
Products conforming to the international standard (IEC Standard 60079)

For outdoor and indoor use Type of protection : Exde II CT5

Pushbutton switch Mainly used for turning on and off

motors. Also can be used for revers-
122
93 ible interlock circuits.
Catalog No. : ZE1AP1
Rating : 440V AC, 6A
NP
Colour of the button tip :
black (ON), red (OFF)
Grounding Contact : 1a1b
terminal M4
29.5
Mass : 1.0kg

Pushbutton switch for emergency stop The protruding button allows quick
press in emergency.
135
93 Catalog No. : ZE1AP1
100 Rating : 440V AC, 6A
32.5 Colour of the button : Red
NP (legend : EMERGENCY STOP)
Contact : 1a1b
104 (Dimension)

Grounding Mass : 1.0kg

terminal M4 Push lock type
120

100

29.5
68

Selector switch Rating : 440V AC, 6A

The handle is an easy-to-operate
32.5 Catalog 2notch
2holes (7) G3/4 pointer type. ZE1AS1 ZE1AS1(2)
No. 3notch
The 1a1b contact can be used for
a three-way switch. changeover, 3-way,
Use double-pole
single-pole
Material 133 Contact 1a 1b 2a
93
Main body & Cover : Legend OFF-ON OFF-ON
 aluminium die casting Unit
ZESUL-12 (2notch)
ZESUL-2
ZESUL-13 (3notch)
NP
Standard coating colour : 5Y7/1 Mass 1.0kg 1.0kg
Specify the legend to be written.
Entries Grounding
terminal M4
The shrouded bolts are situated at 29.5
the four corners so that the way
of the cable can be positioned in
any of the four directions in the Pilot lamp The lamp can be replaced from
field. the front.
142
Pushbutton switch is of momen- 93
tary action type. Catalog No. : ZE1AL1
Consult us for pushbutton colours Lamp : AC100/110V
and legends other than standards. NP
AC200/220V
Buzzer (ZE1AZ1) is also available. ACDC/24V
LED Colour : Red, green, orange
Grounding
terminal M4 Mass : 1.0kg
29.5

Buzzer Catalog No. : ZE1AZ1

118
Rated voltage : 110V AC, 220V AC
93 50/60Hz 18VA
Rated buzzing time : 10 min.
Sound level : 85 phons at 1m
NP Mass : 1.0kg

Grounding
terminal M4
29.5

15
 DATA SHEET
LOCAL CONTROL STATIONS
CAT.NO. PROJECT NAME
DWG. NO. QUANTITY
PROTECTION EXPLOSION PROOF WEATHER PROOF
WALL MOUNTING STAND TYPE
HUB SIZE PF ( CABLE O.D.
CONSTRUCTION
HUB SIZE NPT ( MAX20
HUB SIZE OTHER
HOOD YES NO
NAME PLATE YES NO
PAINT COLOR STANDARD5Y7/1 MELAMINE REGIN PAINTING OTHER
CABLEGLAND ZCGS-16A/B/C ZCGS-22(A/B/C ZCGS-28(A/B/C
AMMETER FREQUENCY METER
UNIT PILOT LAMP SELECTOR SWITCH
CONFIGURATION PUSH BUTTON CAM SWITCH
BUZZER VARIABLE RESISTOR
SCALE EXTENSION 2TIMES 3TIMES
AMMETER CT RATIO /A
RED POINTER YES NO
FREQUENCY INPUT mA
METER DISPLAY
COLOR RED GREEN ORANGE
PILOTLAMP
VOLTAGE 100/110VAC 200/220VAC 24VDC
TYPE STANDARD KEY-OPERATED
NOTCH 2NOTCH 3NOTCH
CONTACT CONFIGURATION 1NO+1NC 2NO
SELECTORSWITCH
OVERRAP YES NO
C/WPREVENT ACCIDENTAL COVER YES NO
NAMEPLATE OFF-ON MANUAL-AUTO OTHER
TYPE STANDARD PIN LOCK PUSH LOCK
COLOR RED GREEN BLACK OTHER
CONTACT CONFIGURATION 1NO+1NC 2NO
PUSH BUTTON 1NOWATER-PROOF ONLY 1NCWATER-PROOF ONLY
C/WPREVENT ACCIDENTAL GUARD YES NO
C/WPREVENT ACCIDENTAL COVER YES NO
NAMEPLATE ON OFF START STOP OTHER
CONTACT CONFIGURATION CONTACT
CAM SWITCH
NAME PLATE OFF-N-ON OTHER
BUZZER VOLTAGE 110VAC 220VAC
VARIABLE RESISTOR RESISTANCE VALUE 1k 2k 3k 5k 10k
YES NO

EXAMPLE

WIRING

SEIWA ELECTRIC MFG.CO.,LTD.

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Lock nut
C

25 Protective tube screw

A
B

Catalog No. Protective tube Cable O.D.() A B C Mass(kg)

ZCGS-16A 6 8
ZCGS-16B 16mm conduit 810 PF3/4 105 41 0.56
ZCGS-16C 1012
ZCGS-22A 1012
ZCGS-22B 22mm conduit 1214 PF3/4 107 45 0.61
ZCGS-22C 1416
ZCGS-28A 1416
ZCGS-28B 28mm conduit 1618 PF1 127 54 1.1
ZCGS-28C 1820
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Products conforming to the international standard (IEC Standard 60079)

&DPRSHUDWHGVZLWFK (supplide to order)symbol

7\SHRISURWHFWLRQ : Exd II CT5

&DWDORJ1R : EC-10
Rating : 500V AC, 10A
Mass :J
Consult us for other types of contact configuration (ON, OFF).

An example CONTACT NO.1302

Consecutive numbers
No. of notches
THE NUMBER OF CONTACT BLOCK
3 NOTCH
1 2

45
45
3 4
OPERATION ANGLE
A A

&$06:,7&+&217$&7$55$1*(0(17 OPERATION ANGLE45

CONTACT NO.1201 CONTACT NO.1301 CONTACT NO.1302 CONTACT NO.1303

1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4

A A A

OPERATION ANGLE90 OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45

CONTACT NO.1304 CONTACT NO.2201 CONTACT NO.2202 CONTACT NO.2203

1 2 1 2 1 2 1 2

3 4 3 4 3 4

3 4 5 6 5 6 5 6

A A 7 8 7 8 7 8

OPERATION ANGLE45 OPERATION ANGLE90 OPERATION ANGLE90 OPERATION ANGLE90

CONTACT NO.2204 CONTACT NO.2301 CONTACT NO.2302 CONTACT NO.2303

1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4

5 6 5 6 5 6 5 6

7 8 7 8 7 8 7 8

OPERATION ANGLE90 OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45

CONTACT NO.2304 CONTACT NO.2305 CONTACT NO.2306 CONTACT NO.2307

1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4

5 6 5 6 5 6 5 6

7 8 7 8 7 8 7 8

OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45

CONTACT NO.2308 CONTACT NO.2309 CONTACT NO.2310 CONTACT NO.2311

1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4

5 6 5 6 5 6 5 6

7 8 7 8 7 8 7 8
A
OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45 OPERATION ANGLE45

CONTACT NO.2401 CONTACT NO.2402 CONTACT NO.2403 CONTACT NO.2501

1 2 1 2 1 2 1 2

3 4 3 4 3 4 3 4

5 6 5 6 5 6 5 6

7 8 7 8 7 8 7 8

OPERATION ANGLE From the left side 45 OPERATION ANGLE From the left side 45 OPERATION ANGLE From the left side 45 OPERATION ANGLE30