IIoT webcast series 2017, Part 3:

IIoT transforms predictive maintenance

Sponsored by:
Terms and definitions
The sensing, connectivity, and analytics
technologies, associated with the Industrial
Internet of Things concept, can support
predictive maintenance efforts, decreasing cost
and increasing efficacy.
Predictive maintenance looks to determine the
condition of machines and equipment in service,
to anticipate when maintenance should be
performed, instead of relying on time-based
preventive maintenance.
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RCEP Course Description & Learning Objectives
Industrial Internet of Things Webcast Series 2017, Webcast Three: IIoT transforms predictive maintenance
Thursday, August 24, 2017 at 11 a.m. PT/1 p.m. CT/2 p.m. ET
One (1) Certified Professional Development Hour (PDH) available for all attendees.

Manufacturers exploiting the latest IIoT industrial-connectivity and analytics advances are melding operations
and maintenance data to spot trends that lead managers to contextualized, actionable insights. At the same
time, they are building the plant-floor technology infrastructure of the future. Connecting complex machinery
and equipment to operations and enterprise systems enables machine learning, predictive maintenance and
secure monitor and alarm. IIoT addresses significant integration challenges posed by the unique data types
generated by the many kinds of machinery and equipment found in plant environments, from CNC machines
to robotics.

Learn how emerging technologies, including IIoT, are leading to business re-engineering, including:

Emerging predictive-maintenance models and applications

Incorporation of machine learning and artificial intelligence
New cultural and organizational opportunities
A strategic approach to reliability in a real-time world
Now a word from our sponsors
Todays topic includes

Manufacturers exploiting the latest IIoT industrial-connectivity and

analytics advances are melding operations and maintenance data to
spot trends that lead managers to contextualized, actionable insights.
At the same time, they are building the plant-floor technology
infrastructure of the future.

Connecting complex machinery and equipment to operations and

enterprise systems enables machine learning, predictive maintenance
and secure monitor and alarm. IIoT addresses significant integration
challenges posed by the unique data types generated by the many
kinds of machinery and equipment found in plant environments, from
CNC machines to robotics.
Speakers:

Dave Reiber, CRL/CMRP, Senior Reliability

Leader, ReliabilityWeb.com

Kevin Parker, Senior Contributing Editor &

Moderator, CFE Media LLC
What can we expect in the near future?
Maintenance teams are looking for:

Meaningful asset performance data

Accurate predictive models
Real-time asset health reports

How will future maintenance assets look and act? Do these

factors significantly change how you perform operational
activities? What will be expected from maintenance
professionals moving forward? Are new tools and systems
available to provide better insight, and a path to faster and better
decisions?
Despite concerns around data collection, there are real benefits to
implementing connected IIoT systems. The increased use of mobile and
intelligent sensor devices, along with integration of predictive analytics, and
asset life cycle management, has a direct and significant impact on bottom
line process improvement.

The primary goal of a maintenance team should be precision maintenance,

where the organization is on a flightpath of continuous improvement.

Specifically:

1. More precise calls around predictive failure probability

2. Available, real-time asset health scores of the most critical assets
3. Automated actions direct from the software system(s)
Example of Connected Systems:
Business Concerns
around ISO 55000
How can analytics and big data best be
applied to maintenance and asset
management?
Maintenance: challenge to use the data we
already have
Asset management: just getting started
 The Industrial world is rapidly changing

Aging Infrastructure
Industry Conditions
Safety
Regulatory
Generational

Global Competition
Innovation &
Technology

1
4
When talking about the quantification of work
processes, what are some of the key parameters?
For planning and scheduling, more attention needs to be paid to basic
measures such as average percent of reactive time, contractural absence,
casual absence, training, and ensuring that proper skills are matched to
jobs.
Overall equipment effectiveness (OEE) is a calculation of manufacturing
process efficiency involving three primary factors: availability, performance,
and quality. The availability factor considers events that decrease total
runtime, including planned stops (such as for product changeover) and
unplanned stops. The performance factor considers anything that
decreases the speed of the manufacturing process while it is running. The
quality factor accounts for parts or products that do not meet quality
standards (parts that must be scrapped or reworked, resulting in wasted
time).
An OEE calculation takes these factors into account and expresses the
result as a percentage value, with 100% meaning that only good parts are
manufactured (quality), as quickly as possible (performance), and without
any stops (availability). The calculation results provide actionable insights
into the critical sources of waste in a manufacturing operation.
In the maintenance realm, what level of
automation or software support do most large
enterprises have today? What about midsize and
small enterprises?

As would be expected, large enterprises have more capabilities. In

fact, however, they have more capabilities than theyre actually
using. Especially in the oil and gas industry, a large number of
smaller IIoT suppliers have emerged in support of either optimization
or reliability improvements, with their customers being both large
and midsize companies.
Maintenance and asset management
practices can vary widely by industry. What
industries provide the gold standard?

The transportation industry provides the paradigm

for maintenance and asset management best
practices, combining complex, mass production and
the criticality of consumer safety.
What kinds of software solutions and
integration tools are seeing growing use
in manufacturing?

Artificial intelligence and machine learning are being

incorporated into maintenance and EAM systems.

Maintenance is part of larger enterprise systems and is found

integrated into supervisory control systems.
What maintenance and asset management consists of
varies widely from industry to industry? What are the most
outstanding?
Applied to professional sports, analytics have
contradicted some long-held notions of the coaching
profession. What kinds of insights is the use of
analytics in asset management delivering?

The focus has been on big issues, to the detriment

of recognizing the smaller, chronic issues that can
eat into productivity. Data indicates that concentrated
continuous improvement is gained through defect
elimination, across the entire organization, with no
defect too small to mitigate.
Architecture
Edge Computing

21
What are the challenges?
Expense involved in equipping machines with
sensors
Companies say they have too much data but
very much of it is unsuitable for analytics
application
Cybersecurity
MACHINE LEARNING WILL TRANSFORM INTO INDUSTRIAL AI

Source:www.analyticsvidhya.com
Discuss the elements of precision
maintenance and its related
parameters and solutions.
25
 STARTING POINT: CULTURE

Pilot Asset Plant/Company

Type Wide
Source: Dean Cotton: Linkedin /dean-cotton-cmrp-crl-cmq-9a47a222/ 2
6
Cross-functional Engagement Mandatory

Create cross-functional team: all

decision makers of key disciplines
o Sub-teams: people who directly manage
activities
o Sub-teams: yeomen work of information
acquisition, planning and implementation

o Dedicated Project Implementation team

27
 STARTING THE JOURNEY

ISO 55000, 55001,

55002, & PAS55 Requirements

28
AGILE DESIGN & IMPLEMENTATION

29
 IIoT webcast series 2017, Part 3:
IIoT transforms predictive maintenance

Sponsored by:
Now a word from our sponsors
Speakers:

Dave Reiber, CRL/CMRP, Senior Reliability

Leader, ReliabilityWeb.com

Kevin Parker, Senior Contributing Editor &

Moderator, CFE Media LLC
 IIoT webcast series 2017, Part 3:
IIoT transforms predictive maintenance

Sponsored by: