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Product Stewardship Summary

Formaldehyde

Introduction Chemical Identity phenolic thermosets, resin curing


agents, urethanes, lubricants, alkyd
This document is intended to provide the Formaldehyde is the simplest aldehyde,
resins, plumbing components from
general public with a high-level overview of with a molecular formula of HCHO (CAS
polyacetal resins, and controlled-release
formaldehyde, including its uses, properties, No. 50-00-0). Synonyms include formic
fertilizers made from urea formaldehyde
and health and environmental considerations. anhydride, methyl aldehyde, methylene
concentrates. In smaller quantities,
It is not intended to replace the Safety Data oxide, oxomethane and oxymethylene.1,2
Sheet (SDS), which is available from suppliers. formaldehyde is used for the preservation
All purchasers and users of this substance and embalming of bodies and biological
General Facts about Formaldehyde
should read the SDS carefully to understand specimens. It is also used as a biocide
the hazards and appropriate precautions and Formaldehyde is natural and widespread to control salmonella and other bacteria
practices for safe use of this substance. It is in nature. You can find it in every living and fungus.2,3
also not intended to replace or supercede systemfrom plants to animals to
manufacturers instructions and warnings for humans. Humans, along with plants and Manufacturing Process
products that may contain this substance. This
animals, actually produce formaldehyde
information is being provided for information Formaldehyde is produced by passing
as a normal part of metabolism. The
only. This information does not constitute a vaporized methanol and air over a catalyst.
product specification, warranty, or approval average person generates about
The formaldehyde vapors are absorbed
for specific uses. This information does not 1.5ounces a day. Formaldehyde occurs
into water to produce aqueous solutions.
alter or affect Hexion Inc.s standard terms and as a by-product of all combustion
All formaldehyde solutions contain some
conditions of sale. It is the sole responsibility processes. Its produced in forest fires,
amount of methanol. Low methanol
of the purchaser to select a particular Hexion automotive exhaust, tobacco smoke
formaldehyde solutions typically contain
product, determine its suitability for the and cooking. Of the total atmospheric
purchasers application, follow appropriate 0.2% to 1.5% by weight methanol due to
formaldehyde in the world, 70 to 90
handling and processing procedures, and to the incomplete conversion of methanol.
percent comes from mobile sources (e.g.,
comply with all applicable statutory, regulatory, Formaldehyde solutions containing
automobiles), power generation and
compatibility and industry requirements greater than 30% by weight formaldehyde
combustion. Only a very small amount
and standards for testing, safety, efficacy require shipping and storing at elevated
and labeling. is the result of emissions from wood
temperatures to prevent the formaldehyde
products. Formaldehyde does not
polymers in solutions from precipitating
accumulate in the environment or within
out of solution. The more concentrated
plants and animals. It metabolizes quickly
the formaldehyde solution, the higher
and breaks down readily in the body and
the required shipping and storage
in the atmosphere, making it greener
temperature. The Technical Data Sheets
than you might think. Formaldehyde is one
for the specific formaldehyde solution
of the most extensively studied chemicals
lists the required temperature range.
in use today. Its health and safety
Methanol is sometimes added to aqueous
properties have been researched in depth,
formaldehyde solutions to produce
and the evidence is reassuring that current
formaldehyde solutions containing varying
standards and safeguards are protective.
amounts of formaldehyde, water, and
methanol. These solutions are sometimes
Uses
referred to as Formalin. The addition
Formaldehyde is used as a chemical of methanol to formaldehyde solutions
intermediate in the production of inhibits the formation and precipitation
plywood and particleboard adhesives, of insoluble formaldehyde polymers
abrasive materials, insulation, foundry but lowers the flash point of the
binders, brake linings, surface coatings, formaldehyde solution.
molding compounds, laminates, wood
adhesives made from melamine resins,
Physical/Chemical Properties Biological Properties
Formaldehyde is a colorless gas with Formaldehyde is a naturally occurring
a distinct pungent odor that can be compound present in all living
detected by most people at low levels, organismsplants, animals and
with the odor threshold typically ranging humans. As a one-carbon compound,
from 0.5 to 1ppm. As with the detection it is used in numerous metabolic
of any odor, some individuals may be processes for the biosynthesis of
more sensitive to the odor of formaldehyde more complex molecules.1,2,3
than others.1,2,3 Formaldehyde is found naturally in
numerous foods, with daily intake from
The flash point of formaldehyde solutions
these sources in the range of 1.514 mg
depends upon the formaldehyde
for an average adult (Table 1).3
concentration but even more so upon
the amount of methanol it contains. The In all living systems, greater than 99.9%
higher the methanol concentration, the of the formaldehyde is present in its
lower the flash point of the formaldehyde hydrated form of formaldehyde acetal
solution. The flash point of most (methylene glycol). Free formaldehyde
formaldehyde solutions Hexion markets does not exist at appreciable levels in
ranges from 44C to 99C or 110F to tissue. Instead, formaldehyde forms a
210F as determined by the Tag Closed water addition product, formaldehyde
Cup (ASTM D56) or Setaflash point (ASTM acetal, that reacts with glutathione
D3278) methods.1,2,3 to form formaldehyde thioacetal.
Thioacetal is the major cellular form of
Formaldehyde is very soluble in water, formaldehyde under normal conditions.
alcohols, ether and acetone. Because formaldehyde normally is found
Industrial formaldehyde is sold almost in the body, the concentrations in blood,
exclusively as aqueous solutions of tissues and organs are well known.4,5
various strengths. These solutions are Studies in rats, monkeys and humans
characterized as complex mixtures show that inhalation exposure to
of different molecules, or adducts of formaldehyde of up to 14ppm (in
formaldehyde and water (methylene glycol monkeys) for up to four weeks does
and polymers thereof) and hemiformals. not change the concentrations of
Methylene glycol cannot be isolated as formaldehyde normally present in
a substance, and Hexion Inc. does not the blood.4,5
manufacture or sell methylene glycol Sophisticated techniques can readily
labeled as such. Formaldehyde solutions
distinguish between naturally occurring
can release formaldehyde gas, and
formaldehyde in the body and inhaled
therefore should be assumed to exhibit the
formaldehyde. Studies in rats and
properties and hazards of formaldehyde
monkeys demonstrate that inhaled
as regulated by OSHA. Although
formaldehyde, even at concentrations
formaldehyde in water immediately reacts
up to 10ppm, does not move past the
to form methylene glycol and various
nose to enter the body, and cannot
polymers, because these are equilibrium
be detected in the lung, spleen, liver,
mixtures, they are not considered eligible
thymus, bone marrow or white blood
for individual listing by TSCA or most other
cells. This finding has implications for
global chemical inventories.
the likelihood of distant-site toxicity.6
Because of its presence in tissues of the
upper respiratory tract (i.e., nose and
throat), formaldehyde is exhaled in the
breath at levels of up to about 2 ppb.7
Formaldehyde, which is a gas, is not
absorbed through the skin.3
Several chronic studies in rats have
shown that prolonged exposure to
formaldehyde at 6ppm or greater can
cause nasal tumors. The mechanism by
which these tumors occur is well known
and extensively characterized, and
lower concentrations have not shown
such effects. No other types of cancer
(including leukemia) have been reported
in animal studies following inhalation of
formaldehyde.3,8,9,24,25
General Health Effects Other Health Effects The draft EPA/IRIS assessment of
formaldehyde was critically reviewed by
The main acute effects of formaldehyde Other health effects (e.g., reproductive,
a Committee from the National Academy
are sensory irritation of the eyes, nose developmental or neurological) have
of Sciences/National Research Council
and throat, with eye irritation the most been reported to be a consequence of
(NAS/NRC 2011) which found numerous
sensitive indicator of exposure. The exposure to formaldehyde. However, the
methodological and interpretative flaws in
concentrations of formaldehyde that inability of inhaled formaldehyde to enter
the document.33 This review concluded
are required to elicit symptoms of the body to reach distant site tissues in
that the EPA/IRIS assessment failed to
sensory irritation are well established. the body raises the question as to how
support a causal association between
Individuals have been exposed to known such effects might occur. Controlled
formaldehyde exposure and leukemia
concentrations of formaldehyde in more human studies with asthmatics show
or other health problems. The NRC
than 20 controlled human volunteer that symptoms are not exacerbated
committee concluded that EPAs claims
studies. These studies have included by exposure to formaldehyde at up to
that formaldehyde causes leukemia or
people who are particularly sensitive to 3ppm. All of the studies suggesting
related blood cancers are not supported
the irritant effects of formaldehyde, as well that formaldehyde causes asthma or
in the IRIS assessment since it was
as asthmatics. The lowest concentration reproductive effects are confounded
not described how this conclusion
of formaldehyde that is unequivocally by co-exposure to other chemicals.
was reached particularly given the
associated with sensory irritation is There are no studies demonstrating that
inconsistencies in the epidemiology data,
1ppm. This is credited to studies in exposure to formaldehyde alone causes
the weak animal data, and the inability
which some people were intentionally or exacerbates asthma.2,11,18,19,20,21,22,23
to explain how this kind of cancer could
exposed to air with formaldehyde levels be caused by formaldehyde. Given the
below 1ppm, while some were exposed Carcinogenic Potential
numerous criticisms and methodological
to clean air (i.e., formaldehyde-free). Of There is controversy regarding the issues concerning EPAs formaldehyde
those exposed to clean air, 2030% potential for formaldehyde to cause IRIS assessment as identified in the
also reported responses of sensory cancer. The International Agency for NAS/NRC review, it is expected that the
irritation (i.e., false positives). Based on the Research on Cancer (IARC) has classified entire document and draft conclusions will
extensive human database, the majority formaldehyde as carcinogenic to be extensively modified and/or rewritten.
of critical assessments conducted by humans specifically for nasopharyngeal
regulatory bodies from around the world The National Toxicology Program (NTP
cancer (NPC) and leukemia. These
(including an assessment by EPA) have 2011) also evaluated the carcinogenic
determinations are based primarily on
concluded that a formaldehyde level of potential of formaldehyde and suggested
several epidemiology studies conducted
0.3ppm is protective for the symptoms that formaldehyde could cause NPC,
by the National Cancer Institute (NCI)
of sensory irritation for all individuals, sinonasal cancer and myeloid leukemia.
which have been criticized with respect
including asthmatics and even those with This evaluation contains many of the same
to their methodology and conclusions.
self-reported sensitivity to formaldehyde. methodological and interpretive flaws
However, the decision by IARC
No empirical data have demonstrated that that plagued the EPA/IRIS assessment
concerning an association with leukemia
exposure to formaldehyde alone (i.e., not of formaldehyde. The 12th Report on
has been seriously questioned because
confounded by co-exposures to other Carcinogens (RoC) issued in 2011
it is unknown how this might occur
chemicals) at concentrations of less than listed formaldehyde as a known human
given that inhaled formaldehyde does
0.3ppm causes symptoms of sensory carcinogen for NPC and leukemia.34 Given
not enter the body to get into the blood
irritation.10,11,12,13,14,15,16,17 the continuing controversy surrounding
and therefore cannot reach distant site
the data upon which formaldehyde
Air concentrations of formaldehyde greater tissues (e.g., the bone marrow). Certain
is classified as a human carcinogen
than about 5ppm cause increasing other chemicals which are known to
(particularly for leukemia), another NAS
irritation of the eyes, nose and throat, cause myeloid leukemia in animals and
committee will be reviewing the scientific
with excessive tearing of the eyes. humans share a number of well-studied
basis and rationale for the RoC listing in
Concentrations above 10ppm quickly biological properties (e.g., bone marrow
the 2012/13 timeframe.
become intolerable, and breathing such toxicity). However, formaldehyde does
levels for more than a very short period not share any of these properties. The
may result in severe upper respiratory draft determination regarding cancer
tract irritation, with possible progression risks reached by EPA in the Agencys
to bronchitis, pulmonary edema and [June 2, 2010] proposed Integrated Risk
pneumonia.1,2,3 Information System (IRIS) assessment
of formaldehyde has been criticized on
Direct skin contact with formaldehyde numerous grounds by scientists from
solutions (e.g., formalin) also may cause other government agencies who reviewed
chemical burns, and skin contact with this draft document. In particular, available
such solutions can cause allergic skin data cannot explain how a chemical
reactions in some individuals. There is no such as formaldehyde, which is naturally
evidence that dermal exposure to gaseous present in the body and which does not
formaldehyde alone produces effects on get to distant sites in the body following
the skin or allergic responses.1 inhalation, would be capable of causing
leukemia.24,25,26,27,28,29
Environmental Effects Exposure Potential
The principal route of formaldehyde
Environmental Fate Information exposure for both the general population
Formaldehyde is biodegradable and and workers is by inhalation of air that
does not persist in the atmosphere, due contains formaldehyde. Ambient air levels
to sunlight-catalyzed degradation to of formaldehyde for the general public
formic acid with a half-life of a few hours. are mostly attributable to emissions from
When released to water, formaldehyde industrial activities, building materials,
biodegrades to low levels in a few days.1 consumer products, vehicle exhaust,
and tobacco smoke. Inhalation exposure
Aquatic and/or Terrestrial Toxicity of workers is due to handling, storing
and processing of formaldehyde and
Due to the rapid rate that formaldehyde formaldehyde-containing polymers.
biodegrades in aquatic and soil Formaldehyde is found naturally in remote,
environments, it has low to moderate rural, urban, and indoor air. Formaldehyde
toxicity to a variety of fish species. Also, levels are typically higher in indoor
formaldehyde does not bioconcentrate in air than outdoor air due to release of
a variety of fish and shrimp.1 formaldehyde from many home products
such as latex paint, fingernail polish,
plywood and particleboard, furniture and
cabinets, carpets, some permanent-press
fabrics, and some paper products. It is
also a major contributor to indoor air as
a consequence of cooking fish indoors
(Table 1).3,30

Table 1. Sources of Potential Exposure to Formaldehydea


Source Concentration
Food
Daily intake for average adult 1.514 mg
Fruits and vegetables 360 mg/kg
Meat and fish 620 mg/kg
Shellfish 1100 mg/kg
Milk and milk products 13.3 mg/kg
Air
Remote air 0.11 ppb
Human breath Up to 2 ppb
Rural air 0.75 ppb
Urban air 350 ppb
Normal indoor air 20100 ppb
WHO guidance 80 ppb
Polluted indoor air 100300 ppb
ACGIH ceiling 300 ppb
Buildings with smoking not permitted Up to 220 ppb
Buildings with smoking permitted Up to 600 ppb
OSHA standard 750 ppb
Indoor air from cooking fish 4805,310 ppb
a: various sources
Risk Management Product Stewardship Commitment
Recommendations
Formaldehyde and derivative resins and
Levels of formaldehyde in the workplace adhesives of Hexion Inc. are used in a
have declined over the past few decades wide range of industrial applications.
due to improved manufacturing practices The chemistry of formaldehyde
and advances in resin chemistry, resulting continues to make it a versatile and
in significant reductions of emissions valuable material, with applications that
in the workplace, in ambient air and in enhance the quality of modern life. We
indoor air. Exposure to formaldehyde in continue to develop new technology and
the workplace is subject to a number manufacturing processes to improve the
of established limits. For example, safety and environmental performance
the Occupational Safety and Health of formaldehyde and derivative products.
Administration (OSHA) established the We are committed to responsible plant
OSHA Formaldehyde Standard (29CFR operations that protect the health and
1900.1048) that sets limits on worker safety of our associates, neighbors and
exposure. Those limits include 0.75ppm the environment. As responsible stewards
as a time weighted average (TWA) over an of our products, we are committed to
8-hour workday, and 2ppm as a short- helping our customers with regulatory
term exposure limit (STEL). The American compliance, safe product use, product
Conference of Governmental Industrial enhancements and lower emissions. We
Hygienists (ACGIH) recommends an continue to support scientific research,
occupational exposure limit of 0.3ppm as compliance awareness and education
a ceiling value. European Union member programs designed to advocate the safe
states have varying occupational exposure use of formaldehyde.
limits for formaldehyde. The Scientific
Committee on Occupational Exposure
Limit Values (SCOEL) currently is reviewing
formaldehyde OEL values.
Exposure to formaldehyde in the
workplace is readily controlled by sufficient
ventilation and proper handling and
storage techniques. Examples include:
ventilation systems; proper protective
equipment such as eye protection; normal
work clothing which covers arms and
legs; formaldehyde-resistant gloves; and
NIOSH-approved respirators in situations
where exposure exceeds allowable
exposure limits and/or ventilation alone
is not sufficient.
In the United States, federal, state,
and some local governments regulate
formaldehyde emissions from certain
industrial and commercial facilities.
The regulatory emission limits for each
regulated facility are typically written
into a facilitys operating permit.
The latest formaldehyde risk assessment
performed by the German Federal Institute
for Risk Assessment (BfR) determined that
0.1ppm is a safe indoor air concentration
with respect to cancer risk for the
general population. Two recent reviews,
conducted in the framework of the World
Health Organization (WHO) Indoor Air
Quality Guideline Development on a
proposed indoor air guideline value for
formaldehyde, concluded that 0.08ppm
would be protective for all cancer and
non-cancer effects.31,32
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