Stress Analysis Report at 35psi Pressure

Analyzed File: Assemblyfinal.iam

Autodesk Inventor Version: 2015 (Build 190159000, 159)
Creation Date: 20-12-2016, 09:51
Simulation Author: user
Summary: FOR 50 psi Pressure

Project Info (iProperties)

Summary
Author user

Project
Part Number Assemblyfinal
Designer user
Cost 0.00
Date Created 08-09-2016

Status
Design Status WorkInProgress

Physical
Mass 0.00292058 kg
Area 3254.65 mm^2
Volume 1544.37 mm^3
x=-15.6856 mm
Center of Gravity y=-7.55522 mm
z=13.5742 mm

Note: Physical values could be different from Physical values used by FEA reported below.

Simulation:1
General objective and settings:
Design Objective Single Point
Simulation Type Static Analysis
Last Modification Date 20-12-2016, 09:19
Detect and Eliminate Rigid Body Modes No
Separate Stresses Across Contact Surfaces No
Motion Loads Analysis No

Mesh settings:
Avg. Element Size (fraction of model diameter) 0.1
Min. Element Size (fraction of avg. size) 0.2
Grading Factor 1.5
Max. Turn Angle 60 deg
Create Curved Mesh Elements No
Use part based measure for Assembly mesh Yes

Material(s)
Name Steel, Carbon
Mass Density 7.85 g/cm^3
General Yield Strength 350 MPa
Ultimate Tensile Strength 420 MPa
Young's Modulus 200 GPa
Stress Poisson's Ratio 0.29 ul
Shear Modulus 77.5194 GPa
new core final
Part Name(s) piston
Part5
Name ASTM A228 music wire
Mass Density 7.85 g/cm^3
General Yield Strength 450 MPa
Ultimate Tensile Strength 2200 MPa
Young's Modulus 200 GPa
Stress Poisson's Ratio 0.313 ul
Shear Modulus 76.1615 GPa
Part Name(s) Compress Spring1

Operating conditions

35 psi
Load Type Pressure
Magnitude 0.241 MPa

Selected Face(s)
Fixed Constraint:1
Constraint Type Fixed Constraint

Selected Face(s)
Fixed Constraint:2
Constraint Type Fixed Constraint

Selected Face(s)
Fixed Constraint:3
Constraint Type Fixed Constraint

Selected Face(s)
Contacts (Bonded)
Name Part Name(s)
piston:1
Bonded:2
Compress Spring:1/Compress Spring1:1
Part5:1
Bonded:3
Compress Spring:1/Compress Spring1:1

Contacts (Shrink Fit / Sliding)

Name Part Name(s)
new core final:1
Shrink Fit / Sliding:3
piston:1
new core final:1
[M]: Shrink Fit / Sliding:1
piston:1
piston:1
[M]: Shrink Fit / Sliding:2
new core final:1

Contacts (Spring)
Name Normal Stiffness Tangential Stiffness Part Name(s)
piston:1
[M]: Spring:1 2.203 N/mm 0.000 N/mm
Part5:1
Results

Reaction Force and Moment on Constraints

Reaction Force Reaction Moment
Constraint
Name Component
Magnitude Magnitude Component (X,Y,Z)
(X,Y,Z)
0.000370767 N 0.000000133718 N m
0.00102913 0.000631713 N 0.000000831004 N -0.000000818464 N m
Fixed Constraint:1
N m 0.0000000529539 N
0.0007229 N
m
1.17503 N -0.00244819 N m
Fixed Constraint:2 5.64958 N 5.33619 N 0.00306819 N m 0.000224205 N m
1.43602 N 0.00183572 N m
-1.17466 N 0.00283863 N m
Fixed Constraint:3 6.05661 N 5.76552 N 0.00355888 N m 0.000342443 N m
-1.43578 N -0.00211908 N m

Result Summary
Name Minimum Maximum
Volume 1544.37 mm^3
Mass 0.0121233 kg
Von Mises Stress 0.0000116242 MPa 208.886 MPa
1st Principal Stress -52.1927 MPa 204.546 MPa
3rd Principal Stress -251.152 MPa 25.8983 MPa
Displacement 0 mm 0.842623 mm
Safety Factor 2.15429 ul 15 ul
Stress XX -116.553 MPa 111.861 MPa
Stress XY -114.099 MPa 114.557 MPa
Stress XZ -81.3949 MPa 81.4077 MPa
Stress YY -244.512 MPa 176.069 MPa
Stress YZ -112.472 MPa 109.924 MPa
Stress ZZ -119.947 MPa 116.287 MPa
X Displacement -0.0800713 mm 0.00115063 mm
Y Displacement -0.83003 mm 0.00106204 mm
Z Displacement -0.00267192 mm 0.181012 mm
Equivalent Strain 0.0000000000533579 ul 0.000914355 ul
1st Principal Strain -0.000000000232636 ul 0.000873171 ul
3rd Principal Strain -0.000959406 ul 0.00000000769142 ul
Strain XX -0.000617009 ul 0.000648926 ul
Strain XY -0.000749061 ul 0.000752069 ul
Strain XZ -0.000534358 ul 0.000534442 ul
Strain YY -0.00091582 ul 0.000716716 ul
Strain YZ -0.000738381 ul 0.00072165 ul
Strain ZZ -0.000609602 ul 0.00067159 ul
Contact Pressure 0 MPa 669.505 MPa
Contact Pressure X -35.0752 MPa 409.24 MPa
Contact Pressure Y -528.889 MPa 445.757 MPa
Contact Pressure Z -88.8085 MPa 41.3443 MPa

Figures

Von Mises Stress

1st Principal Stress

3rd Principal Stress
Displacement
Safety Factor
Stress XX
Stress XY
Stress XZ
Stress YY
Stress YZ
Stress ZZ
X Displacement
Y Displacement
Z Displacement