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J OB H AZARD A NALYSIS PNCP MEG PROJECT, EPCC - 10. PROJECT PNCP MEG

JOB HAZARD ANALYSIS

PNCP MEG PROJECT, EPCC - 10.

PROJECT

PNCP MEG Project

DATE

6/9/2008

COMPANY

SECL

EQUIPMENT INVOLVED

 

RESIDENT SITE MANAGER

Mr. Y.H. OH

PPE / SAFETY DEVICE REQUIRED

Helmet, shoe, Hand glove,Full boady harness,Mist mask, retractable Fall Ar

SITE ENGINEER / SUPERVISOR

Naveen

TEAM MEMBER

Painting crew, Scaffolder, Supervisor, Others.

HSE ENGINEER

Sanjay KuMAR

PERMIT REQUIRED

Yes

ACTIVITY DESCRIPTION

Painting Work

JHA NO.

8

ACTIVITY

HAZARD

RISK CONTROL MEASURES

RESPONSIBILIT

* Check safety condition for whole work place.

* If working for height / elevated place height work permit must be obtained. * Equipment and tools, etc. inspection must be carried out.

1. Working condition and Work Permit.

 

ACTIVITY

HAZARD

RISK CONTROL MEASURES

RESPONSIBILIT

 

* Fire and Explosion caused by flammable materials e.g. paint, thiners.

A storage building excusivly for paint, thiners etc. shall be constructed preferably brick built and maintained at a distance of 30m from job site and other facilities.

*

 

*

Storage building to be provided with good

ventilation

*

Adequate fire exits to be provided. Such exits

must not be obstructed (inside and outside).

*

Flammable materials shall be stored tidily with

gangways for access / egrees.

Empty and full containers will be segregated from each other.

*

2.

Paint storage

Provide suitable locks etc. and spare keys to be provided to the safety team for use during emergency situation.

*

 

*

Adequate numbers of the extinguishers to be

kept by exits in the storage building and in addition extinguishers kept outside of building.

Sign boar'Flammable Material; and 'No Smoking; 'No naked Light' etc displayed.

*

Access and other roadwyas must be kept free from obstruction due to emergency.

*

 

* Falling objects i.e. steel pipes / hanger, scaffold fittings,planks,etc.

*

Job supervisor and other related persons at the

 

work site.

 

All other persons not associated with the scaffold erection do not enter in erection area.

*

2.

Scaffold erection.

ACTIVITY

HAZARD

RISK CONTROL MEASURES

RESPONSIBILIT

 

Falls of Person during scaffold erection.

*

Scaffold area to be cordoned off with barrier, etc and warning sign provided i.e. "keep out".

*

No scaffold shall be erected, moved eccept under the supervision of competent scaffolder.

*

 

*

Install specific ladder and other temporary

facilities in accordance with the work safety plan and IOCL/EIL Safety rule & regulations.

All material to be inspect prior to use. Every week inspection required by competent person or job supervisor and fill the green tag with remarks. Follow SECL scaffolding tag system.

*

Use right tools for erection and all tools should be inspected prior to use.

*

*

All scaffold work done by experienced and skilled

scaffold crew only.

Do not put body force for tie up the structure, tie in work by right tools only.

*

During assembly of scaffold tie of seperate ledger that are locked in to place.

*

*

Secure hand tools in place with safety lanyards.

If scaffold are sheeted / planking then calculation will needed to ensure the safe working & wind loading on the scaffold structure.

*

*

Inspection made by competent scaffold

supervisor prior to use. If acceptable then use

Green Tag, during erection use Red and same in dismentling.

*

Scaffold must not be use until the Green Scaff

Tag has been issued and displayed on scaffold.

*

Appropriate PPE to be worn at all the time i.e.

Helmet, safety shoe, Goggles, Full body harness,etc. and aatached to a strong fixing poin.

 

Falling object such as paint drums and other material lifted.

*

Mechnical lifting device to be used to deliver paint etc. onto the scaffold working platforms.

Paint containers etc. to be secured to prevent movement during lifting.

*

*

 

*

Fall of persons.

*

A loading platform to be consutructed in the

4. Mechnical & Mannual Handling of Paint etc.

scaffold and strong enough to take the load and

other eqyuipment i.e. compressor for spraying etc.

 

'Close off' with barrication the area below the lifting.

*

ACTIVITY

 

HAZARD

RISK CONTROL MEASURES

RESPONSIBILIT

 

*

Supervisor shoild be stand by at site to drive the actvity in safe manner.

*

 

Falling object such as paint drum

and other material during painting.

Spray the paint spray gun or other painting tool before work starting.

*

*

*

Falls of persons from scaffold or other elevated place.

Confirm specially scaffolding , ladder, and other

temporary facilities in accordance with the Project HSE Plan.

*

Confirm safety net, guard rail system including

toe board, life line, safety sign and other safety facilities in accordance with project HSE Plan.

*

Only working creew persons enter the painting

area, unauthorized not allowed.

* Fire

* Explosion

Flammable material shall be isolated and kept away from other substances / materials.

*

 

Remove combustible substance from the work area and maintain tidy housekeeping.

*

5. Painting

Control the iginition sources i.e. no smoking, no naked lights.

*

*

Provide adequate ventilation.

Fire extinguishers to be kept on stand by in the working areas.

*

* Toxic Vapours

*

Wear Personal Protective Equipmentn: safety

helmet, safety shoe, safety full boady harness,for elevation work, eye protection, hand protection and

as required respiratory protection.

*

All paints and thinkers etc. to be used

accordance with the MSDS sheets specifying the hazards associated in using the substances.

ACTIVITY

HAZARD

RISK CONTROL MEASURES

RESPONSIBILIT

 

Falling workers during scaffold dismentling

*

*

Falling objects like steel pipes, clamps,tools and other materials

* Struck by flying materials

Scaffold area to be cordoned off with barrier ,etc and warning sign provided i.e. "keep out".

No scaffold shall be dismantled, or altered except under the supervision of competent person.erected, moved ecept under the supervision of competent scaffolder.

*

*

 

*

Install specific ladder and other temporary

facilities in accordance with the work safety plan and IOCL/EIL Safety rule & regulations.

*

All scaffold material to be lowered to the ground

by rope only, not thrown down.

Dismentle the scaffold don't demolish it.material to be inspect prior to use. Every week inspection required by competent person or job supervisor

*

and fill the green tag with remarks.

Use right tools for erection and all tools should be inspected prior to use.

*

3. Scaffold Dismentling

During dismentling tie of to seprate and secured ledger that are locked in place.

*

All scaffold work done by experience and skilled scaffolder only.

*

Do not put body force for tie up the structure , tie in work by right tools only.

*

During assebly of scaffold tie of to separate and secured ledger that are locked in to place.

*

*

Secure hand tools in place with safety lanyards.

If scaffold is to are sheeted / planking, calculation will need to be made the safe working & wind loading on the scaffold structure.

*

*

Inspection made prior to use by competent

scaffold. If acceptable then use Green Tag, during erection use Red and same in dismentling.

*

Scaffold must not be use until the Green Scaff

Tag has been issued and displayed on scaffold.

Appropriate PPE to be worn at all the time i.e. Helmet safety shoe Goggles Full body

*

 

* Rest Shelter, Drinking Water,

Toilets, etc

Provide rest shelter, Drinking water, Toilet at near by area, etc.

*

 

4. Welfare / Medical Facility

Job supervisor / HSE

* Injury, Etc.

* First aid box

   

* Supervisor should know the emergency contact

 

5. Emergency Response

* Incident / Accident, etc.

numbers, assembly point and IOCL First aid center.

Supervisor / HSE

*

Standby vehicle required during working time.

ACTIVITY

HAZARD

RISK CONTROL MEASURES

RESPONSIBILIT

Checked / Reviewed By:

restor, etc.

HSE,

Y

Y

Y
Y

Y

Y
Y

Y

Y

Y

Y
Y
Y
Y
Y